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JP4351880B2 - Pack storage tray - Google Patents
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JP4351880B2 - Pack storage tray - Google Patents

Pack storage tray Download PDF

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JP4351880B2
JP4351880B2 JP2003279224A JP2003279224A JP4351880B2 JP 4351880 B2 JP4351880 B2 JP 4351880B2 JP 2003279224 A JP2003279224 A JP 2003279224A JP 2003279224 A JP2003279224 A JP 2003279224A JP 4351880 B2 JP4351880 B2 JP 4351880B2
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tray
pack
plate
wall
side wall
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JP2004292054A (en
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孝敏 上井
貞巳 山本
大積 喜畑
淳生 石川
健 吉田
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National Federation of Agricultural Cooperative Associations
Rengo Co Ltd
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National Federation of Agricultural Cooperative Associations
Rengo Co Ltd
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Description

この発明は、いちごパック等の運搬時に使用する厚紙製トレーに関する。   The present invention relates to a cardboard tray used when carrying a strawberry pack or the like.

一般に、いちごパックを運搬する際には、図37に示すように、トレー本体51の内部に切溝で噛み合う十字状の仕切壁52,53をセットし、仕切壁52,53で形成された各区画にパックPを収納する段ボール製のトレーを使用する。   In general, when transporting a strawberry pack, as shown in FIG. 37, cross-shaped partition walls 52 and 53 that engage with kerfs are set inside the tray body 51, and each of the partition walls 52 and 53 is formed. Cardboard trays that store packs P in the compartments are used.

このトレー本体51は、底壁54の周囲に連設した側壁55,56のうち、一対の側壁55から延びる折込片57を、二重構造とされた他対の側壁56で抱き込むことにより保形される。   The tray main body 51 is maintained by embedding the folding pieces 57 extending from the pair of side walls 55 among the side walls 55, 56 provided continuously around the bottom wall 54 with the other pair of side walls 56 having a double structure. Shaped.

しかしながら、上記のようなトレーでは、パックPを底壁54上に直接置くため、輸送時の衝撃が緩和されることなくパックPのいちごに作用し、いちごが傷みやすいという問題があった。   However, in the tray as described above, since the pack P is placed directly on the bottom wall 54, there is a problem that the straws are easily damaged by acting on the strawberries of the pack P without reducing the impact during transportation.

そこで、この発明は、輸送時におけるいちごの傷みを防止できるパック収納用の段ボール製トレーを提供することを課題とする。   Accordingly, an object of the present invention is to provide a cardboard tray for storing packs that can prevent strawberry damage during transportation.

上記のような課題を解決するため、この発明は、底壁の周囲に側壁を連設し、対向する側壁を二重構造としたパック収納用段ボール製トレーにおいて、内部に仕切壁をセットして、二重構造の側壁の内面及び仕切壁に突出した支持部を形成し、この仕切壁の支持部は、一対の支持片を上部の間隔が開くように連設して形成し、側壁と仕切壁の支持部にパックのフランジを載せると、パックが宙吊り状態で支持されるようにしたのである。 To solve the above problems, the present invention is consecutively provided to the side wall around the bottom wall, the opposite pack accommodating cardboard tray was a double structure side walls, set the partition wall inside And a support portion protruding from the inner surface of the double-structure side wall and the partition wall, and the support portion of the partition wall is formed by connecting a pair of support pieces so that the gap between the upper portions is opened. When the pack flange is placed on the wall support, the pack is supported in a suspended state .

また、前記側壁の支持部は、その内面をなす内側板の下縁から支持片を延出し、この支持片を上方へ折り返して形成したのである。 Further, the support portion of the side wall is formed by extending a support piece from the lower edge of the inner plate forming the inner surface and folding the support piece upward.

また、前記仕切壁の両端に臨む部分において、二重構造の側壁の内面をなす内側板を切り込んで、その頂部に達する受止片を設け、この受止片を内側へ折り曲げて突出させておくと、段積み時の落ち込みを防止し、安定性を向上させることができる。 In addition, at the part facing both ends of the partition wall, an inner plate forming the inner surface of the double-structure side wall is cut, a receiving piece reaching the top is provided, and the receiving piece is bent inward and protruded. And the fall at the time of stacking can be prevented, and stability can be improved.

この発明に係るトレーでは、パックのフランジを支持部に載せて、パックを宙吊り状態で支持するので、トレーの底壁とパックの底面との間に隙間ができ、この隙間により輸送中の衝撃が緩和されて、パックに詰められたいちごの傷みが防止される。   In the tray according to the present invention, the flange of the pack is placed on the support portion and the pack is supported in a suspended state, so that a gap is formed between the bottom wall of the tray and the bottom surface of the pack, and this gap causes an impact during transportation. It is alleviated and prevents the strawberries in the pack from being damaged.

まず、この発明の第1実施形態を図1乃至図4に基づいて説明する。   First, a first embodiment of the present invention will be described with reference to FIGS.

この段ボール製トレーは、図1に示すように段ボールシートを打ち抜いたトレー本体1及び仕切壁2,3のブランクから構成される。   As shown in FIG. 1, the tray made of corrugated cardboard is composed of a tray main body 1 in which corrugated cardboard sheets are punched and blanks of partition walls 2 and 3.

トレー本体1のブランクでは、底壁11の一対の長辺に側壁12が、他対の短辺に側壁13がそれぞれ連設され、側壁12は、底壁11から外側板14、頂板15及び内側板16を順次連設し、側壁13は、底壁11から外側板17、頂板18及び内側板19を順次連設したものとされている。   In the blank of the tray body 1, a side wall 12 is connected to a pair of long sides of the bottom wall 11, and a side wall 13 is connected to the other pair of short sides, and the side wall 12 extends from the bottom wall 11 to the outer plate 14, the top plate 15, and the inner side. The plates 16 are sequentially connected, and the side wall 13 is formed by sequentially connecting the outer plate 17, the top plate 18 and the inner plate 19 from the bottom wall 11.

側壁12の内側板16の両側縁には折込片21が、側壁13の外側板17の両側縁には折込片22がそれぞれ連設され、側壁13の内側板19には、分割された段板23及びこれに繋がる迫出板24が切込により順次設けられている。段板23には、迫出板24への切込により突片23aが設けられている。   Folding pieces 21 are connected to both side edges of the inner plate 16 of the side wall 12, and folding pieces 22 are connected to both side edges of the outer side plate 17 of the side wall 13. The inner plate 19 of the side wall 13 is divided into divided step plates. 23 and an ejection plate 24 connected thereto are sequentially provided by cutting. The step plate 23 is provided with a projecting piece 23 a by cutting into the ejection plate 24.

