JP4384904B2 - Acrylic syrup composition and method for producing acrylic resin plate - Google Patents
Acrylic syrup composition and method for producing acrylic resin plate Download PDFInfo
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本発明は、アクリル系シラップ組成物、および、耐熱性、透明性、低吸水性に優れたアクリル系樹脂板の製造方法に関する。 The present invention relates to an acrylic syrup composition and a method for producing an acrylic resin plate excellent in heat resistance, transparency and low water absorption.
アクリル系樹脂板は、その優れた光学特性により、レンズ、自動車部品、照明部品、各種電子ディスプレイ等に使用されている。しかし、アクリル系樹脂板は、高温で加熱処理加工が行われる場合は耐熱性が不十分であり、かつ吸水により反り等の形状変化が生じ易いという欠点がある。 Acrylic resin plates are used in lenses, automobile parts, lighting parts, various electronic displays and the like because of their excellent optical properties. However, acrylic resin plates have the disadvantages that heat resistance is insufficient when heat treatment is performed at high temperatures, and that shape changes such as warpage are likely to occur due to water absorption.
アクリル系樹脂板の耐熱性を改良する技術として、架橋構造を導入する方法が知られている。例えば、メタクリル酸メチルと多官能(メタ)アクリレートを含む組成物を鋳型に注入し、鋳込重合する方法が提案されている(例えば、特許文献1参照)。しかし、この方法では原料の粘度が低いので、原料が鋳型から漏れ易い、重合に先立って脱気操作を行っても空気に接すると再び酸素が溶解し易いなど、取り扱い上の不便や不都合が多い。さらに、得られる樹脂成形品には、吸水により反りが発生する傾向がある。 As a technique for improving the heat resistance of an acrylic resin plate, a method of introducing a crosslinked structure is known. For example, a method has been proposed in which a composition containing methyl methacrylate and polyfunctional (meth) acrylate is poured into a mold and cast-polymerized (see, for example, Patent Document 1). However, since the viscosity of the raw material is low in this method, there are many inconveniences and inconveniences in handling such as the raw material is likely to leak from the mold, and even if degassing operation is performed prior to polymerization, oxygen is easily dissolved again when it comes into contact with air. . Furthermore, the obtained resin molded product tends to warp due to water absorption.
原料を増粘する方法として、メタクリル酸メチル単独重合体とメタクリル酸メチルとからなる組成物に、アルキレングリコールの多官能(メタ)アクリレートを添加して鋳込重合する方法が提案されている(例えば、特許文献2参照)。この方法では原料の粘度は高くできるが、得られる樹脂成形品には吸水により反りが発生する傾向がある。 As a method for thickening the raw material, a method in which a polyfunctional (meth) acrylate of alkylene glycol is added to a composition comprising a methyl methacrylate homopolymer and methyl methacrylate and subjected to casting polymerization has been proposed (for example, , See Patent Document 2). In this method, the viscosity of the raw material can be increased, but the resulting resin molded product tends to warp due to water absorption.
また、耐熱性と形状安定性を改良する目的で、トリシクロデカン構造を有する多官能(メタ)アクリレートを鋳込み重合する方法が提案されている(例えば、特許文献3参照)。しかし、この方法では、原料の粘度が低い。さらに、原料を増粘する方法として、トリシクロデカン構造を有する多官能(メタ)アクリレートに、非晶質ポリオレフィンを併用する方法が提案されている(例えば、特許文献4参照)。しかし、この方法では、得られる樹脂成形品の透明性が低下する傾向がある。
本発明の目的は、耐熱性、透明性、低吸水性に優れたアクリル系樹脂板の製造方法、および、そのアクリル系樹脂板の製造に特に有用なアクリル系シラップ組成物を提供することにある。 An object of the present invention is to provide a method for producing an acrylic resin plate excellent in heat resistance, transparency and low water absorption, and an acrylic syrup composition particularly useful for producing the acrylic resin plate. .
本発明は、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルを含むモノエチレン性不飽和単量体4〜64質量%と、下記一般式(1)で示される多官能(メタ)アクリレート35〜95質量%と、下記一般式(2)で示される(メタ)アクリレート単位を含有する(共)重合体1〜30質量%とを含むアクリル系シラップ組成物であって、前記(共)重合体が下記一般式(2)で示される(メタ)アクリレート単位80〜100質量%と、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステル単位0〜20質量%からなる組成物である。 In the present invention, 4 to 64% by mass of a monoethylenically unsaturated monomer containing a methacrylic acid alkyl ester having an alkyl group having 1 to 4 carbon atoms, and a polyfunctional (meth) acrylate represented by the following general formula (1) and 35 to 95 wt%, and an acrylic syrup composition comprising a polymer 30% by mass (meth) containing acrylate units (co) of the following general formula (2), wherein the (co) A polymer is a composition which consists of 80-100 mass% of (meth) acrylate units shown by following General formula (2), and 0-20 mass% of methacrylic acid alkylester units which have a C1-C4 alkyl group. .
(式中、R1はHまたはCH3を示す。) (In the formula, R 1 represents H or CH 3. )
(式中、R2はHまたはCH3を示す。)。 (Wherein R 2 represents H or CH 3 ).
さらに本発明は、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルを含むモノエチレン性不飽和単量体4〜64質量%と、前記一般式(1)で示される多官能(メタ)アクリレート35〜95質量%と、前記一般式(2)で示される(メタ)アクリレート単位を含有する(共)重合体1〜30質量%とを含むアクリル系シラップ組成物であって、前記(共)重合体が下記一般式(2)で示される(メタ)アクリレート単位80〜100質量%と、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステル単位0〜20質量%からなる組成物を重合硬化する工程を有するアクリル系樹脂板の製造方法である。 Furthermore, the present invention relates to a monoethylenically unsaturated monomer 4 to 64% by mass containing a methacrylic acid alkyl ester having an alkyl group having 1 to 4 carbon atoms, and a polyfunctional (meth) represented by the general formula (1). acrylate 35 to 95% by weight, an acrylic-based syrup composition comprising a polymer 30% by mass (meth) containing acrylate units (co) that represented by the general formula (2), wherein the (co ) A composition comprising 80 to 100% by mass of a (meth) acrylate unit represented by the following general formula (2) and 0 to 20% by mass of a methacrylic acid alkyl ester unit having an alkyl group having 1 to 4 carbon atoms. It is a manufacturing method of the acrylic resin board which has the process of superposing | polymerizing and hardening.
