JP4362666B2 - Process for producing 5-hydroxyisophthalic acid - Google Patents
Process for producing 5-hydroxyisophthalic acid Download PDFInfo
- Publication number
- JP4362666B2 JP4362666B2 JP23663899A JP23663899A JP4362666B2 JP 4362666 B2 JP4362666 B2 JP 4362666B2 JP 23663899 A JP23663899 A JP 23663899A JP 23663899 A JP23663899 A JP 23663899A JP 4362666 B2 JP4362666 B2 JP 4362666B2
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- Japan
- Prior art keywords
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- acid
- reaction
- alkali
- producing
- Prior art date
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- QNVNLUSHGRBCLO-UHFFFAOYSA-N 5-hydroxybenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(O)=CC(C(O)=O)=C1 QNVNLUSHGRBCLO-UHFFFAOYSA-N 0.000 title claims description 42
- 238000000034 method Methods 0.000 title claims description 10
- 239000003054 catalyst Substances 0.000 claims description 25
- 239000003513 alkali Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000011701 zinc Substances 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- 125000005843 halogen group Chemical group 0.000 claims description 4
- 230000003301 hydrolyzing effect Effects 0.000 claims description 4
- 230000000737 periodic effect Effects 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052712 strontium Inorganic materials 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims 1
- 150000002736 metal compounds Chemical class 0.000 claims 1
- 239000011591 potassium Substances 0.000 claims 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 26
- -1 2-pentyl group Chemical group 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- JATKASGNRMGFSW-UHFFFAOYSA-N 5-bromobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(Br)=CC(C(O)=O)=C1 JATKASGNRMGFSW-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 6
- 239000002994 raw material Substances 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- PLPFTLXIQQYOMW-UHFFFAOYSA-N 5-chlorobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(Cl)=CC(C(O)=O)=C1 PLPFTLXIQQYOMW-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 description 2
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 description 2
- LEOIJZJCKAWYGA-UHFFFAOYSA-N CCCOC(=O)C1=CC(=CC(=C1)Cl)C(=O)OCCC Chemical compound CCCOC(=O)C1=CC(=CC(=C1)Cl)C(=O)OCCC LEOIJZJCKAWYGA-UHFFFAOYSA-N 0.000 description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 2