また、側壁12の内側板16の外縁には2個の係止突起16aが、側壁13の内側板19の先端両側部には係止突起19aがそれぞれ形成され、底壁11の外側板14に沿った部分には2個の係止穴11aが、側壁12の内側板16の端縁両側部には係止穴16bがそれぞれ形成されている。   Further, two locking projections 16 a are formed on the outer edge of the inner plate 16 of the side wall 12, and locking projections 19 a are formed on both sides of the tip of the inner plate 19 of the side wall 13, and are formed on the outer plate 14 of the bottom wall 11. Two locking holes 11 a are formed in the portion along the side, and locking holes 16 b are formed on both side edges of the inner plate 16 of the side wall 12.

そのほか、段積み時の積ずれを防止するため、折込片22と外側板17のなす角部には係合凸部18bが、底壁11の四隅には係合穴11bがそれぞれ形成されている。   In addition, in order to prevent a stacking error at the time of stacking, engagement convex portions 18b are formed at the corners formed by the folding pieces 22 and the outer plate 17, and engagement holes 11b are formed at the four corners of the bottom wall 11, respectively. .

一方、仕切壁2のブランクでは、一方の長辺中央部に奥側へ向かって開くV字状の斜縁を有する切溝2aが形成され、この長辺の両端部を切り欠いて係合段部2cが形成されている。   On the other hand, in the blank of the partition wall 2, a cut groove 2 a having a V-shaped oblique edge that opens toward the back side is formed in the center portion of one long side, and both end portions of the long side are cut out to form an engagement step. Part 2c is formed.

また、仕切壁3のブランクでは、2枚の支持片32が折目を介して繋がれており、各支持片32の端縁中央部には切溝3aが形成されている。   Further, in the blank of the partition wall 3, two support pieces 32 are connected via a crease, and a cut groove 3 a is formed in the center of the end edge of each support piece 32.

上記ブランクからトレーを組み立てるには、図2に示すように、トレー本体1の底壁11から側壁13の外側板17を起こし、折込片22を内側へ折り曲げた後、底壁11から側壁12の外側板14を起こし、頂板15及び内側板16を巻き込むように折り曲げつつ、折込片21を内側へ折り曲げ、側壁13から延びる折込片22を側壁12で抱き込み、係止突起16aを係止穴11aに挿入する。   To assemble the tray from the blank, as shown in FIG. 2, the outer plate 17 of the side wall 13 is raised from the bottom wall 11 of the tray body 1, the folding piece 22 is bent inward, and then the bottom wall 11 to the side wall 12. While the outer plate 14 is raised and folded so that the top plate 15 and the inner plate 16 are wound, the folding piece 21 is folded inward, the folding piece 22 extending from the side wall 13 is held by the side wall 12, and the locking projection 16a is locked to the locking hole 11a. Insert into.

次いで、側壁13の頂板18及び内側板19を巻き込むように折り曲げて、側壁12から延びる折込片21を側壁13で抱き込み、係止突起19aを係止穴16bに挿入すると共に、段板23及び迫出板24を階段状に折り曲げる。このとき、突片23aが迫出板24から突出する。   Next, the top plate 18 and the inner plate 19 of the side wall 13 are bent so as to be wound, the folding piece 21 extending from the side wall 12 is held by the side wall 13, the locking projection 19a is inserted into the locking hole 16b, and the step plate 23 and The urging plate 24 is bent in a step shape. At this time, the protruding piece 23 a protrudes from the ejection plate 24.

また、仕切壁3の2枚の支持片32をV字形に折り曲げて、その切溝3aと仕切壁2の切溝2aとを相互に差し込む。この状態において、支持片32は、切溝2aの斜縁により所定角度傾斜した状態で固定される。   Further, the two support pieces 32 of the partition wall 3 are bent into a V shape, and the cut groove 3a and the cut groove 2a of the partition wall 2 are inserted into each other. In this state, the support piece 32 is fixed in a state inclined by a predetermined angle by the oblique edge of the kerf 2a.

そして、このように噛み合わせた仕切壁2,3を、図3に示すように、仕切壁2の係合段部2cが迫出板24の下端中央部に係合するようにして、トレー本体1にセットすると、トレー本体1の内部が区画される。   Then, as shown in FIG. 3, the partition walls 2 and 3 meshed in this way are engaged with the engaging step 2c of the partition wall 2 at the center of the lower end of the ejection plate 24 so that the tray body When set to 1, the inside of the tray body 1 is partitioned.

上記のようなトレーの各区画にいちごパックPを収納する際には、図4に示すように、パックPの短面のフランジを、両端支持部となる側壁13の段板23と仕切壁3の支持片32とに載せる。これにより、パックPは、宙吊り状態で支持され、トレーの底壁11とパックPの底面との間に隙間ができる。   When storing the strawberry pack P in each section of the tray as described above, as shown in FIG. 4, the flange of the short surface of the pack P is connected to the step plate 23 and the partition wall 3 of the side wall 13 serving as both end support portions. It is mounted on the support piece 32. Thereby, the pack P is supported in a suspended state, and a gap is formed between the bottom wall 11 of the tray and the bottom surface of the pack P.

このように、トレーの底壁11とパックPの底面との間に隙間ができると、輸送中の衝撃が緩和されるので、パックPに詰められたいちごの潰れが防止され、潰れた部分からの腐敗が防止される。なお、突片23aによりパックPの移動が阻止され、パックPのフランジの段板23からの脱落が防止される。   In this way, if there is a gap between the bottom wall 11 of the tray and the bottom surface of the pack P, the impact during transportation is mitigated, so that the strawberries packed in the pack P are prevented from being crushed and from the crushed portion. Corruption is prevented. In addition, the movement of the pack P is prevented by the protruding piece 23a, and the flange of the pack P is prevented from falling off from the step plate 23.

次に、この発明の第2実施形態を図5乃至図8に基づいて説明する。   Next, a second embodiment of the present invention will be described with reference to FIGS.

