JP4387958B2 - Pudding and manufacturing method thereof - Google Patents
Pudding and manufacturing method thereof Download PDFInfo
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- JP4387958B2 JP4387958B2 JP2005028711A JP2005028711A JP4387958B2 JP 4387958 B2 JP4387958 B2 JP 4387958B2 JP 2005028711 A JP2005028711 A JP 2005028711A JP 2005028711 A JP2005028711 A JP 2005028711A JP 4387958 B2 JP4387958 B2 JP 4387958B2
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Description
本発明は、プリン原料液を容器に充填して加熱凝固させたタイプのプリン、及びその製造方法に関する。 The present invention relates to a pudding of a type in which a pudding raw material liquid is filled in a container and heated and solidified, and a method for producing the same.
従来、工業的に製造されるプリンとして、卵成分を含む原料液を焼成及び/又は蒸しにより加熱凝固させて製造されるタイプのものがある。具体的には、卵成分およびその他の原料を卵成分の熱凝固温度以下で混合溶解して原料液を調製し、該原料液を容器に充填しし、オーブン又は蒸煮器を用いて加熱凝固させて製造する。 Conventionally, as an industrially produced pudding, there is a type that is produced by heating and coagulating a raw material liquid containing an egg component by baking and / or steaming. Specifically, egg ingredients and other ingredients are mixed and dissolved at a temperature lower than the heat coagulation temperature of the egg ingredients to prepare a raw material liquid, the raw material liquid is filled into a container, and heated and coagulated using an oven or a steamer. Manufactured.
上述の様なプリンの製造方法においては、焼成及び/又は蒸しの工程で、容器内面に泡状の組織(一般的には「す」と呼ばれるものである。以下、本明細書においては「す」と記載する。)が形成され、商品としての外観が損なわれる場合がある。この「す」が発生する原因としては、焼成及び/又は蒸しを行なう前の原料液の脱気が不十分である、原料液の均質化が不十分である、充填機により原料液を容器に充填する際に吐出圧の影響で原料液に空気を巻き込んでしまう、加熱装置の下方からの熱が強すぎる、等があることが知られている。 In the pudding manufacturing method as described above, a foamed structure (generally called “su”) is formed on the inner surface of the container in the firing and / or steaming step. May be formed and the appearance of the product may be impaired. The cause of this “su” is that the raw material liquid is not sufficiently degassed before baking and / or steaming, the raw material liquid is not sufficiently homogenized, and the raw material liquid is put into a container by a filling machine. It is known that air is entrained in the raw material liquid due to the influence of the discharge pressure when filling, the heat from below the heating device is too strong, and the like.
上記のような「す」の発生を抑える方法は、これまでにも提案されている。
例えば下記特許文献1には、ゼラチンを含有する原料液を容器に充填して一度蒸煮した後に、その上層に含気泡原料を蒸煮し、更にオーブンで焼成すると、「す」が発生しにくいことが記載されている。
下記特許文献2には、原料液を超音波照射装置にて脱気した後、容器に充填し、焼成及び/又は蒸しすることによって「す」の発生を抑える方法が開示されている。
下記特許文献3には、原料液を充填する容器に予めアルコール液を噴霧して、原料液と容器の付着性を改善することによって「す」の発生を抑える方法が開示されている。
For example, in Patent Document 1 described below, when a raw material solution containing gelatin is filled in a container and once cooked, the bubble-containing raw material is cooked on the upper layer and further baked in an oven. Are listed.
Patent Document 2 below discloses a method of suppressing the generation of “su” by degassing a raw material solution with an ultrasonic irradiation apparatus, filling the container into a container, and firing and / or steaming.
Patent Document 3 below discloses a method of suppressing the occurrence of “su” by spraying an alcohol liquid in a container filled with the raw material liquid in advance to improve the adhesion between the raw material liquid and the container.
しかしながら、特許文献1に記載の方法は2段階の加熱が必要なので製造工程が著しく煩雑化されてしまう。特許文献2に記載の方法は、超音波照射装置という特殊な装置が必要であること、及び超音波照射装置にて脱気した後の容器への充填工程で空気を巻き込んだ場合には効果が無いという課題がある。特許文献3に記載の方法は、アルコール液を噴霧するための工程が新たに増えるほか、アルコール噴霧装置も必要である。 However, since the method described in Patent Document 1 requires two-stage heating, the manufacturing process becomes extremely complicated. The method described in Patent Document 2 is effective when a special device called an ultrasonic irradiation device is required, and when air is entrained in the filling process of the container after deaeration with the ultrasonic irradiation device. There is a problem that there is no. The method described in Patent Document 3 requires a new process for spraying the alcohol liquid and also requires an alcohol spraying device.
本発明は上記事情に鑑みてなされたものであって、簡便な方法で、加熱凝固タイプのプリンにおける「す」の発生を抑えて、製品の外観を向上できるようにしたプリン及びその製造方法を提供することを課題とする。 The present invention has been made in view of the above circumstances, and provides a pudding and a method for producing the pudding that can improve the appearance of a product by suppressing the occurrence of “su” in a heat-solidified pudding by a simple method. The issue is to provide.
上記の目的を達成するために、本発明のプリンの製造方法は、発酵セルロースを含有するプリン原料液を容器に充填し、密封前にオーブンを用いて加熱凝固させる工程を有することを特徴とする。
前記プリン原料液中における発酵セルロースの含有量が0.01〜0.12質量%であることが好ましい。
In order to achieve the above object, the method for producing a pudding of the present invention includes a step of filling a container with a pudding raw material liquid containing fermented cellulose and heat-coagulating it using an oven before sealing. .
It is preferable that content of the fermented cellulose in the said pudding raw material liquid is 0.01-0.12 mass%.
均質化工程を行う場合、発酵セルロースを含み卵成分を含まない発酵セルロース含有液を均質化して均質化液を得る均質化工程と、前記均質化液と卵成分とを混合して前記プリン原料液を調製する混合工程を有する方法を用いることができる。
前記均質化工程および前記混合工程を行う場合、発酵セルロースと卵成分以外の、他の原料を、前記混合工程において前記均質化液および卵成分と混合してもよい。
または、前記均質化工程および前記混合工程を行う場合、発酵セルロースと卵成分以外の、他の原料を、前記発酵セルロース含有液に含有させてもよい。
均質化工程を行う場合、卵成分および発酵セルロースを含む混合液を均質化して前記プリン原料液を調製する方法を用いることができる。
When performing the homogenization process, the purine raw material liquid is obtained by mixing the homogenized liquid and the egg component by homogenizing the fermented cellulose-containing liquid containing fermented cellulose and not containing the egg component to obtain a homogenized liquid. A method having a mixing step of preparing can be used.
When performing the said homogenization process and the said mixing process, you may mix other raw materials other than fermented cellulose and an egg component with the said homogenization liquid and an egg component in the said mixing process.
Or when performing the said homogenization process and the said mixing process, you may contain other raw materials other than fermented cellulose and an egg component in the said fermented cellulose containing liquid.
