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JP4379633B2 - Sealed battery - Google Patents
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JP4379633B2 - Sealed battery - Google Patents

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JP4379633B2
JP4379633B2 JP2008122411A JP2008122411A JP4379633B2 JP 4379633 B2 JP4379633 B2 JP 4379633B2 JP 2008122411 A JP2008122411 A JP 2008122411A JP 2008122411 A JP2008122411 A JP 2008122411A JP 4379633 B2 JP4379633 B2 JP 4379633B2
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battery
lithium salt
salt compound
sealed battery
sealed
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JP2008226855A (en
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徳雄 稲益
盛勝 新井
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GS Yuasa Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Sealing Battery Cases Or Jackets (AREA)
  • Gas Exhaust Devices For Batteries (AREA)
  • Secondary Cells (AREA)

Description

本発明は、周囲温度下で可逆的に作動する密閉形電池に関し、特に、平常時に高い密封性を有し、過充電時あるいは過放電時等の異常時に膨張,破裂を防止できるだけでなく、製造コストを低減できる密閉形電池に関する。 The present invention relates to a sealed battery that operates reversibly at an ambient temperature. In particular, the battery has high sealing performance in normal times, and can not only expand and rupture during abnormalities such as overcharge or overdischarge. The present invention relates to a sealed battery that can reduce costs.

近年、電子技術の大きな進歩により、一般ユーザー向けの携帯機器の小型軽量化が進んでいる。そして、電池に対しても小型軽量化の要求が高まっているため、非水電解液系の密閉形電池が多用されている。一般に、非水電解液系の密閉形電池は、電解質層を介して正極および負極が積層された電池本体と、正極および負極にそれぞれ連結された正極端子および負極端子と、正極端子の開放端部および負極端子の開放端部が外部露出するように電池本体を収容する密閉形電池用パッケージとを有し、密閉形電池用パッケージの内面に設けられた融着性樹脂同士を互いに融着させる融着代により電池本体が気密封止されている。 In recent years, portable devices for general users have been reduced in size and weight due to great advances in electronic technology. And since the request | requirement of size reduction and weight reduction is increasing also with respect to a battery, the non-aqueous-electrolyte type sealed battery is used abundantly. Generally, a nonaqueous electrolyte-based sealed battery includes a battery body in which a positive electrode and a negative electrode are stacked via an electrolyte layer, a positive electrode terminal and a negative electrode terminal connected to the positive electrode and the negative electrode, respectively, and an open end of the positive electrode terminal. And a sealed battery package that accommodates the battery body so that the open end of the negative electrode terminal is exposed to the outside, and fuses the fusion-bonding resins provided on the inner surface of the sealed battery package together. The battery main body is hermetically sealed by the landing allowance.

そして、非水電解液系の密閉形電池は、電解液の外部漏洩や、あるいは水分や酸素等の内部侵入を防止するために、密閉形電池用パッケージが電池本体を確実に気密封止できる構造が求められている。この要望に対して、例えば正極端子および負極端子をアイオノマー樹脂により被覆した固体電解質電池(特許文献1参照:従来例1)や、あるいは正極端子および負極端子にポリオレフィン水性ディスバージョンの塗膜を形成した偏平型電池(特許文献2参照:従来例2)等が提案されている。これらの従来例1および従来例2によれは、密閉形電池用パッケージに確実な気密性が得られるとされている。 The nonaqueous electrolyte type sealed battery has a structure in which the sealed battery package can securely seal the battery body in order to prevent external leakage of the electrolyte or internal entry of moisture, oxygen, etc. Is required. In response to this demand, for example, a solid electrolyte battery (see Patent Document 1: Conventional Example 1) in which a positive electrode terminal and a negative electrode terminal are coated with an ionomer resin, or a coating film of a polyolefin aqueous dispersion is formed on the positive electrode terminal and the negative electrode terminal. A flat battery (see Patent Document 2: Conventional Example 2) has been proposed. According to these conventional examples 1 and 2, it is said that reliable hermeticity can be obtained in the sealed battery package.

ところで、非水電解液系の密閉形電池は、過充電あるいは過放電等の異常時に電池本体が発熱すると、電解質から発生したガスにより密閉形電池用パッケージが膨張あるいは破裂する可能性がある。この問題を回避するために、本願出願人は、密閉形電池用パッケージの所定個所に薄肉部を設けた電池(特許文献3参照:従来例3)や、あるいは密閉形電池用パッケージにおける所定個所の剥離強度を低く設定した薄型電池(特許文献4参照:従来例4)を提案した。これらの従来例3および従来例4によれば、密閉形電池用パッケージの内圧が一定に達したときに、確実に気密封止を解除して膨張,破裂を防止できるという極めて優れた効果が得られる。 By the way, in a nonaqueous electrolyte type sealed battery, if the battery body generates heat when an abnormality such as overcharge or overdischarge occurs, the package for the sealed battery may expand or rupture due to gas generated from the electrolyte. In order to avoid this problem, the applicant of the present application has provided a battery (see Patent Document 3: Conventional Example 3) in which a thin portion is provided at a predetermined portion of the sealed battery package or a predetermined portion of the sealed battery package. A thin battery (see Patent Document 4: Conventional Example 4) with a low peel strength was proposed. According to the conventional example 3 and the conventional example 4, when the internal pressure of the sealed battery package reaches a constant value, an extremely excellent effect is obtained that the hermetic sealing can be surely released to prevent expansion and rupture. It is done.

しかしながら、近年では、非水電解液系の密閉形電池に対して製造コストの低減がさらに求められている。本発明は、前述した問題点に鑑みてなされたものであり、その目的は、平常時に高い密封性を有し、過充電時あるいは過放電時等の膨張,破裂を防止できるだけでなく、製造コストを低減できる密閉形電池を提供することにある。
特開昭60−65442号公報 特開昭63−232265号公報 特開平9−320550号公報 特開平10−55792号公報
However, in recent years, a reduction in manufacturing cost has been further demanded for nonaqueous electrolyte based sealed batteries. The present invention has been made in view of the above-mentioned problems, and its purpose is to have high sealing performance in normal times and not only to prevent expansion and rupture during overcharge or overdischarge, but also to reduce the production cost. It is an object of the present invention to provide a sealed battery that can reduce the battery.
JP 60-65442 A Japanese Patent Laid-Open No. 63-232265 JP 9-320550 A Japanese Patent Laid-Open No. 10-55792

前述した目的を達成するために、本発明者らは、鋭意検討の結果、融着代の一部の融着性樹脂にリチウム塩化合物を含有し、融着性樹脂同士の剥離強度をリチウム塩化合物を含有しない他の領域よりも低く設定すれば、防爆部として所望の機能を得られることを見出した。すなわち、本発明は、請求項1に記載したように、電解質層を介して正極および負極が積層された電池本体と、前記正極および前記負極にそれぞれ連結された一対の端子と、前記各端子の開放端部が外部露出するように前記電池本体を収容すると共に融着性樹脂を備える密閉形電池用パッケージとを有し、前記密閉形電池用パッケージの周部同士を相互融着させて融着代とすることにより前記電池本体が気密封止された密閉形電池であって、前記融着代の一部は、前記融着性樹脂がリチウム塩化合物を含有し、前記密閉形電池用パッケージの内圧が所定値以上に達したときに剥離可能な防爆部として機能するものであることを特徴としている。 In order to achieve the above-described object, the present inventors have intensively studied and have included a lithium salt compound in a part of the fusion resin in the fusion allowance, and the peel strength between the fusion resins is reduced to a lithium salt. It has been found that a desired function can be obtained as an explosion-proof part if it is set lower than other regions not containing a compound. That is, according to the present invention, as described in claim 1, a battery body in which a positive electrode and a negative electrode are stacked via an electrolyte layer, a pair of terminals connected to the positive electrode and the negative electrode, respectively, and a package sealed battery Ru with a fusible resin with open end for accommodating the battery body so as to externally expose, fusion by mutually fusing circumferential portions of the sealed battery package a the sealed battery in which the battery body is hermetically sealed by a Chakudai, the portion of the fusion Chakudai, said fusible resin containing lithium salt compound, packaging the sealed battery is characterized in that the internal pressure of functions as exfoliation possible explosion爆部when it reaches a predetermined value or more.

前記融着代の一部の融着性樹脂がリチウム塩化合物を含有する領域は、適宜設定可能であるが、密閉形電池用パッケージの内側と外側とを連通するような領域が好ましい。 Some of the fusion Chakudai, realm fusible resin you containing a lithium salt compound can be suitably set, the area is preferably such that communication between the inside and the outside of the package sealed battery .

