JP4383300B2 - Enzyme-decomposable seasoning and its production method - Google Patents
Enzyme-decomposable seasoning and its production method Download PDFInfo
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Description
本発明は、ヒイロタケ産生酵素を用いる酵素分解型調味料およびその製造法に関する。 The present invention relates to an enzyme-decomposable seasoning using a bamboo shoot-producing enzyme and a method for producing the same.
従来から、酵素分解型調味料としてカツオ節のような節類や、それからだしを抽出した抽出残渣を醤油麹やタンパク分解酵素製剤で分解する調味液やだしが提案されている(例えば、特許文献1〜4参照)。
一方、ヒイロタケ産生酵母のような担子菌類の産生する酵素を用いて5’−ヌクレオチド類を豊富に含む酵母エキスを得る方法が知られている(例えば、特許文献5参照)。
On the other hand, a method for obtaining a yeast extract rich in 5′-nucleotides using an enzyme produced by basidiomycetes such as agaricum-producing yeast is known (for example, see Patent Document 5).
従来の酵素分解型調味料においては、用いる酵素によっては苦味が生じたり、エキス化率(エキス固形分収率)が低い問題がある。本発明は、苦味のない、呈味性の向上した酵素分解型調味料を高いエキス化率で得ることを主な目的とする。 In the conventional enzyme-decomposable seasoning, there is a problem that a bitter taste is produced depending on the enzyme used, and the extraction rate (extract solid content yield) is low. The main object of the present invention is to obtain an enzyme-decomposable seasoning with no bitterness and improved taste, at a high extraction rate.
本発明者らは、酵母エキスをはじめ、種々の調味料の品質向上について鋭意研究を重ねる間に、ヒイロタケの産生する酵素類を使用した酵素分解により、カツオ節や、大量に排出され廃棄されているカツオ節のだし抽出残渣から高いエキス化率で、呈味性の向上した調味料が得られ、これがカツオ節やそのだし抽出残渣のみならず、他の食肉や、食肉由来のタンパク質含有原料にも適用できることを見出し、本発明を完成するに至った。 While the present inventors have conducted intensive research on improving the quality of various seasonings, including yeast extract, skipjack bonito and a large amount of bonito are discarded and discarded by enzyme decomposition using enzymes produced by oyster mushrooms. A seasoning with a high extractability from bonito soup stock residue and improved taste can be obtained, and this can be applied not only to bonito and its soup stock residue, but also to other meat and meat-derived protein-containing ingredients As a result, the present invention has been completed.
すなわち、本発明は、
(1)食肉または食肉由来の動物性タンパク質含有原料をヒイロタケ産生酵素で分解し、エキス化してなる酵素分解型調味料、
(2)動物性タンパク質含有原料が節類またはそのだし抽出残渣である上記(1)記載の調味料、
(3)節類がカツオ節である上記(2)記載の調味料、
(4)動物性タンパク質含有原料が魚肉またはそのだし抽出残渣である上記(1)記載の調味料、
(5)動物性タンパク質が鳥獣肉またはそのだし抽出残渣である上記(1)記載の調味料、
(6)食肉または食肉由来の動物性タンパク質含有原料の水分散液を、pH2.0〜6.0、温度30〜70℃にてヒイロタケ産生酵素による酵素分解に付してエキス化することを特徴とする請求項1記載の酵素分解型調味料の製造法、
(7)酵素分解を不活性ガス雰囲気で行う上記(6)記載の製造法、
(8)得られたエキスを濃縮後、濃縮液に、濃縮ドレイン中に移行したフレーバーまたはその濃縮物を戻す上記(6)記載の製造法、
(9)動物性タンパク質含有原料として節類、魚肉または鳥獣肉のだし抽出残渣を使用する場合、抽出しただしをエキスに戻す上記(6)記載の製造法などを提供するものである。
That is, the present invention
(1) Enzyme-decomposable seasoning, which is produced by decomposing meat or meat-derived animal protein-containing raw materials with Hilotake-producing enzymes and extracting them.