この段ボール製トレーは、図5に示すように段ボールシートを打ち抜いたトレー本体1及び仕切壁2,3のブランクから構成される。   As shown in FIG. 5, this corrugated tray is composed of a tray body 1 in which corrugated cardboard sheets are punched and blanks of partition walls 2 and 3.

トレー本体1のブランクでは、底壁11の一対の長辺に側壁12が、他対の短辺に側壁13がそれぞれ連設され、側壁12は、底壁11から外側板14、頂板15及び内側板16を順次連設し、側壁13は、底壁11から外側板17、頂板18及び内側板19を順次連設したものとされている。   In the blank of the tray body 1, a side wall 12 is connected to a pair of long sides of the bottom wall 11, and a side wall 13 is connected to the other pair of short sides, and the side wall 12 extends from the bottom wall 11 to the outer plate 14, the top plate 15, and the inner side. The plates 16 are sequentially connected, and the side wall 13 is formed by sequentially connecting the outer plate 17, the top plate 18 and the inner plate 19 from the bottom wall 11.

側壁12の部分では、内側板16の外縁に支持片26が両端部及び中央部で折目を介して繋がれ、その間の部分は内側板16へ切り込まれて、脚部26aが形成されている。   In the side wall 12, the support piece 26 is connected to the outer edge of the inner plate 16 through the folds at both ends and the center, and the portion between them is cut into the inner plate 16 to form the leg portion 26 a. Yes.

また、外側板14及び内側板16の両側縁には、それぞれ折込片20,21が連設され、一側の折込片21には係合凸部21aが、他側の折込片21には係合凹部21bがそれぞれ形成されている。頂板15の両端部には、外側板14にかけて差込穴15aが形成されている。   Further, folding pieces 20 and 21 are connected to both side edges of the outer side plate 14 and the inner side plate 16, respectively, the engaging convex portion 21 a is engaged with the folding piece 21 on one side, and the folding piece 21 on the other side is engaged. Joint recesses 21b are respectively formed. Insertion holes 15 a are formed at both ends of the top plate 15 so as to extend to the outer plate 14.

側壁13の部分では、外側板17の外縁両端部にコーナー板28が頂板18及び内側板19を弧状に切り欠いて連設され、コーナー板28の外側縁には差込片28aが設けられている。内側板19の両側部には斜折線19aが入れられ、係合斜縁19bが形成されている。   In the side wall 13, corner plates 28 are connected to both ends of the outer edge of the outer plate 17 with the top plate 18 and the inner plate 19 cut out in an arc shape, and an insertion piece 28 a is provided on the outer edge of the corner plate 28. Yes. A diagonal fold line 19a is formed on both side portions of the inner plate 19, and an engaging oblique edge 19b is formed.

一方、仕切壁2のブランクでは、2枚の支持片32が両端部及び中央部で折目を介して繋がれ、その間の部分はジグザグに切断されて、櫛歯状に脚部32aが形成されている。そして、各支持片32の長辺端縁の中央部には切溝2aが形成されている。   On the other hand, in the blank of the partition wall 2, the two support pieces 32 are connected to each other through the folds at both end portions and the center portion, and the portion between them is cut in a zigzag manner to form the leg portions 32 a in a comb-like shape. ing. A kerf 2 a is formed at the center of the long side edge of each support piece 32.

また、仕切壁3のブランクでは、一方の長辺中央部に奥側へ向かって開くV字状の斜縁を有する切溝3aが形成され、両短辺には切込により係合段部3bが形成されている。   Further, in the blank of the partition wall 3, a cut groove 3 a having a V-shaped oblique edge that opens toward the back side is formed in the center portion of one long side, and the engagement step portion 3 b is formed by cutting on both short sides. Is formed.

上記ブランクからトレーを組み立てるには、図6に示すように、トレー本体1の底壁11から側壁12の外側板14を起こし、頂板15及び内側板16を巻き込むように折り曲げて、支持片26を上方へ折り返し、折込片20,21を重ねるように内側へ折り曲げて、折込片21の係合凸部21aと係合凹部21bとを噛み合わせる。   In order to assemble the tray from the blank, as shown in FIG. 6, the outer plate 14 of the side wall 12 is raised from the bottom wall 11 of the tray main body 1, the top plate 15 and the inner plate 16 are bent and the support piece 26 is folded. Folded upward and folded inward so that the folded pieces 20 and 21 overlap, and the engaging convex part 21a and the engaging concave part 21b of the folded piece 21 are engaged.

次いで、底壁11から側壁13の外側板17を起こし、内側板19を斜折線19a沿いに屈曲させつつ、頂板18及び内側板19を巻き込むように折り曲げ、折込片20,21を側壁13で抱き込むと共に、内側板19の先端両側部を支持片26の下方へ回り込ませて、内側板19を復元させる。   Next, the outer plate 17 of the side wall 13 is raised from the bottom wall 11, the inner plate 19 is bent along the oblique fold line 19 a, the top plate 18 and the inner plate 19 are bent, and the folded pieces 20 and 21 are held by the side wall 13. At the same time, the both side portions of the front end of the inner plate 19 are turned down below the support piece 26 to restore the inner plate 19.

その後、コーナー板28を内側水平方向へ折り曲げ、差込片28aを差込穴15aに差し込むと、トレー本体1が保形される。この組立状態において、支持片26は、内側板16から内側へ迫り出すと共に、脚部26aが外側へ突出し、両端部分が係合斜縁19bへ当接して、所定角度傾斜した状態で固定される。   After that, when the corner plate 28 is bent in the inner horizontal direction and the insertion piece 28a is inserted into the insertion hole 15a, the tray body 1 is retained. In this assembled state, the support piece 26 is fixed in a state where the support piece 26 protrudes inward from the inner plate 16, the leg portion 26 a protrudes outward, and both end portions abut against the engaging oblique edge 19 b, and is inclined at a predetermined angle. .

一方、仕切壁2,3のブランクにおいて、仕切壁2の2枚の支持片32をV字形に折り曲げ、その切溝2aと仕切壁3の切溝3aとを相互に差し込むと、支持片32は、脚部32aが両端部及び中央部の折目から下方へ突出し、切溝3aの斜縁により所定角度傾斜した状態で固定される。   On the other hand, in the blank of the partition walls 2 and 3, when the two support pieces 32 of the partition wall 2 are bent into a V shape and the kerf 2a and the kerf 3a of the partition wall 3 are inserted into each other, the support piece 32 becomes The leg portion 32a protrudes downward from the folds at both end portions and the central portion, and is fixed in a state inclined by a predetermined angle by the oblique edge of the kerf 3a.