When performing a homogenization process, the method of preparing the said purine raw material liquid by homogenizing the liquid mixture containing an egg component and fermented cellulose can be used.
本発明は、プリン原料液を容器に充填し、密封前にオーブンを用いて加熱凝固してなるプリンであって、発酵セルロースを均一に含有することを特徴とするプリンを提供する。
また本発明は、均質化された発酵セルロースを含有する、プリン原料液を容器に充填し、密封前にオーブンを用いて加熱凝固してなることを特徴とするプリンを提供する。
本発明のプリンにおいて、前記プリン原料液中における発酵セルロースの含有量が0.01〜0.12質量%であることが好ましい。
The present invention provides a pudding obtained by filling a pudding raw material liquid into a container and heating and coagulating it using an oven before sealing , and uniformly containing fermented cellulose.
In addition, the present invention provides a pudding characterized by being filled with a pudding raw material liquid containing homogenized fermented cellulose and heated and solidified using an oven before sealing .
In the pudding of the present invention, the content of fermented cellulose in the pudding raw material liquid is preferably 0.01 to 0.12% by mass.
本発明によれば、簡便な方法で、加熱凝固タイプのプリンにおける「す」の発生を抑えて、製品の外観を向上させることができる。 According to the present invention, it is possible to improve the appearance of a product by suppressing the occurrence of “su” in a heat-solidified pudding by a simple method.
プリンの原料としては、通常、卵成分、乳成分、甘味成分等が用いられるが、本発明におてもこれら公知の成分を用いることができる。
卵成分は、全卵、卵黄、卵白等が使用でき、これらに加糖したものであってもよい。また、卵は鶏卵が主であるが、うずらやアヒル等の卵であってもよい。
乳成分は、生乳、牛乳、脱脂乳、濃縮乳、脱脂濃縮乳、れん乳、クリーム、バター、チーズ、脱脂粉乳、全脂粉乳等を用いることができる。
甘味成分は、砂糖や、砂糖以外の甘味料を用いることができる。
またこれら以外にも、油脂、色素、調味料、香料、酒類、果汁、乳化剤等を必要に応じて使用することができる。
As raw materials for purines, egg components, milk components, sweetening components, etc. are usually used, but these known components can also be used in the present invention.
As the egg component, whole egg, egg yolk, egg white and the like can be used, and those added with sugar may be used. The eggs are mainly chicken eggs, but eggs such as quail and ducks may also be used.
As the milk component, raw milk, cow milk, skim milk, concentrated milk, skim concentrated milk, milk, cream, butter, cheese, skim milk powder, whole milk powder and the like can be used.
As the sweetening component, sugar or a sweetener other than sugar can be used.
Besides these, fats and oils, pigments, seasonings, fragrances, alcoholic beverages, fruit juices, emulsifiers and the like can be used as necessary.
本発明では発酵セルロースを必須成分として用いる。発酵セルロースは、酢酸菌(Acetobactor aceti)が産生するセルロースである。例えば、ココナッツミルク培地を酢酸菌(Acetobactor aceti)を用いて発酵させて得られるナタデココも発酵セルロースの1種である。発酵セルロースは市販品から入手できる。
発酵セルロースの添加量は、プリン原料液に対して0.01〜0.12質量%の範囲が好ましく、0.03〜0.09質量%の範囲がより好ましい。発酵セルロースの添加量が少なすぎると「す」の発生を抑える効果が不十分となり、多すぎると逆に「す」の発生を助長する。発酵セルロースの添加量が多すぎるとプリン原料液の粘度が増し、プリン原料液を容器に充填する際に空気を巻き込み易くなるためと考えられる。
In the present invention, fermented cellulose is used as an essential component. Fermented cellulose is cellulose produced by Acetobactor aceti. For example, Nata de Coco obtained by fermenting a coconut milk medium with Acetobactor aceti is one type of fermented cellulose. Fermented cellulose can be obtained from commercial products.
The amount of fermented cellulose added is preferably in the range of 0.01 to 0.12% by mass and more preferably in the range of 0.03 to 0.09% by mass with respect to the purine raw material liquid. If the added amount of fermented cellulose is too small, the effect of suppressing the occurrence of “su” will be insufficient, while if too much, the occurrence of “su” will be promoted. It is considered that when the amount of fermented cellulose added is too large, the viscosity of the pudding raw material liquid increases and air is easily involved when filling the pudding raw material liquid into the container.
本発明において、プリンは、概略、発酵セルロースを含有するプリン原料液を調製し、該プリン原料液を容器に充填して加熱凝固させることによって製造される。
プリン原料液には、発酵セルロースの他に、卵成分、乳成分、甘味成分、および必要に応じてその他の成分が含まれている。
プリン原料液の調製方法は特に限定されず、卵成分の熱凝固温度以下で、各成分が均一に溶解されるように混合すればよい。
In the present invention, pudding is generally produced by preparing a pudding raw material liquid containing fermented cellulose, filling the pudding raw material liquid in a container, and solidifying by heating.
In addition to the fermented cellulose, the pudding raw material liquid contains an egg component, a milk component, a sweetening component, and other components as required.
The method for preparing the pudding raw material liquid is not particularly limited, and may be mixed so that each component is uniformly dissolved at a temperature equal to or lower than the heat coagulation temperature of the egg component.
プリン原料液に含まれる各成分のうち、少なくとも発酵セルロースは均質化工程を経ていることが好ましい。すなわち、少なくとも発酵セルロースを含有する液を均質化する工程を設けることが好ましい。なお、本発明における均質化および均質化工程は、各原料を用いてプリンを製造する過程における均質化および均質化工程の意味であり、各原料が製造される過程での均質化および均質化工程はこれに含まれない。
後述の試験例に示されるように、プリン原料液に含まれる発酵セルロースが均質化工程を経ていると、均質化工程を経ていない場合に比べて、プリンの「す」の発生を抑える効果が向上する。これは発酵セルロースを含む液を均質化することにより発酵セルロースの繊維が解されて三次元の網目構造を形成し、プリン原料液中の卵たんぱく質が熱凝固する際の凝集や収縮の動きを制限するために、「す」ができ難くなると推定される。
Of the components contained in the pudding raw material liquid, at least the fermented cellulose is preferably subjected to a homogenization step. That is, it is preferable to provide a step of homogenizing a liquid containing at least fermented cellulose. The homogenization and homogenization process in the present invention means the homogenization and homogenization process in the process of producing pudding using each raw material, and the homogenization and homogenization process in the process of manufacturing each raw material. Is not included in this.
As shown in the test examples to be described later, when the fermented cellulose contained in the pudding raw material liquid undergoes a homogenization process, the effect of suppressing the generation of purine “su” is improved compared to the case where it has not undergone the homogenization process. To do. By homogenizing the liquid containing fermented cellulose, the fibers of fermented cellulose are unraveled to form a three-dimensional network structure, limiting the movement of aggregation and contraction when the egg protein in the purine raw material liquid is heat-coagulated. Therefore, it is estimated that it is difficult to make “su”.
