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JP4356526B2 - Ironing method - Google Patents
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JP4356526B2 - Ironing method - Google Patents

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JP4356526B2
JP4356526B2 JP2004170322A JP2004170322A JP4356526B2 JP 4356526 B2 JP4356526 B2 JP 4356526B2 JP 2004170322 A JP2004170322 A JP 2004170322A JP 2004170322 A JP2004170322 A JP 2004170322A JP 4356526 B2 JP4356526 B2 JP 4356526B2
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ironing
cup
molding
guide surface
relief
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JP2005349417A (en
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徹 小野崎
陽平 福本
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JTEKT Corp
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JTEKT Corp
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Description

本発明は、カップ状部を有する工作物にダイスにより外側から押圧力を与えてカップ状部の内面を成形型の外面に沿った形状に塑性変形させるしごき加工方法に関する。   The present invention relates to an ironing method for plastically deforming an inner surface of a cup-shaped part into a shape along an outer surface of a mold by applying a pressing force from the outside to a workpiece having a cup-shaped part.

このようなしごき加工方法としては、例えばボール継ぎ手用外輪のような工作物をパンチ本体の先端部に被嵌し、しごきダイスを下降させて工作物に対し加圧力を付与することにより、工作物の内周面を所定の形状に塑性加工する方法がある(特許文献1参照)。   Such ironing methods include, for example, fitting a workpiece such as a ball joint outer ring to the tip of the punch body and lowering the ironing die to apply pressure to the workpiece. There is a method of plastic working the inner peripheral surface of the material into a predetermined shape (see Patent Document 1).

次にこのような従来技術によるボールタイプ等速ジョイントのアウタレース及びその加工方法を、図5〜図7により詳細に説明する。このアウタレースVは、主として図5に示すように、互いに同軸的に一体形成されたカップ状部1と軸部19よりなり、カップ状部1の内側の凹部15は、開口側に形成された球面状の案内面16と、その奥側に形成された逃げ部17と、案内面16の入口側に形成された円錐面状の面取り部18により構成されている。案内面16は、アウタレースVの中心軸線を中心とする帯状の球面の一部であって開口側には奥側より径の小さいアンダカット部16dが形成され、また案内面16には中心軸線を含み円周方向に6等分する平面に沿って6本のボール溝16bが形成されている(図4参照)。逃げ部17は、案内面16から奥側に続く周辺逃げ部17aとその内側に同心状に続く中間逃げ部17b及び中央逃げ部17cよりなり、各逃げ部17a,17b,17cは何れも案内面16の延長面である二点鎖線で示す球面16cの外側に位置している。周辺逃げ部17aには各ボール溝16bに続く6本の逃げ溝17a1が形成されている。   Next, the outer race of the ball type constant velocity joint according to the prior art and the processing method thereof will be described in detail with reference to FIGS. As shown mainly in FIG. 5, the outer race V is composed of a cup-shaped portion 1 and a shaft portion 19 which are integrally formed coaxially with each other, and a concave portion 15 inside the cup-shaped portion 1 is a spherical surface formed on the opening side. The guide surface 16 is formed, a relief portion 17 formed on the back side thereof, and a conical chamfered portion 18 formed on the inlet side of the guide surface 16. The guide surface 16 is a part of a belt-like spherical surface centered on the central axis of the outer race V, and an undercut portion 16d having a smaller diameter than the back side is formed on the opening side. Six ball grooves 16b are formed along a plane that is equally divided into six in the circumferential direction (see FIG. 4). The escape portion 17 includes a peripheral escape portion 17a that extends from the guide surface 16 to the back side, and an intermediate escape portion 17b and a central escape portion 17c that extend concentrically on the inside, and each of the escape portions 17a, 17b, and 17c is a guide surface. 16 is located outside the spherical surface 16c indicated by a two-dot chain line which is an extended surface of the sixteen. Six escape grooves 17a1 following the ball grooves 16b are formed in the peripheral escape portion 17a.

カップ状部1の案内面16には、円環状で内外面が球面のリテーナ(被支持部材)7が摺動自在に嵌合支持され、リテーナ7の内面にはボール溝16bと対応する6本のボール溝8aが形成されたインナレース8が摺動自在に嵌合支持され、リテーナ7により保持される6個のボール9がカップ状部1とインナレース8のボール溝16b,8aの間に転動自在に設けられている。このアウタレースV、リテーナ7、インナレース8及びボール9によりボールタイプ等速ジョイントが構成される。なお逃げ溝17a1は等速ジョイントを組み付けまたは分解する際、6個のボール9の一部を一時的に保持するために形成されるものである。   A retainer (supported member) 7 having an annular shape and a spherical inner and outer surface is slidably fitted and supported on the guide surface 16 of the cup-shaped portion 1, and six inner surfaces of the retainer 7 correspond to the ball grooves 16 b. The inner race 8 in which the ball groove 8 a is formed is slidably fitted and supported, and the six balls 9 held by the retainer 7 are interposed between the cup-shaped portion 1 and the ball grooves 16 b and 8 a of the inner race 8. It is provided to roll freely. The outer race V, the retainer 7, the inner race 8 and the ball 9 constitute a ball type constant velocity joint. The escape groove 17a1 is formed to temporarily hold a part of the six balls 9 when the constant velocity joint is assembled or disassembled.

