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JP4365833B2 - Method for manufacturing dental implant and method for manufacturing dental implant - Google Patents
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JP4365833B2 - Method for manufacturing dental implant and method for manufacturing dental implant - Google Patents

Method for manufacturing dental implant and method for manufacturing dental implant Download PDF

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JP4365833B2
JP4365833B2 JP2006092346A JP2006092346A JP4365833B2 JP 4365833 B2 JP4365833 B2 JP 4365833B2 JP 2006092346 A JP2006092346 A JP 2006092346A JP 2006092346 A JP2006092346 A JP 2006092346A JP 4365833 B2 JP4365833 B2 JP 4365833B2
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dental implant
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美治 秦
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Description

本発明は表面が改質された歯科用インプラント及びその製造方法に関する。 The present invention relates to a dental implant and a manufacturing method thereof The surface-modified.

現在、医学及び歯学領域において、人工関節、人工歯根など多くの金属製インプラントが臨床に用いられているが、金属イオンの溶出のために生体組織に対する十分な適合性が得られていないのが現状である。耐食性材料とされている316Lステンレス鋼においても微量のNiの溶出が確認されている。純チタンは表面に安定な酸化皮膜を形成しており耐食性の高い不働態皮膜として働いているため、イオンの溶出はほとんどなく組織反応は良好とされている。しかし細胞培養においてチタン板が細胞により貪食または孔食された例が認められるなど、細胞との界面での反応については未だ不明な点が多く、チタンにおいても細胞レベルでの親和性をより高める必要があると考えられている。   Currently, many metal implants such as artificial joints and artificial tooth roots are used clinically in the medical and dentistry fields, but due to the elution of metal ions, sufficient compatibility with living tissue is not obtained. It is. Even in 316L stainless steel, which is regarded as a corrosion-resistant material, elution of a trace amount of Ni has been confirmed. Pure titanium forms a stable oxide film on the surface and works as a passive film having high corrosion resistance. Therefore, there is almost no elution of ions and the tissue reaction is considered good. However, there are still many unclear points about the reaction at the interface with the cells, such as cases where the titanium plate was phagocytosed or pitted by cells in cell culture, and it is necessary to further increase the affinity at the cell level for titanium. There are thought to be.

これまで、生体用金属材料の組織適合性を高めることを目的としてさまざまな表面改質が試みられている。また、材料からのイオン溶出を防止するため加熱もしくは陽極酸化を行うことにより酸化皮膜を厚くする方法が試みられているが、酸化皮膜が厚くなりやすく、剥離や基材の結晶化など材料劣化につながる心配がある。またチタン系材料では窒化処理を行うことで強度や組織親和性を高める試みがあるが、強度は上がるものの窒化物の組織反応は酸化物よりむしろ劣るとみられている。一方、ハイドロキシアパタイトのセラミックスは皮膚組織や歯肉上皮組織など軟組織や粘膜に対して親和性があることが明らかとなっており、経皮端子、人工歯根、人工血管、人工気管などが実用化され、またはされつつある。
特開平4−371146号公報 特開平5−57011号公報
Up to now, various surface modifications have been attempted for the purpose of enhancing the tissue compatibility of the biomaterial. In addition, in order to prevent ion elution from the material, an attempt has been made to increase the thickness of the oxide film by heating or anodizing. There is a worry about being connected. Titanium-based materials have been tried to increase strength and tissue affinity by performing nitriding treatment, but although the strength is increased, the structure reaction of nitride is considered to be inferior to that of oxide. On the other hand, it has become clear that ceramics of hydroxyapatite have an affinity for soft tissues and mucous membranes such as skin tissue and gingival epithelial tissue, and percutaneous terminals, artificial tooth roots, artificial blood vessels, artificial trachea, etc. have been put into practical use, Or is being done.
JP-A-4-371146 JP-A-5-57011

しかし、ハイドロキシアパタイトは強度的に十分でなく、力学的ストレスのかかる部位への適用には限界がある。そこで金属材料との複合化がいろいろと研究されているが、骨組織への応用を目的としたものがほとんどで、軟組織への親和性を考慮したものではなかった。特に、人工歯根は一部が口腔内に露出しているため、口腔内からの細菌感染を防ぐために、歯肉上皮組織との親和性及び上皮付着性がきわめて良好であることが不可欠であるが、この条件を満たす材料または有効な製法はほとんどないのが実状である。   However, hydroxyapatite is not sufficient in strength, and there is a limit to application to a site where mechanical stress is applied. Therefore, various studies have been made on the compounding with metal materials, but most of them were intended for application to bone tissue, and did not consider the affinity to soft tissue. In particular, since the artificial tooth root is partially exposed in the oral cavity, in order to prevent bacterial infection from the oral cavity, it is indispensable that the affinity with the gingival epithelial tissue and the epithelial adhesion are very good. In reality, there are few materials or effective production methods that satisfy this condition.

