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JP4354050B2 - Bleached powder molding - Google Patents
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JP4354050B2 - Bleached powder molding - Google Patents

Bleached powder molding Download PDF

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Publication number
JP4354050B2
JP4354050B2 JP22989899A JP22989899A JP4354050B2 JP 4354050 B2 JP4354050 B2 JP 4354050B2 JP 22989899 A JP22989899 A JP 22989899A JP 22989899 A JP22989899 A JP 22989899A JP 4354050 B2 JP4354050 B2 JP 4354050B2
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Japan
Prior art keywords
molded body
powder
acid
bleached
bleaching powder
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JP22989899A
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JP2001055305A (en
Inventor
章 土信田
良則 釜土
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Nippon Soda Co Ltd
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Nippon Soda Co Ltd
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  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、新規な晒し粉成形体に係り、詳しくは、次亜塩素酸カルシウムを主成分とした無機系晒し粉に、硬度成分と結合して水溶性の金属錯体を形成する有機酸塩を配合した晒し粉成形体に関する。
【0002】
【従来の技術】
従来、水道水、プール水、汚水及び屎尿処理施設の排水等の殺菌消毒、機械装置の冷却水系のスライムコントロール等の水処理は、水処理設備に付設した塩化ビニール、ポリエチレンなどのプラスチック製の溶解槽の中で次亜塩素酸カルシウム系の晒し粉を溶解し、その溶解水を上記設備に導入することにより行われている。
【0003】
次亜塩素酸カルシウム系の晒し粉を、塩化ビニール、ポリエチレン等のプラスチック製の溶解槽の中で溶解した場合、溶解水のカルシウム濃度が高くなるため、薬注ポンプや溶解水をプール等に導入するための配管内に炭酸カルシウムを主成分とするカルシウムスケールが生成し、溶解水の流れが悪くなり、甚だしい場合には配管を閉塞する等の障害が発生することもあり、問題となっていた。
【0004】
従前は、溶解設備や配管に生成したカルシウムスケールを塩酸を使用して定期的に除去する等のカルシウムスケールによる障害防止対策が定期的に実施されていたが、塩酸によるカルシウムスケールの除去は、カルシウムスケール中に残存している次亜塩素酸カルシウムと塩酸との反応により毒性の強い塩素ガスが発生したり、また塩酸が処理設備や機械装置の金属部分を腐食させる恐れがあるなどの問題があり、これら問題を回避するために、本出願人は既に、次亜塩素酸カルシウムを主成分とする無機系晒し粉にポリリン酸化合物を配合した晒粉組成物を提案している(特開平3−42094号公報)。
【0005】
【発明が解決しようとする課題】
上記のように、次亜塩素酸カルシウムを主成分とする無機系晒し粉にポリリン酸化合物を配合した晒粉組成物を用いることでカルシウムスケールの防除をほぼ達成することが可能になったが、最もカルシウム濃度が高い溶解槽の薬注ポンプや出口付近の配管での長期間にわたるスケール防除作用が十分とはいえないことが判明した。本発明の課題は、次亜塩素酸カルシウムを主成分とする無機系晒し粉の溶解槽の薬注ポンプや導水配管にスケールの発生を長期間にわたり防止することができる晒し粉成形体を提供することにある。
【0006】
【課題を解決するための手段】
本発明者等は、前記課題を解決すべく鋭意検討した結果、次亜塩素酸カルシウムを主成分とする無機系晒し粉溶解液に発生するスケールを長期間にわたり安定的に防止するには、晒し粉溶解液中の晒し粉とスケール防除剤との濃度を所定の濃度範囲に保つことが必要であるとの知見を得て、スケール防除剤として有機酸塩を使用し、かつ無機系晒し粉と有機酸塩との配合物を成形体とすることにより、晒し粉溶解液中の無機系晒し粉とスケール防除剤との濃度を所定の濃度範囲に保つことができ、無機系晒し粉溶解液に発生するスケールを長期間にわたり安定的に防止することができることを見い出し、本発明を完成するに至った。
【0007】
すなわち本発明は、次亜塩素酸カルシウムを主成分とする無機系晒し粉と、硬度成分と結合して水溶性の金属錯体を形成する、酒石酸、クエン酸、リンゴ酸、グルコン酸、EDTA、アクリル酸又はメタアクリル酸の重合体、ポリマレイン酸、イタコン酸、クロトン酸、フマル酸、マロン酸等から選ばれる1種又は2種以上の有機酸の塩、好ましくは酒石酸塩とを、例えば有機酸塩の配合量が無機系晒し粉に対し0.1〜20重量%となるように配合し、かかる配合物あるいはかかる配合物に他の任意成分が添加された配合物を錠剤等に成形することを特徴とする晒し粉成形体に関する。