このような従来技術によるアウタレースVは、図6に示すような中間素材VM から塑性加工により成形される。この中間素材VM は互いに同軸的に一体形成されたカップ状部1M と軸部19よりなり、中間素材VM のカップ状部1M の形状はアウタレースVのカップ状部1とは多少相違している。中間素材VM のカップ状部1M の凹部下穴15M は、開口側から、凹部15の面取り部18に対応する面取り部15aと、球面部16aに対応する帯状部15bと、周辺逃げ部17aに対応する帯状部15cと、中間及び中央逃げ部17b,17cに対応する帯状部15d及び中央部15eを有している。凹部下穴15M の中央部15eと帯状部15dは凹部15の中央逃げ部17c及び中間逃げ部17bと実質的に同一であるが、帯状部15cは外周に進むにつれて周辺逃げ部17aよりも広がり、帯状部15bは球面部16aよりさらに広がってその末端部は円筒状になり、面取り部15aは面取り部18より頂角の大きい円錐状である。案内面16と周辺逃げ部17aに対応する各帯状部15b,15cには、それぞれボール溝16b及び逃げ溝17a1に対応する各6本の下溝15f及び逃げ部下溝15gが形成されている。下溝15fはボール溝16bとほゞ同じ深さであるが、帯状部15bの広がりに応じてボール溝16bよりも広がり、逃げ部下溝15gも逃げ溝17a1とほゞ同じ深さであるが、帯状部15cの広がりに応じて逃げ溝17a1よりも広がっている。   Such an outer race V according to the prior art is formed by plastic working from an intermediate material VM as shown in FIG. The intermediate material VM is composed of a cup-shaped portion 1M and a shaft portion 19 which are integrally formed coaxially with each other, and the shape of the cup-shaped portion 1M of the intermediate material VM is slightly different from the cup-shaped portion 1 of the outer race V. The recess lower hole 15M of the cup-shaped portion 1M of the intermediate material VM corresponds to the chamfered portion 15a corresponding to the chamfered portion 18 of the concave portion 15, the strip-shaped portion 15b corresponding to the spherical portion 16a, and the peripheral relief portion 17a from the opening side. And a belt-like portion 15d and a central portion 15e corresponding to the intermediate and central relief portions 17b and 17c. The central portion 15e and the belt-like portion 15d of the concave hole 15M are substantially the same as the central relief portion 17c and the intermediate relief portion 17b of the concave portion 15, but the belt-like portion 15c is wider than the peripheral relief portion 17a as it goes to the outer periphery. The belt-like portion 15b further spreads out from the spherical portion 16a and has a cylindrical end portion, and the chamfered portion 15a has a conical shape with a larger apex angle than the chamfered portion 18. Each of the belt-like portions 15b and 15c corresponding to the guide surface 16 and the peripheral escape portion 17a is formed with six lower grooves 15f and escape portion lower grooves 15g corresponding to the ball groove 16b and the escape groove 17a1, respectively. The lower groove 15f is approximately the same depth as the ball groove 16b. However, the lower groove 15b is wider than the ball groove 16b according to the expansion of the band-shaped portion 15b, and the escape portion lower groove 15g is also approximately the same depth as the escape groove 17a1. According to the spread of the part 15c, it spreads more than the escape groove 17a1.

中間素材VM のカップ状部1M の外形は、軸部19側から互いに同軸的に一体成形されたそれぞれ円筒面状の基部2とそれよりも段階的に大径となる中間部3と裾部4を有している。基部2と中間部3の間の接続面2aは中間素材VM の中心軸線と直交する平面状で、接続面2aと中間部3の間となるショルダ部5には、中心軸線に対する傾斜角が後述するダイス30のしごき穴31に形成したテーパ面31aの傾斜角と同じ円錐面状の傾斜面5aが形成されている。中間部3と裾部4の間の接続面3aは、帯状部15bの軸線方向中間部に位置する緩い傾斜面である。中間部3の径は、図5に示すアウタレースVのカップ状部1の外径よりも大である。   The outer shape of the cup-shaped portion 1M of the intermediate material VM is as follows. The base portion 2 has a cylindrical surface formed coaxially and integrally with each other from the shaft portion 19 side, and the intermediate portion 3 and the skirt portion 4 have a diameter larger than that. have. The connecting surface 2a between the base portion 2 and the intermediate portion 3 has a planar shape orthogonal to the central axis of the intermediate material VM, and the shoulder portion 5 between the connecting surface 2a and the intermediate portion 3 has an inclination angle with respect to the central axis described later. A conical inclined surface 5a having the same inclination angle as the tapered surface 31a formed in the ironing hole 31 of the die 30 is formed. The connection surface 3a between the intermediate part 3 and the skirt part 4 is a loose inclined surface located in the axial direction intermediate part of the strip | belt-shaped part 15b. The diameter of the intermediate part 3 is larger than the outer diameter of the cup-shaped part 1 of the outer race V shown in FIG.

図6に示すように、カップ状部1の内側の凹部15の成形に使用する成形型20は全体として棒状で、支柱部21と、その先端に設けられてアウタレースVの案内面16を成形するための案内面成形部22と、この案内面成形部22よりさらに先端側に連続して設けられて周辺逃げ部17aを形成するための逃げ成形部23よりなるものである。案内面成形部22は、支柱部21の中心軸線を中心とする帯状の球面の一部であり、中心軸線を含み案内面16を円周方向に6等分する平面に沿って案内面16にボール溝16bを成形するための6本の突条22bが形成されている(図4参照)。各突条22bは支柱部21にまで延び、突条22bを除く支柱部21の径は案内面成形部22の径よりも小である。逃げ成形部23は成形型20の中心軸線を中心とする回転体で、周辺逃げ部17aに逃げ溝17a1を形成するための6本の突条23aが、各突条22bに連続して形成されている。成形型20は、中央の芯金25と、その周囲に配置された4つの部分型26a〜26dに分割され、芯金25には凹部15の中央逃げ部17cに当接してアウタレースVの中間素材VM を位置決め支持する頂面24が形成されている。   As shown in FIG. 6, the molding die 20 used for molding the concave portion 15 inside the cup-shaped portion 1 is a rod as a whole, and is provided with a column portion 21 and a guide surface 16 of the outer race V provided at the tip thereof. The guide surface molding part 22 for the purpose and the relief molding part 23 provided continuously from the guide surface molding part 22 to the front end side to form the peripheral relief part 17a. The guide surface molding portion 22 is a part of a belt-like spherical surface centered on the central axis of the support column 21, and includes the central axis and extends to the guide surface 16 along a plane that divides the guide surface 16 into six equal parts in the circumferential direction. Six protrusions 22b for forming the ball groove 16b are formed (see FIG. 4). Each protrusion 22b extends to the column part 21, and the diameter of the column part 21 excluding the protrusion 22b is smaller than the diameter of the guide surface molding part 22. The relief forming part 23 is a rotating body centered on the central axis of the mold 20, and six protrusions 23a for forming relief grooves 17a1 in the peripheral escape part 17a are formed continuously on each protrusion 22b. ing. The molding die 20 is divided into a central core metal 25 and four partial molds 26a to 26d arranged around the central metal core 25. The core metal 25 abuts against the central relief portion 17c of the recess 15 and is an intermediate material of the outer race V. A top surface 24 for positioning and supporting VM is formed.