そして、このように噛み合わせた仕切壁2,3を、図7に示すように、仕切壁3の係合段部3bで支持片26の基端中央部を受けるようにして、トレー本体1にセットすると、トレー本体1の内部が区画される。   Then, as shown in FIG. 7, the partition walls 2 and 3 meshed in this way are received by the tray main body 1 so as to receive the base end central portion of the support piece 26 by the engagement step portion 3 b of the partition wall 3. When set, the inside of the tray body 1 is partitioned.

上記のようなトレーの各区画にいちごパックPを収納する際には、図8に示すように、パックPの長面のフランジを、両端支持部となる側壁12の支持片26と仕切壁2の支持片32とに載せる。これにより、パックPは、宙吊り状態で支持され、トレーの底壁11とパックPの底面との間に隙間ができる。   When the strawberry pack P is stored in each section of the tray as described above, as shown in FIG. 8, the long flange of the pack P is connected to the support piece 26 and the partition wall 2 of the side wall 12 serving as both end support portions. It is mounted on the support piece 32. Thereby, the pack P is supported in a suspended state, and a gap is formed between the bottom wall 11 of the tray and the bottom surface of the pack P.

このように、トレーの底壁11とパックPの底面との間に隙間ができると、輸送中の衝撃が緩和されるので、パックPに詰められたいちごの潰れが防止され、潰れた部分からの腐敗が防止される。   In this way, if there is a gap between the bottom wall 11 of the tray and the bottom surface of the pack P, the impact during transportation is mitigated, so that the strawberries packed in the pack P are prevented from being crushed and from the crushed portion. Corruption is prevented.

また、このトレーは、内側板16を短くして、支持片26の戻りを防止する脚部26aを、内側板16への切込により形成し、仕切壁2の高さを確保する支持片32の脚部32aを、支持片32同士の境界のジグザグの切込により形成したので、材料の段ボールシートを効率よく使用して、低コストで製造できる。   Further, in this tray, a leg 26a that shortens the inner plate 16 and prevents the return of the support piece 26 is formed by cutting into the inner plate 16, and a support piece 32 that secures the height of the partition wall 2. Since the leg portion 32a is formed by zigzag cutting at the boundary between the support pieces 32, the corrugated cardboard sheet can be used efficiently and can be manufactured at low cost.

なお、この実施形態を変更して、図9に示すように、長面と幅面を逆転した構成とし、幅面側の側壁13の内面をなす内側板19から支持片26を延出し、同方向の仕切壁3を、2枚の支持片32をV字形に折り曲げたものとしてもよい。   In addition, as shown in FIG. 9, this embodiment is changed so that the long surface and the width surface are reversed, and the support piece 26 is extended from the inner plate 19 that forms the inner surface of the side wall 13 on the width surface side. The partition wall 3 may be formed by bending the two support pieces 32 into a V shape.

この場合、仕切壁2の切溝2aにV字状の斜縁を設け、仕切壁2の両端部に支持片26の基端中央部を受ける係合段部2dを形成する。また、長面側の側壁12の内側板16に組立時に屈曲させる斜折線16cを入れると共に、支持片26の端部が当接する係合斜縁16dを形成し、差込片28aを差し込む差込穴18cを頂板18の両端部から外側板17へかけて形成する。   In this case, a V-shaped oblique edge is provided in the cut groove 2 a of the partition wall 2, and an engagement step portion 2 d that receives the center portion of the base end of the support piece 26 is formed at both ends of the partition wall 2. Further, an oblique folding line 16c to be bent at the time of assembly is inserted into the inner side plate 16 of the long side wall 12, and an engaging oblique edge 16d with which the end of the support piece 26 abuts is formed, and the insertion piece 28a is inserted. Holes 18 c are formed from both ends of the top plate 18 to the outer plate 17.

そのほか、図10に示す第3実施形態のように、幅面側の側壁13を二重構造とし、その内面をなす内側板19の両側縁から支持片34を延出し、この支持片34を長面側の側壁12に沿わせ、底壁11から内側へ傾斜させて、この支持片34と仕切壁2の支持片32とにパックPのフランジを載せると、パックPが宙吊り状態で支持されるようにしてもよい。   In addition, as in the third embodiment shown in FIG. 10, the side wall 13 on the width surface side has a double structure, and support pieces 34 are extended from both side edges of the inner plate 19 forming the inner surface. When the flange of the pack P is placed on the support piece 34 and the support piece 32 of the partition wall 2 along the side wall 12 on the side and inclined inward from the bottom wall 11, the pack P is supported in a suspended state. It may be.

次に、この発明の第4実施形態を図11乃至図15に基づいて説明する。   Next, a fourth embodiment of the present invention will be described with reference to FIGS.

この段ボール製トレーは、図11に示すように段ボールシートを打ち抜いたトレー本体1のブランクと、図12に示すように段ボールシートを打ち抜いた仕切壁2及び3のブランクから構成される。   This tray made of corrugated cardboard is composed of a blank of the tray body 1 in which corrugated cardboard sheets are punched as shown in FIG. 11 and blanks of partition walls 2 and 3 in which corrugated cardboard sheets are punched out as shown in FIG.

トレー本体1のブランクでは、図11に示すように、底壁11の一対の長辺に側壁12が、他対の短辺に側壁13がそれぞれ連設され、側壁13は、底壁11から外側板17、頂板18、内側板19及び支持片26を順次連設したものとされている。側壁12の両側縁には折込片20が、支持片26の両側縁には折曲片27がそれぞれ連設され、折曲片27は内縁が傾斜した形状とされている。   In the blank of the tray main body 1, as shown in FIG. 11, side walls 12 are connected to a pair of long sides of the bottom wall 11, and side walls 13 are connected to the other pair of short sides. The plate 17, the top plate 18, the inner plate 19, and the support piece 26 are sequentially arranged. Folding pieces 20 are connected to both side edges of the side wall 12, and bent pieces 27 are connected to both side edges of the support piece 26, respectively.

