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JP4351740B2 - Magnetite particles and method for producing the same - Google Patents
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JP4351740B2 - Magnetite particles and method for producing the same - Google Patents

Magnetite particles and method for producing the same Download PDF

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Publication number
JP4351740B2
JP4351740B2 JP2003007586A JP2003007586A JP4351740B2 JP 4351740 B2 JP4351740 B2 JP 4351740B2 JP 2003007586 A JP2003007586 A JP 2003007586A JP 2003007586 A JP2003007586 A JP 2003007586A JP 4351740 B2 JP4351740 B2 JP 4351740B2
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Prior art keywords
magnetite particles
magnetite
particle
hydroxide
particles
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JP2004217479A (en
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武志 宮園
幸一 勝山
昌宏 三輪
宏之 島村
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Mitsui Kinzoku Co Ltd
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Mitsui Mining and Smelting Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、マグネタイト粒子及びその製造方法に関し、詳しくは粒子表面のアルカリ金属残留量が抑制され、耐環境性、特に高温高湿下における電気抵抗等の安定性に優れており、高電気抵抗で、分散性や流動性も良好な、特に静電複写磁性トナー用材料粉の用途に主に用いられるマグネタイト粒子及びその製造方法に関する。
【0002】
【従来の技術及び発明が解決しようとする課題】
水溶液反応等により得られる粒状マグネタイト粒子は、各種分野、特に乾式電子複写機、プリンター等用に広く利用されている。この磁性トナー用途においては、各種の一般的現像特性が要求され、近年、電子写真技術の発達により、特にデジタル技術を用いた複写機、プリンターが急速に発達し、要求特性がより高度なものになってきた。
【0003】
すなわち、従来の文字以外にもグラフィックや写真等の出力も要求されており、複写機、プリンターの中には1インチ当たり1200ドット以上の能力のものも現れ、感光体上の潜像はより緻密になってきている。そのため、現像での細線再現性に優れ、かつ安定した画像が得られること、各環境下でも問題なく使用できること等が強く要求されている。
【0004】
上記課題のうち、現像での細線再現性に優れ、かつ安定した画像を得るためには、磁性トナー用材料粉であるマグネタイト粒子において、電気抵抗が高いものが好適であるとされている(特許文献1)。このマグネタイト粒子の高電気抵抗化の手段としては、ケイ素やアルミニウム成分の添加や、各種化合物の被覆等を施した磁性体に関する開示があり(特許文献2及び3)、このような磁性体であれば、添加成分による得られた磁性体の分散性や流動性を向上させる効果も期待できる。
【0005】
しかし、上記の如き、マグネタイト以外の成分を用いた場合、ケイ素成分は吸湿性が高く、耐環境性を悪化させ、アルミニウム成分を用いる等の他の方法を採用した場合でも、耐環境性の面では、未だ満足のゆくものが得られていない。
【0006】
【特許文献1】
特開平3−1160号公報
【特許文献2】
特開平5−213620号公報
【特許文献3】
特開2000−239021号公報
【0007】
従って、本発明の目的は、電気抵抗が十分高く、分散性や流動性に優れ、かつ耐環境性に優れ、特に電気抵抗等の安定性に優れたマグネタイト粒子及びその製造方法を提供することにある。
【0008】
【課題を解決するための手段】
本発明者らは、鋭意検討の結果、湿式反応、特に第一鉄塩水溶液を出発原料として、水酸化アルカリによる中和にて得られた水酸化第一鉄塩を含むスラリーを、空気等の酸素含有ガスにて酸化し製造されたマグネタイト粒子に残存するアルカリ金属塩に着目し、上記目的が達成し得ることを知見した。
【0009】
本発明のマグネタイト粒子は、上記知見に基づきなされたもので、粒子表面にケイ素、アルミニウムから選ばれる1種又は複合の酸化物、水酸化物、含水酸化物、又はこれらの混合物のいずれかを含む被覆を有するマグネタイト粒子であって、マグネタイト粒子全体に対する該被覆中のケイ素及びアルミニウムの含有量が0.05〜1質量%であり、かつ粒子表面のアルカリ金属残留量が、粒子全体に対し、10〜50ppmであることを特徴とする。
【0010】
また、本発明のマグネタイト粒子の製造方法は、水酸化アルカリによる中和水酸化第一鉄の湿式酸化法により得られ、かつケイ素、アルミニウムから選ばれる1種又は複合の酸化物、水酸化物、含水酸化物、又はこれらの混合物のいずれかを含む被覆処理を行ったマグネタイト粒子を含むスラリーを固液分離、洗浄する際に、乳化分散機処理を行うことを特徴とする。
【0011】
【発明の実施の形態】
以下、本発明の実施の形態について説明する。
水溶液反応にて得られるマグネタイト粒子、特に第一鉄塩水溶液を出発原料として、水酸化アルカリによる中和にて得られた水酸化第一鉄塩を含むスラリーを、空気等の酸素含有ガスにて酸化し製造されたマグネタイト粒子は、磁性トナー用材料粉として好適であり、汎用されていることは前述しているが、このようなマグネタイト粒子においては、粒子表面に水酸化アルカリ由来のアルカリ金属成分が残存している。
【0012】
上記残存のアルカリ金属成分は、ただ単に粒子表面に介在するものは、通常の洗浄にてある程度除去されるものの、磁性体であるマグネタイト粒子においては、磁気凝集をはじめとする凝集体を構成しやすく、その凝集界面にアルカリ金属成分を抱えたままで洗浄されることになる。かかるマグネタイト凝集体においては、通常の洗浄にてその凝集界面に存在するアルカリ金属成分を除去するのは困難である。
【0013】
