Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4359906B2 - Rotating brush for cleaning - Google Patents
[go: Go Back, main page]

JP4359906B2 - Rotating brush for cleaning - Google Patents

Rotating brush for cleaning Download PDF

Info

Publication number
JP4359906B2
JP4359906B2 JP12249699A JP12249699A JP4359906B2 JP 4359906 B2 JP4359906 B2 JP 4359906B2 JP 12249699 A JP12249699 A JP 12249699A JP 12249699 A JP12249699 A JP 12249699A JP 4359906 B2 JP4359906 B2 JP 4359906B2
Authority
JP
Japan
Prior art keywords
cleaning
base
cleaned
center
virtual curved
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP12249699A
Other languages
Japanese (ja)
Other versions
JP2000312863A (en
Inventor
雄二 竹田
宏 宮地
周起 合田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aion Co Ltd
Original Assignee
Aion Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aion Co Ltd filed Critical Aion Co Ltd
Priority to JP12249699A priority Critical patent/JP4359906B2/en
Publication of JP2000312863A publication Critical patent/JP2000312863A/en
Application granted granted Critical
Publication of JP4359906B2 publication Critical patent/JP4359906B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Cleaning In General (AREA)
  • Cleaning Or Drying Semiconductors (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、極めて高い表面精度と清浄性を必要とする物品、例えばシリコンウェーハ、フォトマスク、磁気ディスク基板、液晶用ガラス基板等のエレクトロニクス部品の製造工程における精密洗浄に適する回転ブラシに関し、特にブラシスクラブ洗浄に好適な回転ブラシに関する。
【0002】
【従来の技術】
近年、エレクトロニクス工業においては、例えばシリコンウエーハの集積度や磁気ディスクの記録密度に代表されるように、各種部品の精密度が飛躍的に向上しており、それに伴って、部品表面の仕上げ精度及び清浄度に対する要求も高まっている。特に、部品表面の化学的汚染や付着粒子は、製品の歩留まりや動作の信頼性に大きな影響を与えるため、製造工程における精密洗浄の重要性は非常に大きい。
【0003】
従来の精密洗浄の方法としては、湿式のブラシスクラブ法が知られている。ブラシスクラブ法は、水その他の洗浄液を供給しながら回転するブラシを被洗浄物に押し当てて摩擦洗浄を施すものであり、装置の構造が単純で洗浄コストが低く、且つ優れた洗浄力を発揮するため、広く用いられている。
【0004】
ブラシスクラブ洗浄に用いられるブラシの形状には、ローラー型とカップ型のものがある。ローラー型ブラシが被洗浄物と線接触するのに対し、カップ型ブラシは被洗浄物と面接触する。このため、カップ型ブラシは、ローラー型に比して、被洗浄物との接触面積が大きく、洗浄斑が少ないという長所を有している。
【0005】
カップ型ブラシとしては、ブラシ本体の円盤面に、合成繊維モノフィラメントを多数植毛したものや不織布を貼着したものが一般的に使用されている。
【0006】
ところが、被洗浄物との接触部として合成繊維モノフィラメントや不織布を使用した上記カップ型ブラシでは、繊維の剛性に起因する被洗浄物表面の損傷や、繊維の脱落による汚染等といった新たな問題を招く恐れがあった。
【0007】
これに対し、被洗浄物との接触部として円柱突起状のポリビニルアセタール (以下、PVAtと略記する)系多孔質弾性体を用いた洗浄用回転ブラシが提案されている(実公昭64−6953号公報参照)。PVAt系多孔質弾性体は、保水性及び耐磨耗性に優れ、水を含むことによって適度な柔軟性を示すという特性を有している。従って、PVAt系多孔質弾性体を用いた洗浄用回転ブラシは、被洗浄物に傷をつけにくく、且つ、耐久性にも優れているため、エレクトロニクス部品の精密洗浄に好適である。
【0008】
【発明が解決しようとする課題】
ここで、上記カップ型ブラシでは、被洗浄物表面から擦り取られた汚れや粒子は、使用後の洗浄廃液とともに被洗浄物表面上をその外周側へ移動し、最終的に系外へと排出される。
【0009】
ところが、上記従来のPVAt系多孔質弾性体を用いた回転ブラシは、被洗浄物表面上における洗浄廃液の流れを考慮した構成ではあるものの、近年の精密洗浄に対する要求の高まりに対して十分に対処可能であるとは言い難い。すなわち、汚れや粒子を含有する洗浄廃液が被洗浄物表面上に不必要に滞留し、長時間滞留する汚れや粒子によって被洗浄物表面が再汚染されてしまう可能性が否めず、被洗浄物から擦り取られた汚れ等をより速やかに系外へ排出して、係る再汚染の発生を一段と低減することが要望されている。
【0010】
また、滞留する粒子が砥粒のような硬質な物質である場合、滞留する粒子が被洗浄物表面へ強く押し付けられると、粒子によって被洗浄物表面に引っ掻き傷がつけられてしまう恐れがある。上記従来の回転ブラシでは、被洗浄物表面と接触するPVAt系多孔質弾性体が柔軟性を有しているため、係る不都合についてもある程度解消されているが、近年の精密洗浄に対する要求の高まりに十分対処可能であるとは言い難く、このような観点からも、滞留する粒子等を速やかに系外へ排出することが望まれている。
【0011】
本発明は上記の実情に鑑みてなされたものであって、被洗浄物から擦り取られた汚れ等を速やかに系外へ排出することができ、一段と優れた洗浄効率を有する洗浄用回転ブラシの提供を目的とするものである。
【0012】
【課題を解決するための手段】
上記目的を達成すべく、本発明に係る洗浄用回転ブラシは、被洗浄部と対向して回転する硬質の板状ベースと、このベースの作業面上に配置されるシート部とを有し、前記シート部の周縁には、前記ベースの周縁部が嵌合される嵌合凹部を前記シート部の裏面との間で区画する装着部が設けられ、シート部の表面上に洗浄部が突設され、該洗浄部の頂部は、略同一面平面内で回転して前記被洗浄部と接触し、前記シート部と洗浄部とは、ポリビニルアセタール系多孔質弾性体によって一体的に形成され、前記嵌合凹部に前記ベースの周縁部が嵌合された状態で、前記シート部が自身の弾性力によって前記ベースに保持されて、前記作業面に対する前記シート部の相対回転が抑制され、前記洗浄部は、前記シート部の回転中心側の内側基準点から該シート部の周縁側の外側基準点まで延びる複数の第1の仮想湾曲線上に1本ずつ連続的に配置された複数の第1の畝状突起と、前記第1の仮想湾曲線の内側基準点よりも前記回転中心から離れた内側基準点から前記シート部の周縁に近接する外側基準点まで延びる複数の第2の仮想湾曲線上に1本ずつ連続的に配置された複数の第2の畝状突起とを含み、前記畝状突起の前記仮想湾曲線に沿った長手方向の長さは、該畝状突起の幅方向の長さよりも大きく形成され、前記第1および第2の仮想湾曲線は、前記ベースの回転方向前方へ膨出するように湾曲して交互に配置されている洗浄用回転ブラシであって、
前記第1および第2の仮想湾曲線上の任意点と前記回転中心とを通る直線と、前記任意点における該第1および第2の仮想湾曲線の接線とは、前記任意点が前記回転中心から離れるほど前記直線に対して前記第1および第2の仮想湾曲線の接線が0゜以上45゜以下の範囲の交叉角度で前記回転方向後方へ徐々に大きく傾くように設定されていることを特徴としている。
【0013】
前記構成の洗浄用回転ブラシを用いて被洗浄部を洗浄するときは、回転軸によって高速回転する畝状突起を、被洗浄部に押し付けると共に、被洗浄部上に水その他の洗浄液を供給する。これにより、被洗浄部がPVAt系多孔質弾性体によって良好に摩擦洗浄される。そして、被洗浄部から擦り取られた汚れや粒子は、使用後の洗浄廃液とともに外周側へ移動し、最終的に系外へと排出される。
【0014】
このとき、畝状突起がシート部の回転中心側の内側基準点から周縁側の外側基準点まで連続的に延びているので、被洗浄部から擦り取られた汚れや粒子を含む使用後の洗浄廃液は、遠心力を受け畝状突起に案内されて外側基準点まで良好に導かれる。これにより、洗浄廃液が系外へ速やかに排出され、汚れや粒子の滞留時間が著しく低減される。
【0015】
特に、ベースの回転方向前方へ膨出するように湾曲した複数の第1の畝状突起を1本ずつ連続的に配置する複数の第1の仮想湾曲線と、複数の第2の畝状突起を1本ずつ連続的に配置する複数の第2の仮想湾曲線において、前記第1および第2の仮想湾曲線上の任意点と前記回転中心とを通る直線と、前記任意点における該第1および第2の仮想湾曲線の接線とは、前記任意点が前記回転中心から離れるほど前記直線に対して前記第1および第2の仮想湾曲線の接線が0゜以上45゜以下の範囲の交叉角度で前記回転方向後方へ徐々に大きく傾くように設定されていることにより、洗浄廃液は畝状突起によって円滑に且つ効率良く案内される。シート部の中心側と周縁側とを比較すると、被洗浄物表面上に付着した汚れ等に対する相対速度は、中心側が小さく、周縁側が大きい。また、中心を通る径方向からの第1および第2の畝状突起の傾き量は、中心側が小さく、周縁側が大きい。ここで、被洗浄物表面上の汚れ等を擦り取るブラッシング性能と汚れ等に対する相対速度との関係は、相対速度が大きいほどブラッシング性能が良くなる傾向にある。一方、ブラッシング性能と径方向からの傾き量との関係は、傾き量が小さいほどブラッシング性能が良くなる傾向にある。このため、中心側と周縁側とでは、ブラッシング性能に対する相対速度による影響と傾き量による影響とが良好に相殺される。従って、上記バランス良く配置された畝状突起によって、シート部3の全域においてほぼ同等のブラッシング効果が得られる。
【0016】
また、上記構成では、面積の狭いシート部の中央部分には第1の仮想湾曲線のみが存在し、面積の広いシート部の外周部分には第1及び第2の仮想湾曲線の双方が存在し、且つ第1及び第2の仮想湾曲線は交互に配置されているので、シート部の全域において洗浄廃液の流通路が十分確保されるように畝状突起がバランス良く配置される。
【0017】
【発明の実施の形態】
以下、本発明の一実施形態を、図1〜図5に基づいて説明する。
【0018】
図1は第1実施形態に係る洗浄用回転ブラシの平面図、図2は図1のA−A断面図、図3は図1のB方向矢視平面図、図4は図2の回転ブラシをベースから取り外した状態を示す断面図、図5は図1の要部拡大図である。
【0019】
図1及び図2に示すように、洗浄用回転ブラシ1は、薄肉円板状のシート部3と、シート部3の表面3a上に突設された洗浄部としての複数の第1及び第2の畝状突起5,7と、シート部3の周縁3に全周に亘って設けられた装着部9とを備えている。第1の畝状突起5と第2の畝状突起7とは、それぞれ同数(本実施形態では6本ずつ)設けられている。シート部3と畝状突起5,7と装着部9とは、含水状態で弾性を有するポリビニルアセタール(PVAt)系多孔質弾性体によって一体的に形成されている。
【0020】
装着部9は、シート部3の周縁3から裏面3b上方側へ突出し、シート部3の中心11に向かって曲折して延びる。すなわち、シート部3の周縁3付近と装着部9とは略U字状断面を形成し、シート部3の裏面3bと装着部9との間に袋状の嵌合凹部15が区画形成される。
【0021】
嵌合凹部15内には、略円板状に形成された金属又は樹脂製の硬質のベース13の周縁部13bが嵌合される。図4に示すように、嵌合凹部15がベース13の周縁部13bから外された状態では、嵌合凹部15の内径Riは、ベース13の外径Ro(図2参照)よりも僅かに小さい径寸法を有し、シート部3は、その中央部分が裏面3b側へ凹む湾曲板状に形成されている。図2に示すように、嵌合凹部15にベース13の周縁部13aが嵌合された装着状態では、シート部3が全体的に僅かに伸び、回転ブラシ1が自身の弾性力によってベース13に保持され、作業面13aに対するシート部3の相対回転が抑制される。また、シート部3は、ベース13の表面(作業面)13aを密着状態で覆い、作業面3aに沿った略平面状に維持される。また、シート部3の中心11は、ベース13の中心とほぼ一致する。
【0022】
ベース13は、回転軸17に対して固定され、回転軸17と共に回転する。ベース13の中心と回転軸17の回転中心とは、ほぼ一致している。従って、ブラシ1がベース13に装着された状態で、シート部3の中心11は、回転軸17の回転中心とほぼ一致する。また、ベース3の作業面13aは、被洗浄物表面21と対向して位置する。
【0023】
第1の畝状突起5は、シート部3の中心(ベース13の回転中心)11に近接する内側基準点31aから周縁3cに近接する外側基準点31bまで延びる複数(6本)の第1の仮想湾曲線31上に、それぞれ1本ずつ連続的に配置されている。第2の畝状突起7は、シート部3の中心11側の内側基準点33aから周縁3cに近接する外側基準点33bまで延びる複数(6本)の第2の仮想湾曲線33上に、それぞれ1本ずつ連続的に配置されている。
【0024】
第1及び第2の仮想湾曲線31,33は、同一の曲率半径Raを有し、中心11を通り、中心11周りを12等分する放射状の円弧23上にそれぞれ交互に配されている。また、全ての仮想曲線31,33は、ベース部3の回転方向Cの後方へ傾いていると共に、回転方向Cの前方へ膨出している。
【0025】
すなわち、第1及び第2の畝状突起5,7は、シート部3の周縁3c側の外側基準点31b,33bから中心11側の内側基準点31a,31bまで延び、回転方向Cの前方へ膨出するように湾曲し、且つ回転方向Cの後方へ傾く曲線形状を有している。
【0026】
第1の仮想湾曲線31の内側基準点31aは、中心1周りの円周25上に等間隔に設定され、第2の仮想湾曲線33の内側基準点33aは、内側基準点31aの外側に位置する中心1周りの円周27上に等間隔に設定されている。すなわち、第2の仮想湾曲線33の内側基準点33aは、第1の仮想湾曲線31の内側基準点31aよりも中心11から離れている。
【0027】
畝状突起5,7は、平面視略長円形状であり、幅方向の断面が略半円形状、長手方向の断面が略長方形状に形成され、長手方向の断面における底辺との対向辺が被洗浄物表面21と接触する頂部を構成している。
【0028】
各畝状突起5,7では、仮想湾曲線31,33に沿った長手方向の長さ(仮想湾曲線31の長さ)L1,L2が、仮想湾曲線31の法線方向に沿った幅方向の長さD1,D2よりも大きく形成されている。各畝状突起5,7は、ほぼ等しい突出高さHを有し、畝状突起5,7の頂部は、略同一平面内で回転しながら被洗浄物表面21と接触する。洗浄効果の点を考慮すると、長手方向の各長さL1,L2は、幅方向の各長さD1,D2の2倍以上(L1>2×D1,L2>2×D2)が好ましく、幅方向の各長さD1,D2は、シート部3の直径Rの1/20以上1/10以下の範囲が好ましく、畝状突起5,7の高さHは、幅方向の長さD1以下が好ましいが、それぞれこれらの範囲に限定されるものではない。
【0029】