本発明は、金属製インプラント材の歯肉上皮との接合性や筋組織など軟組織への適合性を高めるための有効かつ簡便な表面改質法を提供することにある。   An object of the present invention is to provide an effective and simple surface modification method for enhancing the bondability of a metal implant material to a gingival epithelium and the adaptability to soft tissues such as muscle tissue.

上記のことを鑑み、鋭意検討を重ねた結果、軟組織に対する親和性と感染抵抗性を達成する最も有効かつ簡便な方法を知見し本発明に至った。
すなわち、本発明は、鏡面研磨を行った後、水中に浸漬し高温高圧下で加熱処理する、いわゆる水熱処理を行うことにより、化学的に良好な表面性状を獲得する方法についてである。これによって(1)微細な突起を除去し、微小な付着物を洗浄することにより、炎症性細胞、マクロファージ、異物巨細胞による貪食作用を抑制する効果がある、(2)微量溶出イオンを溶出させ表面を清浄化することにより細胞に対する反応を抑制する効果がある。
In view of the above, as a result of extensive studies, the inventors have found the most effective and simple method for achieving affinity for soft tissue and infection resistance, and have reached the present invention.
That is, the present invention relates to a method for obtaining chemically good surface properties by performing so-called hydrothermal treatment in which mirror polishing is performed, followed by immersion in water and heat treatment under high temperature and high pressure. As a result, (1) by removing minute protrusions and washing minute deposits, the effect of suppressing phagocytosis by inflammatory cells, macrophages and foreign body giant cells is effective. (2) Elution of trace eluting ions By cleaning the surface, there is an effect of suppressing reaction to cells.

(3)加熱下で水中に長時間浸漬しておくことにより表面の安定な酸化皮膜の形成を促進し、金属イオンの溶出を抑制すると共に生体内での水素結合反応により細胞及び組織に対する親和性をもたらす効果がある、(4)水熱環境下で皮膜中酸化物を一部水酸化物に変化させる作用があり、細胞及び組織に対する親和性を高める効果がある、(5)さらに、水中にリン酸イオンとカルシウム
イオンを加えることにより、水熱処理による金属表面での不働態皮膜形成時にこれらのイオンが皮膜内に取り込まれ、あるいは表面でのリン酸カルシウムの豊富な層の形成を促進することにより生体親和性を高める効果が期待できるなど、生体用金属材料の細胞及び軟組織に対する生体親和性を高め感染抵抗性を得るのにきわめて有効で、かつきわめて簡便な表面改質法である。
(3) By immersing in water for a long time under heating, it promotes the formation of a stable oxide film on the surface, suppresses the elution of metal ions, and has an affinity for cells and tissues by hydrogen bonding in vivo. (4) has the effect of changing part of the oxide in the film to hydroxide in a hydrothermal environment, and has the effect of increasing the affinity for cells and tissues; (5) By adding phosphate ions and calcium ions, these ions are incorporated into the film during the formation of a passive film on the metal surface by hydrothermal treatment, or the formation of a layer rich in calcium phosphate on the surface is promoted. It can be expected to have an effect of increasing affinity, and it is extremely effective in increasing the biocompatibility of biomaterials for cells and soft tissues and obtaining infection resistance. A stool surface modification method.