特に、高電気抵抗化や、分散性や流動性の向上等の目的でケイ素化合物やアルミニウム化合物を粒子表面に被覆させたり、露出させたマグネタイト粒子においては、上記アルカリ金属成分の粒子表面での残留が著しい。
マグネタイト粒子は本来磁性を有することに起因して、磁気凝集を起こしやすい性質を持ち、反応スラリー中でも粒子同士が磁気凝集する。これに加え、ケイ素化合物やアルミニウム化合物を粒子表面に被覆させたり、露出させた場合、これら成分が反応時にネットワークを形成しやすい性質を有するため、より強固な凝集体を形成することが考えられる。
【0014】
そして、洗浄後、乾燥され、次の工程である機械的な乾式粉砕によって、凝集体を解砕する際に、アルカリ金属成分が粒子界面に露出することとなる。このアルカリ金属成分は、使用する水酸化アルカリ由来のナトリウム成分やカリウム成分であることが多いが、電解質として作用し、電気伝導性を示すので、特に高湿下においてマグネタイト粒子の電気抵抗値が下がるものと推測される。
【0015】
本発明のマグネタイト粒子は、粒子表面にケイ素、アルミニウムから選ばれる1種又は複合の酸化物、水酸化物、含水酸化物、又はこれらの混合物のいずれかを含む被覆を有するマグネタイト粒子であって、マグネタイト粒子全体に対する該被覆中のケイ素及びアルミニウムの含有量が0.05〜1質量%であり、かつ粒子表面のアルカリ金属残留量が、粒子全体に対し、10〜50ppmであることを特徴とする。
【0016】
上記ケイ素及びアルミニウムの含有量が0.05質量%未満の場合、マグネタイト粒子の高電気抵抗化の効果が低く、1質量%を超える場合、電気抵抗は十分高いものの、耐環境性が不良となる。
また、上記アルカリ金属残留量が50ppmを超える場合、耐環境性の安定性に欠けるものとなる。また、10ppm未満とすることは、物理的に困難であるばかりか、コスト的にも不経済である。
【0017】
また、本発明のマグネタイト粒子は、上記アルカリ金属が、製造上の中和剤として汎用される水酸化ナトリウムや水酸化カリウムに由来することが多いので、ナトリウム及び/又はカリウム量が10〜50ppmであると好ましい。
【0018】
静電複写磁性トナー用材料粉として好ましいマグネタイト粒子は、粒度分布がシャープであり、かつ好適なレベルの粒子平均粒径(SEM観察によるフェレ径で0.1〜0.3μm程度)を有しており、このようなマグネタイト粒子を用いて得られた磁性トナーであれば、トナー粒子中にマグネタイト粒子が均一に分散されることになり、磁性トナーの諸特性も安定したものとなる。
【0019】
マグネタイト粒子の製造方法としては、FeOOHの乾式還元法や、イオン電解分離法等も挙げることができ、これらの方法でアルカリ金属の夾雑を軽減することが可能である。
しかし、乾式法では還元時の焼結・凝集が著しく、粒度分布がブロードになり易く、電解法等では粒径が大きくならず、求める平均粒径のマグネタイト粒子が得られないばかりか、コスト的にも不経済で、工業的でない。
従って、本発明のマグネタイト粒子は、水酸化アルカリによる中和水酸化第一鉄の湿式酸化法により得られたものを用いる場合が、より好ましいとしている。
【0020】
また、本発明のマグネタイト粒子の体積電気抵抗は、温度23℃、湿度55%RHにおいて1×10Ω・cm以上であると、現像での細線再現性に優れ、かつ安定した画像を得ることを目的とする高抵抗磁性トナー用材料粉として好適である。
【0021】
また、本発明のマグネタイト粒子においては、体積電気抵抗が高く、かつ耐環境性に優れていることが好ましいのは言うまでもない。具体的には、温度23℃、湿度55%RHにおける体積電気抵抗RNNが1×10Ω・cm以上、かつ温度10℃、湿度20%RHと温度35℃、湿度85%RHの各環境下で24時間曝露された後の体積電気抵抗の測定値(Ω・cm)をそれぞれRLL、RHHとしたときに、1≦RLL/RHH≦6を満足するのが好ましい。
【0022】
電気抵抗における耐環境性については、低温低湿下での体積電気抵抗RLL(温度10℃、湿度20%RH下)と高温高湿下での体積電気抵抗RHH(温度35℃、湿度85%RH下)との較差が小さい方が良好である。ここで、RLLはマグネタイト粒子が水分の影響をほとんど受けない状態での体積電気抵抗であり、RHHはマグネタイト粒子表面に水分の付着による影響が大きい状態での体積電気抵抗であるから、その比であるRLL/RHHは小さい方が好ましいのである。
【0023】
公知の、マグネタイト粒子表面にケイ素化合物やアルミニウム化合物を被覆させたり、露出させただけのマグネタイト粒子においては、RLLやRNNが1×10〜1×10Ω・cm程度であるが、RLL/RHHは7を超えてしまい、耐環境性は不良である。
このようなことから、本発明のマグネタイト粒子は、粒子表面のアルカリ金属残留量が低く、RLL/RHHが1〜6であると好ましい。
【0024】
また、実際に使用される環境下である常温常湿下での体積電気抵抗RNNと高温高湿下での体積電気抵抗RHHの比であるRNN/RHHが1〜5程度であれば、常用時での安定度合いが高く、好ましい。
【0025】
ここで注意すべきは、マグネタイト粒子表面のアルカリ金属残留量が少なければ、ケイ素化合物やアルミニウム化合物を被覆させたり、露出させていなくても、RLL/RHHが1〜6を示す場合もあり得るということである。しかしながら、その場合、粒子表面にケイ素化合物やアルミニウム化合物が存在しないことにより、低電気抵抗で、かつ磁性体の分散性や流動性に劣るものとなる。
【0026】
また、本発明のマグネタイト粒子は、必要に応じ、Mn、Ti、Mg、Co、Ni、Cr、Cu、Zn、Zr、Sn、P等の元素成分を含有させ、要求に応じた諸特性を改善することも可能である。
【0027】
また、酸化時の条件を変えることで粒子の形状を八面体、六面体、球形と変えられることも知られているが、本発明のマグネタイト粒子は、いずれの形状のものにも適用可能である。
【0028】
また、本発明のマグネタイト粒子は、平均粒径が汎用的な0.1〜0.3μm程度(SEM観察によるフェレ径)の範囲、比表面積は、必ずしも平均粒径と相対的な関係にはないが、5〜15m/g程度であると、静電複写磁性トナー用材料粉として好ましい。
【0029】
次に、本発明のマグネタイト粒子の好ましい製造方法について述べる。
本発明のマグネタイト粒子の製造方法は、水酸化アルカリによる中和水酸化第一鉄の湿式酸化法により得られ、かつケイ素、アルミニウムから選ばれる1種又は複合の酸化物、水酸化物、含水酸化物、又はこれらの混合物のいずれかを含む被覆処理を行ったマグネタイト粒子を含むスラリーを固液分離、洗浄する際に、乳化分散機処理を行うことを特徴とする。
【0030】
ここで重要なのは、酸化反応終了後のマグネタイト粒子を含むスラリーを固液分離、洗浄する際に、必ず乳化分散機で処理を行う点にある。
上記の乳化分散機は、本来乳液や乳剤の製造用として汎用されているが、本発明においては、スラリーの状態で、スラリー中に含まれる凝集体を解粒するのみにとどめ、粒子をこわしたり、変形させないように、凝集粒子界面中に存在するアルカリ金属成分をスラリー液中に露出させる作用を実現するものである。
【0031】
