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JP4401276B2 - Pressure control valve - Google Patents
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JP4401276B2 - Pressure control valve - Google Patents

Pressure control valve Download PDF

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JP4401276B2
JP4401276B2 JP2004331098A JP2004331098A JP4401276B2 JP 4401276 B2 JP4401276 B2 JP 4401276B2 JP 2004331098 A JP2004331098 A JP 2004331098A JP 2004331098 A JP2004331098 A JP 2004331098A JP 4401276 B2 JP4401276 B2 JP 4401276B2
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pressure
diaphragm
control valve
valve
pressure control
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JP2006085662A (en
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悟 岡田
欣雅 渡辺
貴昭 市川
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Pacific Industrial Co Ltd
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Pacific Industrial Co Ltd
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Description

本発明は、流体の圧力に応じて、弁体が弁口を開閉する圧力制御弁に関する。   The present invention relates to a pressure control valve in which a valve element opens and closes a valve opening according to the pressure of a fluid.

従来、この種の圧力制御弁として、流体の圧力に応じて伸縮するベローズを備え、そのベローズの伸縮により弁体を直動させて、弁口を開閉する構成のものが知られている(例えば、特許文献1参照)。
特開2001−153256号公報(段落[0020]、[0022]、第1図)
Conventionally, as this type of pressure control valve, a valve having a bellows that expands and contracts according to the pressure of the fluid, and that opens and closes the valve port by directly moving the valve body by the expansion and contraction of the bellows is known (for example, , See Patent Document 1).
JP 2001-153256 A (paragraphs [0020], [0022], FIG. 1)

しかしながら、ベローズは高価な部品であるので、ベローズに代えて安価な感圧部材を備えた圧力制御弁の開発が求められていた。そこで、感圧部材としてダイヤフラムを備えた圧力制御弁が考えられる。具体的には、ダイヤフラムに突当部材を突き当て、突当部材にかかるダイヤフラムの弾発力を利用して弁体を直動させる構成が挙げられる。   However, since the bellows is an expensive part, development of a pressure control valve provided with an inexpensive pressure-sensitive member instead of the bellows has been demanded. Therefore, a pressure control valve provided with a diaphragm as a pressure sensitive member can be considered. Specifically, there is a configuration in which the abutting member is abutted against the diaphragm, and the valve body is directly moved using the elastic force of the diaphragm applied to the abutting member.

ところで、圧力変化に対するダイヤフラムの変形量を大きくするために、ダイヤフラムに同心円の円形襞を形成することが一般に知られている。この場合、ダイヤフラムの円形襞の中心からずれた位置に前記した突当部材が突き当てられると、ダイヤフラムが突当部材の軸方向に対して斜めになってダイヤフラムの弾発力が不安定になり、その結果、弁体による弁口の開閉動作も不安定になる。従って、ベローズに代わる安価な感圧部材としてダイヤフラムを用いることが困難であった。   Incidentally, it is generally known that concentric circular ridges are formed on a diaphragm in order to increase the amount of deformation of the diaphragm with respect to pressure change. In this case, when the abutting member is abutted at a position deviated from the center of the circular rod of the diaphragm, the diaphragm is inclined with respect to the axial direction of the abutting member, and the elastic force of the diaphragm becomes unstable. As a result, the opening / closing operation of the valve opening by the valve body also becomes unstable. Therefore, it has been difficult to use a diaphragm as an inexpensive pressure-sensitive member that replaces the bellows.

本発明は、上記事情に鑑みてなされたもので、ダイヤフラムを備えかつ、安定して弁体による弁口の開閉動作を行うことが可能な圧力制御弁の提供を目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a pressure control valve that includes a diaphragm and that can stably open and close the valve opening by the valve body.

上記目的を達成するためになされた請求項1の発明に係る圧力制御弁(10,89,90,91,100)は、弁体(33,53)が直動可能に組み付けられたボディ(11)と、ボディ(11)に形成された圧力検知部屋(28)と、一端有底で筒状の感圧用筒部材(42)と、感圧用筒部材(42)の開口端に張られて、圧力検知部屋(28)内の圧力に応じて弾性変形するダイヤフラム(44)と、ダイヤフラム(44)に突き当てられ、ダイヤフラム(44)の弾性変形に応じて弁体(33,53)を直動させるための突当部材(50,50V)と、ボディ(11)に形成されて弁体(33,53)によって開閉される弁口(39)とを備えた圧力制御弁(10,89,90,91,100)において、感圧用筒部材(42)は、圧力検知部屋(28)に収容され、ダイヤフラム(44)に形成された円形襞(44A)と、ダイヤフラム(44)のうち円形襞(44A)の中心に設けられた中心当接部(44D)と、突当部材(50,50V)及び中心当接部(44D)の一方に形成されて、先細り状になった芯だし突部(50A)と、突当部材(50,50V)及び中心当接部(44D)の他方に形成されて、芯だし突部(50A)を受容し、ダイヤフラム(44)の中心に突当部材(50,50V)の軸芯を一致させるように案内する芯だし凹部(44B,65A)と、ボディ(11)のうち圧力検知部屋(28)を囲む壁部に貫通形成されかつ圧力検知部屋(28)から離れた側に弁口(39)を備えた軸孔(16)と、軸孔(16)に挿通されて、弁口(39)から突出した一端に弁体(33,53)を備えかつ、圧力検知部屋(28)内に突出した他端に感圧用筒部材(42)の底壁(42T)が固定された連絡軸(32,51,62)と、弁体(33,53)を、弁口(39)の開口縁に向けて付勢する弁体閉塞付勢手段(22,46,46V)と、軸孔(16)の中間部分から分岐した分岐孔(17)と、軸孔(16)のうち分岐孔(17)より圧力検知部屋(28)側の内面と連絡軸(32,51,62)との間の隙間をシールした軸孔シール部材(80)と、ボディ(11)のうちダイヤフラム(44)との対向位置に設けられかつ突当部材(50,50V)の基端部を保持した終端壁(24,24V)とを備え、圧力検知部屋(28)内の流体圧力(Ps)が所定の基準圧力より低くなった場合に、弁体(33,53)が弁口(39)を開き、圧力検知部屋(28)内の流体圧力(Ps)が所定の基準圧力より高くなった場合に、弁体(33,53)が弁口(39)を閉じるように構成されたところに特徴を有する。 The pressure control valve (10, 89, 90, 91, 100 ) according to the invention of claim 1 made to achieve the above object is a body in which the valve body (33, 53 ) is assembled so as to be capable of linear movement. (1 1) and an opening of the body (1 1) which is formed on pressure detection room (28), one end of a bottom in the cylindrical pressure sensing cylindrical member (4 2), the pressure sensing cylindrical member (4 2) The diaphragm (44) that is stretched at the end and elastically deforms according to the pressure in the pressure detection chamber (28), and abuts against the diaphragm (44), and the valve body (33 according to the elastic deformation of the diaphragm (44). , provided with stop members (50, 50 V) for causing linear motion of the 5 3), and a valve port (39) that is opened and closed by the body (1 1) formed in the valve body (33,5 3) in the pressure control valve (10,89,90,91,10 0), the pressure sensing cylindrical member (42 Is accommodated in the pressure sensing chambers (28), a diaphragm (44) which is formed in a circular pleats (44A), the central abutment portion provided at the center of the circular folds (44A) of the diaphragm (44) (44D ), A taper-shaped centering protrusion (50A) formed on one of the abutting member (50, 50 V) and the center contact part (44D), and an abutting member (50, 50 V) And the center abutting portion (44D) is formed on the other side so as to receive the centering projection (50A) and align the shaft core of the abutting member (50, 50 V) with the center of the diaphragm (44). A guiding center recess (44B, 65A) and a valve port (39) on the side away from the pressure detection chamber (28) formed through the wall of the body (11) surrounding the pressure detection chamber (28). The provided shaft hole (16) and the shaft hole (16) are inserted into the valve port ( 39) A connecting shaft having a valve body (33, 53) at one end protruding from 39) and a bottom wall (42T) of the pressure-sensitive cylinder member (42) fixed to the other end protruding into the pressure detection chamber (28). (32, 51, 62), valve body closing biasing means (22, 46, 46V) for biasing the valve body (33, 53) toward the opening edge of the valve port (39), and a shaft hole ( 16) between the branch hole (17) branched from the middle part of the shaft 16 and the inner surface of the shaft hole (16) closer to the pressure detection chamber (28) than the branch hole (17) and the connecting shaft (32, 51, 62). A terminal wall (80) that seals the gap between the end wall and the end wall (50, 50V) that is provided at a position facing the diaphragm (44) of the body (11) and holds the base end of the abutting member (50, 50V) 24, 24V), and the fluid pressure (Ps) in the pressure detection chamber (28) is lower than a predetermined reference pressure. When the valve body (33, 53) opens the valve port (39) and the fluid pressure (Ps) in the pressure detection chamber (28) becomes higher than a predetermined reference pressure, the valve body (33 , 53) are configured to close the valve opening (39) .

請求項2の発明は、請求項1に記載の圧力制御弁(10,89,90,91,100)において、芯だし突部(50A)の外面及び/又は芯だし凹部(44B,65A)の内面の形状が、略半球面であるところに特徴を有する。 The invention of claim 2 is the pressure control valve (10, 89, 90, 91, 100 ) according to claim 1, wherein the outer surface of the centering protrusion (50A) and / or the centering recess (44B, 65A). It has a feature that the shape of the inner surface is substantially hemispherical.

請求項3の発明は、請求項1又は2に記載の圧力制御弁(10,90,91,100)において、感圧用筒部材(42)内に内側密着盤(63)を収容すると共に、その内側密着盤(63)をダイヤフラム(44)の内面に密着させ、ダイヤフラム(44)及び内側密着盤(63)の相互に密着した部分を陥没させて芯だし凹部(44B)としたところに特徴を有する。 A third aspect of the present invention, the pressure control valve (10,90,91,10 0) according to claim 1 or 2, accommodates the inner contact plate (63) to the pressure sensing cylindrical member (4 2) in the The inner contact plate (63) is brought into close contact with the inner surface of the diaphragm (44), and the portions of the diaphragm (44) and the inner contact plate (63) that are in close contact with each other are depressed to form a centering recess (44B). Has characteristics.

請求項4の発明は、請求項1又は2に記載の圧力制御弁(89)において、ダイヤフラム(44)の外面のうち突当部材(50,50V)が突き当てられる部分に外側密着盤(65)を密着させ、その外側密着盤(65)に芯だし凹部(65A)を形成したところに特徴を有する。 A fourth aspect of the present invention, the pressure control valve (8 9) according to claim 1 or 2, the diaphragm of which the outer surface (44) stop members (50, 50 V) outer contact plate to the abutted portion (65) is brought into close contact, and a centering recess (65A) is formed in the outer contact disk (65).

請求項5の発明は、請求項4に記載の圧力制御弁(89)において、感圧用筒部材(42)に内側密着盤(63)を収容すると共に、その内側密着盤(63)をダイヤフラム(44)の内面に密着させて、内側密着盤(63)と外側密着盤(65)との間にダイヤフラム(44)を挟み、内側密着盤(63)と外側密着盤(65)とには、ダイヤフラム(44)を間に挟んだ状態で凹凸係合した凹凸係合部(63A,65B)が設けられたところに特徴を有する。 A fifth aspect of the present invention, the pressure control valve (8 9) of claim 4, accommodates the inner contact plate (63) to the pressure sensing cylindrical member (4 2), the inner contact plate (63) The diaphragm (44) is brought into close contact with the inner surface of the diaphragm (44), and the diaphragm (44) is sandwiched between the inner contact board (63) and the outer contact board (65), and the inner contact board (63) and the outer contact board (65). Is characterized by the provision of concave and convex engaging portions (63A and 65B) that are concave and convex engaged with the diaphragm (44) sandwiched therebetween.

請求項の発明は、請求項1乃至5の何れかに記載の圧力制御弁(10,89,90,91,100)において、終端壁(24,24V)には、突当部材(50,50V)の基端部(50B)を嵌合固定した固定孔(24A)が形成されたところに特徴を有する。 The invention of claim 6 is the pressure control valve (10, 89, 90, 91, 100) according to any of claims 1 to 5, wherein the abutting member (50, 50V) is characterized in that a fixing hole (24A) in which a base end portion (50B) is fitted and fixed is formed.

請求項の発明は、請求項1乃至6の何れかに記載の圧力制御弁(10,89,90,91,100)において、感圧用筒部材(42)から連絡軸(32,51,62)と反対側に延びかつ中心部に突当部材(50,50V)が挿通された筒状のプランジャ(46,46V)と、プランジャ(46,46V)に、磁力による軸力を付与可能なソレノイド(22)とを設け、プランジャ(46,46V)とソレノイド(22)とから弁体閉塞付勢手段(22,46,46V)を構成したところに特徴を有する。 The invention according to claim 7 is the pressure control valve (10, 89, 90, 91, 100) according to any one of claims 1 to 6, wherein the connecting shaft (32, 51, 62) is connected from the pressure-sensitive cylinder member (42). ) And a cylindrical plunger (46, 46V) in which the abutting member (50, 50V) is inserted in the center, and a solenoid capable of applying an axial force by magnetic force to the plunger (46, 46V) (22), and the valve body closing / urging means (22, 46, 46V) is constituted by the plunger (46, 46V) and the solenoid (22).

請求項の発明は、請求項に記載の圧力制御弁(10,89,90,91)において、連絡軸(32,51,62)及びプランジャ(46)を含みかつボディ(11)に対して直動する可動軸部(30)の側面と、ボディ(11)の内面との間の隙間を部分的に狭くして可動軸部(30)の傾動を規制する傾動規制部(19D,46T)を、可動軸部(30)の両端部の2箇所に設けたところに特徴を有する。 The invention of claim 8 is the pressure control valve (10, 89, 90, 91) according to claim 7 , comprising a connecting shaft (32, 51, 62) and a plunger (46), and with respect to the body (11). Tilt restricting portions (19D, 46T) for restricting the tilting of the movable shaft portion (30) by partially narrowing the gap between the side surface of the movable shaft portion (30) that linearly moves and the inner surface of the body (11). ) Is provided at two locations on both ends of the movable shaft portion (30).