図6に示すように、しごき加工に使用するダイス30は、円錐面状のテーパ面31aを有するしごき穴31が形成された環状で、中心軸線に対するテーパ面31aの傾斜角はショルダ部5の傾斜面5aの傾斜角と同じである。しごき穴31の径は、図5に示すアウタレースVのカップ状部1の外径と同じである。   As shown in FIG. 6, the die 30 used for the ironing process has an annular shape in which the ironing hole 31 having a conical tapered surface 31 a is formed, and the inclination angle of the tapered surface 31 a with respect to the central axis is the inclination of the shoulder portion 5. It is the same as the inclination angle of the surface 5a. The diameter of the ironing hole 31 is the same as the outer diameter of the cup-shaped portion 1 of the outer race V shown in FIG.

次に上述した従来技術のアウタレースVの凹部15の加工方法を、図6及び図7により詳細に説明する。先ず、基台29上に起立固定した成形型20の先端の案内面成形部22と逃げ成形部23を、アウタレースVの中間素材VM のカップ状部1M の凹部下穴15M 内に挿入し、凹部下穴15M の中央部15eを成形型20の頂面24に当接して位置決め支持する。この状態で図6及び図7に示すように、ダイス30のテーパ面31aを中間素材VM のショルダ部5の傾斜面5aに当接して、ダイス30を下向きに押圧すれば、しごき穴31のテーパ面31aにより中間素材VM のショルダ部5の傾斜面5aは内向きに押圧され、中間素材VM のカップ状部1M の中間部3と裾部4の外径はしごき穴31の内径になるまでしごかれてカップ状部1M は縮径され、凹部下穴15M の帯状部15b、帯状部15c、下溝15f及び逃げ部下溝15gは、成形型20の球面成形部22a、逃げ成形部23、突条22b及び突条23aの外面と当接する形状になるまで塑性変形されてアウタレースVが成形される。   Next, the processing method of the recessed part 15 of the outer race V of the prior art mentioned above is demonstrated in detail by FIG.6 and FIG.7. First, the guide surface molding part 22 and the relief molding part 23 at the tip of the molding die 20 fixed upright on the base 29 are inserted into the recess pilot hole 15M of the cup-like part 1M of the intermediate material VM of the outer race V, and the recess The central portion 15e of the pilot hole 15M is brought into contact with the top surface 24 of the mold 20 and positioned and supported. 6 and 7, the taper surface 31a of the die 30 is brought into contact with the inclined surface 5a of the shoulder portion 5 of the intermediate material VM, and the die 30 is pressed downward. The inclined surface 5a of the shoulder portion 5 of the intermediate material VM is pressed inward by the surface 31a, and the outer diameters of the intermediate portion 3 and the skirt portion 4 of the cup-shaped portion 1M of the intermediate material VM become the inner diameter of the ironing hole 31. The cup-shaped portion 1M is reduced in diameter, and the strip-shaped portion 15b, the strip-shaped portion 15c, the lower groove 15f, and the relief lower groove 15g of the recess lower hole 15M are formed by the spherical molding portion 22a, relief molding portion 23, and protrusions of the molding die 20, respectively. The outer race V is molded by being plastically deformed until it comes into contact with the outer surfaces of the b and the protrusions 23a.

なお上述のように、しごき穴31のテーパ面31aの傾斜角はショルダ部5の傾斜面5aの傾斜角と同じであるので、図6及び図7に示すしごき加工の開始時点から、カップ状部1M のショルダ部5の傾斜面5aは全幅においてしごき穴31のテーパ面31aに当接し、カップ状部1M はテーパ面31aと直交する方向に押圧される。図7においてしごき穴31のテーパ面31aが中間素材VM のショルダ部5の傾斜面5aに当接する位置のうち成形型20の軸線方向において最も先端側となるしごき最先端位置Cからテーパ面31aと直交して内側に延びる線Kは、周辺逃げ部17aを形成する逃げ成形部23の中間部と交差するので、カップ状部1M の凹部下穴15M のうちこの中間部よりも開口側となる部分が、成形型20の案内面成形部22及び逃げ成形部23の外面と確実に当接する形状になるまで塑性変形される。
特開2001−219238号公報(段落〔0003〕、図7、図8)。
As described above, since the inclination angle of the tapered surface 31a of the ironing hole 31 is the same as the inclination angle of the inclined surface 5a of the shoulder portion 5, from the start of the ironing process shown in FIGS. The inclined surface 5a of the 1M shoulder portion 5 abuts against the tapered surface 31a of the ironing hole 31 over the entire width, and the cup-shaped portion 1M is pressed in a direction perpendicular to the tapered surface 31a. 7, the taper surface 31a of the ironing hole 31 contacts the inclined surface 5a of the shoulder portion 5 of the intermediate material VM. The line K extending inward and orthogonally intersects the intermediate portion of the relief forming portion 23 that forms the peripheral relief portion 17a, so that the portion on the opening side of the intermediate portion of the recess lower hole 15M of the cup-like portion 1M However, it is plastically deformed until it has a shape that reliably contacts the outer surfaces of the guide surface molding portion 22 and the relief molding portion 23 of the mold 20.
JP 2001-219238 (paragraph [0003], FIG. 7, FIG. 8).