(2) The seasoning according to the above (1), wherein the animal protein-containing raw material is koji or dashi extract residue,
(3) The seasoning according to (2) above, wherein the knot is a skipjack
(4) The seasoning according to the above (1), wherein the animal protein-containing material is fish meat or dashi stock extraction residue,
(5) The seasoning according to (1) above, wherein the animal protein is a chicken or animal meat or dashi extract residue,
(6) Meat or an aqueous dispersion of meat-derived animal protein-containing raw material is extracted by subjecting it to enzymatic degradation with an agaric-producing enzyme at pH 2.0-6.0 and temperature 30-70 ° C. A method for producing the enzyme-decomposable seasoning according to claim 1,
(7) The production method according to the above (6), wherein the enzymatic decomposition is performed in an inert gas atmosphere,
(8) The production method according to (6) above, wherein after the obtained extract is concentrated, the flavor or its concentrate transferred into the concentrated drain is returned to the concentrate.
(9) When using a stock extract of koji, fish meat or poultry meat as an animal protein-containing raw material, the production method according to the above (6) and the like for extracting and returning the extract to the extract is provided.
ヒイロタケ産生酵素は至適pHが2.5〜4.5、至適温度が45〜55℃であり、酸性化して高温で酵素分解反応を行うことができるので、酵素反応中の腐敗が起きにくく、タンパク質の高度分解が可能であり、熱水抽出や、他の酵素に比してエキス化率が高く、遊離アミノ酸とペプチドの豊富な調味料が得られる。さらに、大量に排出されるだし抽出残渣等の廃棄物の有用活用ができる。また、苦みが少ないところから、使用しやすいという利点もある。 The oyster mushroom-producing enzyme has an optimum pH of 2.5 to 4.5 and an optimum temperature of 45 to 55 ° C., and can be acidified to perform an enzymatic decomposition reaction at a high temperature. The protein can be highly decomposed, and the extraction rate is higher than that of hot water extraction or other enzymes, and a seasoning rich in free amino acids and peptides can be obtained. In addition, wastes such as extraction residues that are discharged in large quantities can be used effectively. Moreover, there is also an advantage that it is easy to use because it has less bitterness.
本発明の酵素分解型調味料の原料である食肉または食肉由来の動物性タンパク質含有原料としては、魚介類の肉や鳥獣肉またはそれらの加工品由来の調味料原料となりうるタンパク質含有原料であれば特に限定するものではなく、骨や内臓等を含むものでも、それらを除いたものでもよい。例えば、節類(例、カツオ節、サバ節、その他の雑節等)またはそのだし抽出残渣、骨付き、骨無しの各種魚肉またはそのだし抽出残渣、骨付き、骨無しの各種鳥獣肉またはそのだし抽出残渣等が挙げられる。 The meat or meat-derived animal protein-containing raw material that is the raw material of the enzyme-degradable seasoning of the present invention is a protein-containing raw material that can be a seasoning raw material derived from seafood meat, poultry meat, or processed products thereof It does not specifically limit, A thing including a bone, a visceral organ, etc. may be sufficient. For example, nodules (eg, bonito, mackerel, other miscellaneous knots) or soup stock residue, various fish meat with or without bone, or soup stock extract, bone or boneless chicken or animal stock or soup stock residue Etc.
