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JP4421376B2 - Clean air device - Google Patents
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JP4421376B2 - Clean air device - Google Patents

Clean air device Download PDF

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JP4421376B2
JP4421376B2 JP2004157281A JP2004157281A JP4421376B2 JP 4421376 B2 JP4421376 B2 JP 4421376B2 JP 2004157281 A JP2004157281 A JP 2004157281A JP 2004157281 A JP2004157281 A JP 2004157281A JP 4421376 B2 JP4421376 B2 JP 4421376B2
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case
clean air
adhesive
clean
groove
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JP2005337593A (en
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洋一 矢田
点 村尾
宏 松田
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Hitachi Industrial Equipment Systems Co Ltd
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Hitachi Industrial Equipment Systems Co Ltd
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Description

本発明は、食品工場、半導体工場、薬品工場、病院等のクリーンルーム内あるいはクリーンルーム出入口に設置し、清浄空気をつくり出す装置の筐体を複数のケース部品を結合して構成するクリーンエア装置に関する。   The present invention relates to a clean air device that is installed in a clean room such as a food factory, a semiconductor factory, a pharmaceutical factory, a hospital or the like, or a clean room entrance and exit, and a casing of a device that produces clean air is formed by combining a plurality of case parts.

クリーンエア装置は、ファンにより空気を吸い込み、メインフィルタにより清浄化された空気を吹出しノズルまたはパンチング等の吹出し口から清浄空気を吹出す装置である。その為、フィルタやファンを収納するケース内においても、清浄空気とそうでない空気を仕切る必要があり、その部分では気密性が必要である(特許文献1参照)。また、ケース自体の強度が十分でなければならない為、ケースの結合は溶接し、接合部の継目はコーキングし気密を確保していた。作業の簡素化や溶接作業等の熟練技能がなくとも簡単にケースを結合する為に接着剤を用いる場合、接着剤の塗布量や塗布位置の管理が難しく、一定の品質を確保するのが困難であった(特許文献2参照)。
特公平8−23425号公報 特開平7−158624号公報
The clean air device is a device that sucks air with a fan and blows clean air from a blow-out port such as a blow-out nozzle or punching air that has been cleaned by a main filter. Therefore, it is necessary to partition clean air and non-clean air even in a case in which a filter and a fan are stored, and airtightness is necessary in that portion (see Patent Document 1). In addition, since the case itself must have sufficient strength, the case was welded and the joint of the case was caulked to ensure airtightness. When using an adhesive to easily connect cases without skilled skills such as simplification of work or welding work, it is difficult to manage the amount and position of the adhesive applied, making it difficult to ensure a certain level of quality. (See Patent Document 2).
Japanese Patent Publication No. 8-23425 JP-A-7-158624

従来、クリーンエア装置を構成する筐体は、それぞれ複数のケース部品を結合し構成していた。結合部は溶接を行っていた為、熟練した作業者にしか筐体は製作できなかった。また、クリーンエア装置の化粧面となる部分に溶接が必要な場合、仕上げ作業を行っていた為、製作コストは高くなっていた。また、結合部分から空気が漏洩する為、結合部分をコーキングが必要であるが、半導体工場などコーキング剤から発生するアウトガスを嫌う場所に設置する場合、アウトガスの発生を抑えた高価なコーキング剤を使用していた。   Conventionally, a casing constituting a clean air device is configured by combining a plurality of case parts. Since the joint was welded, the casing could only be produced by skilled workers. In addition, when welding is necessary for a portion to be a decorative surface of the clean air device, since the finishing work was performed, the production cost was high. In addition, since air leaks from the joint, caulking of the joint is necessary. However, when installing in a place that does not like the outgas generated from the caulking agent such as a semiconductor factory, use an expensive caulking agent that suppresses the generation of outgas. Was.

接着剤でケース部品を接合する場合は、作業者により接着剤の塗布量や接着剤の塗布する位置が一定でない為、それを管理し品質を保持することは非常に困難であった。   When joining case parts with an adhesive, the amount of adhesive applied and the position where the adhesive is applied are not constant by the operator, so it is very difficult to manage and maintain quality.

本発明は、上記問題点を解決するものであり、接着剤の塗布量の管理を容易にすることに熟練した作業者でなくとも筐体を製作することができ、また、接着剤を使用することにより、結合部の気密性を向上させ、コーキング作業を低減させ、製作コストの低減を図ることができるクリーンエア装置を提供することを目的とする。   The present invention solves the above-mentioned problems, and a housing can be manufactured without using a worker who is skilled in facilitating management of the amount of adhesive applied, and uses an adhesive. Accordingly, it is an object of the present invention to provide a clean air device capable of improving the airtightness of the coupling portion, reducing the caulking work, and reducing the production cost.