前述のように構成された密閉形電池によれば、過充電時あるいは過放電等の異常によって密閉形電池用パッケージの内圧が所定値以上に達したときに、融着代の一部の、融着性樹脂がリチウム塩化合物を含有している部分が容易に剥離して密閉形電池用パッケージの内側と外側とを連通し、密閉形電池用パッケージの内圧を低下させることで、密閉形電池パッケージの膨張,破裂を確実に防止できるという従来と同様な効果が得られることになる。そして、この密閉形電池においては、密閉形電池の組み立てにあたって、融着性樹脂の一部にリチウム塩化合物を含有させるという簡単な作業により防爆部を設置できるため、製造コストを低減でき、これにより前述した目的を達成できる。 According to the sealed battery configured as described above, when the internal pressure of the sealed battery package reaches a predetermined value or more due to abnormality such as overcharge or overdischarge, a part of the fusion allowance is melted. The portion of the adhesive resin containing the lithium salt compound is easily peeled off, allowing the inside and outside of the sealed battery package to communicate with each other, thereby reducing the internal pressure of the sealed battery package, thereby providing a sealed battery package. Thus, the same effect as in the prior art can be obtained in which the expansion and rupture of the substrate can be reliably prevented. And in this sealed battery, when assembling the sealed battery, since the explosion-proof part can be installed by a simple operation of containing a lithium salt compound in a part of the fusible resin, the manufacturing cost can be reduced. The above-mentioned purpose can be achieved.

そして、本発明者らは、融着性樹脂に含有させるリチウム塩化合物として、電池本体に注入される電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物を採用すれば、電解液を防爆部設置用液体としても使用できることから、極めて簡単な作業により防爆部を設置でき、密閉形電池の製造コストを極めて低減できることを見出した。このため、本発明は、請求項2に記載したように、前記リチウム塩化合物が、前記電池本体に注入される電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物であることを特徴としている。 Then, the present inventors have adopted an electrolyte solution by adopting the same lithium salt compound as the electrolyte lithium salt compound contained in the electrolyte solution injected into the battery body as the lithium salt compound contained in the fusible resin. Since it can also be used as a liquid for installing an explosion-proof part, it was found that the explosion-proof part can be installed by an extremely simple operation, and the manufacturing cost of the sealed battery can be greatly reduced. Therefore, the present invention is characterized in that, as described in claim 2, the lithium salt compound is the same lithium salt compound as the electrolyte lithium salt compound contained in the electrolytic solution injected into the battery body. It is said.

さらに、本発明者らは、電池本体に注入される電解液中に含まれるリチウム化合物をフッ素系リチウム塩化合物とし、この電解液を防爆部設置用液体とすることにより、融着性樹脂を熱融着して密閉型電池を完成した後に融着性樹脂中に含有されるフッ素系リチウム塩化合物の一部または全部がフッ化リチウムになることを見出した。フッ素系リチウム塩化合物は、安全性に優れ、良好な電気的特性が得られることから電解液中に含まれる電解質塩として好ましく、また融着性樹脂上のフッ素系リチウム塩化合物が、熱融着により分解してフッ化リチウムを生成する反応は、密閉型電池の組み立てにあたって問題がない。よって、フッ素系リチウム塩化合物を含有する電解液を防爆部設置用液体としても使用できることから、極めて簡単な作業により防爆部を設置でき、密閉形電池の製造コストを、請求項2に係る密閉形電池と同様に低減できる。このため、本発明は、請求項3に記載したように、前記リチウム塩化合物が、前記電池本体に注入される電解液中に含まれるフッ素系リチウム塩化合物と同種のフッ素系リチウム塩化合物および/またはフッ化リチウムであることを特徴としている。 Furthermore, the present inventors have made the fusible resin heat-resistant by making the lithium compound contained in the electrolyte injected into the battery body into a fluorinated lithium salt compound and making this electrolyte into a liquid for installing an explosion-proof part. It has been found that a part or all of the fluorine-based lithium salt compound contained in the fusible resin becomes lithium fluoride after fusing and completing a sealed battery. A fluorine-based lithium salt compound is preferable as an electrolyte salt contained in an electrolytic solution because it has excellent safety and good electrical characteristics, and a fluorine-based lithium salt compound on a fusible resin is heat-sealed. The reaction of decomposing and generating lithium fluoride has no problem in assembling the sealed battery. Therefore, since the electrolytic solution containing the fluorine-based lithium salt compound can be used as the liquid for installing the explosion-proof part, the explosion-proof part can be installed by an extremely simple operation, and the manufacturing cost of the sealed battery is reduced. It can be reduced in the same way as a battery. Therefore, according to the present invention, as described in claim 3, the lithium salt compound is a fluorine-based lithium salt compound of the same type as the fluorine-based lithium salt compound contained in the electrolytic solution injected into the battery body and / or Or it is lithium fluoride.

以上、説明したように、本発明によれば、請求項1に記載したように、融着代の一部が融着性樹脂にリチウム塩化合物含有し、前記密閉形電池用パッケージの内圧が所定値以上に達したときに剥離可能な防爆部として機能するものとなっているので、平常時に高い密封性を有し、過充電時あるいは過放電時等の異常時に、膨張,破裂を確実に防止できるだけでなく、組み立てにあたって、融着性樹脂の一部にリチウム塩化合物を含有させるという簡単な作業により防爆部を設置できるため、従来に比較して製造コストを低減できる密閉形電池を提供できる。 As described above, according to the present invention, as described in claim 1, containing a portion of the fusion Chakudai lithium salt compound fusible resin, the internal pressure of the package for the sealed battery Since it functions as an explosion-proof part that can be peeled off when it reaches a predetermined value or more, it has a high sealing performance in normal times and ensures expansion and rupture in the event of abnormalities such as overcharge or overdischarge. Not only can it be prevented, but an explosion-proof part can be installed by a simple operation of including a lithium salt compound in a part of the fusible resin during assembly, thus providing a sealed battery that can reduce manufacturing costs compared to the conventional case. .

また、本発明によれば、請求項2に記載したように、リチウム塩化合物が、電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物であるので、融着性樹脂に含有させるリチウム塩化合物として、電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物を使用することにより、製造コストを極めて低減できる密閉形電池を提供できる。 According to the present invention, the lithium salt compound is a lithium salt compound of the same type as the electrolyte lithium salt compound contained in the electrolytic solution. By using a lithium salt compound of the same type as the electrolyte lithium salt compound contained in the electrolytic solution as the salt compound, it is possible to provide a sealed battery that can greatly reduce manufacturing costs.

以下、本発明に係る実施形態を図1および図2に基づいて詳細に説明する。図1に示すように、本発明の実施形態である密閉形電池10は、例えば携帯機器の電源等に用いられる小型非水電解質二次電池とされ、略扁平直方体形状の電池本体20が密閉形電池用パッケージ34により気密封止されている。 Hereinafter, embodiments according to the present invention will be described in detail with reference to FIGS. 1 and 2. As shown in FIG. 1, a sealed battery 10 according to an embodiment of the present invention is a small nonaqueous electrolyte secondary battery used for a power source of a portable device, for example, and a battery body 20 having a substantially flat rectangular parallelepiped shape is sealed. The battery package 34 is hermetically sealed.

図2に示すように、電池本体20は、電解質層22を介して正極25および負極23が積層された構造を有しており、具体的には正極集電体21を介して積層された正極25と、正極25と密着した電解質層22に対して正極25と反対方向から密着する負極23と、負極23に密着する負極集電体24とを有している。 As shown in FIG. 2, the battery body 20 has a structure in which a positive electrode 25 and a negative electrode 23 are laminated via an electrolyte layer 22, specifically, a positive electrode laminated via a positive electrode current collector 21. 25, a negative electrode 23 that is in close contact with the electrolyte layer 22 that is in close contact with the positive electrode 25, and a negative electrode current collector 24 that is in close contact with the negative electrode 23.

より具体的には、電解質層22は、非水電解質電池用セパレータと電解液とを主要構成材料としている。非水電解質電池用セパレータとしてはフッ素樹脂の多孔膜が好ましく、フッ素樹脂の中でもポリフッ化ビニリデン(単独重合体)、またはフッ化ビニリデンを繰り返し単位として含有する共重合体が望ましい。これらのポリフッ化ビニリデン(単独重合体)、またはフッ化ビニリデンを繰り返し単位として含有する共重合体は、乳化重合法や懸濁重合法等の公知の重合法を使用することにより得られる。フッ化ビニリデンを繰り返し単位として含有する共重合体としては、フッ化ビニリデン−ヘキサフルオロプロピレン共重合体、フッ化ビニリデン−パーフルオロビニルエーテル共重合体、フッ化ビニリデン−テトラフルオロエチレン共重合体、フッ化ビニリデン−トリフルオロエチレン共重合体、フッ化ビニリデン−フルオロエチレン共重合体、フッ化ビニリデン−ヘキサフルオロアセトン共重合体、フッ化ビニリデン−エチレン共重合体、フッ化ビニリデン−プロピレン共重合体、フッ化ビニリデン−トリフルオロプロピレン共重合体、フッ化ビニリデン−テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体、フッ化ビニリデン−エチレン−テトラフルオロエチレン共重合体等を挙げることができる。 More specifically, the electrolyte layer 22 includes a non-aqueous electrolyte battery separator and an electrolytic solution as main constituent materials. The separator for a nonaqueous electrolyte battery is preferably a fluororesin porous membrane, and among the fluororesins, polyvinylidene fluoride (homopolymer) or a copolymer containing vinylidene fluoride as a repeating unit is desirable. These polyvinylidene fluorides (homopolymers) or copolymers containing vinylidene fluoride as a repeating unit can be obtained by using a known polymerization method such as an emulsion polymerization method or a suspension polymerization method. As the copolymer containing vinylidene fluoride as a repeating unit, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-perfluorovinyl ether copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, fluoride Vinylidene-trifluoroethylene copolymer, vinylidene fluoride-fluoroethylene copolymer, vinylidene fluoride-hexafluoroacetone copolymer, vinylidene fluoride-ethylene copolymer, vinylidene fluoride-propylene copolymer, fluoride Examples thereof include vinylidene-trifluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene-hexafluoropropylene copolymer, and vinylidene fluoride-ethylene-tetrafluoroethylene copolymer.

