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JP4442201B2 - Method for producing fluororesin coated member - Google Patents
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JP4442201B2 - Method for producing fluororesin coated member - Google Patents

Method for producing fluororesin coated member Download PDF

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JP4442201B2
JP4442201B2 JP2003393189A JP2003393189A JP4442201B2 JP 4442201 B2 JP4442201 B2 JP 4442201B2 JP 2003393189 A JP2003393189 A JP 2003393189A JP 2003393189 A JP2003393189 A JP 2003393189A JP 4442201 B2 JP4442201 B2 JP 4442201B2
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mold
fluororesin
polyester
layer
base material
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JP2005153246A (en
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廣喜 佐野
亙 黒川
威久男 小松
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Toyo Seikan Group Holdings Ltd
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Toyo Seikan Kaisha Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

本発明は、飲料、食品、化粧品などに用いられる樹脂容器を成形するための樹脂成形部材に関するものであり、特に、お茶、水、ジュース、アルコール、コーヒー等の内容物の充填が可能なボトル、あるいは、カップ、トレー状のポリエステル樹脂等の容器成形用のフッ素樹脂コート部材、及び金型に関するものである。   The present invention relates to a resin molded member for molding a resin container used for beverages, foods, cosmetics, etc., and in particular, a bottle capable of filling contents such as tea, water, juice, alcohol, coffee, Alternatively, the present invention relates to a cup, a fluororesin coat member for forming a container such as a tray-like polyester resin, and a mold.

PET(ポリエチレンテレフタレート)樹脂等のポリエステル樹脂容器は、ボトル或いはカップ、トレーといった容器に代表されるように、透明性、耐衝撃性、ガスバリヤー性等に優れ、多種多様の形態で生産、使用され、その製造は産業上の重要な分野となっている。ポリエステル容器におけるボトルは、射出成形によって得られたプリフォームを、ガラス転移点温度(Tg)以上の100℃から130℃の温度範囲で加熱した直後に、成形金型内で二軸延伸ブロー成形して製造される。
また、熱間充填に使用する耐熱性ポリエステルボトルは、二軸延伸ブロー成形後、成形金型をポリエステルの結晶化温度の100℃から180℃の温度で加熱し、上記ボトルを高温域で熱固定して耐熱性を付与することが行われている。
Polyester resin containers such as PET (polyethylene terephthalate) resin, as represented by containers such as bottles, cups and trays, are excellent in transparency, impact resistance, gas barrier properties, etc., and are produced and used in a wide variety of forms. Its manufacture has become an important industrial field. A bottle in a polyester container is formed by biaxial stretch blow molding in a molding die immediately after heating a preform obtained by injection molding in a temperature range of 100 ° C. to 130 ° C. above the glass transition temperature (Tg). Manufactured.
The heat-resistant polyester bottle used for hot filling is heated at a temperature of 100 ° C to 180 ° C of the polyester crystallization temperature after biaxial stretch blow molding, and the bottle is heat-set in a high temperature range. Thus, heat resistance is imparted.

一方、ポリエステル容器におけるカップ、トレーは、ポリエステルシートを、容器形状を呈する雌型(成形金型)に真空吸引成形して、或いは上記雌型とプラグで絞り成形を行って製造される。
また、熱間充填に使用する耐熱性カップ、トレーは、雌型、プラグをボトルの場合と同様に結晶化温度に加熱して成形を行うことにより耐熱性を付与することが行われている。
On the other hand, the cup and tray in the polyester container are manufactured by vacuum-suctioning a polyester sheet into a female mold (molding mold) having a container shape, or by drawing with the female mold and the plug.
Further, heat resistant cups and trays used for hot filling are imparted with heat resistance by forming a female mold and a plug by heating to a crystallization temperature as in the case of a bottle.