本発明のアクリル系シラップ組成物においては、特定の組成を採用しているので、鋳込み重合時の取り扱い上の不便や不都合を改善でき、さらにアクリル系樹脂の優れた光学特性を維持したまま、耐熱性、透明性、低吸水性を大きく改善できる。特に、このアクリル系シラップ組成物を、アクリル系樹脂板の製造方法に用いることにより、耐熱性、透明性、低吸水性に優れたアクリル系樹脂板を簡易に製造することができる。 In the acrylic syrup composition of the present invention, since a specific composition is adopted, it is possible to improve inconvenience and inconvenience in handling during casting polymerization, and further, while maintaining the excellent optical properties of the acrylic resin, , Transparency and low water absorption can be greatly improved. In particular, by using this acrylic syrup composition in a method for producing an acrylic resin plate, an acrylic resin plate excellent in heat resistance, transparency and low water absorption can be easily produced.
本発明において、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルを含むモノエチレン性不飽和単量体の含有量は、組成物中、4〜64質量%である。この含有量が4質量%以上であると外観が向上し、64質量%以下であると耐熱性が向上する傾向がある。さらにこの含有量は、7〜52質量%であることが好ましく、12〜47質量%であることがより好ましい。また、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルを含むモノエチレン性不飽和単量体の総量を100質量部とした場合、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルの割合は50質量部以上であることが好ましく、それ以外のモノエチレン性不飽和単量体の割合は50質量部以下であることが好ましい。この割合にすると、透明性が向上する傾向があり、また耐熱性がより向上することがある。 In this invention, content of the monoethylenically unsaturated monomer containing the methacrylic acid alkylester which has a C1-C4 alkyl group is 4-64 mass% in a composition. When the content is 4% by mass or more, the appearance is improved, and when it is 64% by mass or less, the heat resistance tends to be improved. Furthermore, this content is preferably 7 to 52% by mass, and more preferably 12 to 47% by mass. Moreover, when the total amount of the monoethylenically unsaturated monomer containing the methacrylic acid alkyl ester which has a C1-C4 alkyl group is 100 mass parts, the methacrylic acid alkyl ester which has a C1-C4 alkyl group Is preferably 50 parts by mass or more, and the ratio of other monoethylenically unsaturated monomers is preferably 50 parts by mass or less. When the ratio is set, transparency tends to be improved, and heat resistance may be further improved.
炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルとしては、例えば、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸n−プロピル、メタクリル酸イソプロピル、メタクリル酸n−ブチル、メタクリル酸i−ブチル、メタクリル酸t−ブチル等が挙げられる。これらは併用することもできる。中でも、メタクリル酸メチルが特に好ましい。 Examples of the alkyl methacrylate having an alkyl group having 1 to 4 carbon atoms include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, i-butyl methacrylate, and methacrylic acid. Examples include t-butyl acid. These can also be used in combination. Of these, methyl methacrylate is particularly preferred.
炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステル以外のモノエチレン性不飽和単量体としては、例えば、スチレン、α−メチルスチレン、アクリロニトリル、アクリル酸、メタクリル酸、アクリル酸メチル、アクリル酸エチル、アクリル酸n−ブチル、メタクリル酸2−エチルヘキシル、メタクリル酸ラウリル、メタクリル酸トリデシル、メタクリル酸ステアリル、メタクリル酸イソステアリル、メタクリル酸シクロヘキシル、メタクリル酸ベンジル、メタクリル酸イソボルニル、メタクリル酸グリシジル、メタクリル酸テトラヒドロフルフリル、メタクリル酸2−ヒドロキシエチル、メタクリル酸ヒドロキシプロピル、メタクリル酸メトキシエチル、メタクリル酸エトキシエチル等が挙げられる。これらは併用することもできる。中でも、メタクリル酸2−エチルヘキシル、メタクリル酸ラウリル、メタクリル酸トリデシル、メタクリル酸ステアリル、メタクリル酸イソステアリル等の炭素数8〜20のアルキル基を有するメタクリル酸アルキルが、吸水率低下の点から好ましい。 Examples of monoethylenically unsaturated monomers other than methacrylic acid alkyl ester having an alkyl group having 1 to 4 carbon atoms include, for example, styrene, α-methylstyrene, acrylonitrile, acrylic acid, methacrylic acid, methyl acrylate, acrylic acid Ethyl, n-butyl acrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, tridecyl methacrylate, stearyl methacrylate, isostearyl methacrylate, cyclohexyl methacrylate, benzyl methacrylate, isobornyl methacrylate, glycidyl methacrylate, tetrahydro methacrylate Examples include furfuryl, 2-hydroxyethyl methacrylate, hydroxypropyl methacrylate, methoxyethyl methacrylate, ethoxyethyl methacrylate, and the like. These can also be used in combination. Among them, alkyl methacrylate having an alkyl group having 8 to 20 carbon atoms such as 2-ethylhexyl methacrylate, lauryl methacrylate, tridecyl methacrylate, stearyl methacrylate, and isostearyl methacrylate is preferable from the viewpoint of a decrease in water absorption.