請求項の発明は、請求項に記載の圧力制御弁(100)において、連絡軸(32,51,62)及びプランジャ(46V)を含みかつボディ(11)に対して直動する可動軸部(30)が、中心当接部(44D)を支点として傾動することを、軸孔シール部材(80)によって規制したところに特徴を有する。 A ninth aspect of the present invention is the pressure control valve (100) according to the seventh aspect , wherein the movable shaft includes a connecting shaft (32, 51, 62) and a plunger (46V) and moves linearly with respect to the body (11). The portion (30) is characterized in that the shaft hole sealing member (80) restricts the tilting of the center abutting portion (44D) as a fulcrum.

請求項10の発明は、請求項に記載の圧力制御弁(100)において、プランジャ(46V)の長さを、ソレノイド(22)の半分以下にしたところに特徴を有する。 The invention of claim 10 is characterized in that, in the pressure control valve (100) of claim 9 , the length of the plunger (46V) is half or less than that of the solenoid (22).

請求項11の発明は、請求項1乃至10の何れかに記載の圧力制御弁(10,89,90,91,100)において、弁体(33,53)が弁口(39)を閉じた状態における終端壁(24,24V)とダイヤフラム(44)との距離を調整するための調整手段(32N,33N,51N,52N,60N,61N)を備えたところに特徴を有する。 The invention of claim 11 is the pressure control valve (10, 89, 90, 91, 100) according to any one of claims 1 to 10 , wherein the valve element (33, 53) closes the valve port (39). It is characterized in that it is provided with adjusting means (32N, 33N, 51N, 52N, 60N, 61N) for adjusting the distance between the terminal wall (24, 24V) and the diaphragm (44) in the state.

請求項12の発明は、請求項11に記載の圧力制御弁(10,89,100)において、弁体(33,53)は、連絡軸(32)が貫通した筒状をなし、弁体(33,53)と連絡軸(32)との間に、雌雄の螺子部(32N,33N)を設け、雌雄の螺子部(32N,33N)により調整手段(32N,33N)が構成されたところに特徴を有する。 The invention of claim 12 is the pressure control valve (10,89,100) according to claim 11, the valve body (33, 53) are contact shaft (32) is a cylindrical shape that penetrates the valve body ( 33, 53) and the connecting shaft (32) are provided with male and female screw portions (32N, 33N), and the adjusting means (32N, 33N) is constituted by the male and female screw portions (32N, 33N). Has characteristics.

請求項13の発明は、請求項11に記載の圧力制御弁(90)において、感圧用筒部材(42)と連絡軸(51)とを別体にして、それら感圧用筒部材(42)と連絡軸(51)とに互いに螺合する雌雄の螺子部(51N,52N)を設け、雌雄の螺子部(51N,52N)により調整手段(51N,52N)が構成されたところに特徴を有する。 According to a thirteenth aspect of the present invention, in the pressure control valve (90) according to the eleventh aspect , the pressure-sensitive cylinder member (42) and the connecting shaft (51) are separated, and the pressure-sensitive cylinder member (42) The connecting shaft (51) is provided with male and female screw portions (51N, 52N) which are screwed together, and the adjusting means (51N, 52N) is constituted by the male and female screw portions (51N, 52N).

請求項14の発明は、請求項11に記載の圧力制御弁(91)において、連絡軸(62)は、感圧用筒部材(42)から軸孔(16)内の途中部分まで延びた第1連絡軸構成部(60)と、弁体(33,53)に一体形成されて軸孔(16)内の途中部分まで延びた第2連絡軸構成部(61)とからなり、第1及び第2の連絡軸構成部(60,61)に互いに螺合する雌雄の螺子部(60N,61N)を設け、雌雄の螺子部(60N,61N)により調整手段(60N,61N)が構成されたところに特徴を有する。 According to a fourteenth aspect of the present invention, in the pressure control valve (91) according to the eleventh aspect , the connecting shaft (62) extends from the pressure-sensitive cylinder member (42) to a middle portion in the shaft hole (16). The connecting shaft constituting portion (60) and the second connecting shaft constituting portion (61) integrally formed with the valve body (33, 53) and extending to a middle portion in the shaft hole (16) are provided. The two connecting shaft constituent parts (60, 61) are provided with male and female screw parts (60N, 61N) which are screwed together, and the adjusting means (60N, 61N) is constituted by the male and female screw parts (60N, 61N). It has the characteristics.

請求項15の発明は、請求項11乃至14の何れかに記載の圧力制御弁(10,89,90,91,100)において、ボディ(11)を分割しかつ、その分割部分に互いに圧入嵌合される嵌合部(13K,25K)を設け、これら嵌合部(13K,25K)により調整手段(13K,25K)が構成されたところに特徴を有する。 According to a fifteenth aspect of the present invention, in the pressure control valve (10, 89, 90, 91, 100) according to any of the eleventh to fourteenth aspects, the body (11) is divided and press-fitted to the divided portions. A fitting portion (13K, 25K) to be combined is provided, and the adjusting means (13K, 25K) is configured by the fitting portion (13K, 25K).

[請求項1の発明]
請求項1の構成によれば、芯だし突部(50A)と芯だし凹部(44B,65A)とにより、ダイヤフラム(44)の円形襞(44A)の中心に突当部材(50,50V)が位置決めされるので、円形襞(44A)の中心に突当部材(50,50V)からの軸力がかかり、円形襞(44A)が全周に亘って均等に変形し、ダイヤフラム(44)の弾発力が安定する。これにより、弁体(33,53)による弁口(39)の開閉動作が安定する。また、本発明の圧力制御弁(10,89,90,91,100)では、圧力検知部屋(28)の内部にダイヤフラム(44)を備え、そのダイヤフラム(44)に備えた中心当接部(44D)と、ボディ(11)に設けた終端壁(24,24V)との間で突当部材(50,50V)が突っ張り状態になる。ここで、ダイヤフラム(44)は、圧力検知部屋(28)内の流体圧力(Ps)を受けて弾性変形し、圧力検知部屋(28)内の流体圧力(Ps)が低くなるに従って終端壁(24,24V)側に近づくように復元すると共に、突当部材(50,50V)から受ける反力も増加する。そして、圧力検知部屋(28)内の流体圧力(Ps)が所定の基準圧力より低くなったときに、ダイヤフラム(44)が突当部材(50,50V)から受けた反力により弁体(33,53)が開放側に移動して弁口(39)が開放し、分岐孔(17)から前記弁口(39)へと流体が流れる。
[Invention of Claim 1]
According to the structure of claim 1, the abutting member (50, 50 V) is formed at the center of the circular flange (44A) of the diaphragm (44) by the centering protrusion (50A) and the centering recess (44B, 65A ). Is positioned, the axial force from the abutting member (50, 50 V) is applied to the center of the circular rod (44A), and the circular rod (44A) is uniformly deformed over the entire circumference, so that the diaphragm (44) The elasticity of the is stabilized. Thereby, the opening / closing operation | movement of the valve opening (39) by a valve body (33,53 ) is stabilized. Moreover, in the pressure control valve (10, 89, 90, 91, 100) of the present invention, the diaphragm (44) is provided inside the pressure detection chamber (28), and the center abutting portion ( 44D) and the end wall (24, 24V) provided on the body (11), the abutting member (50, 50V) is in a stretched state. Here, the diaphragm (44) is elastically deformed by receiving the fluid pressure (Ps) in the pressure detection chamber (28), and the end wall (24) as the fluid pressure (Ps) in the pressure detection chamber (28) decreases. , 24V) and the reaction force received from the abutting member (50, 50V) increases. When the fluid pressure (Ps) in the pressure detection chamber (28) becomes lower than a predetermined reference pressure, the valve element (33) is caused by the reaction force received by the diaphragm (44) from the abutting member (50, 50V). 53) moves to the open side, the valve port (39) is opened, and fluid flows from the branch hole (17) to the valve port (39).

[請求項2の発明]
請求項2の構成では、芯だし突部(50A)の外面及び/又は芯だし凹部(44B,65A)の内面が共に略半球面であるから応力集中が防がれる。
[Invention of claim 2]
In the configuration of claim 2, stress concentration is prevented because both the outer surface of the centering protrusion (50A) and / or the inner surface of the centering recess (44B, 65A) are substantially hemispherical surfaces.

[請求項3の発明]
請求項3の構成では、内側密着盤(63)をダイヤフラム(44)の内面に密着させたことによりダイヤフラム(44)が補強される。
[Invention of claim 3]
According to the third aspect of the present invention, the diaphragm (44) is reinforced by bringing the inner contact board (63) into close contact with the inner surface of the diaphragm (44).

[請求項4の発明]
請求項4の構成では、ダイヤフラム(44)の外面に外側密着盤(65)を密着させたことによりダイヤフラム(44)が補強される。
[Invention of claim 4]
In the fourth aspect of the present invention, the diaphragm (44) is reinforced by bringing the outer contact board (65) into close contact with the outer surface of the diaphragm (44).

[請求項5の発明]
請求項5の構成では、内側密着盤(63)と外側密着盤(65)との間にダイヤフラム(44)を挟み、内側密着盤(63)と外側密着盤(65)とに設けた凹凸係合部(63A,65B)を、ダイヤフラム(44)を間に挟んで凹凸係合したので、外側密着盤(65)とダイヤフラム(44)との組み付け精度を向上させることができる。
[Invention of claim 5]
In the structure of claim 5, the diaphragm (44) is sandwiched between the inner contact board (63) and the outer contact board (65), and the unevenness provided on the inner contact board (63) and the outer contact board (65). Since the joint portions (63A, 65B) are engaged with each other with the diaphragm (44) interposed therebetween, the assembly accuracy between the outer contact plate (65) and the diaphragm (44) can be improved.

[請求項の発明]
請求項の構成によれば、突当部材(50,50V)の基端部を終端壁(24,24V)の固定孔(24A)に嵌合することで、突当部材(50,50V)の基端部が保持されて位置決めされる。
[Invention of claim 6 ]
According to the configuration of claim 6, the abutting member (50, 50V) is fitted by fitting the base end portion of the abutting member (50, 50V) into the fixing hole (24A) of the terminal wall (24, 24V). The proximal end portion of this is held and positioned.

[請求項の発明]
請求項の構成では、ソレノイド(22)の励磁状態を変更することで、弁体(33,53)を閉じるための付勢力を容易に変更することができる。
[Invention of Claim 7 ]
In the structure of Claim 7, the urging | biasing force for closing a valve body (33, 53) can be changed easily by changing the excitation state of a solenoid (22).

[請求項の発明]
請求項の構成では、可動軸部(30)の両端部に設けた傾動規制部(19D,46T)により可動軸部(30)の傾きが規制され、可動軸部(30)が直動する際の摺接抵抗が抑えられ、弁体(33,53)による弁口(39)の開閉動作が安定する。
[Invention of Claim 8 ]
In the structure of Claim 8 , the inclination of a movable shaft part (30) is controlled by the tilt control part (19D, 46T) provided in the both ends of the movable shaft part (30), and a movable shaft part (30) moves linearly. The sliding resistance at the time is suppressed, and the opening / closing operation of the valve port (39) by the valve body (33, 53) is stabilized.

[請求項の発明]
請求項の構成によれば、可動軸部(30)が、中心当接部(44D)を支点として傾動した場合に、軸孔シール部材(80)に以外の部分に当接することが防がれ、可動軸部(30)が直動した際の摺接抵抗を、可動軸部(30)とシール部材(80)との間の摺接抵抗のみに留めることができる。ここで、正規の組み付け状態においても可動軸部(30)とシール部材(80)とは摺接するから、正規の組み付け状態と可動軸部(30)が傾いた状態との間で、摺接抵抗の増加を抑えることができる。
[Invention of claim 9 ]
According to the configuration of the ninth aspect , when the movable shaft portion (30) is tilted with the center contact portion (44D) as a fulcrum, it is prevented from contacting the portion other than the shaft hole seal member (80). Thus, the sliding resistance when the movable shaft portion (30) moves linearly can be limited to the sliding contact resistance between the movable shaft portion (30) and the seal member (80). Here, since the movable shaft portion (30) and the seal member (80) are in sliding contact even in the regular assembled state, the sliding contact resistance between the regular assembled state and the movable shaft portion (30) is inclined. Can be suppressed.

[請求項10の発明]
請求項10の構成によれば、プランジャ(46V)の長さをソレノイド(22)の半分以下にしたので、プランジャ(46V)の長さがソレノイド(22)の半分以上である場合と比較して、正規の組み付け状態と可動軸部(30)が傾いて組み付けられた状態との間で、終端壁(24V)とプランジャ(46V)との磁気吸引力の変化を抑えることができる。
[Invention of Claim 10 ]
According to the configuration of the tenth aspect , since the length of the plunger (46V) is less than half of the solenoid (22), the length of the plunger (46V) is more than half of the solenoid (22). The change in the magnetic attractive force between the terminal wall (24V) and the plunger (46V) can be suppressed between the normal assembled state and the state where the movable shaft portion (30) is tilted and assembled.

[請求項11の発明]
請求項11の構成によれば、弁体(33,53)が閉じた状態における終端壁(24,24V)とダイヤフラム(44)との距離に組み付け上のばらつきが生じても、調整手段(32N,33N,51N,52N,60N,61N)によってそれら終端壁(24,24V)とダイヤフラム(44)との間の距離を変更して、突当部材(50,50V)に対するダイヤフラム(44)の弾発力を調整することができる。これにより、圧力検知部屋(28)内の流体圧力(Ps)と弁体(33,53)の開閉との対応関係のばらつきを抑えることができる。
[Invention of Claim 11 ]
According to the configuration of the eleventh aspect , even if the assembling variation occurs in the distance between the terminal wall (24, 24V) and the diaphragm (44) in the state where the valve body (33, 53) is closed, the adjusting means (32N , 33N, 51N, 52N, 60N, 61N), the distance between the end walls (24, 24V) and the diaphragm (44) is changed, and the impact of the diaphragm (44) against the abutting member (50, 50V) is changed. The power can be adjusted. Thereby, the dispersion | variation in the correspondence of the fluid pressure (Ps) in a pressure detection chamber (28) and opening / closing of a valve body (33, 53) can be suppressed.