また、シート部3において、被洗浄物表面21と接触する畝状突起5,7が設けられた部分と、洗浄液が流通する平面部分との面積があまりに大きく異なると、洗浄効果が小さくなる。このような観点から、シート部3の全面積に対する畝状突起5,7全体の占有面積は、20%以上60%以下が好ましく、30%以上50%以下がより好ましい。
【0030】
図5に示すように、第1及び第2の仮想湾曲線31,33において、内側基準点31a,33aと外側基準点31b,33bとの間の仮想湾曲線31,33に沿った長さ(図1に示す各畝状突起5,7の長手方向の長さL1,L2)を二等分する中央点31c,33cにおける仮想湾曲線31,33の接線41,51は、中心11と中央点31c,33cとを通る直線43,53に対して回転方向Cの後方へ傾いている。直線43,53と接線41,51との交叉角度θ1,θ4は、0°以上45°以下の範囲が良好であり、本実施形態では、θ1は約16°、θ4は約21°に設定されている。
【0031】
また、各仮想湾曲線31,33において、仮想湾曲線31,33上の任意点と中心11とを通る直線と、任意点における仮想湾曲線31,33の接線との交叉角度は、任意点が中心11から離れるほど90°に近づくように変化する。この交叉角度は、0°以上45°以下の範囲で変化するのが好適である。本実施形態の第1の仮想湾曲線31では、内側基準点31aにおける交叉角度θ2が約4°、中央点31cにおける交叉角度θ1が前記のように約16°、外側基準点31bにおける交叉角度θ3が約28°となるように設定され、第2の仮想湾曲線33では、内側基準点33aにおける交叉角度θ5が約14°、中央点33cにおける交叉角度θ4が前記のように約21°、外側基準点33bにおける交叉角度θ6が約28°となるように設定されている。すなわち、畝状突起31,33は、中心11から周縁3cに向かうほど、中心11を通る径方向から回転方向Cの後方へ徐々に大きく傾くように配置されている。
【0032】
PVAt系多孔質弾性体を得る方法としては、例えば、平均重合度300〜2000、ケン化度80%以上のポリビニルアルコールを一種又はそれ以上混合して水溶液とし、それに架橋剤としてアルデヒド類、触媒として鉱酸類、及び気孔形成材として澱粉等を加え、これらの混合液を所定の型内に注入し、50〜80℃で反応させた後、型から取り出す方法を挙げることができるが、必ずしもこの方法に限定されるものではない。また、反応完了後、型から取り出されたPVAt系多孔質弾性体は、水中に溶存、浮遊する粒子、イオン、有機物等の夾雑物を除去した純水にて洗浄されて、使用される。
【0033】
上記方法にて得られたPVAt系多孔質弾性体は、乾燥状態で硬化し、湿潤状態で軟化する。また、吸水性及び保水性に優れ、湿潤時に好ましい柔軟性と適度な反発弾性を示し、耐磨耗性にも優れている。
【0034】
また、回転ブラシ1を形成するPVAt系多孔質弾性体としては、気孔率が80%以上95%以下、平均気孔径が30μm以上250μm以下、乾燥重量に対して250%〜400%の水分を含んだ状態(以下、このような状態を適正含水状態と称する)での30%圧縮応力が15g/cm2 以上150g/cm2 以下のものが好適である。
【0035】
気孔率が80%より小さいと、湿潤時の柔軟性が不十分となり、また、気孔率が95%より大きいと、実用的強度に乏しく、何れも洗浄用途には適さないためである。また、平均気孔径が30μmよりも小さいと、湿潤時の弾性が不足して十分な洗浄効果が得られず、250μmを超えると、目が粗すぎて精密洗浄の効果が低減する可能性が高いためである。
【0036】
ここでいう気孔率とは、乾燥機で十分に乾燥された直方体のPVAt系多孔質素材を乾式自動密度計にて測定し、直方体の見掛け体積と真体積とから、次式 (1)にて算出される値である。
【0037】
気孔率(%)=(見掛け体積−真体積)/見掛け体積×100 …(1)
また、平均気孔径は、PORUS MATERIALS,INC社製水銀ポロシメータを用いた、水銀圧入法細孔測定によって求められる値である。
【0038】
さらに、適正含水状態での30%圧縮応力が15g/cm2 未満であると、柔らかすぎて適度な弾性が得られず、150g/cm2 超えると、硬すぎて適度な弾性が得られないためである。
【0039】
ここでいう30%圧縮応力とは、適正含水状態のPVAt系多孔質弾性体を、端面全体に荷重がかかるようにデジタル式荷重測定器にセットし、30%押し潰した時の荷重を計測し、該荷重を端面の面積で割った値として得られる。
【0040】
次に、本実施形態の作用を説明する。
【0041】
回転ブラシ1によって被洗浄物表面21を洗浄するときは、回転軸17によって高速回転する畝状突起5,7を、被洗浄物表面21に押し付けると共に、被洗浄物表面21上に水その他の洗浄液を供給する。これにより、被洗浄物表面21の全域がPVAt系多孔質弾性体製の畝状突起5,7によって良好に摩擦洗浄される。そして、被洗浄物表面21から擦り取られた汚れや粒子は、使用後の洗浄廃液とともに被洗浄物表面21上をその外周側へ移動し、最終的に系外(被洗浄物表面21の外側)へと排出される。
【0042】
このとき、畝状突起5,7は、シート部3の中心11側の内側基準点31a,33aから周縁側の外側基準点31b,33bまで連続的に延びているので、被洗浄物表面21から擦り取られた汚れや粒子を含む使用後の洗浄廃液は、遠心力を受け畝状突起5,7に案内されて外側基準点31b,33bまで良好に導かれる。これにより、洗浄廃液が被洗浄物表面21上から系外へ速やかに排出され、汚れや粒子の滞留時間が著しく低減される。
【0043】
特に、畝状突起5,7が回転方向Cの前方へ膨出するように湾曲し、且つ、仮想湾曲線31,33の中央点31c,33cにおける接線41,51が中心11と中央点31c,33cとを通る直線43,53に対して回転方向Cの後方へ傾いているので、洗浄廃液は畝状突起5,7によって円滑に且つ効率良く案内される。
【0044】
また、面積の狭いシート部3の中央部分(内側基準点33aを通る円の内側の部分)には、第1の仮想湾曲線31(第1の畝状突起5)のみが存在し、面積の広いシート部3の外周部分(内側基準点33aを通る円の外側の部分)には、第1及び第2の仮想湾曲線31,33(第1及び第2の畝状突起5,7)の双方が存在し、且つ第1及び第2の仮想湾曲線31,33(第1及び第2の畝状突起5,7)は交互に配置されているので、シート部3の全域において洗浄廃液の流通路が十分確保されるように畝状突起5,7がバランス良く配置される。
【0045】
また、シート部3の中心11側と周縁3c側とを比較すると、被洗浄物表面21上に付着した汚れ等に対する相対速度は、中心11側が小さく、周縁3c側が大きい。また、中心11を通る径方向からの畝状突起5,7の傾き量は、中心11側が小さく、周縁3c側が大きい。ここで、被洗浄物表面21上の汚れ等を擦り取るブラッシング性能と汚れ等に対する相対速度との関係は、相対速度が大きいほどブラッシング性能が良くなる傾向にある。一方、ブラッシング性能と径方向からの傾き量との関係は、傾き量が小さいほどブラッシング性能が良くなる傾向にある。このため、中心11側と周縁3c側とでは、ブラッシング性能に対する相対速度による影響と傾き量による影響とが良好に相殺される。従って、上記バランス良く配置された畝状突起5,7によって、シート部3の全域においてほぼ同等のブラッシング効果が得られる。
【0046】
さらに、シート部3は、回転ブラシ1がベース13から取り外された状態ではその中央部分が裏面3b側へ凹む湾曲板形状であり、ベース13に装着されることによってベース13の作業面3aに沿った略平面状に維持される。このため、畝状突起5,7が略同一平面内に確実に位置する。
【0047】
従って、洗浄廃液中の汚れや粒子による被洗浄物表面21の再汚染の発生を確実に防止することができる。また、滞留する粒子が砥粒のような硬質な物質である場合であっても、被洗浄物表面21の引っ掻き傷の発生をより確実に防止することができる。
【0048】
加えて、嵌合凹部15内にベース13の周縁部13bを嵌合するだけで回転軸17に対する回転ブラシ1の装着が完了するので、回転ブラシ1の取り外し及び装着作業を、特に治具等を要すること無く簡単且つ迅速に行うことができる。
【0049】
以上のように、本実施形態に係る回転ブラシ1によれば、被洗浄物表面21から擦り取られた汚れ等を速やかに系外へ排出することができ、一段と優れた洗浄効率を有する回転ブラシ1とすることができる。
【0050】
なお、畝状突起5,7は、平面視略長方形状であっても良く、幅方向の断面が略三角や四角等の多角形上及びその角を丸めたものであっても良く、長手方向の断面が略台形状であっても良い。また、各仮想湾曲線31,33に対して、複数の畝状突起を連続的に設けても良い。さらに、畝状突起の幅方向の長さを、中心11からの距離に応じて変化させても良い。また、仮想湾曲線31,33の曲率を相違させたり変化させても良い。
【0051】
【発明の効果】
以上説明したように、本発明によれば、被洗浄部から擦り取られた汚れや粒子を含む使用後の洗浄廃液は、畝状突起に案内されて外側基準点まで良好に導かれるので、洗浄廃液が系外へ速やかに排出され、汚れや粒子の滞留時間が著しく低減される。
【0052】
従って、洗浄廃液中の汚れや粒子による被洗浄部の再汚染の発生を確実に防止することができる。また、滞留する粒子が砥粒のような硬質な物質である場合であっても、被洗浄部の引っ掻き傷の発生をより確実に防止することができる。
【0053】
【図面の簡単な説明】
【図1】本発明の一実施形態に係る洗浄用回転ブラシの平面図である。
【図2】図1のA−A断面図である。
【図3】図1のB方向矢視平面図である。
【図4】図2の回転ブラシをベースから取り外した状態を示す断面図である。
【図5】図1の要部拡大図である。
【0054】
【符号の説明】
1 回転ブラシ
3 シート部
3a シート部の表面
3b シート部の裏面
5 第1の畝状突起(洗浄部)
7 第2の畝状突起(洗浄部)
9 装着部
11 シート部の中心(回転中心)
13 ベース
13a 作業面
21 被洗浄物表面(被洗浄部)
3 シート部
31 第1の仮想湾曲線
31a 内側基準点
31b 外側基準点
31c 中央点
33 第2の仮想湾曲線
33a 内側基準点
33b 外側基準点
33c 中央点
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rotary brush suitable for precision cleaning in the manufacturing process of electronic parts such as articles requiring extremely high surface accuracy and cleanliness, such as silicon wafers, photomasks, magnetic disk substrates, and glass substrates for liquid crystals. The present invention relates to a rotating brush suitable for scrub cleaning.
[0002]
[Prior art]
In recent years, in the electronics industry, the precision of various parts has been dramatically improved, as represented by, for example, the degree of integration of silicon wafers and the recording density of magnetic disks. The demand for cleanliness is also increasing. In particular, since chemical contamination and adhered particles on the surface of a component have a great influence on product yield and operational reliability, precision cleaning in the manufacturing process is very important.
[0003]
As a conventional precision cleaning method, a wet brush scrub method is known. The brush scrub method applies friction cleaning by pressing a rotating brush against an object to be cleaned while supplying water or other cleaning liquid. The structure of the device is simple, the cleaning cost is low, and excellent cleaning power is demonstrated. Therefore, it is widely used.
[0004]
The brush used for brush scrub cleaning includes a roller type and a cup type. The roller type brush makes line contact with the object to be cleaned, while the cup type brush makes surface contact with the object to be cleaned. For this reason, the cup-type brush has an advantage that it has a large contact area with the object to be cleaned and less cleaning spots than the roller type.
[0005]
As cup-type brushes, those in which a large number of synthetic fiber monofilaments are implanted or non-woven fabrics are generally used on the disk surface of the brush body.
[0006]
However, the cup-type brush using synthetic fiber monofilament or non-woven fabric as a contact portion with the object to be cleaned causes new problems such as damage to the surface of the object to be cleaned due to the rigidity of the fiber, contamination due to fiber dropping, etc. There was a fear.
[0007]
On the other hand, a cleaning rotary brush using a cylindrical protrusion-like polyvinyl acetal (hereinafter abbreviated as PVAt) type porous elastic body as a contact portion with an object to be cleaned has been proposed (Japanese Utility Model Publication No. 64-6953). (See the publication). The PVAt porous elastic body is excellent in water retention and abrasion resistance, and has a characteristic of exhibiting an appropriate flexibility by containing water. Accordingly, the cleaning rotary brush using the PVAt-based porous elastic body is suitable for precision cleaning of electronic parts because it hardly damages the object to be cleaned and has excellent durability.