均質化工程を行う場合、プリン原料液に含まれる卵成分は、均質化工程を経てもよく、経なくてもよい。したがって、均質化された発酵セルロースを含有するプリン原料液を調製する方法として(1)発酵セルロースを含み卵成分を含まない発酵セルロース含有液を均質化し、得られた均質化液と卵成分を混合してプリン原料液を調製する方法を用いることができる。この方法(1)で得られるプリン原料液に含まれる卵成分は、均質化工程を経ていない。
又は(2)卵成分および発酵セルロースを含む混合液を均質化してプリン原料液を調製する方法を用いることもできる。この方法(2)で得られるプリン原料液に含まれる卵成分は、均化工程を経ている。
発酵セルロース含有液に高温の加熱殺菌を施すことができるという点では方法(1)の方が好ましい。
When performing the homogenization step, the egg component contained in the pudding raw material liquid may or may not go through the homogenization step. Therefore, as a method for preparing a purine raw material liquid containing homogenized fermented cellulose, (1) homogenized fermented cellulose-containing liquid containing fermented cellulose and not containing egg components, and mixing the resulting homogenized liquid and egg components Thus, a method of preparing a pudding raw material liquid can be used. The egg component contained in the purine raw material liquid obtained by this method (1) has not undergone the homogenization step.
Alternatively, (2) a method of preparing a purine raw material liquid by homogenizing a mixed liquid containing egg components and fermented cellulose can also be used. The egg component contained in the purine raw material liquid obtained by this method (2) has undergone a leveling step.
The method (1) is preferred in that the fermented cellulose-containing liquid can be subjected to high-temperature heat sterilization.
上記方法(1)において、発酵セルロースと卵成分以外の他の原料、具体的には乳成分、甘味成分、およびその他の成分は、均質化工程を経てもよく、経なくてもよい。したがって、上記方法(1)において、(1−1)均質化液と卵成分を混合する混合工程において、他の原料も一緒に混合してプリン原料液を調製する方法を用いてもよく、又は(1−2)前記発酵セルロース含有液に他の原料を含有させておいて、これを均質化した均質化液と卵成分とを混合してプリン原料液を調製する方法を用いてもよい。均質化液と混合させる卵成分およびその他の原料は、必要に応じて予め水に分散または溶解させておくことが好ましい。
また、方法(1−1)と方法(1−2)を併用することも可能である。すなわち、他の原料の一部は発酵セルロース含有液に含有させて均質化し、他の原料の残部は卵成分と一緒に均質化液に加えて混合してもよい。
特に方法(1−1)において、(1−1S)発酵セルロース含有液には他の原料を含有させずに発酵セルロースを単独で水に溶解または分散させ、これを均質化した均質化液に卵成分と他の原料の全部を加えて混合する方法がより好ましい。この方法(1−1S)によれば、発酵セルロース含有液の粘度を低く抑えて、均質化をより容易に行うことができる。
特に方法(1−2)において、(1−2S)発酵セルロース含有液に他の原料の全部を含有させておき、これを均質化した均質化液に卵成分のみを加えて混合する方法がより好ましい。この方法(1−2S)によれば、加熱凝固時の「す」の発生をより抑えることができる。
In the said method (1), other raw materials other than fermented cellulose and an egg component, specifically a milk component, a sweet taste component, and another component may pass through a homogenization process and do not need to pass through. Therefore, in the above method (1), (1-1) in the mixing step of mixing the homogenized liquid and the egg component, a method of preparing a purine raw material liquid by mixing other raw materials together may be used, or (1-2) The fermented cellulose-containing liquid may contain other raw materials, and a homogenized liquid obtained by homogenizing the fermented cellulose and the egg component may be mixed to prepare a purine raw material liquid. The egg component and other raw materials to be mixed with the homogenizing liquid are preferably dispersed or dissolved in water as required.
Further, the method (1-1) and the method (1-2) can be used in combination. That is, a part of other raw materials may be contained in the fermented cellulose-containing liquid and homogenized, and the rest of the other raw materials may be added to the homogenized liquid and mixed together with the egg components.
In particular, in the method (1-1), the (1-1S) fermented cellulose-containing liquid does not contain other raw materials, but the fermented cellulose is dissolved or dispersed in water alone, and the resulting homogenized liquid is egg-free. A method of adding and mixing all of the components and other raw materials is more preferable. According to this method (1-1S), the viscosity of the fermented cellulose-containing liquid can be kept low, and homogenization can be performed more easily.
In particular, in the method (1-2), the (1-2S) fermented cellulose-containing liquid is made to contain all other raw materials, and the egg mixture is added to the homogenized liquid that has been homogenized. preferable. According to this method (1-2S), it is possible to further suppress the occurrence of “su” during heat solidification.
前記方法(2)において、他の原料(発酵セルロースと卵成分以外)は、均質化前の混合液に含有させてもよく、均質化後に加えて混合してもよい。あるいは他の原料の一部を均質化前の混合液に含有させ、残部を均質化後に加えてもよい。製造工程が簡単であるという点では、まず発酵セルロース、卵成分、及び他の原料の全部を混合した全部混合液を調製し、これを均質化してプリン原料液を調製する方法が好ましい。 In the said method (2), other raw materials (except fermented cellulose and an egg component) may be contained in the liquid mixture before homogenization, and may be added and mixed after homogenization. Or a part of other raw material may be contained in the mixed solution before homogenization, and the remainder may be added after homogenization. In view of the simple manufacturing process, a method of first preparing a mixed liquid obtained by mixing all of fermented cellulose, egg components, and other raw materials, and homogenizing the mixed liquid is preferable.
上記いずれの方法においても、原料を混合・溶解する工程には、ミキサー(例えば、商品名:スーパーミキサー、ヤスダファインテ社製)、エジェクター(例えば、商品名:エジェクター、ヤスダファインテ社製)、攪拌機付きタンク(例えば、商品名:Bパス、ヤスダファインテ社製)等が好適に使用できる。 In any of the above methods, in the step of mixing and dissolving the raw materials, a mixer (for example, trade name: Super Mixer, manufactured by Yasuda Finete), an ejector (for example, trade name: ejector, manufactured by Yasuda Finete), A tank with a stirrer (for example, trade name: B pass, manufactured by Yasuda Finete Co., Ltd.) or the like can be suitably used.
上記いずれの方法においても均質化工程を行う場合には、高圧均質機(例えば、商品名:Homogenizer、三丸機械工業社製)が好適に使用できる。均質化の条件は、均質化バルブで10〜20MPaの圧力をかけて行なうことが好ましい。圧力が低すぎると発酵セルロースの繊維の解れが不十分となり、圧力が高過ぎると均質機のパッキン類に過大な負荷が掛かり損傷が早くなる他に、エネルギーのロスも大きくなる。 In any of the above methods, when the homogenization step is performed, a high-pressure homogenizer (for example, trade name: Homogenizer, manufactured by Sanmaru Machinery Co., Ltd.) can be preferably used. The homogenization conditions are preferably performed by applying a pressure of 10 to 20 MPa with a homogenization valve. If the pressure is too low, the fibers of the fermented cellulose will not be sufficiently loosened. If the pressure is too high, the packing of the homogenizer will be overloaded and damaged, and the energy loss will also increase.