このようなポリエステル容器を成形する金型においては、成形時のポリエステル樹脂に対する金型の離型性の他に、製品の表面光沢性と透明性を付与する目的で金型内面の平滑性が要求され、従来、ステンレス鋼あるいはアルミニウム合金を素材とし、金型内面形状を切削加工した後、その表面を鏡面研磨加工されたものが使用されていた。   In molds for molding such polyester containers, in addition to mold releasability from the polyester resin during molding, smoothness of the mold inner surface is required for the purpose of imparting surface gloss and transparency of the product. Conventionally, stainless steel or aluminum alloy is used as a raw material, and the inner surface of the mold is cut and then the surface is mirror polished.

また、耐熱性ポリエステル容器の成形においては、成形を行う金型表面に容器表層のポリエステル樹脂の一部、或いはポリエステル樹脂中のオリゴマー成分、添加剤が付着堆積し、この付着堆積物の凹凸形状が成形後のポリエステル容器の表面に転写し、容器表面の光沢性や透明性を低下させるので、短期間での金型清掃が必要になるという問題があった。
このオリゴマー付着は、樹脂中のオリゴマー濃度が微量であっても、成形時に容器表面に拡散して高濃度となり、これが金型表面に移行して結晶性の堆積物を生成するものであり、ポリエステル容器特有の現象として知られている。
Further, in the molding of a heat-resistant polyester container, a part of the polyester resin on the surface of the container or an oligomer component or additive in the polyester resin adheres and accumulates on the surface of the mold to be molded, and the uneven shape of the adhered deposit is Since it was transferred to the surface of the polyester container after molding and the gloss and transparency of the container surface were lowered, there was a problem that it was necessary to clean the mold in a short period of time.
This oligomer adheres even when the oligomer concentration in the resin is very small, it diffuses to the surface of the container at the time of molding and becomes a high concentration, which migrates to the mold surface and produces crystalline deposits. It is known as a phenomenon peculiar to containers.

さらに、上記の鏡面研磨加工された成形金型では離型性が悪くなる傾向があり、このため、予め成形金型表面を粗面にすることが行われているが、成形容器の表面の肌荒れを生じる恐れがある。
特に、耐熱ポリエステル容器の成形においては、耐熱性を付与する目的で金型を100℃乃至180℃に加熱して熱固定を行うため、金型表面に対するポリエステル樹脂の粘着性が増加し、型離れ力がより大きくなって型離れ時に容器形状が変形し易いという問題があった。
上記の問題は、今日のポリエステル容器の高速大量生産においては、生産効率及び製品品質を低下させるため、その解決は産業上の重要な課題となっている。
Furthermore, in the above-described mirror-polished molding die, the releasability tends to deteriorate, and therefore the surface of the molding die is roughened in advance, but the surface of the molding container is rough. May result.
In particular, in the molding of heat-resistant polyester containers, the mold is heated to 100 ° C. to 180 ° C. for the purpose of imparting heat resistance and heat-fixed. There was a problem that the force was increased and the container shape was easily deformed when the mold was released.
The above problem is an important industrial issue because it reduces the production efficiency and product quality in today's high-speed mass production of polyester containers.

一方、プラスチック成形金型に、フッ素系樹脂を金型表面にコーティングして離型膜とした金型が提案されている(特許文献1、特許文献2、特許文献3参照)。
また、本出願人は、上述したポリエステル容器の成形時における問題を解決する目的で、フッ素系樹脂を金型表面にコーティングして離型膜としたポリエステル容器用金型を提案した(特許文献4参照)。
特開平4−353406号公報 特開平4−353407号公報 特開平5−245848号公報 特開2002−18858号公報
On the other hand, there has been proposed a mold for forming a release film by coating a plastic mold with a fluororesin on the mold surface (see Patent Document 1, Patent Document 2, and Patent Document 3).
In addition, the present applicant has proposed a polyester container mold in which a release resin is coated with a fluorine-based resin on the mold surface in order to solve the above-described problems in molding a polyester container (Patent Document 4). reference).
JP-A-4-353406 JP-A-4-353407 JP-A-5-245848 JP 2002-18858 A