内側板19の両側縁及び折曲片27の先端部内縁には係止突起19a,27aが形成され、側壁12の両側縁には係止穴12aが、底壁11の側壁12に沿った部分には2個の係止穴11aがそれぞれ形成されている。頂板18から内側板19の中央部には、仕切壁2の端部を差し込む差込穴18aが形成されている。   Locking projections 19 a and 27 a are formed on both side edges of the inner plate 19 and the inner edge of the bent piece 27, and locking holes 12 a are formed on both side edges of the side wall 12 along the side wall 12 of the bottom wall 11. Two locking holes 11a are formed in each. An insertion hole 18 a into which the end of the partition wall 2 is inserted is formed in the central portion of the inner plate 19 from the top plate 18.

また、外側板17、頂板18及び内側板19に亘る2本の切込間には段積み用の係合凸部18bが、底壁11の外側板17に沿った部分には2個の係合穴11bがそれぞれ形成され、側壁12の端縁中央部には、段積み時におけるずれ止め用の凸部12bが形成されている。   Further, an engaging convex portion 18b for stacking is provided between two cuts extending over the outer plate 17, the top plate 18 and the inner plate 19, and two engagement members 18b are provided on the portion along the outer plate 17 of the bottom wall 11. A joint hole 11b is formed, and a convex portion 12b for preventing displacement at the time of stacking is formed at the center of the edge of the side wall 12.

一方、図12に示すように、仕切壁2のブランクは、中央部に切溝2aを、両端部にフック部2bをそれぞれ形成したものとされ、切溝2aの両側縁には、奥側へ向かって開くV字状の斜縁が形成されている。   On the other hand, as shown in FIG. 12, the blank of the partition wall 2 is formed by forming a kerf 2a at the center and hooks 2b at both ends. A V-shaped oblique edge that opens toward the top is formed.

また、仕切壁3のブランクは、2枚の仕切板31を半切線を介して繋ぎ、各仕切板31の端縁に支持片32を連設し、仕切板31の内側中央部及び各支持片32の先端中央部に切溝3aを形成したものとされている。   Moreover, the blank of the partition wall 3 connects the two partition plates 31 through a half-cut line, and connects the support piece 32 to the edge of each partition plate 31, and the inner center part of each partition plate 31 and each support piece. A kerf 3a is formed at the center of the tip of 32.

上記ブランクからトレーを組み立てるには、図13に示すように、トレー本体1の底壁11から側壁12及び側壁13の外側板17を起こし、折込片20を内側へ折り曲げ、頂板18及び内側板19を巻き込むように折り曲げて折込片20を側壁13で抱き込み、支持片26を上方へ折り返すと共に、折曲片27を内側へ折り曲げて、係止突起19a,27aを係止穴11a,12aに挿入する。   To assemble the tray from the blank, as shown in FIG. 13, the side wall 12 and the outer plate 17 of the side wall 13 are raised from the bottom wall 11 of the tray body 1, the folding piece 20 is bent inward, and the top plate 18 and the inner plate 19. The folding piece 20 is held by the side wall 13, the support piece 26 is folded back upward, the folding piece 27 is folded inward, and the locking projections 19a, 27a are inserted into the locking holes 11a, 12a. To do.

このようにトレー本体1を組み立てると、各側壁12,13の起立状態が維持され、支持片26は、内側板19から内側へ迫り出し、折曲片27により所定角度傾斜した状態で固定される。   When the tray main body 1 is assembled in this manner, the standing state of the side walls 12 and 13 is maintained, and the support piece 26 protrudes inward from the inner plate 19 and is fixed in a state inclined at a predetermined angle by the bent piece 27. .

また、仕切壁3の2枚の仕切板31を山形に折り曲げて重ね合わせ、支持片32を上方へ折り返し、仕切板31及び支持片32の切溝3aと仕切壁2の切溝2aとを相互に差し込むと、支持片32は、仕切板31から外側へ迫り出し、切溝2aの斜縁により所定角度傾斜した状態で固定される。   Further, the two partition plates 31 of the partition wall 3 are folded in a mountain shape and overlapped, the support piece 32 is folded upward, and the cut groove 3a of the partition plate 31 and the support piece 32 and the cut groove 2a of the partition wall 2 are mutually connected. When inserted, the support piece 32 protrudes outward from the partition plate 31, and is fixed in a state inclined by a predetermined angle by the oblique edge of the cut groove 2a.

そして、このように噛み合わせた仕切壁2,3を、図14に示すように、仕切壁2のフック部2bを側壁13の差込穴18aに差し込むようにして、トレー本体1にセットすると、トレー本体1の内部が区画される。   Then, when the partition walls 2 and 3 meshed in this way are set in the tray body 1 so that the hook portion 2b of the partition wall 2 is inserted into the insertion hole 18a of the side wall 13 as shown in FIG. The inside of the tray body 1 is partitioned.

上記のようなトレーの各区画にいちごパックPを収納する際には、図15に示すように、パックPの短面のフランジを、側壁13の支持片26と仕切壁3の支持片32とに載せる。これにより、パックPは、宙吊り状態で支持され、トレーの底壁11とパックPの底面との間に隙間ができる。   When storing the strawberry pack P in each section of the tray as described above, as shown in FIG. 15, the flange of the short surface of the pack P is connected to the support piece 26 of the side wall 13 and the support piece 32 of the partition wall 3. Put it on. Thereby, the pack P is supported in a suspended state, and a gap is formed between the bottom wall 11 of the tray and the bottom surface of the pack P.

このように、トレーの底壁11とパックPの底面との間に隙間ができると、輸送中の衝撃が緩和されるので、パックPに詰められたいちごの潰れが防止され、潰れた部分からの腐敗が防止される。   In this way, if there is a gap between the bottom wall 11 of the tray and the bottom surface of the pack P, the impact during transportation is mitigated, so that the strawberries packed in the pack P are prevented from being crushed and from the crushed portion. Corruption is prevented.

次に、この発明の第5実施形態を図16乃至図19に基づいて説明する。   Next, a fifth embodiment of the present invention will be described with reference to FIGS.

このトレーのトレー本体1は、上記第4実施形態とほぼ同様であるが、底壁11の長面方向中央部には、側壁12との境界から内側へ延びる係止穴11cが形成され、内側板19がやや短く、支持片26には内側板19への切込により脚部26aが形成されている。   The tray body 1 of this tray is substantially the same as that of the fourth embodiment, but a locking hole 11c extending inward from the boundary with the side wall 12 is formed at the center in the longitudinal direction of the bottom wall 11, and the inside The plate 19 is slightly short, and a leg 26 a is formed on the support piece 26 by cutting into the inner plate 19.