- 239000005751 Copper oxide Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 229910052793 cadmium Inorganic materials 0.000 description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 2
- 229910000431 copper oxide Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- FZWGIVXKVAAIRC-UHFFFAOYSA-N dipropyl 5-bromobenzene-1,3-dicarboxylate Chemical compound CCCOC(=O)C1=CC(Br)=CC(C(=O)OCCC)=C1 FZWGIVXKVAAIRC-UHFFFAOYSA-N 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004811 liquid chromatography Methods 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 125000005919 1,2,2-trimethylpropyl group Chemical group 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- CARJPEPCULYFFP-UHFFFAOYSA-N 5-Sulfo-1,3-benzenedicarboxylic acid Chemical class OC(=O)C1=CC(C(O)=O)=CC(S(O)(=O)=O)=C1 CARJPEPCULYFFP-UHFFFAOYSA-N 0.000 description 1
- QDSZMNWAEWRDKM-UHFFFAOYSA-N 5-acetyloxybenzene-1,3-dicarboxylic acid Chemical compound CC(=O)OC1=CC(C(O)=O)=CC(C(O)=O)=C1 QDSZMNWAEWRDKM-UHFFFAOYSA-N 0.000 description 1
- CVICEEPAFUYBJG-UHFFFAOYSA-N 5-chloro-2,2-difluoro-1,3-benzodioxole Chemical group C1=C(Cl)C=C2OC(F)(F)OC2=C1 CVICEEPAFUYBJG-UHFFFAOYSA-N 0.000 description 1
- AUIOTTUHAZONIC-UHFFFAOYSA-N 5-fluorobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(F)=CC(C(O)=O)=C1 AUIOTTUHAZONIC-UHFFFAOYSA-N 0.000 description 1
- QMDFYAWUWIIQFM-UHFFFAOYSA-N 5-iodobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(I)=CC(C(O)=O)=C1 QMDFYAWUWIIQFM-UHFFFAOYSA-N 0.000 description 1
- DGEQGSHWQUKNMP-UHFFFAOYSA-N C(C)OC(C1=CC(C(=O)OCC)=CC(=C1)F)=O Chemical compound C(C)OC(C1=CC(C(=O)OCC)=CC(=C1)F)=O DGEQGSHWQUKNMP-UHFFFAOYSA-N 0.000 description 1
- GXMWCAYEYYWEGG-UHFFFAOYSA-N CCOC(=O)C1=CC(=CC(=C1)C(=O)OC)Cl Chemical compound CCOC(=O)C1=CC(=CC(=C1)C(=O)OC)Cl GXMWCAYEYYWEGG-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 238000005904 alkaline hydrolysis reaction Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- QCUOBSQYDGUHHT-UHFFFAOYSA-L cadmium sulfate Chemical compound [Cd+2].[O-]S([O-])(=O)=O QCUOBSQYDGUHHT-UHFFFAOYSA-L 0.000 description 1
- 229910000369 cadmium(II) sulfate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229920001429 chelating resin Polymers 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- MKBVXAOOYLEOSH-UHFFFAOYSA-N dibutyl 5-bromobenzene-1,3-dicarboxylate Chemical compound CCCCOC(=O)C1=CC(Br)=CC(C(=O)OCCCC)=C1 MKBVXAOOYLEOSH-UHFFFAOYSA-N 0.000 description 1
