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JP4354371B2 - Metal material surface modification heat treatment equipment - Google Patents
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JP4354371B2 - Metal material surface modification heat treatment equipment - Google Patents

Metal material surface modification heat treatment equipment Download PDF

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JP4354371B2
JP4354371B2 JP2004260606A JP2004260606A JP4354371B2 JP 4354371 B2 JP4354371 B2 JP 4354371B2 JP 2004260606 A JP2004260606 A JP 2004260606A JP 2004260606 A JP2004260606 A JP 2004260606A JP 4354371 B2 JP4354371 B2 JP 4354371B2
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heat treatment
treatment furnace
metal material
opening
furnace
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JP2005049091A (en
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晉具 濱田
宏一 荻原
義幸 丹野
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Dowa Holdings Co Ltd
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Dowa Holdings Co Ltd
Dowa Mining Co Ltd
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Description

本発明は金属材料の表面改質熱処理装置、特に、熱処理炉に水平方向にワークを搬入し、搬出するようにした金属材料の表面改質熱処理装置に関するものである。   The present invention relates to a surface reforming heat treatment apparatus for a metal material, and more particularly to a surface reforming heat treatment apparatus for a metal material in which a workpiece is carried into and out of a heat treatment furnace in a horizontal direction.

従来、金属材料の雰囲気による表面改質熱処理技術としては、種々のものが知られている。(特許文献1〜4)。
特開昭56−23268号公報 特公昭51−20304号公報 特公昭62−42993号公報 特開平3−44457号公報
Conventionally, various surface modification heat treatment techniques using a metal material atmosphere have been known. (Patent Documents 1 to 4).
JP-A-56-23268 Japanese Patent Publication No. 51-20304 Japanese Examined Patent Publication No. 62-42993 JP-A-3-44457

然しながら、上記のような従来の金属材料の表面改質熱処理装置においては次のような欠点があった。   However, the conventional metal material surface modification heat treatment apparatus as described above has the following drawbacks.

(1)炉の構造面でも、運用面でも人体の安全保護のため何よりもシール性が優先的になっており、構造面から熱処理炉は処理すべきワークを上下に挿,脱するベル型炉やピット炉等のように縦型配置となり、操業効率・生産性が悪く処理コストが高くなる。   (1) A bell-type furnace in which the sealing performance is given priority over the structural and operational aspects of the furnace for the safety of the human body. And vertical arrangements such as pit furnaces, etc., resulting in poor operation efficiency and productivity and high processing costs.

(2)ベル型炉やピット炉等の設置に際しては殆どの場合上下方向に空間が必要であり、ワーク搬送レベルを揃えるためには床に窪みをつける等の処理が必要である。従って、炉の設置が非常に面倒であり、稼動中作業者にも不便である。   (2) When installing a bell-type furnace, a pit furnace or the like, in most cases, a space is required in the vertical direction, and in order to make the work transfer level uniform, a process such as forming a recess in the floor is necessary. Therefore, the installation of the furnace is very troublesome and inconvenient for operating workers.

本発明は上記の欠点を除くようにしたものである。   The present invention eliminates the above-mentioned drawbacks.

