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JP4378640B2 - Transport equipment - Google Patents
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JP4378640B2 - Transport equipment - Google Patents

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JP4378640B2
JP4378640B2 JP2005073394A JP2005073394A JP4378640B2 JP 4378640 B2 JP4378640 B2 JP 4378640B2 JP 2005073394 A JP2005073394 A JP 2005073394A JP 2005073394 A JP2005073394 A JP 2005073394A JP 4378640 B2 JP4378640 B2 JP 4378640B2
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conveyor
conveying
article
picking
transport
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JP2006256721A (en
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由教 細川
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Daifuku Co Ltd
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Description

本発明は、物品を支持する支持具を収納する収納棚とピッキング用搬送装置との間で指令された前記支持具の入出庫搬送を行う支持具搬送装置が設けられ、前記ピッキング用搬送装置が、前記収納棚に対して前記支持具を搬送する出庫用コンベヤと、この出庫用コンベヤに並設されて前記収納棚に対して前記支持具を搬送する入庫用コンベヤと、前記出庫用コンベヤの搬出側端部と前記入庫用コンベヤの搬入側端部とを接続し且つ前記支持具をピッキング箇所に搬送する中継用コンベヤと、搬送上手側端部を前記ピッキング箇所近くに位置させて前記ピッキング箇所において前記支持具から降ろされた物品を搬送する物品搬送用コンベヤとを備えて構成されている搬送設備に関する。   The present invention is provided with a support tool transporting device for carrying in and out transport of the support tool commanded between a storage shelf for storing a support tool for supporting an article and a picking transport device, and the picking transport device is , A delivery conveyor for transporting the support to the storage shelf, a storage conveyor arranged in parallel to the delivery conveyor to transport the support to the storage shelf, and unloading the delivery conveyor At the picking location, the relay conveyor for connecting the side end portion to the carry-in side end portion of the warehousing conveyor and transporting the support to the picking location, and the transport upper end portion are positioned near the picking location. The present invention relates to a transport facility including an article transport conveyor for transporting an article lowered from the support.

かかる搬送設備は、収納棚に収納されている支持具をピッキング箇所まで出庫させ、その出庫させた支持具から物品を物品搬送用コンベヤの搬送上手側端部に降ろして物品搬送用コンベヤにて物品を搬送先に搬送させるとともに、物品を降ろし終えた支持具を収納棚に入庫させるものである。
そして、このような搬送設備においては、中継用コンベヤを、搬送方向と交差する横幅方向に間隔を隔てる状態に設けられた一対の載置搬送部にて支持具を載置搬送するように構成し、物品搬送用コンベヤを、中継用コンベヤにおける一対の載置搬送部の間で且つピッキング箇所より搬送上手側に設けられた昇降自在な上手側部分、並びに、出庫用コンベヤと入庫用コンベヤとの間に設けられた下手側部分を備えて構成し、物品搬送用コンベヤにて物品を搬送する際は、上手側部分の搬送面を一対の載置搬送部の搬送面より上方に位置するように上昇させて、物品を載置搬送部の上方を通過させて上手側部分から下手側部分に受け渡すように搬送させ、中継用コンベヤにて支持具を搬送させる際、特に、ピッキング作業が終了して中継用コンベヤにて支持具を収納棚に入庫させる際は、支持具と物品搬送用コンベヤの上手側部分とが干渉しないように、上手側部分を一対の載置搬送部の搬送面より下方に位置するように下降させて、支持具を上手側部分の上方を通過するように搬送させているものがあった(例えば、特許文献1参照。)。
In such a transport facility, the support tool stored in the storage shelf is unloaded to the picking location, and the article is dropped from the unloaded support tool to the transport upper end of the article transport conveyor, and the article is transported by the article transport conveyor. Is transported to the transport destination, and the support that has finished unloading the article is stored in the storage shelf.
In such a transport facility, the relay conveyor is configured so that the support is mounted and transported by a pair of mounting and transporting portions provided in a state of being spaced apart in the width direction intersecting the transport direction. The conveyor for conveying articles is between a pair of placing and conveying sections in the relay conveyor and on the upper side of the conveyor that is movable up and down from the picking location, and between the delivery conveyor and the entry conveyor. When transporting articles with the article transport conveyor, the transport surface of the upper hand part is raised so that it is positioned above the transport surfaces of the pair of loading transport units. When the article is passed from the upper part to the lower part and conveyed to the lower part, and the support tool is conveyed by the relay conveyor, the picking operation is completed. Relay console When the support tool is stored in the storage shelf, the upper-side portion is positioned below the transport surface of the pair of loading and transporting portions so that the support tool and the upper-hand side portion of the article transport conveyor do not interfere with each other. In some cases, the support is moved so as to pass over the upper side portion (see, for example, Patent Document 1).

特公昭56−22765号公報Japanese Examined Patent Publication No. 56-22765

しかし、上記搬送設備では、物品搬送用コンベヤの下手側部分が、入庫用コンベヤと出庫用コンベヤとの間に設けられているため、入庫用コンベヤと出庫用コンベヤとの間に物品搬送用コンベヤを設けるのに十分なスペースが形成されるように入庫用コンベヤと出庫用コンベヤとを間隔を隔てて設ける必要があり、このように入庫用コンベヤと出庫用コンベヤとの間に物品搬送用コンベヤを設けるスペースを形成することによりピッキング用搬送装置が大型になってしまうものであり、また、入庫用コンベヤと出庫用コンベヤとの間に物品搬送用コンベヤを設けるスペースを形成することができない場合には、物品搬送用コンベヤを設けることができないものであった。
さらに、上記搬送設備では、物品搬送用コンベヤにて物品を搬送する際は、上手側部分の搬送面を一対の載置搬送部の搬送面より上方に位置するように上昇させ、中継用コンベヤにて支持具を搬送させる際は、上手側部分を一対の載置搬送部の搬送面より下方に位置するように下降させるように、物品搬送用コンベヤの上手側部分を昇降自在に構成する必要があり、物品搬送用コンベヤの構成が複雑なものとなってしまうものであった。
However, in the above transport facility, the lower part of the article transport conveyor is provided between the entry conveyor and the exit conveyor, so that the article transport conveyor is provided between the entrance conveyor and the exit conveyor. It is necessary to provide an entry conveyor and an exit conveyor at a distance so that a sufficient space is provided, and thus an article transport conveyor is provided between the entrance conveyor and the exit conveyor. By forming the space, the picking transport device becomes large, and when it is not possible to form a space for providing an article transporting conveyor between the warehousing conveyor and the shipping conveyor, An article conveying conveyor could not be provided.
Further, in the above-mentioned transport facility, when transporting an article on the article transport conveyor, the transport surface of the upper-side portion is raised so as to be positioned above the transport surface of the pair of loading transport sections, and the relay conveyor is used. When transporting the support tool, it is necessary that the upper side portion of the article transport conveyor be configured to be movable up and down so that the upper side portion is lowered so as to be positioned below the transport surfaces of the pair of loading and transporting units. In addition, the configuration of the article conveying conveyor becomes complicated.