具体的には、洗浄前の酸化反応終了後のマグネタイト粒子を含むスラリーを乳化分散機処理し、しかる後固液分離、洗浄するか、酸化反応終了後のマグネタイト粒子を含むスラリーを少なくとも1度以上洗浄後、水で再スラリー化したものを乳化分散機処理すれば良い(この乳化分散機処理は洗浄を兼ねているが、さらに洗浄を行えばより好ましい)。なお、洗浄は濾過洗浄機等を用い、常法にて行えば良く、何ら条件も制限されないが、洗浄後廃出水の伝導度が200μS/cm以下となるまで洗浄を行うのが好ましい。
【0032】
いずれにしろ、最終の洗浄工程を行う前に、乳化分散機処理により、マグネタイト粒子の凝集体を解粒し、その界面に閉じこめられていたアルカリ金属成分を十分に洗浄すれば良い。
【0033】
乳化分散機の具体的な名称を挙げると、ホモミキサー(日本精機製等)、ホモジナイザー(ニロ・ソアビ社製、国産精工製等)、クレアミックス(エムテクニック製)等であり、かかる装置は主に本体(ステーター)に設けられた小孔を貫通する回転ローターにより生じる遠心力により、小孔内のギャップ部で解粒が行われる構造を有していれば、いずれも使用可能である(但し、粉砕用媒体は使用しない)。
上記乳化分散機以外の湿式分散機や粉砕機等、例えば、媒体ミル(ビーズミルやボールミル)等では、粒子にかかる機械的負荷が大きすぎて、粒子がこわれてしまうので、不味である。
【0034】
なお、乳化分散機を使用する際の好ましい運転条件は、ホモミキサーをバッチ式で用いる場合、回転数5000〜10000rpmで1〜10分程度の処理時間が好ましいが、連続式で使用することもできる。ホモジナイザーを用いる場合、回転数を3000〜10000rpm、ギャップ部の隙間幅を0.08〜1mmで処理すると良い。給液量は装置の大きさにもよるが、国産精工社製ハレルホモジナイザー3型の場合は5〜50リットル/分が好ましい。また、クレアミックスを用いる場合、ローターの回転数を10000〜21000rpm、スクリーンの回転数を3000〜5700rpmとすると良い。
【0035】
上述した乳化分散機処理を併用した固液分離、洗浄工程を採用すれば、ケイ素化合物やアルミニウム化合物をマグネタイト粒子表面に被覆させたり、露出させたりしても、これら被覆部や露出部からアルカリ金属成分を大幅に取り除くことが可能となり、高電気抵抗で分散性や流動性を損なうことなく、耐環境性に優れたマグネタイト粒子を製造することができる。
【0036】
即ち、本発明のマグネタイト粒子の製造方法においては、上記乳化分散機処理する対象として、水酸化アルカリによる中和水酸化第一鉄の湿式酸化法により得られ、かつケイ素、アルミニウムから選ばれる1種又は複合の酸化物、水酸化物、含水酸化物、又はこれらの混合物のいずれかを含む被覆を有するマグネタイト粒子であって、マグネタイト粒子全体に対する該被覆中のケイ素及びアルミニウムの含有量が0.05〜1質量%のマグネタイト粒子を含むスラリーを用いるものである。
【0037】
上記被覆処理を行ったマグネタイト粒子を含むスラリーについては、第一鉄塩水溶液、酸化反応中の反応スラリー、あるいは酸化反応終了後のマグネタイト粒子を含むスラリー等に、水溶性のケイ酸塩及びアルミニウム塩を添加し、スラリーのpHを添加元素が酸化物、水酸化物、含水酸化物等として沈殿する公知のpH領域に調整する等の製造方法で得られる。
【0038】
この際、添加する水可溶性ケイ酸塩としてはケイ酸ナトリウム、ケイ酸カリウム等を用いることができる。また、水可溶性アルミニウム塩としては硫酸アルミニウム、アルミン酸ナトリウム、硝酸アルミニウム等を用いることができる。
【0039】
【実施例】
以下、実施例等に基づき本発明を具体的に説明する。
【0040】
(実施例1)
Fe2+1.8モル/リットルの硫酸鉄水溶液70リットルと、Si品位13.4%の珪酸ソーダ546g、Al品位4.2%の硫酸アルミニウム589g、水酸化ナトリウム10.6kgを混合し全量を140リットルとし、温度を90℃に維持しながら20リットル/分の空気を吹き込み当初の水酸化第一鉄に対して20%消費された時点で種晶生成を確認した。次いで、上記種晶粒子を含む水酸化鉄スラリーに反応当初に用いたものと同濃度の硫酸第一鉄水溶液10リットルを加え、全量を150リットルとし、十分均一に混合されたことを確認してからpH6〜9、温度90℃にて20リットル/分の空気を吹き込み酸化反応を終了させた。
【0041】
このマグネタイト粒子を含むスラリーを、国産精工社製ハレルホモジナイザー3型を用い、回転数5000rpm、給液量20リットル/分、ギャップ幅0.22mmの条件にてスラリーを通過させた。この際、マグネタイトスラリーの温度は70℃、スラリー濃度はマグネタイト70g/l、スラリー粘度は50cP、pH6.0であった。
この乳化分散機処理済みのスラリーについて、常法の固液分離、洗浄、乾燥を行い、マグネタイト粒子を得た。
得られたマグネタイト粒子について、下記に示す方法にて、性状や諸特性を評価した。結果を表1に示す。
【0042】
(評価方法)
▲1▼平均粒径
走査電子顕微鏡で粒子形状を観察し、3万倍の写真を撮影、200個の粒子のフェレ径を測定して平均粒径を算出した。
▲2▼比表面積
島津−マイクロメリティックス製2200型BET計にて測定した。
▲3▼粒子表面のナトリウム量分析
試料25gを正確に秤量し、純水250ml中に分散させた後、5分間沸騰させ、常温まで冷却後、蒸発によって減じた液量を純水を加えて再び250mlとし、JIS P3801に準ずる5種Cの濾紙にて濾過し、濾過開始して最初の50mlを捨て、残りのろ液を採取した。採取したろ液はICPによりろ液中のナトリウムイオン濃度を測定した。測定されたナトリウムイオン濃度より、マグネタイト中でのナトリウム割合に換算した。
▲4▼ケイ素、アルミニウム含有量分析
サンプルを溶解し、ICPにて測定した。
▲5▼粒子全体に対する粒子表面被覆中のケイ素、アルミニウム含有量分析
試料0.9gを秤量し、1NのNaOH溶液25ミリリットルを加える。液を撹拌しながら45℃に加温し、粒子表面のケイ素(アルミニウム)を溶解する。未溶解物を濾過した後、溶出液を純水で125ミリリットルに定量し、溶出液に含まれるケイ素(アルミニウム)をプラズマ発光分析(ICP)で定量する。
粒子表面のケイ素(アルミニウム)含有量(重量%)={[溶出液に含まれる量(g/l)×125÷1000]/0.9(g)}×100
▲6▼各種環境の体積電気抵抗
温度23℃及び湿度55%RH(常温常湿、又はNNと呼ぶ)、10℃、20%RH(低温低湿、又はLLと呼ぶ)と35℃、85%RH(高温高湿、又はHHと呼ぶ)に調整した環境内に、それぞれ試料を24時間曝露し、曝露後の各試料10gをホルダーに入れ600kg/cm2 の圧力を加えて25mmφの錠剤型に成形後、電極を取り付け150kg/cm2 の加圧状態で測定する。測定に使用した試料の厚さ、及び断面積と抵抗値から算出して、マグネタイト粒子の電気抵抗値を求めた。常温常湿環境下での電気抵抗値をRNN、低温低湿下での電気抵抗値をRLL、高温高湿下での電気抵抗値をRHHとした。
▲7▼体積電気抵抗の環境依存性
体積電気抵抗の環境依存性については、RLL/RHH、RNN/RHHを求めた。この数値は、小なる方が耐環境性に優れている。
▲8▼着色力