下記一般式(1) The following general formula (1)
(式中、R1はHまたはCH3を示す。)
で示される多官能(メタ)アクリレートの含有量は、組成物中、35〜95質量%である。この含有量が35質量%以上であると耐熱性が向上し、95質量%以下であると外観が良好になる傾向がある。この含有量は、45〜90質量%であることが好ましく、50〜85質量%であることがより好ましい。
(In the formula, R 1 represents H or CH 3. )
Content of polyfunctional (meth) acrylate shown by is 35-95 mass% in a composition. When this content is 35% by mass or more, the heat resistance is improved, and when it is 95% by mass or less, the appearance tends to be good. This content is preferably 45 to 90% by mass, and more preferably 50 to 85% by mass.
この一般式(1)で示される化合物としては、例えば、ビス(オキシメチル)トリシクロ[5,2,1,02,6]デカンジアクリレート、ビス(オキシメチル)トリシクロ[5,2,1,02,6]デカンジメタクリレートが挙げられる。これらは併用することもできる。 The compound represented by the general formula (1), for example, bis (oxymethyl) tricyclo [5,2,1,0 2,6] decane acrylate, bis (oxymethyl) tricyclo [5, 2, 1, 0 2,6 ] decanedimethacrylate. These can also be used in combination.
下記一般式(2) The following general formula (2)
(式中、R2はHまたはCH3を示す。)
で示される(メタ)アクリレート単位を含有する(共)重合体の含有量は、組成物中、1〜30質量%である。1質量%以上であると組成物の粘度が高くなり鋳込み重合時の取り扱い性が改善され、30質量%以下であると耐衝撃性が向上する傾向がある。3〜20質量%であることが好ましい。ここで、(共)重合体とは、単独重合体または共重合体を意味する。
(In the formula, R 2 represents H or CH 3. )
The content of the (co) polymer containing a (meth) acrylate unit represented by is 1 to 30% by mass in the composition. When the content is 1% by mass or more, the viscosity of the composition is increased, and the handleability during casting polymerization is improved. When the content is 30% by mass or less, impact resistance tends to be improved. It is preferable that it is 3-20 mass%. Here, the (co) polymer means a homopolymer or a copolymer.
本発明においては、一般式(2)で示される(メタ)アクリレート単位を含有する(共)重合体を特定範囲の配合量で使用することにより、従来のメタクリル酸メチル単独重合体を使用する場合と比較して、透明性、低吸水性等の物性が優れた樹脂板等の成形品を得ることができる。 In the present invention, when a conventional methyl methacrylate homopolymer is used by using a (co) polymer containing a (meth) acrylate unit represented by the general formula (2) in a specific range of blending amount Compared with, a molded article such as a resin plate having excellent physical properties such as transparency and low water absorption can be obtained.
この一般式(2)で示される化合物としては、例えば、トリシクロ[5,2,1,02,6]デカ−8−イルアクリレート、トリシクロ[5,2,1,02,6]デカ−8−イルメタクリレートが挙げられる。これらは併用することもできる。 The compound represented by the general formula (2), for example, tricyclo [5,2,1,0 2,6] dec-8-yl acrylate, tricyclo [5,2,1,0 2,6] deca - 8-yl methacrylate is mentioned. These can also be used in combination.
一般式(2)で示される(メタ)アクリレート単位を含有する(共)重合体は、必要に応じて、他の単量体単位を含有していてもよい。他の単量体とは、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステル単位である。 The (co) polymer containing the (meth) acrylate unit represented by the general formula (2) may contain other monomer units as necessary. The other monomers, Ru alkyl methacrylate units der having an alkyl group of 1 to 4 carbon atoms.
炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステル単位の含有量は、(共)重合体中、20質量%以下である。この含有量が20質量%以下であると外観が向上する傾向がある。さらに、この含有量は、10質量%以下であることが好ましい。また、他の単量体単位が炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステル単位であることにより、透明性が向上する傾向があり、また耐熱性がより向上することがある。 The content of methacrylic acid alkyl ester le Unit having an alkyl group of 1 to 4 carbon atoms, (co) in the polymer, Ru der 20 wt% or less. There exists a tendency for an external appearance to improve that this content is 20 mass% or less. Furthermore, the content is preferably 10% by mass or less. Further, by other monomer units is methacrylic acid alkyl ester unit having an alkyl group having 1 to 4 carbon atoms, tend to improve transparency, also it is the heat resistance is further improved.
炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルの具体例としては、先に挙げたものと同様のものが挙げられる。 Specific examples of the methacrylic acid alkyl ester le having an alkyl group of 1 to 4 carbon atoms, include the same ones listed above.
一般式(2)で示される(メタ)アクリレート単位を含有する(共)重合体の製造方法としては、従来より知られる各種の方法、例えば塊状重合法、懸濁重合法等を用いることができる。 As a method for producing the (co) polymer containing the (meth) acrylate unit represented by the general formula (2), various conventionally known methods such as a bulk polymerization method and a suspension polymerization method can be used. .
シラップ組成物は、上述した各成分を主成分として含むものであるが、必要に応じて、さらに着色剤、離型剤、酸化防止剤、安定剤、帯電防止剤、抗菌剤、難燃剤、耐衝撃改質剤、光安定剤、紫外線吸収剤、光拡散剤、重合禁止剤、連鎖移動剤、テルピノレン等の重合調節剤等を添加することができる。 The syrup composition contains the above-described components as main components, but if necessary, further, a colorant, a release agent, an antioxidant, a stabilizer, an antistatic agent, an antibacterial agent, a flame retardant, and an impact resistance modifier. Polymerization regulators such as a quality agent, a light stabilizer, an ultraviolet absorber, a light diffusing agent, a polymerization inhibitor, a chain transfer agent, and terpinolene can be added.
本発明のアクリル系シラップ組成物は、以上説明した各単量体および(共)重合体を主成分として含む組成物である。このシラップ組成物は、重合硬化してアクリル系樹脂板として使用することが好ましい。 The acrylic syrup composition of the present invention is a composition containing each monomer and (co) polymer described above as main components. The syrup composition is preferably polymerized and cured and used as an acrylic resin plate.