しかしながら、上記特許文献1〜4おいては、フッ素樹脂のコーティングを行うにあたり、フッ素樹脂の製膜、あるいは必要なフッ素樹脂膜の強度を得る焼き付けを行う必要がある。この焼き付けにおいて、金型の金属基材として軽量化を目的としてアルミ基材を用いた場合、フッ素樹脂を熱溶融させるために必要な焼き付け温度、例えば320℃の加熱条件下で焼き付けを行うと、金型の金属基材が軟化し、金型の金属基材におけるクラック、金型の寸法変化、金型使用時の表面の傷付きが発生し、金型寿命を短くするという問題があった。   However, in Patent Documents 1 to 4, it is necessary to perform fluororesin film formation or baking to obtain the necessary strength of the fluororesin film when coating the fluororesin. In this baking, when an aluminum substrate is used for the purpose of reducing the weight as the metal substrate of the mold, baking is performed under a baking temperature necessary for heat melting the fluororesin, for example, 320 ° C., There is a problem that the metal base of the mold is softened, cracks in the metal base of the mold, dimensional changes of the mold, and scratches on the surface when the mold is used, shortening the mold life.

本発明の課題は上記問題点を解決するものであり、金属基材を冷却しながら180℃以下に抑え、フッ素樹脂層膜を焼き付けて加熱溶融することにより、金属基材の軟化を生じさせずにフッ素樹脂をコーティングした部材を提供することを目的とし、さらに樹脂付着やオリゴマー付着を防止することで、型離れ時の形状変化が少なく、かつ、光沢性と透明性に優れたポリエステル等の樹脂容器の成形を可能とする金型を提供することを目的とする。   The problem of the present invention is to solve the above-mentioned problems, and while suppressing the metal base material, the metal base material is suppressed to 180 ° C. or less, and the fluororesin layer film is baked and melted by heating, so that the metal base material does not soften The purpose is to provide a member coated with fluororesin, and by preventing the adhesion of resin and oligomer, there is little shape change when leaving the mold, and the resin such as polyester is excellent in gloss and transparency. It aims at providing the metal mold | die which enables shaping | molding of a container.

本発明のフッ素樹脂コート部材の製造方法は、
金属基材上に、上記金属基材よりも熱伝導率が低い断熱層を設け、上記金属基材を冷却すると共に、上記断熱層上にフッ素樹脂を加熱溶融してフッ素樹脂層を設けるに際し、
上記金属基材の冷却を180℃以下で行うことを特徴とする。
この場合において、上記金属基材が、ビッカース硬度Hv300gで90以上のアルミニウム基材であることが望ましい。
The method for producing the fluororesin-coated member of the present invention is as follows.
When providing a heat insulating layer having a lower thermal conductivity than the metal base material on the metal base material, cooling the metal base material and providing a fluororesin layer by heating and melting the fluororesin on the heat insulating layer,
The metal substrate is cooled at 180 ° C. or lower.
In this case, the metal substrate is desirably an aluminum substrate having a Vickers hardness Hv of 300 g and 90 or more.

本発明のフッ素樹脂コート部材の製造方法によれば、金属基材の軟化を生じさせずにフッ素樹脂のコーティングが可能になり、フッ素樹脂コート部材の寸法変化、表面の傷付きを防止することができる。
また、特に、ポリエステル等のボトル、或いはカップ、トレー状のポリエステル容器の製造に際し、成形金型への樹脂付着やオリゴマー付着を防止でき、型離れ時の形状変化が少なく、かつ、光沢性と透明性に優れたポリエステル等の樹脂容器の成形を可能とすることができる。
According to the method for producing a fluororesin-coated member of the present invention, it becomes possible to coat a fluororesin without causing softening of the metal base material, and it is possible to prevent dimensional changes of the fluororesin-coated member and scratches on the surface. it can.
In particular, when manufacturing polyester bottles, cups, and tray-like polyester containers, it is possible to prevent adhesion of resin and oligomer to the mold, less change in shape when leaving the mold, and gloss and transparency. It is possible to mold a resin container such as polyester having excellent properties.