マグネタイト粒子0.5gと酸化チタン(石原産業社製R800)1.5gにヒマシ油1.3ccを加え、フーバー式マーラーで練り込む、この練り込んだサンプル2.0gにラッカー4.5gを加え、さらに練り込んだ後、これをミラーコート紙上に4milのアプリケータを用いて塗布し、乾燥後、色差計(東京電色社製カラーアナライザーTC−1800型)にて測定した。
【0043】
(実施例2)
実施例1と同様の反応を行い、マグネタイト粒子を含むスラリーを得た。
このマグネタイトを含むスラリーを通常の方法で洗浄し、20wt%の水分を含んだマグネタイトケーキを得た。
更にこのケーキ12000gに水140リットルを加え、このマグネタイト粒子を含むスラリーを、国産精工社製ハレルホモジナイザー3型を用い、回転数5000rpm、給液量20リットル/分、ギャップ幅0.22mmの条件にてスラリーを通過させた。この際、マグネタイトスラリーの温度は70℃、スラリー濃度はマグネタイト70g/l、スラリー粘度は50cP、pH7.0であった。
この乳化分散機処理済みのスラリーについて、常法の固液分離、洗浄、乾燥を行い、マグネタイト粒子を得た。
得られたマグネタイト粒子について、下記に示す方法にて、性状や諸特性を評価した。結果を表1に示す。
【0044】
(比較例1)
乳化分散機による処理を行わない以外は、実施例と同様にマグネタイト粒子を製造した。
得られたマグネタイト粒子について、実施例1と同様に、性状や諸特性を評価した。結果を表1に示す。
【0045】
(比較例2)
珪酸ソーダと硫酸アルミニウムの添加を行わない以外は、実施例と同様にマグネタイト粒子を製造した。
得られたマグネタイト粒子について、実施例1と同様に、性状や諸特性を評価した。結果を表1に示す。
【0046】
(比較例3)
珪酸ソーダの添加量を28g、硫酸アルミニウムの添加量を80gとした以外は、実施例と同様にマグネタイト粒子を製造した。
得られたマグネタイト粒子について、実施例1と同様に、性状や諸特性を評価した。結果を表1に示す。
【0047】
(比較例4)
珪酸ソーダの添加量を1300g、硫酸アルミニウムの添加量を1767gとした以外は、実施例と同様にマグネタイト粒子を製造した。
得られたマグネタイト粒子について、実施例1と同様に、性状や諸特性を評価した。結果を表1に示す。
【0048】
【表1】

Figure 0004351740
【0049】
表1から明らかなとおり、実施例1及び2のマグネタイト粒子は、高電気抵抗で(高RNN)、分散性に優れ(低L)、かつ電気抵抗における耐環境性にも優れている(低RLL/RHH)ことがわかる。
【0050】
これに対し、比較例1のマグネタイト粒子は、粒子中のナトリウム成分残存が多く、電気抵抗における耐環境性が劣るものだった。
また、比較例2及び比較例3のマグネタイト粒子は、ケイ素化合物やアルミニウム化合物の被覆がなされていない、あるいはケイ素化合物やアルミニウム化合物の含有量が少ないので、電気抵抗が低く、分散性にも劣るものだった。
また、比較例4のマグネタイト粒子は、ケイ素化合物やアルミニウム化合物の含有量が多いので、電気抵抗における耐環境性が著しく劣るものだった。
【0051】
【発明の効果】
以上説明したように、本発明のマグネタイト粒子は、粒子表面のアルカリ金属残留量が抑制され、耐環境性、特に高温高湿下における電気抵抗等の安定性に優れており、高電気抵抗で、分散性や流動性も良好なので、静電複写磁性トナー用材料粉の用途に好適である。また、本発明のマグネタイト粒子の製造方法によれば、上記マグネタイト粒子を効率的に製造することができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a magnetite particle and a method for producing the same. Specifically, the residual amount of alkali metal on the surface of the particle is suppressed, and the environment resistance, particularly excellent stability such as electrical resistance under high temperature and high humidity, is high. In particular, the present invention relates to a magnetite particle that is excellent in dispersibility and fluidity, and that is used mainly for use as a material powder for electrostatic copying magnetic toner, and a method for producing the same.
[0002]
[Prior art and problems to be solved by the invention]
Granular magnetite particles obtained by an aqueous solution reaction or the like are widely used in various fields, particularly for dry electronic copying machines, printers and the like. In this magnetic toner application, various general development characteristics are required, and in recent years, with the development of electrophotographic technology, copiers and printers using digital technology have developed rapidly, and the required characteristics have become more advanced. It has become.
[0003]
In other words, in addition to conventional characters, output of graphics, photographs, etc. is also required, and some copiers and printers have a capacity of 1200 dots or more per inch, and the latent image on the photoconductor is more precise. It is becoming. For this reason, there are strong demands for excellent reproducibility of fine lines in development and for obtaining stable images and for being usable without problems in various environments.