以上例示した単独重合体あるいは共重合体は、単独物質としても、あるいは混合物としても、前記多孔膜の材料として使用可能である。以上のように、前記多孔膜は、例示した単独重合体あるいは共重合体等のフッ素樹脂を主成分とするのが好ましいが、必要に応じてフッ素樹脂以外の重合体をさらに含有してもよい。上記フッ素樹脂以外の重合体の形態としては、例えば、架橋部位を有する重合体を挙げることができ、架橋後の耐溶剤性の観点から、全重合体中におけるフッ化ビニリデン繰り返し単位の重量は、非水電解質電池用セパレータの全重量に対して50重量%以上であることが望ましい。さらに望ましくは75重量%以上であり、最も望ましくは95%重量以上である。また、電解質層22の引っ張り強度を向上させる目的で、上記フッ素樹脂以外の樹脂からなる多孔膜あるいは繊維状材料が、上記フッ素樹脂からなる多孔膜中に、埋め込まれたり、張り合わされるなどして、フッ素樹脂とそれ以外の樹脂とが併用された多孔膜も、非水電解質電池用セパレータとして使用可能である。 The homopolymers or copolymers exemplified above can be used as the material for the porous film either as a single substance or as a mixture. As described above, the porous film preferably contains a fluororesin such as the exemplified homopolymer or copolymer as a main component, but may further contain a polymer other than the fluororesin if necessary. . Examples of the form of the polymer other than the fluororesin include a polymer having a cross-linked site. From the viewpoint of solvent resistance after cross-linking, the weight of the vinylidene fluoride repeating unit in the whole polymer is: It is desirable that the amount is 50% by weight or more based on the total weight of the separator for a nonaqueous electrolyte battery. More desirably, it is 75% by weight or more, and most desirably 95% by weight or more. Further, for the purpose of improving the tensile strength of the electrolyte layer 22, a porous film or a fibrous material made of a resin other than the fluororesin is embedded in or bonded to the porous film made of the fluororesin. A porous film in which a fluororesin and another resin are used in combination can also be used as a separator for a nonaqueous electrolyte battery.

上記フッ素樹脂以外の多孔膜、繊維状材料の材質としては、ポリエチレン,ポリプロピレンに代表されるポリオレフィン系樹脂、ポリエチレンテレフタレート,ポリブチレンテレフタレートに代表されるポリエステル系樹脂、ポリフェニレンサルファイト、ポリイミド、ガラス等が望ましい。これらの中で、電解液の含浸性、セパレータ樹脂の埋め込み易さ、材料コストの点から、ポリエステル製の不織布が望ましい。 Examples of the material of the porous film and fibrous material other than the fluororesin include polyolefin resins typified by polyethylene and polypropylene, polyester resins typified by polyethylene terephthalate and polybutylene terephthalate, polyphenylene sulfite, polyimide, and glass. desirable. Among these, polyester non-woven fabrics are desirable from the viewpoints of electrolyte impregnation properties, ease of embedding the separator resin, and material costs.

非水電解質電池用セパレータとして、フッ素樹脂と共に上記例示したような樹脂の不織布を併用する場合は、不織布の厚さはエネルギー密度の観点から薄いものが望まれる。すなわち、不織布の厚さは50μm以下であり、望ましくは30μm以下である。さらにこの不織布の目付けはゲル状非水電解質の保持量の観点から20g/m以下が好ましい。また、非水電解質電池用セパレータの強度の観点から、5g/m以上が好ましい。非水電解質電池用セパレータの引っ張り強度向上を目的として、フッ素樹脂と経緯直行配列の不織布との併用、あるいはフッ素樹脂と布との併用も可能である。非水電解質電池用セパレータの空孔率は強度の観点から98体積%以下が好ましい。また、充放電特性の観点から空孔率は20体積%以上が好ましい。 When the non-aqueous electrolyte battery separator is used in combination with the non-woven fabric of the resin as exemplified above together with the fluororesin, the thickness of the non-woven fabric is preferably thin from the viewpoint of energy density. That is, the thickness of the nonwoven fabric is 50 μm or less, desirably 30 μm or less. Furthermore, the basis weight of the nonwoven fabric is preferably 20 g / m 2 or less from the viewpoint of the amount of gel-like nonaqueous electrolyte retained. Moreover, 5 g / m < 2 > or more is preferable from a viewpoint of the intensity | strength of the separator for nonaqueous electrolyte batteries. For the purpose of improving the tensile strength of the separator for a non-aqueous electrolyte battery, it is possible to use a fluororesin and a non-woven fabric with a graticule arrangement, or a fluororesin and a cloth. The porosity of the non-aqueous electrolyte battery separator is preferably 98% by volume or less from the viewpoint of strength. Further, the porosity is preferably 20% by volume or more from the viewpoint of charge / discharge characteristics.

次に、電解質層22における電解液について詳しく説明する。電解質層22における電解液中の電解質塩としては、例えば、LiClO、LiBF、LiAsF、LiPF、LiCFSO、LiCFCO、LiSCN、LiBr、LiI、LiSO、Li10Cl10、NaClO、NaI、NaSCN、NaBr、KClO、KSCN、などのリチウム(Li)、ナトリウム(Na)、またはカリウム(K)の1種を含む無機イオン塩、(CHNBF、(CHNBr、(CNClO、(CNI、(CNBr、(n−CNClO、(n−CNI、(CN−maleate、(CN−benzoate、(CN−phtalateなどの四級アンモニウム塩、ステアリルスルホン酸リチウム、オクチルスルホン酸リチウム、ドデシルベンゼンスルホン酸リチウムなどの有機イオン塩が挙げられる。これらのイオン性化合物は、2種以上を併用してもよい。電解液中の電解質塩としては、前記に例示した中でも“リチウム(Li)”を含有する電解質リチウム塩化合物が好ましく、より好ましくは、安全性に優れ、良好な電気的特性が得られることから、LiBF等の“Li”および“フッ素(F)”を共に含有するフッ素系リチウム塩化合物である。 Next, the electrolyte solution in the electrolyte layer 22 will be described in detail. Examples of the electrolyte salt in the electrolyte solution in the electrolyte layer 22 include LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiCF 3 SO 3 , LiCF 3 CO 2 , LiSCN, LiBr, LiI, Li 2 SO 4 , Li 2. Inorganic ion salts containing one of lithium (Li), sodium (Na), or potassium (K), such as B 10 Cl 10 , NaClO 4 , NaI, NaSCN, NaBr, KClO 4 , KSCN, (CH 3 ) 4 NBF 4 , (CH 3 ) 4 NBr, (C 2 H 5 ) 4 NClO 4 , (C 2 H 5 ) 4 NI, (C 3 H 7 ) 4 NBr, (n-C 4 H 9 ) 4 NClO 4 , (n-C 4 H 9) 4 NI, (C 2 H 5) 4 n-maleate, (C 2 H 5) 4 n-benzoate, (C 2 H 5 ) Organic ion salts such as quaternary ammonium salts such as 4 N-phtalate, lithium stearyl sulfonate, lithium octyl sulfonate, and lithium dodecylbenzene sulfonate. Two or more of these ionic compounds may be used in combination. As the electrolyte salt in the electrolytic solution, an electrolyte lithium salt compound containing “lithium (Li)” is preferable among those exemplified above, and more preferably, it has excellent safety and good electrical characteristics can be obtained. It is a fluorine-based lithium salt compound containing both “Li” and “fluorine (F)” such as LiBF 4 .