本発明のフッ素樹脂コート部材の製造方法によるフッ素樹脂コート部材(本明細書において「本発明のフッ素樹脂コート部材」ということがある)を、図面を用いて詳細に説明する。
図1は、本発明のフッ素樹脂コート部材の一実施の形態の断面構造を示す断面図である。
図2は、図1に示す本発明のフッ素樹脂コート部材の拡大断面図である。
図1に示すように、本発明のフッ素樹脂コート部材1は、金属基材10、金属基材10の表面を被覆する粗面化された断熱層20、断熱層20表面を被覆する密着性膜30、密着性膜30を被覆するフッ素樹脂層40が形成されている。
A fluororesin coat member (sometimes referred to as “the fluororesin coat member of the present invention” in the present specification) by the method for producing a fluororesin coat member of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a cross-sectional view showing a cross-sectional structure of an embodiment of a fluororesin coated member of the present invention.
FIG. 2 is an enlarged cross-sectional view of the fluororesin coated member of the present invention shown in FIG.
As shown in FIG. 1, the fluororesin coat member 1 of the present invention includes a metal substrate 10, a roughened heat insulating layer 20 that covers the surface of the metal substrate 10, and an adhesive film that covers the surface of the heat insulating layer 20. 30, a fluororesin layer 40 covering the adhesive film 30 is formed.

フッ素樹脂コート部材1の基材である金属基材10としては、軽量であること及び切削加工がし易いこと等の理由からアルミニウム合金を用いることが好ましいが、他に、マグネシウム合金、チタン合金等を用いることもできる。
また、本発明においては、金属基材10の硬度は、ビッカース硬度(Hv300g)で90以上の素材を用いることが望ましく、90以上の硬度を有することにより上述した容器の成形時における金型の破損、傷付き、歪みを防止することができる。
As the metal base material 10 which is the base material of the fluororesin coat member 1, it is preferable to use an aluminum alloy for reasons such as light weight and easy cutting, but in addition, magnesium alloy, titanium alloy, etc. Can also be used.
In the present invention, it is desirable to use a material having a Vickers hardness (Hv of 300 g) of 90 or more as the hardness of the metal base material 10 and having the hardness of 90 or more causes damage to the mold at the time of molding the container described above. Can prevent scratches and distortion.

本発明のフッ素樹脂コート部材1は、金属基材10を切削加工等の手段で所定形状に作られるが、フッ素樹脂コート部材1の表面には、切削加工等の後に断熱層20が形成され、 上記断熱層の熱伝導率を20[W/m・k]以下とするのが、フッ素樹脂コート時の金型10の金属基材の軟化、金型の寸法変化、金型使用時の表面の傷付きを防止する点で好ましい。
この断熱層20は、フッ素樹脂をコーティングし加熱溶融させる際に、金属基材10への熱伝導を防止して、金属基材10の軟化を防止し、フッ素樹脂コート部材、例えばポリエステル容器用金型の寸法変化、金型使用時の表面の傷付きを防止する役割を有する。
断熱層20としては、合金、金属酸化物、セラミックスなどが挙げられる。
The fluororesin coat member 1 of the present invention is made in a predetermined shape by means such as cutting the metal substrate 10, but the heat insulating layer 20 is formed on the surface of the fluororesin coat member 1 after cutting, The thermal conductivity of the heat insulating layer is set to 20 [W / m · k] or less because the metal base material of the mold 10 when the fluororesin is coated is softened, the dimensions of the mold are changed, and the surface of the mold is used. It is preferable at the point which prevents a damage.
This heat insulating layer 20 prevents heat conduction to the metal base material 10 when the fluororesin is coated and heated and melted, thereby preventing the metal base material 10 from being softened. It has a role of preventing dimensional change of the mold and scratching of the surface when using the mold.
Examples of the heat insulating layer 20 include alloys, metal oxides, and ceramics.