- ZDFHATYWKREQJF-UHFFFAOYSA-N diethyl 5-bromobenzene-1,3-dicarboxylate Chemical compound CCOC(=O)C1=CC(Br)=CC(C(=O)OCC)=C1 ZDFHATYWKREQJF-UHFFFAOYSA-N 0.000 description 1
- OPVMYUVJDVZIHX-UHFFFAOYSA-N diethyl 5-chlorobenzene-1,3-dicarboxylate Chemical compound CCOC(=O)C1=CC(Cl)=CC(C(=O)OCC)=C1 OPVMYUVJDVZIHX-UHFFFAOYSA-N 0.000 description 1
- RRYGFFUEQJLPMA-UHFFFAOYSA-N diethyl 5-iodobenzene-1,3-dicarboxylate Chemical compound CCOC(=O)C1=CC(I)=CC(C(=O)OCC)=C1 RRYGFFUEQJLPMA-UHFFFAOYSA-N 0.000 description 1
- QUJINGKSNJNXEB-UHFFFAOYSA-N dimethyl 5-bromobenzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC(Br)=CC(C(=O)OC)=C1 QUJINGKSNJNXEB-UHFFFAOYSA-N 0.000 description 1
- CMMPMNSOVLQGMJ-UHFFFAOYSA-N dimethyl 5-chlorobenzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC(Cl)=CC(C(=O)OC)=C1 CMMPMNSOVLQGMJ-UHFFFAOYSA-N 0.000 description 1
- XEOLLJWHFPBAMQ-UHFFFAOYSA-N dimethyl 5-fluorobenzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC(F)=CC(C(=O)OC)=C1 XEOLLJWHFPBAMQ-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- FUJCRWPEOMXPAD-UHFFFAOYSA-N lithium oxide Chemical compound [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 description 1
- 229910001947 lithium oxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 1
- 229910001950 potassium oxide Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 229910000367 silver sulfate Inorganic materials 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052716 thallium Inorganic materials 0.000 description 1
- BKVIYDNLLOSFOA-UHFFFAOYSA-N thallium Chemical compound [Tl] BKVIYDNLLOSFOA-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 239000011686 zinc sulphate Substances 0.000 description 1
- 235000009529 zinc sulphate Nutrition 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Landscapes
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、一般式(1)
【0002】
【化3】
【0003】
(式中、R 1 、R 2 はそれぞれ独立に水素原子もしくは、炭素数1〜6のアルキル基を表し、Xはハロゲン原子を表す。)で表される5−ハロゲノイソフタル酸誘導体を加水分解する、5−ヒドロキシイソフタル酸の製造方法に関する。5−ヒドロキシイソフタル酸は、ポリエステル、ポリウレタン及びポリアミド等に代表される各種ポリマ−の改質剤や種々の機能性化学品の重要な中間体である。
【0004】
【従来の技術】
従来の5−ヒドロキシイソフタル酸を製造する方法としては、(a)5−スルホイソフタル酸誘導体を300℃以上の高温でアルカリ溶融させる方法(特開昭51−108030号公報)が知られていた。この製法は、アルカリ性条件下での高温反応であるため特殊製造設備を要するという問題を抱えていた。又、(b)3,5−ジメチルフェノ−ルを無水酢酸と酢酸を溶媒として、コバルト、マンガン、亜鉛触媒の存在下酸化させて、5−アセチルオキシイソフタル酸を得た後、酢酸水溶液でアセチル基を加水分解して5−ヒドロキシイソフタル酸を得ている。この方法では、ヒドロキシル基の保護のため工業的に高価な無水酢酸を消費することから経済的な方法ではなく、収率面でも2工程を要することから必ずしも高くない。又、各種金属触媒の処理の問題も抱えていた。更に(c)5−ブロモイソフタル酸を酸化銅触媒下、140℃で加水分解する方法(米国特許5,703,274号)が知られている。しかし銅は製品中への混入によるポリマ−化の際の問題と、同時に廃液処理が複雑でありコスト高になり工業的には実施し難い課題を抱えていた。