特に前記方法(1)のように、均質化の対照とされる液に卵成分が含まれない場合には、高圧均質機を内蔵するUHT殺菌機(例えば、商品名:プレート式UHT殺菌機、森永エンジニアリング社製)を用い、加熱殺菌工程と均質化工程を連続して行なうことも好ましい。この場合の高圧均質機の位置はUP HOMO(加熱工程の途中にある)であっても、DOWN HOMO(冷却工程の途中にある)であってもよい。均質化の条件(圧力)は、上記と同である。
UHT殺菌機は、インフュージョン及びインジェクション等の直接加熱式でもよく、プレート式、チューブラ式、掻き取り式、多重管式等の間接加熱式でもよい。直接加熱式では加熱後にイクスパンジョンベッセル(加熱時に加えた蒸気を減圧して除く装置)を通過する際に、蒸気と共にフレーバー成分が揮発するので、間接加熱式の方が望ましい。間接加熱式では、加熱時間が短く、熱媒体との温度差が比較的小さいプレート式が最も適している。
In particular, when the egg component is not contained in the liquid to be homogenized as in the method (1), a UHT sterilizer (for example, trade name: plate type UHT sterilizer, It is also preferable to perform the heat sterilization step and the homogenization step continuously using Morinaga Engineering Co., Ltd.). The position of the high-pressure homogenizer in this case may be UP HOMO (in the middle of the heating process) or DOWN HOMO (in the middle of the cooling process). The homogenization conditions (pressure) are the same as above.
The UHT sterilizer may be a direct heating type such as infusion and injection, or an indirect heating type such as a plate type, a tubular type, a scraping type, or a multiple pipe type. In the direct heating method, the flavor component volatilizes along with the steam when passing through an expansion vessel (a device that depressurizes and removes the steam added at the time of heating), so the indirect heating method is preferable. In the indirect heating type, a plate type that is short in heating time and has a relatively small temperature difference from the heat medium is most suitable.
上記いずれの方法においても、均質化の対照とされる液(前記方法(1)の発酵セルロース含有液、および前記方法(2)の卵成分および発酵セルロースを含む混合液)における発酵セルロースの濃度は2質量%を超えないことが好ましい。より好ましくは1.5質量%以下である。該発酵セルロースの濃度が高過ぎると均質化後に液の粘度が急激に上昇して取り扱い難くなり、均質化工程における繊維の解れも少なくなる。
均質化の対照とされる液における発酵セルロースの濃度の下限は特に制限されず、低くても繊維の解れには影響しない。
特に前記方法(1−1S)のように、発酵セルロース含有液として発酵セルロースを単独で水に溶解または分散させた液を用い、これを均質化する場合には、発酵セルロース含有液における発酵セルロースの濃度が低いほど、発酵セルロース含有液の溶媒(水)の量が増えるため、相対的に他の原料を混合・溶解させるために使用できる水の量が少なくなってしまい、混合・溶解させる作業が困難になる場合がある。したがって、発酵セルロース含有液における発酵セルロースの濃度は0.5質量%以上とするのが好ましい。
In any of the above methods, the concentration of the fermented cellulose in the liquid used as a control for homogenization (the fermented cellulose-containing liquid in the method (1) and the mixed liquid containing the egg component and the fermented cellulose in the method (2)) is It is preferable not to exceed 2% by weight. More preferably, it is 1.5 mass% or less. If the concentration of the fermented cellulose is too high, the viscosity of the liquid rapidly increases after homogenization, making it difficult to handle, and the fiber breakage in the homogenization process is reduced.
The lower limit of the concentration of the fermented cellulose in the liquid used as a control for homogenization is not particularly limited, and even if it is low, it does not affect the fiber loosening.
In particular, as in the method (1-1S), when using a solution obtained by dissolving or dispersing fermented cellulose alone in water as a fermented cellulose-containing solution and homogenizing it, the fermented cellulose-containing solution in the fermented cellulose-containing solution The lower the concentration, the greater the amount of solvent (water) in the fermented cellulose-containing liquid, so the amount of water that can be used to mix and dissolve other ingredients is relatively small, and the work of mixing and dissolving is reduced. It can be difficult. Therefore, the concentration of the fermented cellulose in the fermented cellulose-containing liquid is preferably 0.5% by mass or more.
プリン原料液を容器に充填する工程は、2段充填の行なえる充填機(例えば、商品名:MTYパッカー、トーワテクノ社製)で、先にプリン原料液を充填し、次にカラメルシロップ等を充填する方法が適している。
プリン原料液が充填される容器は、ガラス製、プラスチック製、金属製等があるが、それぞれに長所と短所があるので、製造条件や流通条件に合せて選択する。ガラス製は、透明性、耐熱性に優れているが、工程中で割れ易い、重量が重い、シールし難い等の欠点がある。プラスチックは割れ難いが、ガラス製に比べると耐熱性と透明性はやや低い。金属製は、割れ難く、熱伝導性が良く、耐熱性に優れているが、不透明である、金属探知機の精度が落ちる、腐食する等の短所がある。
好ましくはガラス製、プラスチック製等の透明容器が用いられる。
The step of filling the container with the pudding raw material liquid is a filling machine (for example, trade name: MTY Packer, manufactured by Towa Techno Co., Ltd.) that can perform two-stage filling, and then filling the pudding raw material liquid and then filling with caramel syrup and the like. The method to do is suitable.
Containers filled with the pudding raw material liquid are made of glass, plastic, metal, etc., but each has advantages and disadvantages, and is selected according to manufacturing conditions and distribution conditions. Glass made is excellent in transparency and heat resistance, but has drawbacks such as being easily broken during the process, heavy in weight, and difficult to seal. Plastic is hard to break, but its heat resistance and transparency are slightly lower than glass. Metals are difficult to break, have good thermal conductivity, and excellent heat resistance, but have disadvantages such as being opaque, the accuracy of metal detectors being reduced, and being corroded.
A transparent container made of glass or plastic is preferably used.
プリン原料液を容器に充填した後に加熱凝固する工程は、焼成工程でもよく、蒸し工程でもよく、両方を組み合わせてもよい。
加熱装置としては、オーブン(例えば、商品名:トンネルオーブン、リールオーブン、ラックオーブン、コンベクションオーブン、いずれも久電舎製)又は蒸し器が使用できる。
本発明ではプリン原料液を容器に充填した後、密封する前にオーブンを用いて加熱凝固する。
オーブンで焼成する際は、部分的な過加熱を防ぐため、湯を張ったトレー等に、プリン原料液が充填された容器を入れて焼成することが望ましい。加熱時間は30〜90分間が好ましく、45〜60分間がより好ましい。温度条件は、容器に充填されたプリン原料液の中心温度が、加熱開始から40〜50分後に75〜85℃になるように、ヒーターの設定や蒸気量を調整することが好ましい。
加熱条件は加熱時間と温度との積として考えられる。短時間で加熱する場合にはオーブンや蒸し器の温度を高く設定する必要があるため、加熱ムラが生じ易く、プラスチック容器を使用する場合には熱変形する惧れが生じる。一方、長時間で加熱する場合には、オーブンや蒸し器の温度を低く設定できるが、オーブン又は蒸し器での焼成時間を確保するために巨大な装置にするか、製造速度を落として時間を確保する必要があり、製造効率が悪くなるので、これらを加味して加熱条件を設定することが好ましい。
The step of heating and solidifying after filling the pudding raw material liquid into the container may be a firing step, a steaming step, or a combination of both.