本発明の金属材料の表面改質熱処理装置は、両側面にワーク搬送用開口を有する熱処理炉と、この開口を夫々開閉する開閉扉と、上記熱処理炉内にワークを搬入し、搬出するため上記各開口に隣接して夫々上記熱処理炉外に配置した水平方向に往復動可能なワーク搬送用手段と、上記熱処理炉内に配置した固定テーブルと、上記熱処理炉内に雰囲気ガスを導入する手段と、上記熱処理炉内に配置した攪拌ファンと、より成り、上記開閉扉が、外面側ケースと、上記熱処理炉の開口に面する内面側ケースと、これらケース内に充填された熱絶縁体とにより構成され、上記内面側ケースにはその外周部に温度変化による熱処理炉の変形に追従するエキスパンションとなる弧状部分が設けられており、上記熱処理炉が温度変化によって膨張,収縮したとき、これに応じて上記開閉扉の内面側ケースが伸縮自在となり、上記熱処理炉の壁が上下に互いに離間された二重壁であり、両者間が温度変化による変形に追従可能なエキスパンションによって連結されていることを特徴とする。 The metal material surface modification heat treatment apparatus according to the present invention includes a heat treatment furnace having openings for conveying workpieces on both sides, an open / close door that opens and closes each of the openings, and a work piece carried into and out of the heat treatment furnace. A means for transporting a workpiece that can be reciprocated in a horizontal direction, arranged outside the heat treatment furnace, adjacent to each opening, a fixed table arranged in the heat treatment furnace, and a means for introducing atmospheric gas into the heat treatment furnace; And a stirring fan disposed in the heat treatment furnace, wherein the open / close door includes an outer surface side case, an inner surface side case facing the opening of the heat treatment furnace, and a thermal insulator filled in the case. The inner case is provided with an arc-shaped portion that expands to follow the deformation of the heat treatment furnace due to temperature change on the outer periphery thereof, and the heat treatment furnace expands and contracts due to temperature change. When this inner surface side case of the door is telescopic in response to a double-walled walls are spaced apart from each other above and below the heat treatment furnace, connected by a can follow expansion in deformation between them due to a temperature change It is characterized by being.

上記攪拌ファンを、磁気シールを介して上記熱処理炉の上記壁によって回転自在に枢支したシャフトを介して熱処理炉外から駆動せしめることを特徴とする The stirring fan is driven from the outside of the heat treatment furnace through a shaft rotatably supported by the wall of the heat treatment furnace through a magnetic seal .

上記磁気シールが、磁性流体によるものであることを特徴とする。The magnetic seal is made of a magnetic fluid.

本発明の金属材料の表面改質熱処理装置は上記のような構成であるから、熱処理炉3内にワーク5の搬入,搬出のための搬送手段を配置する必要がなく、炉内に生ずる熱処理に不都合な副産物、例えば塩化物などの堆積による搬送不良等を生ずることは全くない。   Since the metal material surface modification heat treatment apparatus according to the present invention has the above-described configuration, it is not necessary to arrange a transfer means for carrying in and out the work 5 in the heat treatment furnace 3, and the heat treatment generated in the furnace is not necessary. Inconvenient by-products such as poor transport due to accumulation of chlorides and the like never occur.

また、熱処理炉本体の温度変化による伸縮に対して開閉扉2a,2b及び攪拌ファン9等を支持する上壁25aがエキスパンション機能によって対応できこれによりリークの問題を全く生じないようになる。   Further, the upper wall 25a supporting the open / close doors 2a, 2b, the stirring fan 9 and the like can cope with expansion and contraction due to temperature change of the heat treatment furnace main body by the expansion function, thereby preventing any leakage problem.

また、ワークを熱処理炉に対し水平方向に搬送し、搬出できるので装置の高さを減少できる等種々の利益がある。   In addition, since the work can be transported and unloaded in the horizontal direction with respect to the heat treatment furnace, there are various benefits such as reduction in the height of the apparatus.

以下図面によって本発明の実施例を説明する。   Embodiments of the present invention will be described below with reference to the drawings.

