JP4437863B2 - Manufacturing method of steel sheet for steel house with excellent fire resistance - Google Patents
Manufacturing method of steel sheet for steel house with excellent fire resistance Download PDFInfo
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- JP4437863B2 JP4437863B2 JP2000193841A JP2000193841A JP4437863B2 JP 4437863 B2 JP4437863 B2 JP 4437863B2 JP 2000193841 A JP2000193841 A JP 2000193841A JP 2000193841 A JP2000193841 A JP 2000193841A JP 4437863 B2 JP4437863 B2 JP 4437863B2
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Description
【0001】
【発明の属する技術分野】
本発明は構造部材を薄鋼板で形成するスチールハウスに関し、耐火性能を向上させるために用いられる薄鋼板の製造方法に係るものである。
【0002】
【従来の技術】
近年、環境保護、工期の短縮および建築コスト低減といった市場要求に応える住宅として、北米を中心にスチールハウスの着工数が大きく伸びている。このスチールハウスは2×4工法のランバーを主として厚さ0.6〜3mm程度の鋼板で形成された構造部材に置き換えた工法であり、寸法精度が高く、枠材やパネルをネジやビスで留めるという簡便な施工で済むことを特徴としている。また木材に比べ強度が高い鋼板を部材とするため構造としての強度を高くすることができるため、地震等による家屋の倒壊が懸念される我が国においても今後の着工数の増大が予想されている。
【0003】
構造としての強度には部材の接合方法が大きく影響するため特開平9−273250号公報、特開平10−131288号公報などにより開示された技術により改善が図られている。部材の加工はロール加工による曲げ程度の軽い加工が主となるため、素材としては加工性より強度が重視され、また素材コスト低減の観点から特殊元素を添加しない成分鋼で冷間圧延後の焼鈍を省略し、加工硬化させた鋼板が使用されることが多い。
【0004】
住宅が損壊する危険性の一つが上に述べた地震によるものであるが、より可能性が高いものとして火災による焼失が挙げられる。地震に対しては構造および通常状態での素材の強度を考慮すれば対策となるが、火災の場合は部材が高温にさらされることによる変質つまり高温強度や、また半焼で既存住宅の一部を残して住宅を再建する場合には、高温にさらされたことによる変質を考慮して部材強度を考える必要がある。
【0005】
これらが考慮されていない場合には、火災中の住宅構造の変形により被害が増大する可能性が増すだけでなく、半焼家屋の一部を残して再建する場合には構造強度的な安全のためより多くの部材を取り払う必要が生じるため、資源的にも大きな無駄が発生することになる。
【0006】
より巨大なビルなどの建築物で使用される板厚が10mmを超えるような鋼材については、特開平5−59433号公報、特開平5−112822号公報、特開平7−207338号公報に代表されるように、Mo,V,Nb,Ti,Wなどの炭化物などの微細な析出物を形成させて高温強度を確保するような多くの検討がなされているが、溶接性や靭性などの観点から成分が制限されることや、冷間加工ままの鋼材が使用されることはほとんどなく、これらの知見をそのままスチールハウス用の鋼板に適用するだけでは、スチールハウス用の鋼材が有している課題を解決するには十分とは言えない。
【0007】
【発明が解決しようとする課題】
本発明は、住宅が損壊する可能性として最も高いと考えられる火災による焼失を想定し、スチールハウスで主として使われる冷間圧延ままの材料により形成された部材が、高温にさらされることによる変質、いわゆる高温強度を確保することで、火災中の建物の変形を抑えて被害を最小限にとどめるのみならず、高温にさらされたことによる構造部材の変質を軽減することで、半焼で既存住宅の一部を残して住宅を再建する場合には最小限の部材取替えにより、強度的に十分な構造を有した住宅の再建を可能とする、耐火性能に優れたスチールハウス用薄鋼板の製造方法を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明者らは、冷間圧延ままの材料の高温での材質変化を検討するうち、成分を特定することにより、特定温度以上での高温強度および特定温度以上での高温熱処理後の強度が向上することを知見し、本発明を達成したものである。