以下、本発明のインプラント表面改質法について、組成、使用態様等につき詳細に分説する。
本発明における水熱処理とは、水性雰囲気中、高圧下で熱処理を行うことをさし、温度90℃以上、好ましくは110〜130℃、0.1〜0.2MPaの圧力下で水中に浸漬した状態で1〜200時間処理する。金属材料表面は予め研磨紙、バフなどによる機械研磨、化学研磨、電解研磨などの方法を用いて鏡面研磨を行ったのちに水熱処理を行うことにより本発明の効果はさらに増幅される。水中に共存させるリン酸イオンは、PO4で表され、ハイドロキシアパタイト、リン酸三カルシウム、リン酸四カルシウム、リン酸水素カルシウムなどのリン酸カルシウム化合物の他に、リン酸二水素ナトリウム、リン酸水素二ナトリウム、リン酸水素二カリウム、リン酸アンモニウムなどが例示しうる。カルシウムイオンは、上記リン酸カルシウム化合物の他に、炭酸カルシウム、塩化カルシウム、硝酸カルシウム、水酸化カルシウムなどが例示しうる。また、金属の耐食性、化学的安定性などを考慮して、Mg、Sr、Fe、Cr、Ti、Zr、Co、Mo、Al、Si、V、Fなどの各種イオンを添加したものをも包含する。
Hereinafter, the implant surface modification method of the present invention will be described in detail with respect to the composition, use mode, and the like.
The hydrothermal treatment in the present invention means that the heat treatment is performed under high pressure in an aqueous atmosphere, and is immersed in water at a temperature of 90 ° C. or higher, preferably 110 to 130 ° C. and 0.1 to 0.2 MPa. Process for 1 to 200 hours in the state. The effect of the present invention is further amplified by performing a hydrothermal treatment on the surface of the metal material in advance using mirror polishing using a method such as mechanical polishing with abrasive paper or buff, chemical polishing, or electrolytic polishing. The phosphate ion that coexists in water is represented by PO4, and in addition to calcium phosphate compounds such as hydroxyapatite, tricalcium phosphate, tetracalcium phosphate, and calcium hydrogen phosphate, sodium dihydrogen phosphate, disodium hydrogen phosphate Examples thereof include dipotassium hydrogen phosphate and ammonium phosphate. Examples of calcium ions include calcium carbonate, calcium chloride, calcium nitrate, and calcium hydroxide in addition to the calcium phosphate compound. In addition, in consideration of metal corrosion resistance, chemical stability, etc., those containing various ions such as Mg, Sr, Fe, Cr, Ti, Zr, Co, Mo, Al, Si, V, and F are also included. To do.

以上、詳述のごとく本発明は、生体用金属材料からなるインプラントに対し簡便な方法で細胞及び軟組織に対する生体親和性を高め感染抵抗性を得ることができる等の効果を有する。   As described above, the present invention has effects such as improving the biocompatibility to cells and soft tissues and obtaining infection resistance with a simple method for implants made of metal materials for living organisms.

本発明は、少なくとも生体軟組織と金属芯材との接触面が芯材表面の微細な突起を除去した研磨面に水熱処理部を形成してなるものである。  In the present invention, a hydrothermal treatment portion is formed on a polished surface where at least a contact surface between a living soft tissue and a metal core material has removed fine protrusions on the surface of the core material.

以下、実施例により本発明を具体的に説明する。(実施例1)純チタンをバフ研磨後、化学研磨を行い鏡面とした。これをアセトン中で十分に超音波洗浄を行い乾燥した後、テフロン(登録商標)容器に入れたリン酸三カルシウム懸濁液の中に浸漬し、容器毎オートクレーブ内に設置した。110℃で40時間反応させたのち取り出し、オージェ電子表面分析装置を用いて元素分析したところ、酸化皮膜表面にリンとカルシウムの存在が認められた。   Hereinafter, the present invention will be described specifically by way of examples. Example 1 Pure titanium was buffed and then chemically polished to give a mirror surface. This was sufficiently ultrasonically washed in acetone and dried, then immersed in a tricalcium phosphate suspension in a Teflon (registered trademark) container, and the entire container was placed in an autoclave. After reacting at 110 ° C. for 40 hours, the sample was taken out and subjected to elemental analysis using an Auger electronic surface analyzer. As a result, the presence of phosphorus and calcium was observed on the oxide film surface.

直径4mm、長さ20mmのうち片端から10mmをネジ形状とした純チタン製インプラントを作成した。ネジのない部分にバフ研磨を施した後、さらに化学研磨を行い鏡面とした。これをアセトン中で十分に超音波洗浄を行い乾燥した後、テフロン(登録商標)容器に入れた非晶質リン酸カルシウム懸濁液の中に浸漬し、容器毎オートクレーブ内に設置した。120℃で40時間反応させたのち取り出し、イヌ顎骨内にネジ部のみを埋入し歯肉上皮を縫合したところ、歯肉との接合性がきわめて良好で、6カ月後でも発赤、出血、疼痛、腫脹、歯肉退縮、ポケット、骨吸収など明らかな感染や炎症は認められなかった。一方、対照とした未処理のものは、3ヶ月後で出血があり、ポケットが認められた。   A pure titanium implant having a screw shape of 10 mm from one end of a diameter of 4 mm and a length of 20 mm was prepared. After buffing the part without screws, chemical polishing was further performed to obtain a mirror surface. This was thoroughly ultrasonically washed in acetone and dried, and then immersed in an amorphous calcium phosphate suspension placed in a Teflon (registered trademark) container, and the entire container was placed in an autoclave. After reacting at 120 ° C. for 40 hours and taking out, only the screw part was inserted into the canine jawbone and the gingival epithelium was sutured. There was no obvious infection or inflammation such as gingival recession, pockets, and bone resorption. On the other hand, the untreated control was bleeding after 3 months and pockets were observed.