【0005】
【発明が解決しようとする課題】
本発明の目的は、銅触媒を用いずに高収率に5−ヒドロキシイソフタル酸の製造法を提供することを課題とする。
【0006】
【課題を解決するための手段】
本発明者は5−ヒドロキシイソフタル酸の製造法について鋭意検討を重ねた結果、相当する5−クロロ、または5−ブロモイソフタル酸誘導体から、無触媒系で、また銅以外の触媒の存在下、工業的に有利に製造できる方法を見出し、本発明を完成するに至った。
即ち、本発明は、一般式(1)
【0007】
【化4】
【0008】
(式中、R 1 、R 2 はそれぞれ独立に水素原子もしくは、C1〜C6アルキル基を表わし、Xはハロゲン原子を表す。)で表わされる5−ハロゲノイソフタル酸誘導体を、アルカリ加水分解することによる5−ヒドロキシイソフタル酸の製造法に関するものである。従来、5−ハロゲノイソフタル酸誘導体を無触媒下アルカリ加水分解した例はない。また、前記一般式(1)で表される5−ハロゲノイソフタル酸誘導体を、銅以外の金属存在下、アルカリ性水溶液で加水分解することを特徴とする5−ヒドロキシイソフタル酸の製造方法に関する。
【0009】
【発明の実施の形態】
以下、本発明を詳細に説明する。原料の5−ハロゲノイソフタル酸ジアルキルは一般式(1)
【0010】
【化5】
【0011】
(式中、R 1 、R 2 はそれぞれ独立に水素原子もしくは、C1〜C6アルキル基を表わし、Xはハロゲン原子を表す。)で表され、R 1 及びR 2 は、水素原子、メチル基、エチル基、n−プロピル基、i−プロピル基、n−ブチル基、i−ブチル基、s−ブチル基、t−ブチル基、1−ペンチル基、2−ペンチル基、3−ペンチル基、3−メチルブチル基、ネオペンチル基、t−ペンチル基、1−ヘキシル基、2−ヘキシル基、3−ヘキシル基、1−メチル−1−エチルプロピル基、1,1,2−トリメチルプロピル基、1,2,2−トリメチルプロピル基、3,3−ジメチルブチル基等であり、XはF、Cl、Br及びIを表す。
【0012】
具体的には、5−フルオロイソフタル酸、5−クロロイソフタル酸、5−ブロモイソフタル酸、5−ヨ−ドイソフタル酸、5−フルオロイソフタル酸ジメチル、5−クロロイソフタル酸ジメチル、5−ブロモイソフタル酸ジメチル、5−ヨ−ドイソフタル酸ジメチル、5−フルオロイソフタル酸ジエチル、5−クロロイソフタル酸ジエチル、5−ブロモイソフタル酸ジエチル、5−ヨードイソフタル酸ジエチル、5−クロロイソフタル酸メチルエチル、5−ブロモイソフタル酸メチルエチル、5−クロロイソフタル酸ジn−プロピル、5−ブロモイソフタル酸ジn−プロピル、5−クロロイソフタル酸ジi−プロピル、5−ブロモイソフタル酸ジi−プロピル、5−クロロイソフタル酸ジn−ブチル、5−ブロモイソフタル酸ジn−ブチル、5−クロロイソフタル酸ジ1−ペンチル、5−ブロモイソフタル酸ジ1−ヘキシル、5−クロロイソフタル酸ジ1−ペンチル及び5−ブロモイソフタル酸ジ1−ヘキシル等が挙げられる。これらの中で工業的な原料の入手し易さから5−ハロイソフタル酸類及び5−ハロイソフタル酸ジメチル類が好ましい。中でも、5−クロロイソフタル酸及び5−ブロモイソフタル酸は経済的に製造できる点から本反応の原料としてふさわしい。
【0013】
次に、本発明者等は、本反応が無触媒下アルカリの存在のみで可能なことを見出した。従来、5−ハロゲノイソフタル酸誘導体を無触媒下加水分解した例はない。本発明で使用できるアルカリの種類としては、周期律表第1A族のアルカリ金属及びそれらの化合物や周期律表第2A族のアルカリ土類金属及びそれらの化合物が挙げられる。即ち、金属として、Li、Na、K、Mg、Ca、Sr及びBa等であり、化合物としては、水酸化物、炭酸塩、無機酸塩、有機酸塩、酸化物、イオン交換樹脂及びイオン交換ゼオライト等である。具体的な例としては、水酸化リチウム、水酸化ナトリウム、水酸化カルシウム、水酸化ストロンチウム、水酸化バリウム、炭酸ナトリウム、炭酸カリウム、リン酸ナトリウム、酢酸ナトリウム、酸化リチウム、酸化カリウム、酸化マグネシウム、酸化カルシウム、酸化バリウム、アンバーライト(Amberlite) IPA−400、IPA−410(商品名)、レバタイト(Lewatit) M500(商品名)、ダウエックス(Dowex) 1(商品名)、ダウエックス2(商品名)、パームチット(Permutit) S−1、S−2(商品名)、ダイヤイオン(Diaion) SA100、SA200(商品名)等が挙げられ、特には、安価で塩基性の高い水酸化ナトリウム及び水酸化カリウムが好ましい。
【0014】
アルカリの使用量は、基質に対して1〜50モル当量の範囲で実施でき、多い方が反応促進させるが、経済的観点から1〜10モル当量間で行なうのが好ましい。
アルカリは、水溶液として反応させることが好ましく、その濃度は特に制限ないが、通常1〜50重量%で使用され、特には10〜40重量%間で行なうのが好ましい。
【0015】
本反応は、加熱して行なう必要があり、反応温度は通常150〜300℃間で行うことができ、特には、150〜280℃の範囲が好ましい。
従来技術では、酸化銅の存在下140℃で行っているが、本発明者等は、150℃以上の領域で実施すれば無触媒下でも5−ヒドロキシイソフタル酸が製造できることを見いだした。反応時間は、基質の種類、アルカリ量や反応温度等によって変わるが、通常1〜50時間で実施され、ガスクロマトグラフィ−や液体クロマトグラフィ−の反応追跡により反応の終点を決定することができる。以下の様に本発明では、アルカリ種、アルカリ濃度、アルカリ量、反応温度及び反応時間の最適範囲の選定により、無触媒下でも目的の5−ヒドロキシイソフタル酸を製造できる反応条件を見いだした。