[0008]
[Problems to be solved by the invention]
Here, in the cup-type brush, dirt and particles scraped from the surface of the object to be cleaned move to the outer peripheral side of the object to be cleaned together with the cleaning waste liquid after use, and finally discharged to the outside of the system. Is done.
[0009]
However, the conventional rotary brush using the PVAt porous elastic body is configured to take into account the flow of cleaning waste liquid on the surface of the object to be cleaned, but sufficiently copes with the recent increase in demand for precision cleaning. It is hard to say that it is possible. That is, there is a possibility that the cleaning waste liquid containing dirt and particles will unnecessarily stay on the surface of the object to be cleaned, and the surface of the object to be cleaned may be recontaminated by the dirt and particles that stay for a long time. It is desired to further reduce the occurrence of such recontamination by discharging dirt etc. scraped off from the system more quickly.
[0010]
In addition, when the staying particles are hard substances such as abrasive grains, if the staying particles are strongly pressed against the surface of the object to be cleaned, the surface of the object to be cleaned may be scratched by the particles. In the above conventional rotating brush, the PVAt porous elastic body that comes into contact with the surface of the object to be cleaned has flexibility, so that such inconvenience has been solved to some extent, but the demand for precision cleaning in recent years has increased. It cannot be said that it can be sufficiently dealt with, and from this point of view, it is desired to quickly discharge the staying particles and the like out of the system.
[0011]
The present invention has been made in view of the above-described circumstances, and can quickly remove dirt and the like scraped off from an object to be cleaned out of the system. It is for the purpose of provision.
[0012]
[Means for Solving the Problems]
In order to achieve the above object, the cleaning rotary brush according to the present invention has a hard plate-like base that rotates to face the portion to be cleaned, and a sheet portion that is disposed on the work surface of the base , At the periphery of the sheet portion, a mounting portion is provided that partitions a fitting recess into which the periphery of the base is fitted with the back surface of the sheet portion, and a cleaning portion projects from the front surface of the sheet portion. The top of the cleaning part rotates in a substantially coplanar plane and contacts the part to be cleaned, and the sheet part and the cleaning part are integrally formed of a polyvinyl acetal porous elastic body, In a state where the peripheral edge of the base is fitted in the fitting recess, the sheet portion is held by the base by its own elastic force, and relative rotation of the sheet portion with respect to the work surface is suppressed, and the cleaning portion Is the inner reference point on the rotation center side of the seat A plurality of first ridge-shaped protrusions that are arranged sequentially one by one to the plurality of first virtual curved line extending to the outer reference points of the peripheral side of the seat portion, the inner reference of the first virtual curved line A plurality of second ridges continuously arranged one by one on a plurality of second virtual curved lines extending from an inner reference point farther from the rotation center than the point to an outer reference point close to the periphery of the sheet portion and a Jo projection, the length of the longitudinal direction along said imaginary curved line of the ridged projections may be formed larger than the length in the width direction of該畝shaped protrusion, said first and second virtual Gulf The curved line is a rotating brush for cleaning that is curved and alternately arranged so as to bulge forward in the rotational direction of the base ,
The straight line passing through the arbitrary point on the first and second virtual curved lines and the rotation center, and the tangent line of the first and second virtual curved lines at the arbitrary point are the arbitrary point from the rotational center. As the distance increases, the tangent line of the first and second imaginary curved lines is set so as to be gradually inclined backward in the rotational direction at a crossing angle in the range of 0 ° to 45 ° with respect to the straight line. It is said.
[0013]
When cleaning the portion to be cleaned using the cleaning rotary brush having the above-described configuration, the hook-shaped protrusion that rotates at a high speed by the rotating shaft is pressed against the portion to be cleaned, and water or other cleaning liquid is supplied onto the portion to be cleaned. Thereby, the to-be-cleaned part is satisfactorily cleaned by the PVAt porous elastic body. The dirt and particles scraped off from the part to be cleaned move to the outer peripheral side together with the used cleaning waste liquid, and are finally discharged out of the system.
[0014]
At this time, since the hook-shaped protrusion continuously extends from the inner reference point on the rotation center side of the sheet portion to the outer reference point on the peripheral side, cleaning after use including dirt and particles scraped off from the cleaned portion The waste liquid receives a centrifugal force and is guided to the hook-shaped projections, and is well guided to the outer reference point. As a result, the cleaning waste liquid is quickly discharged out of the system, and the residence time of dirt and particles is remarkably reduced.
[0015]
In particular, a plurality of first virtual curved lines in which a plurality of first hook-shaped protrusions curved so as to bulge forward in the rotation direction of the base are arranged one by one, and a plurality of second hook-shaped protrusions In a plurality of second imaginary curve lines in which the protrusions are continuously arranged one by one, a straight line passing through an arbitrary point on the first and second imaginary curve lines and the rotation center, and the first at the arbitrary point And the tangent line of the second virtual curve line is a crossover in which the tangent line of the first and second virtual curve lines is in the range of 0 ° or more and 45 ° or less with respect to the straight line as the arbitrary point moves away from the rotation center. The cleaning waste liquid is smoothly and efficiently guided by the hook-shaped protrusions by being set so as to be gradually inclined to the rear in the rotation direction at an angle. Comparing the center side and the peripheral side of the sheet part, the relative speed with respect to dirt and the like adhering to the surface of the object to be cleaned is small on the central side and large on the peripheral side. Further, the amount of inclination of the first and second hook-shaped protrusions from the radial direction passing through the center is small on the center side and large on the peripheral side. Here, the relationship between the brushing performance for scrubbing dirt on the surface of the object to be cleaned and the relative speed with respect to the dirt etc. tends to improve the brushing performance as the relative speed increases. On the other hand, the relationship between the brushing performance and the amount of inclination from the radial direction tends to improve the brushing performance as the amount of inclination decreases. For this reason, the influence by the relative speed and the influence by the tilt amount on the brushing performance are satisfactorily offset between the center side and the peripheral side. Therefore, substantially the same brushing effect can be obtained in the entire area of the sheet portion 3 by the hook-shaped protrusions arranged in a balanced manner.