本発明の要旨とするところは、特定温度以上での熱処理中の強度および熱処理後の強度が高い値を保つことを特徴とする鋼板を、スチールハウス部材用の鋼板、特にスチールハウス用部材で主として使われる冷間圧延ままの鋼板に適用することで、火災における被害を最小限に抑えるものである。
【0009】
即ち、本発明の要旨は以下の構成からなる。
(1)質量%で
C :0.02〜0.20%、 Si:0.02〜0.27%、
Mn:0.50〜1.14%、 P :0.006〜0.011%、
S :0.004〜0.012%、 Al:0.005〜0.064%、
N :0.002〜0.005%、 W <1.0%、を含有し、
下記Mo,Nb,V,Tiのうちの少なくとも1種以上を
Mo<1.0%、 Nb<0.6%、
V <0.8%、
Ti<0.6%であり、
かつ、Mo+Nb+V+W+Ti:0.04〜1.5%となるように含有し、
残部がFe及び不可避的不純物からなる鋼片を熱延の後、冷延率20〜90%の冷延を行い、その後焼鈍工程を経ずに1100℃以下でメッキ処理を施すが、再結晶を起こさせないことを特徴とする、耐火性能に優れたスチールハウス用薄鋼板の製造方法。
(2)熱延時の鋼片加熱温度>1100℃、巻取り温度<700℃とすることを特徴とする前記(1)に記載の耐火性能に優れたスチールハウス用薄鋼板の製造方法。
(3)薄鋼板の、0.2%耐力:400MPa以上、全伸び:20%以下、板厚0.6mm〜5.0mmであることを特徴とする前記(1)又は(2)に記載の耐火性能に優れたスチールハウス用薄鋼板の製造方法。
【0010】
【発明の実施の形態】
以下、本発明において成分等を限定した理由を、その作用および発明発現のメカニズムと共に詳細に説明する。成分の含有量は質量%である。
Cは強度を上昇させる元素であり所定の強度を確保するため添加するが、本発明ではNb、Moなどの微細炭化物を形成させるためにも有用な元素である。0.02%未満ではその添加効果が小さく、一方、0.20%を超えると加工性、靭性が顕著に劣化するため0.02〜0.20%に限定する。好ましくは0.03〜0.12%である。
【0011】
Mo,Nb,V,W,Tiは微細な炭化物を形成し鋼板製造工程での冷間圧延において好ましい転位構造を形成せしめるために有効な元素であると共に、高温熱処理中の転位構造変化を好ましく制御することで熱処理中および熱処理後の強度の確保を実現させるため、Wを必須元素とし、Mo,Nb,V,Tiは少なくとも1種以上を添加する。
効果発現および添加コストを考慮し、各元素をMo<1.0%、Nb<0.6%、V<0.8%、W<1.0%、Ti<0.6%とし、かつMo+Nb+V+W+Ti:0.04〜1.5%に限定する。好ましくはMo+Nb+V+W+Ti:0.10〜0.80%である。
【0012】
熱延条件は特に限定するものではないが、通常の連続鋳造−再加熟−熱間圧延一巻取りプロセスで製造される場合は、例えば、スラブ加熱温度>1100℃、巻取り温度<700℃とすることで目的とする強度が向上する。この原因は明確ではないが、Mo,Nb,V,W,Tiの主として炭化物からなる析出物の析出抑制または微細化するためと考えられる。
【0013】
冷延条件は本発明において重要な意味を持つ。冷延工程で導入された転位構造を目的とする特性に望ましく制御する必要があるためである。転位構造は冷延ロール径、潤滑、圧延温度などによっても影響されるが、これらを本目的のために制御するのは通常の製鉄工程では現実的ではなく、その効果も比較的小さいため、本発明では冷延率によって制御する。上記のごとく成分(析出物)を制御した鋼板では特定の冷延率範囲で本発明の効果が発現する。
冷延率が低い場合には本発明の効果が顕著ではなく、また冷延機の設備的な能力等を勘案し、20〜90%に限定する。通常使用される最終製品の板厚や操業性、製造コストも考えると、40〜85%が好ましい。
【0014】
本発明鋼はメッキによる熱履歴を除けば基本的に冷間圧延のままで製品となるため、通常の焼鈍工程を経たものに比べると耐力が高いと共に延性が低く、これが本発明鋼の特徴でもある。すなわち、本発明で必要とする特殊な転位構造を有する鋼は比較的高耐力かつ低延性となっている。素材の耐力が高いことは建物の構造的な強度を付与するのに必要で、この点で好都合でもある。
【0015】
このため、本発明の対象をJlS5号引張試験片による常温での引張試験における0.2%耐力で400MPa以上、全伸びで20%以下の鋼板に限定する。0.2%耐力がこれ以下では、従来材と比較して建築物構造体の強度を付与する素材としての魅力は乏しく、また0.2%耐力または延性がこの範囲を外れるような成分および冷延条件、またはこの範囲を外れるような熱履歴を受けた鋼板では、もはや本発明の効果は発現しない。本発明の効果は、JlS5号引張試験片による常温での引張試験における0.2%耐力で450MPa以上、全伸びで15%以下の鋼板で、より顕著に得ることができる。