ヒイロタケ(白色腐朽菌、Pycnoporus coccineus)は、セルラーゼ、キシラナーゼ、ペクチナーゼ産生菌として知られ、酸性カルボキシペプチダーゼ、酸性プロテイナーゼも産生する。本発明で使用するヒイロタケ産生酵素はこれらの酵素の混合物である。
ヒイロタケは生育に特殊な栄養成分を必要とせず、公知の一般的な培地で生育可能である。例えば、ヒイロタケの胞子をpH2〜7、好ましくは3〜6で、20〜35℃、好ましくは28〜30℃にて、2〜7日間、好ましくは2〜3日間振盪培養し、所望の酵素を含む培養物をそのまま、または培養濾液、これらの抽出液、その濃縮物、乾燥物等をヒイロタケ産生酵素として使用することができる。培養液は、嵩張る、腐敗防止のため冷凍保存等の対策が必要であり、添加量が多くなる等の問題があり、これらの問題のない工業的生産に適した乾燥酵素、特に、酵素力価を落とさず粉末化した酵素として用いることが望ましい。乾燥方法としては、品温が80℃以下で、酵素を失活させない乾燥方法あれば、公知の例えば、恒温乾燥、減圧(真空)乾燥、凍結乾燥等いずれの方法でもよい。
Yellow bamboo (white rot fungus, Pycnoporus coccineus ) is known as a cellulase, xylanase, pectinase producing bacterium, and also produces acid carboxypeptidase and acid proteinase. The oyster mushroom-producing enzyme used in the present invention is a mixture of these enzymes.
The bamboo shoot does not require any special nutrients for growth, and can grow on a known general medium. For example, spore of agar mushrooms is shake-cultured at pH 2-7, preferably 3-6, at 20-35 ° C, preferably 28-30 ° C, for 2-7 days, preferably 2-3 days, and the desired enzyme is obtained. The culture containing the product can be used as it is, or the culture filtrate, extracts thereof, concentrates, dried products, and the like can be used as the agaricum-producing enzyme. The culture solution is bulky and requires measures such as freezing storage to prevent spoilage, and there are problems such as an increase in the amount added. Dry enzymes suitable for industrial production without these problems, especially enzyme titer It is desirable to use as a powdered enzyme without dropping. As a drying method, any known method such as constant temperature drying, reduced pressure (vacuum) drying, freeze drying and the like may be used as long as the product temperature is 80 ° C. or less and the enzyme is not inactivated.
本発明の酵素分解型調味料を製造するには、食肉または食肉由来の動物性タンパク質含有原料の水分散液を、pH2.0〜6.0、好ましくは2.5〜4.5、温度30〜70℃、好ましくは腐敗を防止し、かつ酵素の失活を抑えるため45〜55℃にてヒイロタケ産生酵素による酵素分解に付してエキス化する。
pHの調整は、常法に従い、必要に応じて酸(例、塩酸等)またはアルカリ(例、水酸化ナトリウム等)を用いて行う。
食肉または食肉由来の動物性タンパク質含有原料の水分散液の濃度は特に限定するものではないが、収率や酵素分解のための酵素反応の効率等から、通常、1〜20重量%、好ましくは5〜15重量%程度の濃度とする。
In order to produce the enzyme-decomposable seasoning of the present invention, the aqueous dispersion of meat or meat-derived animal protein-containing raw material is adjusted to pH 2.0 to 6.0, preferably 2.5 to 4.5, temperature 30. Extraction is carried out by subjecting to enzymatic decomposition with a bamboo shoot-producing enzyme at ˜70 ° C., preferably 45 to 55 ° C. in order to prevent spoilage and suppress inactivation of the enzyme.
The pH is adjusted according to a conventional method using an acid (eg, hydrochloric acid) or an alkali (eg, sodium hydroxide) as necessary.
The concentration of the aqueous dispersion of meat or meat-derived animal protein-containing raw material is not particularly limited, but is usually 1 to 20% by weight, preferably from the viewpoint of the yield and the efficiency of the enzymatic reaction for enzymatic degradation. The concentration is about 5 to 15% by weight.
