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JP4363363B2 - Fuel injection valve for internal combustion engine with oil repellent coating - Google Patents
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JP4363363B2 - Fuel injection valve for internal combustion engine with oil repellent coating - Google Patents

Fuel injection valve for internal combustion engine with oil repellent coating Download PDF

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JP4363363B2
JP4363363B2 JP2005149806A JP2005149806A JP4363363B2 JP 4363363 B2 JP4363363 B2 JP 4363363B2 JP 2005149806 A JP2005149806 A JP 2005149806A JP 2005149806 A JP2005149806 A JP 2005149806A JP 4363363 B2 JP4363363 B2 JP 4363363B2
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oil
outer peripheral
fuel injection
peripheral surface
injection valve
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昭二 宮崎
和彦 白谷
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Toyota Motor Corp
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Description

本発明は、撥油被膜を備えた内燃機関用燃料噴射弁に関する。本発明は特に、内燃機関用燃料噴射弁において、ガソリン、軽油、潤滑油等の油性物質に由来するデポジットの発生を防止するのに有用である。   The present invention relates to a fuel injection valve for an internal combustion engine provided with an oil repellent coating. The present invention is particularly useful for preventing the occurrence of deposits derived from oily substances such as gasoline, light oil, and lubricating oil in internal combustion engine fuel injection valves.

自動車エンジン等の内燃機関では、燃料噴射弁の噴孔付近には噴霧された燃料や潤滑油の液滴が付着滞留することがあり、この液滴が燃焼室内の高温下で熱分解してデポジットを形成し噴孔を一部分でも塞いでしまうと、燃料噴射弁の噴霧特性が著しく損なわれ、エンジンの正常な作動に悪影響が生ずる。   In an internal combustion engine such as an automobile engine, sprayed fuel or lubricating oil droplets may adhere and stay in the vicinity of the injection hole of the fuel injection valve. If a part of the nozzle hole is blocked, the spray characteristics of the fuel injection valve are significantly impaired, and the normal operation of the engine is adversely affected.

デポジットの形成を防止するには、その由来する燃料や潤滑油の液滴を滞留させず速やかに滑落させる必要がある。   In order to prevent the formation of deposits, it is necessary to quickly drop the fuel and lubricating oil droplets from the deposit without retaining them.

そのためには、液滴の付着滞留が起きる噴孔付近の表面に高い撥油性を付与することが有効であり、これは共に撥液であるという観点からは、水滴の付着滞留防止のための撥水性の付与と共通する。   For this purpose, it is effective to impart high oil repellency to the surface in the vicinity of the nozzle hole where the droplet stays and stays. From the viewpoint that both of these are liquid-repellent, the water-repellent property is used to prevent water droplets from staying and staying. Common with water-based application.

撥水性の付与については、例えば特許文献1に、水に対する接触角が150°以上の撥水部分(CF、CF2、CF3で対応構成)と、水に対する接触角が70°以下の親水部分(NHCOと環状鎖を介しOと架橋)とを共存させた、水無しオフセット印刷に適した印刷版が提案されている。   For imparting water repellency, for example, in Patent Document 1, a water-repellent part having a contact angle with water of 150 ° or more (corresponding to CF, CF2, and CF3) and a hydrophilic part having a contact angle with water of 70 ° or less (NHCO And a printing plate suitable for waterless offset printing, in which O and a crosslink via a cyclic chain) coexist.

しかし、液滴の構成媒体が水ではなく油であるため、単に撥水性付与の延長として撥油性付与を達成することはできない。   However, since the constituent medium of the droplets is oil instead of water, it is impossible to achieve oil repellency simply as an extension of water repellency.

すなわち、基材表面が撥液性を発揮するためには、液滴を構成する媒体の表面張力に比べて基材表面の表面張力が十分に小さいことが必要である。媒体が水の場合、表面張力は70dyne/cmであるが、これに比べて本発明が対象とするガソリン、軽油、潤滑油等の油性媒体の場合、表面張力は17〜22dyne/cmと水に比べて遥かに小さい。したがって、撥水性付与のために表面張力が70dyne/cmより十分に小さい撥水膜材料の選定は比較的容易であるのに対して、撥油性付与のために表面張力が17〜22dyne/cmより十分に小さい撥油膜材料を選定することは現実には非常に困難である。   That is, in order for the substrate surface to exhibit liquid repellency, it is necessary that the surface tension of the substrate surface is sufficiently smaller than the surface tension of the medium constituting the droplet. When the medium is water, the surface tension is 70 dyne / cm. On the other hand, when the medium is an oily medium such as gasoline, light oil, or lubricating oil, the surface tension is 17-22 dyne / cm. Much smaller than that. Accordingly, it is relatively easy to select a water repellent film material having a surface tension sufficiently smaller than 70 dyne / cm for imparting water repellency, whereas the surface tension is more than 17 to 22 dyne / cm for imparting oil repellency. It is actually very difficult to select a sufficiently small oil repellent film material.

そのため従来は、燃料噴射弁の噴孔近傍の表面から燃料や潤滑油の液滴を速やかに滑落させるのに十分な撥油性を付与することはできなかった。   For this reason, conventionally, it has not been possible to impart sufficient oil repellency to quickly drop fuel or lubricating oil droplets from the surface near the nozzle hole of the fuel injection valve.

すなわち、撥油膜を形成した例として特許文献2には撥油膜(ETFE、PVF、PVDF、ECTFE、PCTFE、PFA、PTFE、FEP)を形成した動圧軸受装置が開示され、特許文献3には凝縮器および蒸発器の冷媒用チューブ、圧縮機の吸入側の冷媒配管の内壁面に撥油膜を形成し、圧縮機の潤滑油が熱交換部分のチューブに付着するのを防止した冷凍サイクルが開示され、特許文献4には過給機のディフューザ流路を挟んで対峙するシールプレート隣接部、ハウジング隣接部に撥油膜を形成し、オイルミストの付着、炭化層の形成を防止した過給機が開示されているが、いずれも内燃機関の燃料噴射弁における油滴の付着滞留防止には有効でない。   That is, as an example in which an oil repellent film is formed, Patent Document 2 discloses a hydrodynamic bearing device in which an oil repellent film (ETFE, PVF, PVDF, ECTFE, PCTFE, PFA, PTFE, FEP) is formed. A refrigerating cycle is disclosed in which an oil-repellent film is formed on the inner wall surface of the refrigerant pipe of the compressor and the evaporator and the refrigerant piping on the suction side of the compressor, and the lubricant oil of the compressor is prevented from adhering to the tube of the heat exchange part. Patent Document 4 discloses a turbocharger in which an oil repellent film is formed on the seal plate adjoining part and the housing adjoining part facing each other across the diffuser flow path of the supercharger to prevent oil mist adhesion and carbonization layer formation. However, none of them is effective in preventing the accumulation and retention of oil droplets in the fuel injection valve of the internal combustion engine.