【0016】
本発明鋼は冷間圧延の後、焼鈍工程を経ずに製品となる。しかし、耐食性の観点から通常スチールハウス用鋼板は亜鉛メッキやアルミメッキなどを施されるため、これに伴う高温保持の影響を受ける。この過程での温度があまりに高温である場合、例えば1100℃を超すような場合には本発明の効果が消失するが、通常のメッキ法であればこのような高温になることは考えにくいため、特に制限は設けない。通常のメッキ法による程度の熱履歴であれば、本発明の効果は何ら失われるものではない。
【0017】
本発明の効果が得られるメカニズムは明確ではないが、以下のように考えられる。一般に鋼板の強度は固溶元素の種類と量、析出物の種類と量、結晶組織の構造と大きさ、転位の構造と量などによっており、高温での強度も基本的にはこれらの要因により決定されている。本発明では固溶元素および微細な炭化物を主とする析出物が、加工により形成される転位構造と量を変化させ、この特殊な構造を有する転位が固溶元素および析出物との強い相互作用を示し、その作用が高温域でも持続するため高温強度を向上させ、冷却後まで残存するため熱処理後の強度も保持されているものと思われる。
【0018】
本発明の効果が鋼板製造工程の特に冷延条件に依存したものとなるのは、特に析出物に起因して冷延工程で形成される特殊な転位構造が重要な意味を持つことを示唆している。
【0019】
【実施例】
表1に示す化学組成の鋼を表2に示す条件で熱延、冷延し、得られた鋼板の特性を表3にまとめて示す。鋼3,5,6を比較することで成分の影響について、鋼10から13を比較することで熱延条件の影響についての本発明の効果を確認でき、本発明鋼は高温における強度が向上していることがわかる。
【0020】
【表1】
【0021】
【表2】
【0022】
【表3】
【0023】
【発明の効果】
以上述べたごとく本発明によれば、スチールハウスにおいて火災時の構造体の強度低下を抑制し、火災による被害を最小限にとどめることを可能にするスチールハウス部材用の鋼板を得ることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a steel house in which a structural member is formed of a thin steel plate, and relates to a method of manufacturing a thin steel plate used for improving fire resistance.
[0002]
[Prior art]
In recent years, the number of steel house starts has increased significantly, mainly in North America, as a housing that meets market demands for environmental protection, shortening construction periods, and reducing construction costs. This steel house is a construction method in which the lumbar of 2 × 4 construction method is replaced with a structural member mainly made of steel plate with a thickness of about 0.6 to 3 mm, and the dimensional accuracy is high, and the frame material and panel are fastened with screws and screws. It is characterized by simple construction. In addition, since the strength of the structure can be increased because a steel plate having a strength higher than that of wood is used as a member, the number of construction starts is expected to increase in Japan where there are concerns about the collapse of a house due to an earthquake or the like.