As the heating device, an oven (for example, trade name: tunnel oven, reel oven, rack oven, convection oven, all manufactured by Hisdensha) or a steamer can be used.
In the present invention, after filling the container with the pudding raw material liquid, the container is heated and solidified using an oven before sealing.
When firing in an oven, in order to prevent partial overheating, it is desirable to place the container filled with the pudding raw material liquid in a tray filled with hot water and the like. The heating time is preferably 30 to 90 minutes, and more preferably 45 to 60 minutes. As for the temperature condition, it is preferable to adjust the heater setting and the amount of steam so that the central temperature of the purine raw material liquid filled in the container becomes 75 to 85 ° C. after 40 to 50 minutes from the start of heating.
The heating condition can be considered as the product of heating time and temperature. When heating in a short time, it is necessary to set the temperature of the oven or steamer high, so that heating unevenness is likely to occur, and there is a risk of thermal deformation when using a plastic container. On the other hand, in the case of heating for a long time, the temperature of the oven or steamer can be set low, but in order to secure the baking time in the oven or steamer, make it a huge device or reduce the production speed to secure time Since it is necessary and manufacturing efficiency deteriorates, it is preferable to set the heating conditions in consideration of these.
加熱凝固工程を終えて得られたプリンは、好ましくは容器の開口部を密封してプリン製品とする。開口部を密閉する際には、プリンの温度が外気温(10〜30℃)と同程度となるように冷却した後、例えばヒートシーラー等で容器の開口部、好ましくはフランジ部に蓋材を熱圧シールする方法により行うことができる。開口部を蓋材で閉じる前の冷却が不十分であると、密封後にプリンから発生する水蒸気が蓋材の内側で凝縮水となって、プリン表面に落下し、外観を悪化させる。冷却温度が低過ぎても、零下になって凍結しない限り、プリンの組織には影響しないが、開口部を蓋材で閉じる前不必要に冷却時間を多くとることは、落下菌等による汚染の確率を増す点では好ましくない。 The pudding obtained after the heat coagulation step is preferably a pudding product by sealing the opening of the container. When sealing the opening, after cooling so that the temperature of the pudding is about the same as the outside air temperature (10 to 30 ° C.), for example, a lid is applied to the opening of the container, preferably the flange, with a heat sealer or the like. It can be performed by a hot-pressure sealing method. If the cooling before the opening is closed with the lid is insufficient, water vapor generated from the pudding after sealing becomes condensed water inside the lid, falls on the surface of the pudding, and deteriorates the appearance. Even if the cooling temperature is too low, it will not affect the structure of the pudding unless it falls below zero and freezes, but taking an unnecessarily long cooling time before closing the opening with a lid material may cause contamination by falling bacteria. It is not preferable in terms of increasing the probability.
このようにして得られる本発明のプリンは、プリン原料液を容器に充填し、加熱凝固してなるプリンであって、発酵セルロースを均一に含有する。ここでの「均一に含有する」とは、プリン内に発酵セルロースが偏在するのではなく、プリンの各部分における発酵セルロース濃度が均一化されていることを意味する。 The pudding of the present invention thus obtained is a pudding obtained by filling a container with a pudding raw material liquid and solidifying by heating, and uniformly contains fermented cellulose. “Uniformly contained” here means that the fermented cellulose is not unevenly distributed in the purine, but the fermented cellulose concentration in each part of the purine is made uniform.
本発明のプリンは、プリン原料液を加熱凝固させたタイプのプリンであり、「す」の発生が抑えられており、外観が良好である。また「す」の発生が少ないので舌触りが滑らかで良好な食感を有する。
本発明のプリンの製造方法は、プリン原料液に発酵セルロースを含有させることにより、加熱凝固時の「す」の発生を抑えることができる。したがって、新たな装置の導入を必要とせず、また工程の煩雑化を招くことなく、簡便な方法で「す」の発生が少ないプリンを製造することができる。
The pudding of the present invention is a pudding of a type in which a pudding raw material liquid is heated and coagulated, the occurrence of “su” is suppressed, and the appearance is good. In addition, since the occurrence of “su” is small, the touch is smooth and the texture is good.
In the method for producing pudding of the present invention, generation of “su” during heat coagulation can be suppressed by adding fermented cellulose to the pudding raw material liquid. Therefore, it is possible to produce a pudding with less occurrence of “su” by a simple method without requiring the introduction of a new apparatus and without complicating the process.
以下、試験例および実施例を示すが、本発明はこれらに限定されない。
<試験例1>
(目的)
この試験は、「す」を少なくする要件を検索する目的で実施された。
(試料の調製)
配合は下記表1に示す通りとした。尚、以下の表において「発酵セルロース(商品名:プリマセル、三栄源FFI社製)」は発酵セルロースを60質量%含有する製剤であり、「0.6%発酵セルロース液」は、該発酵セルロース60質量%含有製剤(商品名:プリマセル)を水に1質量%の濃度で分散させた分散液を、高圧均質機(Homogenizer、三丸機械工業社製、以下同様。)で15MPaの圧力で均質化した液(以下、発酵セルロース均質化液という。)である。
Hereinafter, although a test example and an Example are shown, this invention is not limited to these.
<Test Example 1>
(the purpose)
This test was conducted with the aim of searching for a requirement to reduce "su".
(Sample preparation)
The formulation was as shown in Table 1 below. In the following table, “fermented cellulose (trade name: Primacel, manufactured by Saneigen FFI Co., Ltd.)” is a preparation containing 60% by mass of fermented cellulose, and “0.6% fermented cellulose solution” is the fermented cellulose 60 Homogenizer (Homogenizer, manufactured by Sanmaru Kikai Kogyo Co., Ltd., the same applies hereinafter) is used to homogenize a dispersion obtained by dispersing a mass% -containing preparation (trade name: Primacel) in water at a concentration of 1 mass% with a pressure of 15 MPa. Liquid (hereinafter referred to as a fermented cellulose homogenization liquid).
まず、プリン原料液を調製した。
No.1は、各原料(発酵セルロースを含まない)を均一に混合してプリン原料液を調製した。
No.2は、卵成分、発酵セルロース、および他の原料を混合し、均質化は行わずにプリン原料液を調製した。
No.3は、前記発酵セルロース均質化液と、卵成分および他の原料を混合してプリン原料液を調製した(前記方法(1−1S))。
No.4は、卵成分、発酵セルロース、および他の原料を混合して全部混合液を調製した後、該全部混合液を高圧均質機で15MPaの圧力で均質化してプリン原料液を調製した(前記方法(2))。
No.5は、卵成分以外の原料(発酵セルロースおよび他の原料)を混合した混合液を、高圧均質機で15MPaの圧力で均質化して均質化液を得、該均質化液に卵成分を加えて混合することによりプリン原料液を調製した(前記方法(1−2S))。
First, a pudding raw material liquid was prepared.