[0016]
Further, in the above configuration, only the first virtual curve line exists in the central portion of the sheet portion having a small area, and both the first and second virtual curve lines exist in the outer peripheral portion of the sheet portion having a large area. In addition, since the first and second virtual curved lines are alternately arranged, the hook-shaped protrusions are arranged in a well-balanced manner so that a sufficient flow path for the cleaning waste liquid is ensured in the entire area of the sheet portion.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
[0018]
1 is a plan view of a cleaning rotary brush according to the first embodiment, FIG. 2 is a cross-sectional view taken along the line AA in FIG. 1, FIG. 3 is a plan view in the direction of arrow B in FIG. Sectional drawing which shows the state which removed from the base, FIG. 5 is the principal part enlarged view of FIG.
[0019]
As shown in FIGS. 1 and 2, the cleaning rotary brush 1 includes a thin disc-shaped sheet portion 3 and a plurality of first and second cleaning portions protruding from the surface 3 a of the sheet portion 3. a ridge-shaped projections 5 and 7, and a mounting portion 9 provided over the entire circumference in the peripheral edge 3 c of the seat portion 3. The same number of first hook-like protrusions 5 and second hook-like protrusions 7 are provided (six in this embodiment). The sheet part 3, the hook-shaped protrusions 5 and 7, and the mounting part 9 are integrally formed of a polyvinyl acetal (PVAt) porous elastic body that has elasticity in a water-containing state.
[0020]
The mounting portion 9 protrudes from the peripheral edge 3 c of the sheet portion 3 to the upper side of the back surface 3 b and bends and extends toward the center 11 of the sheet portion 3. That is, the vicinity of the peripheral edge 3 c of the seat portion 3 and the mounting portion 9 form a substantially U-shaped cross section, and a bag-like fitting recess 15 is defined between the back surface 3 b of the seat portion 3 and the mounting portion 9. The
[0021]
In the fitting recess 15, a peripheral edge portion 13 b of a metal or resin hard base 13 formed in a substantially disc shape is fitted. As shown in FIG. 4, when the fitting recess 15 is removed from the peripheral edge portion 13 b of the base 13, the inner diameter Ri of the fitting recess 15 is slightly smaller than the outer diameter Ro (see FIG. 2) of the base 13. The sheet portion 3 has a diameter and is formed in a curved plate shape whose central portion is recessed toward the back surface 3b. As shown in FIG. 2, in the mounted state in which the peripheral edge portion 13 a of the base 13 is fitted in the fitting recess 15, the sheet portion 3 slightly extends as a whole, and the rotary brush 1 is applied to the base 13 by its own elastic force. The relative rotation of the sheet portion 3 with respect to the work surface 13a is suppressed. Moreover, the sheet | seat part 3 covers the surface (work surface) 13a of the base 13 in the contact | adherence state, and is maintained in the substantially planar shape along the work surface 3a. Further, the center 11 of the sheet portion 3 substantially coincides with the center of the base 13.
[0022]
The base 13 is fixed to the rotating shaft 17 and rotates together with the rotating shaft 17. The center of the base 13 and the rotation center of the rotating shaft 17 are substantially coincident. Therefore, the center 11 of the sheet portion 3 substantially coincides with the rotation center of the rotation shaft 17 in a state where the brush 1 is mounted on the base 13. The work surface 13a of the base 3 is positioned to face the surface 21 to be cleaned.
[0023]
The first hook-like protrusions 5 are a plurality (six) of first (first) protrusions extending from an inner reference point 31a close to the center 11 (rotation center of the base 13) 11 to an outer reference point 31b close to the peripheral edge 3c. Each one is continuously arranged on the virtual bending line 31. The second hook-like protrusions 7 are respectively formed on a plurality (six) second virtual curved lines 33 extending from the inner reference point 33a on the center 11 side of the sheet portion 3 to the outer reference point 33b adjacent to the peripheral edge 3c. One by one is arranged continuously.
[0024]
The first and second virtual curved lines 31 and 33 have the same radius of curvature Ra, and are alternately arranged on a radial arc 23 that passes through the center 11 and divides the periphery of the center 11 into 12 equal parts. Further, all the virtual curves 31 and 33 are inclined backward in the rotation direction C of the base portion 3 and bulge forward in the rotation direction C.
[0025]
That is, the first and second hook-shaped protrusions 5 and 7 extend from the outer reference points 31b and 33b on the peripheral edge 3c side of the seat portion 3 to the inner reference points 31a and 31b on the center 11 side, and forward in the rotation direction C. It has a curved shape that curves so as to bulge and tilts backward in the rotation direction C.
[0026]
The inner reference points 31a of the first virtual curve line 31 are set at equal intervals on the circumference 25 around the center 1, and the inner reference points 33a of the second virtual curve line 33 are outside the inner reference point 31a. It is set at equal intervals on a circumference 27 around the center 1 located. That is, the inner reference point 33 a of the second virtual curved line 33 is farther from the center 11 than the inner reference point 31 a of the first virtual curved line 31.
[0027]
The hook-shaped protrusions 5 and 7 have a substantially oval shape in plan view, and are formed in a substantially semicircular cross section in the width direction and a substantially rectangular cross section in the longitudinal direction. The top part which contacts the to-be-cleaned object surface 21 is comprised.
[0028]