【0008】
【発明の実施の形態】
本発明における次亜塩素酸カルシウムを主成分とする無機系晒し粉としては、次亜塩素酸カルシウムを主成分とするものであればどのようなものでもよいが、例えば、70重量%高度晒し粉(次亜塩素酸カルシウム無水塩、1水塩、2水塩、3水塩)、60%高度晒し粉及びこれらの配合組成物を具体的に挙げることができる。
【0009】
本発明における、硬度成分と結合して水溶性の金属錯体を形成する有機酸塩としては、カルシウム、マグネシウム等の硬度成分と結合して水溶性の金属錯体を形成することができる有機酸塩であれば特に制限されるものでなく、具体的には、酒石酸、クエン酸、リンゴ酸、グルコン酸、EDTA、アクリル酸又はメタアクリル酸の重合体、ポリマレイン酸、イタコン酸、クロトン酸、フマル酸、マロン酸のアルカリ金属塩やアルカリ土類金属塩、好ましくはナトリウム塩やカリウム塩を例示することができ、これらは1種単独でもまた2種以上を併用して配合してもよい。これら有機酸塩の中でも、特に優れたスケール防止作用を有する点で、酒石酸塩が好ましく、かかる酒石酸塩としては、酒石酸ナトリウム、酒石酸水素ナトリウム、酒石酸カリウム、酒石酸水素カリウム、酒石酸ナトリウムカリウム、及びそれらの1水和物、2水和物、1/2水和物等の水和物を具体的に例示することができ、これらは2種以上混合して用いることもできる。
【0010】
本発明の晒し粉成形体は、上記無機系晒し粉と上記有機酸塩との配合物を含有する成形体材料を成形することにより得られる。かかる無機系晒し粉と有機酸塩からなる配合物における有機酸塩の配合量は、無機系晒し粉に対し0.1〜20重量%、特に0.3〜10重量%とすることが、長期間にわたりスケール防止効果を有効に維持する上で好ましい。また、配合する次亜塩素酸カルシウムや有機酸塩の粒径を適宜選択することにより、成形体からの溶解速度を調節することもできる。そして、本発明の晒し粉成形体には、上記無機系晒し粉と有機酸塩の他に、必要に応じて溶解速度調節剤、滑沢剤、腐食防止剤等を配合することもできる。溶解速度調節剤は、晒し粉成形体における有機酸塩等の溶解速度を調節するために添加されるものであり、例えば、ステアリン酸カルシウム、ステアリン酸マグネシウム、タルク等の撥水性の微粉末が好ましく用いられる。
【0011】
上記次亜塩素酸カルシウムを主成分とする無機系晒し粉と有機酸塩からなる配合物等の成形体材料を成形して錠剤等の成形体とすることも長期間にわたりスケール防止効果を有効に維持する上で好ましく、かかる錠剤等の成形体の形状としては、球状、立方体状、円柱状、円板状、蒲鉾状、孔穿き円板状等を例示することができる。また、成形体の成形方法としては、前記無機系晒し粉と有機酸塩とを均一に攪拌後、配合物を金型に充填後加圧する加圧成形法や打錠成形法を具体的に例示することができる。
【0012】
【実施例】
次に実施例により本発明を更に詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。
実施例1
顆粒状70%高度晒し粉(日本曹達株式会社製「日曹ハイクロン」)100重量部に酒石酸ナトリウム1重量部を添加し、リボンミキサーを用いて混合した後、打錠圧60tで成形し200gの本発明の晒し粉成形体(直径65mmの錠剤)を得た。
【0013】
比較例1
顆粒状70%高度晒し粉(日本曹達株式会社製「日曹ハイクロン」)100重量部にヘキサメタリン酸ナトリウム1重量部を添加し、リボンミキサーを用いて混合した後、打錠成形し200gの晒し粉成形体(錠剤)を得た。
【0014】
比較例2
顆粒状70%高度晒し粉(日本曹達株式会社製「日曹ハイクロン」)を打錠成形し200gの晒し粉成形体(錠剤)を得て、対照とした。
【0015】
(溶解試験)
図1に示す晒し粉成形体溶解装置を用いて、上記実施例1及び比較例1,2の晒し粉成形体(錠剤)を使用した連続溶解試験を行い、配管に付着したカルシウムスケールの付着量を測定した。200gの錠剤からなる晒し粉成形体(1)を1日1回4kg溶解器(2)に投入し、晒し粉成形体(1)の溶解にはカルシウム濃度200ppmの27℃の水を用い、5リットル/分で8時間/日の条件で流し、晒し粉成形体(1)を試験期間毎日投入して30日間継続した。角部や湾曲部を有する複雑な形状の配管(3)における試験前後の乾燥重量を測定し、その差をスケール付着量とした。また、配管(3)付着物がカルシウムスケールであることはX線回折により確認した。
【0016】
実施例1の酒石酸ナトリウムを含む晒し粉成形体を用いた場合のカルシウムスケール付着量は20.0g、比較例1のヘキサメタリン酸ナトリウムを含む晒し粉成形体を用いた場合のカルシウムスケール付着量は42.2g、比較例2の対照の晒し粉成形体を用いた場合のカルシウムスケール付着量は204.9gであった。これらの結果は、本発明の晒し粉成形体を用いると、カルシウムスケールの発生が効果的に抑制されうることを示している。
【0017】
【発明の効果】
本発明の晒し粉成形体は、次亜塩素酸カルシウムを主成分とする無機系晒し粉に、硬度成分と結合して水溶性の金属錯体を形成する有機酸塩を添加して成形体としたことにより、カルシウムスケールの発生を大幅に抑制することができることから、晒し粉溶解設備を設置したプール水の循環消毒、排水の消毒等に従来品に代えて好適に使用することができる。
【図面の簡単な説明】
【図1】溶解試験に用いられる晒し粉成形体溶解装置の概略縦断面図である。
【符号の説明】
(1) 晒し粉成形体(錠剤)
(2) 溶解器
(3) 複雑形状配管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a novel bleached powder molded body, and more specifically, an organic acid salt that forms a water-soluble metal complex by combining with a hardness component in an inorganic bleached powder mainly composed of calcium hypochlorite. It relates to a blended bleaching powder molding.