合金としては、例えば、鉄−ニッケル合金、ニッケル−クロム合金、ニッケル−リン合金、ニッケル−硼素合金等のニッケル合金、鉄−クロム合金、鉄−ニッケル−クロム合金等の鉄合金等が挙げられる。
金属酸化物としては、アルミニウム酸化物、クロム酸化物、鉄酸化物、ニッケル酸化物等が挙げられる。
セラミックスとしては、窒化チタン、窒化クロム等の金属窒化物、炭化クロム、等の炭化物等が挙げられ、これらの一種又は複数を組み合わせ、或いは他の異なるセラミックとの組み合わせから構成される。
Examples of the alloy include nickel alloys such as iron-nickel alloy, nickel-chromium alloy, nickel-phosphorus alloy, nickel-boron alloy, and iron alloys such as iron-chromium alloy and iron-nickel-chromium alloy.
Examples of the metal oxide include aluminum oxide, chromium oxide, iron oxide, and nickel oxide.
Examples of the ceramic include metal nitrides such as titanium nitride and chromium nitride, carbides such as chromium carbide, and the like, and one or a combination of these, or a combination with other different ceramics.

合金、金属酸化物の形成は、公知の湿式めっき法や乾式めっき法等を用いることができ、湿式めっき法としては、電解法、無電解法が、乾式めっき法としては、溶射法、CVD法、PVD法等が挙げられ、またゾルゲル法も採用することができる。
なかでも、アルミニウム合金を金属基材とする場合は、金属基材への密着性が優れているという理由で、断熱層20として、Ni−P合金めっきが好ましく用いられる。
Ni−P合金めっきは、無電解めっき、電解めっき、どちらの方法も用いることができる。
For the formation of alloys and metal oxides, known wet plating methods and dry plating methods can be used. As wet plating methods, electrolytic methods and electroless methods are used, and as dry plating methods, thermal spraying methods and CVD methods are used. , PVD method and the like, and sol-gel method can also be adopted.
Among these, when an aluminum alloy is used as the metal substrate, Ni—P alloy plating is preferably used as the heat insulating layer 20 because of its excellent adhesion to the metal substrate.
For the Ni-P alloy plating, either electroless plating or electrolytic plating can be used.

金属基材表面に形成される断熱層20の厚みは、5〜100μmであることが好ましい。
上記厚みが5μm未満では、金属基材10への断熱効果が少なく、フッ素樹脂の焼き付け時に金属基材に熱を奪われ、フッ素樹脂の焼き付けが不十分となり、必要なフッ素樹脂層膜の強度が得られない、あるいは雰囲気温度を極端に高温にしたり、焼き付けに長時間を要したりして設備的あるいは経済的に好ましくない。
一方、100μmを超えると、厚すぎて断熱層20の割れが発生する恐れあり、また、経済的にも好ましくない。
The thickness of the heat insulating layer 20 formed on the surface of the metal substrate is preferably 5 to 100 μm.
If the thickness is less than 5 μm, the heat insulating effect on the metal substrate 10 is small, the heat is deprived of the metal substrate during baking of the fluororesin, the baking of the fluororesin becomes insufficient, and the required strength of the fluororesin layer film is It cannot be obtained, or the ambient temperature is extremely high, or a long time is required for baking, which is not preferable in terms of equipment or economy.
On the other hand, if it exceeds 100 μm, the heat insulating layer 20 may be cracked due to being too thick, and it is not economically preferable.