また、特許文献5には撥油剤の塗布領域の表面粗さを塗布されていない軸体または回転体の表面粗さよりも粗くした流体軸受装置が開示され、特許文献6には撥油膜が形成される部位は、流体動圧軸受を構成する軸受面より表面粗度を粗くして形成し、撥油膜の剥がれを防止することが開示されているが、いずれも基材に対する撥油膜の密着性向上させるためのものであり、撥油膜自体については内燃機関の燃料噴射弁における油滴の付着滞留防止の考慮がなされていない。   Further, Patent Document 5 discloses a hydrodynamic bearing device in which the surface roughness of the application region of the oil repellent agent is made rougher than the surface roughness of the shaft body or the rotating body that is not coated, and Patent Document 6 has an oil repellent film formed thereon. It is disclosed that the surface roughness is formed with a rougher surface roughness than the bearing surface constituting the fluid dynamic pressure bearing to prevent the oil repellent film from peeling off, but both improve the adhesion of the oil repellent film to the base material. The oil repellent film itself is not considered to prevent the adhesion and retention of oil droplets in the fuel injection valve of the internal combustion engine.

更に、特許文献7には、噴口部分およびニードル先端部分を撥油性の被膜で覆うと共に、噴口部分を囲む筒状の撥油性および熱伝導性を有するシュラウド部材を設けた燃料噴射弁が開示され、特許文献8には、噴孔の内側表面および外側表面に撥油性を有するフッ素コーティングを施した燃料噴射弁が開示されている。しかし、フッ素コーティング等の撥油性を有する被膜を施しただけでは、付着燃料(ガソリン、軽油)の滑落性能が不十分であり油滴の滞留を防止できないため、噴孔周りのデポジット形成が避けられず、噴霧特性が低下する危険性を解消することができない。   Further, Patent Document 7 discloses a fuel injection valve in which a nozzle portion and a needle tip portion are covered with an oil-repellent coating, and a cylindrical shroud member having oil-repellent and thermal conductivity surrounding the nozzle portion is provided. Patent Document 8 discloses a fuel injection valve in which a fluorine coating having oil repellency is applied to an inner surface and an outer surface of an injection hole. However, simply applying a coating with oil repellency, such as a fluorine coating, will not allow the deposited fuel (gasoline, light oil) to slide down and prevent oil droplets from staying, so it is possible to avoid deposit formation around the nozzle hole. Therefore, it is impossible to eliminate the risk that the spray characteristics are deteriorated.

本発明者は、上記従来技術の問題が解消するために、金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁を開発した。この撥油被膜により飛躍的に撥油性が向上し、従来であれば油性物質が滑落可能な油滴とならずに表面を濡らして広がってしまうような場合であっても、適正な油滴となって容易に滑落でき、デポジットの形成が防止できる。   In order to solve the above-described problems of the prior art, the inventor comprises an oil-repellent coating on the surface of a metal substrate, and the oil-repellent coating comprises a lower layer of PES in close contact with the substrate surface, A fuel injection valve for an internal combustion engine has been developed, which is composed of an upper layer in which discrete phases of FEP are dispersed in a continuous phase of PES integrated with PES, and the upper layer is exposed as the surface of the oil repellent coating. This oil-repellent coating dramatically improves oil repellency, and even if the oily substance does not become slidable oil droplets and spreads by wetting the surface, Therefore, it can slide down easily and the formation of deposits can be prevented.

しかし、上記新開発のPES/FEP複合型の撥油被膜を用いても、燃料噴射弁が特定の外形の場合には、油滴の滑落が妨げられる場合があることが分かった。   However, it has been found that even if the newly developed PES / FEP composite type oil repellent coating is used, if the fuel injection valve has a specific outer shape, the oil droplets may be prevented from sliding off.

すなわち、図1に示す燃料噴射弁は、ボディー10のニードル当接部12の外形が、円錐台状の基部14と、基部14から突き出た頭部16との二段構造であり、基部14の外周面Aと頭部16の外周面Bとの交差部Xは内向きのコーナーとなっており、頭部16の交差部X直近の外周面Bに円周状に配列された複数の噴孔18が開口している。   That is, in the fuel injection valve shown in FIG. 1, the outer shape of the needle contact portion 12 of the body 10 is a two-stage structure including a base portion 14 having a truncated cone shape and a head portion 16 protruding from the base portion 14. An intersection X between the outer circumferential surface A and the outer circumferential surface B of the head 16 is an inward corner, and a plurality of nozzle holes arranged circumferentially on the outer circumferential surface B immediately adjacent to the intersection X of the head 16 18 is open.

このような二段構造を取る理由は、機械的強度を確保しつつ適正な噴孔長さとするためである。すなわち、図2に示すように、ニードル20の円錐面Cとニードル当接部12の円錐状内壁面Dとが衝撃的に当接/離脱を行なうことにより燃料噴射弁の開閉を行なうので、ニードル当接部12は機械的強度を確保するために大きい肉厚とする必要がある。   The reason for adopting such a two-stage structure is to obtain an appropriate nozzle hole length while ensuring mechanical strength. That is, as shown in FIG. 2, since the conical surface C of the needle 20 and the conical inner wall surface D of the needle contact portion 12 are contacted / disengaged impactively, the fuel injection valve is opened and closed. The contact portion 12 needs to have a large thickness in order to ensure mechanical strength.

一方、噴孔18からは適度な噴霧角αで燃料fが噴射されるように、噴孔18は適度な長さとする必要がある。噴孔18の長さが大きいほど噴霧角αは小さくなって、細く直線的な噴射形状となるからである。したがって、必要な噴霧角αを確保するために、噴孔18の長さには上限がある。噴孔18の長さは噴孔18が貫通する部位の肉厚で決まるため、その部位の肉厚は噴孔長さの上限値以内としなくてはならない。   On the other hand, the injection hole 18 needs to have an appropriate length so that the fuel f is injected from the injection hole 18 at an appropriate spray angle α. This is because the spray angle α becomes smaller as the length of the nozzle hole 18 becomes longer, resulting in a thin and linear injection shape. Therefore, there is an upper limit on the length of the nozzle hole 18 in order to ensure the necessary spray angle α. Since the length of the nozzle hole 18 is determined by the thickness of the portion through which the nozzle hole 18 penetrates, the thickness of the portion must be within the upper limit of the nozzle hole length.