No. No. 1 prepared a pudding raw material liquid by uniformly mixing each raw material (not including fermented cellulose).
No. In No. 2, an egg component, fermented cellulose, and other raw materials were mixed, and a purine raw material liquid was prepared without homogenization.
No. No. 3 prepared the pudding raw material liquid by mixing the fermented cellulose homogenized liquid, egg components and other raw materials (the method (1-1S)).
No. No. 4 was prepared by mixing egg ingredients, fermented cellulose, and other raw materials to prepare a whole mixed solution, and then homogenizing the whole mixed solution with a high-pressure homogenizer at a pressure of 15 MPa to prepare a pudding raw material solution (the method described above) (2)).
No. 5 is a homogenized liquid obtained by mixing a raw material other than egg components (fermented cellulose and other raw materials) with a high-pressure homogenizer at a pressure of 15 MPa, and the egg component is added to the homogenized liquid. The pudding raw material liquid was prepared by mixing (the said method (1-2S)).
次いで、プリン原料液を透明容器(略円錐台形ポリプリピレンカップ、上直径:64mm、下直径:42mm、高さ:55mm、岸本産業社製)に80g充填し、40℃の水を3cm深さになるように入れたアルミトレーに容器ごといれ、アルミトレーごとオーブン(商品名:CERAMIC MICRO COMPUTER OVEN、久電舎製)で加熱した。加熱条件は、設定温度160℃、加熱時間60分間とし、加熱開始から45分でプリン原料液の中心温度が80℃になるようにヒーターを調整した。加熱終了後、オーブンから容器を取り出し、冷蔵庫でプリンの中心温度が10℃になるまで冷却して、プリン試料を得た。 Next, 80 g of the pudding raw material liquid is filled in a transparent container (substantially truncated cone-shaped polypropylene cup, upper diameter: 64 mm, lower diameter: 42 mm, height: 55 mm, manufactured by Kishimoto Sangyo Co., Ltd.), and 40 ° C. water is 3 cm deep. The container was placed in an aluminum tray that was placed so as to become, and the aluminum tray was heated together with an oven (trade name: CERAMIC MICRO COMPUTER OVEN, manufactured by Kudensha). The heating conditions were a set temperature of 160 ° C. and a heating time of 60 minutes, and the heater was adjusted so that the central temperature of the pudding raw material liquid became 80 ° C. 45 minutes after the start of heating. After completion of the heating, the container was taken out from the oven and cooled in the refrigerator until the center temperature of the pudding reached 10 ° C. to obtain a pudding sample.
(評価方法)
各プリン試料10個について、容器の側表面を目視観察し、「す」の数を数えた。プリン試料10個における「す」の数の平均値と分散を計算した。分散については、F−検定により各試料間の等分散性を評価した。平均値については、t−検定により各試料間の有意差を検定し、評価した。この結果を表2に示す。
なお、F−検定およびt−検定は公知の手法を用いた((株)培風館発行、「確率統計演習2 統計」、昭和48年初版第8刷発行、p112〜117 参照)。
分散の評価について、表2中の「**」は有意水準5%以内で「等分散性有り(ばらつき間に差は無い)」と判定されることを示す。
平均値の評価について、表2中の「**」は有意水準1%以上で「有意差あり」と判定されることを示す。
(Evaluation methods)
About 10 pudding samples, the side surface of the container was visually observed, and the number of “su” was counted. The average value and variance of the number of “su” in 10 pudding samples were calculated. About dispersion | distribution, the equal dispersion | distribution between each sample was evaluated by F-test. About the average value, the significant difference between each sample was test | inspected and evaluated by t-test. The results are shown in Table 2.
For the F-test and t-test, known methods were used (see Baifukan Co., Ltd., “Probability Statistics Exercise 2 Statistics”, first edition of 1984, 8th edition, p112-117).
Regarding the evaluation of dispersion, “**” in Table 2 indicates that it is determined that “with equal dispersion (no difference between variations)” within a significance level of 5%.
Regarding the evaluation of the average value, “**” in Table 2 indicates that “significant difference” is determined at a significance level of 1% or more.
(結果)
表2より、「す」の数は多い順に、No.1>2>3≧4≧5であった。
なお、「>」は統計的に有意に左が右より多いことを示し、「≧」は左が右より多いが統計的に有意な差はないことを示す。以下、同様。)
(考察)
発酵セルロースを含有しないNo.1に比べて、No.2は「す」の数が有意に少ないことから、発酵セルロースを添加することにより「す」を減少できることが認められる。
発酵セルロースが均質化されていないNo.2に比べて、No.3,4,5の方が「す」の数が有意に少ないことから、発酵セルロースが均質化工程を経た方が「す」を減少させる効果が高いことが認められる。
(result)
From Table 2, No. 1>2> 3 ≧ 4 ≧ 5.
Note that “>” indicates that the left is statistically significantly more than the right, and “≧” indicates that the left is more than the right but there is no statistically significant difference. The same applies hereinafter. )
(Discussion)
No. which does not contain fermented cellulose. 1 compared to No. 1. 2 shows that the number of “su” is significantly smaller, it is recognized that “su” can be reduced by adding fermented cellulose.
No. Fermented cellulose is not homogenized. 2 compared to No. 2. Since the number of “su” is significantly smaller in the cases of 3, 4 and 5, it is recognized that the effect of reducing the “su” is higher when the fermented cellulose undergoes the homogenization step.
<試験例2>
(目的)
この試験は、発酵セルロースの添加量を検索する目的で実施された。
(試料の調製)
配合は下記表3に示す通りとした。プリン試料の調製方法は前記試験例1のNo.4(前記方法(2))と同じ方法とした。すなわち、プリン原料液は、卵成分、発酵セルロース、および他の原料を混合して全部混合液を調製した後、該全部混合液を高圧均質機で15MPaの圧力で均質化する方法を用いた。
<Test Example 2>
(the purpose)
This test was conducted for the purpose of searching for the amount of fermented cellulose added.
(Sample preparation)
The composition was as shown in Table 3 below. The method for preparing the pudding sample is the same as that described in No. 1 of Test Example 1. 4 (the method (2)). That is, the pudding raw material liquid used was a method in which an egg component, fermented cellulose, and other raw materials were mixed to prepare a whole mixed liquid, and then the whole mixed liquid was homogenized with a high-pressure homogenizer at a pressure of 15 MPa.
(評価方法)
得られたプリン試料について、試験例1と同じ方法で評価した。この結果を表4に示す。
分散の評価について、表4中の「**」は有意水準5%以内で「等分散性有り(ばらつき間に差は無い)」と判定されることを示す。
平均値の評価について、表4中の「*」は有意水準1%以上で「有意差あり」と判定され、「**」は有意水準5%以上で「有意差あり」と判定されることを示す。
(Evaluation methods)
The obtained pudding sample was evaluated by the same method as in Test Example 1. The results are shown in Table 4.