前述のイオン性化合物を溶解できる有機溶剤としては、エチレンカーボネート、プロピレンカーボネート、ビニレンカーボネートなどの環状炭酸エステル;γ−ブチロラクトンなどの環状エステル;酢酸メチル、酪酸メチルなどの鎖状エステル;テトラヒドロフランまたはその誘導体、1,3−ジオキサン、1,2−ジメトキシエタン、メチルジグライムなどのエーテル類;アセトニトリル、ベンゾニトリルなどのニトリル類;ジオキサランまたはその誘導体;スルホラン、スルトンまたはその誘導体などの単独またはそれら2種以上の混合物などが挙げられる。しかしこれらに限定されるものではない。また、その配合割合および配合方法は任意である。このような有機溶剤に上記のイオン性化合物を溶解することにより電解液を得られる。これらの中で、エチレンカーボネート、プロピレンカーボネート、γ−ブチロラクトン等の高沸点溶剤は、電解液の揮発性が低く好ましい。 Examples of the organic solvent capable of dissolving the ionic compound include cyclic carbonates such as ethylene carbonate, propylene carbonate, and vinylene carbonate; cyclic esters such as γ-butyrolactone; chain esters such as methyl acetate and methyl butyrate; tetrahydrofuran or derivatives thereof. , 1,3-dioxane, 1,2-dimethoxyethane, methyl diglyme and other ethers; acetonitrile, benzonitrile and other nitriles; dioxalane or derivatives thereof; sulfolane, sultone or derivatives thereof alone or in combination of two or more thereof And the like. However, it is not limited to these. Further, the blending ratio and blending method are arbitrary. An electrolytic solution can be obtained by dissolving the ionic compound in such an organic solvent. Among these, high boiling point solvents such as ethylene carbonate, propylene carbonate, and γ-butyrolactone are preferable because of low volatility of the electrolytic solution.

以上に例示した電解液は、非水電解質電池用セパレータ、正極25及び負極23のうち、少なくとも一部に含まれる電解質部分にあらかじめ含まれていてもよく、これらを積層した後に注液により含ませてもよい。また、非水電解質電池用セパレータ、正極および負極が積層された電池本体全体を捲回する態様の密閉型電池においても、前記電解液は、前記捲回の後に電池本体に注液する方法を採用してもよい。注液法としては、常圧で注液することも可能であるが、真空含浸方法や加圧含浸方法も使用可能である。 The electrolytic solution exemplified above may be included in advance in an electrolyte part included in at least a part of the separator for a nonaqueous electrolyte battery, the positive electrode 25, and the negative electrode 23. May be. In addition, even in a sealed battery in which the whole battery body in which a separator for a nonaqueous electrolyte battery, a positive electrode, and a negative electrode are stacked is wound, the electrolytic solution is injected into the battery body after the winding. May be. As the injection method, it is possible to inject at normal pressure, but a vacuum impregnation method and a pressure impregnation method can also be used.

正極25に使用する正極活物質としては、CuO、CuO、AgO、CuS、CuSOなどのI族金属化合物、TiS、SiO、SnOなどのIV族金属化合物、V、V12、VO、Nb、Bi、SbなどのV族金属化合物、CrO、Cr、MoO、MoS、WO、SeOなどのVI族金属化合物、MnO、MnなどのVII族金属化合物、Fe、FeO、Fe、Ni、NiO、CoO、CoOなどのVIII族金属化合物、または、一般式LiMX、LiMN(M、NはIからVIII族の金属、Xは酸素、硫黄などのカルコゲン化合物を示す。)等で表される、例えば、リチウム−コバルト系複合酸化物あるいはリチウム−マンガン系複合酸化物等の金属化合物、さらに、ジスルフィド、ポリピロール、ポリアニリン、ポリパラフェニレン、ポリアセチレン、ポリアセン系材料等の導電性高分子化合物、擬グラファイト構造炭素質材料等が挙げられるが、これらに限定されるものではない。 Examples of the positive electrode active material used for the positive electrode 25 include group I metal compounds such as CuO, Cu 2 O, Ag 2 O, CuS, and CuSO 4 , group IV metal compounds such as TiS 2 , SiO 2 , and SnO, and V 2 O 5. , V 6 O 12 , VO x , Nb 2 O 5 , Bi 2 O 3 , Sb 2 O 3 and other V group metal compounds, CrO 3 , Cr 2 O 3 , MoO 3 , MoS 2 , WO 3 , SeO 2, etc. Group VIII metal compounds such as MnO 2 and Mn 2 O 3 , Group VIII metal compounds such as Fe 2 O 3 , FeO, Fe 3 O 4 , Ni 2 O 3 , NiO, CoO 3 , and CoO, or the general formula Li x MX 2, Li x MN y X 2 (M, N are metals group VIII from I, X is oxygen, shows a chalcogen compound such as sulfur.) represented by like, for example, lithium -Metal compounds such as cobalt-based composite oxides or lithium-manganese-based composite oxides, and conductive polymer compounds such as disulfide, polypyrrole, polyaniline, polyparaphenylene, polyacetylene, and polyacene materials, and pseudographite-structured carbonaceous materials However, it is not limited to these.

負極23に使用する負極活物質としては、炭素質材料、スズ酸化物,珪素酸化物等の金属酸化物、さらにこれらの物質に負極特性を向上させる目的でリンやホウ素を添加し改質を行った材料等が挙げられる。炭素質材料の中でもカーボン等の黒鉛質材料が好ましい。以下に、好適に用いることのできる炭素質材料のX線回折等による分析結果を示す;
格子面間隔(d002) 0.333〜0.360nm
a軸方向の結晶子の大きさLa 20nm
c軸方向の結晶子の大きさLc 20nm
真密度 2.00〜2.25g/cm
また、異方性のピッチを2000℃以上の温度で焼成した黒鉛質粉末、さらに好ましくは、Lc<100nmの黒鉛質材料から構成される短繊維状炭素繊維あるいはメソカーボンマイクロビーズを挙げることができる。しかしながら、格子面間隔,結晶子の大きさ,および真密度は、上記した範囲に限定されるものではない。
The negative electrode active material used for the negative electrode 23 is modified by adding a carbonaceous material, a metal oxide such as tin oxide or silicon oxide, and adding phosphorus or boron to these materials for the purpose of improving the negative electrode characteristics. The material etc. are mentioned. Of the carbonaceous materials, graphite materials such as carbon are preferable. Below, the analysis result by X-ray diffraction etc. of the carbonaceous material which can be used suitably is shown;
Lattice spacing (d002) 0.333 to 0.360 nm
a-axis direction crystallite size La 20 nm
c-axis crystallite size Lc 20 nm
True density 2.00-2.25 g / cm 3
In addition, a graphite powder obtained by firing an anisotropic pitch at a temperature of 2000 ° C. or more, more preferably, a short fibrous carbon fiber or mesocarbon microbead composed of a graphite material with Lc <100 nm can be used. . However, the lattice spacing, crystallite size, and true density are not limited to the above ranges.

さらに、負極23としては、リチウム金属、リチウム−アルミニウム,リチウム−鉛,リチウム−スズ,リチウム−アルミニウム−スズ,リチウム−ガリウム,およびウッド合金等のリチウム金属含有合金等も用いられるが、これらに限定されるものではない。また、リチウム金属またはリチウム金属含有合金とリチウムを含有する有機化合物とが併用された材料、炭素質材料をあらかじめ電気化学的に還元することによってリチウムが挿入された炭素質材料等も負極23として使用可能である。 Further, as the negative electrode 23, lithium metal-containing alloys such as lithium metal, lithium-aluminum, lithium-lead, lithium-tin, lithium-aluminum-tin, lithium-gallium, and wood alloy can be used. Is not to be done. In addition, a material in which lithium metal or a lithium metal-containing alloy and an organic compound containing lithium are used in combination, a carbonaceous material in which lithium is inserted by electrochemical reduction of a carbonaceous material, and the like are also used as the negative electrode 23. Is possible.

また、正極活物質の粉体及び負極活物質の粉体の少なくとも表面層部分を電子伝導性やイオン伝導性の良いもの、あるいは疎水基を有する化合物で修飾することも可能である。例えば、金、銀、カーボン、ニッケル、銅等の電子伝導性のよい物質や、炭酸リチウム、ホウ素ガラス、固体電解質等のイオン伝導性のよい物質、あるいはシリコーンオイル等の疎水基を有する物質をメッキ、焼結、メカノフュージョン、蒸着、焼き付け等の技術を応用して被覆することが挙げられる。 It is also possible to modify at least the surface layer portion of the positive electrode active material powder and the negative electrode active material powder with a material having good electron conductivity or ion conductivity, or a compound having a hydrophobic group. For example, plating materials with good electron conductivity such as gold, silver, carbon, nickel, copper, materials with good ion conductivity such as lithium carbonate, boron glass, solid electrolyte, or materials having hydrophobic groups such as silicone oil And coating by applying techniques such as sintering, mechanofusion, vapor deposition and baking.