このように、機械的強度と適正な噴孔長さとを同時に確保するために、ニードル当接部12のうちで基部14は肉厚を大きくして機械的強度を確保し、噴孔18を設ける頭部16は適正な噴孔長さに併せて薄い肉厚としている。   Thus, in order to ensure the mechanical strength and the appropriate nozzle hole length at the same time, the base part 14 of the needle contact part 12 is thickened to ensure the mechanical strength and the nozzle hole 18 is provided. The head 16 has a thin wall thickness in accordance with an appropriate nozzle hole length.

このように内向きコーナー状の交差部を持つ外形の燃料噴射弁の場合、この形状に特有の下記の問題が生じ、良好な滑落性能を安定して得られない。   Thus, in the case of a fuel injection valve having an outer shape with an inward corner-shaped intersection, the following problems peculiar to this shape occur, and good sliding performance cannot be stably obtained.

図3に、基部14と頭部16との交差部X付近の断面を拡大して示す。基部14の外周面Aに付着した油滴Mは、そのまま滑落、あるいは合体を繰り返して成長しつつ滑落する。この場合、滑落の駆動力RAは撥油力FAと重力によって生じている。   FIG. 3 shows an enlarged cross section near the intersection X between the base 14 and the head 16. The oil droplet M adhering to the outer peripheral surface A of the base portion 14 slides down as it is, or slides down while growing repeatedly. In this case, the sliding driving force RA is generated by the oil repellency FA and gravity.

油滴Mが内向きコーナー状の交差部Xに達すると、油滴Mには基部14の外周面Aからの撥油力FAに加えて頭部16の外周面Bからの撥油力FBも作用する。ところがこの新たな撥油力FBは撥油力FAの作用方向と交差する向きに作用するため、滑落の駆動力RXは撥油力FBの作用により小さくなるため、油滴Mの滑落が妨げられ、停止させられる油滴もある。その結果滞留した油滴が熱変化してデポジットが発生してしまうという問題がある。   When the oil droplet M reaches the inward corner-shaped intersection X, the oil droplet M also has an oil repellency FB from the outer peripheral surface B of the head 16 in addition to an oil repellency FA from the outer peripheral surface A of the base 14. Works. However, since this new oil repellency FB acts in a direction crossing the direction of action of the oil repellency FA, the sliding drive force RX is reduced by the action of the oil repellency FB, so that the oil drop M is prevented from sliding down. Some oil drops are stopped. As a result, there is a problem that the accumulated oil droplets are thermally changed and deposits are generated.

特許第3340377号Japanese Patent No. 3340377 特開2004−211851号公報JP 2004-211851 A 特開平09−210513号公報JP 09-210513 A 特開2004−044452号公報JP 2004-044452 A 特開2003−065336号公報JP 2003-065336 A 特開2004−239346号公報JP 2004-239346 A 実開昭63−151970号公報Japanese Utility Model Publication No. 63-151970 特開平10−274134号公報Japanese Patent Laid-Open No. 10-274134

本発明は、PES/FEP複合型の撥油被膜を備え、ニードル当接部の外形に内向きコーナー状の交差部を有する内燃機関用燃料噴射弁であって、燃料や潤滑油の液滴を噴孔近傍に滞留させず速やかに滑落させることができるように撥油性および表面形態を改良した内燃機関用燃料噴射弁を提供することを目的とする。   The present invention is a fuel injection valve for an internal combustion engine having an oil repellent coating of a PES / FEP composite type and having an inward corner-shaped intersection on the outer shape of a needle contact portion. It is an object of the present invention to provide a fuel injection valve for an internal combustion engine with improved oil repellency and surface morphology so that it can slide down quickly without staying in the vicinity of the injection hole.

上記の目的を達成するために、第1発明によれば、
金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPES(ポリエーテルサルフォン)の下層と、該下層のPESと一体を成すPESの連続相中にFEP(4弗化エチレン・6弗化プロピレン共重合体)の離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
上記基部の上記交差部直近の外周面上の、上記頭部の噴孔から燃料供給方向を望む延長線上に、上記基部外周面から上記頭部外周面へ滑落する油滴が乗り上がり得る大きさの微小突起を設けたことを特徴とする内燃機関用燃料噴射弁が提供される。
In order to achieve the above object, according to the first invention,
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating is in a continuous phase of PES (polyethersulfone) adhering to the surface of the substrate and PES integrated with the PES of the lower layer. And an upper layer in which a discrete phase of FEP (tetrafluoroethylene / hexafluoropropylene copolymer) is dispersed, and the upper layer is exposed as the surface of the oil repellent coating. Because
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
On the outer peripheral surface of the base near the intersection, an oil droplet that slides from the base outer peripheral surface to the head outer peripheral surface can extend on an extension line that desires the fuel supply direction from the nozzle hole of the head. A fuel injection valve for an internal combustion engine is provided.

第1発明において、上記微小突起の最大高さを各噴孔からの噴霧範囲を遮蔽しない高さとすることが望ましい。   In the first invention, it is desirable that the maximum height of the microprotrusions is a height that does not block the spray range from each nozzle hole.

また、第2発明によれば、
金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
上記基部から上記交差部を経て上記頭部まで連続する外周面は、上記噴孔よりも基部寄りの領域から該噴孔間の領域にかけて、それ以外の領域の外周面よりも一段掘り下げた窪みとして形成されており、該噴孔間の領域では該窪みの輪郭は油滴滑落方向に閉じたV字形状であることを特徴とする内燃機関用燃料噴射弁が提供される。
According to the second invention,
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating has an FEP discrete phase in a lower layer of PES in close contact with the surface of the substrate and a continuous phase of PES integrated with the lower layer PES. A fuel injection valve for an internal combustion engine, the upper layer being exposed as a surface of the oil repellent coating,
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
The outer peripheral surface that continues from the base to the head through the intersection is a depression that is dug down by one step from the outer surface of the other region from the region closer to the base than the nozzle hole to the region between the nozzle holes. A fuel injection valve for an internal combustion engine is provided in which the contour of the recess is formed in a V-shape closed in the oil drop sliding direction.