[0003]
Since the strength of the structure is greatly influenced by the joining method of the members, improvement is achieved by the techniques disclosed in Japanese Patent Laid-Open Nos. 9-273250 and 10-131288. Since the material is mainly processed lightly by bending by roll processing, strength is given priority over workability as a material, and annealing after cold rolling is performed with component steel to which no special elements are added from the viewpoint of material cost reduction. In many cases, a work-hardened steel plate is used.
[0004]
One of the dangers of damaging a house is due to the earthquakes mentioned above, but the more likely one is fire burning. For earthquakes, measures can be taken by considering the structure and strength of the material under normal conditions, but in the case of a fire, alterations due to exposure of the components to high temperatures, that is, high-temperature strength, or part of existing houses due to semi-firing. When rebuilding a house, it is necessary to consider the strength of the member in consideration of alteration due to exposure to high temperatures.
[0005]
If these are not taken into account, not only will there be an increased possibility of damage due to the deformation of the housing structure during a fire, but in the case of rebuilding while leaving a part of the half-baked house for structural safety Since it becomes necessary to remove more members, a great waste is generated in terms of resources.
[0006]
Steel materials having a plate thickness exceeding 10 mm used in buildings such as larger buildings are represented by JP-A-5-59433, JP-A-5-112822, and JP-A-7-207338. As described above, many studies have been made to ensure high temperature strength by forming fine precipitates such as carbides such as Mo, V, Nb, Ti, and W, but from the viewpoint of weldability and toughness. The components are limited, and cold-worked steel materials are rarely used, and simply applying these findings to steel plates for steel houses will have problems with steel materials for steel houses. It is not enough to solve the problem.
[0007]
[Problems to be solved by the invention]
In the present invention, assuming that the fire is considered to be most likely to damage the house, the member formed by the material as cold-rolled mainly used in the steel house is subjected to a high temperature change, By securing so-called high-temperature strength, not only can the deformation of buildings during fires be suppressed to minimize damage, but also the deterioration of structural members due to exposure to high temperatures can be reduced, resulting in a half-fired When rebuilding a house leaving a part, a method of manufacturing a steel sheet for steel houses with excellent fire resistance that enables the reconstruction of a house with a sufficient structure by replacing the parts with a minimum The purpose is to provide.
[0008]
[Means for Solving the Problems]
While examining the material change at high temperature of the material as cold-rolled, the present inventors improve the strength at high temperature above a specific temperature and the strength after high-temperature heat treatment above a specific temperature by specifying the components. The present invention has been achieved by knowing what to do.
The gist of the present invention is a steel plate characterized by maintaining a high value during the heat treatment at a specific temperature or higher and the strength after the heat treatment, mainly in a steel plate for a steel house member, particularly a steel house member. By applying it to the cold-rolled steel sheet used, the damage in the fire is minimized.
[0009]
That is, the gist of the present invention has the following configuration.
(1) By mass% C: 0.02 to 0.20%, Si: 0.02 to 0.27%,
Mn: 0.50 to 1.14%, P: 0.006 to 0.011%,
S: 0.004 to 0.012%, Al: 0.005 to 0.064%,
N: 0.002 to 0.005%, W <1.0%,
At least one of the following Mo, Nb, V and Ti contains Mo <1.0%, Nb <0.6%,
V <0.8%,
Ti <0.6%,
And Mo + Nb + V + W + Ti: contained to be 0.04 to 1.5%,
After the steel slab consisting of Fe and unavoidable impurities is hot-rolled, the steel sheet is cold-rolled at a cold rolling rate of 20 to 90%, and then plated at 1100 ° C. or lower without undergoing an annealing process. A method for producing a thin steel plate for a steel house, which is excellent in fire resistance, characterized by not causing it to occur.
(2) The method for producing a thin steel sheet for steel house having excellent fire resistance as described in (1) above, wherein the steel slab heating temperature during hot rolling is> 1100 ° C. and the coiling temperature is <700 ° C.