[0004]
Among the above-mentioned problems, in order to obtain a stable image with excellent fine line reproducibility in development, magnetite particles, which are magnetic toner material powders, are preferred to have high electrical resistance (patent) Reference 1). As means for increasing the electrical resistance of the magnetite particles, there is a disclosure relating to a magnetic material to which silicon or aluminum components are added or various compounds are coated (Patent Documents 2 and 3). For example, the effect of improving the dispersibility and fluidity of the magnetic material obtained by the additive component can also be expected.
[0005]
However, when a component other than magnetite is used as described above, the silicon component has high hygroscopicity, deteriorates the environmental resistance, and even when other methods such as using an aluminum component are adopted, the surface of the environmental resistance So we still haven't got a satisfactory one.
[0006]
[Patent Document 1]
Japanese Patent Laid-Open No. 3-1160 [Patent Document 2]
JP-A-5-213620 [Patent Document 3]
Japanese Patent Laid-Open No. 2000-239021
Accordingly, an object of the present invention is to provide magnetite particles having a sufficiently high electrical resistance, excellent dispersibility and fluidity, excellent environmental resistance, and particularly excellent stability such as electrical resistance, and a method for producing the same. is there.
[0008]
[Means for Solving the Problems]
As a result of intensive studies, the inventors of the present invention have prepared a slurry containing ferrous hydroxide salt obtained by neutralization with an alkali hydroxide using a wet reaction, particularly a ferrous salt aqueous solution as a starting material, such as air. Focusing on the alkali metal salt remaining in the magnetite particles produced by oxidation with an oxygen-containing gas, it has been found that the above object can be achieved.
[0009]
The magnetite particles of the present invention are made based on the above knowledge, and include one or more oxides, hydroxides, hydrated oxides, or a mixture thereof selected from silicon and aluminum on the particle surface. A magnetite particle having a coating, wherein the content of silicon and aluminum in the coating with respect to the entire magnetite particle is 0.05 to 1% by mass, and the residual amount of alkali metal on the particle surface is 10 It is characterized by being -50 ppm.
[0010]
Moreover, the method for producing magnetite particles of the present invention is obtained by a wet oxidation method of neutralized ferrous hydroxide with an alkali hydroxide, and one or a composite oxide selected from silicon and aluminum, a hydroxide, When the slurry containing magnetite particles subjected to the coating treatment containing either the hydrated oxide or the mixture thereof is subjected to solid-liquid separation and washing, an emulsion disperser treatment is performed.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below.
Magnetite particles obtained by an aqueous solution reaction, particularly a slurry containing ferrous hydroxide salt obtained by neutralization with alkali hydroxide using a ferrous salt aqueous solution as a starting material, in an oxygen-containing gas such as air The magnetite particles produced by oxidation are suitable as material powders for magnetic toners and are widely used as described above, but in such magnetite particles, alkali metal components derived from alkali hydroxide on the particle surface. Remains.
[0012]
The remaining alkali metal component, which is merely present on the particle surface, is removed to some extent by ordinary washing, but the magnetite particles, which are magnetic materials, tend to form aggregates such as magnetic agglomerates. Then, it is cleaned while holding the alkali metal component at the aggregation interface. In such a magnetite aggregate, it is difficult to remove the alkali metal component present at the aggregation interface by ordinary washing.
[0013]
In particular, in the case of magnetite particles that have been coated with silicon compounds or aluminum compounds for the purpose of increasing electrical resistance, improving dispersibility or fluidity, or exposed magnetite particles, the residual alkali metal component on the particle surface Is remarkable.
The magnetite particles inherently have magnetism, and thus have a property of easily causing magnetic aggregation, and the particles are magnetically aggregated even in the reaction slurry. In addition, when a silicon compound or an aluminum compound is coated on the particle surface or exposed, these components have a property of easily forming a network at the time of reaction, so that it is considered that a stronger aggregate is formed.
[0014]
And after washing | cleaning, when an aggregate is disintegrated by the mechanical dry-type grinding | pulverization which is the next process, an alkali metal component will be exposed to a particle | grain interface. This alkali metal component is often a sodium component or a potassium component derived from the alkali hydroxide to be used, but acts as an electrolyte and exhibits electrical conductivity, so that the electrical resistance value of the magnetite particles decreases particularly under high humidity. Presumed to be.
[0015]
The magnetite particles of the present invention are magnetite particles having a coating containing either one or a composite oxide selected from silicon and aluminum, a hydroxide, a hydrous oxide, or a mixture thereof on the particle surface, The content of silicon and aluminum in the coating with respect to the whole magnetite particles is 0.05 to 1% by mass, and the residual amount of alkali metal on the particle surface is 10 to 50 ppm with respect to the whole particles. .
[0016]
When the content of silicon and aluminum is less than 0.05% by mass, the effect of increasing the electrical resistance of the magnetite particles is low. When the content exceeds 1% by mass, the electrical resistance is sufficiently high but the environmental resistance is poor. .
Moreover, when the said alkali metal residual amount exceeds 50 ppm, it will lack the stability of environmental resistance. Moreover, setting it to less than 10 ppm is not only physically difficult but also uneconomical in terms of cost.
[0017]
In the magnetite particles of the present invention, the alkali metal is often derived from sodium hydroxide or potassium hydroxide, which is widely used as a neutralizing agent in production, so that the amount of sodium and / or potassium is 10 to 50 ppm. It is preferable.
[0018]
Magnetite particles preferable as a material powder for electrostatic copying magnetic toner have a sharp particle size distribution and a suitable level of particle average particle size (ferret diameter of about 0.1 to 0.3 μm by SEM observation). In the case of a magnetic toner obtained using such magnetite particles, the magnetite particles are uniformly dispersed in the toner particles, and various characteristics of the magnetic toner are also stabilized.
[0019]
Examples of the method for producing magnetite particles include a dry reduction method of FeOOH, an ion electrolytic separation method, and the like, and these methods can reduce alkali metal contamination.
However, in the dry method, sintering and agglomeration at the time of reduction are remarkable, and the particle size distribution tends to be broad. In the electrolysis method, etc., the particle size does not increase, and magnetite particles having the desired average particle size cannot be obtained. It is also uneconomical and not industrial.
Therefore, the magnetite particles of the present invention are more preferably used when they are obtained by wet oxidation of neutralized ferrous hydroxide with alkali hydroxide.
[0020]
In addition, when the volume electric resistance of the magnetite particles of the present invention is 1 × 10 4 Ω · cm or more at a temperature of 23 ° C. and a humidity of 55% RH, excellent thin line reproducibility in development and a stable image can be obtained. It is suitable as a material powder for high-resistance magnetic toner for the purpose.