更に、第3発明によれば、
金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
上記基部から上記交差部を経て上記頭部まで連続する外周面は、上記噴孔よりも基部寄りの領域から該噴孔間の領域にかけて、滑落油滴の大きさよりも幅および深さが大きい複数の油滴案内溝が上下方向に延在しており、該噴孔間の領域では複数の油滴案内溝の油滴滑落方向先端が合体していることを特徴とする内燃機関用燃料噴射弁。
Furthermore, according to the third invention,
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating has an FEP discrete phase in a lower layer of PES in close contact with the surface of the substrate and a continuous phase of PES integrated with the lower layer PES. A fuel injection valve for an internal combustion engine, the upper layer being exposed as a surface of the oil repellent coating,
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
A plurality of outer peripheral surfaces that continue from the base to the head through the intersecting portion have a width and depth larger than the size of the sliding oil droplets from a region closer to the base than the nozzle hole to a region between the nozzle holes. A fuel injection valve for an internal combustion engine, characterized in that the oil droplet guide grooves extend in the vertical direction, and the oil droplet sliding direction tips of the plurality of oil droplet guide grooves are combined in the region between the nozzle holes. .

そして、第4発明によれば、
金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
少なくとも上記基部から上記交差部を経て上記頭部まで連続する外周面が、滑落油滴の大きさより幅および深さが小さい上下方向の微細筋溝が密集した配向粗化面であることを特徴とする内燃機関用燃料噴射弁が提供される。
And according to the fourth invention,
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating has an FEP discrete phase in a lower layer of PES in close contact with the surface of the substrate and a continuous phase of PES integrated with the lower layer PES. A fuel injection valve for an internal combustion engine, the upper layer being exposed as a surface of the oil repellent coating,
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
The outer peripheral surface that continues from at least the base to the head through the intersection is an alignment roughened surface in which vertical fine streak grooves having a width and depth smaller than the size of the sliding oil drop are densely packed. A fuel injection valve for an internal combustion engine is provided.

第1発明から第4発明のいずれにおいても、上記撥油被膜を構成するPESとFEPとの重量比PESwt%:FEPwt%が40:60〜80:20であることが望ましく、60:40〜75:25であることが更に望ましい。   In any of the first to fourth inventions, the weight ratio PES wt%: FEP wt% of the PES and FEP constituting the oil repellent coating is preferably 40: 60-80: 20, and 60: 40-75. : 25 is more desirable.

第1発明によれば、基部外周面を滑落してきた油滴が微小突起に乗り上がると、噴孔部では運転中の噴射圧によって油滴が吹き飛ばされて除去され、噴孔部以外では交差部で油滴が両方の外周面に跨ることがなくなり基部外周面からの撥油力による滑落の駆動力が有効に作用し交差部での油滴の滞留がなくなる。   According to the first aspect of the present invention, when the oil droplet that has slid down the outer peripheral surface of the base portion climbs on the fine protrusion, the oil droplet is blown off and removed by the injection pressure during operation at the nozzle hole portion, and at the intersection other than the nozzle hole portion. Thus, the oil droplets do not straddle both outer peripheral surfaces, and the sliding driving force due to the oil repellency from the outer peripheral surface of the base acts effectively, and the oil droplets do not stay at the intersections.

第2発明によれば、油滴は一段掘り下げた窪み内を滑落しつつ噴孔間の領域に選択的に集められるので、噴孔付近に滞留してデポジットとなることがない。   According to the second aspect of the invention, the oil droplets are selectively collected in the region between the nozzle holes while sliding down the inside of the hollow dug down by one step, so that they do not stay in the vicinity of the nozzle holes and become a deposit.

第3発明によれば、油滴は油滴案内溝内を滑落しつつ噴孔間の領域に選択的に案内されるので、噴孔付近に滞留してデポジットとなることがない。   According to the third invention, since the oil droplet is selectively guided to the region between the nozzle holes while sliding down in the oil droplet guide groove, it does not stay in the vicinity of the nozzle hole and become a deposit.

第4発明によれば、油滴は微細筋溝が密集した配向粗化面により滑落を促進されて噴孔間の領域に選択的に集められるので、噴孔付近に滞留してデポジットとなることがない。   According to the fourth aspect of the invention, the oil droplets are promoted to slide by the orientation roughened surface where the fine streak grooves are dense and are selectively collected in the region between the nozzle holes, so that the oil droplets stay in the vicinity of the nozzle holes and become a deposit. There is no.

〔実施形態1〕
図4を参照して、第1発明による内燃機関用燃料噴射弁の一実施形態を説明する。
Embodiment 1
An embodiment of a fuel injection valve for an internal combustion engine according to the first invention will be described with reference to FIG.

図4は、第2発明の内燃機関用燃料噴射弁の一部を拡大して示す断面図である。図示した燃料噴射弁100は前述したPES/FEP複合型撥油被膜が外周面に施されている。   FIG. 4 is an enlarged cross-sectional view showing a part of the fuel injection valve for an internal combustion engine of the second invention. The illustrated fuel injection valve 100 is provided with the aforementioned PES / FEP composite type oil repellent coating on the outer peripheral surface.

ボディーのニードル当接部12の外形が、円錐台状の基部14と基部14から突き出た頭部16との二段構造であり、基部14の外周面Aと頭部16の外周面Bとの交差部Xは内向きのコーナーとなっており、頭部16の交差部X直近の外周面Bに円周状に配列された複数の噴孔18が開口している。   The outer shape of the needle contact portion 12 of the body is a two-stage structure having a truncated cone-shaped base portion 14 and a head portion 16 protruding from the base portion 14, and the outer peripheral surface A of the base portion 14 and the outer peripheral surface B of the head portion 16 The intersection X is an inward corner, and a plurality of nozzle holes 18 arranged in a circle are opened on the outer peripheral surface B of the head 16 in the immediate vicinity of the intersection X.

第1発明の特徴として、基部14の交差部X直近の外周面Aの全周に微小突起Pが設けられている。微小突起Pの上方から外周面Aを滑落してきた油滴Mが微小突起Pに乗り上がると、頭部16の外周面Bに移行する間に空間がGがあるため、基部外周面Aからの撥油力FAと頭部外周面Bからの撥油力FBとを同時に受けることがない。そして頭部外周面Bに移行した後は、撥油力FBのみを受けて滑落を続行する。これにより、交差部Xに油滴が滞留することが防止され、デポジットの生成が防止される。   As a feature of the first invention, the fine protrusions P are provided on the entire circumference of the outer peripheral surface A immediately adjacent to the intersecting portion X of the base portion 14. When the oil droplet M that has slid down the outer peripheral surface A from above the microprotrusions P rides on the microprotrusions P, there is a space during the transition to the outer peripheral surface B of the head 16. The oil repellency FA and the oil repellency FB from the head outer peripheral surface B are not simultaneously received. And after shifting to the head outer peripheral surface B, only the oil repellency FB is received and the sliding is continued. As a result, oil droplets are prevented from staying at the intersection X, and the formation of deposits is prevented.