[請求項12,13,14の発明]
請求項12の圧力制御弁(10,89,100)では、弁体(33)及び連絡軸(32)の螺子部(32N,33N)同士の螺合深さを変更することで、終端壁(24,24V)とダイヤフラム(44)との距離を調整することができる。また、請求項13の圧力制御弁(90)では、感圧用筒部材(42)及び連絡軸(51)の螺子部(51N,52N)同士の螺合深さを変更することで、終端壁(24)とダイヤフラム(44)との距離を調整することができる。さらに、請求項14の圧力制御弁(91)では、第1及び第2の連絡軸構成部(60,61)の螺子部(60N,61N)同士の螺合深さを変更することで、終端壁(24)とダイヤフラム(44)との距離を調整することができる。
[Inventions of Claims 12 , 13 , 14 ]
In the pressure control valve according to claim 12 (10,89,100), the valve body (33) and the threaded portion of the contact shaft (32) (32N, 33N) by changing the screwing depth of each other, end wall ( 24, 24V) and the distance between the diaphragm (44) can be adjusted. In the pressure control valve (90) of the thirteenth aspect, by changing the screwing depth between the screw parts (51 N, 52 N) of the pressure-sensitive cylinder member (42) and the connecting shaft (51), the end wall ( The distance between 24) and the diaphragm (44) can be adjusted. Furthermore, in the pressure control valve (91) of the fourteenth aspect , by changing the screwing depth between the screw parts (60N, 61N) of the first and second connecting shaft constituting parts (60, 61), the terminal end is obtained. The distance between the wall (24) and the diaphragm (44) can be adjusted.

[請求項15の発明]
請求項15の圧力制御弁(10,89,90,91,100)では、ボディ(11)のうち分割部分に備えた嵌合部(13K,25K)の圧入嵌合深さを変更することで、終端壁(24,24V)とダイヤフラム(44)との距離を調整することができる。
[Invention of Claim 15 ]
In the pressure control valve (10, 89, 90, 91, 100) of claim 15 , by changing the press-fitting depth of the fitting portion (13K, 25K) provided in the divided portion of the body (11). The distance between the end wall (24, 24V) and the diaphragm (44) can be adjusted.

[第1実施形態]
以下、本発明の一実施形態を図1〜図10に基づいて説明する。本実施形態の圧力制御弁10は、図1の上下方向に延びた軸状のボディ11の内部に、可動軸部30を直動可能に収容してなる。ボディ11は、軸方向の中間部を堺にして先端ボディ13と基端ボディ20とに分割可能となっている。
[First Embodiment]
Hereinafter, an embodiment of the present invention will be described with reference to FIGS. The pressure control valve 10 according to the present embodiment is configured such that a movable shaft portion 30 is accommodated in a shaft-like body 11 extending in the vertical direction in FIG. The body 11 can be divided into a distal end body 13 and a proximal end body 20 with an axial intermediate portion as a flange.

先端ボディ13は、基端ボディ20から離れるに従って外径が段階的に小さくなった円柱構造をなしている。先端ボディ13の両端面には、凹部15A,15Bがそれぞれ形成され、それら凹部15A,15Bの底面間を繋ぐようにして、先端ボディ13の中心部に軸孔16が貫通形成されている。そして、軸孔16のうち基端ボディ20から離れた側の開口が本発明に係る弁口39になっている。   The distal end body 13 has a cylindrical structure in which the outer diameter gradually decreases as the distance from the proximal end body 20 increases. Concave portions 15A and 15B are formed on both end surfaces of the tip body 13, and a shaft hole 16 is formed through the center portion of the tip body 13 so as to connect the bottom surfaces of the recesses 15A and 15B. An opening on the side away from the base end body 20 in the shaft hole 16 is a valve port 39 according to the present invention.

先端ボディ13の軸方向の中間部分には、軸孔16の中間部分に直交するように分岐孔17が形成されている。また、先端ボディ13のうち基端ボディ20寄りの位置には、凹部15Aと直交するように流体導入孔18が形成されている。なお、先端ボディ13の外周面には、流体導入孔18と分岐孔17との間と、分岐孔17と凹部15Bの開放口との間に、Oリング溝13M,13Nが形成されている。   A branch hole 17 is formed in the intermediate portion of the tip body 13 in the axial direction so as to be orthogonal to the intermediate portion of the shaft hole 16. Further, a fluid introduction hole 18 is formed at a position near the proximal end body 20 in the distal end body 13 so as to be orthogonal to the recess 15A. Note that O-ring grooves 13M and 13N are formed on the outer peripheral surface of the tip body 13 between the fluid introduction hole 18 and the branch hole 17 and between the branch hole 17 and the opening of the recess 15B.

先端ボディ13のうち弁口39を備えた側の先端部には、キャップ19が嵌合装着されている。キャップ19は、一端有底の円筒状をなしている。また、図4に示すようにキャップ19の底壁19Cの中心には、ガイド孔19D(本発明に係る「傾動規制部」に相当する)が貫通形成され、そのガイド孔19Dの周りに複数の流体通過孔19Bが貫通形成されている。   A cap 19 is fitted and attached to the tip of the tip body 13 on the side provided with the valve port 39. The cap 19 has a cylindrical shape with one end. Further, as shown in FIG. 4, a guide hole 19D (corresponding to the “tilt regulating portion” according to the present invention) is formed through the center of the bottom wall 19C of the cap 19, and a plurality of guide holes 19D are formed around the guide hole 19D. A fluid passage hole 19B is formed through.

図1に示すように、基端ボディ20は、コネクタ21、ソレノイド22、端部筒25、アッシスリーブ27等を組み付けてなる。コネクタ21は、ソレノイド22に給電を行うものであり、コネクタハウジング21Aの内部に端子金具21Bを備えた構造になっている。   As shown in FIG. 1, the proximal end body 20 is formed by assembling a connector 21, a solenoid 22, an end cylinder 25, an assembly sleeve 27 and the like. The connector 21 supplies power to the solenoid 22 and has a structure including a terminal fitting 21B inside the connector housing 21A.

ソレノイド22は、ボビン23に電線を巻回してなり、そのボビン23の一端部においてコネクタ21の端子金具21Bが電線に接続されている。また、コネクタ21に一体形成された外筒部21Gが、ボビン23の外面を覆うように装着され、コネクタ21とソレノイド22とが一体に固定されている。   The solenoid 22 is formed by winding an electric wire around a bobbin 23, and a terminal fitting 21 </ b> B of the connector 21 is connected to the electric wire at one end of the bobbin 23. Further, an outer cylindrical portion 21G formed integrally with the connector 21 is mounted so as to cover the outer surface of the bobbin 23, and the connector 21 and the solenoid 22 are fixed integrally.

ソレノイド22の内側に形成された中空孔のうちコネクタ21側は、本発明に係る終端壁24によって閉塞されている。終端壁24は、磁性体で構成されている。ソレノイド22のうちコネクタ21と反対側の端部には、端部筒25が設けられている。端部筒25は、一端有底の筒状をなし、その底壁25Tがソレノイド22の端面に宛がわれている。また、ソレノイド22の内側にはガイド筒26が嵌合されている。   Of the hollow hole formed inside the solenoid 22, the connector 21 side is closed by the end wall 24 according to the present invention. The end wall 24 is made of a magnetic material. An end tube 25 is provided at the end of the solenoid 22 opposite to the connector 21. The end cylinder 25 has a bottomed cylindrical shape, and the bottom wall 25 </ b> T is directed to the end face of the solenoid 22. A guide cylinder 26 is fitted inside the solenoid 22.

端部筒25のうち底壁25Tと反対側の端部は、本発明に係る「調整手段」としての嵌合部25Kになっている。そして、この嵌合部25Kの内側に、前記した先端ボディ13の一端に備えた本発明に係る「調整手段」としての嵌合部13Kが圧入されている。また、端部筒25の開放端の外周面には、Oリング溝25Mが形成されている。   The end portion of the end tube 25 opposite to the bottom wall 25T is a fitting portion 25K as “adjusting means” according to the present invention. A fitting portion 13K as an “adjusting means” according to the present invention provided at one end of the tip body 13 is press-fitted inside the fitting portion 25K. An O-ring groove 25 </ b> M is formed on the outer peripheral surface of the open end of the end tube 25.

前記外筒部21Gの外側には、アッシスリーブ27が嵌合している。アッシスリーブ27は、円筒体の一端から内側に係止壁27Kを張り出した構造をなし、他端の開放口から内部に、コネクタ21、ソレノイド22、端部筒25の順番に挿入されている。そして、コネクタ21の先端部が、アッシスリーブ27の一端から外側に突出し、コネクタ21の基端部がアッシスリーブ27の係止壁27Kに係止している。また、アッシスリーブ27の他端は、端部筒25の外周面に形成された係止溝25Nに向けて屈曲変形され、これにより上記したコネクタ21、ソレノイド22、端部筒25、アッシスリーブ27の各部品が一体になって基端ボディ20が構成されている。   An assembly sleeve 27 is fitted to the outside of the outer cylinder portion 21G. The assembly sleeve 27 has a structure in which a locking wall 27K extends from one end of the cylindrical body to the inside, and the connector 21, solenoid 22, and end cylinder 25 are inserted in this order from the opening at the other end. The distal end portion of the connector 21 protrudes outward from one end of the assembly sleeve 27, and the proximal end portion of the connector 21 is engaged with the engagement wall 27 </ b> K of the assembly sleeve 27. Further, the other end of the assembly sleeve 27 is bent and deformed toward a locking groove 25N formed on the outer peripheral surface of the end tube 25, whereby the connector 21, the solenoid 22, the end tube 25, the assembly sleeve 27 described above. These parts are integrated to form a proximal end body 20.

本実施形態では、例えば、先端ボディ13に可動軸部30を組み付けてから、先端ボディ13と基端ボディ20とが互いに嵌合固定される。そして、基端ボディ20の内部空間と、先端ボディ13の凹部15Aの内部空間とが一体となって本発明に係る圧力検知部屋28が構成される。   In the present embodiment, for example, after the movable shaft portion 30 is assembled to the distal end body 13, the distal end body 13 and the proximal end body 20 are fitted and fixed to each other. And the internal space of the base end body 20 and the internal space of the recessed part 15A of the front end body 13 are united, and the pressure detection room 28 which concerns on this invention is comprised.

先端ボディ13の軸孔16には、連絡軸32が挿通されている。連絡軸32の先端は、弁口39から凹部15B内に突出し、その突出部分に弁体33が組み付けられている。具体的には、連絡軸32は、圧力検知部屋28側の大径部32Aと、圧力検知部屋28から離れた側の小径部32Bとからなる。そして、小径部32Bと軸孔16の内面との隙間を介して、分岐孔17が弁口39に連通している。また、図2に示すように小径部32Bのうち弁口39から凹部15B内に突出した部分には、本発明に係る「調整手段」としての雄螺子部32Nが形成されている。さらに、小径部32Bの先端には、工具(例えば、ドライバー)を係合可能な工具溝32Mが形成されている。   A connecting shaft 32 is inserted into the shaft hole 16 of the tip body 13. The tip of the connecting shaft 32 protrudes from the valve port 39 into the recess 15B, and the valve body 33 is assembled to the protruding portion. Specifically, the connecting shaft 32 includes a large diameter portion 32A on the pressure detection chamber 28 side and a small diameter portion 32B on the side away from the pressure detection chamber 28. The branch hole 17 communicates with the valve port 39 through a gap between the small diameter portion 32 </ b> B and the inner surface of the shaft hole 16. Further, as shown in FIG. 2, a male screw portion 32N as an “adjusting means” according to the present invention is formed in a portion of the small diameter portion 32B protruding from the valve port 39 into the recess 15B. Further, a tool groove 32M that can engage a tool (for example, a driver) is formed at the tip of the small diameter portion 32B.

図2に示すように連絡軸32の大径部32Aの外周面と軸孔16の内面との間は、シール部材80(具体的には、例えば、円板形のパッキン)にてシールされている。詳細には、図5に示すように、先端ボディ13には、軸孔16のうち圧力検知部屋28側(図2参照)の開口縁を拡開して軸孔大径部16Dが形成されている。また、軸孔大径部16Dには、軸孔16の軸方向と直交する奥面16Mが備えられ、その奥面16Mに、本発明に係る「軸孔シール部材」としての中空円板状のシール部材80が敷設される。また、シール部材80の内径は、奥面16Mの中心部に開口した軸孔16の本体部16Hの内径より小さくなっている。さらに、本体部16Hのうち奥面16Mにおける開口縁にはテーパ面16Tが形成されている。   As shown in FIG. 2, the space between the outer peripheral surface of the large-diameter portion 32A of the connecting shaft 32 and the inner surface of the shaft hole 16 is sealed with a seal member 80 (specifically, for example, a disk-shaped packing). Yes. Specifically, as shown in FIG. 5, the distal end body 13 has a shaft hole large diameter portion 16D formed by expanding the opening edge of the shaft hole 16 on the pressure detection chamber 28 side (see FIG. 2). Yes. The shaft hole large-diameter portion 16D is provided with a back surface 16M orthogonal to the axial direction of the shaft hole 16, and the back surface 16M has a hollow disk shape as the “shaft hole seal member” according to the present invention. A seal member 80 is laid. Further, the inner diameter of the seal member 80 is smaller than the inner diameter of the main body portion 16H of the shaft hole 16 opened at the center of the back surface 16M. Further, a tapered surface 16T is formed at the opening edge of the back surface 16M of the main body portion 16H.