本発明のアクリル系樹脂板の製造方法は、以上説明した、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルを含むモノエチレン性不飽和単量体4〜64質量%と、一般式(1)で示される多官能(メタ)アクリレート35〜95質量%と、一般式(2)で示される(メタ)アクリレート単位を含有する(共)重合体1〜30質量%を含むアクリル系シラップ組成物であって、前記(共)重合体が下記一般式(2)で示される(メタ)アクリレート単位80〜100質量%と、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステル単位0〜20質量%からなる組成物を重合硬化する工程を有する。 The production method of the acrylic resin plate of the present invention includes the monoethylenically unsaturated monomer 4 to 64% by mass including the methacrylic acid alkyl ester having an alkyl group having 1 to 4 carbon atoms described above, and a general formula ( Acrylic syrup composition comprising 35 to 95% by mass of a polyfunctional (meth) acrylate represented by 1) and 1 to 30% by mass of a (co) polymer containing a (meth) acrylate unit represented by the general formula (2) The (co) polymer is a methacrylic acid alkyl ester unit having 0 to 100% by mass of a (meth) acrylate unit represented by the following general formula (2) and an alkyl group having 1 to 4 carbon atoms. A step of polymerizing and curing a composition comprising 20% by mass .
シラップ組成物の重合硬化方法としては、従来より知られる各種の方法を用いることができる。特に、鋳型に重合性混合物を注入し、重合硬化して、鋳型から剥離する、いわゆる鋳込重合法が好ましい。 Various conventionally known methods can be used as a polymerization and curing method for the syrup composition. Particularly preferred is a so-called casting polymerization method in which a polymerizable mixture is injected into a mold, polymerized and cured, and then peeled off from the mold.
シラップ組成物の重合の為に、従来より知られる各種のラジカル開始剤を用いることができる。ラジカル開始剤の具体例としては、t−ブチルパーオキシピバレート、t−ヘキシルパーオキシピバレート、t−ブチルパーオキシネオデカノエート、t−ヘキシルパーオキシネオデカノエート、t−ブチルパーオキシイソプロピルカーボネート、t−ヘキシルパーオキシイソプロピルモノカーボネート、2,2'−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、2,2'−アゾビス(2,4−ジメチルバレロニトリル)、2,2'−アゾビスイソブチロニトリル等が挙げられる。 For polymerization of the syrup composition, conventionally known various radical initiators can be used. Specific examples of the radical initiator include t-butyl peroxypivalate, t-hexyl peroxypivalate, t-butyl peroxyneodecanoate, t-hexyl peroxyneodecanoate, t-butylperoxy. Isopropyl carbonate, t-hexylperoxyisopropyl monocarbonate, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2′-azobis (2,4-dimethylvaleronitrile), 2, Examples include 2'-azobisisobutyronitrile.
以下に、炭素数1〜4のアルキル基を有するメタクリル酸アルキルエステルとしてメタクリル酸メチルを使用する鋳込重合の方法を例示する。ただし、本発明はこれに限定されない。 Below, the method of the casting polymerization which uses methyl methacrylate as a methacrylic acid alkylester which has a C1-C4 alkyl group is illustrated. However, the present invention is not limited to this.
まず、メタクリル酸メチルと、ビス(オキシメチル)トリシクロ[5,2,1,02,6]デカンジ(メタ)アクリレートと、トリシクロ[5,2,1,02,6]デカ−8−イル(メタ)アクリレートの重合体と、さらに必要に応じて共重合可能な他のモノエチレン性不飽和単量体を吸引瓶中に仕込み、攪拌・溶解してシラップ組成物とする。そのシラップ組成物に、重合開始剤を添加し、真空脱気を行って、重合性混合物とする。この重合性混合物を、一対の強化ガラスシートにガスケットを挟んで構成された鋳型に注入し、60〜90℃の水浴中で15〜120分、100〜150℃の空気炉中で30〜180分重合硬化を行い、鋳型から剥離して、アクリル系樹脂板を得ることができる。 First, and methyl methacrylate, and bis (oxymethyl) tricyclo [5,2,1,0 2,6] Dekanji (meth) acrylate, tricyclo [5,2,1,0 2,6] dec-8-yl A (meth) acrylate polymer and another monoethylenically unsaturated monomer that can be copolymerized if necessary are charged into a suction bottle, stirred and dissolved to obtain a syrup composition. A polymerization initiator is added to the syrup composition, and vacuum deaeration is performed to obtain a polymerizable mixture. This polymerizable mixture is poured into a mold formed by sandwiching a gasket between a pair of tempered glass sheets, 15 to 120 minutes in a water bath at 60 to 90 ° C, and 30 to 180 minutes in an air furnace at 100 to 150 ° C. Acrylic resin plate can be obtained by performing polymerization and curing and peeling from the mold.
この強化ガラスシートに代えて、例えば、鏡面SUSシート、表面に細かな凹凸を付けたガラスシート、対向して走行する鏡面SUS製のエンドレスベルトを鋳型として使用することもできる。重合温度、時間は、所望に応じて適宜選択すればよい。 Instead of this tempered glass sheet, for example, a mirror surface SUS sheet, a glass sheet with fine irregularities on the surface, or an endless belt made of mirror surface SUS that runs oppositely can be used as a mold. The polymerization temperature and time may be appropriately selected as desired.
アクリル系樹脂板の板厚は、0.5〜5mmであることが好ましい。板厚が0.5mm以上であると、塊状重合により製板する場合、アクリル系樹脂板を鋳型から剥離させる時に割れが発生し難くなる傾向がある。また、5mm以下であると、重合時に板割れし難くなる傾向がある。 The thickness of the acrylic resin plate is preferably 0.5 to 5 mm. When the plate thickness is 0.5 mm or more, when the plate is produced by bulk polymerization, cracks tend not to occur when the acrylic resin plate is peeled from the mold. Moreover, when it is 5 mm or less, there is a tendency that it is difficult to break the plate during polymerization.