【0016】
前述の、従来技術である銅触媒の添加がない反応系で目的物が得られたことは、製品5−ヒドロキシイソフタル酸中の銅除去のための精製工程の削除と、廃水問題の解決が実現した点で工業上極めて大きなコストダウンと同時に、実用的に採用できる製造法となった。
【0017】
更に、本発明者等は、銅以外の反応促進効果のある金属をスクリ−ニングした結果、次の金属群が触媒効果があることを見いだした。即ち、周期律表第1B族銀、金、第2B族 亜鉛、カドミウム、第3A族 アルミニウム、ガリウム、インジウム、タリウム、第4A族 ゲルマニウム、錫、鉛、第4B族 チタン、ジルコニウム、第5A族 アンチモン、ビスマス、及び第6A族 セレン等であった。これらの中で効果の大きいものは、亜鉛、カドミウム、銀、マンガン、タングステン、アルミニウム、鉛等であり、特に亜鉛が優れていた。触媒の形態としては、例えば金属単身、酸化物、無機酸塩、有機酸塩、錯体、及びそれらの担体付触媒が使用できる。具体的には、Zn粉末、Zn(OAc)2・2H2O、ZnSO4・7H2O、ZnO/ケイソウ土、(CH3COCH2COCH2)2Zn、CdSO4、Ag2SO4、Al(OH)3、Mn(OAc)2・2H2O及び(NH4)6H2W12O40、Ni、Pd/Al2O3が挙げられる。
【0018】
触媒の使用量は、基質に対し0.1〜20(原子)モル%であり、経済的には、0.2〜5(原子)モル%である。担体付金属触媒は反応後濾別し再使用することができる。触媒の添加によりアルカリ量を減少させることができる。無触媒下では、原料の5−ハロゲノイソフタル酸誘導体を100%転化させるためには、10当量前後のアルカリ量が必要であるが、触媒使用により4〜6当量のアルカリで反応を完結させることができる。又、反応温度は、触媒の存在により低下させることができる。通常、100〜300℃間で行うことができ、特には、120〜250℃間が好ましい。
【0019】
更に、反応時間も触媒の添加により短縮することができる。反応条件の設定により、1〜20時間で反応を完結させることができる。また、ガスクロマトグラフィーや液体クロマトグラフィーで反応の終点を確認することができる。本反応は、回分式でも連続式でも実施することができる。
【0020】
反応終了後、冷却してから反応溶液を酸性化し、更に濾取、水洗及び乾燥することにより目的の5−ヒドロキシイソフタル酸の結晶が単離できる。又、必要により酢酸エチル・ヘキサン等の溶媒で再結晶化させて精製することもできる。
以下に実施例により更に具体的に本発明を説明するが、本発明はこれらによって限定されるものではない。
【0021】
【実施例】
実施例1(無触媒)
100mlハステロイB製オ−トクレ−ブに5−ブロモイソフタル酸ジメチル(以下5BIと略す)5.0g(18.3mmol)、水酸化ナトリウム7.33g(183mmol)及び蒸留水20.0mlを仕込み、200℃で10時間攪拌した。反応後冷却し、内容物をビ−カ−に取り出し、濃塩酸を加えて pH2とした。生成した固体をろ過、冷却洗浄更に減圧乾燥して、白色結晶目的物を3.24g得た。この結晶は、MASS、1H−NMR及び融点から5−ヒドロキシイソフタル酸(以下5HIと略す)であることを確認した。(収率 97.3%)
【0022】
実施例2〜4
実施例1に於てアルカリ量、反応時間を変えた他は同様に行なった結果を表1に示す。
【0023】
【表1】
【0024】
実施例5〜9
実施例1に於て、触媒を添加し、アルカリ、温度及び時間等の反応条件を変えた他は、同様に操作し、得られた結果を表2に示す。
【0025】
【表2】
【0026】
実施例10
実施例7に於て、原料を5−ブロモイソフタル酸4.5g(18.3mmol)に変えた他は、同様に反応し後処理を行った。減圧乾燥後、5−ヒドロキシイソフタル酸3.15g(収率95.4%)が得られた。
【0027】
実施例11
実施例7に於て、原料を5−クロロイソフタル酸3.68g(18.3mmol)に変えた他は、同様に反応し、後処理を行なった。減圧乾燥後5−ヒドロキシイソフタル酸2.11g(収率68.3%)が得られた。
【0028】
【発明の効果】
本発明の方法によれば、廃液処理の問題も少なく工業的に有利に5−ヒドロキシイソフタル酸を製造することができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a general formula (1)
[0002]
[Chemical 3]
[0003]
(In the formula, R 1 and R 2 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and X represents a halogen atom.) The 5-halogenoisophthalic acid derivative is hydrolyzed. The present invention relates to a process for producing 5-hydroxyisophthalic acid. 5-Hydroxyisophthalic acid is an important intermediate for various polymer modifiers such as polyester, polyurethane and polyamide, and various functional chemicals.