上述のようにして成形された従来技術のアウタレースVは図5の二点鎖線6に示す部分を含み、この部分はアウタレースVとしては不要であるのみならず、これにより重量が過大となり、また周辺の部材と干渉するおそれもあるので切削により除去して使用される。しかしながらこの部分の分だけ材料コストが増大し、またこの切削の分だけ加工工数が増大するという問題がある。一方、周辺逃げ部17aはリテーナ(被支持部材)7を摺動自在に案内支持するものではないので、周辺逃げ部17aは逃げ成形部23と正確に当接される形状となるまで塑性変形させる必要はない。本発明はカップ状部10が成形型20と正確に当接される形状となる範囲を必要最小限とすることにより上述した問題を解決して、しごき加工されるアウタレースなどの工作物の製造コストを低下させることを目的とするものである。   The prior art outer race V formed as described above includes a portion indicated by a two-dot chain line 6 in FIG. 5, and this portion is not only unnecessary as the outer race V, but this results in excessive weight, Since it may interfere with other members, it is used after being removed by cutting. However, there is a problem that the material cost increases by this portion and the number of processing steps increases by this cutting. On the other hand, the peripheral escape portion 17a does not slidably guide and support the retainer (supported member) 7. Therefore, the peripheral escape portion 17a is plastically deformed until it has a shape that comes into contact with the escape molding portion 23 accurately. There is no need. The present invention solves the above-mentioned problems by minimizing the range in which the cup-shaped portion 10 is in a shape that comes into contact with the mold 20 accurately, and the manufacturing cost of a workpiece such as an outer race that is ironed. It aims at lowering.

このために、本発明によるしごき加工方法は、工作物のカップ状部の内面に被支持部材を摺動自在に案内支持する案内面を形成するための案内面成形部と、この案内面成形部の先端側に連続して設けられて被支持部材が摺動した場合に同被支持部材との間に隙間を形成する逃げ部をカップ状部の内面に形成するための逃げ成形部を備えてなる棒状の成形型を使用し、工作物の中間素材のカップ状部の内側に成形型の先端の案内面成形部及び逃げ成形部を挿入した状態で、工作物の中間素材のカップ状部をその頂部側からダイスのしごき穴内に通し、しごき穴内に形成したテーパ面により中間素材のカップ状部を内向きに押圧してカップ状部の内面を案内面成形部及び逃げ成形部の外面と当接する形状になるまで塑性変形させるしごき加工方法において、しごき穴のテーパ面が工作物の中間素材に当接する位置のうち成形型の軸線方向において最も先端側となるしごき最先端位置を、案内面成形部と逃げ成形部の境界位置を通ってテーパ面と直交する線上に設定したことを特徴とするものである。 To this end, the ironing method according to the present invention includes a guide surface molding portion for forming a guide surface for slidably guiding and supporting a supported member on the inner surface of a cup-shaped portion of a workpiece, and the guide surface molding portion. Provided with a relief forming part for forming a relief part on the inner surface of the cup-like part, which is provided continuously on the tip side of the cup and forms a gap with the supported member when the supported member slides. The intermediate material of the workpiece is inserted into the intermediate material cup-shaped part of the workpiece with the guide surface molding part and relief molding part at the tip of the molding die inserted inside the cup-shaped part of the intermediate material of the workpiece. From the top side, it passes through the ironing hole of the die and presses the cup-shaped part of the intermediate material inward by the tapered surface formed in the ironing hole so that the inner surface of the cup-shaped part contacts the outer surface of the guide surface molding part and the relief molding part. Ironing method to plastically deform until it comes into contact shape Among the positions where the tapered surface of the ironing hole abuts against the intermediate material of the workpiece, the most advanced ironing position that is the most distal side in the axial direction of the mold passes through the boundary position between the guide surface molding part and the relief molding part. it is characterized in that set on a line perpendicular to the tapered surface Te.

請求項1に記載のしごき加工方法において、案内面はカップ状部の中心軸線上の一点を中心とし、同中心軸線を中心とする帯状の球面の一部であることが好ましい。   In the ironing method according to claim 1, the guide surface is preferably a part of a belt-like spherical surface centered on one point on the central axis of the cup-shaped portion and centered on the central axis.

請求項2に記載のしごき加工方法は、球面の一部に成形型の中心軸線を含み同球面の一部を円周方向に等分する複数の平面に沿った複数のボール溝を形成することが好ましい。   The ironing method according to claim 2 includes forming a plurality of ball grooves along a plurality of planes including a central axis of the mold in a part of the spherical surface and equally dividing a part of the spherical surface in the circumferential direction. Is preferred.

上述のように、請求項1に記載のしごき加工方法の発明によれば、しごき穴のテーパ面が工作物Wの中間素材に当接する位置のうち成形型の軸線方向において最も先端側となるしごき最先端位置を、案内面成形部と逃げ成形部の境界位置を通ってテーパ面と直交する線上に設定したので、しごき最先端位置は従来技術よりもカップ状部の開口側に近づいてしごき加工の長さが減少し、しかも工作物Wのカップ状部の案内面は成形型の案内面成形部に確実に当接される正確な形状となる。このようにしごき加工されるべきカップ状部の長さが減少するので材料コストが減少し、また不要部分の除去に要する加工工数も減少し、これにより製造コストを低下させることができ、しかも工作物のカップ状部の案内面の形状は正確であるので被支持部材の案内支持の精度が低下することはない。 As described above, according to the ironing method method of the first aspect, the ironing which is the most distal side in the axial direction of the forming die among the positions where the tapered surface of the ironing hole abuts against the intermediate material of the workpiece W. advanced position, since the set on a line perpendicular to the tapered surface through the boundary position of the guide surface molding portion and the relief forming portion, ironing advanced position close to the opening side of the cup-shaped portion than in the prior art ironing The processing length is reduced, and the guide surface of the cup-shaped portion of the workpiece W has an accurate shape that is surely brought into contact with the guide surface forming portion of the mold. Since the length of the cup-shaped part to be ironed is reduced in this way, the material cost is reduced, and the man-hours required for removing unnecessary parts are also reduced, thereby reducing the manufacturing cost and further reducing the work cost. Since the shape of the guide surface of the cup-shaped portion of the object is accurate, the accuracy of guide support of the supported member does not deteriorate.

案内面はカップ状部の中心軸線上の一点を中心とし、同中心軸線を中心とする帯状の球面の一部である請求項2に記載の発明によれば、揺動自在なボールジョイントを得ることができる。   The guide surface is a part of a belt-like spherical surface centered at one point on the central axis of the cup-shaped portion, and according to the invention of claim 2, a swingable ball joint is obtained. be able to.