本発明で得られるアクリル系樹脂板は、アクリル系樹脂の優れた光学特性を維持したまま、耐熱性、透明性、低吸水性が大きく改良されたものである。このようなアクリル系樹脂板は、例えば、白熱灯カバー、ハロゲンランプカバー等の発熱光源の周辺材料、衣類乾燥機、電子レンジ、オーブン等の加熱家電機器の部品、眼鏡レンズ、サングラスレンズ、カメラ用レンズ、ビデオカメラ用レンズ、ゴーグル用レンズ、コンタクトレンズ等の光学レンズ、メーターカバー等の車載部品、車載用のオーディオ機器部品、車載用のディスプレイ装置部品、車載用ナビゲーションシステム部品等の車載材料に、さらには、プラズマディスプレイ装置、液晶ディスプレイ装置、プロジェクション式ディスプレイ装置等の各種ディスプレイ装置の前面板、液晶ディスプレイの光導光板等の各種ディスプレイ部材に用いることができる。 The acrylic resin plate obtained by the present invention is greatly improved in heat resistance, transparency and low water absorption while maintaining the excellent optical properties of the acrylic resin. Such acrylic resin plates are, for example, peripheral materials for exothermic light sources such as incandescent lamp covers and halogen lamp covers, parts of heating household appliances such as clothes dryers, microwave ovens, ovens, eyeglass lenses, sunglasses lenses, and cameras. In-vehicle materials such as lenses, video camera lenses, goggles lenses, contact lenses and other optical lenses, meter covers and other in-vehicle parts, in-vehicle audio equipment parts, in-vehicle display device parts, in-vehicle navigation system parts, Furthermore, it can be used for various display members such as a front plate of various display devices such as a plasma display device, a liquid crystal display device, and a projection display device, and a light guide plate of a liquid crystal display.
また、本発明のアクリル系樹脂板上の少なくとも一表面上にITO等の透明導電膜を形成することにより、透明導電材の用途に利用可能である。例えばコンデンサ、抵抗体等の電気部品回路材料、電子写真や静電記録等の複写用材料、液晶ディスプレイ用、エレクトロクロミックディスプレイ用、エレクトロルミネッセンスディスプレイ用、タッチパネル用等の信号入力用透明電極、太陽電池、光増幅器等の光電変換素子に、その他、帯電防止用部材、電磁波遮蔽用部材、面発熱体、センサー等の各種用途に用いることができる。 Moreover, it can utilize for the use of a transparent conductive material by forming transparent conductive films, such as ITO, on at least one surface on the acrylic resin board of this invention. For example, electric component circuit materials such as capacitors and resistors, copying materials such as electrophotography and electrostatic recording, transparent electrodes for signal input such as liquid crystal displays, electrochromic displays, electroluminescence displays, touch panels, etc., solar cells It can be used for various applications such as a photoelectric conversion element such as an optical amplifier, an antistatic member, an electromagnetic wave shielding member, a surface heating element, and a sensor.
以下、実施例により本発明を更に具体的に説明する。なお、以下の記載において「部」、「%」は質量基準である。また、表中の各評価は次の方法に従い実施した。 Hereinafter, the present invention will be described more specifically with reference to examples. In the following description, “parts” and “%” are based on mass. Each evaluation in the table was performed according to the following method.
(1)重量平均分子量(Mw):
(共)重合体の重量平均分子量を評価する為に、(共)重合体0.05gをクロロホルム(和光純薬工業(株)製特級試薬)10mlに溶解し下記の条件下にて測定を行った。
(1) Weight average molecular weight (Mw):
In order to evaluate the weight average molecular weight of the (co) polymer, 0.05 g of the (co) polymer was dissolved in 10 ml of chloroform (special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.) and measured under the following conditions. It was.
装置 :島津(株)製液体クロマトグラフィLC−10A型
分離カラム :昭和電工(株)製 KF−806L 2本
溶媒 :クロロホルム(和光純薬工業(株)製特級試薬)
流量1.0ml/min
検出器 :島津(株)製示差屈折計RID−6A
測定温度 :40℃
サンプル注入量:0.1ml
標準ポリマー :ポリスチレン。
Apparatus: Liquid chromatography LC-10A type manufactured by Shimadzu Corporation Separation column: 2 KF-806L manufactured by Showa Denko KK Solvent: Chloroform (special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.)
Flow rate 1.0ml / min
Detector: Differential refractometer RID-6A manufactured by Shimadzu Corporation
Measurement temperature: 40 ° C
Sample injection volume: 0.1 ml
Standard polymer: Polystyrene.
(2)荷重たわみ温度:
アクリル系樹脂板の耐熱性を評価する為に、JIS−K7207に示される測定法に準拠して、荷重たわみ温度を測定した。
(2) Deflection temperature under load:
In order to evaluate the heat resistance of the acrylic resin plate, the deflection temperature under load was measured according to the measurement method shown in JIS-K7207.
(3)ヘーズ:
アクリル系樹脂板の光学特性を評価する為に、JIS−K7136に示される測定法に準拠して、ヘーズを測定した。
(3) Haze:
In order to evaluate the optical characteristics of the acrylic resin plate, haze was measured in accordance with the measurement method shown in JIS-K7136.
(4)吸水率:
アクリル系樹脂板の吸水性を評価する為に、次の通り吸水率を測定した。まず、アクリル系樹脂板を50×50mmに切断し、このサンプルを70℃の加熱炉中で5日間乾燥した後の質量a(g)を測定した。次に、23℃の水中で20日間浸漬し、取り出した後にサンプル表面の水を軽く拭き取り質量b(g)を測定し、
吸水率(%)=(b−a)/a×100
として、吸水率を求めた。
(4) Water absorption rate:
In order to evaluate the water absorption of the acrylic resin plate, the water absorption was measured as follows. First, the acrylic resin plate was cut into 50 × 50 mm, and the mass a (g) after the sample was dried in a heating furnace at 70 ° C. for 5 days was measured. Next, after dipping in water at 23 ° C. for 20 days and taking out, the sample surface is wiped lightly, and the mass b (g) is measured.