ヒイロタケ産生酵素として、例えば、培養液の水溶性部分を乾燥した乾燥物を使用する場合、通常、動物性タンパク質含有原料固形分に対して、0.1〜3.0重量%程度使用する。この乾燥物換算の力価を基準として、培養液を乾燥したものを適宜、水で希釈して使用することもでき、また、培養液そのものとして使用する場合は、通常、動物性タンパク質含有原料に対して5.0〜50.0重量%程度の割合で使用できる。
酵素反応は、反応効率を高めるために撹拌下に行うことが好ましい。反応時間は特に限定するものではないが、通常、数時間から数日間行う。反応の間に反応容器中の酸素により劣化臭が生じることがあり、例えば、反応容器のヘッドスペースに不活性ガス(例、窒素ガス等)を充填したりして、酵素分解を不活性ガス雰囲気で行うことにより、劣化臭の発生を抑えることが好ましい。
For example, when a dried product obtained by drying a water-soluble part of a culture solution is used as the oyster mushroom-producing enzyme, it is usually used in an amount of about 0.1 to 3.0% by weight based on the solid content of the animal protein-containing raw material. Based on the titer in terms of dry matter, the dried culture solution can be appropriately diluted with water and used as the culture solution itself. It can be used at a ratio of about 5.0 to 50.0% by weight.
The enzyme reaction is preferably performed with stirring in order to increase the reaction efficiency. Although reaction time is not specifically limited, Usually, it carries out for several hours to several days. Deterioration odor may occur due to oxygen in the reaction vessel during the reaction. For example, the head space of the reaction vessel is filled with an inert gas (eg, nitrogen gas) to perform enzymatic decomposition in an inert gas atmosphere. It is preferable to suppress generation | occurrence | production of a deterioration odor by performing by.
得られた酵素分解物から、濾過、遠心分離等の公知の方法により分解残渣を分離してエキス化する。得られた濾液や遠心分離上澄液等のエキスは、そのまま本発明の調味料として使用することができる。また、得られたエキスを自体公知の方法により、濃縮したり、粉末化、顆粒化等して得られる、濃縮液や粉末、顆粒等の固形の形態の調味料とすることもできる。
この際、エキスを濃縮後、濃縮液に、濃縮ドレイン中に移行した燻臭などのフレーバーまたはその濃縮物を戻すことにより、調味料の呈味性をさらに向上させることができる。また、動物性タンパク質含有原料として節類、魚肉または鳥獣肉のだし抽出残渣を使用する場合、抽出しただしの一部または全部をエキスに戻すことによっても調味料の呈味性をさらに向上させることができる。
From the resulting enzyme degradation product, the degradation residue is separated and extracted by a known method such as filtration or centrifugation. Extracts such as the obtained filtrate and centrifugal supernatant can be used as they are as seasonings of the present invention. Moreover, the obtained extract can also be made into a seasoning in a solid form such as a concentrated liquid, powder, granule or the like obtained by concentrating, pulverizing, granulating or the like by a method known per se.
At this time, after the extract is concentrated, the flavor of the seasoning can be further improved by returning the flavor such as odor or the like that has moved into the concentrated drain to the concentrated liquid. In addition, when using a residue extracted from koji, fish or poultry meat as an animal protein-containing material, the taste of the seasoning can be further improved by extracting a part or all of the extract into the extract. Can do.
本発明の酵素分解型調味料は、公知の調味料と同様に使用することができ、例えば、農産加工食品(野菜、果実、穀物等の加工品を含む)、水産加工食品(魚介類、海藻等の加工品を含む)畜産加工食品(卵・乳製品等の加工品を含む)、だし・つゆ・ソース・醤油・みそ、合わせ調味料等に使用することができる。
以下の参考例、実施例および試験例により、本発明をさらに詳しく説明するが、本発明はこれらに限定されるものではない。なお、特に断らない限り、「%」は重量%を意味する。
以下の実施例および試験例において、固形分濃度は、食品衛生検査指針 理化学編 厚生省監修 社団法人日本食品衛生協会(1991年)の試験法 1.水分(3)乾燥助剤法に従って、105℃3時間で水分を測定し、100から測定水分を差し引いて算出した。
食塩濃度は、衛生試験法注解 日本薬学会編 金原出版(1990年)(10)塩素イオン1)モール法により測定した。
遊離アミノ酸は、試料を適宜蒸留水で希釈し、最終希釈はpH2のクエン酸緩衝液で希釈し、メンブランフィルター(0.45μm)で濾過して調製した検液を、島津製作所製アミノ酸分析計を用いて測定した。アミノ酸定量は蛍光試薬(OPA)での修飾により生じる450nmでの蛍光(励起波長=350nm)に基き、アミノ酸の標品(和光純薬工業製H型を各アミノ酸が100nmol/mlとなるように希釈したもの)との比較で定量した。
The enzyme-decomposable seasoning of the present invention can be used in the same manner as known seasonings. For example, processed agricultural foods (including processed products such as vegetables, fruits, and grains), processed fish foods (seafood, seaweeds) Can be used for livestock processed foods (including processed products such as eggs and dairy products), soup stock, soy sauce, sauce, soy sauce, miso, and seasonings.