また、球面の一部に成形型の中心軸線を含み同球面の一部を円周方向に等分する複数の平面に沿った複数のボール溝を形成した請求項3に記載の発明によれば、揺動自在で回転力を伝達することができるボールジョイントを得ることができる。   The invention according to claim 3, wherein a plurality of ball grooves are formed along a plurality of planes including a central axis of the mold in a part of the spherical surface and equally dividing a part of the spherical surface in the circumferential direction. Thus, it is possible to obtain a ball joint that can swing and transmit a rotational force.

ボールタイプ等速ジョイントは、前輪駆動車のアウトボードジョイントとして用いられる固定式ジョイント(軸交角を大きくとれるようにし、スライドしないもの)であり、図5に示す従来のものと同様であるので、その詳細な説明は省略する。以下に、図1〜図4により、本発明によるしごき加工方法の最良の形態の説明をする。この実施形態によりしごき加工されるアウタレース(工作物)Wは、しごき加工後に切削により除去される二点鎖線部分が小さくなっている点を除き、図5に示す従来技術によるしごき加工されたアウタレースVと実質的に同一である。   The ball-type constant velocity joint is a fixed joint used as an outboard joint for a front-wheel drive vehicle (which allows a large axis crossing angle and does not slide), and is similar to the conventional one shown in FIG. Detailed description is omitted. Hereinafter, the best mode of the ironing method according to the present invention will be described with reference to FIGS. The outer race (workpiece) W to be ironed according to this embodiment is an outer race V which has been ironed according to the prior art shown in FIG. 5 except that the two-dot chain line portion removed by cutting after the ironing is small. Is substantially the same.

またこの実施形態によるアウタレースWの中間素材WM は鋼材よりなるもので、図1に示すように、互いに同軸的に一体形成されたカップ状部10M と軸部19よりなり、中間素材WM のカップ状部10M の外形は、軸部19側から互いに同軸的に一体形成されたそれぞれ円筒面状の基部11とそれよりも段階的に大径となる中間部12及び裾部13を有している。基部11と中間部12の間の接続面11aは中間素材WM の中心軸線と同軸的な円錐面状で、接続面11aと中間部12の間となるショルダ部14には、ダイス30のしごき穴31に形成したテーパ面31aの中心軸線に対する傾斜角θ(図2参照)と同じ傾斜角の円錐面状の傾斜面14aが形成されている。中間部12と裾部13の間の接続面12aは、図6に示す従来技術と同様、カップ状部10M の内側の帯状部15bの軸線方向中間部に位置する緩い傾斜面である。また中間部12の径は、図3に示すアウタレースWのカップ状部10の外径よりも大である。中間素材WM のカップ状部10M の凹部下穴15M の形状は、図6に示す従来技術の凹部下穴15M と同一である。   Further, the intermediate material WM of the outer race W according to this embodiment is made of steel, and as shown in FIG. 1, it is composed of a cup-shaped portion 10M and a shaft portion 19 which are integrally formed coaxially with each other. The outer shape of the portion 10M has a cylindrical surface-shaped base portion 11 formed coaxially and integrally with each other from the shaft portion 19 side, and an intermediate portion 12 and a skirt portion 13 having a diameter larger than that. The connecting surface 11a between the base portion 11 and the intermediate portion 12 has a conical surface coaxial with the central axis of the intermediate material WM, and the shoulder portion 14 between the connecting surface 11a and the intermediate portion 12 has an iron hole in the die 30. A conical inclined surface 14 a having the same inclination angle as the inclination angle θ (see FIG. 2) with respect to the central axis of the tapered surface 31 a formed on 31 is formed. The connection surface 12a between the intermediate portion 12 and the skirt portion 13 is a loosely inclined surface located at the intermediate portion in the axial direction of the belt-like portion 15b inside the cup-like portion 10M, as in the prior art shown in FIG. Moreover, the diameter of the intermediate part 12 is larger than the outer diameter of the cup-shaped part 10 of the outer race W shown in FIG. The shape of the recess prepared hole 15M of the cup-shaped portion 10M of the intermediate material WM is the same as the recess prepared hole 15M of the prior art shown in FIG.

カップ状部10の内側の凹部15の成形に使用する成形型20、及びしごき加工に使用するダイス30(図1)は、図6に示す従来技術の成形型20及びダイス30と同一である。   The forming die 20 used for forming the concave portion 15 inside the cup-shaped portion 10 and the die 30 (FIG. 1) used for ironing are the same as the forming die 20 and the die 30 of the prior art shown in FIG.

次に上述した実施形態のアウタレースWの凹部15の加工方法を、図1及び図2により説明する。図6に示す従来技術と同様、基台29上に起立固定した成形型20の先端の案内面成形部22と逃げ成形部23を、アウタレースWのカップ状部10M の凹部下穴15M 内に、突条22bと下溝15fの各位相が互いに一致するようにして挿入し、凹部下穴15M の中央部15eを成形型20の頂面24に当接して位置決め支持する。そして図1及び図2に示すように、ダイス30のしごき穴31のテーパ面31aを中間素材WM のショルダ部14の傾斜面14aに当接する。上述のように、ショルダ部14の傾斜面14aの傾斜角は、しごき穴31のテーパ面31aの傾斜角θと同じであるので、この当接時点では、カップ状部10M のショルダ部14の傾斜面14aは全幅においてしごき穴31のテーパ面31aに当接し、図2において傾斜面14aの上端となる位置Aが、テーパ面31aがアウタレースWの中間素材WM に当接する位置のうち成形型20の軸線方向において最も先端側となる位置(しごき最先端位置)となる。   Next, a method for processing the recess 15 of the outer race W according to the above-described embodiment will be described with reference to FIGS. Similar to the prior art shown in FIG. 6, the guide surface molding portion 22 and the relief molding portion 23 at the tip of the molding die 20 standing and fixed on the base 29 are placed in the recess lower hole 15M of the cup-shaped portion 10M of the outer race W. The protrusion 22b and the lower groove 15f are inserted so that their phases coincide with each other, and the central portion 15e of the recessed lower hole 15M is brought into contact with the top surface 24 of the mold 20 to be positioned and supported. 1 and 2, the tapered surface 31a of the ironing hole 31 of the die 30 is brought into contact with the inclined surface 14a of the shoulder portion 14 of the intermediate material WM. As described above, since the inclination angle of the inclined surface 14a of the shoulder portion 14 is the same as the inclination angle θ of the tapered surface 31a of the ironing hole 31, the inclination of the shoulder portion 14 of the cup-shaped portion 10M at this contact point. The surface 14a abuts against the tapered surface 31a of the ironing hole 31 over the entire width. In FIG. 2, the position A, which is the upper end of the inclined surface 14a, is the position of the mold 20 out of the positions where the tapered surface 31a contacts the intermediate material WM of the outer race W. It is the position that is the most distal side in the axial direction (the most advanced position of ironing).