従来はそもそも油滴が形成されることがなく全面濡れ状態であったので、このような微小突起を設けてもなんら効果はない。交差部Xの油滴滞留によるデポジットの生成という問題自体、PES/FEP複合型撥油被膜を用いた場合に特有の新規な課題である。   Conventionally, oil droplets are not formed in the first place, and the entire surface is in a wet state. Therefore, there is no effect even if such fine protrusions are provided. The problem itself of the generation of deposits due to oil droplet retention at the intersection X is a new problem peculiar to the case where a PES / FEP composite type oil repellent coating is used.

<交差部開き角θの影響>
交差部Xを超えて滑落続行できるか否かに対して、交差部Xの開き角θの影響は大きい。微小突起Pによる作用効果にも影響が予想されるので、ガソリン、軽油、潤滑油について種々の開き角θに設定した試料を用いて滑落実験を行なった。実験条件は下記のとおりであった。
<Influence of crossing angle θ
The influence of the opening angle θ of the intersection X is large on whether or not the sliding down can be continued beyond the intersection X. Since the effect of the microprotrusions P is also expected to affect, sliding experiments were performed using samples set to various opening angles θ for gasoline, light oil, and lubricating oil. The experimental conditions were as follows.

〔撥油被膜条件〕
PES/FEP比=70/30
一次焼成:180℃×30分
二次焼成:350℃×30分
膜厚 :9〜10μm
〔供試媒体〕
ガソリン:市販レギュラー
軽油 :市販油
潤滑油 :鉱物系、5W−30
〔試料条件〕
撥油被膜を施した平板を所定開き角θに折り曲げたものを試料とした。
[Oil-repellent coating conditions]
PES / FEP ratio = 70/30
Primary firing: 180 ° C. × 30 minutes Secondary firing: 350 ° C. × 30 minutes Film thickness: 9-10 μm
[Test medium]
Gasoline: Commercial regular light oil: Commercial oil Lubricating oil: Mineral, 5W-30
[Sample conditions]
A sample obtained by bending a flat plate coated with an oil-repellent coating at a predetermined opening angle θ was used.

〔実験手順〕
マイクロシリンジ5μLを用い、滴下法でラフサーベイを行なった。
[Experimental procedure]
A rough survey was performed by a dropping method using 5 μL of a microsyringe.

試験温度は24℃であった。       The test temperature was 24 ° C.

試験結果を表1にまとめて示す。   The test results are summarized in Table 1.

Figure 0004363363
Figure 0004363363

交差部Xの開き角θが小さいほど、滞留し易くなる。   The smaller the opening angle θ of the intersecting portion X, the easier it is to stay.

単独媒体の場合、交差部で滞留せずに確実に滑落を続行するための開き角θの下限値は、ガソリン160°、軽油170°、潤滑油175°であった。   In the case of a single medium, the lower limit values of the opening angle θ for reliably continuing sliding without staying at the intersection were gasoline 160 °, light oil 170 °, and lubricating oil 175 °.

ガソリン/潤滑油混合媒体の場合の開き角θの下限値は、潤滑油量(潤滑油%)が10%のときはガソリン単独の場合と同じく160°で、潤滑油量の増加に伴い下限値は大きくなって、80%のときに潤滑油単独の場合と同じく175°であった。   The lower limit of the opening angle θ in the case of gasoline / lubricating oil mixed medium is 160 ° when the amount of lubricating oil (lubricating oil%) is 10%, as in the case of gasoline alone, and the lower limit as the amount of lubricating oil increases. Was larger and was 175 ° at 80% as in the case of the lubricating oil alone.

このように、各媒体についての滞留発生傾向は交差部開き角θの影響を受けるので、その防止のための微小突起Pの寸法、傾斜角θ2(図4)などもそれに応じて適宜設定する必要がある。   As described above, the tendency of occurrence of stagnation for each medium is influenced by the opening angle θ of the intersecting portion. Therefore, the size of the minute protrusion P, the inclination angle θ2 (FIG. 4) and the like for the prevention need to be set accordingly. There is.

〔実施形態2〕
図5を参照して、第2発明による内燃機関用燃料噴射弁の一実施形態を説明する。
[Embodiment 2]
An embodiment of a fuel injection valve for an internal combustion engine according to the second invention will be described with reference to FIG.

図5は、第2発明の内燃機関用燃料噴射弁の一部を拡大して示す側面図である。図示した燃料噴射弁110は前述したPES/FEP複合型撥油被膜が外周面に施されている。   FIG. 5 is an enlarged side view showing a part of the fuel injection valve for the internal combustion engine of the second invention. The illustrated fuel injection valve 110 is provided with the aforementioned PES / FEP composite type oil repellent coating on the outer peripheral surface.

ボディーのニードル当接部12の外形が、円錐台状の基部14と基部14から突き出た頭部16との二段構造であり、基部14の外周面Aと頭部16の外周面Bとの交差部Xは内向きのコーナーとなっており、頭部16の交差部X直近の外周面Bに円周状に配列された複数の噴孔18が開口している。   The outer shape of the needle contact portion 12 of the body is a two-stage structure having a truncated cone-shaped base portion 14 and a head portion 16 protruding from the base portion 14, and the outer peripheral surface A of the base portion 14 and the outer peripheral surface B of the head portion 16 The intersection X is an inward corner, and a plurality of nozzle holes 18 arranged in a circle are opened on the outer peripheral surface B of the head 16 in the immediate vicinity of the intersection X.

第2発明の特徴として、基部14から交差部Xを経て頭部16まで連続する外周面A〜Bは、噴孔18よりも基部14寄りの領域22から噴孔18間の領域24にかけて、それ以外の領域26、28の外周面A、Bよりも一段掘り下げた窪みとして形成されており、噴孔18間の領域24では窪みの輪郭は油滴滑落方向(図中の矢印Y)に閉じたV字形状である。   As a feature of the second invention, the outer peripheral surfaces A to B continuing from the base portion 14 to the head portion 16 through the intersection X extend from the region 22 closer to the base portion 14 to the region 24 between the nozzle holes 18 than the nozzle holes 18. Other than the outer peripheral surfaces A and B of the regions 26 and 28, the contour of the recess is closed in the oil drop sliding direction (arrow Y in the figure) in the region 24 between the nozzle holes 18. V-shaped.