Regarding the evaluation of dispersion, “**” in Table 4 indicates that it is determined that “with equal dispersion (no difference between variations)” within a significance level of 5%.
Regarding the evaluation of the average value, “*” in Table 4 is judged as “significantly significant” at a significance level of 1% or more, and “**” is judged as “significantly significant” at a significance level of 5% or more. Indicates.
(結果)
表4より、「す」の数は多い順に、No.17>11>12≧16>13≧15≧14であった。
(考察)
プリン原料液における発酵セルロースの含有量が0.01〜0.12質量%の範囲(No.12〜16)では、発酵セルロースを添加しなかったNo.11に比べて「す」の発生数が有意に少ない。
プリン原料液における発酵セルロースの含有量が0.03〜0.09質量%の範囲(No.13〜15)では、No.12,16に比べて「す」の発生数が有意に少ない。
プリン原料液における発酵セルロースの含有量が0.15質量%(No.17)は、発酵セルロースを添加しなかったNo.11に比べて「す」の発生数がかえって増加した。
(result)
From Table 4, No. 17>11> 12 ≧ 16> 13 ≧ 15 ≧ 14.
(Discussion)
When the content of fermented cellulose in the pudding raw material liquid is in the range of 0.01 to 0.12% by mass (No. 12 to 16), No. of fermented cellulose was not added. Compared to 11, the number of occurrences of “su” is significantly smaller.
When the content of fermented cellulose in the pudding raw material liquid is in the range of 0.03 to 0.09% by mass (No. 13 to 15), No. Compared with 12 and 16, the number of occurrences of “su” is significantly smaller.
The content of fermented cellulose in the pudding raw material liquid was 0.15% by mass (No. 17). Compared to 11, the number of occurrences of “su” increased.
<実施例1>
表5のNo.21に示す配合に従ってプリン原料液を調製した。プリン原料液の調製は前記方法(1−2S)を用いて行った。まず、卵成分以外の原料(発酵セルロースおよび他の原料)をミキサー(商品名:スーパーミキサー、ヤスダファインテ社製)で混合し、高圧均質機を内蔵するUHT殺菌機(商品名:プレート式UHT殺菌機、森永エンジニアリング社製)で125℃に加熱して2秒間保持した後、85℃に冷却し、15MPaの圧力を掛けて均質化した後、10℃に冷却して均質化液を得た。混合タンク(商品名:Bパス、ヤスダファインテ社製)内で、前記で得た均質化液に卵成分を添加して均一に攪拌混合してプリン原料液を得た。
<Example 1>
No. in Table 5. Purine raw material liquid was prepared according to the formulation shown in No. 21. The pudding raw material liquid was prepared using the method (1-2S). First, raw materials other than egg components (fermented cellulose and other raw materials) are mixed with a mixer (trade name: Super Mixer, manufactured by Yasuda Finete), and a UHT sterilizer (trade name: plate type UHT) incorporating a high-pressure homogenizer. Heated to 125 ° C. with a sterilizer (manufactured by Morinaga Engineering) and held for 2 seconds, then cooled to 85 ° C., homogenized by applying a pressure of 15 MPa, and then cooled to 10 ° C. to obtain a homogenized liquid . In a mixing tank (trade name: B pass, manufactured by Yasuda Finete Co., Ltd.), the egg component was added to the homogenized liquid obtained above and uniformly stirred and mixed to obtain a pudding raw material liquid.
これとは別に、表6のNo.31に示す配合に従ってシロップを調製した。まず、全部の原料をミキサー(商品名:スーパーミキサー、ヤスダファインテ社製)で混合し、UHT殺菌機(商品名:プレート式UHT殺菌機、森永エンジニアリング社製)で125℃に加熱して2秒間保持した後、10℃に冷却してタンク(商品名:Bパス、ヤスダファインテ社製)に貯蔵した。 Apart from this, No. A syrup was prepared according to the formulation shown in 31. First, all raw materials are mixed with a mixer (trade name: Super Mixer, Yasuda Finete) and heated to 125 ° C. with a UHT sterilizer (trade name: plate type UHT sterilizer, Morinaga Engineering) 2 After being held for 2 seconds, it was cooled to 10 ° C. and stored in a tank (trade name: B Pass, manufactured by Yasuda Finete).
2段充填できる充填機(商品名:MTYパッカー、トーワテクノ社製)のメインフィラータンクに前記で得たプリン原料液を導入し、ポストフィラータンクに前記で得たシロップを導入した。試験例1で用いたのと同じ透明容器にメインフィラーでプリン原料液を80g充填し、続いてポストフィラーでシロップを5g充填した。
次いで、40℃の水を3cmの深さに入れたアルミトレーに容器ごと入れて、アルミトレーごとオーブンで加熱した。試験例1と同じオーブンを用い、加熱条件も試験例1と同様とした。加熱終了後、オーブンから容器を取り出し、冷蔵庫でプリンの中心温度が20℃になるまで冷却した。
The purine raw material liquid obtained above was introduced into the main filler tank of a filling machine (trade name: MTY packer, manufactured by Towa Techno Co., Ltd.) capable of two-stage filling, and the syrup obtained above was introduced into the post filler tank. The same transparent container used in Test Example 1 was filled with 80 g of the pudding raw material liquid with the main filler, and then 5 g of syrup with the post filler.
Next, the entire container was placed in an aluminum tray containing 40 ° C. water at a depth of 3 cm, and the entire aluminum tray was heated in an oven. The same oven as in Test Example 1 was used, and the heating conditions were the same as in Test Example 1. After completion of heating, the container was taken out of the oven and cooled in the refrigerator until the center temperature of the pudding reached 20 ° C.
続いて、ヒートシール装置(商品名:Auto Cup Sealer、サニーパッケージ社製)のリテーナーに容器を収め、蓋ロール(商品名:ナイロンフィルム蓋、東洋アルミニウム社製)を被せ、ヒートシーラーで熱圧シールし、トリミングカッターでフィルムを切り離して密封した。
密封した容器を冷蔵庫に入れて冷却し、プリンの中心温度が10℃になるまで冷却して、カラメルシロップ入りのカスタードプリンを製造した。
得られたプリンは、風味、食感共に良好であり、10個について容器側面を目視観察した結果、「す」は平均3.5個、最大7個、最小0個であり、外観は良好であった。
Subsequently, the container is placed in a retainer of a heat sealing device (trade name: Auto Cup Sealer, manufactured by Sunny Package), covered with a lid roll (trade name: nylon film lid, manufactured by Toyo Aluminum Co., Ltd.), and heat-pressure sealed with a heat sealer. The film was cut off with a trimming cutter and sealed.
The sealed container was put in a refrigerator and cooled, and the pudding was cooled until the center temperature of the pudding reached 10 ° C. to produce a custard pudding containing caramel syrup.