In each bowl-shaped protrusion 5, 7, the length in the longitudinal direction along the virtual curved lines 31, 33 (the length of the virtual curved line 31) L 1, L 2 is the width direction along the normal direction of the virtual curved line 31. Is formed to be larger than the lengths D1 and D2. Each of the hook-shaped protrusions 5 and 7 has substantially the same protruding height H, and the tops of the hook-shaped protrusions 5 and 7 are in contact with the surface 21 to be cleaned while rotating in substantially the same plane. In consideration of the cleaning effect, the lengths L1 and L2 in the longitudinal direction are preferably at least twice as long as the lengths D1 and D2 in the width direction (L1> 2 × D1, L2> 2 × D2). The lengths D1 and D2 are preferably in the range of 1/20 or more and 1/10 or less of the diameter R of the sheet portion 3, and the height H of the hook-shaped projections 5 and 7 is preferably not more than the length D1 in the width direction. However, they are not limited to these ranges.
[0029]
Further, if the area of the sheet portion 3 where the hook-like protrusions 5 and 7 that come into contact with the surface 21 to be cleaned are different from the area where the cleaning liquid flows, the cleaning effect is reduced. From such a viewpoint, the occupied area of the entire hook-shaped protrusions 5 and 7 with respect to the total area of the sheet portion 3 is preferably 20% or more and 60% or less, and more preferably 30% or more and 50% or less.
[0030]
As shown in FIG. 5, in the first and second virtual bending lines 31, 33, the lengths along the virtual bending lines 31, 33 between the inner reference points 31a, 33a and the outer reference points 31b, 33b ( The tangent lines 41 and 51 of the virtual curved lines 31 and 33 at the center points 31c and 33c that bisect the longitudinal lengths L1 and L2) of the hook-shaped protrusions 5 and 7 shown in FIG. It is inclined backward in the rotational direction C with respect to straight lines 43 and 53 passing through 31c and 33c. The crossing angles θ1 and θ4 between the straight lines 43 and 53 and the tangent lines 41 and 51 are good in the range of 0 ° to 45 °. In this embodiment, θ1 is set to about 16 ° and θ4 is set to about 21 °. ing.
[0031]
Further, in each of the virtual curved lines 31 and 33, the crossing angle between the straight line passing through the arbitrary point on the virtual curved lines 31 and 33 and the center 11 and the tangent line of the virtual curved lines 31 and 33 at the arbitrary point is the arbitrary point. As the distance from the center 11 increases, the angle changes so as to approach 90 °. The crossing angle is preferably changed in the range of 0 ° to 45 °. In the first virtual curved line 31 of the present embodiment, the crossing angle θ2 at the inner reference point 31a is about 4 °, the crossing angle θ1 at the center point 31c is about 16 ° as described above, and the crossing angle θ3 at the outer reference point 31b. Is set to be about 28 °. In the second virtual curved line 33, the crossing angle θ5 at the inner reference point 33a is about 14 °, the crossing angle θ4 at the center point 33c is about 21 ° as described above, and The crossing angle θ6 at the reference point 33b is set to be about 28 °. That is, the hook-shaped protrusions 31 and 33 are arranged so as to be gradually inclined from the radial direction passing through the center 11 to the rear in the rotation direction C as it goes from the center 11 to the peripheral edge 3c.
[0032]
As a method for obtaining a PVAt porous elastic body, for example, one or more polyvinyl alcohols having an average polymerization degree of 300 to 2000 and a saponification degree of 80% or more are mixed to form an aqueous solution, and aldehydes and catalysts as a crosslinking agent. There can be mentioned a method of adding mineral acids and starch as a pore-forming material, injecting a mixed solution thereof into a predetermined mold, reacting at 50 to 80 ° C., and removing from the mold. It is not limited to. Further, after the reaction is completed, the PVAt porous elastic body taken out from the mold is used after being washed with pure water from which impurities such as particles, ions, and organic substances dissolved and suspended in water are removed.
[0033]
The PVAt porous elastic body obtained by the above method is cured in a dry state and softened in a wet state. Moreover, it is excellent in water absorption and water retention, exhibits favorable flexibility when wet and moderate rebound resilience, and is excellent in abrasion resistance.
[0034]
Further, the PVAt porous elastic body forming the rotating brush 1 has a porosity of 80% to 95%, an average pore diameter of 30 μm to 250 μm, and a moisture content of 250% to 400% with respect to the dry weight. It is preferable that the 30% compressive stress in such a state (hereinafter, this state is referred to as an appropriate water-containing state) is 15 g / cm 2 or more and 150 g / cm 2 or less.
[0035]
This is because if the porosity is less than 80%, the flexibility when wet is insufficient, and if the porosity is more than 95%, the practical strength is poor and none is suitable for cleaning applications. Further, if the average pore diameter is smaller than 30 μm, the elasticity when wet is insufficient and a sufficient cleaning effect cannot be obtained, and if it exceeds 250 μm, the eyes are too rough and the effect of precision cleaning is likely to be reduced. Because.
[0036]
The porosity here refers to a PVAT-based porous material that has been sufficiently dried by a dryer, measured by a dry automatic densimeter, and from the apparent volume and true volume of the rectangular parallelepiped, This is a calculated value.
[0037]
Porosity (%) = (apparent volume−true volume) / apparent volume × 100 (1)
The average pore diameter is a value determined by mercury porosimetry using a mercury porosimeter manufactured by PORUS MATERIALS, INC.
[0038]
Furthermore, if the 30% compressive stress in a proper water content is less than 15 g / cm 2, it is too soft to obtain an appropriate elasticity, and if it exceeds 150 g / cm 2 , it is too hard to obtain an appropriate elasticity. It is.
[0039]
The 30% compressive stress here refers to a PVAt porous elastic body that is in an appropriate water content state set on a digital load measuring device so that the entire end face is loaded, and the load when 30% is crushed is measured. , And obtained by dividing the load by the area of the end face.
[0040]
Next, the operation of this embodiment will be described.
[0041]
When the surface 21 to be cleaned is cleaned by the rotating brush 1, the hook-shaped protrusions 5 and 7 that rotate at high speed by the rotary shaft 17 are pressed against the surface 21 to be cleaned, and water or other cleaning liquid is placed on the surface 21 to be cleaned. Supply. Thus, the entire surface 21 of the object to be cleaned is satisfactorily cleaned by the hook-like projections 5 and 7 made of PVAt porous elastic body. Then, the dirt and particles scraped off from the surface 21 to be cleaned move to the outer peripheral side of the surface 21 to be cleaned together with the cleaning waste liquid after use, and finally outside the system (outside the surface 21 to be cleaned). ).