[0021]
Needless to say, the magnetite particles of the present invention preferably have a high volumetric electrical resistance and excellent environmental resistance. Specifically, the volume electrical resistance RNN at a temperature of 23 ° C. and a humidity of 55% RH is 1 × 10 4 Ω · cm or more, and each environment of a temperature of 10 ° C., a humidity of 20% RH, a temperature of 35 ° C., and a humidity of 85% RH. It is preferable that 1 ≦ R LL / R HH ≦ 6 is satisfied when the measured values (Ω · cm) of the volume electric resistance after being exposed for 24 hours are R LL and R HH , respectively.
[0022]
Regarding environmental resistance in electrical resistance, volume electrical resistance R LL (temperature 10 ° C., humidity 20% RH) under low temperature and low humidity and volume electrical resistance R HH (temperature 35 ° C., humidity 85%) under high temperature and humidity. The smaller the difference from (under RH), the better. Here, R LL is a volume electric resistance in a state where the magnetite particles are hardly affected by moisture, and R HH is a volume electric resistance in a state where the influence of moisture adhering to the surface of the magnetite particles is large. It is preferable that the ratio R LL / R HH is smaller.
[0023]
In the known magnetite particles whose surface is covered with a silicon compound or an aluminum compound, or just exposed, R LL and R NN are about 1 × 10 4 to 1 × 10 8 Ω · cm, R LL / R HH exceeds 7 and the environmental resistance is poor.
For this reason, the magnetite particles of the present invention preferably have a low alkali metal residue on the particle surface and R LL / R HH of 1 to 6.
[0024]
Also, if R NN / R HH, which is the ratio of volume electrical resistance R NN under normal temperature and normal humidity, which is actually used environment, to volume electrical resistance R HH under high temperature and high humidity, is about 1 to 5. For example, the degree of stability during normal use is high, which is preferable.
[0025]
It should be noted here that if the residual amount of alkali metal on the surface of the magnetite particles is small, R LL / R HH may show 1 to 6 even if the silicon compound or aluminum compound is not coated or exposed. Is to get. However, in that case, the absence of a silicon compound or an aluminum compound on the particle surface results in low electrical resistance and poor dispersibility and fluidity of the magnetic material.
[0026]
Moreover, the magnetite particles of the present invention contain elemental components such as Mn, Ti, Mg, Co, Ni, Cr, Cu, Zn, Zr, Sn, and P as required, and improve various properties according to demands. It is also possible to do.
[0027]
It is also known that the shape of the particles can be changed to octahedron, hexahedron, and sphere by changing the conditions during oxidation, but the magnetite particles of the present invention can be applied to any shapes.
[0028]
In addition, the magnetite particles of the present invention have an average particle diameter in the range of about 0.1 to 0.3 μm (ferret diameter by SEM observation), and the specific surface area is not necessarily relative to the average particle diameter. Is preferably about 5 to 15 m 2 / g as a material powder for electrostatic copying magnetic toner.
[0029]
Next, the preferable manufacturing method of the magnetite particle | grains of this invention is described.
The method for producing magnetite particles of the present invention is obtained by a wet oxidation method of neutralized ferrous hydroxide with an alkali hydroxide, and is one or a composite oxide selected from silicon and aluminum, a hydroxide, and a hydrous hydroxide When the slurry containing the magnetite particles subjected to the coating treatment containing the product or any of these mixtures is subjected to solid-liquid separation and washing, an emulsifying disperser treatment is performed.
[0030]
What is important here is that when the slurry containing magnetite particles after the oxidation reaction is solid-liquid separated and washed, the slurry is always treated with an emulsifying disperser.
The above-mentioned emulsifying disperser is originally widely used for the production of emulsions and emulsions. However, in the present invention, in the state of a slurry, only agglomerates contained in the slurry are crushed and the particles are broken. In order to prevent deformation, the action of exposing the alkali metal component present in the aggregated particle interface to the slurry liquid is realized.
[0031]
Specifically, the slurry containing the magnetite particles after the completion of the oxidation reaction before the washing is subjected to an emulsifier-disperser treatment, and then solid-liquid separation and washing, or the slurry containing the magnetite particles after the completion of the oxidation reaction is performed at least once or more. What is necessary is just to carry out the emulsification disperser process of what was reslurried with water after washing | cleaning (This emulsification disperser process also serves as washing | cleaning, but it is more preferable if washing is performed further). The washing may be carried out by a conventional method using a filtration washing machine or the like, and the conditions are not limited at all. However, washing is preferably carried out until the wastewater conductivity after washing becomes 200 μS / cm or less.
[0032]
In any case, before performing the final washing step, the aggregate of the magnetite particles may be pulverized by an emulsifying disperser treatment, and the alkali metal component confined at the interface may be sufficiently washed.
[0033]
Specific names of emulsifiers and dispersers include homomixers (manufactured by Nippon Seiki Co., Ltd.), homogenizers (manufactured by Niro Soavi Co., Ltd., manufactured by Kokusai Seiko Co., Ltd.), Claremix (manufactured by Mtechnics), etc. Any structure can be used as long as it has a structure in which pulverization is performed in the gap portion in the small hole by the centrifugal force generated by the rotating rotor penetrating the small hole provided in the main body (stator). , Do not use grinding media).
In a wet disperser or a pulverizer other than the above emulsifying disperser, for example, a media mill (bead mill or ball mill), the mechanical load applied to the particles is too great and the particles are broken, which is unpleasant.
[0034]
In addition, the preferable operating conditions at the time of using an emulsification disperser, when using a homomixer by a batch type, although the processing time of about 1 to 10 minutes is preferable at the rotation speed of 5000-10000 rpm, It can also be used by a continuous type. . When using a homogenizer, it is good to process at a rotation speed of 3000-10000 rpm and the clearance gap width of 0.08-1 mm. Although the amount of liquid supply depends on the size of the apparatus, it is preferably 5 to 50 liters / minute in the case of the Harel homogenizer type 3 manufactured by Kokusan Seiko Co. Moreover, when using CLEARMIX, it is good to set the rotation speed of a rotor to 10,000-21000 rpm and the rotation speed of a screen to 3000-5700 rpm.
[0035]
If the solid-liquid separation and washing process combined with the above-described emulsifying disperser treatment is adopted, even if the silicon compound or aluminum compound is coated on the surface of the magnetite particles or exposed, the alkali metal is removed from these coated portions and exposed portions. The components can be greatly removed, and magnetite particles having high electrical resistance and excellent environmental resistance can be produced without impairing dispersibility and fluidity.