本発明は、上記実状に鑑みて為されたものであって、その目的は、出庫用コンベヤと入庫用コンベヤとの間隔に関わらず物品搬送用コンベヤを設けることができ、且つ、物品搬送用コンベヤの構成を簡単なものとすることができる搬送設備を提供する点にある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an article conveying conveyor regardless of the interval between the delivery conveyor and the entry conveyor, and the article conveying conveyor. It is in the point which provides the conveyance equipment which can make the structure of this simple.

この目的を達成するために、本発明にかかる搬送設備の第1特徴構成は、物品を支持する支持具を収納する収納棚とピッキング用搬送装置との間で指令された前記支持具の入出庫搬送を行う支持具搬送装置が設けられ、前記ピッキング用搬送装置が、前記収納棚に対して前記支持具を搬送する出庫用コンベヤと、この出庫用コンベヤに並設されて前記収納棚に対して前記支持具を搬送する入庫用コンベヤと、前記出庫用コンベヤの搬出側端部と前記入庫用コンベヤの搬入側端部とを接続し且つ前記支持具をピッキング箇所に搬送する中継用コンベヤと、搬送上手側端部を前記ピッキング箇所近くに位置させて前記ピッキング箇所において前記支持具から降ろされた物品を搬送する物品搬送用コンベヤとを備えて構成されている搬送設備において、
前記出庫用コンベヤと前記入庫用コンベヤとのうちの一方或いは両方が、搬送方向と交差する横幅方向に間隔を隔てる状態に設けられた一対の載置搬送部にて前記支持具を載置搬送するように構成され、前記物品搬送用コンベヤが、搬送下手側ほど下方に位置する傾斜姿勢で且つ前記一対の載置搬送部の搬送面より下方に位置するように前記一対の載置搬送部の間に設けられている点にある。
In order to achieve this object, the first characteristic configuration of the transport facility according to the present invention is that the support tool that is instructed between the storage shelf that stores the support tool that supports the article and the transporting device for picking is stored. A supporting device conveying device for conveying is provided, and the picking conveying device is arranged in parallel with the unloading conveyor for conveying the supporting tool to the storage shelf, and the unloading conveyor is connected to the storing shelf. A conveyor for conveying the support, a conveyor for connecting the unloading side end of the unloading conveyor and an unloading side end of the unloading conveyor, and conveying the support to a picking location; In a transfer facility configured to include an article transfer conveyor configured to transfer an article lowered from the support at the picking position with an upper end located near the picking position. ,
One or both of the unloading conveyor and the warehousing conveyor mount and convey the support in a pair of loading and conveying sections provided in a state of being spaced apart in the width direction intersecting the conveying direction. Between the pair of loading and transporting units so that the article transporting conveyor is in an inclined posture that is positioned below the lower conveyance side and below the conveyance surface of the pair of loading and conveying units. It is in the point provided in.

すなわち、物品搬送用コンベヤは、出庫用コンベヤと入庫用コンベヤとのうちの一方或いは両方に設けた一対の載置搬送部の間に設けられているので、出庫用コンベヤと入庫用コンベヤとの間に出庫用コンベヤを設ける場合のように、物品搬送用コンベヤを設けるスペースが形成されるように入庫用コンベヤと出庫用コンベヤとを間隔を隔てて設ける必要がないため、ピッキング用搬送装置が大型になってしまうこともなく、また、入庫用コンベヤと出庫用コンベヤとの間に物品搬送用コンベヤを設けるスペースを形成することができない場合にも物品搬送用コンベヤを設けることができる。   That is, since the article transport conveyor is provided between a pair of placement and transport sections provided on one or both of the delivery conveyor and the entry conveyor, the article transfer conveyor is provided between the delivery conveyor and the entry conveyor. Unlike the case where a delivery conveyor is provided in the container, it is not necessary to provide the entry conveyor and the delivery conveyor at a distance so that a space for providing the article conveyance conveyor is formed. In addition, the article conveying conveyor can be provided even when a space for providing the article conveying conveyor cannot be formed between the warehousing conveyor and the leaving conveyor.

さらに、出庫用コンベヤと入庫用コンベヤとのうちの一方或いは両方に設けた一対の載置搬送部の搬送面より下方に位置するように設けられているため、中継用コンベヤはもとより、出庫用コンベヤや入庫用コンベヤにて支持具を搬送する際に、その搬送される支持具と物品搬送用コンベヤが干渉することがないので、物品搬送用コンベヤを昇降自在に構成させる必要がなく固定状態に設けることができるので、物品搬送用コンベヤの構成を簡単なものとすることができる。
そして、物品搬送用コンベヤは、搬送下手側ほど下方に位置するように設けられているので、搬送上手側は一対の載置搬送部の搬送面より僅かに低い状態に設けて、支持具から物品搬送用コンベヤの搬送上手側に物品を降ろし易くしながらも、搬送下手側を出庫用コンベヤや入庫用コンベヤ、中継用コンベヤの下方を通して設けることができる。
Furthermore, since it is provided so that it may be located below the conveyance surface of a pair of mounting conveyance part provided in one or both of the delivery conveyor and the entry conveyor, it is not only a relay conveyor but also an exit conveyor. When the support is transported by the warehousing conveyor, the transported support tool and the article transport conveyor do not interfere with each other. Therefore, the configuration of the article conveying conveyor can be simplified.
And since the conveyor for goods conveyance is provided so that it may be located below the conveyance lower side, the conveyance upper side is provided in the state slightly lower than the conveyance surface of a pair of loading conveyance parts, and the article from the support While it is easy to lower articles to the upper transport side of the transport conveyor, the lower transport side can be provided below the unloading conveyor, the receiving conveyor, and the relay conveyor.