図6に示すように、軸孔大径部16Dには、円筒ブッシュ81が圧入され、奥面16Mと円筒ブッシュ81との間にシール部材80が挟持されている。また、円筒ブッシュ81の内縁部には、シール部材80に向けて押圧突起82が突出形成されている。押圧突起82は、図5に示すように、円筒ブッシュ81の内縁部全体を囲む円環状をなし、先端に向かうに従って外径が小さくなっている。この構成により、図6に示すように、シール部材80の内縁部は押圧突起82に押されて漏斗状に変形し、テーパ面16Tとの間に若干の隙間を開けて対向した状態になっている。そして、連絡軸32によってシール部材80の漏斗状部分が押し広げられて連絡軸32(詳細には、大径部32A)の外周面に密着し、分岐孔17と圧力検知部屋28(図2参照)との間が気密状態に区画されている。また、分岐孔17内の流体圧力がシール部材80にかかっても、そのシール部材80の漏斗状部分が縮径して連絡軸32に押し付けられて気密性が増し、分岐孔17から圧力検知部屋28(図2参照)の流体の流れを確実に防ぐことができる。   As shown in FIG. 6, a cylindrical bush 81 is press-fitted into the shaft hole large diameter portion 16 </ b> D, and a seal member 80 is sandwiched between the inner surface 16 </ b> M and the cylindrical bush 81. Further, a pressing projection 82 protrudes from the inner edge portion of the cylindrical bush 81 toward the seal member 80. As shown in FIG. 5, the pressing protrusion 82 has an annular shape surrounding the entire inner edge of the cylindrical bush 81, and the outer diameter decreases toward the tip. With this configuration, as shown in FIG. 6, the inner edge portion of the seal member 80 is pushed by the pressing protrusion 82 and deformed into a funnel shape, and is in a state of facing with a slight gap between the tapered surface 16T. Yes. Then, the funnel-shaped portion of the seal member 80 is pushed and spread by the connecting shaft 32 and is in close contact with the outer peripheral surface of the connecting shaft 32 (specifically, the large diameter portion 32A), and the branch hole 17 and the pressure detection chamber 28 (see FIG. 2). ) Is airtight. Even if the fluid pressure in the branch hole 17 is applied to the seal member 80, the funnel-shaped portion of the seal member 80 is reduced in diameter and pressed against the connecting shaft 32 to increase the airtightness. 28 (see FIG. 2) can be reliably prevented from flowing.

図2に示すように、弁体33は、連絡軸32の雄螺子部32Nに螺合装着されている。弁体33は、全体として筒状をなし、弁体33の内面には、軸方向の半部に遊嵌部33Yが形成され、残りの半分に、本発明に係る「調整手段」としての雌螺子部33Nが形成されている。そして、連絡軸32の雄螺子部32Nに、遊嵌部33Yを遊嵌してから、連絡軸32の先端と弁体33の雌螺子部33Nとが当接したところで弁体33を連絡軸32に対して相対回転し、雌雄の螺子部32N,33Nが螺合する。また、弁体33の内面と連絡軸32の外面との間の隙間は、例えば、シール用の接着剤にて閉塞されている。   As shown in FIG. 2, the valve body 33 is screwed onto the male screw portion 32 </ b> N of the connecting shaft 32. The valve body 33 has a tubular shape as a whole, and an inner surface of the valve body 33 is formed with a loose fitting portion 33Y in a half portion in the axial direction, and the other half is a female as an “adjusting means” according to the present invention. A screw portion 33N is formed. The loose fitting portion 33Y is loosely fitted to the male screw portion 32N of the connecting shaft 32, and then the valve body 33 is connected to the connecting shaft 32 when the tip of the connecting shaft 32 and the female screw portion 33N of the valve body 33 come into contact with each other. The male and female screw portions 32N and 33N are screwed together. Moreover, the clearance gap between the inner surface of the valve body 33 and the outer surface of the connecting shaft 32 is obstruct | occluded with the adhesive agent for sealing, for example.

弁体33の外面には、軸方向の中間部にEリング35が装着されている。そして、先端ボディ13の凹部15Bの奥面とEリング35との間に、第1の補助スプリング36が組み付けられ、Eリング35とキャップ19の底壁19Cとの間に、第2の補助スプリング37が組み付けられている。   On the outer surface of the valve body 33, an E-ring 35 is attached to an intermediate portion in the axial direction. A first auxiliary spring 36 is assembled between the inner surface of the recess 15B of the tip body 13 and the E ring 35, and a second auxiliary spring is interposed between the E ring 35 and the bottom wall 19C of the cap 19. 37 is assembled.

連絡軸32のうち弁体33と反対側の端部には、本発明に係る感圧用筒部材42が固定されている。感圧用筒部材42は、一端有底の筒状をなし、その底壁42Tの外面の中心に連絡軸32の端部が固定されている。感圧用筒部材42のうち連絡軸32から離れた端部には、大径部42Dが形成されている。   A pressure-sensitive cylinder member 42 according to the present invention is fixed to the end of the connecting shaft 32 opposite to the valve body 33. The pressure-sensitive cylinder member 42 has a cylindrical shape with one end, and the end of the connecting shaft 32 is fixed to the center of the outer surface of the bottom wall 42T. A large-diameter portion 42 </ b> D is formed at the end of the pressure-sensitive cylinder member 42 away from the connecting shaft 32.

感圧用筒部材42の開口縁からは、側方にフランジ42Fが張り出しており、そのフランジ42Fにダイヤフラム44が重ねられ、さらにそのダイヤフラム44に固定円板45が重ねられている。そして、固定円板45とフランジ42Fとが溶接付けされ、ダイヤフラム44が感圧用筒部材42の開口端42Kを密封した状態で張られている。上記溶接は、真空の作業空間で行われる。これにより、ダイヤフラム44によって閉塞された感圧用筒部材42の内部は、真空になっている。   A flange 42F protrudes laterally from the opening edge of the pressure-sensitive cylinder member 42, a diaphragm 44 is overlaid on the flange 42F, and a fixed disk 45 is overlaid on the diaphragm 44. The fixed disk 45 and the flange 42F are welded together, and the diaphragm 44 is stretched in a state where the open end 42K of the pressure-sensitive cylinder member 42 is sealed. The welding is performed in a vacuum work space. Thereby, the inside of the pressure-sensitive cylinder member 42 closed by the diaphragm 44 is evacuated.

ところで、図7に誇張して示したように、ダイヤフラム44には、同心円状に複数の円形襞44Aが形成されている。そして、これら円形襞44Aの形状変化を伴ってダイヤフラム44の中心部が同図の上下方向に変位する。また、ダイヤフラム44のうち円形襞44Aの中心は、感圧用筒部材42の内側に向かって半球状に膨出した半球状膨出部44Cが形成されている。   By the way, as exaggeratedly shown in FIG. 7, the diaphragm 44 has a plurality of circular rods 44A formed concentrically. And the center part of the diaphragm 44 is displaced to the up-down direction of the figure with the shape change of these circular collars 44A. A hemispherical bulging portion 44 </ b> C that bulges hemispherically toward the inside of the pressure-sensitive cylinder member 42 is formed at the center of the circular flange 44 </ b> A in the diaphragm 44.

図2に示すように感圧用筒部材42の内部には、内側密着盤63と底面密着盤64とが収容されている。内側密着盤63は、円板の上下面にそれぞれエンボスを備えた構造をなす一方、底面密着盤64は、円板の上面にのみエンボスを備えた構造になっている。そして、内側密着盤63がダイヤフラム44に宛がわれる一方、底面密着盤64が感圧用筒部材42の底面に宛がわれ、それら内側密着盤63と底面密着盤64の間に内蔵スプリング43Cが圧縮された状態で挟まれている。これにより、内側密着盤63の上面がダイヤフラム44の内側に密着して、ダイヤフラム44の中心部に本発明に係る中心当接部44Dが形成されている。   As shown in FIG. 2, an inner contact board 63 and a bottom contact board 64 are accommodated inside the pressure-sensitive cylinder member 42. The inner contact plate 63 has a structure with embosses on the upper and lower surfaces of the disk, while the bottom contact plate 64 has a structure with embosses only on the upper surface of the disk. The inner contact board 63 is assigned to the diaphragm 44, while the bottom contact board 64 is assigned to the bottom surface of the pressure-sensitive cylinder member 42, and the built-in spring 43C is compressed between the inner contact board 63 and the bottom contact board 64. It is sandwiched between Thereby, the upper surface of the inner contact board 63 is in close contact with the inner side of the diaphragm 44, and the center contact part 44 </ b> D according to the present invention is formed at the center part of the diaphragm 44.

図7に示すように内側密着盤63のうちダイヤフラム44との密着面には、半球状凹部63Aが陥没形成されている。そして、この半球状凹部63Aの内面に半球状膨出部44Cを重ねて、本発明に係る芯だし凹部44Bが構成されている。   As shown in FIG. 7, a hemispherical recess 63 </ b> A is formed in a recessed manner on the contact surface of the inner contact plate 63 with the diaphragm 44. And the hemispherical bulging part 44C is piled up on the inner surface of this hemispherical recessed part 63A, and the centering recessed part 44B which concerns on this invention is comprised.

なお、図2に示すように内側密着盤63の円板部分は、感圧用筒部材42の大径部42Dの奥面42Pとの間に隙間を開けて対向しており、これにより、内側密着盤63の感圧用筒部材42の奥部への移動量を規制してダイヤフラム44の過度撓み防止を図っている。   As shown in FIG. 2, the disk portion of the inner contact plate 63 is opposed to the inner surface 42P of the large-diameter portion 42D of the pressure-sensitive cylinder member 42 with a gap therebetween. The amount of movement of the panel 63 to the inner part of the pressure-sensitive cylinder member 42 is regulated to prevent excessive deflection of the diaphragm 44.

固定円板45は、円環状の板材の内縁部から筒状の支持壁45Aを感圧用筒部材42から離れる側に立ち上げた構造になっている。そして、支持壁45Aには、プランジャ46が固定されている。プランジャ46は、ソレノイド22の内側に直動可能に収容された円筒状をなし、その一端部が支持壁45A内に嵌合固定されている。   The fixed disk 45 has a structure in which a cylindrical support wall 45 </ b> A is raised from the inner edge of an annular plate material to the side away from the pressure-sensitive cylinder member 42. A plunger 46 is fixed to the support wall 45A. The plunger 46 has a cylindrical shape that is accommodated inside the solenoid 22 so as to be directly movable, and one end thereof is fitted and fixed in the support wall 45A.

プランジャ46には、感圧用筒部材42から離れた側の端部に、プランジャ46全体より外径を僅かに大きくした大径部46T(本発明に係る「傾動形成部」に相当する)が設けられている。そして、この大径部46Tが、ガイド筒26の内面に摺接可能となっている。即ち、感圧用筒部材42とプランジャ46と連絡軸32とを備えてなる可動軸部30は、その両端部をキャップ19のガイド孔19Dとガイド筒26とに案内され、傾動が規制された状態で直動する。   The plunger 46 is provided with a large-diameter portion 46T (corresponding to the “tilt forming portion” according to the present invention) whose outer diameter is slightly larger than the whole plunger 46 at the end portion on the side away from the pressure-sensitive cylinder member 42. It has been. The large diameter portion 46T can be slidably contacted with the inner surface of the guide tube 26. That is, the movable shaft portion 30 including the pressure-sensitive cylinder member 42, the plunger 46, and the connecting shaft 32 is guided in its both ends by the guide hole 19D of the cap 19 and the guide tube 26, and the tilt is regulated. Move straight on.

なお、図1及び図2に示すようにプランジャ46のうち固定円板45側の端面には、径方向に延びた溝46Mが形成されている。この溝46Mの両端は、プランジャ46の外面に開放しており、これにより、ダイヤフラム44の外面にも圧力検知部屋28内の流体圧力がかかるようになっている。   As shown in FIGS. 1 and 2, a groove 46M extending in the radial direction is formed on the end face of the plunger 46 on the fixed disk 45 side. Both ends of the groove 46M are open to the outer surface of the plunger 46, so that the fluid pressure in the pressure detection chamber 28 is also applied to the outer surface of the diaphragm 44.

プランジャ46の内側には、本発明に係る突当部材50が挿入されている。突当部材50は、例えば、断面円形の棒状をなし、その基端部には段付き状に細くなった嵌合固定軸50Bが備えられている。そして、この嵌合固定軸50Bが、前記終端壁24に形成された固定孔24Aに嵌合固定されている。また、突当部材50の先端面からは、本発明にかかる芯だし突部50Aが突出形成されている。芯だし突部50Aは、前記した芯だし凹部44Bに対応した半球状になっている。   An abutting member 50 according to the present invention is inserted inside the plunger 46. The abutting member 50 has, for example, a bar shape with a circular cross section, and a base end portion of which is provided with a fitting and fixing shaft 50B that is thin in a stepped shape. The fitting fixing shaft 50B is fitted and fixed in a fixing hole 24A formed in the terminal wall 24. Further, a centering protrusion 50A according to the present invention protrudes from the front end surface of the abutting member 50. The centering protrusion 50A has a hemispherical shape corresponding to the above-described centering recess 44B.

ところで、圧力制御弁10を組み付ける過程で、突当部材50がダイヤフラム44の中心当接部44Dに突き当てられる。このとき、図8に示すように各部品の寸法誤差のために、突当部材50とダイヤフラム44との芯がずれる場合がある。しかしながら、本実施形態の構成によれば、突当部材50がダイヤフラム44に押し付けられると、図7に示すように芯だし突部50Aの外面と芯だし凹部44Bの内面との案内により、ダイヤフラム44の円形襞44Aの中心に突当部材50が位置決めされる。   By the way, in the process of assembling the pressure control valve 10, the abutting member 50 is abutted against the center contact portion 44 </ b> D of the diaphragm 44. At this time, as shown in FIG. 8, the cores of the abutting member 50 and the diaphragm 44 may be misaligned due to the dimensional error of each part. However, according to the configuration of the present embodiment, when the abutting member 50 is pressed against the diaphragm 44, the diaphragm 44 is guided by the outer surface of the centering protrusion 50A and the inner surface of the centering recess 44B as shown in FIG. The abutting member 50 is positioned at the center of the circular rod 44A.