[0002]
[Prior art]
Conventionally, water treatment such as tap water, pool water, sewage and wastewater from sewage treatment facilities, and slime control of the cooling water system of machinery and equipment are made of plastic such as vinyl chloride and polyethylene attached to the water treatment facility. It is carried out by dissolving calcium hypochlorite-based bleaching powder in a tank and introducing the dissolved water into the equipment.
[0003]
When calcium hypochlorite-based bleaching powder is dissolved in a plastic dissolution tank such as vinyl chloride or polyethylene, the calcium concentration of the dissolved water increases, so a chemical injection pump or dissolved water is introduced into the pool. Calcium scale containing calcium carbonate as a main component is generated in the piping to make the flow of dissolved water worse. In severe cases, troubles such as blocking the piping may occur, which is a problem. .
[0004]
Previously, measures to prevent failures with calcium scale, such as periodically removing calcium scale generated in melting equipment and piping using hydrochloric acid, were regularly implemented. There are problems such as the generation of highly toxic chlorine gas due to the reaction between calcium hypochlorite and hydrochloric acid remaining in the scale, and the possibility of hydrochloric acid corroding the metal parts of processing equipment and machinery. In order to avoid these problems, the present applicant has already proposed a bleaching powder composition in which a polyphosphoric acid compound is blended with an inorganic bleaching powder mainly composed of calcium hypochlorite (Japanese Patent Laid-Open No. Hei 3-). No. 42094).
[0005]
[Problems to be solved by the invention]
As described above, it has become possible to substantially achieve calcium scale control by using a bleaching powder composition containing a polyphosphoric acid compound in an inorganic bleaching powder mainly composed of calcium hypochlorite. It was found that the scale control action over a long period of time in the chemical injection pump of the dissolution tank with the highest calcium concentration and the piping near the outlet was not sufficient. An object of the present invention is to provide a bleached powder molded body capable of preventing the generation of scales over a long period of time in a chemical injection pump and a water conduit of an inorganic bleaching powder dissolution tank mainly composed of calcium hypochlorite. There is.