従って、出庫用コンベヤと入庫用コンベヤとのうちの一方或いは両方に設けた一対の載置搬送部の間に、物品搬送用コンベヤを一対の載置搬送部の搬送面より下方に位置するように設けることにより、出庫用コンベヤと入庫用コンベヤとの間隔に関わらず物品搬送用コンベヤを設けることができ、且つ、物品搬送用コンベヤの構成を簡単なものとすることができる搬送設備を提供することができるに至った。   Therefore, the article transporting conveyor is positioned below the transport surface of the pair of transporting units between the pair of mounting and transporting units provided on one or both of the shipping conveyor and the receiving conveyor. By providing, it is possible to provide an article transport conveyor regardless of the interval between the delivery conveyor and the entry conveyor, and to provide a transport facility capable of simplifying the configuration of the article transport conveyor. I was able to do it.

本発明にかかる搬送設備の第2特徴構成は、第1特徴構成において、前記出庫用コンベヤが、前記一対の載置搬送部を備えて構成され、前記物品搬送用コンベヤが、前記出庫用コンベヤにおける前記一対の載置搬送部の間に設けられている点にある。   The 2nd characteristic structure of the conveyance facility concerning this invention is the 1st characteristic structure, The said conveyor for delivery is comprised including the said pair of mounting conveyance part, The said conveyor for goods conveyance is in the said conveyor for delivery. It exists in the point provided between a pair of said mounting conveyance part.

すなわち、物品搬送用コンベヤが物品を載置搬送するように構成され、その物品搬送用コンベヤを入庫用コンベヤにおける一対の載置搬送部の間に設けたものであると、支持具をピッキング箇所から収納棚に向けて搬送する場合に、物品搬送用コンベヤに降ろされた物品の上部が一対の載置搬送部の搬送面より上方に突出していると、その物品と支持具とが干渉してしまう可能性があるが、物品搬送用コンベヤを入庫用コンベヤにおける一対の載置搬送部の間に設けることにより、支持具をピッキング箇所から収納棚に向けて搬送する場合に、物品搬送用コンベヤに降ろされた物品の上部が一対の載置搬送部の搬送面より上方に突出するように降ろされたとしても、その物品と支持具とが干渉してしまう可能性がなく、支持具の収納棚への入庫を円滑に行うことができる。   That is, the article conveying conveyor is configured to place and convey articles, and when the article conveying conveyor is provided between a pair of placing and conveying sections in the warehousing conveyor, the support tool is removed from the picking location. When conveying toward the storage shelf, if the upper part of the article lowered onto the article conveying conveyor protrudes above the conveying surfaces of the pair of loading and conveying sections, the article and the support will interfere with each other. There is a possibility, but when the conveyor for conveying goods is provided between the pair of loading and conveying sections in the conveyor for warehousing, when the support tool is conveyed from the picking position toward the storage shelf, it is lowered to the conveyor for conveying goods. Even if the upper part of the article is lowered so as to protrude upward from the conveying surfaces of the pair of loading and conveying units, there is no possibility that the article and the supporting tool will interfere with each other, Entering It can be carried out smoothly.

本発明にかかる搬送設備の第3特徴構成は、第1又は第2特徴構成において、前記ピッキング用搬送装置が複数設けられ、前記ピッキング用搬送装置の夫々に設けられた前記物品搬送用コンベヤから搬出される物品を合流させて搬送する合流コンベヤが、前記入庫用コンベヤや前記出庫用コンベヤの下方に設けられている点にある。   A third feature configuration of the transport facility according to the present invention is the first or second feature configuration, wherein a plurality of the picking transport devices are provided, and the goods are carried out from the article transport conveyor provided in each of the picking transport devices. The joining conveyor which joins and conveys the articles | goods to be carried out exists in the point provided below the said warehousing conveyor and the said warehousing conveyor.

すなわち、合流コンベヤを設けることにより、物品搬送コンベヤの夫々を搬送先まで設ける必要がなくなり、搬送設備を構造簡単で省スペースに設置することができる。   That is, by providing the merging conveyor, it is not necessary to provide each of the article conveying conveyors up to the conveying destination, and the conveying equipment can be installed with a simple structure and in a space-saving manner.

以下、本発明にかかる搬送設備の実施の形態を図面に基づいて説明する。
図1に示すように、搬送設備には、物品1を支持する支持具としてのコンテナ2を収納する収納棚3が相対向する一対を一組として複数組設けられている。そして、相対向する一対の収納棚3の間には、走行レール4に沿って走行自在なスタッカークレーン5が設けられており、このスタッカークレーン5にて、収納棚3から出庫させたコンテナ2を収納棚3の入口側に設けられた移載コンベヤ6に受け渡し、移載コンベヤ6から受け取ったコンテナ2を収納棚3に入庫するように構成されている。尚、図3に示すように、コンテナ2には、コンテナ2の底部にて複数の物品1を支持されるように構成されている。
DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of a transport facility according to the present invention will be described with reference to the drawings.
As shown in FIG. 1, the transport facility is provided with a plurality of pairs, one pair of storage shelves 3 for storing containers 2 as support tools for supporting the articles 1. A stacker crane 5 that can travel along the traveling rail 4 is provided between the pair of storage shelves 3 facing each other, and the container 2 discharged from the storage shelf 3 is moved by the stacker crane 5. The container 2 is transferred to the transfer conveyor 6 provided on the entrance side of the storage shelf 3, and the container 2 received from the transfer conveyor 6 is stored in the storage shelf 3. As shown in FIG. 3, the container 2 is configured to support a plurality of articles 1 at the bottom of the container 2.