本実施形態の圧力制御弁10の構成は以上のようであり、次に、圧力制御弁10の調整作業について説明する。調整作業を行うためには、圧力制御弁10を図示しない調整装置にセットし、流体導入孔18を通して圧力検知部屋28に流体を充填しかつ、分岐孔17から軸孔16内に流体を充填し、さらに、弁体33が弁口39を閉じた状態にする。そして、ソレノイド22への励磁電流iを変更し、各励磁電流iにおいて圧力制御弁10の弁体33が開くときの圧力検知部屋28内の流体圧力Psを測定する。詳細には、圧力制御弁10の所要部位の面積、圧力等を表1の代数で表すと、可動軸部30にかかる力の釣り合いから、式(1)が成立する。   The configuration of the pressure control valve 10 of the present embodiment is as described above. Next, adjustment work of the pressure control valve 10 will be described. In order to perform the adjustment work, the pressure control valve 10 is set in an adjustment device (not shown), the pressure detection chamber 28 is filled with fluid through the fluid introduction hole 18, and the fluid is filled from the branch hole 17 into the shaft hole 16. Further, the valve element 33 closes the valve port 39. Then, the exciting current i to the solenoid 22 is changed, and the fluid pressure Ps in the pressure detection chamber 28 when the valve element 33 of the pressure control valve 10 opens at each exciting current i is measured. Specifically, when the area of the required portion of the pressure control valve 10, the pressure, and the like are represented by the algebra in Table 1, Equation (1) is established from the balance of forces applied to the movable shaft portion 30.

Figure 0004401276
Figure 0004401276

S2・Ps+Fi+S1・Ps+(S3−S2’)・Pd+f3
=f1+f2+S2'・Pc・・・・(1)
S2, Ps + Fi + S1, Ps + (S3-S2 '), Pd + f3
= F1 + f2 + S2 '· Pc (1)

この式(1)を整理すると、圧力検知部屋28内の流体圧力Psは、式(2)に示したように、ソレノイド22への励磁電流iの1次方程式で表される。   When this equation (1) is arranged, the fluid pressure Ps in the pressure detection chamber 28 is expressed by a linear equation of the excitation current i to the solenoid 22 as shown in the equation (2).

Ps=Ai+B ・・・・・・・・・・・・・・・(2)     Ps = Ai + B (2)

この1次方程式は、図10のグラフGのように表される。ここで、グラフGの傾きは、弁体33の連絡軸32に対する螺合位置に応じて変化する。そこで、分岐孔17の流体圧力Pdを一定にしかつソレノイド22への励磁電流iを、例えば、i=0.25[A]とi=0.75[A]とに設定し、各励磁電流iにおいて圧力制御弁10の弁体33が開くときの圧力検知部屋28内の流体圧力Psを測定する。これらの結果から、図10に示したグラフGの傾きA(即ち、上記式(2)のA)を求め、その傾きの値Aが、所定の設定値(要求値)になるように、弁体33の連絡軸32に対する螺合位置を調整する。   This linear equation is represented as a graph G in FIG. Here, the inclination of the graph G changes according to the screwing position of the valve element 33 with respect to the connecting shaft 32. Therefore, the fluid pressure Pd of the branch hole 17 is made constant and the excitation current i to the solenoid 22 is set to i = 0.25 [A] and i = 0.75 [A], for example, and each excitation current i is set. The fluid pressure Ps in the pressure detection chamber 28 when the valve element 33 of the pressure control valve 10 is opened is measured. From these results, the slope A of the graph G shown in FIG. 10 (that is, A in the above formula (2)) is obtained, and the value of the slope is set to a predetermined set value (required value). The screwing position of the body 33 with respect to the connecting shaft 32 is adjusted.

次いで、励磁電流iを、例えば、i=0.25[A]にしたときに、弁体33が開く圧力検知部屋28内の流体圧力Psが所定の設定値(要求値。図10のPs1)になるように、キャップ19の先端ボディ13に対する嵌合位置を変更し、第2の補助スプリング37の弾発力を調整する。以上により、圧力制御弁10の調整作業が完了する。   Next, when the exciting current i is set to, for example, i = 0.25 [A], the fluid pressure Ps in the pressure detection chamber 28 where the valve body 33 opens is a predetermined set value (required value; Ps1 in FIG. 10). The fitting position of the cap 19 with respect to the tip body 13 is changed so that the resilience of the second auxiliary spring 37 is adjusted. Thus, the adjustment work of the pressure control valve 10 is completed.

次に、本実施形態の圧力制御弁10の動作について説明する。
本実施形態の圧力制御弁10は、例えば、図2に示すようにエアコンの流路70に取り付けられる。具体的には、エアコンに備えた弁挿入孔(図示せず)に圧力制御弁10が挿入組み付けされる。弁挿入孔の内面には、流路70に備えた流体供給路92と、流体排出路93と、制御用流路94の各端部とが開放しており、流体排出路93が圧力制御弁10のうちキャップ19の内部空間に連絡され、流体供給路92が分岐孔17に連絡され、制御用流路94が圧力検知部屋28に連絡される。
Next, the operation of the pressure control valve 10 of this embodiment will be described.
The pressure control valve 10 of this embodiment is attached to the flow path 70 of an air conditioner, for example, as shown in FIG. Specifically, the pressure control valve 10 is inserted and assembled in a valve insertion hole (not shown) provided in the air conditioner. On the inner surface of the valve insertion hole, a fluid supply path 92 provided in the flow path 70, a fluid discharge path 93, and each end of the control flow path 94 are opened, and the fluid discharge path 93 is a pressure control valve. 10, the fluid supply path 92 is communicated with the branch hole 17, and the control flow path 94 is communicated with the pressure detection chamber 28.

なお、流路70は、冷媒を循環して流すことが可能な循環流路99の途中に、エバポレータ97とコンデンサ95とコンプレッサ96とを備えてなり、本発明である圧力制御弁10は、このコンプレッサ96内に組み込まれている。また、制御用流路94は、コンプレッサ96とエバポレータ97との間の循環流路99から分岐し、流体供給路92は、コンデンサ95とコンプレッサ96との間の循環流路99から分岐している。さらに、流体排出路93は、オリフィスを介して流路70に接続されている。   The flow path 70 is provided with an evaporator 97, a condenser 95, and a compressor 96 in the middle of a circulation flow path 99 through which the refrigerant can be circulated. It is incorporated in the compressor 96. The control flow path 94 branches from a circulation flow path 99 between the compressor 96 and the evaporator 97, and the fluid supply path 92 branches from a circulation flow path 99 between the condenser 95 and the compressor 96. . Furthermore, the fluid discharge path 93 is connected to the flow path 70 via an orifice.

さて、上記のようにエアコンに組み付けられた圧力制御弁10は、圧力検知部屋28内の流体圧力Psが所定の基準圧力より高いときには、終端壁24とプランジャ46との吸引力と第2の補助スプリング37との弾発力とにより弁体33が弁口39の縁部に押し付けられ、図2に示すように弁口39が閉塞された状態になる。   Now, when the fluid pressure Ps in the pressure detection chamber 28 is higher than a predetermined reference pressure, the pressure control valve 10 assembled in the air conditioner as described above has the suction force between the end wall 24 and the plunger 46 and the second auxiliary valve. The valve element 33 is pressed against the edge of the valve port 39 by the elastic force with the spring 37, and the valve port 39 is closed as shown in FIG.

圧力検知部屋28内の流体圧力Psが所定の基準圧力より低くなると、図3に示すように、ダイヤフラム44が感圧用筒部材42の開放端から隆起し、突当部材50の軸力が増加して、ダイヤフラム44を有する可動軸部30側がボディ11に対して下方に相対移動する。これにより、弁体33が弁口39の縁部から離れ、弁口39が開放し、流体供給路92から分岐孔17及び弁口39を通して流体排出路93に流体が流れる。ここで、ダイヤフラム44と突当部材50とは、芯だし凹部44Bと芯だし突部50Aとにより芯だしされているので、円形襞44Aの中心に軸力がかかり、円形襞44Aが全周に亘って均等に変形し、ダイヤフラム44の弾発力が安定する。これにより、弁体33による弁口39の開閉動作も安定する。   When the fluid pressure Ps in the pressure detection chamber 28 becomes lower than a predetermined reference pressure, the diaphragm 44 rises from the open end of the pressure-sensitive cylinder member 42 as shown in FIG. 3, and the axial force of the abutting member 50 increases. Thus, the movable shaft 30 side having the diaphragm 44 moves relative to the body 11 downward. As a result, the valve body 33 is separated from the edge of the valve port 39, the valve port 39 is opened, and the fluid flows from the fluid supply path 92 through the branch hole 17 and the valve port 39 to the fluid discharge path 93. Here, since the diaphragm 44 and the abutting member 50 are centered by the centering recess 44B and the centering protrusion 50A, an axial force is applied to the center of the circular flange 44A, and the circular flange 44A is placed around the entire circumference. It deforms uniformly over the entire area, and the elastic force of the diaphragm 44 is stabilized. Thereby, the opening / closing operation | movement of the valve opening 39 by the valve body 33 is also stabilized.

なお、ダイヤフラム44側に仮に芯だし凹部44Bを備えずに、ダイヤフラム44と突当部材50とが芯ずれ状態で当接していたとすると、図9に示すようにダイヤフラム44の円形襞44Aが全周に亘って均等に変形せず、ダイヤフラム44の弾発力がばらつく。このため、弁体33による弁口39の開閉動作も不安定になる。しかしながら、本実施形態の構成によれば、芯だし凹部44Bと芯だし突部50Aとにより、上記した芯ずれを防ぐことができる。   If the diaphragm 44 and the abutting member 50 are in contact with each other in a misaligned state without provision of the centering recess 44B on the diaphragm 44 side, the circular flange 44A of the diaphragm 44 has an entire circumference as shown in FIG. The elastic force of the diaphragm 44 varies without being uniformly deformed. For this reason, the opening / closing operation of the valve port 39 by the valve body 33 also becomes unstable. However, according to the configuration of the present embodiment, the above-described misalignment can be prevented by the centering recess 44B and the centering protrusion 50A.

なお、図10に示すように、ソレノイド22への励磁電流iを大きくすれば、弁体33が開放する際の圧力検知部屋28内の流体圧力Psが低くなる。   As shown in FIG. 10, if the exciting current i to the solenoid 22 is increased, the fluid pressure Ps in the pressure detection chamber 28 when the valve element 33 is opened decreases.

このように本実施形態の圧力制御弁10によれば、芯だし突部50Aと芯だし凹部44Bとによりダイヤフラム44の円形襞44Aの中心に突当部材50が位置決めされているので、円形襞44Aの中心に軸力がかかり、円形襞44Aが全周に亘って均等に変形し、ダイヤフラム44の弾発力が安定する。これにより、弁体33による弁口39の開閉動作が安定する。しかも、感圧用筒部材42と連絡軸32とプランジャ46とを備えてなる軸状の可動軸部30の両端部を、ガイド筒26及びキャップ19のガイド孔19Dで直動可能に案内したことにより、可動軸部30の傾きが規制されて、直動する際の摺接抵抗が抑えられかつ安定する。これにより弁体33による弁口39の開閉動作が一層安定する。   As described above, according to the pressure control valve 10 of the present embodiment, the abutting member 50 is positioned at the center of the circular flange 44A of the diaphragm 44 by the centering protrusion 50A and the centering recess 44B. An axial force is applied to the center of the ring 44, and the circular rod 44A is uniformly deformed over the entire circumference, so that the elastic force of the diaphragm 44 is stabilized. Thereby, the opening / closing operation | movement of the valve opening 39 by the valve body 33 is stabilized. In addition, both end portions of the shaft-shaped movable shaft portion 30 including the pressure-sensitive tube member 42, the connecting shaft 32, and the plunger 46 are guided by the guide tube 26 and the guide hole 19D of the cap 19 so as to be linearly movable. The inclination of the movable shaft portion 30 is restricted, and the sliding resistance during linear movement is suppressed and stabilized. Thereby, the opening and closing operation of the valve port 39 by the valve body 33 is further stabilized.

また、芯だし突部50Aの外面及び芯だし凹部44Bの内面が、共に略半球面であるから、応力集中を防ぐことができる。さらに、内側密着盤63をダイヤフラム44の内面に密着させたことにより、ダイヤフラム44の強度アップが図られる。その上、終端壁24とダイヤフラム44との間の距離に、組み付け上のばらつきが生じても、連絡軸32及び弁体33の雌雄の螺子部32N,33Nによってそれら終端壁24とダイヤフラム44との間の距離を変更して、突当部材50に対するダイヤフラム44の弾発力を調整することができる。これにより、圧力検知部屋28内の流体圧力Psと弁体33の開閉との対応関係のばらつきを抑えることができ、ダイヤフラム44を用いてもベローズと同様の精度で弁体33の開閉制御を行うことが可能になる。   Further, since both the outer surface of the centering protrusion 50A and the inner surface of the centering recess 44B are substantially hemispherical surfaces, stress concentration can be prevented. Furthermore, the strength of the diaphragm 44 can be increased by bringing the inner contact board 63 into close contact with the inner surface of the diaphragm 44. In addition, even if the distance between the end wall 24 and the diaphragm 44 varies in assembling, the connecting shaft 32 and the male and female screw portions 32N and 33N of the valve body 33 cause the end wall 24 and the diaphragm 44 to be separated from each other. The elastic force of the diaphragm 44 against the abutting member 50 can be adjusted by changing the distance between them. As a result, variation in the correspondence between the fluid pressure Ps in the pressure detection chamber 28 and the opening / closing of the valve element 33 can be suppressed, and the opening / closing control of the valve element 33 is performed with the same accuracy as the bellows even when the diaphragm 44 is used. It becomes possible.

[第2実施形態]
本実施形態では、図11に示すように、ダイヤフラム44の外面の中心に外側密着盤65が固定されている点が前記第1実施形態と異なる。以下、第1実施形態と異なる構成に関してのみ説明し、第1実施形態と同一の構成に関しては同一符号を付して重複した説明は省略する。
[Second Embodiment]
This embodiment is different from the first embodiment in that an outer contact board 65 is fixed at the center of the outer surface of the diaphragm 44 as shown in FIG. Hereinafter, only the configuration different from that of the first embodiment will be described, and the same configuration as that of the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.