窪み22〜24の深さは、滑落油滴の大きさ(典型的には50μm程度)以上であることが望ましい。基部寄り領域22から滑落する油滴は窪み内を進行して噴孔18間領域24の窪みに集められて落下するので、噴孔18付近に滞留することがなく、したがってデポジットが発生することがない。   The depth of the recesses 22 to 24 is desirably equal to or greater than the size of the sliding oil drop (typically about 50 μm). The oil droplets sliding down from the base region 22 are collected in the depressions in the region 24 between the nozzle holes 18 and fall in the depressions, so that they do not stay in the vicinity of the nozzle holes 18 and therefore deposits are generated. Absent.

内燃機関用燃料噴射弁110を作製する一つの方法としては、領域22〜24に機械加工、電解研磨、エッチングなどにより窪みを加工した後、ショットブラストにより表面粗化を行ない、最後にPES/FEP複合型撥油被膜を形成する。   One method for producing the fuel injection valve 110 for an internal combustion engine is to form a recess in the regions 22 to 24 by machining, electrolytic polishing, etching, etc., and then surface roughening by shot blasting, and finally PES / FEP. A composite oil repellent film is formed.

〔実施形態3〕
図6を参照して、第3発明による内燃機関用燃料噴射弁の一実施形態を説明する。
[Embodiment 3]
An embodiment of a fuel injection valve for an internal combustion engine according to the third invention will be described with reference to FIG.

図6は、第3発明の内燃機関用燃料噴射弁の一部を拡大して示す側面図である。図示した燃料噴射弁120は前述したPES/FEP複合型撥油被膜が外周面に施されている。   FIG. 6 is an enlarged side view showing a part of the fuel injection valve for the internal combustion engine of the third invention. The illustrated fuel injection valve 120 is provided with the aforementioned PES / FEP composite type oil repellent coating on the outer peripheral surface.

ボディーのニードル当接部12の外形が、円錐台状の基部14と基部14から突き出た頭部16との二段構造であり、基部14の外周面Aと頭部16の外周面Bとの交差部Xは内向きのコーナーとなっており、頭部16の交差部X直近の外周面Bに円周状に配列された複数の噴孔18が開口している。   The outer shape of the needle contact portion 12 of the body is a two-stage structure having a truncated cone-shaped base portion 14 and a head portion 16 protruding from the base portion 14, and the outer peripheral surface A of the base portion 14 and the outer peripheral surface B of the head portion 16 The intersection X is an inward corner, and a plurality of nozzle holes 18 arranged in a circle are opened on the outer peripheral surface B of the head 16 in the immediate vicinity of the intersection X.

第3発明の特徴として、基部14から交差部Xを経て頭部16まで連続する外周面A〜Bは、噴孔18よりも基部14寄りの領域30から噴孔18間の領域32にかけて、滑落油滴の大きさよりも幅および深さが大きい複数の油滴案内溝34が上下方向(図中の両頭矢印Z)に延在しており、噴孔18間の領域32では複数の油滴案内溝34の油滴滑落方向(図中の矢印Y)の先端が合体している。   As a feature of the third invention, the outer peripheral surfaces A to B continuing from the base portion 14 to the head portion 16 through the intersection portion X slide down from the region 30 closer to the base portion 14 to the region 32 between the nozzle holes 18 than the nozzle holes 18. A plurality of oil droplet guide grooves 34 having a width and depth larger than the size of the oil droplets extend in the vertical direction (double-headed arrow Z in the figure), and a plurality of oil droplet guides are formed in the region 32 between the nozzle holes 18. The tips of the grooves 34 in the oil drop sliding direction (arrow Y in the figure) are united.

滑落油滴の典型的な大きさは50μm程度であり、油滴案内溝34の幅および深さはこれよりも大きいことが望ましい。基部寄り領域30から滑落する油滴は案内溝34内を進行して噴孔18間領域32に集められて落下するので、噴孔18付近に滞留することがなく、したがってデポジットが発生することがない。   The typical size of the sliding oil droplet is about 50 μm, and the width and depth of the oil droplet guide groove 34 are desirably larger than this. The oil droplets that slide down from the base-side region 30 travel in the guide groove 34 and are collected and dropped in the region 32 between the nozzle holes 18, so that they do not stay near the nozzle holes 18, and therefore deposits may occur. Absent.

付加的な効果として、噴孔18周りのPES/FEP複合型撥油被膜は、横方向の溝による耐剥離性向上のため密着性が向上する。   As an additional effect, the PES / FEP composite-type oil repellent coating around the nozzle hole 18 has improved adhesion for improved peeling resistance due to lateral grooves.

〔実施形態4〕
図7を参照して、第4発明による内燃機関用燃料噴射弁の一実施形態を説明する。
[Embodiment 4]
An embodiment of a fuel injection valve for an internal combustion engine according to the fourth invention will be described with reference to FIG.

図7は、第4発明の内燃機関用燃料噴射弁の一部を拡大して示す側面図である。図示した燃料噴射弁130は前述したPES/FEP複合型撥油被膜が外周面に施されている。   FIG. 7 is an enlarged side view showing a part of the fuel injection valve for the internal combustion engine of the fourth invention. The illustrated fuel injection valve 130 is provided with the aforementioned PES / FEP composite type oil repellent coating on the outer peripheral surface.

ボディーのニードル当接部12の外形が、円錐台状の基部14と基部14から突き出た頭部16との二段構造であり、基部14の外周面Aと頭部16の外周面Bとの交差部Xは内向きのコーナーとなっており、頭部16の交差部X直近の外周面Bに円周状に配列された複数の噴孔18が開口している。   The outer shape of the needle contact portion 12 of the body is a two-stage structure having a truncated cone-shaped base portion 14 and a head portion 16 protruding from the base portion 14, and the outer peripheral surface A of the base portion 14 and the outer peripheral surface B of the head portion 16 The intersection X is an inward corner, and a plurality of nozzle holes 18 arranged in a circle are opened on the outer peripheral surface B of the head 16 in the immediate vicinity of the intersection X.