Water absorption (%) = (b−a) / a × 100
As a result, the water absorption was determined.
[製造例1]
攪拌機を備えた重合装置に、水酸化カリウム水溶液(水酸化カリウム分17.1%)70部、メタクリル酸メチル30部からなる単量体混合物を加えて攪拌した。ケン化ピーク発現後80℃まで昇温し、重合ピーク後85℃で4時間攪拌保持し、アニオン系高分子化合物水溶液(A1)を得た。この昇温過程においては、温度が70℃に到達した後、重合開始剤として過硫酸アンモニウム0.05部を添加した。また、アニオン系高分子量化合物水溶液を別容器に回収するため、1000部の脱イオン水で希釈し、アニオン系高分子量化合物水溶液を別容器に回収した。
[Production Example 1]
A monomer mixture consisting of 70 parts of aqueous potassium hydroxide (potassium hydroxide content: 17.1%) and 30 parts of methyl methacrylate was added to a polymerization apparatus equipped with a stirrer and stirred. The temperature was raised to 80 ° C. after the saponification peak was expressed, and the mixture was stirred and held at 85 ° C. for 4 hours after the polymerization peak to obtain an anionic polymer compound aqueous solution (A1). In this heating process, after the temperature reached 70 ° C., 0.05 part of ammonium persulfate was added as a polymerization initiator. Moreover, in order to collect | recover anion type | system | group high molecular weight compound aqueous solution to another container, it diluted with 1000 parts deionized water, and collect | recovered the anionic high molecular weight compound aqueous solution to another container.
[製造例2]
攪拌機を備えた重合装置に、メタクリル酸2−スルホエチルナトリウム58部、メタクリル酸カリウム水溶液(メタクリル酸カリウム分30%)31部、メタクリル酸メチル11部からなる単量体混合物と、脱イオン水900部とを加えて攪拌し、溶解させた。その後、窒素雰囲気下で混合物を攪拌しながら60℃まで昇温し、6時間攪拌しつつ60℃で保持させてアニオン系高分子化合物水溶液(A2)を得た。この昇温過程においては、温度が50℃に到達した後、重合開始剤として過硫酸アンモニウム0.1部を添加し、更に別に計量したメタクリル酸メチル11部を75分間かけて、上記の反応系に連続的に滴下した。
[Production Example 2]
In a polymerization apparatus equipped with a stirrer, a monomer mixture consisting of 58 parts of sodium 2-sulfoethyl methacrylate, 31 parts of aqueous potassium methacrylate (potassium methacrylate 30%), 11 parts of methyl methacrylate, and deionized water 900 And the mixture was stirred and dissolved. Thereafter, the mixture was heated to 60 ° C. with stirring in a nitrogen atmosphere, and kept at 60 ° C. with stirring for 6 hours to obtain an aqueous anionic polymer compound solution (A2). In this temperature raising process, after the temperature reached 50 ° C., 0.1 part of ammonium persulfate was added as a polymerization initiator, and 11 parts of methyl methacrylate separately measured was added to the above reaction system over 75 minutes. It was dripped continuously.
[製造例3]
攪拌機を備えた反応容器に、トリシクロ[5,2,1,02,6]デカ−8−イルメタクリレート100部、重合開始剤として1,1,3,3−テトラメチルブチルパーオキシ−2−エチルヘキサノエート0.1部、連鎖移動剤としてt−ドデシルメルカプタン0.05部を加えて攪拌し、溶解させた。また、別の容器に脱イオン水200部を入れ、分散安定剤として製造例1で得たアニオン系高分子化合物水溶液(A1)0.1部および製造例2で得たアニオン系高分子化合物水溶液(A2)0.36部、分散安定助剤として硫酸ナトリウム0.3部を加え攪拌し、溶解させた。次いで、開始剤等を溶解させた単量体混合物と、分散安定剤等を溶解させた脱イオン水混合物を攪拌機を備えた反応容器に投入し、窒素置換しながら200rpmで15分間攪拌した。その後、窒素置換を止め、300rpmで撹拌しながら70℃に加温して重合を開始させ、重合ピーク発現後、95℃、30分間の熱処理を行い、重合を完結させた。得られたビーズ状重合体を濾過、水洗し、75℃で24時間乾燥して、重量平均分子量100万のビーズ状重合体を得た。
[Production Example 3]
A reaction vessel equipped with a stirrer, tricyclo [5,2,1,0 2,6] dec-8-yl methacrylate 100 parts, as a polymerization initiator 1,1,3,3-tetramethylbutyl peroxy-2 0.1 part of ethyl hexanoate and 0.05 part of t-dodecyl mercaptan as a chain transfer agent were added and stirred to dissolve. Also, 200 parts of deionized water was put in another container, and 0.1 part of the anionic polymer compound aqueous solution (A1) obtained in Production Example 1 as a dispersion stabilizer and the anionic polymer compound aqueous solution obtained in Production Example 2 were used. (A2) 0.36 part and 0.3 part of sodium sulfate as a dispersion stabilizing aid were added and stirred for dissolution. Next, the monomer mixture in which the initiator and the like were dissolved and the deionized water mixture in which the dispersion stabilizer and the like were dissolved were put into a reaction vessel equipped with a stirrer and stirred at 200 rpm for 15 minutes while purging with nitrogen. Thereafter, the nitrogen substitution was stopped, and the polymerization was started by heating to 70 ° C. while stirring at 300 rpm. After the polymerization peak was exhibited, a heat treatment was performed at 95 ° C. for 30 minutes to complete the polymerization. The obtained bead polymer was filtered, washed with water, and dried at 75 ° C. for 24 hours to obtain a bead polymer having a weight average molecular weight of 1,000,000.