正極活物質の粉体及び負極活物質の粉体は、平均粒子サイズ100μm以下であることが望ましい。正極活物質の粉体は、密閉形電池の高出力特性を向上する目的で10μm以下であることが望ましい。粉体を所定の形状で得るためには粉砕機や分級機が用いられる。例えば乳鉢、ボールミル、サンドミル、振動ボールミル、遊星ボールミル、ジェットミル、カウンタージェトミル、旋回気流型ジェットミルや篩等が用いられる。粉砕時には水、あるいはヘキサン等の有機溶剤を共存させた湿式粉砕を用いることもできる。分級方法としては、特に限定はなく、篩や風力分級機などが、乾式、湿式ともに必要に応じて用いられる。 The positive electrode active material powder and the negative electrode active material powder preferably have an average particle size of 100 μm or less. The positive electrode active material powder is desirably 10 μm or less for the purpose of improving the high output characteristics of the sealed battery. In order to obtain the powder in a predetermined shape, a pulverizer or a classifier is used. For example, a mortar, a ball mill, a sand mill, a vibrating ball mill, a planetary ball mill, a jet mill, a counter jet mill, a swirling air flow type jet mill or a sieve is used. At the time of pulverization, wet pulverization in the presence of water or an organic solvent such as hexane may be used. There is no particular limitation on the classification method, and a sieve, an air classifier, or the like is used as needed for both dry and wet methods.

なお、正極25および負極23の塗布方法については、例えば、アプリケーターロールなどのローラーコーティング、スクリーンコーティング、ドクターブレード方式、スピンコーティング、バーコーダーなどの手段を用いて任意の厚みおよび任意の形状に塗布することが望ましいが、これらに限定されるものではない。なお、これらの手段を用いることで、電解質層22と集電体とに接触する正極活物質及び負極活物質の実表面積を増加できる。 In addition, about the coating method of the positive electrode 25 and the negative electrode 23, it apply | coats to arbitrary thickness and arbitrary shapes using means, such as roller coating, such as an applicator roll, screen coating, a doctor blade system, spin coating, and a bar coder, for example. However, the present invention is not limited to these. In addition, the real surface area of the positive electrode active material and negative electrode active material which contact the electrolyte layer 22 and an electrical power collector can be increased by using these means.

正極25および負極23には、必要に応じて導電剤,結着剤またはフィラー等を添加できる。導電剤としては、電池性能に悪影響を及ぼさない電子伝導性材料であれば限定されないが、通常、天然黒鉛(鱗状黒鉛,鱗片状黒鉛,土状黒鉛等)、人造黒鉛、カーボンブラック、アセチレンブラック、ケッチェンブラック、カーボンウイスカー、炭素繊維、金属(銅,ニッケル,アルミニウム,銀,金等)粉、金属繊維、導電性セラミックス材料等の導電性材料を1種またはそれらの混合物として含ませることができる。これらの中で、導電剤としては、導電性及び塗工性の観点よりアセチレンブラックが望ましい。導電剤の添加量は、正極または負極の総重量に対して1〜50重量%が好ましく、特に2重量%〜30重量%が好ましい。これらの混合方法は、物理的な混合であり、その理想とするところは均一混合である。そのため、V型混合機、S型混合機、擂かい機、ボールミル、遊星ボールミルといったような粉体混合機を乾式、あるいは湿式で混合することが可能である。 A conductive agent, a binder, a filler, or the like can be added to the positive electrode 25 and the negative electrode 23 as necessary. The conductive agent is not limited as long as it is an electron conductive material that does not adversely affect the battery performance. Usually, natural graphite (such as scaly graphite, scaly graphite, earthy graphite), artificial graphite, carbon black, acetylene black, Conductive materials such as ketjen black, carbon whisker, carbon fiber, metal (copper, nickel, aluminum, silver, gold, etc.) powder, metal fiber, and conductive ceramic material can be included as one kind or a mixture thereof. . Among these, as the conductive agent, acetylene black is desirable from the viewpoints of conductivity and coating properties. The addition amount of the conductive agent is preferably 1 to 50% by weight, particularly preferably 2 to 30% by weight, based on the total weight of the positive electrode or the negative electrode. These mixing methods are physical mixing, and the ideal is uniform mixing. Therefore, powder mixers such as V-type mixers, S-type mixers, crackers, ball mills, and planetary ball mills can be mixed dry or wet.

結着剤としては、通常、テトラフルオロエチレン,ポリフッ化ビニリデン,ポリエチレン,ポリプロピレン等の熱可塑性樹脂、エチレン−プロピレンジエンターポリマー(EPDM),スルホン化EPDM,スチレンブタジエンゴム(SBR)、フッ素ゴム等のゴム弾性を有するポリマー、カルボキシメチルセルロース等の多糖類等を1種または2種以上の混合物として用いることができる。また、多糖類の様にリチウムと反応する官能基を有する結着剤は、例えばメチル化するなどしてその官能基を失活させておくことが望ましい。結着剤の添加量は、正極または負極の総重量に対して1〜50重量%が好ましく、特に2〜30重量%が好ましい。 As the binder, usually, thermoplastic resins such as tetrafluoroethylene, polyvinylidene fluoride, polyethylene, and polypropylene, ethylene-propylene diene terpolymer (EPDM), sulfonated EPDM, styrene butadiene rubber (SBR), fluorine rubber, and the like. A polymer having rubber elasticity, a polysaccharide such as carboxymethylcellulose, and the like can be used as one kind or a mixture of two or more kinds. In addition, it is desirable that a binder having a functional group that reacts with lithium, such as a polysaccharide, be deactivated by, for example, methylation. The addition amount of the binder is preferably 1 to 50% by weight, particularly preferably 2 to 30% by weight, based on the total weight of the positive electrode or the negative electrode.

フィラーとしては、電池性能に悪影響を及ぼさない材料であれば何でも良い。通常、ポリプロピレン,ポリエチレン等のオレフィン系ポリマー、アエロジル、ゼオライト、ガラス、炭素等が用いられる。フィラーの添加量は、正極または負極の総重量に対して添加量は30重量%以下が好ましい。 As the filler, any material that does not adversely affect the battery performance may be used. Usually, olefin polymers such as polypropylene and polyethylene, aerosil, zeolite, glass, carbon and the like are used. The addition amount of the filler is preferably 30% by weight or less with respect to the total weight of the positive electrode or the negative electrode.

正極集電体21および負極集電体24としては、構成された電池において悪影響を及ぼさない電子伝導体であれば何でもよい。例えば、正極用集電体21としては、アルミニウム、チタン、ステンレス鋼、ニッケル、焼成炭素、導電性高分子、導電性ガラス等の他に、接着性、導電性および耐酸化性向上の目的で、アルミニウムや銅等の表面をカーボン、ニッケル、チタンや銀等で処理した物を用いることができる。負極用集電体24としては、銅、ニッケル、鉄、ステンレス鋼、チタン、アルミニウム、焼成炭素、導電性高分子、導電性ガラス、Al−Cd合金等の他に、接着性、導電性、耐酸化性向上の目的で、銅等の表面をカーボン、ニッケル、チタンや銀等で処理した物を用いることができる。これらの材料については表面を酸化処理することも可能である。 The positive electrode current collector 21 and the negative electrode current collector 24 may be anything as long as they are electronic conductors that do not adversely affect the constructed battery. For example, as the positive electrode current collector 21, in addition to aluminum, titanium, stainless steel, nickel, calcined carbon, conductive polymer, conductive glass, etc., for the purpose of improving adhesiveness, conductivity and oxidation resistance, The thing which processed the surface, such as aluminum and copper, with carbon, nickel, titanium, silver, etc. can be used. As the negative electrode current collector 24, in addition to copper, nickel, iron, stainless steel, titanium, aluminum, calcined carbon, conductive polymer, conductive glass, Al-Cd alloy, etc., adhesion, conductivity, acid resistance For the purpose of improving the chemical conversion, a material obtained by treating the surface of copper or the like with carbon, nickel, titanium, silver or the like can be used. The surface of these materials can be oxidized.