また、仕切壁3では、一対の支持片32が間隔をおいて対向し、各支持片32の両端から内向板37及び重合板38が順次延出され、重合板38の内端同士が繋がれている。そして、内向板37及び重合板38が巻き込むように折り曲げられ、重合板38同士が重ね合わされている。   Further, in the partition wall 3, the pair of support pieces 32 face each other with an interval, the inward plate 37 and the superposition plate 38 are sequentially extended from both ends of each support piece 32, and the inner ends of the superposition plates 38 are connected to each other. ing. And the inward board 37 and the superposition | polymerization board 38 are bent so that it may wind, and superposition | polymerization board 38 is overlapped.

一方、仕切壁2には、切溝2aが間隔をおいて2本平行に形成され、これらの切溝2aと、仕切壁3の各支持片32の切溝3aとが相互に差し込まれて、仕切壁2,3が組み合わされている。そして、仕切壁2の両端のフック部2bは、側壁13の差込穴18aに差し込まれ、仕切壁3の重合板38の下部は、底壁11の係止穴11cに係合して、仕切壁2,3は安定するようになっている。   On the other hand, in the partition wall 2, two kerfs 2 a are formed in parallel with an interval, and these kerfs 2 a and the kerfs 3 a of the support pieces 32 of the partition wall 3 are inserted into each other, Partition walls 2 and 3 are combined. The hook portions 2b at both ends of the partition wall 2 are inserted into the insertion holes 18a of the side wall 13, and the lower portion of the overlapping plate 38 of the partition wall 3 engages with the locking holes 11c of the bottom wall 11 to The walls 2 and 3 are stabilized.

このようなトレーでもまた、パックPの短面のフランジを、側壁13の支持片26と仕切壁3の支持片32とに載せることにより、パックPを宙吊り状態で支持することができ、トレーの底壁11とパックPの底面との間に隙間を生じさせて、いちごの潰れを防止することができる。   Even in such a tray, the pack P can be supported in a suspended state by placing the short flange of the pack P on the support piece 26 of the side wall 13 and the support piece 32 of the partition wall 3. A gap can be formed between the bottom wall 11 and the bottom surface of the pack P to prevent the strawberries from being crushed.

次に、この発明の第6実施形態を図20乃至図23に基づいて説明する。   Next, a sixth embodiment of the present invention will be described with reference to FIGS.

このトレーでは、長面側の側壁12の内側板16に、その中間部をコ字状に切り込んで頂板15との稜線に沿った受止片33が形成され、その先端には差込突起33aが、外側板14には差込穴14aがそれぞれ形成されている。頂板15は、受止片33の部分が切り抜かれ、その切抜部から外側板14にかけて指入用の切欠15bが形成されている。   In this tray, a receiving piece 33 is formed along the ridge line with the top plate 15 by cutting an intermediate portion of the inner plate 16 of the long side wall 12 into a U-shape, and an insertion protrusion 33a is formed at the tip thereof. However, the outer plate 14 is formed with insertion holes 14a. The top plate 15 has a receiving piece 33 cut out, and a notch 15 b for finger insertion is formed from the cut-out portion to the outer plate 14.

このトレーを組み立てる際には、受止片33を内側へ手繰るようにV字形に折り曲げて内側板16から内側へ突出させ、差込突起33aを差込穴14aに差し込んで、受止片33の折曲状態を維持する。   When assembling the tray, the receiving piece 33 is bent in a V shape so as to be pulled inward and protruded inward from the inner plate 16, and the insertion protrusion 33 a is inserted into the insertion hole 14 a, so that the receiving piece 33 Maintain the bent state.

このように、受止片33を突出させておくと、トレーを段積みしたとき、上段側トレーの係合穴11bから下段側トレーの係合突起18bが外れても、上段側トレーが下段側トレーの内側に落ち込んで傾くトラブルが防止され、安定した段積みが可能となる。   Thus, if the receiving piece 33 is protruded, even when the trays are stacked, even if the engaging projections 18b of the lower tray are removed from the engaging holes 11b of the upper tray, the upper tray is placed on the lower side. The trouble of falling inside the tray and tilting is prevented, and stable stacking becomes possible.

また、図示のように、受止片33を仕切壁3の2枚の支持片32で挟み込むようにすると、受止片33の折曲状態が確実に維持されると共に、仕切壁3が堅固に固定される。   Further, as shown in the figure, when the receiving piece 33 is sandwiched between the two support pieces 32 of the partition wall 3, the bent state of the receiving piece 33 is reliably maintained and the partition wall 3 is firmly fixed. Fixed.

なお、差込突起33a及び差込穴14aは省略してもよく、受止片33は、内側板16から内側へ突出させることができれば、V字形に折り曲げるものでなくてもよい。   The insertion protrusion 33a and the insertion hole 14a may be omitted, and the receiving piece 33 may not be bent into a V shape as long as the receiving piece 33 can be protruded inward from the inner plate 16.

ところで、上記各実施形態におけるパックPの支持部として、トレー本体1の段板23、支持片26,34と、支持片32を有する仕切壁2,3とは、適宜組み合わせて採用することができる。   By the way, as the support part of the pack P in each of the above embodiments, the step plate 23, the support pieces 26 and 34 of the tray body 1 and the partition walls 2 and 3 having the support pieces 32 can be used in appropriate combination. .

また、上記各実施形態のトレーの変形例として、例えば、2個のパックPを収納する小型のトレーを構成する場合には、仕切壁2又は3のいずれかを省略し、一対の段板23や支持片26でパックPを支持するようにしてもよい。   Further, as a modification of the tray of each of the above embodiments, for example, when configuring a small tray for storing two packs P, either the partition wall 2 or 3 is omitted, and a pair of step plates 23 is provided. Alternatively, the pack P may be supported by the support piece 26.

そのほか、パックPの片側のみを浮き上がらせるようにしても、トレーの底壁11とパックPの底面との間に宙吊りによる隙間ができるので、いちごの傷みを防止することができる。   In addition, even if only one side of the pack P is lifted, a gap is created by hanging between the bottom wall 11 of the tray and the bottom surface of the pack P, so that the strawberry can be prevented from being damaged.

次に、この発明の第1参考例を図24乃至図29に基づいて説明する。 Next, a first reference example of the present invention will be described with reference to FIGS.