[製造例4]
連鎖移動剤として、t−ドデシルメルカプタン0.05部の代わりに、オクチルメルカプタン0.05部を用いたこと以外は、製造例3と同様にして、重量平均分子量40万のビーズ状重合体を得た。
[Production Example 4]
A bead polymer having a weight average molecular weight of 400,000 was obtained in the same manner as in Production Example 3 except that 0.05 part of octyl mercaptan was used instead of 0.05 part of t-dodecyl mercaptan as the chain transfer agent. It was.
[製造例5]
トリシクロ[5,2,1,02,6]デカ−8−イルメタクリレート100部の代わりに、トリシクロ[5,2,1,02,6]デカ−8−イルメタクリレート90部とメタクリル酸メチル10部を用いたこと以外は、製造例3と同様にして、重量平均分子量40万のビーズ状重合体を得た。
[Production Example 5]
Tricyclo [5,2,1,0 2,6] in place of dec-8-yl methacrylate, 100 parts of tricyclo [5,2,1,0 2,6] dec-8-yl methacrylate 90 parts methyl methacrylate A bead polymer having a weight average molecular weight of 400,000 was obtained in the same manner as in Production Example 3, except that 10 parts were used.
[製造例6]
冷却管、温度計および攪拌機を備えた反応器に、メタクリル酸メチル100部を供給し、撹拌しながら加熱して、内温が80℃になった時点で2,2’−アゾビス−(2,4−ジメチルバレロニトリル)0.05部を添加し、更に内温が90℃になるまで加熱し、その温度を8分間保持した。その後、室温まで冷却して、重合率20%、重量平均分子量25万のメタクリル酸メチル重合体とメタクリル酸メチルとの混合物を得た。
[Production Example 6]
To a reactor equipped with a condenser, a thermometer and a stirrer, 100 parts of methyl methacrylate was supplied and heated with stirring. When the internal temperature reached 80 ° C., 2,2′-azobis- (2, 0.05 part of 4-dimethylvaleronitrile) was added and further heated until the internal temperature reached 90 ° C., and the temperature was maintained for 8 minutes. Thereafter, the mixture was cooled to room temperature to obtain a mixture of a methyl methacrylate polymer and a methyl methacrylate having a polymerization rate of 20% and a weight average molecular weight of 250,000.
[製造例7]
冷却管、温度計および攪拌機を備えた反応器に、メタクリル酸メチル100部を供給し、撹拌しながら加熱して、内温が80℃になった時点で2,2’−アゾビスイソブチロニトリル0.0022部を添加し、更に内温が90℃になるまで加熱し、その温度を30分間保持した。その後、室温まで冷却して、重合率7%、重量平均分子量80万のメタクリル酸メチル重合体とメタクリル酸メチルとの混合物を得た。
[Production Example 7]
To a reactor equipped with a condenser, a thermometer and a stirrer, 100 parts of methyl methacrylate was supplied and heated with stirring. When the internal temperature reached 80 ° C., 2,2′-azobisisobutyro 0.0022 part of nitrile was added and further heated until the internal temperature reached 90 ° C., and the temperature was maintained for 30 minutes. Thereafter, the mixture was cooled to room temperature to obtain a mixture of a methyl methacrylate polymer having a polymerization rate of 7% and a weight average molecular weight of 800,000 and methyl methacrylate.
[実施例1]
メタクリル酸メチル15部、ビス(オキシメチル)トリシクロ[5,2,1,02,6]デカンジメタクリレート80部、製造例3で得たビーズ状重合体5部を攪拌・溶解し、アクリル系シラップ組成物を得た。さらに、このシラップ組成物に、重合開始剤としてt−ヘキシルパーオキシピバレート0.05部、2,2'−アゾビスイソブチロニトリル0.01部、t−ヘキシルパーオキシイソプロピルモノカーボネート0.02部、重合調節剤としてテルピノレン0.03部を混合し、吸引瓶中に仕込んで攪拌・溶解し、真空脱気を行い、重合性混合物を得た。
[Example 1]
15 parts of methyl methacrylate, bis (oxymethyl) tricyclo [5,2,1,0 2,6] decane dimethacrylate 80 parts, stirred and dissolved bead-like polymer 5 parts obtained in Production Example 3, acrylic A syrup composition was obtained. Further, to this syrup composition, 0.05 parts of t-hexylperoxypivalate as a polymerization initiator, 0.01 parts of 2,2′-azobisisobutyronitrile, and 0.0 part of t-hexylperoxyisopropyl monocarbonate. 02 parts and 0.03 part of terpinolene as a polymerization regulator were mixed, charged into a suction bottle, stirred and dissolved, and vacuum degassed to obtain a polymerizable mixture.
この重合性混合物を、間隔1.7mmの一対の強化ガラスシートにガスケットを挟んで構成された鋳型に注入し、気泡を除き、水浴に入れて、80℃の水浴中で60分、135℃の空気炉中で60分重合を行った。冷却後、鋳型から剥離して、厚み1mmのアクリル系樹脂板を得た。 This polymerizable mixture was poured into a mold constituted by sandwiching a gasket between a pair of tempered glass sheets having a distance of 1.7 mm, air bubbles were removed, and the mixture was placed in a water bath for 60 minutes at 135 ° C. in a water bath at 80 ° C. Polymerization was carried out for 60 minutes in an air furnace. After cooling, it was peeled from the mold to obtain an acrylic resin plate having a thickness of 1 mm.
このアクリル系樹脂板は、耐熱性、透明性、低吸水性に優れていた。本実施例のシラップ組成物の原料組成およびアクリル系樹脂板の評価結果を表1に示す。 This acrylic resin plate was excellent in heat resistance, transparency and low water absorption. Table 1 shows the raw material composition of the syrup composition of this example and the evaluation results of the acrylic resin plate.