また、搬送設備には、ループ状のガイドレール7に沿って走行自在な搬送車8が設けられ、ガイドレール7の外側には、移載コンベヤ6に加えて、ピッキング箇所Pにコンテナ2を搬送する複数のピッキング用搬送装置9や外部に対してコンテナ2を搬送する入出庫コンベヤ10、ピッキング用搬送装置9から搬出される物品1を合流させて搬送する合流コンベヤ13が設けられており、搬送車8は、移載コンベヤ6やピッキング搬送装置9、入出庫コンベヤ10との間でコンテナ2の受け取りや受け渡しできるように構成されている。
つまり、搬送車8は、入出庫コンベヤ10から受け取ったコンテナ2を移載コンベヤ6に受け渡すことや、移載コンベヤ6から受け取ったコンテナ2を入出庫コンベヤ10に受け渡すこと、並びに、移載コンベヤ6から受け取ったコンテナ2をピッキング用搬送装置9に受け渡すことや、ピッキング用搬送装置9から受け取ったコンテナ2を移載コンベヤ6に受け渡すことができるように構成されている。
Further, the transport facility is provided with a transport vehicle 8 that can run along the loop-shaped guide rail 7, and the container 2 is transported to the picking point P outside the guide rail 7 in addition to the transfer conveyor 6. A plurality of picking transport devices 9, a loading / unloading conveyor 10 for transporting the container 2 to the outside, and a converging conveyor 13 for transporting the articles 1 transported from the picking transport device 9. The vehicle 8 is configured so that the container 2 can be received and delivered between the transfer conveyor 6, the picking and conveying device 9, and the loading / unloading conveyor 10.
That is, the transport vehicle 8 transfers the container 2 received from the loading / unloading conveyor 10 to the transfer conveyor 6, transfers the container 2 received from the transfer conveyor 6 to the loading / unloading conveyor 10, and transfer The container 2 received from the conveyor 6 is delivered to the picking transport device 9, and the container 2 received from the picking transport device 9 can be delivered to the transfer conveyor 6.

そして、ピッキング箇所P近くにピッキング操作装置12が設けられており、このピッキング操作装置12の操作によりピッキング作業の開始が指令されると、支持具搬送装置としてのスタッカークレーン5や移載コンベヤ6、搬送車8、ピッキング用搬送装置9を作動させて、収納棚3に収納されているコンテナ2のうちの指令されたコンテナ2をピッキング箇所Pまで出庫させ、ピッキング操作装置12の操作によりピッキング作業の終了が指令されると、ピッキング用搬送装置9や搬送車8、移載コンベヤ6、スタッカークレーン5を作動させて、ピッキング箇所Pに位置するコンテナ2を収納棚3に入庫させるように構成されている。
つまり、収納棚3とピッキング用搬送装置9との間で指令された容器Yの入出庫搬送を行う支持具搬送装置としてのコンテナ搬送装置11は、スタッカークレーン5と移載コンベヤ6と搬送車8とを備えて構成されている。
And the picking operation device 12 is provided near the picking location P, and when the start of the picking work is instructed by the operation of the picking operation device 12, the stacker crane 5 or the transfer conveyor 6, By operating the transporting vehicle 8 and the picking transport device 9, the commanded container 2 out of the containers 2 stored in the storage shelf 3 is discharged to the picking point P, and the picking operation device 12 is operated to perform the picking work. When the termination is instructed, the picking transport device 9, the transport vehicle 8, the transfer conveyor 6, and the stacker crane 5 are operated so that the container 2 located at the picking point P is received in the storage shelf 3. Yes.
That is, the container transport device 11 as a support tool transport device for carrying in / out transport of the container Y commanded between the storage shelf 3 and the picking transport device 9 includes the stacker crane 5, the transfer conveyor 6, and the transport vehicle 8. And is configured.

次に、ピッキング用搬送装置9について説明する。
図3に示すように、前記ピッキング用搬送装置9は、前記収納棚3に対して前記コンテナ2を搬送する出庫用コンベヤ14と、この出庫用コンベヤ14に並設されて前記収納棚3に対して前記コンテナ2を搬送する入庫用コンベヤ15と、前記出庫用コンベヤ14の搬出側端部と前記入庫用コンベヤ15の搬入側端部とを接続し且つ前記コンテナ2をピッキング箇所Pに搬送する中継用コンベヤ16と、搬送上手側端部を前記ピッキング箇所P近くに位置させて前記ピッキング箇所Pにおいて前記コンテナ2から降ろされた物品1を搬送する物品搬送用コンベヤ17とを備えて構成されている。
従って、搬送車8からピッキング用搬送装置9に受け渡されるコンテナ2は、出庫用コンベヤ14の搬入側端部に受け渡される。そして、コンテナ2は出庫用コンベヤ14から中継用コンベヤ16、入庫用コンベヤ15の順に順次受け渡され、ピッキング用搬送装置9から搬送車8に受け渡すコンテナ2は、入庫用コンベヤ15の搬出端部側から受け渡される。また、中継用コンベヤ16における搬送途中にピッキング箇所Pが設けられている。尚、ピッキング用搬送装置9は、出庫用コンベヤ14と入庫用コンベヤ15と中継用コンベヤ16とがコ字状に配設されている。
Next, the picking transport device 9 will be described.
As shown in FIG. 3, the picking transport device 9 includes a shipping conveyor 14 that transports the container 2 with respect to the storage shelf 3, and the storage conveyor 3 that is arranged in parallel with the shipping conveyor 14. Connecting the conveyor 2 for transporting the container 2, the unloading side end of the unloading conveyor 14 and the unloading side end of the unloading conveyor 15, and relaying the container 2 to the picking point P Conveyor 16 and an article conveying conveyor 17 that conveys the article 1 that has been unloaded from the container 2 at the picking position P with the upper end of the conveying position positioned near the picking position P. .
Accordingly, the container 2 delivered from the transport vehicle 8 to the picking transport device 9 is delivered to the carry-in side end of the delivery conveyor 14. The container 2 is sequentially transferred from the unloading conveyor 14 to the relay conveyor 16 and the warehousing conveyor 15 in this order, and the container 2 transferred from the picking transfer device 9 to the transfer vehicle 8 is an unloading end of the warehousing conveyor 15. Passed from the side. In addition, a picking point P is provided in the middle of conveyance in the relay conveyor 16. In the picking transport device 9, the unloading conveyor 14, the warehousing conveyor 15, and the relay conveyor 16 are arranged in a U shape.