本発明においては、図1に示すように両側に開口1a,1bとその開閉扉2a,2bを有するマッフル型の耐蝕,耐熱合金製の熱処理炉(レトルト)3を用い、この熱処理炉3の一方の開口1a及び他方の開口1b側において上記熱処理炉3外に夫々水平方向に往復動可能なリトリバー4a,4bを配置し、テーブル(図示せず)上に移動自在に配置されている、例えばステンレス鋼製のワーク5を上記開口1a側のリトリバー4aによって熱処理炉3内に配置した固定テーブル6上に開閉扉2aを開いて挿入し、上記リトリバー4aを引き戻した後上記開閉扉2aを閉じ、上記ワーク5を熱処理炉3内に気密に格納し、図2に示すように熱処理炉3内をヒーター7によって例えば300℃から800℃付近に加熱し、この加熱前は熱処理炉3内に注入管(図示せず)を介して腐食性ガス又は固形原料例えばHCl,またはNH4 Cl等を注入し又はワーク上に置き、加熱昇温後は同じく変成ガスやアンモニアガスを所定量流入せしめ、ワーク5を例えば1時間から4時間表面改質熱処理を行うが、長時間処理では2日又は3日行わしめる。 In the present invention, as shown in FIG. 1, a muffle type corrosion-resistant, heat-resistant alloy heat treatment furnace (retort) 3 having openings 1a, 1b and doors 2a, 2b on both sides is used. On the side of the opening 1a and the other opening 1b, retrievers 4a and 4b that are reciprocally movable in the horizontal direction are arranged outside the heat treatment furnace 3, and are movably arranged on a table (not shown), for example, stainless steel. The steel work 5 is inserted by opening the opening / closing door 2a onto the fixed table 6 arranged in the heat treatment furnace 3 by the retriever 4a on the opening 1a side, and after the retriever 4a is pulled back, the opening / closing door 2a is closed, The workpiece 5 is hermetically stored in the heat treatment furnace 3, and the inside of the heat treatment furnace 3 is heated to, for example, about 300 ° C. to 800 ° C. by the heater 7 as shown in FIG. Injection tube (not shown) via by corrosive gases or solid raw materials such as HCl within, or NH 4 Cl or the like is injected or placed on a workpiece, the heating temperature Yutakago is also a predetermined amount of the reformed gas and ammonia gas inlet For example, the workpiece 5 is subjected to surface modification heat treatment for 1 to 4 hours, for example, but it is performed for 2 or 3 days in the long-time treatment.

軟窒化後、熱処理炉3の開口1b側の開閉扉2bを開き、ワーク5を開口1b側のリトリバー4bによって引き出し、冷却室8内で冷却せしめ、この冷却室8内をN2 ガスでパージしてワーク5の表面の仕上がり状態を良好ならしめる。 After soft nitriding, the opening / closing door 2b on the opening 1b side of the heat treatment furnace 3 is opened, the workpiece 5 is pulled out by the retriever 4b on the opening 1b side, cooled in the cooling chamber 8, and the cooling chamber 8 is purged with N 2 gas. The finish of the surface of the workpiece 5 is made good.

上記熱処理炉3内には攪拌ファン9を配置し、これを例えば磁気シール10を介して熱処理炉3の上壁によって回転自在に枢支したシャフト11を介して熱処理炉3外から駆動せしめる。   A stirring fan 9 is disposed in the heat treatment furnace 3 and is driven from outside the heat treatment furnace 3 through a shaft 11 rotatably supported by the upper wall of the heat treatment furnace 3 via a magnetic seal 10, for example.

上記開閉扉2aまたは2bは図2に示すように外面側ケース12と、上記熱処理炉3の開口1aに面する内面側ケース13と、これらケース12,13内に充填された熱絶縁体14とにより構成し、上記内面側ケース13にはその外周部に温度変化による熱処理炉3の変形に追従するエキスパンションとなる弧状部分15を設け、上記熱処理炉3が温度変化によって膨張,収縮したとき、これに応じて上記開閉扉2a及び2bの内面側ケース13が伸縮自在となるようにする。   As shown in FIG. 2, the opening / closing door 2a or 2b includes an outer surface side case 12, an inner surface side case 13 facing the opening 1a of the heat treatment furnace 3, and a thermal insulator 14 filled in the cases 12, 13. The inner side case 13 is provided with an arc-shaped portion 15 which becomes an expansion following the deformation of the heat treatment furnace 3 due to temperature change on the outer periphery thereof, and when the heat treatment furnace 3 expands and contracts due to temperature change, Accordingly, the inner case 13 of the open / close doors 2a and 2b can be extended and retracted.