[実施例2、3、6、比較例1]
表1および表2に示すシラップ組成物の原料組成を採用したこと以外は、実施例1と同様にしてアクリル系樹脂板を製造した。評価結果を表1および2に示す。
[Examples 2, 3, 6 and Comparative Example 1]
An acrylic resin plate was produced in the same manner as in Example 1 except that the raw material composition of the syrup composition shown in Table 1 and Table 2 was adopted. The evaluation results are shown in Tables 1 and 2.
[実施例4、5、7、比較例2]
製造例3で得たビーズ状重合体の代わりに製造例4で得たビーズ状重合体を用い、表1および表2に示すシラップ組成物の原料組成を採用したこと以外は、実施例1と同様にしてアクリル系樹脂板を製造した。評価結果を表1および2に示す。
[Examples 4, 5, and 7, Comparative Example 2]
Example 1 except that the bead polymer obtained in Production Example 4 was used instead of the bead polymer obtained in Production Example 3, and the raw material composition of the syrup composition shown in Table 1 and Table 2 was adopted. An acrylic resin plate was produced in the same manner. The evaluation results are shown in Tables 1 and 2.
[実施例8]
製造例3で得たビーズ状重合体の代わりに製造例5で得たビーズ状重合体を用い、表1に示すシラップ組成物の原料組成を採用したこと以外は、実施例1と同様にしてアクリル系樹脂板を製造した。評価結果を表1に示す。
[Example 8]
The same procedure as in Example 1 was conducted except that the bead polymer obtained in Production Example 5 was used instead of the bead polymer obtained in Production Example 3 and the raw material composition of the syrup composition shown in Table 1 was adopted. An acrylic resin plate was produced. The evaluation results are shown in Table 1.
[比較例3]
製造例6で得たメタクリル酸メチル重合体とメタクリル酸メチルとの混合物20部に、ビス(オキシメチル)トリシクロ[5,2,1,02,6]デカンジメタクリレート80部を混合してシラップ組成物を製造し、これを用いたこと以外は、実施例1と同様にしてアクリル系樹脂板を製造した。評価結果を表2に示す。
[Comparative Example 3]
To a mixture of 20 parts of methyl methacrylate polymer and methyl methacrylate obtained in Production Example 6, bis mixed (oxymethyl) tricyclo [5,2,1,0 2,6] decane dimethacrylate 80 parts syrup An acrylic resin plate was produced in the same manner as in Example 1 except that the composition was produced and used. The evaluation results are shown in Table 2.
[比較例4]
製造例7で得たメタクリル酸メチル重合体とメタクリル酸メチルとの混合物50部に、ネオペンチルグリコールジメタクリレート50部を混合してシラップ組成物を製造し、これを用いたこと以外は、実施例1と同様にしてアクリル系樹脂板を製造した。評価結果を表2に示す。
[Comparative Example 4]
A syrup composition was prepared by mixing 50 parts of neopentylglycol dimethacrylate with 50 parts of the mixture of the methyl methacrylate polymer and methyl methacrylate obtained in Production Example 7, and this example was used except that this was used. In the same manner as in Example 1, an acrylic resin plate was produced. The evaluation results are shown in Table 2.
[比較例5]
製造例6で得たメタクリル酸メチル重合体とメタクリル酸メチルとの混合物100部に、重合開始剤として2,2’−アゾビス−(2,4−ジメチルバレロニトリル)0.05部を混合し、吸引瓶中に仕込んで攪拌・溶解し、真空脱気を行い、重合性混合物を得た。
[Comparative Example 5]
To 100 parts of the mixture of the methyl methacrylate polymer and methyl methacrylate obtained in Production Example 6, 0.05 part of 2,2′-azobis- (2,4-dimethylvaleronitrile) was mixed as a polymerization initiator, The mixture was charged into a suction bottle, stirred and dissolved, and vacuum degassed to obtain a polymerizable mixture.
この重合性混合物を、間隔1.7mmの一対の強化ガラスシートにガスケットを挟んで構成された鋳型に注入し、気泡を除き、水浴に入れて、80℃の水浴中で30分、130℃の空気炉中で30分重合を行った。冷却後、鋳型から剥離して、厚み1mmのアクリル系樹脂板を得た。評価結果を表2に示す。 This polymerizable mixture was poured into a mold constituted by sandwiching a gasket between a pair of tempered glass sheets having a distance of 1.7 mm, air bubbles were removed, placed in a water bath, 30 minutes in a water bath at 80 ° C., and 130 ° C. Polymerization was carried out for 30 minutes in an air furnace. After cooling, it was peeled from the mold to obtain an acrylic resin plate having a thickness of 1 mm. The evaluation results are shown in Table 2.
[比較例6]
ビーズ状重合体を用いず、表2に示す原料組成を採用したこと以外は、実施例1と同様にしてアクリル系樹脂板を製造した。評価結果を表2に示す。
[Comparative Example 6]
An acrylic resin plate was produced in the same manner as in Example 1 except that the bead polymer was not used and the raw material composition shown in Table 2 was adopted. The evaluation results are shown in Table 2.
表1に示すように、実施例1〜8では、アクリル系樹脂板の耐熱性、透明性、低吸水性について良好な結果が得られた。一方、表2に示すように、比較例1〜5では、アクリル系樹脂板の耐熱性が低下したり、透明性や低吸水性が悪化する等の問題が生じた。また比較例6では、得られたアクリル系樹脂板の評価結果は良好であったが、原料が鋳型から漏れる等、重合時に取り扱い上の不都合が生じた。 As shown in Table 1, in Examples 1 to 8, good results were obtained with respect to heat resistance, transparency and low water absorption of the acrylic resin plate. On the other hand, as shown in Table 2, in Comparative Examples 1 to 5, problems such as a decrease in heat resistance of the acrylic resin plate and deterioration in transparency and low water absorption occurred. Further, in Comparative Example 6, although the evaluation result of the obtained acrylic resin plate was good, inconvenience in handling occurred during polymerization, such as leakage of raw materials from the mold.
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