[0036]
That is, in the method for producing magnetite particles according to the present invention, the target to be processed by the above emulsifying disperser is obtained by a wet oxidation method of neutralized ferrous hydroxide with an alkali hydroxide and selected from silicon and aluminum. Or a magnetite particle having a coating containing any one of a composite oxide, a hydroxide, a hydrous oxide, or a mixture thereof, wherein the content of silicon and aluminum in the coating with respect to the entire magnetite particle is 0.05. A slurry containing ˜1% by mass of magnetite particles is used.
[0037]
For the slurry containing magnetite particles subjected to the above-described coating treatment, water-soluble silicate and aluminum salt are added to ferrous salt aqueous solution, reaction slurry during oxidation reaction, slurry containing magnetite particles after completion of oxidation reaction, etc. And the pH of the slurry is adjusted to a known pH range in which the additive element precipitates as an oxide, hydroxide, hydrated oxide or the like.
[0038]
At this time, sodium silicate, potassium silicate, or the like can be used as the water-soluble silicate to be added. As the water-soluble aluminum salt, aluminum sulfate, sodium aluminate, aluminum nitrate or the like can be used.
[0039]
【Example】
Hereinafter, the present invention will be specifically described based on examples and the like.
[0040]
(Example 1)
70 liters of Fe2 + 1.8 mol / liter iron sulfate aqueous solution, 546 g of sodium silicate with Si grade of 13.4%, 589 g of aluminum sulfate with 4.2 grade of Al grade and 10.6 kg of sodium hydroxide were mixed to make a total amount of 140 When the temperature was maintained at 90 ° C. and 20 liters / minute was blown in, 20% of the initial ferrous hydroxide was consumed, and seed crystal formation was confirmed. Next, 10 liters of ferrous sulfate aqueous solution having the same concentration as that used at the beginning of the reaction was added to the iron hydroxide slurry containing the seed crystal particles, and the total amount was 150 liters. Then, air was blown at 20 liters / minute at a pH of 6-9 and a temperature of 90 ° C. to complete the oxidation reaction.
[0041]
The slurry containing the magnetite particles was passed through a Harel homogenizer type 3 manufactured by Kokusan Seiko Co., Ltd. under the conditions of a rotational speed of 5000 rpm, a supply amount of 20 liters / minute, and a gap width of 0.22 mm. At this time, the temperature of the magnetite slurry was 70 ° C., the slurry concentration was 70 g / l, the slurry viscosity was 50 cP, and pH 6.0.
The slurry that had been treated with the emulsifier / disperser was subjected to conventional solid-liquid separation, washing, and drying to obtain magnetite particles.
About the obtained magnetite particle | grains, the property and various characteristics were evaluated by the method shown below. The results are shown in Table 1.
[0042]
(Evaluation methods)
(1) Average Particle Size The particle shape was observed with a scanning electron microscope, a 30,000-fold photograph was taken, the ferret diameter of 200 particles was measured, and the average particle size was calculated.
(2) Specific surface area The surface area was measured with a Shimadzu-Micromeritics type 2200 BET meter.
(3) Sodium amount analysis sample of particle surface 25g is accurately weighed and dispersed in 250ml of pure water, boiled for 5 minutes, cooled to room temperature, and the liquid reduced by evaporation is added again with pure water. It was 250 ml, filtered through 5 C filter paper according to JIS P3801, the filtration was started, the first 50 ml was discarded, and the remaining filtrate was collected. The collected filtrate was subjected to ICP to measure the sodium ion concentration in the filtrate. From the measured sodium ion concentration, it was converted into the sodium ratio in magnetite.
(4) Silicon and aluminum content analysis samples were dissolved and measured by ICP.
{Circle around (5)} 0.9 g of silicon and aluminum content analysis samples in the particle surface coating with respect to the whole particles are weighed and 25 ml of 1N NaOH solution is added. The liquid is heated to 45 ° C. with stirring to dissolve silicon (aluminum) on the particle surface. After filtering the undissolved material, the eluate is quantified to 125 ml with pure water, and silicon (aluminum) contained in the eluate is quantified by plasma emission analysis (ICP).
Silicon (aluminum) content (% by weight) on the particle surface = {[amount contained in eluate (g / l) × 125 ÷ 1000] /0.9 (g)} × 100
(6) Volume electrical resistance temperature 23 ° C. and humidity 55% RH (referred to as normal temperature and normal humidity or NN), 10 ° C., 20% RH (referred to as low temperature and low humidity or LL), and 35 ° C., 85% RH in various environments Each sample is exposed for 24 hours in an environment adjusted to high temperature and high humidity (referred to as HH), and 10 g of each sample after exposure is put in a holder and a pressure of 600 kg / cm 2 is applied to form a 25 mmφ tablet. Thereafter, an electrode is attached and measurement is performed under a pressure of 150 kg / cm 2 . The electric resistance value of the magnetite particles was determined by calculating from the thickness, cross-sectional area and resistance value of the sample used for the measurement. The electrical resistance value in a normal temperature and humidity environment was R NN , the electrical resistance value in a low temperature and low humidity was R LL , and the electrical resistance value in a high temperature and high humidity was R HH .
▲ 7 ▼ environmental dependency of the environmental dependence volume resistivity of volume electrical resistance, R LL / R HH, were determined R NN / R HH. The smaller this value, the better the environmental resistance.
(8) Coloring power Add 0.5 g of castor oil to 0.5 g of magnetite particles and 1.5 g of titanium oxide (R800 manufactured by Ishihara Sangyo Co., Ltd.), and knead with a Hoover-type Mahler. 0.5 g was added and further kneaded, and this was applied onto a mirror-coated paper using a 4 mil applicator, dried, and then measured with a color difference meter (color analyzer TC-1800 manufactured by Tokyo Denshoku Co., Ltd.).
[0043]
(Example 2)
The same reaction as in Example 1 was performed to obtain a slurry containing magnetite particles.
The slurry containing magnetite was washed by a usual method to obtain a magnetite cake containing 20 wt% of water.
Furthermore, 140 liters of water was added to 12,000 g of this cake, and the slurry containing the magnetite particles was subjected to conditions of a rotational speed of 5000 rpm, a liquid supply amount of 20 liters / minute, and a gap width of 0.22 mm using a Hallel homogenizer type 3 manufactured by Kokusan Seiko Co., Ltd. The slurry was passed through. At this time, the temperature of the magnetite slurry was 70 ° C., the slurry concentration was 70 g / l, the slurry viscosity was 50 cP, and pH 7.0.
The slurry that had been treated with the emulsifier / disperser was subjected to conventional solid-liquid separation, washing, and drying to obtain magnetite particles.