そしてこの実施形態では、成形型20の型形状転写必要範囲の開始位置である案内面成形部22と逃げ成形部23の境界位置Bを通って、しごき穴31のテーパ面31aと直交する線L上にしごき最先端位置Aが位置するように中間素材WM の外形を設定する。すなわち、図2において座標軸x及びyをそれぞれ右向き及び上向きにとり、しごき最先端位置Aのx及びy座標を(m,n)、境界位置Bのx及びy座標を(k,l)とした場合、次の式
n−l=(m−k)tanθ
が成立するように中間素材WM の外形を設定する。
In this embodiment, a line L perpendicular to the taper surface 31a of the ironing hole 31 passes through the boundary position B between the guide surface molding portion 22 and the relief molding portion 23, which is the starting position of the mold shape transfer necessary range of the molding die 20. The outer shape of the intermediate material WM is set so that the foremost position A is located above. That is, in FIG. 2, the coordinate axes x and y are directed rightward and upward, respectively, the x and y coordinates of the ironing most advanced position A are (m, n), and the x and y coordinates of the boundary position B are (k, l). And the following equation: n−l = (m−k) tan θ
The outer shape of the intermediate material WM is set so that is established.

図1及び図2に示すように、ダイス30のテーパ面31aを中間素材WM のショルダ部14の傾斜面14aに当接して、ダイス30を下向きに押圧すれば、しごき穴31のテーパ面31aにより中間素材WM のショルダ部14の傾斜面14aは内向きに押圧され、図3に示すように、中間素材WM のカップ状部10M の中間部12と裾部13の外径はしごき穴31の内径になるまでしごかれてカップ状部10M は縮径され、凹部下穴15M の帯状部15b、帯状部15c、下溝15f及び逃げ部下溝15gは、成形型20の球面成形部22a、逃げ成形部23、突条22b及び突条23aの外面と当接する形状になるまで塑性変形されて、それぞれ案内面16の球面部16a及びボール溝16b並びに周辺逃げ部17aとその逃げ溝17a1となってアウタレースWの凹部15が成形される。このうち球面部16aとボール溝16bよりなる案内面16は、線Lよりもカップ状部10M の開口側であり、ダイス30のテーパ面31aから傾斜面14aに与えられる押圧力が直接加わるので、球面成形部22a及び突条22bよりなる案内面成形部22に確実に当接されて正確な形状に成形される。このしごき加工は冷間加工により行われる。   As shown in FIGS. 1 and 2, if the taper surface 31a of the die 30 is brought into contact with the inclined surface 14a of the shoulder portion 14 of the intermediate material WM and the die 30 is pressed downward, the taper surface 31a of the ironing hole 31 The inclined surface 14a of the shoulder portion 14 of the intermediate material WM is pressed inward, and the outer diameter of the intermediate portion 12 and the bottom portion 13 of the cup-shaped portion 10M of the intermediate material WM is the inner diameter of the ironing hole 31, as shown in FIG. The cup-shaped portion 10M is reduced in diameter until it reaches the bottom, and the strip-shaped portion 15b, the strip-shaped portion 15c, the lower groove 15f, and the relief lower groove 15g of the recess lower hole 15M are formed into the spherical molded portion 22a and relief-formed portion of the molding die 20, respectively. 23, and is plastically deformed until it comes into contact with the outer surface of the ridge 22b and the ridge 23a, thereby forming a spherical surface portion 16a and a ball groove 16b of the guide surface 16, and a peripheral escape portion 17a and its escape groove 17a1, respectively. Recess 15 of the outer race W is molded Te. Of these, the guide surface 16 composed of the spherical surface portion 16a and the ball groove 16b is closer to the opening side of the cup-shaped portion 10M than the line L, and the pressing force applied to the inclined surface 14a from the tapered surface 31a of the die 30 is directly applied. The guide surface molding portion 22 composed of the spherical molding portion 22a and the protrusion 22b is securely brought into contact with the guide surface molding portion 22 and molded into an accurate shape. This ironing process is performed by cold working.

カップ状部10M の裾部13は中間部12よりも大径であるので、ダイス30によるしごき加工の縮径の程度は中間部12よりも裾部13の方が大となり、これにより案内面16の開口側のアンダカット部16dが形成される。成形型20は、先ず芯金25を下に抜き出してから、第1及び第2部分型26a,26bを内側に寄せて抜き出し、次いで第3及び第4部分型26c,26dを内側に寄せて抜き出せばよい。図3に示すように、しごき加工により成形されたアウタレースWは、二点鎖線Dよりも外側となる不要部分を切除して完成品とする。この切除部分は、図5の二点鎖線6で示す従来技術における切除部分より小さくなっている。   Since the skirt portion 13 of the cup-shaped portion 10M has a larger diameter than the intermediate portion 12, the degree of diameter reduction of the ironing process by the die 30 is larger in the skirt portion 13 than in the intermediate portion 12, and thereby the guide surface 16 An undercut portion 16d on the opening side is formed. In the molding die 20, the cored bar 25 is first drawn down, the first and second partial molds 26 a and 26 b are drawn inward, and then the third and fourth partial molds 26 c and 26 d are drawn inward. That's fine. As shown in FIG. 3, the outer race W formed by ironing is cut into an unnecessary portion outside the two-dot chain line D to obtain a finished product. This excision part is smaller than the excision part in the prior art shown by the two-dot chain line 6 in FIG.