[0042]
At this time, the hook-shaped protrusions 5 and 7 continuously extend from the inner reference points 31a and 33a on the center 11 side of the sheet portion 3 to the outer reference points 31b and 33b on the peripheral side. The used cleaning waste liquid containing the scraped dirt and particles is guided to the hook-like projections 5 and 7 by the centrifugal force and is guided well to the outer reference points 31b and 33b. As a result, the cleaning waste liquid is quickly discharged out of the system from the surface 21 to be cleaned, and the residence time of dirt and particles is remarkably reduced.
[0043]
In particular, the hook-shaped protrusions 5 and 7 are curved so as to bulge forward in the rotation direction C, and the tangent lines 41 and 51 at the center points 31c and 33c of the virtual bending lines 31 and 33 are the center 11 and the center points 31c, Since the liquid is inclined backward in the rotational direction C with respect to the straight lines 43 and 53 passing through 33c, the cleaning waste liquid is smoothly and efficiently guided by the hook-shaped protrusions 5 and 7.
[0044]
In addition, only the first virtual curved line 31 (the first hook-like protrusion 5) exists in the central portion of the sheet portion 3 having a small area (the portion inside the circle passing through the inner reference point 33a). On the outer peripheral portion of the wide sheet portion 3 (the portion outside the circle passing through the inner reference point 33a), the first and second virtual curved lines 31, 33 (first and second hook-like projections 5, 7) are provided. Since both are present and the first and second virtual curved lines 31 and 33 (the first and second hook-like protrusions 5 and 7) are alternately arranged, the cleaning waste liquid is disposed in the entire area of the sheet portion 3. The hook-shaped protrusions 5 and 7 are arranged in a well-balanced manner so as to ensure a sufficient flow path.
[0045]
Further, when comparing the center 11 side and the peripheral edge 3c side of the sheet portion 3, the relative speed with respect to dirt or the like adhering to the surface 21 to be cleaned is small on the central 11 side and large on the peripheral 3c side. Further, the inclination amount of the hook-like protrusions 5 and 7 from the radial direction passing through the center 11 is small on the center 11 side and large on the peripheral edge 3c side. Here, the relationship between the brushing performance for scrubbing dirt and the like on the surface 21 to be cleaned and the relative speed with respect to the dirt tends to improve the brushing performance as the relative speed increases. On the other hand, the relationship between the brushing performance and the amount of inclination from the radial direction tends to improve the brushing performance as the amount of inclination decreases. For this reason, the influence by the relative speed and the influence by the tilt amount on the brushing performance are satisfactorily offset between the center 11 side and the peripheral edge 3c side. Therefore, substantially the same brushing effect can be obtained in the entire area of the sheet portion 3 by the hook-like protrusions 5 and 7 arranged in a balanced manner.
[0046]
Further, the sheet portion 3 has a curved plate shape in which the central portion is recessed toward the back surface 3b side when the rotary brush 1 is detached from the base 13, and is attached to the base 13 along the work surface 3a of the base 13. It is maintained in a substantially flat shape. For this reason, the hook-shaped protrusions 5 and 7 are surely located in substantially the same plane.
[0047]
Therefore, it is possible to reliably prevent the occurrence of recontamination of the surface 21 to be cleaned due to dirt and particles in the cleaning waste liquid. Moreover, even when the staying particles are a hard substance such as abrasive grains, it is possible to more reliably prevent the occurrence of scratches on the surface 21 to be cleaned.
[0048]
In addition, since the mounting of the rotating brush 1 to the rotating shaft 17 is completed simply by fitting the peripheral edge portion 13b of the base 13 into the fitting recess 15, the removal and mounting work of the rotating brush 1 is carried out, particularly with a jig or the like. It can be done easily and quickly without any need.
[0049]
As described above, according to the rotating brush 1 according to the present embodiment, the dirt and the like scraped off from the surface 21 to be cleaned can be quickly discharged out of the system, and the rotating brush has further excellent cleaning efficiency. 1 can be used.
[0050]
The hook-shaped protrusions 5 and 7 may have a substantially rectangular shape in plan view, and may have a cross-section in the width direction on a polygon such as a triangle or a square and rounded corners. The cross section may be substantially trapezoidal. Moreover, you may provide a several hook-shaped protrusion continuously with respect to each virtual curved line 31 and 33. FIG. Furthermore, the length in the width direction of the hook-shaped protrusions may be changed according to the distance from the center 11. Further, the curvatures of the virtual bending lines 31 and 33 may be made different or changed.
[0051]
【The invention's effect】
As described above, according to the present invention, cleaning waste liquid after use containing dirt and particles scraped from the part to be cleaned is guided to the outer protrusions and guided well to the outer reference point. Waste liquid is quickly discharged out of the system, and the residence time of dirt and particles is remarkably reduced.
[0052]
Therefore, it is possible to reliably prevent the recontamination of the portion to be cleaned due to dirt and particles in the cleaning waste liquid. Moreover, even when the staying particles are a hard substance such as abrasive grains, it is possible to more reliably prevent the occurrence of scratches on the portion to be cleaned.
[0053]
[Brief description of the drawings]
FIG. 1 is a plan view of a cleaning rotary brush according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view taken along the line AA of FIG.
FIG. 3 is a plan view taken in the direction of arrow B in FIG. 1;
4 is a cross-sectional view showing a state where the rotating brush of FIG. 2 is removed from the base.
FIG. 5 is an enlarged view of a main part of FIG. 1;
[0054]
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Rotating brush 3 Sheet | seat part 3a The surface 3b of a sheet | seat part The back surface 5 of a sheet | seat part 1st hook-shaped protrusion (washing | cleaning part)
7 Second hook-shaped protrusion (cleaning part)
9 Mounting part 11 Center of seat part (rotation center)
13 Base 13a Work surface 21 Surface of object to be cleaned (cleaned part)
3 Sheet part 31 1st virtual curve line 31a Inner reference point 31b Outer reference point 31c Center point 33 Second virtual curve line 33a Inner reference point 33b Outer reference point 33c Center point