[0004]
[Prior art]
As a conventional method for producing 5-hydroxyisophthalic acid, there has been known (a) a method in which a 5-sulfoisophthalic acid derivative is alkali-melted at a high temperature of 300 ° C. or higher (Japanese Patent Laid-Open No. 51-108030). Since this production method is a high temperature reaction under alkaline conditions, it has a problem of requiring special production equipment. (B) 3,5-dimethylphenol was oxidized with acetic anhydride and acetic acid in the presence of cobalt, manganese and zinc catalysts to obtain 5-acetyloxyisophthalic acid, and then acetylated with aqueous acetic acid solution. The group is hydrolyzed to give 5-hydroxyisophthalic acid. This method is not an economical method because industrially expensive acetic anhydride is consumed for protecting the hydroxyl group, and the yield is not necessarily high because two steps are required. In addition, there were problems with the treatment of various metal catalysts. Further, (c) a method of hydrolyzing 5-bromoisophthalic acid at 140 ° C. under a copper oxide catalyst (US Pat. No. 5,703,274) is known. However, copper has a problem in polymerizing due to mixing in the product, and at the same time, the waste liquid treatment is complicated and the cost is high, and it is difficult to implement industrially.
[0005]
[Problems to be solved by the invention]
An object of the present invention is to provide a method for producing 5-hydroxyisophthalic acid in a high yield without using a copper catalyst.
[0006]
[Means for Solving the Problems]
As a result of intensive investigations on the production method of 5-hydroxyisophthalic acid, the present inventor found that the corresponding 5-chloro or 5-bromoisophthalic acid derivative was used in an uncatalyzed system and in the presence of a catalyst other than copper. In particular, the inventors have found a method that can be advantageously produced, and have completed the present invention.
That is, the present invention relates to the general formula (1)
[0007]
[Formula 4]
[0008]
(Wherein R 1 and R 2 each independently represents a hydrogen atom or a C1-C6 alkyl group, and X represents a halogen atom), by subjecting the 5-halogenoisophthalic acid derivative represented by alkali hydrolysis to alkali hydrolysis. The present invention relates to a process for producing 5-hydroxyisophthalic acid. Heretofore, there has been no example of alkaline hydrolysis of a 5-halogenoisophthalic acid derivative without a catalyst. The present invention also relates to a method for producing 5-hydroxyisophthalic acid, which comprises hydrolyzing a 5-halogenoisophthalic acid derivative represented by the general formula (1) with an alkaline aqueous solution in the presence of a metal other than copper.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail. The starting dialkyl 5-halogenoisophthalate is represented by the general formula (1)
[0010]
[Chemical formula 5]
[0011]
(Wherein R 1 and R 2 each independently represents a hydrogen atom or a C1-C6 alkyl group, and X represents a halogen atom), and R 1 and R 2 are a hydrogen atom, a methyl group, Ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, s-butyl group, t-butyl group, 1-pentyl group, 2-pentyl group, 3-pentyl group, 3- Methylbutyl group, neopentyl group, t-pentyl group, 1-hexyl group, 2-hexyl group, 3-hexyl group, 1-methyl-1-ethylpropyl group, 1,1,2-trimethylpropyl group, 1,2, 2-trimethylpropyl group, 3,3-dimethylbutyl group and the like, and X represents F, Cl, Br and I.