本発明は、ケースの結合面に溝を設け、その溝を埋めるように接着剤を塗布することにより、接着剤を塗布する位置や塗布量を管理する。接合するもう一方の接合面に接着剤を塗布した溝に入り込むような窪みを設ける。溝を設けた接合面と窪みを設けた接合面を合せ、その面をリベットにより固定することにより、接合面の接着量や位置を容易に管理できる。   The present invention manages the position and amount of application of the adhesive by providing a groove on the joint surface of the case and applying the adhesive so as to fill the groove. The other bonding surface to be bonded is provided with a recess that enters the groove coated with the adhesive. By joining the joining surface provided with the groove and the joining surface provided with the depression and fixing the surface with a rivet, the amount of adhesion and the position of the joining surface can be easily managed.

すなわち、本発明は、クリーンルーム内に設置し清浄空気をつくり出すためのフィルタユニット、クリーンベンチ、安全キャビネット、あるいはクリーンルーム出入口に設置するエアシャワ装置などのクリーンエア装置において、装置を構成する筐体は結合した複数のケース部品からなり、一方のケース部品の結合面に溝を、他方のケース部品の結合面に突起をそれぞれ変形させて設けるとともに、結合面に接着剤を有するクリーンエア装置である。   That is, the present invention is a clean air device such as a filter unit, a clean bench, a safety cabinet, or an air shower device installed at the entrance of a clean room, which is installed in a clean room and produces clean air. The clean air device comprises a plurality of case parts, and is provided with a groove formed on the coupling surface of one case part and a protrusion formed on the coupling surface of the other case part, and having an adhesive on the coupling surface.

本発明によれば、ケースの接合面に接着剤を用いており、従来の溶接作業を廃し、熟練した作業者がいなくとも、容易に接着剤の塗布量や塗布位置を管理でき、製作コストの低減をはかることができる。   According to the present invention, the adhesive is used for the joint surface of the case, the conventional welding work is eliminated, and the application amount and the application position of the adhesive can be easily managed without a skilled worker, and the production cost is reduced. Reduction can be achieved.

本発明を実施するための最良の形態を説明する。
以下、本発明のクリーンエア装置の実施例について、図面を用いて説明する。
The best mode for carrying out the present invention will be described.
Embodiments of the clean air device of the present invention will be described below with reference to the drawings.

実施例1を説明する。図1及び図2は本発明のクリーンエア装置の第一の実施形態を示す。図1のように、ケース部品1の接合面に溝2を設ける。その溝2を埋めるように接着剤3を塗布する。必要に応じて溝2より盛り上がった接着剤3をへら等で拭き取ることにより接着剤3の塗布量は作業者が変わっても一定となる。ケース部品1の溝2は、必要な位置に予めプレス機械等で加工変形して設けている為、接着剤を塗布する位置や長さもその段階で決めることができる。接合するもう一方のケース部品4には、ケース部品1に設けた溝2にはまる大きさの突起(窪み)5を変形させて設ける。図2のように、ケース部品1の溝2とケース部品4の突起5が合わせることにより、接着剤3は押しつぶされ、更に、ケース部品1とケース部品4をリベット6により固定することにより、接着剤3の厚さ、及び塗布面積のバラツキを抑えることができる。なお、ケース部品1の溝2とケース部品4の突起5を組合せることにより、ケース部品1とケース部品4の位置決めが容易となる。また、溝2及び突起5を設けており、結合面の強度アップも図ることができる。   Example 1 will be described. FIG.1 and FIG.2 shows 1st embodiment of the clean air apparatus of this invention. As shown in FIG. 1, the groove 2 is provided on the joint surface of the case component 1. An adhesive 3 is applied so as to fill the groove 2. If necessary, the amount of application of the adhesive 3 is constant even if the operator changes by wiping the adhesive 3 rising from the groove 2 with a spatula or the like. Since the groove 2 of the case component 1 is previously processed and deformed by a press machine or the like at a required position, the position and length for applying the adhesive can be determined at that stage. The other case component 4 to be joined is provided with a deformed projection (indentation) 5 that fits in the groove 2 provided in the case component 1. As shown in FIG. 2, the adhesive 3 is crushed when the grooves 2 of the case part 1 and the protrusions 5 of the case part 4 are aligned, and further, the case part 1 and the case part 4 are fixed by the rivets 6. Variations in the thickness of the agent 3 and the application area can be suppressed. Note that the combination of the groove 2 of the case component 1 and the protrusion 5 of the case component 4 facilitates the positioning of the case component 1 and the case component 4. Moreover, the groove | channel 2 and the processus | protrusion 5 are provided, and the intensity | strength improvement of a coupling surface can also be aimed at.