(3) The thin steel plate has a 0.2% proof stress: 400 MPa or more, a total elongation: 20% or less, and a plate thickness of 0.6 mm to 5.0 mm, as described in (1) or (2) above A method of manufacturing thin steel sheets for steel houses with excellent fire resistance.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the reason for limiting the components and the like in the present invention will be described in detail together with the action and the mechanism of expression of the invention. The content of the component is mass%.
C is an element that increases the strength and is added to ensure a predetermined strength. In the present invention, C is a useful element for forming fine carbides such as Nb and Mo. If it is less than 0.02%, the effect of addition is small. On the other hand, if it exceeds 0.20%, workability and toughness deteriorate significantly, so the content is limited to 0.02 to 0.20%. Preferably it is 0.03 to 0.12%.
[0011]
Mo, Nb, V, W, and Ti are effective elements for forming fine carbides and forming a preferable dislocation structure in cold rolling in the steel sheet manufacturing process, and preferably control dislocation structure change during high-temperature heat treatment. By doing so, in order to realize securing of strength during and after heat treatment , W is an essential element and at least one of Mo, Nb, V, and Ti is added.
In consideration of effect expression and addition cost, Mo <1.0%, Nb <0.6%, V <0.8%, W <1.0%, Ti <0.6%, and Mo + Nb + V + W + Ti : Limited to 0.04 to 1.5%. Preferably, Mo + Nb + V + W + Ti: 0.10 to 0.80%.
[0012]
The hot rolling conditions are not particularly limited, but when manufactured by a normal continuous casting-re-ripening-hot rolling one winding process, for example, slab heating temperature> 1100 ° C., winding temperature <700 ° C. As a result, the intended strength is improved. Although the cause of this is not clear, it is considered to be because the precipitation of Mo, Nb, V, W, and Ti mainly composed of carbides is suppressed or refined.
[0013]
Cold rolling conditions are important in the present invention. This is because the dislocation structure introduced in the cold rolling process needs to be desirably controlled to the intended characteristics. The dislocation structure is affected by the cold-rolled roll diameter, lubrication, rolling temperature, etc., but it is not practical to control these for this purpose in the normal iron making process, and the effect is relatively small. In the invention, it is controlled by the cold rolling rate. As described above, the steel plate with the controlled component (precipitate) exhibits the effect of the present invention in a specific cold rolling rate range.
When the cold rolling rate is low, the effect of the present invention is not remarkable, and the amount is limited to 20 to 90% in consideration of the equipment capability of the cold rolling machine. Considering the plate thickness, operability, and production cost of the final product usually used, 40 to 85% is preferable.
[0014]
Since the steel of the present invention basically becomes a product with cold rolling except for the heat history due to plating, it has higher proof stress and lower ductility than those subjected to the normal annealing process, which is also a feature of the steel of the present invention. is there. That is, steel having a special dislocation structure required in the present invention has relatively high yield strength and low ductility. A high yield strength of the material is necessary to provide the structural strength of the building and is advantageous in this respect.
[0015]
For this reason, the object of the present invention is limited to a steel sheet having a 0.2% proof stress in a tensile test at room temperature using a JlS5 tensile test piece of 400 MPa or more and a total elongation of 20% or less. If the 0.2% proof stress is less than this, it is less attractive as a material for imparting the strength of the building structure as compared with the conventional materials, and the components and cold components whose 0.2% proof stress or ductility is out of this range are insufficient. The effect of the present invention no longer appears in steel sheets that have been subjected to a rolling condition or a thermal history that is outside this range. The effect of the present invention can be more prominently obtained with a steel sheet having a 0.2% proof stress in a tensile test at room temperature using a JlS5 tensile test piece of 450 MPa or more and a total elongation of 15% or less.
[0016]
The steel of the present invention becomes a product without undergoing an annealing process after cold rolling. However, from the viewpoint of corrosion resistance, steel plate for steel house is usually subjected to galvanization, aluminum plating, etc., and is therefore affected by the high temperature retention associated with this. If the temperature in this process is too high, for example, if it exceeds 1100 ° C., the effect of the present invention is lost, but if it is a normal plating method, it is difficult to think of such a high temperature, There is no particular restriction. The effect of the present invention is not lost as long as the heat history is as high as that obtained by a normal plating method.