[0012]
Specifically, 5-fluoroisophthalic acid, 5-chloroisophthalic acid, 5-bromoisophthalic acid, 5-iodoisophthalic acid, dimethyl 5-fluoroisophthalate, dimethyl 5-chloroisophthalate, dimethyl 5-bromoisophthalate Dimethyl 5-iodoisophthalate, diethyl 5-fluoroisophthalate, diethyl 5-chloroisophthalate, diethyl 5-bromoisophthalate, diethyl 5-iodoisophthalate, methyl ethyl 5-chloroisophthalate, 5-bromoisophthalic acid Methyl ethyl, di-n-propyl 5-chloroisophthalate, di-n-propyl 5-bromoisophthalate, di-propyl 5-chloroisophthalate, di-propyl 5-bromoisophthalate, di-n-chloroisophthalate -Butyl, di-n-butyl 5-bromoisophthalate, - chloroisophthalic di 1-pentyl, 5-bromo-isophthalic acid di 1-hexyl, 5-chloro-isobutyl phthalate 1-pentyl and bromoisophthalic di 1-hexyl and the like. Among these, 5-haloisophthalic acid and dimethyl 5-haloisophthalate are preferable because of easy availability of industrial raw materials. Among these, 5-chloroisophthalic acid and 5-bromoisophthalic acid are suitable as raw materials for this reaction because they can be produced economically.
[0013]
Next, the present inventors have found that this reaction is possible only in the presence of an alkali in the absence of a catalyst. Conventionally, there is no example of hydrolyzing a 5-halogenoisophthalic acid derivative without using a catalyst. Examples of the alkali that can be used in the present invention include group 1A alkali metals and their compounds in the periodic table and group 2A alkaline earth metals and their compounds in the periodic table. That is, the metals are Li, Na, K, Mg, Ca, Sr, Ba, etc., and the compounds are hydroxide, carbonate, inorganic acid salt, organic acid salt, oxide, ion exchange resin and ion exchange. Such as zeolite. Specific examples include lithium hydroxide, sodium hydroxide, calcium hydroxide, strontium hydroxide, barium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium acetate, lithium oxide, potassium oxide, magnesium oxide, oxidation Calcium, Barium oxide, Amberlite IPA-400, IPA-410 (trade name), Lewatite M500 (trade name), Dowex 1 (trade name), Dowex 2 (trade name) Palm Chit (Permutit) S-1, S-2 (trade name), Diaion SA100, SA200 (trade name), etc., particularly sodium hydroxide and potassium hydroxide which are inexpensive and highly basic Is preferred.
[0014]
The alkali can be used in the range of 1 to 50 molar equivalents relative to the substrate, and a larger amount promotes the reaction, but it is preferably performed between 1 and 10 molar equivalents from an economic viewpoint.
The alkali is preferably reacted as an aqueous solution, and the concentration thereof is not particularly limited, but it is usually used in an amount of 1 to 50% by weight, particularly preferably 10 to 40% by weight.
[0015]
This reaction needs to be carried out with heating, and the reaction temperature can usually be carried out at a temperature of 150 to 300 ° C., particularly preferably in the range of 150 to 280 ° C.
In the prior art, it is carried out at 140 ° C. in the presence of copper oxide, but the present inventors have found that 5-hydroxyisophthalic acid can be produced even without catalyst if carried out in the region of 150 ° C. or higher. The reaction time varies depending on the type of substrate, the amount of alkali, the reaction temperature, and the like, but is usually carried out in 1 to 50 hours, and the end point of the reaction can be determined by reaction tracking of gas chromatography or liquid chromatography. As described below, the present invention has found reaction conditions that can produce the desired 5-hydroxyisophthalic acid even without a catalyst by selecting the optimum range of alkali species, alkali concentration, alkali amount, reaction temperature, and reaction time.
[0016]
The fact that the target product was obtained in the reaction system without the addition of the copper catalyst, which is the prior art, described above, eliminated the purification process for removing copper in the product 5-hydroxyisophthalic acid and solved the wastewater problem. In this respect, it has become a manufacturing method that can be adopted practically at the same time as industrially significant cost reduction.
[0017]
Furthermore, the present inventors have found that the following metal group has a catalytic effect as a result of screening a metal having a reaction promoting effect other than copper. That is, Periodic Table Group 1B silver, gold, group 2B zinc, cadmium, group 3A aluminum, gallium, indium, thallium, group 4A germanium, tin, lead, group 4B titanium, zirconium, group 5A antimony , Bismuth, and Group 6A selenium. Among these, zinc, cadmium, silver, manganese, tungsten, aluminum, lead, etc. are particularly effective with zinc being particularly effective. As the form of the catalyst, for example, a metal alone, an oxide, an inorganic acid salt, an organic acid salt, a complex, and a catalyst with a support thereof can be used. Specifically, Zn powder, Zn (OAc) 2 · 2H2O, ZnSO4 · 7H2O, ZnO / diatomaceous earth, (CH3COCH2COCH2) 2Zn, CdSO4, Ag2SO4, Al (OH) 3 , Mn (OAc) 2 · 2H2O and (NH4) ) 6H2W12O40, Ni, Pd / Al2O3.