このトレーは、底壁11の周囲に側壁12,13を連設し、中央部に2枚の仕切板31を折り重ねた仕切壁3を設け、その稜部に切目を入れて、仕切板31が側壁をなす2個のトレーに分割可能とし、輸送時には、2枚の仕切板25を折り重ねて形成した仕切壁2を仕切壁3に交差させて噛み合わせ、仕切板31の重合状態を維持して、分割単位のトレー同士を固定し、小売店では、仕切壁2を除去して仕切板31の稜部を切り離すことにより、2個のトレーに分割して販売できるようにしたものである。   In this tray, side walls 12 and 13 are continuously provided around the bottom wall 11, a partition wall 3 in which two partition plates 31 are folded at the center portion is provided, and a cut is made in the ridge portion to partition the partition plate 31. Can be divided into two trays that form side walls, and during transportation, the partition wall 2 formed by folding two partition plates 25 is engaged with the partition wall 3 so as to cross each other, and the overlapping state of the partition plates 31 is maintained. In the retail store, the partition wall 2 is removed and the ridge portion of the partition plate 31 is cut off so that the tray can be divided and sold. .

そして、分割単位となる各トレーの対向する側壁12を二重構造とし、その内面をなす内側板16の両側縁から斜めの折目を介して支持片34を延出し、この支持片34を隣接する側壁13と分割時に側壁となる仕切板31とにそれぞれ沿わせ、底壁11から内側へ傾斜させた状態で、対向する支持片34にパックPのフランジを載せると、パックPが宙吊り状態で支持されるようになっている。   Then, the opposing side walls 12 of each tray serving as a division unit have a double structure, and support pieces 34 are extended from both side edges of the inner plate 16 forming the inner surface through oblique folds. The support pieces 34 are adjacent to each other. When the flange of the pack P is placed on the opposing support piece 34 with the side wall 13 and the partition plate 31 that becomes the side wall at the time of division being inclined and inclining inward from the bottom wall 11, the pack P is suspended. It has come to be supported.

なお、このトレーでは、係合凸部15cを大きく突出させるため、頂板15の幅が大きくなっているが、この場合、折込片22が側壁12の内部で振れて安定しないため、外側の折込片22の上縁には頂板15の下方に重なる折曲片22aを連設し、内側の折込片22は基端の折目を後退させて、これらの折込片22の揺動を防止するようにしている。   In this tray, the width of the top plate 15 is increased in order to make the engaging convex portion 15 c protrude greatly. In this case, the folded piece 22 is not stable because the folded piece 22 swings inside the side wall 12. A bent piece 22a overlapping the lower side of the top plate 15 is connected to the upper edge of the top plate 22, and the inner folded piece 22 is retracted at the base end to prevent the folding pieces 22 from swinging. ing.

次に、この発明の第2参考例を図30乃至図35に基づいて説明する。 Next, a second reference example of the present invention will be described with reference to FIGS.

このトレーは、上記第7実施形態と同様、分割式のものであり、分割単位となる各トレーの底壁11を、分割時に側壁となる仕切板31側から切り起こして支持片35を形成し、この支持片35に対向する支持片36を固定用の仕切壁2の端部に設け、これらの支持片35,36を上方へかけて内側へ傾斜させた状態で仕切壁2により固定し、対向する支持片35,36にパックPのフランジを載せると、パックPが宙吊り状態で支持されるようにしたものである。   As in the seventh embodiment, this tray is of a split type, and the support wall 35 is formed by cutting and raising the bottom wall 11 of each tray as a division unit from the side of the partition plate 31 that becomes the side wall during division. The support piece 36 facing the support piece 35 is provided at the end of the fixing partition wall 2, and the support pieces 35 and 36 are fixed by the partition wall 2 in an inclined state toward the inside, When the flange of the pack P is placed on the opposing support pieces 35 and 36, the pack P is supported in a suspended state.

このトレーの底壁11には、支持片35を引き起こすための指穴11cが形成され、支持片35は、仕切壁2の切溝2aの斜縁に当接し、支持片36は、仕切板25の両側の係合斜縁2cに当接すると共に、その中央の折曲片2dが側壁13に当接して、支持片35,36の傾斜角度が維持されるようになっている。   The bottom wall 11 of the tray is formed with finger holes 11c for causing the support piece 35. The support piece 35 abuts against the oblique edge of the kerf 2a of the partition wall 2, and the support piece 36 is provided with the partition plate 25. The bent pieces 2d at the center are in contact with the side wall 13 so that the inclination angles of the support pieces 35 and 36 are maintained.

なお、上記各トレーに収納するパックPとして、図36に示すように、底壁にリブ41を設けたものを使用すると、パックPの底壁がいちごの荷重で撓みにくくなり、パックPの底壁とトレーの底壁11との接触が防止される。   As the pack P stored in each tray, as shown in FIG. 36, if the bottom wall is provided with ribs 41, the bottom wall of the pack P becomes difficult to be bent by a strawberry load. Contact between the wall and the bottom wall 11 of the tray is prevented.