正極集電体21および負極集電体24の形状については、フォイル状の他、フィルム状、シート状、ネット状、パンチ又はエキスパンドされた物、ラス体、多孔質体、発砲体、繊維群の形成体等が用いられる。厚みの限定は特にないが、1〜500μmのものが用いられる。これらの集電体の中で、正極としては、耐酸化性に優れているアルミニウム箔が、負極としては、還元場において安定であり、且つ電導性に優れ、安価な銅箔、ニッケル箔、鉄箔、およびそれらの一部を含む合金箔を使用することが好ましい。さらに、粗面表面粗さが0.2μmRa以上の箔であることが好ましく、これにより正極活物質または負極活物質と集電体との密着性は優れたものとなる。よって、このような粗面を有することから、電解箔を使用するのが好ましい。特に、ハナ付き処理を施した電解箔は最も好ましい。 Regarding the shape of the positive electrode current collector 21 and the negative electrode current collector 24, in addition to the foil shape, a film shape, a sheet shape, a net shape, a punched or expanded material, a lath body, a porous body, a foamed body, and a fiber group A formed body or the like is used. Although there is no particular limitation on the thickness, a thickness of 1 to 500 μm is used. Among these current collectors, an aluminum foil excellent in oxidation resistance is used as a positive electrode, and as a negative electrode, copper foil, nickel foil, iron, which is stable in a reduction field, has excellent conductivity, and is inexpensive. It is preferred to use foils and alloy foils containing parts thereof. Furthermore, a foil having a rough surface surface roughness of 0.2 μmRa or more is preferable, whereby the adhesion between the positive electrode active material or the negative electrode active material and the current collector is excellent. Therefore, it is preferable to use an electrolytic foil because it has such a rough surface. In particular, an electrolytic foil that has been subjected to a cracking treatment is most preferable.

以上に構成を詳述した電池本体20には、正極端子26の開放端部26Aおよび負極端子27の開放端部27Aが連結されている(図1参照)。正極端子26および負極端子27は、導電性の材料であれば特に限定されない。このような電池本体20は、正極端子26の開放端部26Aおよび負極端子27の開放端部27Aが外部露出するように密閉形電池用パッケージ34に収容されている。 The battery body 20 whose configuration has been described in detail is connected to the open end 26A of the positive terminal 26 and the open end 27A of the negative terminal 27 (see FIG. 1). The positive electrode terminal 26 and the negative electrode terminal 27 are not particularly limited as long as they are conductive materials. Such a battery body 20 is housed in a sealed battery package 34 such that the open end 26A of the positive electrode terminal 26 and the open end 27A of the negative electrode terminal 27 are exposed to the outside.

密閉形電池用パッケージ34は、金属箔芯材31と、金属箔芯材31の表面に沿う外層32と、金属箔芯材31の裏面に沿う内層33とが積層された金属樹脂複合フィルム30により形成されている。金属箔芯材31は、例えば、アルミニウム箔とされ、層厚が約40μmに設定されている。また、外層32は、例えばポリエチレンテレフタレートとされ、層厚が約10μmに設定されている。一方、内層33には、融着性樹脂が採用され、具体的にはポリエチレン、ポリプロピレン、マレイン酸変性ポリエチレン、マレイン酸変性ポリプロピレン等の金属に対する接着力が比較的強い材質が採用され、層厚が約30μmに設定されている。 The sealed battery package 34 includes a metal resin composite film 30 in which a metal foil core material 31, an outer layer 32 along the surface of the metal foil core material 31, and an inner layer 33 along the back surface of the metal foil core material 31 are laminated. Is formed. The metal foil core material 31 is, for example, an aluminum foil, and the layer thickness is set to about 40 μm. The outer layer 32 is, for example, polyethylene terephthalate, and the layer thickness is set to about 10 μm. On the other hand, the inner layer 33 is made of a fusible resin, and specifically, a material having a relatively strong adhesive force to metal such as polyethylene, polypropylene, maleic acid-modified polyethylene, maleic acid-modified polypropylene, etc. It is set to about 30 μm.

このような密閉形電池用パッケージ34は、電池本体20の平面形状よりも大きな矩形状の金属樹脂複合フィルム30を二枚用意し、内層33が電池本体20に対面するように各金属樹脂複合フィルム30を電池本体20の負極集電体24,24に密着させた後、正極端子26の開放端部26Aおよび負極端子27の開放端部27Aを外部露出させながら、一方の負極集電体24に密着させた金属樹脂複合フィルム30の周部を、他方の負極集電体24に密着させた各金属樹脂複合フィルム30に向かって折り曲げ、次いで各金属樹脂複合フィルム30の周部同士を相互融着させる融着代40A,40B,40C,40Dにより電池本体20を気密封止する。ここで、融着代40A,40B,40C,40Dの幅寸法は、約2mm〜5mmに設定されている。 In such a sealed battery package 34, two metal resin composite films 30 having a rectangular shape larger than the planar shape of the battery body 20 are prepared, and each metal resin composite film is disposed so that the inner layer 33 faces the battery body 20. 30 is brought into close contact with the negative electrode current collectors 24, 24 of the battery body 20, and then the open end portion 26A of the positive electrode terminal 26 and the open end portion 27A of the negative electrode terminal 27 are exposed to the outside while being exposed to one negative electrode current collector 24. The peripheral portion of the metal resin composite film 30 adhered is bent toward each metal resin composite film 30 in close contact with the other negative electrode current collector 24, and then the peripheral portions of the metal resin composite films 30 are mutually fused. The battery body 20 is hermetically sealed by the fusion allowances 40A, 40B, 40C, and 40D. Here, the width dimensions of the fusion allowances 40A, 40B, 40C, and 40D are set to about 2 mm to 5 mm.

この際、融着代40Aの内層33である融着性樹脂には、融着前にリチウム塩化合物が含有されており、融着代40Aが融着することによって防爆部42が設置される。すなわち、融着代40Aの内層33である融着性樹脂は、他の融着代40B,40C,40Dの内層33である融着性樹脂と比較して剥離強度が低く設定されており、過充電時あるいは過放電等の異常によって密閉形電池用パッケージ34の内圧が所定値以上に達したときに、融着代40Aが他の融着代40B,40C,40Dに先立って剥離し、密閉形電池用パッケージ34の内側と外側とを連通する。その結果、密閉形電池用パッケージ34の内圧は低下し、密閉形電池パッケージ34の膨張,破裂を確実に防止できる。防爆部42において、融着代40Aの融着性樹脂のリチウム塩化合物含有量は、リチウム塩化合物を含有する融着性樹脂同士の剥離強度を所望値に設定可能な含有量が適宜選択される。なお、剥離強度はT型剥離法により測定できる。 At this time, the fusible resin that is the inner layer 33 of the fusion allowance 40A contains a lithium salt compound before fusion, and the explosion-proof portion 42 is installed by the fusion allowance 40A being fused. That is, the fusible resin that is the inner layer 33 of the fusion allowance 40A has a lower peel strength than the fusible resin that is the inner layer 33 of the other fusion allowances 40B, 40C, and 40D. When the internal pressure of the sealed battery package 34 exceeds a predetermined value due to an abnormality such as charging or overdischarge, the fusion allowance 40A is peeled off prior to the other fusion allowances 40B, 40C, 40D, and the sealed The inside and the outside of the battery package 34 are communicated. As a result, the internal pressure of the sealed battery package 34 decreases, and the expansion and rupture of the sealed battery package 34 can be reliably prevented. In the explosion-proof portion 42, the content of the lithium salt compound of the fusible resin having the fusion allowance 40A is appropriately selected so that the peel strength between the fusible resins containing the lithium salt compound can be set to a desired value. . The peel strength can be measured by a T-type peel method.

また、防爆部42において、リチウム塩化合物を含有する融着性樹脂の領域は、密閉形電池用パッケージ34の限界内圧等に応じて適宜設定しておけば良いが、本実施の形態においては、融着代40Aの全域となっている。このように、密閉形電池用パッケージ34の内側と外側とを連通するような領域とすることで、密閉形電池用パッケージ34の内圧が所定値以上に達したときに、密閉形電池用パッケージ34の内側と外側とが連通されやすく、密閉形電池10の膨張,破裂をより確実に防止できるという従来と同様な効果が得られる。そして、密閉形電池10においては、融着代40Aの融着性樹脂にリチウム塩化合物を含有させるという簡単な作業により防爆部42を設置できるため、従来に比較して製造コストを低減できる。 Further, in the explosion-proof portion 42, the region of the fusible resin containing the lithium salt compound may be appropriately set according to the limit internal pressure of the sealed battery package 34, but in the present embodiment, It is the entire area of the fusion allowance 40A. As described above, by setting the region where the inner side and the outer side of the sealed battery package 34 communicate with each other, when the internal pressure of the sealed battery package 34 reaches a predetermined value or more, the sealed battery package 34. The inside and outside of the battery can be easily communicated with each other, and the same effect as that of the related art that the expansion and rupture of the sealed battery 10 can be more reliably prevented can be obtained. And in the sealed battery 10, since the explosion-proof part 42 can be installed by the simple operation | work of making the fusion | melting resin of the fusion | melting allowance 40A contain a lithium salt compound, manufacturing cost can be reduced compared with the former.