この実施形態では、上述のように、案内面成形部22と逃げ成形部23の境界位置Bを通って、しごき穴31のテーパ面31aと直交する線L上に、しごき最先端位置Aが位置するように中間素材WM の外形を設定しており、これに対し図6及び図7に示す従来技術では、前述のように、しごき最先端位置Cからテーパ面31aと直交して内側に延びる線Kは、逃げ成形部23の中間部と交差するので、この実施形態の線Lは従来技術の線Kに比してカップ状部10M の開口側に移動したものとなり、この線Lが移動した距離だけしごき最先端位置Aはカップ状部10M の開口側に近づく。これによりしごき加工の長さが減少するのでしごき加工時間は減少し、またしごき加工以外の部分の外径を減少させることによる材料の減少が可能になり、これにより材料コストを低下させることができるとともに不要部分の除去に要する加工工数も減少するので、製造コストを低下させることができる。しかも、球面部16aとボール溝16bよりなる案内面16は、球面成形部22a及び突条22bよりなる案内面成形部22に確実に当接されて正確な形状に成形されるので、リテーナ7及びボール9の案内支持の精度が低下することはない。なお、逃げ溝17a1を含む周辺逃げ部17aは、しごき加工の前工程で要求される精度が充分確保されている。従って、逃げ溝17a1を含む周辺逃げ部17aは、突条23aを含む逃げ成形部23には必ずしも確実には当接される必要はない。図5に示す等速ジョイントでは、リテーナ7を周辺逃げ部17aにより案内支持する必要はなく、ボール9を逃げ溝17a1により支持する必要もないので、逃げ溝17a1を含む周辺逃げ部17aの形状にしごき加工による高精度の形状は必要とされない。要は逃げ溝17a1は等速ジョイントの組付けまたは分解時にボール9を一時的に保持できれば良く、それほどの高精度は要求されないのである。   In this embodiment, as described above, the foremost ironing position A is located on the line L perpendicular to the tapered surface 31a of the ironing hole 31 through the boundary position B between the guide surface molding part 22 and the relief molding part 23. In contrast, in the prior art shown in FIGS. 6 and 7, as described above, a line extending inwardly from the leading edge position C of the intermediate material WM is orthogonal to the tapered surface 31a. Since K intersects the intermediate portion of the relief forming portion 23, the line L in this embodiment is moved to the opening side of the cup-shaped portion 10M as compared to the line K of the prior art, and this line L has moved. The most advanced position A that is ironed by the distance approaches the opening side of the cup-shaped portion 10M. As a result, the length of the ironing process is reduced, so the ironing time is reduced, and the material can be reduced by reducing the outer diameter of the part other than the ironing process, which can reduce the material cost. At the same time, the processing man-hours required for removing unnecessary portions is reduced, so that the manufacturing cost can be reduced. In addition, the guide surface 16 composed of the spherical surface portion 16a and the ball groove 16b is surely brought into contact with the guide surface molded portion 22 composed of the spherical surface forming portion 22a and the protrusion 22b and is formed into an accurate shape. The accuracy of guiding and supporting the ball 9 is not lowered. It should be noted that the peripheral relief portion 17a including the relief groove 17a1 has sufficient accuracy required in the preceding process of ironing. Therefore, the peripheral relief portion 17a including the relief groove 17a1 does not necessarily need to be surely brought into contact with the relief molding portion 23 including the protrusion 23a. In the constant velocity joint shown in FIG. 5, it is not necessary to guide and support the retainer 7 with the peripheral escape portion 17a, and it is not necessary to support the ball 9 with the escape groove 17a1, so that the shape of the peripheral escape portion 17a including the escape groove 17a1 is obtained. A highly accurate shape by ironing is not required. In short, the relief groove 17a1 only needs to temporarily hold the ball 9 when the constant velocity joint is assembled or disassembled, and so high accuracy is not required.

なお上述した実施形態では、アウタレースWの間素材WM のショルダ部14に形成する傾斜面14aの傾斜角をダイス30のしごき穴31のテーパ面31aの傾斜角θと同じにしており、このようにすれば図2に示すように傾斜面14aは、当接開始時点において全幅でしごき穴31のテーパ面31aに当接し、従ってテーパ面31aのしごき最先端位置Aも最初に存在している。しかしながら本発明はこれに限られるものではなく、ショルダ部14の傾斜面14aの傾斜角をしごき穴31のテーパ面31aの傾斜角θよりも大きくし、テーパ面31aは先ず開口側の位置で傾斜面14aに当接し、ダイス30を下向きに移動するにつれて当接範囲は傾斜面14aの上側に広がり、傾斜面14aの上縁に達したところで、成形型20の軸線方向において最も先端側となるしごき最先端位置Aで当接するようにして実施することも可能である。この場合はしごき最先端位置Aはダイス30が下向きにある程度移動した位置で生じることになる。あるいはまたショルダ部14を直角にして傾斜面14aを形成することなく実施することも可能である。   In the above-described embodiment, the inclination angle of the inclined surface 14a formed in the shoulder portion 14 of the material WM between the outer races W is the same as the inclination angle θ of the tapered surface 31a of the ironing hole 31 of the die 30. In this case, as shown in FIG. 2, the inclined surface 14a is in contact with the tapered surface 31a of the ironing hole 31 with the full width at the start of contact, and therefore the ironing cutting edge position A of the tapered surface 31a also exists first. However, the present invention is not limited to this, and the inclination angle of the inclined surface 14a of the shoulder portion 14 is made larger than the inclination angle θ of the tapered surface 31a of the ironing hole 31, and the tapered surface 31a is first inclined at the position on the opening side. As the die 30 is moved downwardly in contact with the surface 14a, the contact range extends to the upper side of the inclined surface 14a, and when reaching the upper edge of the inclined surface 14a, the ironing which is the most distal side in the axial direction of the mold 20 It is also possible to carry out by making contact at the most advanced position A. In this case, the ironing most advanced position A is generated at a position where the die 30 is moved downward to some extent. Alternatively, the shoulder portion 14 may be formed at a right angle without forming the inclined surface 14a.