図3に示すように、出庫用コンベヤ14には、コンテナ2を出庫用コンベヤ14の搬送方向に沿って載置搬送する一対の載置搬送部18が出庫用コンベヤ14の搬送方向と交差する横幅方向に間隔を隔てる状態に設けられ、入庫用コンベヤ15には、コンテナ2を入庫用コンベヤ15の搬送方向に沿って載置搬送する一対の載置搬送部18が入庫用コンベヤ15の搬送方向と交差する横幅方向に間隔を隔てる状態に設けられている。
つまり、前記出庫用コンベヤ14と前記入庫用コンベヤ15とのうちの両方が、搬送方向と交差する横幅方向に間隔を隔てる状態に設けられた一対の載置搬送部18にて前記コンテナ2を搬送方向に沿って載置搬送するように構成されている。
そして、載置搬送部18の夫々は、出庫用コンベヤ14或いは入庫用コンベヤ15の搬出側端部に設けられた駆動スプロケット19と、入庫用コンベヤ15或いは出庫用コンベヤ14の搬入側端部に設けられた従動スプロケット20とに渡ってチェーン21を巻回したチェーン式に構成されている。
As shown in FIG. 3, the delivery conveyor 14 has a lateral width in which a pair of placement conveyance units 18 that place and convey the container 2 along the conveyance direction of the delivery conveyor 14 intersect the conveyance direction of the delivery conveyor 14. The storage conveyor 15 is provided with a pair of mounting and transporting units 18 for mounting and transporting the container 2 along the transporting direction of the storage conveyor 15, and the transporting direction of the storage conveyor 15. It is provided in a state of being spaced apart in the intersecting lateral width direction.
That is, the container 2 is transported by a pair of placing and transporting sections 18 provided in a state where both the unloading conveyor 14 and the warehousing conveyor 15 are spaced apart in the width direction intersecting the transport direction. It is comprised so that it may mount and convey along a direction.
Each of the loading and transporting sections 18 is provided at a driving sprocket 19 provided at the unloading end of the unloading conveyor 14 or the unloading conveyor 15 and at an unloading end of the unloading conveyor 15 or the unloading conveyor 14. The chain 21 is wound around the driven sprocket 20 that is formed.

中継用コンベヤ16は、中継用コンベヤ16の搬送方向と交差する横幅方向に沿う軸心周りに回転するローラ22を中継用コンベヤ16の搬送方向に沿って並設させたローラコンベヤ16aと、中継用コンベヤ16の搬送方向に間隔を隔てる状態に設けられた一対のチェーンコンベヤ16bとを備えて構成されている。そして、ローラコンベヤ16aにて中継用コンベヤ16の搬送方向に沿ってコンテナ2を載置搬送し、一対のチェーンコンベヤ16bにて中継用コンベヤ16の横幅方向に沿って、つまりは、出庫用コンベヤ14や入庫用コンベヤ15の搬送方向に沿ってコンテナ2を載置搬送するように構成されている。また、出庫用コンベヤ14や入庫用コンベヤ15は、一対の載置搬送部18にてコンテナ2の横幅方向の両側部を載置搬送できるように、一対の載置搬送部18の間隔がコンテナ2の横幅方向の大きさより小さくなるように構成されている。   The relay conveyor 16 includes a roller conveyor 16a in which rollers 22 that rotate about an axis along a width direction intersecting the transport direction of the relay conveyor 16 are arranged in parallel along the transport direction of the relay conveyor 16, and a relay conveyor 16a. And a pair of chain conveyors 16b provided at intervals in the conveying direction of the conveyor 16. Then, the container 2 is placed and conveyed by the roller conveyor 16a along the conveyance direction of the relay conveyor 16, and the pair of chain conveyors 16b along the width direction of the relay conveyor 16, that is, the shipping conveyor 14 In addition, the container 2 is placed and transported along the transport direction of the warehousing conveyor 15. Further, the unloading conveyor 14 and the warehousing conveyor 15 have a distance between the pair of loading / conveying units 18 so that the pair of loading / unloading units 18 can mount and convey both sides in the width direction of the container 2. It is comprised so that it may become smaller than the magnitude | size of the horizontal width direction.

中継用コンベヤ16のチェーンコンベヤ16bについて説明を加えると、一対のチェーンコンベヤ16bは、中継用コンベヤ16の搬入側端部と搬出側端部との夫々に備えられており、チェーンコンベヤ16bの夫々は、中継用コンベヤ16の搬送方向に並設されるローラ22の間に位置するように設けられている。そして、図5に示すように、昇降用シリンダ23により、一対のチェーンコンベヤ16bが一体的に昇降して、一対のチェーンコンベヤ16bは、その搬送面がローラコンベヤ16aの搬送面より上方に位置する上方位置(図5(イ)参照)と、一対のチェーンコンベヤ16bの全体がローラコンベヤ16aの搬送面より下方に位置する下降位置(図5(ロ)参照)とに昇降可能に構成されている。
そして、ローラコンベヤ16aは、その搬送面が入庫用コンベヤ15や出庫用コンベヤ14の搬送面より低くなるように設けられ、一対のチェーンコンベヤ16bは、上昇位置に位置する状態において搬送面が入庫用コンベヤ15や出庫用コンベヤ14の搬送面の高さと略同高さとなるように設けられている。
A description will be given of the chain conveyor 16b of the relay conveyor 16. The pair of chain conveyors 16b are provided at the carry-in side end and the carry-out side end of the relay conveyor 16, respectively. The roller 22 is provided so as to be positioned in the transport direction of the relay conveyor 16. Then, as shown in FIG. 5, the pair of chain conveyors 16 b are integrally moved up and down by the lifting cylinder 23, and the pair of chain conveyors 16 b have their conveyance surfaces positioned above the conveyance surface of the roller conveyor 16 a. It is configured to be movable up and down to an upper position (see FIG. 5 (a)) and a lowered position (see FIG. 5 (b)) where the entire pair of chain conveyors 16b is located below the conveying surface of the roller conveyor 16a. .
And the roller conveyor 16a is provided so that the conveyance surface may become lower than the conveyance surface of the conveyor 15 for warehousing, and the conveyor 14 for unloading, and a pair of chain conveyor 16b has a conveyance surface for warehousing in the state located in an elevated position. The conveyor 15 and the delivery conveyor 14 are provided so as to have substantially the same height as the conveying surface.