[0006]
[Means for Solving the Problems]
As a result of intensive studies to solve the above-mentioned problems, the present inventors have conducted exposure in order to stably prevent scale generated in an inorganic bleaching powder solution containing calcium hypochlorite as a main component over a long period of time. Acquired knowledge that it is necessary to maintain the concentration of bleaching powder and scale control agent in the powder solution in the specified concentration range, using organic acid salt as the scale control agent, and using inorganic bleaching powder By using a mixture with an organic acid salt as a molded body, the concentration of the inorganic bleaching powder and the scale control agent in the bleaching powder solution can be maintained within a predetermined concentration range. The inventors have found that the generated scale can be stably prevented over a long period of time, and have completed the present invention.
[0007]
That is, the present invention is a tartaric acid, citric acid, malic acid, gluconic acid, EDTA, acrylic that forms a water-soluble metal complex with an inorganic bleaching powder mainly composed of calcium hypochlorite and a hardness component. Acid or methacrylic acid polymer, polymaleic acid, itaconic acid, crotonic acid, fumaric acid, malonic acid and the like, a salt of one or more organic acids, preferably tartrate, for example, organic acid salt The blending amount is 0.1 to 20% by weight with respect to the inorganic bleaching powder, and such a blend or a blend obtained by adding other optional components to the blend is formed into a tablet or the like. It relates to a featured bleached powder molded body.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The inorganic bleaching powder containing calcium hypochlorite as a main component in the present invention may be any one as long as it contains calcium hypochlorite as a main component. Specific examples may include (anhydrous calcium hypochlorite, monohydrate, dihydrate, trihydrate), 60% highly bleached powder and blended compositions thereof.
[0009]
In the present invention, the organic acid salt that forms a water-soluble metal complex by combining with a hardness component is an organic acid salt that can combine with a hardness component such as calcium or magnesium to form a water-soluble metal complex. There is no particular limitation as long as it is specifically, tartaric acid, citric acid, malic acid, gluconic acid, EDTA, acrylic acid or methacrylic acid polymer, polymaleic acid, itaconic acid, crotonic acid, fumaric acid, Examples include alkali metal salts and alkaline earth metal salts of malonic acid, preferably sodium salts and potassium salts, and these may be used alone or in combination of two or more. Among these organic acid salts, tartrate is preferable in that it has an excellent scale-inhibiting action, and as such tartrate, sodium tartrate, sodium hydrogen tartrate, potassium tartrate, potassium hydrogen tartrate, potassium sodium tartrate, and their Specific examples include hydrates such as monohydrate, dihydrate, and 1/2 hydrate, and these may be used as a mixture of two or more.
[0010]
The bleached powder molded body of the present invention is obtained by molding a molded body material containing a blend of the inorganic bleaching powder and the organic acid salt. The blending amount of the organic acid salt in the blend composed of the inorganic bleaching powder and the organic acid salt is 0.1 to 20% by weight, particularly 0.3 to 10% by weight with respect to the inorganic bleaching powder. It is preferable for effectively maintaining the scale prevention effect over a period. Moreover, the dissolution rate from a molded object can also be adjusted by selecting suitably the particle size of the calcium hypochlorite and organic acid salt to mix | blend. In addition to the inorganic bleaching powder and the organic acid salt, the bleaching powder molded body of the present invention can be blended with a dissolution rate adjusting agent, a lubricant, a corrosion inhibitor, and the like, if necessary. The dissolution rate modifier is added to adjust the dissolution rate of the organic acid salt and the like in the bleached powder molded body. For example, a water-repellent fine powder such as calcium stearate, magnesium stearate, and talc is preferably used. It is done.
[0011]
It is also effective to prevent the scale for a long period of time by molding a molding material such as a blend consisting of the above-mentioned inorganic bleaching powder containing calcium hypochlorite and an organic acid salt into a molding such as a tablet. It is preferable to maintain, and examples of the shape of the molded body such as a tablet include a spherical shape, a cubic shape, a cylindrical shape, a disk shape, a bowl shape, and a holed disk shape. In addition, specific examples of the molding method of the molded body include a pressure molding method and a tableting molding method in which the inorganic bleaching powder and the organic acid salt are uniformly stirred and then the compound is filled in a mold and then pressed. can do.