断熱層20は、その熱伝導率が20[W/m・k]以下であることが望ましい。
熱伝導率が20[W/m・k]を超えると、金属基材に熱を奪われ、フッ素樹脂の焼き付けが不十分となり、必要なフッ素樹脂層膜の強度が得られない。
そして、断熱層20は、研磨やサンドブラスと等によって、中心線平均表面粗さ(Ra JIS B 0601−1994)が、0.02〜0.3μmとなるように精密仕上げ加工することが好ましい。
中心線平均表面粗さ(Ra)が0.02μm未満では、形成される凹凸部の数が少なくなり、フッ素樹脂層40の保持性が低下し、一方、0.3μmを超えると、その上に形成されるフッ素樹脂層40の表面粗さを小さくすることが困難となるからである。
The heat insulation layer 20 preferably has a thermal conductivity of 20 [W / m · k] or less.
If the thermal conductivity exceeds 20 [W / m · k], the metal base material is deprived of heat, and the fluororesin is not sufficiently baked, and the required strength of the fluororesin layer film cannot be obtained.
And it is preferable that the heat insulation layer 20 is precision-finished by grinding | polishing, sandblasting, etc. so that centerline average surface roughness (Ra JIS B 0601-1994) may be 0.02-0.3 micrometer.
When the center line average surface roughness (Ra) is less than 0.02 μm, the number of the concavo-convex portions to be formed is reduced, and the retention of the fluororesin layer 40 is lowered. On the other hand, when it exceeds 0.3 μm, This is because it is difficult to reduce the surface roughness of the formed fluororesin layer 40.

上記断熱層20の上層には密着性膜30が形成されており、この密着性膜30は、断熱層20とフッ素樹脂層40との接着剤の役割を果たす。
密着性膜30としては、金属酸化物、金属水酸化物、シランカップリング剤等が挙げられる。
また、密着性膜30の厚みとしては、0.001〜0.05μmであることが好ましく、0.001μm未満であると断熱層20を覆うことが難しく、一方、0.05μmを超えると微細凹凸部21の凹部を充填してしまったり、密着層間で凝集破壊の恐れがあり、フッ素樹脂層40の密着性が低下するので好ましくない。
さらに、密着性膜30の表面粗さは、中心線平均表面粗さ(Ra:JIS B 0601−1994)が0.02〜0.3μmとすることがフッ素樹脂層の密着性の向上の点で好ましく、0.02μm未満であると形成される凹凸部の数が少なくなり、フッ素樹脂層40の保持性が低下し、0.3μmを超えるとその上に形成されるフッ素樹脂層40の表面粗さを小さくすることが困難となるからである。
尚、密着性膜30の形成方法としては、スプレー法、浸せき法、電解法等が挙げられる。
An adhesive film 30 is formed on the heat insulating layer 20. The adhesive film 30 serves as an adhesive between the heat insulating layer 20 and the fluororesin layer 40.
Examples of the adhesive film 30 include a metal oxide, a metal hydroxide, and a silane coupling agent.
Further, the thickness of the adhesive film 30 is preferably 0.001 to 0.05 μm, and if it is less than 0.001 μm, it is difficult to cover the heat insulating layer 20, while if it exceeds 0.05 μm, fine irregularities It is not preferable because the concave portion of the portion 21 is filled or there is a risk of cohesive failure between the adhesive layers, and the adhesiveness of the fluororesin layer 40 decreases.
Furthermore, the surface roughness of the adhesive film 30 is such that the center line average surface roughness (Ra: JIS B 0601-1994) is 0.02 to 0.3 μm in terms of improving the adhesiveness of the fluororesin layer. Preferably, when the thickness is less than 0.02 μm, the number of uneven portions formed is reduced, the retention of the fluororesin layer 40 is reduced, and when it exceeds 0.3 μm, the surface roughness of the fluororesin layer 40 formed thereon is reduced. This is because it is difficult to reduce the thickness.
In addition, as a formation method of the adhesive film 30, a spray method, a dipping method, an electrolysis method, etc. are mentioned.