つまり、出庫用コンベヤ14から上昇位置に位置するチェーンコンベヤ16bにコンテナ2を受け渡すことにより、出庫用コンベヤ14から中継用コンベヤ16へのコンテナ2の受け渡しが行われ、チェーンコンベヤ16bを上昇位置から下降位置に下降させてコンテナ2をローラコンベヤ16a上に降ろし、ローラコンベヤ16aにてコンテナ2がピッキング箇所Pまで搬送される。
そして、ローラコンベヤ16aにてピッキング箇所Pから搬出側端部まで搬送されたコンテナ2は、チェーンコンベヤ16bを下降位置から上昇位置に上昇させてコンテナ2をチェーンコンベヤ16bにて掬い、上昇位置に位置するチェーンコンベヤ16bから入庫用コンベヤ15にコンテナ2を受け渡すことにより、中継用コンベヤ16から入庫用コンベヤ15へのコンテナ2の受け渡しが行われる。
尚、ピッキング箇所Pにはコンテナ2がピッキング箇所Pに搬送されたか否かを検出する図外のセンサが設けられており、このセンサの検出結果に基づいてローラコンベヤ16aの駆動が停止されてコンテナ2がピッキング箇所Pに停止され、また、上記のように、ピッキング操作装置12の操作によりピッキング作業の終了が指令されると、搬送側端部に向けてコンテナ2が搬送される。
That is, by transferring the container 2 from the unloading conveyor 14 to the chain conveyor 16b located at the rising position, the container 2 is transferred from the unloading conveyor 14 to the relay conveyor 16, and the chain conveyor 16b is moved from the rising position. The container 2 is lowered to the lowered position and lowered onto the roller conveyor 16a, and the container 2 is conveyed to the picking point P by the roller conveyor 16a.
Then, the container 2 transported from the picking point P to the unloading side end by the roller conveyor 16a raises the chain conveyor 16b from the lowered position to the raised position, scoops the container 2 with the chain conveyor 16b, and is positioned at the raised position. The container 2 is transferred from the relay conveyor 16 to the warehousing conveyor 15 by transferring the container 2 from the chain conveyor 16b to the warehousing conveyor 15.
The picking location P is provided with a sensor (not shown) for detecting whether or not the container 2 has been transported to the picking location P. Based on the detection result of this sensor, the driving of the roller conveyor 16a is stopped and the container is stopped. 2 is stopped at the picking location P, and when the end of the picking operation is instructed by the operation of the picking operation device 12 as described above, the container 2 is transported toward the transport side end.

図2、図3に示すように、前記物品搬送用コンベヤ17は、その全体が搬送下手側ほど下方に位置する傾斜姿勢で且つ前記出庫用コンベヤ14における前記一対の載置搬送部18の搬送面より下方に位置するように前記一対の載置搬送部18の間に設けられている。
そして、入庫用コンベヤ15は、一対の載置搬送部18の間を通して物品搬送用コンベヤ17に物品1を降ろせるように、一対の載置搬送部18の間隔が物品1の横幅方向の大きさより大きくなるように構成されている。また、入庫用コンベヤ15は、一対の載置搬送部18の間に物品搬送用コンベヤ17の横幅方向の全体を位置させることができるように、一対の載置搬送部18の間隔が物品搬送用コンベヤ17の横幅方向の大きさより大きくなるように構成されている。尚、図4に示すように、物品搬送用コンベヤ17は、一対の載置搬送部18と側面視にて重複しないように設けられている。
As shown in FIG. 2 and FIG. 3, the article transporting conveyor 17 has an inclined posture in which the whole is positioned downward toward the lower transport side, and the transport surface of the pair of loading and transporting sections 18 in the shipping conveyor 14. It is provided between the pair of placement conveyance units 18 so as to be positioned further downward.
And the interval of a pair of mounting conveyance part 18 is larger than the magnitude | size of the width direction of the article | item 1 so that the conveyor 15 for warehousing can drop the article | item 1 to the conveyor 17 for article conveyance through between a pair of mounting conveyance part 18. FIG. It is configured to be large. Further, in the warehousing conveyor 15, the distance between the pair of loading and conveying sections 18 is for conveying articles so that the entire width of the article conveying conveyor 17 can be positioned between the pair of loading and conveying sections 18. It is comprised so that it may become larger than the magnitude | size of the horizontal direction of the conveyor 17. FIG. In addition, as shown in FIG. 4, the conveyor 17 for goods conveyance is provided so that it may not overlap with a pair of mounting conveyance part 18 by a side view.

また、図1に示すように、搬送設備には、前記ピッキング用搬送装置9の夫々に設けられた前記物品搬送用コンベヤ17から搬出される物品1を合流させて搬送する合流コンベヤ13が設けられており、この合流コンベヤ13は、図2、図4に示すように、前記入庫用コンベヤ15や前記出庫用コンベヤ14の下方に設けられており、ピッキング箇所Pにおいてコンテナ2から降ろした物品1を物品搬送用コンベヤ17の搬送上手側端部に載せると、物品搬送用コンベヤ17にて斜め下方に搬送されて合流コンベヤ13に合流し、合流コンベヤ13にて入庫用コンベヤ15や前記出庫用コンベヤ14の下方を通して搬送先まで搬送される。   Further, as shown in FIG. 1, the transport facility is provided with a merging conveyor 13 for merging and transporting the articles 1 transported from the article transporting conveyors 17 provided in each of the picking transport devices 9. As shown in FIGS. 2 and 4, this merging conveyor 13 is provided below the warehousing conveyor 15 and the warehousing conveyor 14, and the article 1 unloaded from the container 2 at the picking point P is received. When placed on the upper end of the article conveying conveyor 17, it is conveyed obliquely downward by the article conveying conveyor 17 and merges with the merging conveyor 13, and the merging conveyor 13 receives the warehousing conveyor 15 and the delivery conveyor 14. It is conveyed to the destination through below.