[0012]
【Example】
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
Example 1
1 part by weight of sodium tartrate was added to 100 parts by weight of granular 70% highly bleached powder (“Nisso Hycron” manufactured by Nippon Soda Co., Ltd.), mixed using a ribbon mixer, and then molded at a tableting pressure of 60 t, and 200 g The bleached powder molded body (tablet with a diameter of 65 mm) of the present invention was obtained.
[0013]
Comparative Example 1
1 part by weight of sodium hexametaphosphate is added to 100 parts by weight of granular 70% highly bleached powder (“Nisso Hycron” manufactured by Nippon Soda Co., Ltd.), mixed using a ribbon mixer, and then tableted to form 200 g of bleached powder. A molded body (tablet) was obtained.
[0014]
Comparative Example 2
A granular 70% highly bleached powder (“Nisso Hycron” manufactured by Nippon Soda Co., Ltd.) was subjected to tableting to obtain 200 g of a bleached powder molded body (tablet), which was used as a control.
[0015]
(Dissolution test)
Using the bleached powder molded body dissolution apparatus shown in FIG. 1, a continuous dissolution test using the bleached powder molded bodies (tablets) of Example 1 and Comparative Examples 1 and 2 was performed, and the amount of calcium scale adhered to the piping Was measured. The bleached powder molded body (1) composed of 200 g of tablets is put into a 4 kg dissolver (2) once a day, and water of 27 ° C. with a calcium concentration of 200 ppm is used to dissolve the bleached powder molded body (1). It was poured at a rate of 8 hours / day at a liter / minute, and the bleached powder compact (1) was added every day for the test period and continued for 30 days. The dry weight before and after the test in the complex-shaped pipe (3) having corners and curved parts was measured, and the difference was taken as the amount of scale adhesion. Moreover, it was confirmed by X-ray diffraction that the deposit on the pipe (3) was calcium scale.
[0016]
The amount of calcium scale adhered when using the bleached powder molded body containing sodium tartrate of Example 1 was 20.0 g, and the amount of calcium scale deposited when using the bleached powder molded body containing sodium hexametaphosphate of Comparative Example 1 was 42. .2 g, the amount of calcium scale deposited when the control bleached powder molded body of Comparative Example 2 was used was 204.9 g. These results indicate that the use of the bleached powder molded body of the present invention can effectively suppress the generation of calcium scale.
[0017]
【The invention's effect】
The bleached powder molded body of the present invention is formed by adding an organic acid salt that forms a water-soluble metal complex by combining with a hardness component to an inorganic bleached powder mainly composed of calcium hypochlorite. Thus, the generation of calcium scale can be significantly suppressed, and therefore, it can be suitably used in place of conventional products for circulating disinfection of pool water in which a bleaching powder dissolving facility is installed, disinfection of drainage, and the like.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a schematic longitudinal sectional view of a bleaching powder molded body dissolving apparatus used for a dissolution test.
[Explanation of symbols]
(1) Bleached powder molding (tablet)
(2) Dissolver
(3) Complex piping

Claims (3)

次亜塩素酸カルシウムを主成分とする無機系晒し粉と、無機系晒し粉に対し0.1〜20重量%の、硬度成分と結合して水溶性の金属錯体を形成する酒石酸、クエン酸、リンゴ酸及びグルコン酸からなる群より選ばれる1種又は2種以上の有機酸塩との配合物を含有する成形体材料を成形することを特徴とする晒し粉成形体。 Tartaric acid, citric acid, which forms a water-soluble metal complex by combining with an inorganic bleaching powder containing calcium hypochlorite as a main component, and a hardness component of 0.1 to 20% by weight based on the inorganic bleaching powder ; bleached powder compact, characterized in that a molded material containing a blend of the salt of one or more organic acids selected from the group consisting of malic acid and gluconic acid. 有機酸塩が酒石酸塩であることを特徴とする請求項記載の晒し粉成形体。Bleaching powder molded body according to claim 1, wherein the organic acid salt characterized in that it is a tartrate salt. 成形体が錠剤であることを特徴とする請求項1又は2に記載の晒し粉成形体。 3. The bleached powder molded body according to claim 1 or 2, wherein the molded body is a tablet.
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