下述(1)の処理により得られたチタンプレート、研磨しただけのチタンプレート(未処理)及び対照(プレートを含まず)について下述(2)以降に記載された諸条件下で細胞の接着状態について測定した。
(1)密封可能な耐圧瓶にイオン交換水を約300mlとα-TCPを約2gいれた。この密閉容器の中に片面鏡面研磨したJIS II種チタンプレート(12.5×12.5mm)を研磨面を上にして静置した。この時、α-TCPがチタン面に乗らないように配置した。この試料瓶を120℃に制御された恒温槽の中に20時間入れることにより水熱変換処理を行った。所定の時間後、試料を取り出し表面をかるくふき取り大気中で乾燥させた。そして、試料を滅菌パックに封入し、120℃のオートクレーブ中で約30分間滅菌した後、乾燥させた。
(2)細胞:NB1RGB cell(ヒト新生児皮膚線維芽細胞、理研cell bank)培地:RITC80-7(極東製薬社製)+10%FCS(IRVINE SCIENTIFIC社製)培養面積3.8cm2 12 well Micro Plate、或いは 2.0cm2 24 well Micro Plateを使用。Micro Plateに研磨面を上にして上記試料(チタンプレート(12.5×12.5mm))を置き、2×105個のNB1RGB cellを培養(37℃,5%CO2(インキュヘ゛ータ))した。培養開始後3及び6時間に試料プレートに接着した細胞のgenomic DNA量をDNAfragmentation ELISA Kit(Boehringer-Mannheim社製)で吸収波長450nmを使用して測定した。また、細胞数とDNA量から得た検量線より細胞数を求めた。結果を第1表に示す。

Figure 0004365833
Cell adhesion under the conditions described below (2) and below for titanium plates obtained by treatment (1) below, just polished titanium plates (untreated) and controls (not including plates) The state was measured.
(1) About 300 ml of ion-exchanged water and about 2 g of α-TCP were put into a pressure-resistant bottle that can be sealed. In this sealed container, a JIS II type titanium plate (12.5 × 12.5 mm), which was mirror-polished on one side, was allowed to stand with the polishing surface facing up. At this time, α-TCP was arranged so as not to get on the titanium surface. The sample bottle was placed in a thermostat controlled at 120 ° C. for 20 hours for hydrothermal conversion treatment. After a predetermined time, the sample was taken out and the surface was wiped off and dried in the atmosphere. The sample was enclosed in a sterilization pack, sterilized in an autoclave at 120 ° C. for about 30 minutes, and then dried.
(2) Cells: NB1RGB cell (human newborn skin fibroblasts, RIKEN cell bank) Medium: RITC80-7 (manufactured by Kyokuto Pharmaceutical) + 10% FCS (manufactured by IRVINE SCIENTIFIC) Culture area 3.8 cm 2 12 well Micro Plate, Alternatively, use a 2.0 cm 2 24 well Micro Plate. The above sample (titanium plate (12.5 × 12.5 mm)) was placed on a microplate with the polished surface facing up, and 2 × 10 5 NB1RGB cells were cultured (37 ° C., 5% CO 2 (incubator)). The genomic DNA amount of the cells adhering to the sample plate was measured 3 and 6 hours after the start of culture using a DNA fragmentation ELISA Kit (manufactured by Boehringer-Mannheim) using an absorption wavelength of 450 nm. The number of cells was determined from a calibration curve obtained from the number of cells and the amount of DNA. The results are shown in Table 1.
Figure 0004365833