The present invention will be described in more detail with reference to the following reference examples, examples and test examples, but the present invention is not limited thereto. Unless otherwise specified, “%” means wt%.
In the following examples and test examples, the solid content concentration is a test method of the Japan Food Sanitation Association (1991), supervised by the Ministry of Health and Welfare, Food Sanitation Inspection Guidelines, RIKEN. Moisture (3) Moisture was measured at 105 ° C. for 3 hours according to the drying aid method, and calculated by subtracting the measured moisture from 100.
The salt concentration was measured by the Sanitation Test Method Annotation Kanehara Publishing (1990) (10) Chlorine Ion 1) Mole Method.
For free amino acids, dilute the sample with distilled water as appropriate, dilute the final dilution with pH 2 citrate buffer, filter through a membrane filter (0.45 μm), and use an amino acid analyzer manufactured by Shimadzu Corporation. And measured. Amino acid quantification is based on fluorescence at 450 nm (excitation wavelength = 350 nm) generated by modification with a fluorescent reagent (OPA), diluted with an amino acid standard (type H manufactured by Wako Pure Chemical Industries, Ltd. so that each amino acid is 100 nmol / ml). Quantified in comparison with
水道水に2%コーンスティープリカー、5%デキストリン、0.05%硫酸マグネシウム・七水和物、0.0002%塩酸チアミンとなるように各成分を溶解した液を塩酸にてpH3.0に調整した。これにヒイロタケの胞子懸濁液(107個/ml以上)を懸濁し、28〜30℃で、4日間、160rpmで振盪培養した。培養後、濾紙で濾過し、得られた酵素液を真空乾燥して、ヒイロタケ産生酵素粉末を得た。
カゼインを基質として、pH2.8、37℃にて20分間反応させた後、1.8%TCAを含むpH4の酢酸緩衝液を加え、反応を停止させ、濾紙で濾過して瀘液中のチロシン量を測定して酵素活性とする。1分間に1マイクロモルのチロシンを生じる活性を1単位(U)とする。
以下の実施例および試験例で使用したヒイロタケ産生酵素粉末の活性は215,000U/gである。
A solution in which each component is dissolved in tap water so as to be 2% corn steep liquor, 5% dextrin, 0.05% magnesium sulfate heptahydrate and 0.0002% thiamine hydrochloride is adjusted to pH 3.0 with hydrochloric acid. did. This was suspended in a spore suspension (10 7 cells / ml or more), and cultured at 28-30 ° C. for 4 days with shaking at 160 rpm. After culturing, the mixture was filtered through filter paper, and the resulting enzyme solution was vacuum-dried to obtain a bamboo shoot-producing enzyme powder.
After reacting casein as a substrate at pH 2.8 and 37 ° C. for 20 minutes, pH 4 acetate buffer containing 1.8% TCA was added to stop the reaction, and the reaction was filtered through filter paper to tyrosine in the filtrate. The amount is measured as enzyme activity. The activity that produces 1 micromole of tyrosine per minute is defined as 1 unit (U).
The activity of the agaricum-producing enzyme powder used in the following examples and test examples is 215,000 U / g.