上記リトリバー4aまたは4bは図4及び図5に示すようにトラクションバー16と、このトラクションバー16を水平方向に往復動せしめるためのガイドローラー17及び駆動チェーン18と、このチェーン18の駆動モーター19と、上記トラクションバー16の一端にその頭部をトラクションバー16の上面より起伏自在に設けたヘッド20と、このヘッド20の駆動手段(図示せず)とにより構成し、上記ヘッド20を上記トラクションバー16の上面より起立せしめれば、上記ヘッド20がワーク5の側面に対接でき、この状態で上記トラクションバー16を水平移動せしめれば、これによってワーク5が移動され、上記熱処理炉3内に搬送され、または、上記熱処理炉3から搬出できるようにする。   As shown in FIGS. 4 and 5, the retriever 4a or 4b includes a traction bar 16, a guide roller 17 and a drive chain 18 for reciprocating the traction bar 16 in the horizontal direction, and a drive motor 19 for the chain 18. The head 20 has a head 20 provided at one end of the traction bar 16 so that the head can be raised and lowered from the upper surface of the traction bar 16 and a driving means (not shown) of the head 20. The head 20 can come into contact with the side surface of the work 5 if it is raised from the upper surface of the work 16, and if the traction bar 16 is moved horizontally in this state, the work 5 is moved and moved into the heat treatment furnace 3. It is carried or can be carried out from the heat treatment furnace 3.

また、上記磁気シール10は、図6に示すように攪拌ファン9のシャフト11の外周に軸方向に互いに離間して等しい極の面が互いに対向するよう固定配置した複数の永久磁石21と、隣接する永久磁石21相互間に介挿固定したポールピース22と、このポールピース22のシャフト11側端面に形成したくぼみ23と、このくぼみ23内及びシャフト11と永久磁石21の端面間に充填,保持せしめた磁性体粒子を含有する磁性流体24とにより構成されており、上記磁性流体24がシール効果を奏する。   Further, as shown in FIG. 6, the magnetic seal 10 is adjacent to a plurality of permanent magnets 21 fixedly arranged on the outer periphery of the shaft 11 of the agitating fan 9 so as to be spaced apart from each other in the axial direction so that equal pole surfaces face each other. A pole piece 22 inserted and fixed between the permanent magnets 21; a recess 23 formed on the end face of the pole piece 22 on the shaft 11 side; And the magnetic fluid 24 containing the squeezed magnetic particles, and the magnetic fluid 24 has a sealing effect.

本発明の他の実施例においては、ワーク5として焼結材製自動車部品を用い、熱処理炉3を560°±5℃に加熱後スチームを流入し、ワーク5を60分間ホモ処理し、その後スチーム流入を止め、除湿を計り、変成ガスやアンモニアガスを所定量流入せしめ、ワーク5を例えば45〜60分間軟窒化せしめる。   In another embodiment of the present invention, a sintered automobile part is used as the work 5, the heat treatment furnace 3 is heated to 560 ° ± 5 ° C., and then steam is introduced, the work 5 is homo-treated for 60 minutes, and then the steam is obtained. The inflow is stopped, dehumidification is measured, a predetermined amount of metamorphic gas or ammonia gas is introduced, and the workpiece 5 is soft nitrided for 45 to 60 minutes, for example.

軟窒化後、熱処理炉3の開口1b側の開閉扉2bを開き、ワーク5を開口1b側のリトリバー4bによって引き出し、冷却室8内で冷却せしめ、この冷却室8内をN2 ガスでパージしてワーク5の表面の仕上がり状態を良好ならしめる。 After soft nitriding, the opening / closing door 2b on the opening 1b side of the heat treatment furnace 3 is opened, the workpiece 5 is pulled out by the retriever 4b on the opening 1b side, cooled in the cooling chamber 8, and the cooling chamber 8 is purged with N 2 gas. The finish of the surface of the workpiece 5 is made good.