[0017]
The mechanism by which the effect of the present invention is obtained is not clear, but is considered as follows. In general, the strength of steel sheets depends on the type and amount of solid solution elements, the type and amount of precipitates, the structure and size of the crystal structure, the structure and amount of dislocations, and the strength at high temperatures also basically depends on these factors. It has been decided. In the present invention, precipitates mainly composed of solid solution elements and fine carbides change the dislocation structure and amount formed by processing, and dislocations having this special structure strongly interact with solid solution elements and precipitates. It is believed that the effect persists even in a high temperature range, so that the high temperature strength is improved, and the strength after heat treatment is maintained because it remains after cooling.
[0018]
The effect of the present invention is particularly dependent on the cold rolling conditions in the steel sheet manufacturing process, suggesting that the special dislocation structure formed in the cold rolling process due to precipitates has an important meaning. ing.
[0019]
【Example】
Table 3 summarizes the properties of the steel sheets obtained by hot rolling and cold rolling the steel having the chemical composition shown in Table 1 under the conditions shown in Table 2. Effect of components by comparing the steel 3,5,6, can see the effect of the present invention about the influence of hot rolling conditions by comparing the steel 10 13, the present invention steels improves strength at high temperatures You can see that
[0020]
[Table 1]
[0021]
[Table 2]
[0022]
[Table 3]
[0023]
【The invention's effect】
As described above, according to the present invention, it is possible to obtain a steel plate for a steel house member that can suppress a decrease in strength of the structure during a fire in the steel house and minimize damage caused by the fire.
Claims (3)
C :0.02〜0.20%、
Si:0.02〜0.27%、
Mn:0.50〜1.14%、
P :0.006〜0.011%、
S :0.004〜0.012%、
Al:0.005〜0.064%、
N :0.002〜0.005%、
W <1.0%、を含有し、
下記Mo,Nb,V,Tiのうちの少なくとも1種以上を
Mo<1.0%、
Nb<0.6%、
V <0.8%、
Ti<0.6%であり、
かつ、Mo+Nb+V+W+Ti:0.04〜1.5%となるように含有し、
残部がFe及び不可避的不純物からなる鋼片を熱延の後、冷延率20〜90%の冷延を行い、その後焼鈍工程を経ずに1100℃以下でメッキ処理を施すが、再結晶を起こさせないことを特徴とする、耐火性能に優れたスチールハウス用薄鋼板の製造方法。C: 0.02 to 0.20% in mass%,
Si: 0.02 to 0.27%,
Mn: 0.50 to 1.14%,
P: 0.006 to 0.011%,
S: 0.004 to 0.012%,
Al: 0.005 to 0.064%,
N: 0.002 to 0.005%,
W <1.0%,
At least one of the following Mo, Nb, V , and Ti contains Mo <1.0%,
Nb <0.6%,
V <0.8% ,
Ti <0.6%,
And Mo + Nb + V + W + Ti: contained to be 0.04 to 1.5%,
After the steel slab consisting of Fe and unavoidable impurities is hot-rolled, the steel sheet is cold-rolled at a cold rolling rate of 20 to 90%, and then plated at 1100 ° C. or lower without undergoing an annealing process. A method for producing a thin steel plate for a steel house, which is excellent in fire resistance, characterized by not causing it to occur.
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| JP2000193841A JP4437863B2 (en) | 2000-06-28 | 2000-06-28 | Manufacturing method of steel sheet for steel house with excellent fire resistance |
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| JP2000193841A JP4437863B2 (en) | 2000-06-28 | 2000-06-28 | Manufacturing method of steel sheet for steel house with excellent fire resistance |
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| JP2002012944A JP2002012944A (en) | 2002-01-15 |
| JP4437863B2 true JP4437863B2 (en) | 2010-03-24 |
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