図1に、吸光度、図2に、試料チタンプレートの1表面に接着した細胞数の比較を示した。何れも試験開始後3時間と6時間についての結果である。図中、Ti Plateとは、未処理チタンプレート、Coated Ti plateは、(1)の処理を施したチタンプレートに接着した細胞についての値を示している。更に、細胞接着表面を走査型電子顕微鏡にて撮影した。その結果を図3〜図6に示す。図3、図4は、培養面積2cm2,24 well Micro Plateに5×5mmチタンプレートを置き、1×105個の細胞を培養して6時間後の写真を示す。図5、図6は、同じく24 well Micro Plateに同チタンプレートを置き1×104個の細胞を培養して、2日後の写真を示す。
各図中図3、図5は、未処理チタンプレート、図4、図6は、上記(1)の処理を施したプレート表面である。以上の結果からチタンプレートを研磨した後、リン酸イオン及びカルシウムイオン雰囲気下で水熱処理することによって細胞の接着性が増加することが確認された。
FIG. 1 shows a comparison of absorbance, and FIG. 2 shows a comparison of the number of cells adhered to one surface of a sample titanium plate. All are the results for 3 hours and 6 hours after the start of the test. In the figure, Ti Plate is an untreated titanium plate, and Coated Ti plate is a value for cells adhered to the titanium plate treated in (1). Furthermore, the cell adhesion surface was photographed with a scanning electron microscope. The results are shown in FIGS. 3 and 4 show photographs after 6 hours of culturing 1 × 10 5 cells by placing a 5 × 5 mm titanium plate on a culture area of 2 cm 2 and a 24-well microplate. FIG. 5 and FIG. 6 show photographs after 2 days after the same titanium plate was placed on a 24-well microplate and 1 × 10 4 cells were cultured.
In each figure, FIGS. 3 and 5 are untreated titanium plates, and FIGS. 4 and 6 are plate surfaces subjected to the treatment (1). From the above results, it was confirmed that after the titanium plate was polished, cell adhesion was increased by hydrothermal treatment in a phosphate ion and calcium ion atmosphere.

本発明を説明する為の吸光度−時間グラフ図。The light absorbency-time graph figure for demonstrating this invention. 本発明を説明する為の細胞数−時間グラフ図。The cell number-time graph figure for demonstrating this invention. 本発明の実施例に対する比較例を説明するためのSEM写真。The SEM photograph for demonstrating the comparative example with respect to the Example of this invention. 本発明の実施例を説明するためのSEM写真。The SEM photograph for demonstrating the Example of this invention. 本発明の実施例に対する比較例を説明するためのSEM写真。The SEM photograph for demonstrating the comparative example with respect to the Example of this invention. 本発明の実施例を説明するためのSEM写真。The SEM photograph for demonstrating the Example of this invention.

Claims (10)

少なくとも生体軟組織と金属芯材との接触面が芯材表面の微細な突起を除去した研磨面に水熱処理部を形成してなる歯科用インプラント。 A dental implant in which a hydrothermal treatment portion is formed on a polished surface from which at least a contact surface between a living soft tissue and a metal core material has removed fine protrusions on the surface of the core material. 少なくとも生体軟組織と金属芯材との接触面に金属表面の微細な突起を除去するための研磨を行った後、水熱処理を行うことを特徴とする歯科用インプラントの製造方法。 A method for producing a dental implant, characterized in that at least a contact surface between a living soft tissue and a metal core material is polished to remove fine protrusions on a metal surface and then subjected to hydrothermal treatment. 金属芯材表面に2つの異なる研磨手段により研磨面を形成している請求項1に記載の歯科用インプラント。 The dental implant according to claim 1, wherein a polishing surface is formed on the surface of the metal core by two different polishing means. 金属芯材表面に異なる研磨手段により2回研磨を行うことを特徴とする請求項2に記載の歯科用インプラントの製造方法。 The method for producing a dental implant according to claim 2, wherein the metal core surface is polished twice by different polishing means. 前記研磨手段が機械研磨、化学研磨、電解研磨から選ばれる請求項に記載の歯科用インプラントThe dental implant according to claim 3 , wherein the polishing means is selected from mechanical polishing, chemical polishing, and electrolytic polishing. 前記研磨手段が機械研磨、化学研磨、電解研磨から選ばれる請求項4に記載の歯科用インプラントの製造方法。The method for producing a dental implant according to claim 4, wherein the polishing means is selected from mechanical polishing, chemical polishing, and electrolytic polishing. 前記金属がチタン材である請求項1、3に記載の歯科用インプラント。The dental implant according to claim 1, wherein the metal is a titanium material. 前記金属がチタン材である請求項2,4に記載の歯科用インプラントの製造方法。The method for manufacturing a dental implant according to claim 2, wherein the metal is a titanium material. 前記水熱処理が、リン酸イオン及びカルシウムイオンを含む水性雰囲気下で行われた請求項1に記載の歯科用インプラント。The dental implant according to claim 1, wherein the hydrothermal treatment is performed in an aqueous atmosphere containing phosphate ions and calcium ions. 前記水熱処理が、リン酸イオン及びカルシウムイオンを含む水性雰囲気下で行われた請求項2に記載の歯科用インプラントの製造方法。The method for producing a dental implant according to claim 2, wherein the hydrothermal treatment is performed in an aqueous atmosphere containing phosphate ions and calcium ions.
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