本発明の更に他の実施例においては、ワーク5としてNi合金やステンレス鋼製品を用い、熱処理炉3内でハロゲン元素の雰囲気に接触せしめた後、雰囲気を変成ガス、または、炭化水素ガス及びアンモニアガスに変え軟窒化せしめる。   In still another embodiment of the present invention, a Ni alloy or stainless steel product is used as the workpiece 5, and after contact with the atmosphere of the halogen element in the heat treatment furnace 3, the atmosphere is modified gas or hydrocarbon gas and ammonia. Soft nitriding instead of gas.

その後の処理は上記実施例と同様とする。   The subsequent processing is the same as in the above embodiment.

なお、上記熱処理炉3の壁は図2に示すように上下に互いに離間せしめた二重壁25a,25bにより形成し、両者間に温度変化による熱処理炉の伸縮吸収用エキスパンション部分26を介挿せしめ、上記上側の壁25aによって上記攪拌ファン9のシャフト11やその他のガス導入管(図示せず)等を支持せしめるようにする。 Incidentally, the heat treatment furnace 3 of the furnace wall is a double wall 25a was allowed apart from each other vertically as shown in FIG. 2, is formed by 25b, and expansion portion 26 for the flexible absorbing the heat treatment furnace due to the temperature change between the two interposed The shaft 11 of the stirring fan 9 and other gas introduction pipes (not shown) are supported by the upper wall 25a.

このようにすれば熱処理炉の温度変化による変形かつ炉内雰囲気の接触によって上記攪拌ファンのシャフトその他のシールが破損される等の事故を未然に防ぐことができる。   In this way, it is possible to prevent an accident such as deformation of the heat treatment furnace due to temperature change and breakage of the shaft and other seals of the stirring fan due to contact with the atmosphere in the furnace.

本発明の金属材料の表面改質熱処理装置の説明用側面図である。It is a side view for description of the surface modification heat treatment apparatus of the metal material of the present invention. 本発明の金属材料の表面改質熱処理装置における熱処理炉の縦断側面図である。It is a vertical side view of the heat processing furnace in the surface modification heat processing apparatus of the metal material of this invention. 本発明の金属材料の表面改質熱処理装置における熱処理炉の縦断正面図である。It is a vertical front view of the heat processing furnace in the surface modification heat processing apparatus of the metal material of this invention. 本発明の金属材料の表面改質熱処理装置におけるリトリバーの説明用側面図である。It is a side view for description of the retriever in the surface modification heat treatment apparatus for metal material of the present invention. 本発明の金属材料の表面改質熱処理装置におけるリトリバーの要部の側面図である。It is a side view of the principal part of the retriever in the surface modification heat processing apparatus of the metal material of this invention. 本発明の金属材料の表面改質熱処理装置における磁気シールの説明図である。It is explanatory drawing of the magnetic seal | sticker in the surface modification heat processing apparatus of the metal material of this invention.

符号の説明Explanation of symbols

1a 開口
1b 開口
2a 開閉扉
2b 開閉扉
3 熱処理炉
4a リトリバー
4b リトリバー
5 ワーク
6 固定テーブル
7 ヒーター
8 冷却室
9 攪拌ファン
10 磁気シール
11 シャフト
12 外面側ケース
13 内面側ケース
14 熱絶縁体
15 弧状部分
16 トラクションバー
17 ガイドローラー
18 駆動チェーン
19 駆動モーター
20 ヘッド
21 永久磁石
22 ポールピース
23 くぼみ
24 磁性流体
25a 二重壁
25b 二重壁
26 伸縮吸収用エキスパンション部分
DESCRIPTION OF SYMBOLS 1a Opening 1b Opening 2a Opening / closing door 2b Opening / closing door 3 Heat treatment furnace 4a Retriever 4b Retriever 5 Work 6 Fixed table 7 Heater 8 Cooling chamber 9 Stirring fan 10 Magnetic seal 11 Shaft 12 Outer case 13 Inner case 14 Thermal insulator 15 Arc part 16 traction bar 17 guide roller 18 drive chain 19 drive motor 20 head 21 permanent magnet 22 pole piece 23 dent 24 magnetic fluid 25a double wall 25b double wall 26 expansion part for expansion and contraction absorption