第4発明の特徴として、ボディー本体部の端部36から基部14および交差部Xを経て頭部16まで連続する外周面E〜A〜Bが、滑落油滴の大きさより幅および深さが小さい上下方向(図中の両頭矢印Z)の微細筋溝が密集した配向粗化面である。   As a feature of the fourth invention, the outer peripheral surfaces E to A to B continuing from the end portion 36 of the body main body portion to the head portion 16 through the base portion 14 and the intersection portion X are smaller in width and depth than the size of the sliding oil droplets. This is an orientation roughened surface in which fine streak grooves in the vertical direction (double-headed arrow Z in the figure) are dense.

油滴は微細筋溝が密集した配向粗化面により滑落を促進されて噴孔間の領域に選択的に集められるので、噴孔付近に滞留してデポジットとなることがない。   Since the oil droplets are promoted to slide down by the orientation roughened surface where the fine streak grooves are densely gathered and are selectively collected in the region between the nozzle holes, they do not stay in the vicinity of the nozzle holes and become a deposit.

本発明の微細な筋溝はワイヤブラシ加工、砥粒を付着させた樹脂ブラシ加工、エッチング加工などで形成することができる。   The fine streak of the present invention can be formed by wire brush processing, resin brush processing with abrasive grains attached, etching processing, or the like.

<配向粗面化の効果確認実験>
SUS304試験片の表面を予めエメリー紙にて一方向から研磨し、表面粗さRz=5μmの研磨面を作成した。この研磨面をアセトン中で超音波洗浄した後、PES/FEP比=70/30のスプレーコーティングを施した。その後、大気中にて180℃×30分の一次焼成と350℃×30分の二次焼成を行なって、PES/FEP複合型撥油被膜を形成した。
<Experiment to confirm the effect of orientation roughening>
The surface of the SUS304 test piece was previously polished with emery paper from one direction to create a polished surface with a surface roughness Rz = 5 μm. The polished surface was ultrasonically cleaned in acetone and then spray coated with a PES / FEP ratio of 70/30. Thereafter, primary firing at 180 ° C. for 30 minutes and secondary firing at 350 ° C. for 30 minutes were performed in the air to form a PES / FEP composite type oil-repellent coating.

得られた試料面を、エメリー研磨方向(A方向)およびエメリー研磨方向に対して直角方向(B方向)に32°傾斜させ、市販軽油(20μL)を滴下して距離10mm間の滑落時間を測定した。   The obtained sample surface was inclined by 32 ° in the emery polishing direction (A direction) and in the direction perpendicular to the emery polishing direction (B direction), and commercial light oil (20 μL) was dropped to measure the sliding time between distances of 10 mm. did.

また比較のために、エメリー研磨による配向粗面化をせずにショットブラストによる等方粗面化を行なった試料についても同様の測定を行なった。得られた結果を図8に示す。   For comparison, the same measurement was performed on a sample that was subjected to isotropic roughening by shot blasting without being roughened by emery polishing. The obtained results are shown in FIG.

図示した結果から、エメリー研磨による配向粗面化した試料の研磨方向(A方向)は10mm滑落時間が18秒であり、ショットブラストによる等方粗面化した試料の28秒に比べて64%に短縮していた。エメリー研磨による配向粗面化試料の研磨直角方向(B方向)は10mm滑落時間が47秒であり、ショットブラストによる等方粗面化試料よりもかなり長時間を要した。配向粗面化試料のA方向滑落時間はB方向滑落時間の1/2以下である。   From the result shown in the figure, the polishing direction (direction A) of the sample roughened by emery polishing has a sliding time of 10 mm for 18 seconds, which is 64% compared with 28 seconds for the sample roughened by shot blasting. It was shortened. The 10 mm sliding time in the direction perpendicular to the polishing direction (B direction) of the orientation roughened sample by emery polishing was 47 seconds, which was considerably longer than that of the isotropic roughened sample by shot blasting. The A direction sliding time of the orientation roughened sample is ½ or less of the B direction sliding time.

本発明によれば、PES/FEP複合型の撥油被膜を備え、ニードル当接部の外形に内向きコーナー状の交差部を有する内燃機関用燃料噴射弁であって、燃料や潤滑油の液滴を噴孔近傍に滞留させず速やかに滑落させることができるように撥油性および表面形態を改良した内燃機関用燃料噴射弁が提供される。   According to the present invention, there is provided a fuel injection valve for an internal combustion engine having an oil repellent coating of a PES / FEP composite type and having an inward corner-shaped intersection on the outer shape of the needle contact portion. Provided is a fuel injection valve for an internal combustion engine that has improved oil repellency and surface morphology so that droplets can be quickly slid down without staying in the vicinity of the injection hole.

本発明の対象とする内燃機関用燃料噴射弁のニードル当接部付近を示す側面図である。It is a side view which shows the needle contact part vicinity of the fuel injection valve for internal combustion engines made into the object of this invention. 本発明の対象とする内燃機関用燃料噴射弁のニードル当接部付近を示す断面図である。It is sectional drawing which shows the needle contact part vicinity of the fuel injection valve for internal combustion engines made into the object of this invention. 図1、図2に示した内燃機関用燃料噴射弁のニードル当接部外周面の交差部付近における滑落油滴の挙動を示す拡大断面図である。FIG. 3 is an enlarged cross-sectional view showing the behavior of sliding oil droplets in the vicinity of the intersection of the outer peripheral surface of the needle contact portion of the fuel injection valve for the internal combustion engine shown in FIGS. 1 and 2. 第1発明による一実施形態を説明するための断面図である。It is sectional drawing for demonstrating one Embodiment by 1st invention. 第2発明による一実施形態を説明するための断面図である。It is sectional drawing for demonstrating one Embodiment by 2nd invention. 第3発明による一実施形態を説明するための断面図である。It is sectional drawing for demonstrating one Embodiment by 3rd invention. 第4発明による一実施形態を説明するための断面図である。It is sectional drawing for demonstrating one Embodiment by 4th invention. 第4発明による滑落促進効果についての実験結果を示すグラフである。It is a graph which shows the experimental result about the sliding-down acceleration effect by 4th invention.