また上述した実施形態は、本発明をボールタイプ等速ジョイントのアウタレースに適用したものであり、カップ状部10の内面に形成する案内面16を、カップ状部10の中心軸線上の1点を中心とし同中心軸線を中心とする帯状の球面の一部とし、この球面を中心軸線を含み円周方向に等分する複数の平面に沿った複数のボール溝を形成している。しかしながら本発明はこれに限られるものではなく、複数のボール溝を除いて実施することもでき、この場合はトルクを伝達しない揺動自在なボールジョイント用のアウタレースが得られる。   In the above-described embodiment, the present invention is applied to an outer race of a ball-type constant velocity joint, and a guide surface 16 formed on the inner surface of the cup-shaped portion 10 is set at one point on the central axis of the cup-shaped portion 10. A plurality of ball grooves are formed along a plurality of planes that are a part of a belt-like spherical surface that is centered on the same central axis and that divides the spherical surface in the circumferential direction. However, the present invention is not limited to this, and can be implemented without a plurality of ball grooves. In this case, an outer race for a swingable ball joint that does not transmit torque is obtained.

本発明によるしごき加工方法の一実施形態のしごき加工開始時点における縦断面図である。It is a longitudinal cross-sectional view in the time of the ironing process start of one Embodiment of the ironing process method by this invention. 図1に示す実施形態の要部を示す部分拡大断面図である。It is a partial expanded sectional view which shows the principal part of embodiment shown in FIG. 図1に示す実施形態のしごき加工終了時点における縦断面図である。It is a longitudinal cross-sectional view in the end of the ironing process of the embodiment shown in FIG. 図3の4−4断面図である。FIG. 4 is a sectional view taken along line 4-4 of FIG. 3. しごき加工方法により加工された工作物の一例を示す断面図である。It is sectional drawing which shows an example of the workpiece processed by the ironing method. 従来技術によるしごき加工方法の一例の図1に相当する縦断面図である。It is a longitudinal cross-sectional view equivalent to FIG. 1 of an example of the ironing method by a prior art. 図6に示す従来技術の図2に相当する部分拡大断面図である。It is a partial expanded sectional view equivalent to FIG. 2 of the prior art shown in FIG.

符号の説明Explanation of symbols

7…被支持部材(リテーナ)、10…カップ状部、10M …中間素材のカップ状部、16…案内面、16b…ボール溝、17…逃げ部、20…成形型、22…案内面成形部、23…逃げ成形部、30…ダイス、31…しごき穴、31a…テーパ面、A…しごき最先端位置、B…境界位置、L…線、W…工作物(アウタレース)、WM …中間素材。 7 ... Supported member (retainer), 10 ... Cup-like part, 10M ... Cup-like part of intermediate material, 16 ... Guide surface, 16b ... Ball groove, 17 ... Escape part, 20 ... Mold, 22 ... Guide surface molding part , 23 ... relief forming part, 30 ... die, 31 ... ironing hole, 31a ... taper surface, A ... ironing cutting edge position, B ... boundary position, L ... line, W ... workpiece (outer race), WM ... intermediate material.

Claims (3)

工作物のカップ状部の内面に被支持部材を摺動自在に案内支持する案内面を形成するための案内面成形部と、この案内面成形部の先端側に連続して設けられて前記被支持部材が摺動した場合に同被支持部材との間に隙間を形成する逃げ部を前記カップ状部の内面に形成するための逃げ成形部を備えてなる棒状の成形型を使用し、前記工作物の中間素材のカップ状部の内側に前記成形型の先端の前記案内面成形部及び逃げ成形部を挿入した状態で、前記工作物の中間素材のカップ状部をその頂部側からダイスのしごき穴内に通し、前記しごき穴内に形成したテーパ面により前記中間素材のカップ状部を内向きに押圧して同カップ状部の内面を前記案内面成形部及び逃げ成形部の外面と当接する形状になるまで塑性変形させるしごき加工方法において、前記しごき穴のテーパ面が前記工作物の中間素材に当接する位置のうち前記成形型の軸線方向において最も先端側となるしごき最先端位置を、前記案内面成形部と逃げ成形部の境界位置を通って前記テーパ面と直交する線上に設定したことを特徴とするしごき加工方法。 A guide surface molding portion for forming a guide surface for slidably guiding and supporting the supported member on the inner surface of the cup-shaped portion of the workpiece, and the guide surface molding portion continuously provided on the distal end side of the guide surface molding portion. Using a rod-shaped mold comprising a relief molding part for forming a relief part on the inner surface of the cup-like part to form a clearance part between the support member and the supported member when sliding. In a state where the guide surface molding portion and the relief molding portion at the tip of the mold are inserted inside the cup-shaped portion of the intermediate material of the workpiece, the cup-shaped portion of the intermediate material of the workpiece is inserted into the die from the top side. A shape that passes through the ironing hole and presses the cup-shaped portion of the intermediate material inward by a tapered surface formed in the ironing hole, so that the inner surface of the cup-shaped portion comes into contact with the outer surface of the guide surface molding portion and the relief molding portion. To the ironing method of plastic deformation until The most advanced ironing position in the axial direction of the molding die among the positions where the tapered surface of the ironing hole abuts against the intermediate material of the workpiece is the boundary between the guide surface molding part and the relief molding part. ironing wherein the set to on line that is perpendicular to the tapered surface through the position. 請求項1に記載のしごき加工方法において、前記案内面は前記カップ状部の中心軸線上の一点を中心とし、同中心軸線を中心とする帯状の球面の一部であることを特徴とするしごき加工方法。 2. The ironing method according to claim 1, wherein the guide surface is a part of a belt-like spherical surface centered on one point on the central axis of the cup-shaped portion and centered on the central axis. Processing method. 請求項2に記載のしごき加工方法において、前記球面の一部に前記成形型の中心軸線を含み同球面の一部を円周方向に等分する複数の平面に沿った複数のボール溝を形成したことを特徴とするしごき加工方法。
3. The ironing method according to claim 2, wherein a plurality of ball grooves are formed along a plurality of planes including a central axis of the molding die in a part of the spherical surface and equally dividing a part of the spherical surface in the circumferential direction. The ironing method characterized by having performed.
JP2004170322A 2004-06-08 2004-06-08 Ironing method Expired - Fee Related JP4356526B2 (en)

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