本実施形態の圧力制御弁89では、ダイヤフラム44の外面の中心に、例えば、接着剤にて外側密着盤65を固着して本発明に係る中心当接部44Dが構成されている。そして、その外側密着盤65の上面に半球状の芯だし凹部65Aが陥没形成され、この芯だし凹部65Aに突当部材50の芯だし突部50Aが突き当てられている。また、ダイヤフラム44は外側密着盤65と内側密着盤63とによって挟まれている。さらに、外側密着盤65の下面には凸係合部65Bが設けられ、この凸係合部65Bが内側密着盤63の半球状凹部63Aに凹凸係合しかつこれら半球状凹部63Aと凸係合部65Bとの間にダイヤフラム44の半球状膨出部44Cが挟まれている。   In the pressure control valve 89 of the present embodiment, the center contact portion 44D according to the present invention is configured by adhering the outer contact board 65 to the center of the outer surface of the diaphragm 44 with an adhesive, for example. A hemispherical centering recess 65A is formed in the upper surface of the outer contact board 65, and the centering protrusion 50A of the abutting member 50 is abutted against the centering recess 65A. Further, the diaphragm 44 is sandwiched between the outer contact board 65 and the inner contact board 63. Furthermore, a convex engagement portion 65B is provided on the lower surface of the outer contact board 65, and this convex engagement section 65B engages with the hemispherical recess 63A of the inner contact board 63 and engages with the hemispherical recess 63A. A hemispherical bulging portion 44C of the diaphragm 44 is sandwiched between the portion 65B.

本実施形態の構成によれば、ダイヤフラム44の外面に外側密着盤65を密着させて中心当接部44Dを構成したので、ダイヤフラム44が補強される。また、内側密着盤63及び外側密着盤65に設けた半球状凹部63A及び凸係合部65Bが、ダイヤフラム44を間に挟んで凹凸係合しているので、外側密着盤65とダイヤフラム44との組み付け精度を向上させることができる。   According to the configuration of the present embodiment, the outer abutment board 65 is brought into close contact with the outer surface of the diaphragm 44 to form the center abutting portion 44D, so that the diaphragm 44 is reinforced. In addition, since the hemispherical concave portion 63A and the convex engagement portion 65B provided on the inner contact board 63 and the outer contact board 65 are engaged with each other with the diaphragm 44 interposed therebetween, the outer contact board 65 and the diaphragm 44 Assembly accuracy can be improved.

[第3実施形態]
本実施形態では、図12に示すように、弁体53と連絡軸51とが一体形成されており、感圧用筒部材42と連絡軸51とが別部品になっている。そして、感圧用筒部材42の底壁42Tに形成された本発明に係る「調整手段」としての雌螺子部52Nに、連絡軸51の一端に形成された本発明に係る「調整手段」としての雄螺子部51Nが螺合している点が前記第1実施形態と異なる。以下、第1実施形態と異なる構成に関してのみ説明し、第1実施形態と同一の構成に関しては同一符号を付して重複した説明は省略する。
[Third Embodiment]
In this embodiment, as shown in FIG. 12, the valve body 53 and the connecting shaft 51 are integrally formed, and the pressure-sensitive cylinder member 42 and the connecting shaft 51 are separate parts. Then, the female screw portion 52N as the “adjustment means” according to the present invention formed on the bottom wall 42T of the pressure-sensitive cylinder member 42 is used as the “adjustment means” according to the present invention formed at one end of the connecting shaft 51. The point that the male screw part 51N is screwed is different from the first embodiment. Hereinafter, only the configuration different from that of the first embodiment will be described, and the same configuration as that of the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.

感圧用筒部材42には、底壁42Tの内面の中心から底面突部52がダイヤフラム44側に向けて突出形成されている。そして、底面突部52に内蔵スプリング43Cが嵌合されている。また、底壁42Tの外面(図12の下面)の中心には雌螺子52Nが形成されている。その雌螺子部52Nは底面突部52の芯部に沿って延び、底壁42Tの外面にのみ開放し、底面突部52の先端側は閉塞されている。また、底壁42Tには、雌螺子部52Nを中心にした円形の凹部52Mが陥没形成されている。   The pressure-sensitive cylinder member 42 is formed with a bottom projection 52 projecting from the center of the inner surface of the bottom wall 42T toward the diaphragm 44 side. A built-in spring 43 </ b> C is fitted to the bottom protrusion 52. A female screw 52N is formed at the center of the outer surface (the lower surface in FIG. 12) of the bottom wall 42T. The female screw portion 52N extends along the core portion of the bottom surface protrusion 52, opens only to the outer surface of the bottom wall 42T, and the front end side of the bottom surface protrusion 52 is closed. In addition, a circular concave portion 52M centered on the female screw portion 52N is recessed in the bottom wall 42T.

連絡軸51は、弁体53側から順番に小径部32B、大径部32A、雄螺子部51Nを備えた構造をなしている。雄螺子部51Nは、小径部32Bと略同じ径をなし、大径部32Aの両端部はテーパ状になって小径部32B及び雄螺子部51Nに連続している。そして、雄螺子部51Nが感圧用筒部材42の雌螺子部52Nに螺合されている。また、弁体53のうち連絡軸51と離れた側の先端には、工具(例えば、ドライバー)を係合可能な工具溝53Mが形成されている。   The connecting shaft 51 has a structure including a small diameter portion 32B, a large diameter portion 32A, and a male screw portion 51N in order from the valve body 53 side. The male screw portion 51N has substantially the same diameter as the small-diameter portion 32B, and both end portions of the large-diameter portion 32A are tapered and continue to the small-diameter portion 32B and the male screw portion 51N. The male screw portion 51N is screwed into the female screw portion 52N of the pressure-sensitive cylinder member 42. A tool groove 53M that can engage a tool (for example, a driver) is formed at the tip of the valve body 53 on the side away from the connecting shaft 51.

このように構成された本実施形態の圧力制御弁90を組み付けるには、例えば、先端ボディ13と基端ボディ20とを嵌合する前に、先端ボディ13の軸孔16に連絡軸51を挿通しておく。その状態で、連絡軸51の雄螺子部51Nに例えば接着剤を塗布し、感圧用筒部材42の雌螺子部52Nに螺合する。なお、このとき雌螺子部52Nから溢れ出た接着剤は凹部52Mに溜まる。   In order to assemble the pressure control valve 90 of the present embodiment configured as described above, for example, the connecting shaft 51 is inserted into the shaft hole 16 of the distal end body 13 before the distal end body 13 and the proximal end body 20 are fitted. Keep it. In this state, for example, an adhesive is applied to the male screw portion 51N of the connecting shaft 51, and is screwed into the female screw portion 52N of the pressure-sensitive cylinder member 42. At this time, the adhesive overflowing from the female screw portion 52N is accumulated in the recess 52M.

次いで、先端ボディ13と基端ボディ20とを嵌合する。そして、流体導入孔18から図示しない工具を挿入して感圧用筒部材42を回り止めし、接着剤が固化する前に雌雄の螺子部51N,52Nの螺合深さを変えることで終端壁24(図1参照)とダイヤフラム44との間の距離を変更して、突当部材50に対するダイヤフラム44の弾発力を調整する。これにより、圧力検知部屋28内の流体圧力Psと弁体33の開閉との対応関係のばらつきを抑えることができ、ダイヤフラム44を用いてもベローズと同様の精度で弁体33の開閉制御を行うことが可能になる。   Next, the distal end body 13 and the proximal end body 20 are fitted. Then, a tool (not shown) is inserted through the fluid introduction hole 18 to prevent the pressure-sensitive cylinder member 42 from rotating, and the end wall 24 is changed by changing the screwing depth of the male and female screw portions 51N and 52N before the adhesive is solidified. By changing the distance between the diaphragm 44 (see FIG. 1) and the diaphragm 44, the resilience of the diaphragm 44 against the abutting member 50 is adjusted. As a result, variation in the correspondence between the fluid pressure Ps in the pressure detection chamber 28 and the opening / closing of the valve element 33 can be suppressed, and the opening / closing control of the valve element 33 is performed with the same accuracy as the bellows even when the diaphragm 44 is used. It becomes possible.

[第4実施形態]
本実施形態は、図13に示すように、連絡軸62の構造が第1及び第2の実施形態と異なる。以下、第1及び第2の実施形態と異なる構成に関してのみ説明し、第1及び第2の実施形態と同一の構成に関しては同一符号を付して重複した説明は省略する。
[Fourth Embodiment]
In the present embodiment, as shown in FIG. 13, the structure of the connecting shaft 62 is different from those in the first and second embodiments. Hereinafter, only configurations different from those of the first and second embodiments will be described, and the same configurations as those of the first and second embodiments will be denoted by the same reference numerals, and redundant description will be omitted.

本実施形態の圧力制御弁91に備えた感圧用筒部材42からは、軸孔16内の途中部分まで第1連絡軸構成部60が延びている。この第1連絡軸構成部60の先端には、本発明に係る「調整手段」としての雌螺子部60Nが形成されている。また、弁体53の一端からは軸孔16内の途中部分まで第2連絡軸構成部61が延びている。この第2連絡軸構成部61の先端にも本発明に係る「調整手段」としての雄螺子部61Nが形成されている。   From the pressure-sensitive cylinder member 42 provided in the pressure control valve 91 of the present embodiment, the first connecting shaft constituting portion 60 extends to a middle portion in the shaft hole 16. A female screw portion 60N as an “adjusting means” according to the present invention is formed at the tip of the first connecting shaft constituting portion 60. Further, the second connecting shaft constituting portion 61 extends from one end of the valve body 53 to a middle portion in the shaft hole 16. A male screw part 61N as an “adjusting means” according to the present invention is also formed at the tip of the second connecting shaft constituting part 61.

このように構成された本実施形態の圧力制御弁91を組み付けるには、例えば、先端ボディ13と基端ボディ20とを嵌合する前に、第2連絡軸構成部61の雄螺子部61Nに接着剤を塗布しておき、軸孔16の両端から第1と第2の連絡軸構成部60,61をそれぞれ挿入する。そして、これら雌雄の螺子部60N,61N同士を軸孔16内で螺合する。これにより、第1及び第2の連絡軸構成部60,61同士が連結されて本発明に係る連絡軸62となる。なお、このとき雌螺子部60Nから溢れ出た接着剤は、第1連絡軸構成部60と第2連絡軸構成部61との段差部に溜まる。   In order to assemble the pressure control valve 91 of the present embodiment configured as described above, for example, before the distal end body 13 and the proximal end body 20 are fitted, the male screw portion 61N of the second connecting shaft constituting portion 61 is fitted. Adhesive is applied, and the first and second connecting shaft constituting portions 60 and 61 are inserted from both ends of the shaft hole 16, respectively. Then, the male and female screw portions 60N and 61N are screwed together in the shaft hole 16. Thereby, the 1st and 2nd connection shaft structure parts 60 and 61 are connected, and it becomes the connection shaft 62 which concerns on this invention. At this time, the adhesive overflowing from the female screw portion 60N accumulates in a step portion between the first connecting shaft constituting portion 60 and the second connecting shaft constituting portion 61.

次いで、先端ボディ13と基端ボディ20とを嵌合する。そして、流体導入孔18から図示しない工具を挿入して感圧用筒部材42を回り止めし、接着剤が固化する前に、雌雄の螺子部60N,61N同士の螺合深さを変えることで、終端壁24(図1参照)とダイヤフラム44との間の距離を変更して、突当部材50に対するダイヤフラム44の弾発力を調整する。これにより、圧力検知部屋28内の流体圧力Psと弁体33の開閉との対応関係のばらつきを抑えることができ、ダイヤフラム44を用いてもベローズと同様の精度で弁体33の開閉制御を行うことが可能になる。   Next, the distal end body 13 and the proximal end body 20 are fitted. Then, by inserting a tool (not shown) from the fluid introduction hole 18 to prevent the pressure-sensitive cylinder member 42 from rotating, and changing the screwing depth between the male and female screw parts 60N and 61N before the adhesive is solidified, The elastic force of the diaphragm 44 against the abutting member 50 is adjusted by changing the distance between the end wall 24 (see FIG. 1) and the diaphragm 44. As a result, variation in the correspondence between the fluid pressure Ps in the pressure detection chamber 28 and the opening / closing of the valve element 33 can be suppressed, and the opening / closing control of the valve element 33 is performed with the same accuracy as the bellows even when the diaphragm 44 is used. It becomes possible.

[第5実施形態]
本実施形態の圧力制御弁100は、図14〜図16に示されており、主として可動軸部30の構造が第1実施形態と異なる。以下、第1実施形態と異なる構成に関してのみ説明し、第1実施形態と同一の構成に関しては同一符号を付して重複した説明は省略する。
[Fifth Embodiment]
The pressure control valve 100 of this embodiment is shown in FIGS. 14 to 16, and the structure of the movable shaft part 30 is mainly different from that of the first embodiment. Hereinafter, only the configuration different from that of the first embodiment will be described, and the same configuration as that of the first embodiment will be denoted by the same reference numerals and redundant description will be omitted.

本実施形態の可動軸部30に備えたプランジャ46Vは、図14と図1とに対比して示すように、第1実施形態の可動軸部30に備えたプランジャ46より短い。具体的には、プランジャ46Vは、例えばソレノイド22の半分以下の長さになっている。また、プランジャ46Vを短くしたことに伴い、終端壁24Vが第1実施形態の終端壁24に比べて下方に延長されている。   The plunger 46V provided in the movable shaft portion 30 of the present embodiment is shorter than the plunger 46 provided in the movable shaft portion 30 of the first embodiment, as shown in comparison with FIG. 14 and FIG. Specifically, the plunger 46V has a length that is, for example, less than half that of the solenoid 22. Further, as the plunger 46V is shortened, the end wall 24V is extended downward as compared to the end wall 24 of the first embodiment.