Claims (3)

両側面にワーク搬送用開口を有する熱処理炉と、
この開口を夫々開閉する開閉扉と、
上記熱処理炉内にワークを搬入し、搬出するため上記各開口に隣接して夫々上記熱処理炉外に配置した水平方向に往復動可能なワーク搬送用手段と、
上記熱処理炉内に配置した固定テーブルと、
上記熱処理炉内に雰囲気ガスを導入する手段と、
上記熱処理炉内に配置した攪拌ファンと、
より成り、
上記開閉扉が、外面側ケースと、上記熱処理炉の開口に面する内面側ケースと、これらケース内に充填された熱絶縁体とにより構成され、上記内面側ケースにはその外周部に温度変化による熱処理炉の変形に追従するエキスパンションとなる弧状部分が設けられており、上記熱処理炉が温度変化によって膨張,収縮したとき、これに応じて上記開閉扉の内面側ケースが伸縮自在となり、
上記熱処理炉の壁が上下に互いに離間された二重壁であり、両者間が温度変化による変形に追従可能なエキスパンションによって連結されている
ことを特徴とする金属材料の表面改質熱処理装置。
A heat treatment furnace having workpiece transfer openings on both sides;
An open / close door that opens and closes each opening;
A means for transferring a workpiece that is reciprocally movable in the horizontal direction and is arranged outside the heat treatment furnace adjacent to each opening to carry the work in and out of the heat treatment furnace.
A fixed table disposed in the heat treatment furnace,
Means for introducing atmospheric gas into the heat treatment furnace;
A stirring fan arranged in the heat treatment furnace,
Consists of
The open / close door is composed of an outer case, an inner case facing the opening of the heat treatment furnace, and a thermal insulator filled in the case, and the inner case has a temperature change at its outer periphery. An arc-shaped part that is an expansion following the deformation of the heat treatment furnace is provided.When the heat treatment furnace expands and contracts due to temperature change, the inner side case of the open / close door can be expanded and contracted accordingly.
A surface reforming heat treatment apparatus for a metal material, characterized in that the walls of the heat treatment furnace are double walls spaced apart from each other in the vertical direction , and the two are connected by an expansion capable of following deformation due to temperature change.
上記攪拌ファンを、磁気シールを介して上記熱処理炉の上記壁によって回転自在に枢支したシャフトを介して熱処理炉外から駆動せしめることを特徴とする請求項1記載の金属材料の表面改質熱処理装置。   2. The surface modification heat treatment of a metal material according to claim 1, wherein the stirring fan is driven from the outside of the heat treatment furnace through a shaft rotatably supported by the wall of the heat treatment furnace through a magnetic seal. apparatus. 上記磁気シールが、磁性流体によるものであることを特徴とする請求項2記載の金属材料の表面改質熱処理装置。   3. The metal material surface modification heat treatment apparatus according to claim 2, wherein the magnetic seal is made of a magnetic fluid.
JP2004260606A 2004-09-08 2004-09-08 Metal material surface modification heat treatment equipment Expired - Lifetime JP4354371B2 (en)

Priority Applications (1)

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Related Parent Applications (1)

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JP33549194A Division JPH08178536A (en) 1994-12-22 1994-12-22 Device for heat processing to improve quality of surface of metallic material

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CN102168916B (en) * 2011-04-11 2013-07-31 机械工业第六设计研究院有限公司 Two-section type combined body gas heat treating furnace
CN102191451B (en) * 2011-04-19 2013-06-19 哈尔滨意锋稀土材料开发有限公司 Double-hearth continuous rare earth carburizing process
JP7386045B2 (en) * 2019-10-31 2023-11-24 株式会社ジェイテクトサーモシステム heat treatment equipment

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