融着性樹脂に含有させるリチウム塩化合物としては、本発明の目的を達成できるものであれば特に限定されないが、電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物であることが好ましい。この場合、電解液を防爆部設置用液体としても使用できることから、極めて簡単な作業により防爆部42を設置でき、密閉形電池10の製造コストをより低減できる。電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物としては、前記例示した電解液として用いることのできるリチウム塩化合物を挙げることができる。 The lithium salt compound contained in the fusible resin is not particularly limited as long as the object of the present invention can be achieved, but is preferably the same lithium salt compound as the electrolyte lithium salt compound contained in the electrolytic solution. . In this case, since the electrolytic solution can be used as the explosion-proof portion installation liquid, the explosion-proof portion 42 can be installed by an extremely simple operation, and the manufacturing cost of the sealed battery 10 can be further reduced. Examples of the lithium salt compound of the same type as the electrolyte lithium salt compound contained in the electrolyte include the lithium salt compounds that can be used as the exemplified electrolyte.

融着代40Aの内層33である融着性樹脂にリチウム塩化合物を含有させる方法としては、融着性樹脂を融着させる前に、リチウム塩化合物を含む液体に融着性樹脂を浸漬させる方法、リチウム塩化合物を含む液体を融着性樹脂にコーティングまたは噴霧する方法等を挙げることができ、公知の浸漬法、コーティング法および噴霧法のいずれも使用できる。また、リチウム塩化合物を含む液体スポイトを用いて付着させる等の付着方法も、リチウム塩化合物を含有させる融着性樹脂の面積等に応じて好適に使用できる。また、電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物を融着性樹脂に含有させる場合は、電解液を非水電解質電池用セパレータに注入する際に、融着代40Aの内層33を電解液で湿らせ、次いで熱により内層33を融着させることにより防爆部42を設置できるので、密閉形電池の製造コストを極めて低減でき、好ましい。 As a method of incorporating a lithium salt compound into the fusible resin that is the inner layer 33 of the fusion allowance 40A, a method of immersing the fusible resin in a liquid containing the lithium salt compound before fusing the fusible resin Examples thereof include a method of coating or spraying a liquid containing a lithium salt compound on a fusible resin, and any of known dipping methods, coating methods, and spraying methods can be used. An attachment method such as attachment using a liquid dropper containing a lithium salt compound can also be suitably used according to the area of the fusible resin containing the lithium salt compound. Further, when the fusion resin contains a lithium salt compound of the same type as the electrolyte lithium salt compound contained in the electrolyte, the inner layer of the fusion allowance 40A when the electrolyte is poured into the separator for the nonaqueous electrolyte battery Since the explosion-proof part 42 can be installed by moistening 33 with an electrolytic solution and then fusing the inner layer 33 with heat, the manufacturing cost of the sealed battery can be extremely reduced, which is preferable.

なお、本発明に係る密閉形電池は、前述した実施の形態に限定されるものではなく、適宜な変形,改良等が可能である。すなわち、本発明において、例えば電解質層,正極,負極,電池本体,正極端子,負極端子,開放端部,密閉形電池用パッケージ,融着性樹脂,防爆部,金属箔芯材等の材質,形状,寸法,形態,数,配置個所等は本発明を達成できるものであれば任意であり、限定されない。 The sealed battery according to the present invention is not limited to the above-described embodiment, and appropriate modifications and improvements can be made. That is, in the present invention, for example, the material and shape of the electrolyte layer, the positive electrode, the negative electrode, the battery body, the positive electrode terminal, the negative electrode terminal, the open end, the sealed battery package, the fusible resin, the explosion-proof portion, the metal foil core material, etc. , Dimensions, forms, numbers, locations, etc. are arbitrary and not limited as long as the present invention can be achieved.

以下、本発明の詳細を実施例により説明するが、本発明はこれらに限定されるものではない。(実施例)下記(a)〜(d)の手順にしたがって、実施例1の密閉形電池を作製した。(a)正極は以下のように作製した。すなわち、正極活物質としてLiCoO2 、導電剤としてアセチレンブラック、バインダーとしてポリフッ化ビニリデンを、90:5:5の重量比率で混合後、溶剤としてN−メチルピロリドンを用いて上記材料の正極スラリーを作製した。得られたスラリーを正極集電体として20μmのアルミニウム箔の両面に塗布し、乾燥によりN−メチルピロリドンを除去した。この正極板をロールプレスによりプレスし、正極を得た。 EXAMPLES Hereinafter, although the detail of this invention is demonstrated by an Example, this invention is not limited to these. (Example) A sealed battery of Example 1 was produced according to the following procedures (a) to (d). (A) The positive electrode was produced as follows. That is, LiCoO2 as a positive electrode active material, acetylene black as a conductive agent, polyvinylidene fluoride as a binder at a weight ratio of 90: 5: 5, and then a positive electrode slurry of the above material was prepared using N-methylpyrrolidone as a solvent. . The obtained slurry was applied to both sides of a 20 μm aluminum foil as a positive electrode current collector, and N-methylpyrrolidone was removed by drying. This positive electrode plate was pressed by a roll press to obtain a positive electrode.

(b)負極は以下のように作製した。すなわち、負極活物質としてLc>100nmのグラファイト構造を有する黒鉛質材料、バインダーとしてポリフッ化ビニリデンを、90:10の重量比率で混合後、溶剤としてN−メチルピロリドンを用いて上記材料の負極スラリーを作製した。得られたスラリーを負極集電体として粗面表面粗さが0.3μmRaである電解銅箔の両面に塗布し、乾燥によりN−メチルピロリドンを除去した。この負極板をロールプレスによりプレスし、負極を得た。 (B) The negative electrode was produced as follows. That is, a graphite material having a graphite structure of Lc> 100 nm as a negative electrode active material, polyvinylidene fluoride as a binder at a weight ratio of 90:10, and a negative electrode slurry of the above material using N-methylpyrrolidone as a solvent. Produced. The obtained slurry was applied to both surfaces of an electrolytic copper foil having a rough surface roughness of 0.3 μmRa as a negative electrode current collector, and N-methylpyrrolidone was removed by drying. This negative electrode plate was pressed by a roll press to obtain a negative electrode.

(c)非水電解質電池用セパレータは以下のように作製した。すなわち、ポリエチレンテレフタレート製の不織布(厚さ27μm、目付け8g/m2)にポリフッ化ビニリデン12重量部と可塑剤となるフタル酸ジブチル8重量部を溶剤であるN−メチルピロリドン80重量部に溶解した液を離型紙上で埋め込んだ。その後、1Mの水酸化リチウム水溶液中に浸漬し凝固、及び架橋をさせた。一旦乾燥し、水洗により余分な水酸化リチウムを除去した後、炭酸ガスを注入し常圧に戻す(炭酸処理)ことで、非水電解質電池用セパレータとして使用する、厚さ30μm、空孔率約70%のポリフッ化ビニリデン多孔膜を作製した。 (C) The nonaqueous electrolyte battery separator was prepared as follows. That is, a solution obtained by dissolving 12 parts by weight of polyvinylidene fluoride and 8 parts by weight of dibutyl phthalate as a plasticizer in 80 parts by weight of N-methylpyrrolidone as a solvent in a non-woven fabric made of polyethylene terephthalate (thickness 27 μm, basis weight 8 g / m 2). Was embedded on the release paper. Then, it was immersed in 1M lithium hydroxide aqueous solution, solidified, and bridge | crosslinked. Once dried, the excess lithium hydroxide is removed by washing with water, and then carbon dioxide is injected to return to normal pressure (carbonic acid treatment). This is used as a separator for non-aqueous electrolyte batteries. A 70% polyvinylidene fluoride porous membrane was prepared.

(d)実施例の密閉形電池の作製上記(a)〜(c)で得られた正極集電体と密着する正極(A),負極集電体と密着する負極(B)および非水電解質電池用セパレータを、図2に示すように積層させ、電池本体を作製した。引き続き、アルミニウム端子(幅5mm、厚さ100μm)(正極端子)を正極集電体に、ニッケル端子(幅5mm、厚さ100μm)(負極端子)を負極集電体に、それぞれ電気抵抗溶接により接続した。次いで、外層,金属箔芯材,内層がそれぞれポリエチレンテレフタレート,アルミニウム箔,変性ポリプロピレンである金属樹脂複合材を用いて、防爆部を設置する領域以外を熱融着により封口し、防爆部を設置する口から、四フッ化ホウ酸リチウム20重量部、エチレンカーボネート32重量部、γ−ブチロラクトン48重量部、プロピレンカーボネート32重量部を混合した電解液を注液し、仮真空封口した。最後に防爆部を設置する変性ポリプロピレンの領域に電解液が付着していることを確認し、その領域を熱融着により最終封口を行うことで、図1に示す構成の実施例の密閉形電池を作製した。実施例の密閉形電池において、防爆部を構成している融着性樹脂から、電解液中に含有される四フッ化ホウ酸リチウム(LiBF)と、熱融着によりLiBFが分解して生成したと考えられるフッ化リチウム(LiF)とを機器分析及び化学分析により確認した。 (D) Production of sealed battery of examples Positive electrode (A) in close contact with positive electrode current collector obtained in (a) to (c) above, negative electrode (B) in intimate contact with negative electrode current collector, and nonaqueous electrolyte Battery separators were laminated as shown in FIG. 2 to produce a battery body. Subsequently, the aluminum terminal (width 5 mm, thickness 100 μm) (positive electrode terminal) was connected to the positive electrode current collector, and the nickel terminal (width 5 mm, thickness 100 μm) (negative electrode terminal) was connected to the negative electrode current collector by electric resistance welding. did. Next, the outer layer, the metal foil core material, and the inner layer are made of polyethylene terephthalate, aluminum foil, and modified polypropylene, respectively, and the areas other than the area where the explosion-proof part is installed are sealed by heat-sealing, and the explosion-proof part is installed. From the mouth, an electrolytic solution in which 20 parts by weight of lithium tetrafluoroborate, 32 parts by weight of ethylene carbonate, 48 parts by weight of γ-butyrolactone and 32 parts by weight of propylene carbonate were mixed was poured and temporarily vacuum sealed. Finally, it is confirmed that the electrolytic solution is attached to the region of the modified polypropylene where the explosion-proof portion is installed, and the region is sealed by heat sealing, whereby the sealed battery of the embodiment having the configuration shown in FIG. Was made. In the sealed battery of the example, from the fusible resin constituting the explosion-proof portion, lithium tetrafluoroborate (LiBF 4 ) contained in the electrolytic solution and LiBF 4 are decomposed by heat fusion. Lithium fluoride (LiF), which was considered to be produced, was confirmed by instrumental analysis and chemical analysis.