クリーンエア装置の化粧面になる部分の継ぎ目を結合する場合、溝2及び突起5の位置や大きさを変え、例えばケース部品1、4の先端折曲部分の結合面に溝2又は突起5を設けることにより、結合された時に接着剤3が外側まではみ出して化粧面を汚すことを防止することができる。   When the seam of the part that becomes the decorative surface of the clean air device is coupled, the position and size of the groove 2 and the protrusion 5 are changed, for example, the groove 2 or the protrusion 5 is formed on the joint surface of the bent portions of the case parts 1 and 4. By providing, it can prevent that the adhesive agent 3 protrudes outside when it couple | bonds together, and a makeup | decoration surface is soiled.

以上実施例で説明したように、本発明は、接着剤の塗布の管理が容易であり、また接合面の気密性を向上させることにより、コーキング作業を廃止でき、製作コストの低減を図ったクリーンエア装置を提供できる。   As described in the above embodiments, the present invention is easy to manage the application of the adhesive, and by improving the airtightness of the joint surface, the caulking work can be abolished and the production cost is reduced. An air device can be provided.

実施例1のクリーンエア装置の結合部における接合面の説明図。Explanatory drawing of the joint surface in the coupling | bond part of the clean air apparatus of Example 1. FIG. 実施例1のクリーンエア装置の結合部の説明図。Explanatory drawing of the coupling | bond part of the clean air apparatus of Example 1. FIG. 実施例2のクリーンエア装置の接合部における接合面の説明図。Explanatory drawing of the joint surface in the junction part of the clean air apparatus of Example 2. FIG. 実施例2のクリーンエア装置の接合部の説明図。Explanatory drawing of the junction part of the clean air apparatus of Example 2. FIG.

符号の説明Explanation of symbols

1…ケース部品
2…ケース部品に設けた溝
3…接着剤
4…ケース部品
5…ケース部品に設けた窪み
6…リベット
7…ケース部品
8…ケース部品
9…当て部材
DESCRIPTION OF SYMBOLS 1 ... Case component 2 ... Groove provided in case component 3 ... Adhesive 4 ... Case component 5 ... Depression provided in case component 6 ... Rivet 7 ... Case component 8 ... Case component 9 ... Contact member

Claims (2)

クリーンルーム内に設置し清浄空気をつくり出すためのフィルタユニット、クリーンベンチ、安全キャビネット、あるいはクリーンルーム出入口に設置するエアシャワ装置などのクリーンエア装置において、
前記クリーンエア装置を構成する筐体は結合した複数のケース部品からなり、該ケース部品の結合部は、一方のケース部品に加工変形により形成した溝と、他方のケース部品に加工変形により形成した突起とを対応させてなり、前記一方のケースに形成した溝部に接着剤を充填し、該溝部に前記他方のケース部品に形成した突起を合わせ、該結合部をリベットにより固定することにより、前記接着剤を押しつぶし、前記結合部に接着剤を塗布するようにした結合構造を有することを特徴とするクリーンエア装置。
In clean air devices such as filter units, clean benches, safety cabinets, or air shower devices installed in clean room entrances and exits, which are installed in clean rooms to create clean air,
The casing constituting the clean air device is composed of a plurality of case parts joined together , and the joint part of the case parts is formed by a groove formed in one case part by processing deformation and by processing deformation in the other case part. The protrusion is made to correspond, the groove formed in the one case is filled with an adhesive, the protrusion formed in the other case part is aligned with the groove, and the coupling part is fixed by a rivet, A clean air device characterized by having a coupling structure in which an adhesive is crushed and an adhesive is applied to the coupling portion .
前記一方のケース部品に加工変形により形成した溝と、前記他方のケース部品に加工変形により形成した突起を、各ケース部品の先端折り曲げ部分に形成したことを特徴とする請求項1記載のクリーンエア装置。 2. The clean air according to claim 1, wherein a groove formed by deformation on the one case part and a protrusion formed by deformation on the other case part are formed at a bent portion of each case part. apparatus.
JP2004157281A 2004-05-27 2004-05-27 Clean air device Expired - Lifetime JP4421376B2 (en)

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JP4421376B2 true JP4421376B2 (en) 2010-02-24

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