About the obtained magnetite particle | grains, the property and various characteristics were evaluated by the method shown below. The results are shown in Table 1.
[0044]
(Comparative Example 1)
Magnetite particles were produced in the same manner as in the examples except that the treatment with the emulsifying disperser was not performed.
About the obtained magnetite particle | grains, the property and various characteristics were evaluated similarly to Example 1. FIG. The results are shown in Table 1.
[0045]
(Comparative Example 2)
Magnetite particles were produced in the same manner as in the Examples except that sodium silicate and aluminum sulfate were not added.
About the obtained magnetite particle | grains, the property and various characteristics were evaluated similarly to Example 1. FIG. The results are shown in Table 1.
[0046]
(Comparative Example 3)
Magnetite particles were produced in the same manner as in the Examples except that the amount of sodium silicate added was 28 g and the amount of aluminum sulfate added was 80 g.
About the obtained magnetite particle | grains, the property and various characteristics were evaluated similarly to Example 1. FIG. The results are shown in Table 1.
[0047]
(Comparative Example 4)
Magnetite particles were produced in the same manner as in Example except that the addition amount of sodium silicate was 1300 g and the addition amount of aluminum sulfate was 1767 g.
About the obtained magnetite particle | grains, the property and various characteristics were evaluated similarly to Example 1. FIG. The results are shown in Table 1.
[0048]
[Table 1]
Figure 0004351740
[0049]
As is apparent from Table 1, the magnetite particles of Examples 1 and 2 have high electrical resistance (high R NN ), excellent dispersibility (low L), and excellent environmental resistance in electrical resistance (low R LL / R HH ).
[0050]
On the other hand, the magnetite particles of Comparative Example 1 had many sodium components remaining in the particles and were inferior in environmental resistance in terms of electrical resistance.
In addition, the magnetite particles of Comparative Examples 2 and 3 are not coated with a silicon compound or an aluminum compound, or have a low content of silicon compound or aluminum compound, and therefore have low electrical resistance and poor dispersibility. was.
Moreover, since the magnetite particles of Comparative Example 4 contained a large amount of silicon compound or aluminum compound, the environmental resistance in electrical resistance was remarkably inferior.
[0051]
【The invention's effect】
As described above, the magnetite particles of the present invention have a reduced amount of alkali metal remaining on the particle surface, and are excellent in environmental resistance, in particular, stability such as electrical resistance under high temperature and high humidity, with high electrical resistance, Since it has good dispersibility and fluidity, it is suitable for use as a material powder for electrostatic copying magnetic toner. Moreover, according to the method for producing magnetite particles of the present invention, the magnetite particles can be produced efficiently.

Claims (7)

粒子表面にケイ素、アルミニウムから選ばれる1種又は複合の酸化物、水酸化物、含水酸化物、又はこれらの混合物のいずれかを含む被覆を有するマグネタイト粒子であって、マグネタイト粒子全体に対する該被覆中のケイ素及びアルミニウムの含有量が0.05〜1質量%であり、かつ粒子表面のアルカリ金属残留量が、粒子全体に対し、10〜50ppmであるマグネタイト粒子。  A magnetite particle having a coating containing any one or a composite oxide selected from silicon and aluminum, a hydroxide, a hydrous oxide, or a mixture thereof on the surface of the particle, wherein the entire magnetite particle is being coated Magnetite particles having a silicon and aluminum content of 0.05 to 1% by mass and an alkali metal residual amount on the particle surface of 10 to 50 ppm based on the entire particles. 前記アルカリ金属が、ナトリウム及び/又はカリウムである請求項1記載のマグネタイト粒子。  The magnetite particle according to claim 1, wherein the alkali metal is sodium and / or potassium. 水酸化アルカリによる中和水酸化第一鉄の湿式酸化法により得られたものを用いることを特徴とする請求項1又は2に記載のマグネタイト粒子。  The magnetite particles according to claim 1 or 2, wherein those obtained by a wet oxidation method of neutralized ferrous hydroxide with an alkali hydroxide are used. 温度23℃、湿度55%RHにおける体積電気抵抗RNNが1×10Ω・cm以上、かつ温度10℃、湿度20%RHと温度35℃、湿度85%RHの各環境下で24時間曝露された後の体積電気抵抗の測定値(Ω・cm)をそれぞれRLL、RHHとしたときに、1≦RLL/RHH≦6を満足する請求項1〜いずれかに記載のマグネタイト粒子。Volume electrical resistance R NN at a temperature of 23 ° C. and humidity of 55% RH is 1 × 10 4 Ω · cm or more, and exposure is performed for 24 hours in each environment of temperature 10 ° C., humidity 20% RH, temperature 35 ° C., and humidity 85% RH. The magnetite according to any one of claims 1 to 3 , wherein 1 ≦ R LL / R HH ≦ 6 is satisfied when the measured values (Ω · cm) of the volume electric resistance after being set to R LL and R HH , respectively. particle. 水酸化アルカリによる中和水酸化第一鉄の湿式酸化法により得られ、かつケイ素、アルミニウムから選ばれる1種又は複合の酸化物、水酸化物、含水酸化物、又はこれらの混合物のいずれかを含む被覆処理を行ったマグネタイト粒子を含むスラリーを固液分離、洗浄する際に、乳化分散機処理を行うことを特徴とする請求項1〜4いずれかに記載のマグネタイト粒子の製造方法。One of oxides, hydroxides, hydrated oxides, or a mixture thereof obtained by a wet oxidation method of neutralized ferrous hydroxide with an alkali hydroxide and selected from silicon and aluminum The method for producing magnetite particles according to any one of claims 1 to 4 , wherein an emulsification disperser treatment is performed when the slurry containing magnetite particles subjected to the coating treatment is subjected to solid-liquid separation and washing. 酸化反応終了後のマグネタイト粒子を含むスラリーを、乳化分散機で処理し、しかる後固液分離、洗浄することを特徴とする請求項5に記載のマグネタイト粒子の製造方法。  6. The method for producing magnetite particles according to claim 5, wherein the slurry containing the magnetite particles after completion of the oxidation reaction is treated with an emulsifying disperser, followed by solid-liquid separation and washing. 酸化反応終了後のマグネタイト粒子を含むスラリーを、少なくとも1度以上洗浄後、水で再スラリー化したものを乳化分散機で処理することを特徴とする請求項5に記載のマグネタイト粒子の製造方法。  6. The method for producing magnetite particles according to claim 5, wherein the slurry containing the magnetite particles after completion of the oxidation reaction is washed at least once and then reslurried with water, and then treated with an emulsifying disperser.
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