(e)参考例の密閉形電池の作製金属樹脂複合材の内層である変性ポリプロピレンに電解液を付着させない以外は、前記「(d)実施例の密閉形電池の作製」と同様とすることで参考例の密閉形電池を作製した。参考例の密閉形電池の変性ポリプロピレンに対して機器分析及び化学分析を行ったが、電解液中に含有される四フッ化ホウ酸リチウム(LiBF)およびフッ化リチウム(LiF)は確認されなかった。 (E) Preparation of sealed battery of reference example Except that the electrolytic solution is not attached to the modified polypropylene which is the inner layer of the metal resin composite material, the same procedure as in “(d) Preparation of sealed battery of embodiment” is performed. A sealed battery of a reference example was produced. Device analysis and chemical analysis were performed on the modified polypropylene of the sealed battery of the reference example, but lithium tetrafluoroborate (LiBF 4 ) and lithium fluoride (LiF) contained in the electrolyte were not confirmed. It was.

(密閉形電池の性能試験)実施例の密閉形電池と参考例の密閉形電池とをそれぞれ使用して、25℃において充放電サイクル試験を行った。充電は4.1V,7時間の定電流定電圧充電、放電は終止電圧2.7Vとし、5時間率(0.2C)の電流で充放電サイクル試験を行った。その初期放電容量とサイクル性能を表1に示す。サイクル性能は初期の放電容量の70%になったサイクル数を示す。 (Performance Test of Sealed Battery) A charge / discharge cycle test was conducted at 25 ° C. using the sealed battery of the example and the sealed battery of the reference example. Charging was performed at a constant current and constant voltage of 4.1 V for 7 hours, and discharging was performed at a final voltage of 2.7 V, and a charge / discharge cycle test was performed at a current of 5 hours (0.2 C). The initial discharge capacity and cycle performance are shown in Table 1. The cycle performance indicates the number of cycles at 70% of the initial discharge capacity.

表1に示すように、実施例の密閉形電池は、参考例の密閉形電池と同様、優れた充放電サイクル特性を示すことが確認された。すなわち、実施例の密閉形電池のように、融着性樹脂にリチウム化合物を含有させても、密閉形電池の性能が低下しないことが確認された。 As shown in Table 1, it was confirmed that the sealed battery of the example exhibited excellent charge / discharge cycle characteristics, similar to the sealed battery of the reference example. That is, it was confirmed that the performance of the sealed battery did not deteriorate even when the fusible resin contained a lithium compound as in the sealed battery of the example.

(密閉形電池の過充電試験)実施例の密閉形電池を使用して、前記サイクル試験の50サイクル後に24V,1CmAの過充電試験を行ったところ、防爆部からガスを放出した。よって、実施例の密閉形電池における防爆機能を確認できた。 (Overcharge test of sealed battery) Using the sealed battery of the example, an overcharge test of 24 V and 1 CmA was performed after 50 cycles of the cycle test. As a result, gas was released from the explosion-proof portion. Therefore, the explosion-proof function in the sealed battery of the example was confirmed.

以上の結果、実施例の密閉形電池は、平常時に高い密封性を有し、過充電等の異常時に膨張,破裂を防止できる密閉形電池でありながら、融着性樹脂の一部にリチウム塩化合物を含有させるという簡単な作業により得られることから、製造コストを低減できる密閉形電池であることが確認された。 As a result, sealed batteries of Examples has a high sealing property at the time of normal, expanded at the time of abnormality of overcharge or the like, yet sealed battery that can prevent explosion, lithium salt in a part of fusible resin Since it was obtained by a simple operation of containing a compound, it was confirmed that it was a sealed battery that could reduce the manufacturing cost.

また、本発明によれば、請求項3に記載したように、リチウム塩化合物が、電解液中に含まれるフッ素系リチウム塩化合物と同種のフッ素系リチウム塩化合物および/またはフッ化リチウムであり、フッ素系リチウム塩化合物を含有する電解液を防爆部設置用液体として使用できることから、極めて簡単な作業により防爆部を設置でき、密閉形電池の製造コストを、請求項2に係る密閉形電池と同様に低減できる。 According to the present invention, as described in claim 3, the lithium salt compound is a fluorine-based lithium salt compound and / or lithium fluoride of the same type as the fluorine-based lithium salt compound contained in the electrolytic solution, Since the electrolyte containing the fluorine-based lithium salt compound can be used as the liquid for installing the explosion-proof part, the explosion-proof part can be installed by an extremely simple operation, and the manufacturing cost of the sealed battery is the same as that of the sealed battery according to claim 2 Can be reduced.

本発明に係る実施形態を示す模式全体斜視図である。It is a model whole perspective view which shows embodiment which concerns on this invention. 本発明に係る実施形態を示す断面図である。It is sectional drawing which shows embodiment which concerns on this invention.

符号の説明Explanation of symbols

10 密閉形電池
20 電池本体
22 電解質層
23 負極
25 正極
26 正極端子
27 負極端子
26A,27A 開放端部
34 密閉形電池用パッケージ
40 融着代
42 防爆部
DESCRIPTION OF SYMBOLS 10 Sealed battery 20 Battery main body 22 Electrolyte layer 23 Negative electrode 25 Positive electrode 26 Positive electrode terminal 27 Negative electrode terminal 26A, 27A Open end part 34 Sealed battery package 40 Fusion allowance 42 Explosion-proof part

Claims (3)

電解質層を介して正極および負極が積層された電池本体と、前記正極および前記負極にそれぞれ連結された一対の端子と、前記各端子の開放端部が外部露出するように前記電池本体を収容すると共に融着性樹脂を備える密閉形電池用パッケージとを有し、前記密閉形電池用パッケージの周部同士を相互融着させて融着代とすることにより前記電池本体が気密封止された密閉形電池であって、前記融着代の一部は、前記融着性樹脂がリチウム塩化合物を含有し、前記密閉形電池用パッケージの内圧が所定値以上に達したときに剥離可能な防爆部として機能するものであることを特徴とする密閉形電池。 A battery main body in which a positive electrode and a negative electrode are laminated via an electrolyte layer, a pair of terminals connected to the positive electrode and the negative electrode, and the battery main body are accommodated so that open ends of the terminals are exposed to the outside. and a sealed package battery Ru with a fusible resin with the cell body by the peripheral portions of the sealed battery package is mutually fused to be fusion Chakudai is hermetically sealed a sealed battery, wherein the fusion part of Chakudai contains the fusible resin is a lithium salt compound, which can be peeled away when the internal pressure of package the sealed battery reaches or exceeds a predetermined value A sealed battery that functions as an explosion-proof part. 前記リチウム塩化合物が、前記電池本体に注入される電解液中に含まれる電解質リチウム塩化合物と同種のリチウム塩化合物であることを特徴とする請求項1に記載の密閉形電池。 2. The sealed battery according to claim 1, wherein the lithium salt compound is a lithium salt compound of the same type as an electrolyte lithium salt compound contained in an electrolyte solution injected into the battery body. 前記リチウム塩化合物が、前記電池本体に注入される電解液中に含まれるフッ素系リチウム塩化合物と同種のフッ素系リチウム塩化合物および/またはフッ化リチウムであることを特徴とする請求項1に記載の密閉形電池。 The lithium salt compound is a fluorine-based lithium salt compound and / or lithium fluoride of the same type as the fluorine-based lithium salt compound contained in the electrolyte solution injected into the battery body. Sealed battery.
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