この発明の第1実施形態に係るトレーのブランクを示す図The figure which shows the blank of the tray which concerns on 1st Embodiment of this invention 同上の組立過程を示す分解斜視図Exploded perspective view showing the assembly process 同上の使用状態を示す斜視図The perspective view which shows the use condition same as the above 同上の長面方向縦断図Longitudinal longitudinal section as above この発明の第2実施形態に係るトレーのブランクを示す図The figure which shows the blank of the tray which concerns on 2nd Embodiment of this invention 同上の組立過程を示す分解斜視図Exploded perspective view showing the assembly process 同上の使用状態を示す斜視図The perspective view which shows the use condition same as the above 同上の短面方向縦断図Same as above 同上の長面と幅面を逆転した形態の組立過程を示す分解斜視図The exploded perspective view which shows the assembly process of the form which reversed the long surface and the width surface same as the above この発明の第3実施形態に係るトレーの組立過程を示す分解斜視図The exploded perspective view which shows the assembly process of the tray which concerns on 3rd Embodiment of this invention この発明の第4実施形態に係るトレー本体のブランクを示す図The figure which shows the blank of the tray main body which concerns on 4th Embodiment of this invention 同上の仕切壁のブランクを示す図The figure which shows the blank of a partition wall same as the above 同上の組立過程を示す分解斜視図Exploded perspective view showing the assembly process 同上の使用状態を示す斜視図The perspective view which shows the use condition same as the above 同上の長面方向縦断図Longitudinal longitudinal section as above この発明の第5実施形態に係るトレーのブランクを示す図The figure which shows the blank of the tray which concerns on 5th Embodiment of this invention 同上の組立過程を示す分解斜視図Exploded perspective view showing the assembly process 同上の使用状態を示す斜視図The perspective view which shows the use condition same as the above 同上の長面方向縦断図Longitudinal longitudinal section as above この発明の第6実施形態に係るトレーのブランクを示す図The figure which shows the blank of the tray which concerns on 6th Embodiment of this invention 同上の組立過程を示す分解斜視図Exploded perspective view showing the assembly process 同上の使用状態を示す斜視図The perspective view which shows the use condition same as the above 同上の長面方向縦断図Longitudinal longitudinal section as above この発明の第1参考例に係るトレーのブランクを示す図The figure which shows the blank of the tray which concerns on the 1st reference example of this invention 同上の組立過程を示す分解斜視図Exploded perspective view showing the assembly process 同上の連結使用状態を示す斜視図The perspective view which shows a connection use state same as the above. 同上の分割使用状態を示す斜視図The perspective view which shows the division | segmentation use condition same as the above. 同上の連結使用状態を示す長面方向縦断図Longitudinal longitudinal sectional view showing the connection use state as above 同上の分割使用状態を示す長面方向縦断図Longitudinal longitudinal sectional view showing the same divided usage state この発明の第2参考例に係るトレーのブランクを示す図The figure which shows the blank of the tray which concerns on the 2nd reference example of this invention 同上の組立過程を示す分解斜視図Exploded perspective view showing the assembly process 同上の連結使用状態を示す斜視図The perspective view which shows a connection use state same as the above. 同上の分割使用状態を示す斜視図The perspective view which shows the division | segmentation use condition same as the above. 同上の連結使用状態を示す長面方向縦断図Longitudinal longitudinal sectional view showing the connection use state as above 同上の分割使用状態を示す長面方向縦断図Longitudinal longitudinal sectional view showing the same divided usage state いちごパックの平面図Strawberry pack top view 従来のパック収納用トレーを示す斜視図A perspective view showing a conventional pack storage tray

1 トレー本体
2,3 仕切壁
11 底壁
12,13 側壁
14,17 外側板
15,18 頂板
16,19 内側板
20,21,22 折込片
23 段板(支持部)
24 迫出板
26,32,34,35,36 支持片(支持部)
27 折曲片
28 コーナー片
33 受止片
37 内向板
38 重合板
P パック
DESCRIPTION OF SYMBOLS 1 Tray body 2, 3 Partition wall 11 Bottom wall 12, 13 Side wall 14, 17 Outer plate 15, 18 Top plate 16, 19 Inner plate 20, 21, 22, Folding piece 23 Step plate (support part)
24 Extrusion plate 26, 32, 34, 35, 36 Support piece (support part)
27 bent piece 28 corner piece 33 receiving piece 37 inward plate 38 superposition plate P pack

Claims (3)

底壁の周囲に側壁を連設し、対向する側壁を二重構造としたパック収納用トレーにおいて、内部に仕切壁をセットして、二重構造の側壁の内面及び仕切壁に突出した支持部を形成し、この仕切壁の支持部は、一対の支持片を上部の間隔が開くように連設して形成し、側壁と仕切壁の支持部にパックのフランジを載せると、パックが宙吊り状態で支持されるようにしたことを特徴とするパック収納用トレー。 In a pack storage tray in which side walls are provided continuously around the bottom wall and the opposing side walls have a double structure , a partition wall is set inside, and the support part protrudes from the inner surface of the double structure side wall and the partition wall The partition wall support part is formed by connecting a pair of support pieces so that the gap between the upper parts is opened, and when the pack flange is placed on the side wall and the partition wall support part, the pack is suspended. A tray for storing packs, characterized in that it is supported by 前記側壁の支持部は、その内面をなす内側板の下縁から支持片を延出し、この支持片を上方へ折り返して形成したことを特徴とする請求項1に記載のパック収納用トレー。 2. The pack storage tray according to claim 1, wherein the support portion of the side wall is formed by extending a support piece from a lower edge of an inner plate that forms an inner surface thereof, and folding the support piece upward . 前記仕切壁の両端に臨む部分において、二重構造の側壁の内面をなす内側板を切り込んで、その頂部に達する受止片を設け、この受止片を内側へ折り曲げて突出させたことを特徴とする請求項1又は2に記載のパック収納用トレー。 In the part facing both ends of the partition wall, an inner plate forming the inner surface of the double-structure side wall is cut, a receiving piece reaching the top is provided, and the receiving piece is bent inward to protrude. The tray for storing packs according to claim 1 or 2 .
JP2003279224A 2003-01-21 2003-07-24 Pack storage tray Expired - Lifetime JP4351880B2 (en)

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JP3813590B2 (en) * 2003-03-14 2006-08-23 中央紙器工業株式会社 Tray with divider
JP4495436B2 (en) * 2003-10-10 2010-07-07 中央紙器工業株式会社 Tray with divider
JP4641769B2 (en) * 2004-09-09 2011-03-02 中央紙器工業株式会社 Tray with divider
JP2007055629A (en) * 2005-08-23 2007-03-08 Ricoh Elemex Corp Packaging box
JP4902186B2 (en) * 2005-12-14 2012-03-21 アサヒ紙工株式会社 Cardboard cases
JP4919824B2 (en) * 2007-01-26 2012-04-18 シャープ株式会社 Shock absorber and television apparatus including the same
JP4992141B2 (en) * 2007-04-02 2012-08-08 王子チヨダコンテナー株式会社 Tray-like suspended packaging box
JP5318617B2 (en) * 2009-03-11 2013-10-16 花王株式会社 container
JP5435276B2 (en) * 2010-01-06 2014-03-05 レンゴー株式会社 Cardboard tray
JP6085109B2 (en) * 2012-07-12 2017-02-22 中央紙器工業株式会社 Cardboard tray
CN102951367B (en) * 2012-10-31 2016-09-14 美盈森集团股份有限公司 A kind of display buffering package
JP5837540B2 (en) * 2013-07-23 2015-12-24 株式会社トーモク Containment box
JP7543957B2 (en) 2021-03-17 2024-09-03 王子ホールディングス株式会社 Tray

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