本実施形態のキャップ19Vの底壁19Cは、連絡軸32の下端部より下方に離して配置されている。そして、底壁19Cの中心に流体を通過させるための貫通孔19Yが形成されている。また、本実施形態のプランジャ46Vには、前記第1実施形態の大径部46Tは設けられていない。このように本実施形態の圧力制御弁100は、第1実施形態の異なり、キャップ19Vと連絡軸32との間、及び、ガイド筒26とプランジャ46Vとの間で、可動軸部30の傾動を規制する機構を有しておらず、これらに代えて、本実施形態では、中心当接部44Dによる芯出しと、連絡軸32とシール部材80との摺接とにより可動軸部30の傾動を規制している。   The bottom wall 19 </ b> C of the cap 19 </ b> V of the present embodiment is disposed below the lower end portion of the connecting shaft 32. A through hole 19Y for allowing fluid to pass through is formed in the center of the bottom wall 19C. The plunger 46V of the present embodiment is not provided with the large diameter portion 46T of the first embodiment. Thus, unlike the first embodiment, the pressure control valve 100 of the present embodiment tilts the movable shaft portion 30 between the cap 19V and the connecting shaft 32 and between the guide tube 26 and the plunger 46V. In this embodiment, the movable shaft portion 30 is tilted by centering by the center contact portion 44D and sliding contact between the connecting shaft 32 and the seal member 80. It is regulated.

本実施形態の圧力制御弁100は、上記構成を有することにより、以下の作用効果を奏する。図15には、例えば、圧力制御弁100の各構成部品の寸法誤差等により、突当部材50を含むボディ11の軸中心に対し、可動軸部30の軸中心が傾いて組み付けられた状態が強調して示されている。このような場合、正規の組み付け状態(図14)に対し、可動軸部30が中心当接部44Dを支点にして傾き、その傾きは、可動軸部30とシール部材80との当接によって規制される。これにより、例えば、プランジャ46がボディ11の内面(詳細には、ガイド筒26の内面)に当接したり、連絡軸32が軸孔16の内面に当接することが防がれる。そして、可動軸部30が直動した際の摺接抵抗を、連絡軸32とシール部材80との間の摺接抵抗のみに留めることができる。ここで、正規の組み付け状態においても連絡軸32とシール部材80とは摺接するから、正規の組み付け状態と可動軸部30が傾いて組み付けられた状態との間で、摺接抵抗の増加を抑えることができる。   The pressure control valve 100 of the present embodiment has the following configuration and effects as follows. In FIG. 15, for example, a state in which the axis center of the movable shaft portion 30 is assembled with the axis center of the body 11 including the abutting member 50 tilted due to a dimensional error of each component of the pressure control valve 100 or the like. It is highlighted. In such a case, the movable shaft portion 30 is inclined with respect to the normal assembled state (FIG. 14) with the center contact portion 44D as a fulcrum, and the inclination is regulated by the contact between the movable shaft portion 30 and the seal member 80. Is done. Thereby, for example, the plunger 46 can be prevented from coming into contact with the inner surface of the body 11 (specifically, the inner surface of the guide tube 26), and the connecting shaft 32 can be prevented from coming into contact with the inner surface of the shaft hole 16. Then, the sliding contact resistance when the movable shaft portion 30 moves linearly can be limited only to the sliding contact resistance between the connecting shaft 32 and the seal member 80. Here, since the connecting shaft 32 and the seal member 80 are slidably contacted even in the regular assembled state, an increase in sliding contact resistance is suppressed between the regular assembled state and the state where the movable shaft portion 30 is tilted. be able to.

また、本実施形態では、プランジャ46Vを、第1実施形態に比べて短くしたので、正規の組み付け状態と可動軸部30が傾いて組み付けられた状態との間で、終端壁24Vとプランジャ46Vとの磁気吸引力の変化を抑えることができる。ここで、図16には、本実施形態の構成において、可動軸部30が所定角度だけ傾いた状態と、第1実施形態の構成において、可動軸部30が同じ所定角度だけ傾いた状態とが重ねて示されている。同図の二点鎖線で示したように、第1実施形態の構成において、可動軸部30が所定角度だけ傾いた場合に、プランジャ46の上端面46S2と終端壁24の下端面24S2との間で、最も接近した部分同士の距離はt11となり、最も離れた部分同士の距離はt12となる。これに対し、同図の実線で示したように、本実施形態の構成において、可動軸部30が同じ角度だけ傾いた場合に、プランジャ46Vの上端面46S1と終端壁24Vの下端面24S1との間で、最も接近した部分同士の距離はt11となり、最も離れた部分同士の距離はt12となる。そして、同図からも明らかなように、これら最も接近した部分同士の距離と、最も離れた部分同士の距離との差は、本実施形態の圧力制御弁100の方が第1実施形態の圧力制御弁10に比べて小さい。   Moreover, in this embodiment, since the plunger 46V was shortened compared with 1st Embodiment, between the regular assembly | attachment state and the state in which the movable shaft part 30 was inclined and assembled, the terminal wall 24V and the plunger 46V The change in magnetic attraction force can be suppressed. Here, FIG. 16 shows a state in which the movable shaft 30 is inclined by a predetermined angle in the configuration of the present embodiment, and a state in which the movable shaft 30 is inclined by the same predetermined angle in the configuration of the first embodiment. Overlaid. As indicated by the two-dot chain line in the figure, in the configuration of the first embodiment, when the movable shaft portion 30 is inclined by a predetermined angle, the gap between the upper end surface 46S2 of the plunger 46 and the lower end surface 24S2 of the end wall 24 is shown. Thus, the distance between the closest parts is t11, and the distance between the most distant parts is t12. On the other hand, as shown by the solid line in the figure, in the configuration of the present embodiment, when the movable shaft portion 30 is inclined by the same angle, the upper end surface 46S1 of the plunger 46V and the lower end surface 24S1 of the end wall 24V are The distance between the closest parts is t11, and the distance between the most distant parts is t12. As is apparent from the figure, the difference between the distance between these closest parts and the distance between the most distant parts is that the pressure control valve 100 of this embodiment is the pressure of the first embodiment. Smaller than the control valve 10.

従って、これら距離に基づいて算出される磁気吸引力に関しても、本実施形態の構成によれば、プランジャ46Vの上端面46S1と終端壁24Vの下端面24S1との間で、最も接近した部分に作用する磁気吸引力f1と、最も離れた部分に作用する磁気吸引力f2との差が、第1実施形態の構成によるそれら磁気吸引力f11,f12の差に比べて小さくなる。即ち、可動軸部30が傾いたことによる磁気吸引力のアンバランスを防ぎ、正規の組み付け状態と可動軸部30が傾いて組み付けられた状態との間で、終端壁24Vとプランジャ46との磁気吸引力の変化を抑えることができる。   Therefore, the magnetic attraction force calculated based on these distances also acts on the closest part between the upper end surface 46S1 of the plunger 46V and the lower end surface 24S1 of the end wall 24V according to the configuration of the present embodiment. The difference between the magnetic attractive force f1 that acts and the magnetic attractive force f2 that acts on the farthest part is smaller than the difference between the magnetic attractive forces f11 and f12 according to the configuration of the first embodiment. That is, an unbalance of the magnetic attractive force due to the tilting of the movable shaft portion 30 is prevented, and the magnetism between the terminal wall 24V and the plunger 46 is between the normal assembled state and the state where the movable shaft portion 30 is tilted. A change in suction force can be suppressed.

[他の実施形態]
本発明は、前記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various other than the following can be made without departing from the scope of the invention. It can be changed and implemented.

(1)前記第1〜第の実施形態の圧力制御弁では、突当部材50,50Vに芯だし突部10Aが備えられ、ダイヤフラム44側に芯だし凹部44B,65Aが備えられていたが、突当部材の先端面を半球面状に陥没させて芯だし凹部を形成し、ダイヤフラムの中心部から先細り状の芯だし突部を突出させてもよい。 1 a pressure control valve of the first to fifth embodiment, provided with stop members 50, 50 V to centering the protrusion 10A, to centering the diaphragm 44 side recesses 44B, 65A was equipped with However, the tip end surface of the abutting member may be recessed into a hemispherical shape to form a centering recess, and the tapered centering projection may be protruded from the center of the diaphragm.

(2)前記第1〜第の実施形態では、ダイヤフラム44の内側密着盤63及び/又は外側密着盤65を密着させた構成であったが、ダイヤフラム44単体を突当部材50に当接させた構成にしてもよい。 (2) In the first to fifth embodiments, the inner contact plate 63 and / or the outer contact plate 65 of the diaphragm 44 are in close contact with each other, but the diaphragm 44 alone is brought into contact with the abutting member 50. A configuration may be used.

(3)前記第1〜第5の実施形態の圧力制御弁では、突当部材50,50Vが終端壁24,24Vに組み付けられて固定された構成であったが、終端壁に突当部材を一体形成してもよい。   (3) In the pressure control valves of the first to fifth embodiments, the abutting members 50 and 50V are assembled and fixed to the end walls 24 and 24V. You may form integrally.

(4)前記第1〜第5の実施形態の圧力制御弁におけるボディ11のうち分割部分に備えた嵌合部13K,25Kの圧入嵌合深さを変更することで、終端壁24,24Vとダイヤフラム44との距離を調整してもよい。   (4) By changing the press-fitting depth of the fitting portions 13K and 25K provided in the divided portion of the body 11 in the pressure control valve of the first to fifth embodiments, the end walls 24 and 24V The distance from the diaphragm 44 may be adjusted.

本発明の第1実施形態に係る圧力制御弁の側断面図Side sectional view of the pressure control valve according to the first embodiment of the present invention. 圧力制御弁が閉じた状態の側断面図Cross-sectional side view with the pressure control valve closed 圧力制御弁が開いた状態の側断面図Side cross-sectional view with pressure control valve open キャップの下面図Bottom view of cap 先端ボディとパッキン板とブッシュの分解側断面図Disassembled side sectional view of tip body, packing plate and bush 先端ボディとパッキン板とブッシュを組み付けた状態の側断面図Side sectional view of the tip body, packing plate and bush assembled 芯だし突部と芯だし凹部に嵌合した状態を示した断面図Sectional view showing the state of fitting into the centering protrusion and the centering recess 突当部材とダイヤフラムとの芯がずれた状態を示した断面図Sectional drawing which showed the state which the core of the abutting member and the diaphragm shifted | deviated 芯だし凹部を備えてない場合のダイヤフラムの変形状態を示した断面図Sectional drawing which showed the deformation | transformation state of the diaphragm when not providing the centering recessed part 圧力制御弁の圧力検知部屋内の流体圧力とソレノイドの電流との対応グラフCorrespondence graph between fluid pressure in pressure detection chamber of pressure control valve and current of solenoid 第2実施形態に係る圧力制御弁の側断面図Side sectional view of the pressure control valve according to the second embodiment 第3実施形態に係る圧力制御弁の側断面図Side sectional view of a pressure control valve according to a third embodiment 第4実施形態に係る圧力制御弁の側断面図Side sectional view of a pressure control valve according to a fourth embodiment 第5実施形態に係る圧力制御弁の側断面図Side sectional view of a pressure control valve according to a fifth embodiment 圧力制御弁の可動軸部が傾いた状態の側断面図Side sectional view of the pressure control valve with the movable shaft tilted 圧力制御弁の可動軸部が傾いた状態の部分断面図Partial sectional view with the movable shaft of the pressure control valve tilted

符号の説明Explanation of symbols

10,89,90,91,100 圧力制御弁
1 ボディ
13K,25K 嵌合部(調整手段)
16 軸孔
17 分岐孔
18 流体導入孔
19D ガイド孔(傾動規制部)
22 ソレノイド
24,24V 終端壁
24A 固定孔
25T 底壁
26 ガイド筒(傾動規制部)
28 圧力検知部屋
30 可動軸部
32,51,62 連絡軸
32N,33N,51N,52N,60N,61N 螺子部(調整手段)
33,53 弁
39 弁口
2 感圧用筒部材
42T 底壁
44 ダイヤフラム
44A 円形襞
44B,65A 芯だし凹部
44C 半球状膨出部
44D 中心当接部
46,46V プランジャ
46T 大径部(傾動規制部)
50,50V 突当部材
50A 芯だし突部
63A 半球状凹部(凹凸係合部)
65B 凸係合部(凹凸係合部)
80 シール部材
Ps 流体圧力
10,89,90,91,10 0 pressure control valve 1 1 volume de <br/> 13K, 25K fitting portion (adjusting means)
16 Shaft hole 17 Branch hole 18 Fluid introduction hole 19D Guide hole (tilt regulating part)
22 solenoid 24, 24 V final end wall 24A fixing holes 25T bottom wall 26 guide cylinder (tilt regulating part)
28 Pressure detection room 30 Movable shaft portion 32, 51, 62 Connecting shaft 32N, 33N, 51N, 52N, 60N, 61N Screw portion (adjustment means)
33,5 3 valve body 39 valve ports 4 2 sense pressure cylinder member 42T bottom wall 44 diaphragm 44A circular folds 44B, to I 65A wick recess 44C hemispherical bulging portion 44D central abutment portion 46, 46 V-flop plunger <br/> 46T Large diameter part (Tilt restricting part)
50, 50 V butt those members 50A core but to protrusion 63A hemispherical recess (concavo-convex engaging section)
65B Convex engaging part (concave engaging part)
80 Seal member Ps Fluid pressure

Claims (15)