Claims (1)

被洗浄部と対向して回転する硬質の板状ベースと、このベースの作業面上に配置されるシート部とを有し、前記シート部の周縁には、前記ベースの周縁部が嵌合される嵌合凹部を前記シート部の裏面との間で区画する装着部が設けられ、シート部の表面上に洗浄部が突設され、該洗浄部の頂部は、略同一面平面内で回転して前記被洗浄部と接触し、前記シート部と洗浄部とは、ポリビニルアセタール系多孔質弾性体によって一体的に形成され、前記嵌合凹部に前記ベースの周縁部が嵌合された状態で、前記シート部が自身の弾性力によって前記ベースに保持されて、前記作業面に対する前記シート部の相対回転が抑制され、前記洗浄部は、前記シート部の回転中心側の内側基準点から該シート部の周縁側の外側基準点まで延びる複数の第1の仮想湾曲線上に1本ずつ連続的に配置された複数の第1の畝状突起と、前記第1の仮想湾曲線の内側基準点よりも前記回転中心から離れた内側基準点から前記シート部の周縁に近接する外側基準点まで延びる複数の第2の仮想湾曲線上に1本ずつ連続的に配置された複数の第2の畝状突起とを含み、前記畝状突起の前記仮想湾曲線に沿った長手方向の長さは、該畝状突起の幅方向の長さよりも大きく形成され、前記第1および第2の仮想湾曲線は、前記ベースの回転方向前方へ膨出するように湾曲して交互に配置されている洗浄用回転ブラシであって、
前記第1および第2の仮想湾曲線上の任意点と前記回転中心とを通る直線と、前記任意点における該第1および第2の仮想湾曲線の接線とは、前記任意点が前記回転中心から離れるほど前記直線に対して前記第1および第2の仮想湾曲線の接線が0゜以上45゜以下の範囲の交叉角度で前記回転方向後方へ徐々に大きく傾くように設定されていることを特徴とする洗浄用回転ブラシ。
It has a hard plate-like base that rotates opposite to the part to be cleaned, and a sheet part that is arranged on the work surface of this base, and the peripheral part of the base is fitted to the peripheral part of the sheet part A mounting portion that divides the fitting recess between the back surface of the seat portion and a cleaning portion that protrudes on the surface of the seat portion, and the top portion of the cleaning portion rotates within a substantially coplanar plane. The sheet portion and the cleaning portion are integrally formed of a polyvinyl acetal porous elastic body, and the peripheral portion of the base is fitted in the fitting recess, The sheet portion is held on the base by its own elastic force, and relative rotation of the sheet portion with respect to the work surface is suppressed, and the cleaning portion is moved from the inner reference point on the rotation center side of the sheet portion to the sheet portion. a plurality of first extending to outer reference points of the peripheral side of the A plurality of first ridge-shaped protrusions which are successively arranged one on each virtual curved line, from the inner reference point away from the center of rotation than the inner reference point of the first virtual curved line of the seat A plurality of second saddle-shaped protrusions continuously arranged one by one on a plurality of second virtual curved lines extending to an outer reference point adjacent to the periphery, and the virtual curved lines of the respective saddle-shaped protrusions The length in the longitudinal direction is formed to be larger than the length in the width direction of the hook-shaped protrusion, and the first and second virtual curved lines are curved so as to bulge forward in the rotational direction of the base. Rotating brushes for cleaning arranged alternately,
The straight line passing through the arbitrary point on the first and second virtual curved lines and the rotation center, and the tangent line of the first and second virtual curved lines at the arbitrary point are the arbitrary point from the rotational center. As the distance increases, the tangent line of the first and second imaginary curved lines is set so as to be gradually inclined backward in the rotational direction at a crossing angle in the range of 0 ° to 45 ° with respect to the straight line. Rotating brush for cleaning.
JP12249699A 1999-04-28 1999-04-28 Rotating brush for cleaning Expired - Lifetime JP4359906B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12249699A JP4359906B2 (en) 1999-04-28 1999-04-28 Rotating brush for cleaning