符号の説明Explanation of symbols

10 ボディー
12 ニードル当接部
14 基部
16 頭部
18 噴孔
20 ニードル
22 基部寄領域
24 噴孔間領域
26、28 それ以外の領域
30 基部寄領域
32 噴孔間領域
34 油滴案内溝
36 ボディー本体端部
100、110、120 燃料噴射弁
A、B、C、D、E 外周面
M 油滴
FA、FB 撥油力
G 空間
P 微小突起
RA、RX 滑落の駆動力
X 交差部
DESCRIPTION OF SYMBOLS 10 Body 12 Needle contact part 14 Base 16 Head 18 Injection hole 20 Needle 22 Base part area | region 24 Inter-hole area | region 26, 28 Other area | region 30 Base part vicinity area | region 32 Inter-hole area 34 Oil droplet guide groove 36 Body main body End portion 100, 110, 120 Fuel injection valve A, B, C, D, E Outer peripheral surface M Oil droplet FA, FB Oil repellency G space P Micro protrusion RA, RX Sliding drive force X Intersection

Claims (7)

金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
上記基部の上記交差部直近の外周面上の、上記頭部の噴孔から燃料供給方向を望む延長線上に、上記基部外周面から上記頭部外周面へ滑落する油滴が乗り上がり得る大きさの微小突起を設けたことを特徴とする内燃機関用燃料噴射弁。
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating has an FEP discrete phase in a lower layer of PES in close contact with the surface of the substrate and a continuous phase of PES integrated with the lower layer PES. A fuel injection valve for an internal combustion engine, the upper layer being exposed as a surface of the oil repellent coating,
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
On the outer peripheral surface of the base near the intersection, an oil droplet that slides from the base outer peripheral surface to the head outer peripheral surface can extend on an extension line that desires the fuel supply direction from the nozzle hole of the head. A fuel injection valve for an internal combustion engine, characterized in that a small protrusion is provided.
請求項1において、上記微小突起の最大高さを各噴孔からの噴霧範囲を遮蔽しない高さとすることを特徴とする内燃機関用燃料噴射弁。   2. The fuel injection valve for an internal combustion engine according to claim 1, wherein the maximum height of the minute projection is set to a height that does not block a spray range from each nozzle hole. 金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
上記基部から上記交差部を経て上記頭部まで連続する外周面は、上記噴孔よりも基部寄りの領域から該噴孔間の領域にかけて、それ以外の領域の外周面よりも一段掘り下げた窪みとして形成されており、該噴孔間の領域では該窪みの輪郭は油滴滑落方向に閉じたV字形状であることを特徴とする内燃機関用燃料噴射弁。
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating has an FEP discrete phase in a lower layer of PES in close contact with the surface of the substrate and a continuous phase of PES integrated with the lower layer PES. A fuel injection valve for an internal combustion engine, the upper layer being exposed as a surface of the oil repellent coating,
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
The outer peripheral surface that continues from the base to the head through the intersection is a depression that is dug down by one step from the outer surface of the other region from the region closer to the base than the nozzle hole to the region between the nozzle holes. A fuel injection valve for an internal combustion engine, which is formed and has a V-shaped contour that is closed in the oil drop sliding direction in the region between the nozzle holes.
金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
上記基部から上記交差部を経て上記頭部まで連続する外周面は、上記噴孔よりも基部寄りの領域から該噴孔間の領域にかけて、滑落油滴の大きさよりも幅および深さが大きい複数の油滴案内溝が上下方向に延在しており、該噴孔間の領域では複数の油滴案内溝の油滴滑落方向先端が合体していることを特徴とする内燃機関用燃料噴射弁。
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating has an FEP discrete phase in a lower layer of PES in close contact with the surface of the substrate and a continuous phase of PES integrated with the lower layer PES. A fuel injection valve for an internal combustion engine, the upper layer being exposed as a surface of the oil repellent coating,
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
A plurality of outer peripheral surfaces that continue from the base to the head through the intersecting portion have a width and depth larger than the size of the sliding oil droplets from a region closer to the base than the nozzle hole to a region between the nozzle holes. A fuel injection valve for an internal combustion engine, characterized in that the oil droplet guide grooves extend in the vertical direction, and the oil droplet sliding direction tips of the plurality of oil droplet guide grooves are combined in the region between the nozzle holes. .
金属基材の表面に撥油被膜を備えて成り、該撥油被膜は、基材表面に密着したPESの下層と、該下層のPESと一体を成すPESの連続相中にFEPの離散相が分散して成る上層とで構成され、該上層が該撥油被膜の表面として露出している内燃機関用燃料噴射弁であって、
ボディーのニードル当接部の外形が、円錐台状の基部と該基部から突き出た頭部との二段構造であり、該基部の外周面と該頭部の外周面との交差部は内向きのコーナーとなっており、該頭部の交差部直近の外周面に円周状に配列された複数の噴孔が開口している内燃機関用燃料噴射弁において、
少なくとも上記基部から上記交差部を経て上記頭部まで連続する外周面が、滑落油滴の大きさより幅および深さが小さい上下方向の微細筋溝が密集した配向粗化面であることを特徴とする内燃機関用燃料噴射弁。
An oil-repellent coating is provided on the surface of a metal substrate, and the oil-repellent coating has an FEP discrete phase in a lower layer of PES in close contact with the surface of the substrate and a continuous phase of PES integrated with the lower layer PES. A fuel injection valve for an internal combustion engine, the upper layer being exposed as a surface of the oil repellent coating,
The outer shape of the needle contact portion of the body is a two-stage structure with a truncated cone-shaped base and a head protruding from the base, and the intersection of the outer peripheral surface of the base and the outer peripheral surface of the head is inward In the fuel injection valve for an internal combustion engine in which a plurality of injection holes arranged circumferentially are opened on the outer peripheral surface in the immediate vicinity of the intersection of the heads,
The outer peripheral surface that continues from at least the base to the head through the intersection is an alignment roughened surface in which vertical fine streak grooves having a width and depth smaller than the size of the sliding oil drop are densely packed. A fuel injection valve for an internal combustion engine.
請求項1から5までのいずれか1項において、上記撥油被膜を構成するPESとFEPとの重量比PESwt%:FEPwt%が40:60〜80:20であることを特徴とする撥油被膜を備えた内燃機関用燃料噴射弁。   6. The oil-repellent coating according to claim 1, wherein the weight ratio of PES and FEP constituting the oil-repellent coating is PES wt%: FEP wt% of 40:60 to 80:20. A fuel injection valve for an internal combustion engine. 請求項6において、PESwt%:FEPwt%が60:40〜75:25であることを特徴とする撥油被膜を備えた部品。   In Claim 6, PESwt%: FEPwt% is 60: 40-75: 25, The component provided with the oil-repellent film characterized by the above-mentioned.
JP2005149806A 2005-05-23 2005-05-23 Fuel injection valve for internal combustion engine with oil repellent coating Expired - Fee Related JP4363363B2 (en)

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