[0018]
The usage-amount of a catalyst is 0.1-20 (atom) mol% with respect to a substrate, and is 0.2-5 (atom) mol% economically. The supported metal catalyst can be filtered and reused after the reaction. The amount of alkali can be reduced by adding a catalyst. In the absence of a catalyst, an alkali amount of about 10 equivalents is required to convert the starting 5-halogenoisophthalic acid derivative to 100%, but the reaction can be completed with 4 to 6 equivalents of alkali by using the catalyst. it can. Also, the reaction temperature can be lowered by the presence of a catalyst. Usually, it can carry out between 100-300 degreeC, and especially between 120-250 degreeC is preferable.
[0019]
Furthermore, the reaction time can be shortened by addition of a catalyst. Depending on the setting of the reaction conditions, the reaction can be completed in 1 to 20 hours. Further, the end point of the reaction can be confirmed by gas chromatography or liquid chromatography. This reaction can be carried out either batchwise or continuously.
[0020]
After completion of the reaction, the reaction solution is cooled and then acidified, followed by filtration, washing with water and drying to isolate the desired 5-hydroxyisophthalic acid crystals. If necessary, it can be purified by recrystallization from a solvent such as ethyl acetate or hexane.
The present invention will be described more specifically with reference to the following examples. However, the present invention is not limited to these examples.
[0021]
【Example】
Example 1 (no catalyst)
A 100 ml Hastelloy B autoclave was charged with 5.0 g (18.3 mmol) of dimethyl 5-bromoisophthalate (hereinafter abbreviated as 5BI), 7.33 g (183 mmol) of sodium hydroxide and 20.0 ml of distilled water. Stir at 0 ° C. for 10 hours. After the reaction, the reaction mixture was cooled, the contents were taken out into a beaker, and concentrated hydrochloric acid was added to adjust the pH to 2. The produced solid was filtered, washed with cooling, and dried under reduced pressure to obtain 3.24 g of a white crystalline target product. This crystal was confirmed to be 5-hydroxyisophthalic acid (hereinafter abbreviated as 5HI) from MASS, 1H-NMR and melting point. (Yield 97.3%)
[0022]
Examples 2-4
Table 1 shows the results obtained in the same manner as in Example 1 except that the alkali amount and the reaction time were changed.
[0023]
[Table 1]
[0024]
Examples 5-9
Table 2 shows the results obtained in the same manner as in Example 1 except that the catalyst was added and the reaction conditions such as alkali, temperature and time were changed.
[0025]
[Table 2]
[0026]
Example 10
In Example 7, the reaction was conducted in the same manner except that the raw material was changed to 4.5 g (18.3 mmol) of 5-bromoisophthalic acid. After drying under reduced pressure, 3.15 g (yield 95.4%) of 5-hydroxyisophthalic acid was obtained.
[0027]
Example 11
In Example 7, the reaction was performed in the same manner except that the raw material was changed to 3.68 g (18.3 mmol) of 5-chloroisophthalic acid, and post-treatment was performed. After drying under reduced pressure, 2.11 g (yield 68.3%) of 5-hydroxyisophthalic acid was obtained.
[0028]
【The invention's effect】
According to the method of the present invention, 5-hydroxyisophthalic acid can be produced industrially advantageously with few waste liquid treatment problems.
Claims (4)
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| JP23663899A JP4362666B2 (en) | 1999-08-24 | 1999-08-24 | Process for producing 5-hydroxyisophthalic acid |
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| Application Number | Priority Date | Filing Date | Title |
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| JP23663899A JP4362666B2 (en) | 1999-08-24 | 1999-08-24 | Process for producing 5-hydroxyisophthalic acid |
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| JP4362666B2 true JP4362666B2 (en) | 2009-11-11 |
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