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12249699A JP4359906B2 (en) 1999-04-28 1999-04-28 Rotating brush for cleaning

Publications (2)

Publication Number Publication Date
JP2000312863A JP2000312863A (en) 2000-11-14
JP4359906B2 true JP4359906B2 (en) 2009-11-11

Family

ID=14837293

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12249699A Expired - Lifetime JP4359906B2 (en) 1999-04-28 1999-04-28 Rotating brush for cleaning

Country Status (1)

Country Link
JP (1) JP4359906B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100797436B1 (en) * 2005-10-14 2008-01-29 태화일렉트론(주) Cleaning brush and cleaning brush device of glass cleaning device
CN101336816B (en) * 2007-07-08 2011-01-26 艾伦·桑德 Rotary glass cleaner
JP7093390B2 (en) * 2020-10-15 2022-06-29 株式会社荏原製作所 Board cleaning equipment
JP7564693B2 (en) * 2020-11-26 2024-10-09 株式会社Screenホールディングス Underside brush, brush unit and substrate cleaning device

Also Published As

Publication number Publication date
JP2000312863A (en) 2000-11-14

Similar Documents

Publication Publication Date Title
JP3200036B2 (en) Rotating brush for cleaning
US6299698B1 (en) Wafer edge scrubber and method
US10870132B2 (en) Cleaning sponge and cleaning method
US20110265279A1 (en) Cleaning sponge roller
JP3403108B2 (en) Sponge roller for cleaning
JP2000517475A (en) Roller with tread and system including the same
JP2009117765A (en) Sponge roller for cleaning
JP4359906B2 (en) Rotating brush for cleaning
US6578227B2 (en) Pad for use in a critical environment
KR20010031927A (en) Workpiece cleaning element with improved rib configuration
JP3680185B2 (en) Cleaning roller
WO2010125663A1 (en) Cleaning sponge roller
JP2001009387A (en) Substrate washing apparatus
US20040151890A1 (en) Polyvinyl acetal composition skinless roller brush
JP3221364U (en) Cleaning structure
JPS61271157A (en) Cleaning material for car washing
JP3249912U (en) Chuck cleaning device
JPH10309661A (en) Method and apparatus for polishing semiconductor substrate
JP2003000493A (en) Rotating rotor of floor nozzle for vacuum cleaner
JP4586201B2 (en) Polishing machine for rotary polishing machine
CN223885613U (en) Grinding disc cleaning device and chemical mechanical grinding equipment
WO2022186227A1 (en) Brush roller
JP2003067918A (en) Cleaning disk, scrub cleaning method using the cleaning disk, and manufacturing method of substrate for information recording medium
JP2008168214A (en) Disc cleaning brush, disc cleaning mechanism and disc cleaning device
JP3049898U (en) Polishing equipment

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060424

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20060517

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20060517

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20081107

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20081118

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090119

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090219

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20090714

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20090731

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120821

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130821

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term