上記密着性膜30の上層にはフッ素樹脂層40が形成されている。
上記フッ素樹脂層40は、ポリエステル樹脂や、オリゴマー及び添加剤を付着させない性質を有し、成形後のポリエステル容器の光沢性、透明性を保証し得る表面平滑性が要求される。
また、フッ素樹脂層40の厚さは0.1〜3μmの範囲であることが好ましく、0.1μm未満であると、金属基材10への被覆の均一性が損なわれて被覆欠陥が増大し、3μmを超えると、成形中のクリープ変形に由来する肌荒れが大きくなり、成形後のポリエステル容器の光沢性、透明性が低下し、また、処理コストが嵩み経済的でない。
A fluororesin layer 40 is formed on the adhesive film 30.
The fluororesin layer 40 has a property of not attaching a polyester resin, an oligomer, and an additive, and is required to have surface smoothness that can guarantee the gloss and transparency of the molded polyester container.
Further, the thickness of the fluororesin layer 40 is preferably in the range of 0.1 to 3 μm, and if it is less than 0.1 μm, the uniformity of the coating on the metal substrate 10 is impaired and the coating defects increase. If the thickness exceeds 3 μm, rough skin derived from creep deformation during molding increases, the gloss and transparency of the polyester container after molding decrease, and the processing cost increases, which is not economical.

そして、フッ素樹脂層40は、必要に応じてバフ研磨等で、中心線平均表面粗さ(Ra JIS B 0601−1994)が、0.05〜0.25μm、となるように精密仕上げ加工することが好ましい。
上記中心線平均表面粗さ(Ra)を0.05μm未満にするのは実際上難しく、バフ研磨等に時間を要するからであり、一方、0.25μmを超える場合は、本発明のフッ素樹脂コート部材表面の鏡面状態が劣り、樹脂成形製品に曇りを発生する虞があるからである。
従って、焼き付け後のフッ素樹脂層40の中心線平均表面粗さ(Ra)が0.25μm以下の場合にはそのまま成形に使用し得るが、0.25μmを超える場合には、バフ研磨仕上げ等の鏡面化を行い、中心線平均表面粗さ(Ra)を0.25μm以下とすることが好ましい。
The fluororesin layer 40 is subjected to precision finishing by buffing or the like as necessary so that the center line average surface roughness (Ra JIS B 0601-1994) is 0.05 to 0.25 μm. Is preferred.
The center line average surface roughness (Ra) is practically difficult to be less than 0.05 μm, and it takes time for buffing or the like. On the other hand, when it exceeds 0.25 μm, the fluororesin coat of the present invention is used. This is because the mirror surface state of the member surface is inferior and the resin molded product may be fogged.
Therefore, when the center line average surface roughness (Ra) of the fluororesin layer 40 after baking is 0.25 μm or less, it can be used for molding as it is, but when it exceeds 0.25 μm, the buffing finish etc. It is preferable that the mirror surface is made to have a center line average surface roughness (Ra) of 0.25 μm or less.

また、フッ素樹脂層40の表面を平滑にすることにより、フッ素樹脂コート部材1を、特にポリエステル容器用金型とした場合、ポリエステル樹脂、オリゴマー或いは添加剤の付着が防止され、光沢性と透明性に優れたポリエステル容器を製造することが可能となる。
さらに、金型最表面にフッ素樹脂層40が存在し、且つフッ素樹脂層40の表面の中心線平均表面粗さ(Ra)を上記範囲とすることにより、長期金型使用時のフッ素樹脂層40の肌荒れを防止し、優れた表面鏡面性を維持安定させることができ、成形時にポリエステル容器の金型からの離型が容易になると共に、型離れ時の形状変化が防止される。
In addition, by making the surface of the fluororesin layer 40 smooth, particularly when the fluororesin coat member 1 is a mold for a polyester container, adhesion of the polyester resin, oligomer or additive is prevented, and gloss and transparency are achieved. It is possible to produce a polyester container excellent in the above.
Furthermore, the fluororesin layer 40 is present on the outermost surface of the mold, and the centerline average surface roughness (Ra) of the surface of the fluororesin layer 40 is set in the above range, so that the fluororesin layer 40 when using the long-term mold is used. It is possible to prevent roughening of the skin, maintain and stabilize excellent surface specularity, facilitate release of the polyester container from the mold at the time of molding, and prevent a shape change at the time of mold release.