弁体(33,53)が直動可能に組み付けられたボディ(11)と、前記ボディ(11)に形成された圧力検知部屋(28)と、一端有底で筒状の感圧用筒部材(42)と、前記感圧用筒部材(42)の開口端に張られて、前記圧力検知部屋(28)内の圧力に応じて弾性変形するダイヤフラム(44)と、前記ダイヤフラム(44)に突き当てられ、前記ダイヤフラム(44)の弾性変形に応じて前記弁体(33,53)を直動させるための突当部材(50,50V)と、前記ボディ(11)に形成されて前記弁体(33,53)によって開閉される弁口(39)とを備えた圧力制御弁(10,89,90,91,100)において、
前記感圧用筒部材(42)は、前記圧力検知部屋(28)に収容され、
前記ダイヤフラム(44)に形成された円形襞(44A)と、
前記ダイヤフラム(44)のうち前記円形襞(44A)の中心に設けられた中心当接部(44D)と、
前記突当部材(50,50V)及び前記中心当接部(44D)の一方に形成されて、先細り状になった芯だし突部(50A)と、
前記突当部材(50,50V)及び前記中心当接部(44D)の他方に形成されて、前記芯だし突部(50A)を受容し、前記ダイヤフラム(44)の中心に前記突当部材(50,50V)の軸芯を一致させるように案内する芯だし凹部(44B,65A)と 前記ボディ(11)のうち前記圧力検知部屋(28)を囲む壁部に貫通形成されかつ前記圧力検知部屋(28)から離れた側に前記弁口(39)を備えた軸孔(16)と、
前記軸孔(16)に挿通されて、前記弁口(39)から突出した一端に前記弁体(33,53)を備えかつ、前記圧力検知部屋(28)内に突出した他端に前記感圧用筒部材(42)の底壁(42T)が固定された連絡軸(32,51,62)と、
前記弁体(33,53)を、前記弁口(39)の開口縁に向けて付勢する弁体閉塞付勢手段(22,46,46V)と、
前記軸孔(16)の中間部分から分岐した分岐孔(17)と、
前記軸孔(16)のうち前記分岐孔(17)より前記圧力検知部屋(28)側の内面と前記連絡軸(32,51,62)との間の隙間をシールした軸孔シール部材(80)と、
前記ボディ(11)のうち前記ダイヤフラム(44)との対向位置に設けられかつ前記突当部材(50,50V)の基端部を保持した終端壁(24,24V)とを備え、
前記圧力検知部屋(28)内の流体圧力(Ps)が所定の基準圧力より低くなった場合に、前記弁体(33,53)が前記弁口(39)を開き、前記圧力検知部屋(28)内の流体圧力(Ps)が所定の基準圧力より高くなった場合に、前記弁体(33,53)が前記弁口(39)を閉じるように構成されたことを特徴とする圧力制御弁(10,89,90,91,100)
Valve (33,5 3) is a body which is assembled to be linear (1 1), wherein the body (1 1) which is formed on the pressure detected room (28), a cylindrical pressure sensing at one end a bottom a tubular member (4 2), is stretched to the open end of the sensitive pressure cylinder member (4 2), a diaphragm (44) to elastically deform in response to pressure in the pressure sensing within the room (28), the diaphragm ( 44) and an abutting member (50, 50 V) for directly moving the valve body (33, 53 ) according to elastic deformation of the diaphragm (44), and the body ( 11) in the valve port (39) and a pressure control valve with a (10,89,90,91,10 0) formed is opened and closed by said valve body (33,5 3),
The pressure-sensitive cylinder member (42) is accommodated in the pressure detection chamber (28),
A circular ridge (44A) formed on the diaphragm (44);
A center contact portion (44D) provided at the center of the circular flange (44A) of the diaphragm (44);
A taper-shaped centering protrusion (50A) formed on one of the abutting member (50, 50 V) and the center contact part (44D);
It is formed on the other of the abutting member (50, 50 V) and the center abutting portion (44D) to receive the centering projection (50A), and the abutting member at the center of the diaphragm (44) guide to it centering recess (44B, 65A) so as to match the axis of (50, 50 V) and said body (11) formed through the wall surrounding the pressure sensing chambers (28) of and the A shaft hole (16) provided with the valve port (39) on the side away from the pressure detection chamber (28);
The valve body (33, 53) is provided at one end that is inserted through the shaft hole (16) and protrudes from the valve port (39), and the other end that protrudes into the pressure detection chamber (28) has the sensation. A connecting shaft (32, 51, 62) to which the bottom wall (42T) of the pressure cylinder member (42) is fixed;
Valve body closing biasing means (22, 46, 46V) for biasing the valve body (33, 53) toward the opening edge of the valve port (39);
A branch hole (17) branched from an intermediate portion of the shaft hole (16);
A shaft hole sealing member (80) that seals a gap between the inner surface of the shaft hole (16) closer to the pressure detection chamber (28) than the branch hole (17) and the connecting shaft (32, 51, 62). )When,
A terminal wall (24, 24V) provided at a position facing the diaphragm (44) in the body (11) and holding the base end of the abutting member (50, 50V);
When the fluid pressure (Ps) in the pressure detection chamber (28) becomes lower than a predetermined reference pressure, the valve body (33, 53) opens the valve port (39), and the pressure detection chamber (28). ), The valve body (33, 53) is configured to close the valve port (39) when the fluid pressure (Ps) in the interior becomes higher than a predetermined reference pressure. (10, 89, 90, 91, 100 ) .
前記芯だし突部(50A)の外面及び/又は前記芯だし凹部(44B,65A)の内面の形状が、略半球面であることを特徴とする請求項1に記載の圧力制御弁(10,89,90,91,100)The pressure control valve (10, 10) according to claim 1, wherein the shape of the outer surface of the centering protrusion (50A) and / or the inner surface of the centering recess (44B, 65A) is substantially hemispherical. 89, 90, 91, 100 ) . 前記感圧用筒部材(42)内に内側密着盤(63)を収容すると共に、その内側密着盤(63)を前記ダイヤフラム(44)の内面に密着させ、前記ダイヤフラム(44)及び前記内側密着盤(63)の相互に密着した部分を陥没させて前記芯だし凹部(44B)としたことを特徴とする請求項1又は2に記載の圧力制御弁(10,90,91,100)Accommodates the inner contact plate (63) in the sense of pressure cylinder member (4 2) in its inner contact plate (63) is adhered to the inner surface of the diaphragm (44), the diaphragm (44) and said inner contact 3. The pressure control valve (10, 90, 91, 100 ) according to claim 1 or 2, wherein a portion of the panel (63) that is in close contact with each other is depressed to form the centering recess (44 </ b> B ) . 前記ダイヤフラム(44)の外面のうち前記突当部材(50,50V)が突き当てられる部分に外側密着盤(65)を密着させ、その外側密着盤(65)に前記芯だし凹部(65A)を形成したことを特徴とする請求項1又は2の何れかに記載の圧力制御弁(89)An outer contact plate (65) is brought into close contact with a portion of the outer surface of the diaphragm (44) against which the abutting member (50, 50 V) is abutted, and the centering recess (65A) is placed on the outer contact plate (65). the pressure control valve according to claim 1 or 2, characterized in that the formation of the (8 9). 前記感圧用筒部材(42)に内側密着盤(63)を収容すると共に、その内側密着盤(63)を前記ダイヤフラム(44)の内面に密着させて、前記内側密着盤(63)と前記外側密着盤(65)との間に前記ダイヤフラム(44)を挟み、
前記内側密着盤(63)と前記外側密着盤(65)とには、前記ダイヤフラム(44)を間に挟んだ状態で凹凸係合した凹凸係合部(63A,65B)が設けられたことを特徴とする請求項4に記載の圧力制御弁(89)
Wherein accommodates the inner contact plate (63) in the sense of pressure cylinder member (4 2), the inner contact plate (63) is brought into close contact with the inner surface of the diaphragm (44), the inner contact plate (63) The diaphragm (44) is sandwiched between the outer contact board (65),
The inner contact board (63) and the outer contact board (65) are provided with concave and convex engaging portions (63A, 65B) that are engaged with the diaphragm (44) with the diaphragm (44) interposed therebetween. the pressure control valve according to claim 4, wherein (8 9).
前記終端壁(24,24V)には、前記突当部材(50,50V)の基端部(50B)を嵌合固定した固定孔(24A)が形成されたことを特徴とする請求項1乃至5の何れかに記載の圧力制御弁(10,89,90,91,100)。The fixing hole (24A) in which the base end portion (50B) of the abutting member (50, 50V) is fitted and fixed is formed in the end wall (24, 24V). The pressure control valve according to any one of 5 (10, 89, 90, 91, 100). 前記感圧用筒部材(42)から前記連絡軸(32,51,62)と反対側に延びかつ中心部に前記突当部材(50,50V)が挿通された筒状のプランジャ(46,46V)と、A cylindrical plunger (46, 46V) extending from the pressure-sensitive cylinder member (42) to the opposite side of the connecting shaft (32, 51, 62) and having the abutting member (50, 50V) inserted in the center thereof. When,
前記プランジャ(46,46V)に、磁力による軸力を付与可能なソレノイド(22)とを設け、  The plunger (46, 46V) is provided with a solenoid (22) capable of applying an axial force by a magnetic force,
前記プランジャ(46,46V)と前記ソレノイド(22)とから前記弁体閉塞付勢手段(22,46,46V)を構成したことを特徴とする請求項1乃至6に記載の圧力制御弁(10,89,90,91,100)。  The pressure control valve (10) according to any one of claims 1 to 6, wherein the valve body closing biasing means (22, 46, 46V) comprises the plunger (46, 46V) and the solenoid (22). 89, 90, 91, 100).
前記連絡軸(32,51,62)及び前記プランジャ(46)を含みかつ前記ボディ(11)に対して直動する可動軸部(30)の側面と、前記ボディ(11)の内面との間の隙間を部分的に狭くして前記可動軸部(30)の傾動を規制する傾動規制部(19D,46T)を、前記可動軸部(30)の両端部の2箇所に設けたことを特徴とする請求項7に記載の圧力制御弁(10,89,90,91)。Between the side surface of the movable shaft portion (30) including the connecting shaft (32, 51, 62) and the plunger (46) and moving linearly with respect to the body (11), and the inner surface of the body (11) The tilting restricting portions (19D, 46T) for restricting the tilting of the movable shaft portion (30) by partially narrowing the gap are provided at two positions on both ends of the movable shaft portion (30). The pressure control valve (10, 89, 90, 91) according to claim 7. 前記連絡軸(32,51,62)及び前記プランジャ(46V)を含みかつ前記ボディ(11)に対して直動する可動軸部(30)が、前記中心当接部(44D)を支点として傾動することを、前記軸孔シール部材(80)によって規制したことを特徴とする請求項7に記載の圧力制御弁(100)。The movable shaft portion (30) including the communication shaft (32, 51, 62) and the plunger (46V) and moving linearly with respect to the body (11) tilts with the center contact portion (44D) as a fulcrum. 8. The pressure control valve (100) according to claim 7, wherein the operation is restricted by the shaft hole sealing member (80). 前記プランジャ(46V)の長さを、前記ソレノイド(22)の半分以下にしたことを特徴とする請求項9に記載の圧力制御弁(100)。The pressure control valve (100) according to claim 9, wherein the length of the plunger (46V) is less than half of the solenoid (22). 前記弁体(33,53)が前記弁口(39)を閉じた状態における前記終端壁(24,24V)と前記ダイヤフラム(44)との距離を調整するための調整手段(32N,33N,51N,52N,60N,61N)を備えたことを特徴とする請求項1乃至10の何れかに記載の圧力制御弁(10,89,90,91,100)。Adjustment means (32N, 33N, 51N) for adjusting the distance between the end wall (24, 24V) and the diaphragm (44) when the valve body (33, 53) closes the valve port (39) , 52N, 60N, 61N), the pressure control valve (10, 89, 90, 91, 100) according to any one of claims 1 to 10. 前記弁体(33,53)は、前記連絡軸(32)が貫通した筒状をなし、前記弁体(33,53)と前記連絡軸(32)との間に、雌雄の螺子部(32N,33N)を設け、The valve body (33, 53) has a cylindrical shape through which the connecting shaft (32) passes, and a male and female screw portion (32N) is provided between the valve body (33, 53) and the connecting shaft (32). 33N),
前記雌雄の螺子部(32N,33N)により前記調整手段(32N,33N)が構成されたことを特徴とする請求項11に記載の圧力制御弁(10,89,100)。  The pressure control valve (10, 89, 100) according to claim 11, wherein the adjusting means (32N, 33N) is constituted by the male and female screw portions (32N, 33N).
前記感圧用筒部材(42)と前記連絡軸(51)とを別体にして、それら感圧用筒部材(42)と連絡軸(51)とに互いに螺合する雌雄の螺子部(51N,52N)を設け、前記雌雄の螺子部(51N,52N)により前記調整手段(51N,52N)が構成されたことを特徴とする請求項11に記載の圧力制御弁(90)。The pressure-sensitive cylinder member (42) and the connecting shaft (51) are separated from each other, and male and female screw portions (51N, 52N) screwed into the pressure-sensitive cylinder member (42) and the connecting shaft (51). The pressure control valve (90) according to claim 11, wherein the adjusting means (51N, 52N) is configured by the male and female screw portions (51N, 52N). 前記連絡軸(62)は、前記感圧用筒部材(42)から前記軸孔(16)内の途中部分まで延びた第1連絡軸構成部(60)と、前記弁体(33,53)に一体形成されて前記軸孔(16)内の途中部分まで延びた第2連絡軸構成部(61)とからなり、The connecting shaft (62) is connected to the first connecting shaft constituting portion (60) extending from the pressure-sensitive cylinder member (42) to a middle portion in the shaft hole (16) and the valve body (33, 53). A second connecting shaft constituent part (61) formed integrally and extending to a middle part in the shaft hole (16),
前記第1及び第2の連絡軸構成部(60,61)に互いに螺合する雌雄の螺子部(60N,61N)を設け、  The first and second connecting shaft constituent parts (60, 61) are provided with male and female screw parts (60N, 61N) that are screwed together,
前記雌雄の螺子部(60N,61N)により前記調整手段(60N,61N)が構成されたことを特徴とする請求項11に記載の圧力制御弁(91)。  The pressure control valve (91) according to claim 11, wherein the adjusting means (60N, 61N) is constituted by the male and female screw portions (60N, 61N).
前記ボディ(11)を分割しかつ、その分割部分に互いに圧入嵌合される嵌合部(13K,25K)を設け、これら嵌合部(13K,25K)により前記調整手段(13K,25K)が構成されたことを特徴とする請求項11乃至14の何れかに記載の圧力制御弁(10,89,90,91,100)。The body (11) is divided, and fitting portions (13K, 25K) that are press-fitted to each other are provided in the divided portions, and the adjusting means (13K, 25K) is provided by these fitting portions (13K, 25K). The pressure control valve (10, 89, 90, 91, 100) according to any one of claims 11 to 14, characterized in that it is configured.
JP2004331098A 2004-08-20 2004-11-15 Pressure control valve Expired - Fee Related JP4401276B2 (en)

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