〔別実施の形態〕
(1) 上記実施の形態では、物品搬送用コンベヤ17の全体を傾斜姿勢としたが、例えば、物品搬送用コンベヤ17の搬送上手側端部や搬送下手側端部を水平姿勢とし、それ以外の部分を傾斜姿勢としてもよく、物品搬送用コンベヤ17を部分的に傾斜姿勢として、物品搬送用コンベヤを傾斜姿勢の部分と水平姿勢の部分とを備えて構成してもよい。
また、上記実施の形態では、物品搬送用コンベヤ17の全体を一対の載置搬送部18の間に設けたが、物品搬送用コンベヤ17の一部だけを一対の載置搬送部18の間に設けるように構成してもよい。つまり、一対の載置搬送部18の間隔が物品搬送用コンベヤ17の横幅方向の大きさより小さくなるように構成して、物品搬送用コンベヤ17の横幅方向の中央部だけを一対の載置搬送部18の間に設けるように構成してもよく、また、物品搬送用コンベヤ17における搬送上手側部分と搬送下手側部分とで搬送方向を変更する場合は、搬送上手側部分を一対の載置搬送部18の間に設け、搬送下手側部分を一対の載置搬送部18の間に設けないように構成してもよい。
[Another embodiment]
(1) In the above embodiment, the entire article transport conveyor 17 is inclined, but for example, the upper transport side end and the lower transport end of the article transport conveyor 17 are in a horizontal position, and the rest The part may be in an inclined posture, and the article conveying conveyor 17 may be partially inclined, and the article conveying conveyor may be provided with an inclined portion and a horizontal portion.
In the above embodiment, the entire article transporting conveyor 17 is provided between the pair of placing and conveying sections 18, but only a part of the article transporting conveyor 17 is disposed between the pair of placing and conveying sections 18. You may comprise so that it may provide. That is, the interval between the pair of loading and conveying units 18 is configured to be smaller than the size of the article conveying conveyor 17 in the horizontal width direction, and only the central portion in the horizontal width direction of the article conveying conveyor 17 is configured as a pair of loading and conveying units. 18, and when the conveyance direction is changed between the conveyance upper side portion and the conveyance lower side portion of the article conveyance conveyor 17, the conveyance upper side portion is placed as a pair of placement conveyances. It may be configured so as to be provided between the portions 18 and not to be provided between the pair of loading and transporting portions 18.

(2) 上記実施の形態では、入庫用コンベヤ15と出庫用コンベヤ14とのうちの両方に一対の載置搬送部18を備えたが、出庫用コンベヤ14にのみ一対の載置搬送部18を備える又は入庫用コンベヤ15にのみ一対の載置搬送部18を備えるように構成してもよい。
また、上記実施の形態では、出庫用コンベヤ14における一対の載置搬送部18の間に物品搬送用コンベヤ17を設けたが、入庫用コンベヤ15における一対の載置搬送部18の間に物品搬送用コンベヤ17を設けてもよく、また、出庫用コンベヤ14における一対の載置搬送部18の間と入庫用コンベヤ15における一対の載置搬送部18の間との夫々に物品搬送用コンベヤ17を設けてもよい。
(2) In the above-described embodiment, the pair of loading / conveying units 18 are provided in both the warehousing conveyor 15 and the shipping conveyor 14, but the pair of loading / conveying units 18 is provided only in the shipping conveyor 14. You may comprise so that a pair of mounting conveyance part 18 may be provided only in the conveyor 15 for warehousing.
Moreover, in the said embodiment, although the article conveyance conveyor 17 was provided between a pair of mounting conveyance parts 18 in the delivery conveyor 14, articles conveyance between the pair of loading conveyance parts 18 in the warehousing conveyor 15 was carried out. The conveyor 17 for goods may be provided, and the conveyor 17 for conveying articles may be provided between the pair of loading / conveying sections 18 in the delivery conveyor 14 and between the pair of mounting / conveying sections 18 in the warehousing conveyor 15. It may be provided.

(3) 上記実施の形態では、合流コンベヤ13を設けて、ピッキング用搬送装置9の夫々に設けられた物品搬送用コンベヤ17から搬出される物品1を合流させて搬送するように構成したが、合流コンベヤ13を設けずに、ピッキング用搬送装置9の夫々に設けられた物品搬送用コンベヤ17から搬出される物品1を物品搬送用コンベヤ17の夫々にて個別に搬送するように構成してもよい。また、ピッキング用搬送装置を1つだけ設ける場合は、合流コンベヤ13を設ける必要がない。 (3) In the above-described embodiment, the merging conveyor 13 is provided, and the articles 1 carried out from the article conveying conveyors 17 provided in each of the picking conveying apparatuses 9 are merged and conveyed. Even if it does not provide the merging conveyor 13, the articles 1 carried out from the article conveying conveyors 17 provided in each of the picking conveying devices 9 may be individually conveyed by each of the article conveying conveyors 17. Good. Further, when only one picking transport device is provided, it is not necessary to provide the junction conveyor 13.

(4) 上記実施の形態では、載置搬送部18の夫々を、駆動スプロケット19と従動スプロケット20とに渡ってチェーン21を巻回したチェーン式に構成したが、複数のローラを搬送方向に並設させたローラ式に構成してもよい。 (4) In the above-described embodiment, each of the placing and conveying units 18 is configured as a chain type in which the chain 21 is wound around the drive sprocket 19 and the driven sprocket 20, but a plurality of rollers are arranged in the conveying direction. You may comprise the provided roller type.