表1に示す原料10g(固形換算)を200ml容三角フラスコにとり、水道水を加えて全量を100gにし、塩酸にてpH3.8〜4.0に調整した。これに参考例1で得られたヒイロタケ産生酵素粉末0.3gを添加し、ロータリーシェイカー中、160rpmで、50℃にて16時間振盪した。沸騰水中で15分間加熱し、反応停止した後、これを遠心分離して上清(エキス分)として本発明の調味料を得た。
対照として、同様に水道水を加えて全量を100gとした後、95℃で30分間加熱し、放冷後、遠心分離して熱水抽出調味料を得た。
表2に本発明の調味料と熱水抽出調味料の各アミノ酸のエキス固形分当たりの含量(%)を示す。
As a control, tap water was similarly added to make the total amount 100 g, then heated at 95 ° C. for 30 minutes, allowed to cool, and centrifuged to obtain a hot water extraction seasoning.
Table 2 shows the content (%) per solid extract of each amino acid of the seasoning and hot water extraction seasoning of the present invention.
カツオ節粉末10g(固形換算)を200ml容三角フラスコにとり、水道水を加えて全量100gにし、塩酸にてpH3.8〜4.0に調整した。これに参考例1で得られたヒイロタケ産生酵素粉末0.3gを添加し、ロータリーシェイカー中で160rpm、50℃で15時間振盪した。沸騰水中で10分間加熱し、反応停止し、これを遠心分離にて上清と沈殿に分け、上清は全体の重量を測定後、乾燥減量法(105℃、3時間)で求めた固形濃度とあわせてエキス固形収量とし、原料10gに対する比率をエキス固形収率とした。食塩含有率および遊離アミノ酸含有率も測定した。
同様に、95℃で30分間加熱し、放冷後、遠心分離することにより熱水抽出し、エキス固形収量、エキス固形収率、食塩含有率、遊離アミノ酸含有率を測定した。
結果を表3に示す。
Similarly, the mixture was heated at 95 ° C. for 30 minutes, allowed to cool, and then subjected to hot water extraction by centrifugation, and the extract solid yield, extract solid yield, salt content, and free amino acid content were measured.
The results are shown in Table 3.
試験例1における酵素分解に際し、反応容器のヘッドスペースに窒素ガスを充填した場合(実験区)と、充填しない場合(対照区)について、得られた調味料の魚臭、ミート香、燻臭の官能検査を行った。結果を表4に示す。
試験例1における得られた上清をロータリーエバポレーターで50℃にて濃縮し、濃縮する際に生じる濃縮ドレイン中に一部移行する燻臭を逆浸透(RO)膜(東レ小型卓上RO装置、SU−800型膜モジュール)で濃縮し、濃縮物に戻した場合(実験区)と、濃縮物そのまま(対照区)について、燻臭の強さを官能的に比較した。結果を表5に示す。
試験例1で得られた酵素分解物(実験区)と、試験例1においてヒイロタケ産生酵素の代わりに麹プロテアーゼを用いて分解を行った場合の酵素分解物(対照区)の外観、腐敗臭について官能検査を行った。結果を表6に示す。
カツオ節だし粕を用い、試験例1と同様な酵素分解における反応時間と、得られるエキス中の遊離アミノ酸含量および風味の関係を調べた。結果を表7に示す。
以上記載したごとく、本発明によれば、食肉や食肉由来の動物性タンパク質含有原料から、高いエキス化率で、苦味のない呈味性の向上した酵素分解型調味料が得られ、また、大量に排出されるだし抽出残渣等の廃棄物の有用活用も図れる。
As described above, according to the present invention, an enzymatically-decomposable seasoning with a high extract ratio and improved taste without bitterness can be obtained from meat or meat-derived animal protein-containing raw materials. However, it is possible to make effective use of waste such as extraction residue.
Claims (9)
The method according to claim 6, wherein when using a stock extract of koji, fish meat or poultry meat as an animal protein-containing raw material, the extract is returned to the extract.
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