The obtained pudding has both good flavor and texture. As a result of visual observation of the side of the container for 10 pieces, the average number of “su” is 3.5, 7 at the maximum, 0 at the minimum, and the appearance is good. there were.
<実施例2>
表5のNo.22に示す配合に従ってプリン原料液を調製した。プリン原料液の調製は前記方法(2)を用いて行った。まず、全部の原料(卵成分、発酵セルロース、他の原料)をミキサー(商品名:スーパーミキサー、ヤスダファインテ社製)で混合して全部混合液を得た。この全部混合液を、高圧均質機で15MPaの圧力をかけて均質化してプリン原料液を得、これを混合タンク(商品名:Bパス、ヤスダファインテ社製)に貯蔵した。
これとは別に、表6のNo.32に示す配合に従ってシロップを調製した。まず、全部の原料を実施例1と同じミキサーで混合し、実施例1と同じUHT殺菌機で125℃に加熱して2秒間保持した後、10℃に冷却して実施例1と同じタンクに貯蔵した。
<Example 2>
No. in Table 5. Purine raw material liquid was prepared according to the formulation shown in FIG. The pudding raw material liquid was prepared using the method (2). First, all the raw materials (egg components, fermented cellulose, other raw materials) were mixed with a mixer (trade name: Super Mixer, manufactured by Yasuda Finete) to obtain a whole mixed solution. The whole mixed liquid was homogenized by applying a pressure of 15 MPa with a high-pressure homogenizer to obtain a pudding raw material liquid, which was stored in a mixing tank (trade name: B Pass, manufactured by Yasuda Finete).
Apart from this, No. A syrup was prepared according to the formulation shown in FIG. First, all raw materials were mixed in the same mixer as in Example 1, heated to 125 ° C. with the same UHT sterilizer as in Example 1, held for 2 seconds, then cooled to 10 ° C. and placed in the same tank as in Example 1. Stored.
実施例1と同様にして、透明容器にプリン原料液およびシロップを充填した。
次いで、コンベクションオーブン(商品名:Electric Convection Oven、サンヨー社製)で120℃に設定して、60分加熱した。加熱開始から40分でプリン原料液の中心温度が80℃になるようにヒーターを調整した。加熱終了後、オーブンから容器を取り出し、冷蔵庫でプリンの中心温度が20℃になるまで冷却した。
続いて、実施例1と同様にして容器を密閉した。
密封した容器を冷蔵庫に入れて冷却し、プリンの中心温度が10℃になるまで冷却して、いちごソース入りいちごプリンを製造した。
得られたプリンは、風味、食感共に良好であり、10個について容器側面を目視観察した結果、「す」は平均4.3個、最大9個、最小0個であり、外観は良好であった。
In the same manner as in Example 1, the purine raw material liquid and syrup were filled in a transparent container.
Subsequently, it set to 120 degreeC with the convection oven (Brand name: Electric Convection Oven, Sanyo make), and heated for 60 minutes. The heater was adjusted so that the central temperature of the pudding raw material liquid became 80 ° C. in 40 minutes from the start of heating. After completion of heating, the container was taken out of the oven and cooled in the refrigerator until the center temperature of the pudding reached 20 ° C.
Subsequently, the container was sealed in the same manner as in Example 1.
The sealed container was put into a refrigerator and cooled, and the pudding was cooled until the center temperature of the pudding reached 10 ° C. to produce strawberry pudding with strawberry sauce.
The obtained pudding has both good flavor and texture. As a result of visual observation of the side of the container for 10 pieces, the average was 4.3 pieces, 9 pieces at the maximum, and 0 pieces at the minimum, and the appearance was good. there were.
<参考例3>
表5のNo.23に示す配合に従ってプリン原料液を調製した。プリン原料液の調製は前記方法(1−1S)を用いて行った。すなわち、発酵セルロース均質化液を用い、全部の原料をミキサー(商品名:スーパーミキサー、ヤスダファインテ社製)で混合してプリン原料液を調製し、これをタンク(商品名:Bパス、ヤスダファインテ社製)に貯蔵した。
これとは別に、表6のNo.33に示す配合に従ってシロップを調製した。まず、全部の原料を実施例1と同じミキサーで混合し、実施例1と同じUHT殺菌機で125℃に加熱して2秒間保持した後、10℃に冷却して実施例1と同じタンクに貯蔵した。
< Reference Example 3>
No. in Table 5. Purine raw material liquid was prepared according to the formulation shown in FIG. The pudding raw material liquid was prepared using the method (1-1S). That is, using a fermented cellulose homogenized liquid, all raw materials are mixed with a mixer (trade name: Super Mixer, manufactured by Yasuda Finete) to prepare a pudding raw material liquid, and this is a tank (trade name: B pass, Yasuda). Stored in FINETE).
Apart from this, No. A syrup was prepared according to the formulation shown in 33. First, all raw materials were mixed in the same mixer as in Example 1, heated to 125 ° C. with the same UHT sterilizer as in Example 1, held for 2 seconds, then cooled to 10 ° C. and placed in the same tank as in Example 1. Stored.
実施例1と同様にして、透明容器にプリン原料液およびシロップを充填した。
次いで、市販の蒸篭に容器ごと入れて、ガスコンロで水を沸騰させた釜に蒸篭ごと乗せて蒸し、60分加熱した。加熱開始から45分でプリン原料液に中心温度が80℃になるようにガスコンロの炎を調整した。加熱終了後、蒸篭から容器を取り出し、冷蔵庫でプリンの中心温度が20℃になるまで冷却した。
続いて、実施例1と同様にして容器を密閉した。
密封した容器を冷蔵庫に入れて冷却し、プリンの中心温度が10℃になるまで冷却して、黒糖シロップ入りカボチャプリンを製造した。
得られたプリンは、風味、食感共に良好であり、10個について容器側面を目視観察した結果、「す」は平均4.7個、最大8個、最小0個であり、外観は良好であった。
In the same manner as in Example 1, the purine raw material liquid and syrup were filled in a transparent container.
Next, the entire container was placed in a commercially available steamer, steamed with the steamer in a kettle in which water was boiled with a gas stove, and heated for 60 minutes. The gas stove flame was adjusted so that the central temperature of the pudding raw material liquid became 80 ° C. 45 minutes after the start of heating. After completion of heating, the container was taken out from the steamed steam and cooled in the refrigerator until the center temperature of the pudding reached 20 ° C.
Subsequently, the container was sealed in the same manner as in Example 1.
The sealed container was put into a refrigerator and cooled, and the pudding was cooled until the center temperature of the pudding reached 10 ° C. to produce a pumpkin pudding with brown sugar syrup.
The obtained pudding has both good flavor and texture. As a result of visual observation of the side of the container for 10 pieces, the average number of “su” is 4.7, the maximum is 8, and the minimum is 0, and the appearance is good. there were.
Claims (9)
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| JP2013247870A (en) * | 2012-05-30 | 2013-12-12 | Sanei Gen Ffi Inc | Egg processed food and method for preparing the same |
| JP6395748B2 (en) * | 2016-03-14 | 2018-09-26 | 雪印メグミルク株式会社 | Food and production method thereof |
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