(5) 上記実施の形態では、物品搬送用コンベヤ17を一対の載置搬送部18に側面視で重複しないように設けたが、物品1を搬送上手側部分に降ろし易いように、物品搬送用コンベヤ17を一対の載置搬送部18に側面視で重複するように設けて、上記実施の形態のものより物品搬送用コンベヤ17の搬送上手側部分を一対の載置搬送部18の搬送面の近くに位置させるように構成してもよい。 (5) In the above embodiment, the article conveying conveyor 17 is provided on the pair of loading and conveying sections 18 so as not to overlap in side view. However, the article 1 is used for conveying articles so that the article 1 can be easily lowered to the upper conveyance side. The conveyor 17 is provided so as to overlap the pair of loading and conveying sections 18 in a side view, and the conveyance upper side portion of the article conveying conveyor 17 is made closer to the conveying surface of the pair of loading and conveying sections 18 than in the above embodiment. You may comprise so that it may be located close.

(6) 上記実施の形態では、物品1を支持具2から物品搬送用コンベヤ17に降ろし、物品搬送用コンベヤ17にて物品1を直接に搬送するように構成したが、物品搬送用コンベヤ17上に容器を置いておき、物品1を支持具2から容器に降ろして、物品1を容器に収納した状態でその物品1を物品搬送用コンベヤ17にて搬送するように構成してもよい。 (6) In the above embodiment, the article 1 is lowered from the support 2 to the article conveying conveyor 17, and the article 1 is directly conveyed by the article conveying conveyor 17. The article 1 may be placed in the container, the article 1 is lowered from the support 2 to the container, and the article 1 is conveyed by the article conveying conveyor 17 in a state where the article 1 is stored in the container.

(7) 上記実施の形態では、支持具を、コンテナ2としたが、支持具としては、コンテナ2のような容器の他にパレットのような板状のものでもよい。 (7) In the above embodiment, the support tool is the container 2, but the support tool may be a plate like a pallet in addition to a container such as the container 2.

搬送設備の平面図Plan view of transfer equipment ピッキング用搬送装置の平面図Plan view of picking conveyor ピッキング用搬送装置の側面図Side view of picking conveyor ピッキング搬送装置の作用図Action diagram of picking and conveying device 物品搬送用コンベヤと合流コンベヤとを示す図The figure which shows the conveyor for goods conveyance and the confluence conveyor

符号の説明Explanation of symbols

1 物品
2 支持具
3 収納棚
9 ピッキング用搬送装置
11 支持具搬送装置
13 合流コンベヤ
14 出庫用コンベヤ
15 入庫用コンベヤ
16 中継用コンベヤ
17 物品搬送用コンベヤ
18 載置搬送部
P ピッキング箇所
DESCRIPTION OF SYMBOLS 1 Goods 2 Supporting tool 3 Storage shelf 9 Picking conveyance apparatus 11 Supporting tool conveying apparatus 13 Conveying conveyor 14 Unloading conveyor 15 Warehousing conveyor 16 Relay conveyor 17 Goods conveying conveyor 18 Placement conveyance part P Picking location

Claims (3)

物品を支持する支持具を収納する収納棚とピッキング用搬送装置との間で指令された前記支持具の入出庫搬送を行う支持具搬送装置が設けられ、
前記ピッキング用搬送装置が、前記収納棚に対して前記支持具を搬送する出庫用コンベヤと、この出庫用コンベヤに並設されて前記収納棚に対して前記支持具を搬送する入庫用コンベヤと、前記出庫用コンベヤの搬出側端部と前記入庫用コンベヤの搬入側端部とを接続し且つ前記支持具をピッキング箇所に搬送する中継用コンベヤと、搬送上手側端部を前記ピッキング箇所近くに位置させて前記ピッキング箇所において前記支持具から降ろされた物品を搬送する物品搬送用コンベヤとを備えて構成されている搬送設備であって、
前記出庫用コンベヤと前記入庫用コンベヤとのうちの一方或いは両方が、搬送方向と交差する横幅方向に間隔を隔てる状態に設けられた一対の載置搬送部にて前記支持具を載置搬送するように構成され、
前記物品搬送用コンベヤが、搬送下手側ほど下方に位置する傾斜姿勢で且つ前記一対の載置搬送部の搬送面より下方に位置するように前記一対の載置搬送部の間に設けられている搬送設備。
A support tool transporting device for transporting the support tool in and out of the storage shelf that stores the support tool for supporting the article and the picking transport device is provided;
The picking transport device is a shipping conveyor that transports the support tool to the storage shelf, and a storage conveyor that is arranged in parallel to the shipping conveyor and transports the support tool to the storage shelf; A relay conveyor for connecting the delivery-side end of the delivery conveyor and the delivery-side end of the delivery conveyor and transporting the support to the picking location, and a transport upper end located near the picking location. A conveying facility configured to include an article conveying conveyor for conveying an article lowered from the support at the picking location,
One or both of the unloading conveyor and the warehousing conveyor mount and convey the support in a pair of loading and conveying sections provided in a state of being spaced apart in the width direction intersecting the conveying direction. Configured as
The article conveying conveyor is provided between the pair of loading and conveying sections so as to be positioned below the conveying surface of the pair of loading and conveying sections in an inclined posture that is positioned below the conveying lower side. Transport equipment.
前記出庫用コンベヤが、前記一対の載置搬送部を備えて構成され、
前記物品搬送用コンベヤが、前記出庫用コンベヤにおける前記一対の載置搬送部の間に設けられている請求項1記載の搬送設備。
The unloading conveyor is configured to include the pair of placement conveying units,
The conveying equipment according to claim 1, wherein the article conveying conveyor is provided between the pair of placement conveying units in the shipping conveyor.
前記ピッキング用搬送装置が複数設けられ、
前記ピッキング用搬送装置の夫々に設けられた前記物品搬送用コンベヤから搬出される物品を合流させて搬送する合流コンベヤが、前記入庫用コンベヤや前記出庫用コンベヤの下方に設けられている請求項1又は2記載の搬送設備。
A plurality of picking transport devices are provided,
2. A merging conveyor for merging and conveying articles carried from the article conveying conveyors provided in each of the picking conveying apparatuses is provided below the warehousing conveyor and the warehousing conveyor. Or the conveyance facility of 2 description.
JP2005073394A 2005-03-15 2005-03-15 Transport equipment Expired - Lifetime JP4378640B2 (en)

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