フッ素樹脂層40に用いられるフッ素樹脂としては、それ自体公知の任意のフッ素系樹脂が使用されるが、ポリテトラフルオロエチレン、テトラフルオロエチレン/ヘキサフルオロプロピレン共重合体、テトラフルオロエチレン/パーフルオロアルキルビニルエーテル共重合体、とこれらのエポキシ樹脂変性体、アクリル樹脂変性体、ブロックアクリル樹脂変性体、テトラフルオロエチレン/パーフルオロ(2,2−ジメチル−1,3−ジオキソール)共重合体等の非晶質フッ素樹脂の単独あるいは複数の組み合わせで用いることができる。   As the fluororesin used for the fluororesin layer 40, any known fluororesin may be used. Polytetrafluoroethylene, tetrafluoroethylene / hexafluoropropylene copolymer, tetrafluoroethylene / perfluoroalkyl Amorphous vinyl ether copolymers and their modified epoxy resins, modified acrylic resins, modified block acrylic resins, tetrafluoroethylene / perfluoro (2,2-dimethyl-1,3-dioxole) copolymers, etc. The fluorocarbon resin can be used alone or in combination.

上記フッ素樹脂層40の形成は、アルミニウム合金等の金属基材上に、上記金属基材よりも熱伝導率が低い合金等の断熱層を設け、上記金属基材を冷却すると共に、上記断熱層上にフッ素樹脂を焼き付けて加熱溶融し、フッ素樹脂層を設ける。
そして、上記金属基材の冷却は、金属基材の硬度低下を防ぐ観点から180℃以下で行うのが好ましい。
また、上記フッ素樹脂の加熱溶融は、フッ素樹脂の溶融を可能ならしめ、さらには分解や揮散を防ぐため、フッ素樹脂が、その融点あるいはガラス転移点よりも20℃乃至120℃高い温度になるように行うのが好ましく、電気炉中等による加熱雰囲気温度、加熱時間を適宜選択して上記温度とする。なお、加熱手段としては上記電気炉に限定されるものではなく、赤外線加熱、フレーム加熱、高周波加熱、プラズマ加熱、レーザー加熱等のいずれの方法も用いることができる。
The fluororesin layer 40 is formed by providing a heat insulating layer such as an alloy having a lower thermal conductivity than the metal base material on a metal base material such as an aluminum alloy, cooling the metal base material, and the heat insulating layer. A fluororesin is baked and melted by heating to provide a fluororesin layer.
And it is preferable to perform cooling of the said metal base material at 180 degrees C or less from a viewpoint of preventing the hardness fall of a metal base material.
In addition, the heat melting of the fluororesin makes it possible to melt the fluororesin and further prevent the decomposition or volatilization of the fluororesin so that the fluororesin has a temperature 20 to 120 ° C. higher than its melting point or glass transition point. Preferably, the heating atmosphere temperature and the heating time in an electric furnace or the like are appropriately selected to obtain the above temperature. The heating means is not limited to the electric furnace, and any method such as infrared heating, flame heating, high frequency heating, plasma heating, laser heating, etc. can be used.

本発明のフッ素樹脂コート部材は、ポリエステル容器成形用の金型等として、特に、ポリエステルボトルの二軸延伸ブロー成形に用いることができる。
以下の実施例では、ポリエステルボトルの二軸延伸ブロー成形用金型として用いた場合について説明する。
The fluororesin-coated member of the present invention can be used as a die for forming a polyester container, particularly for biaxial stretch blow molding of a polyester bottle.
In the following examples, the case where the polyester bottle is used as a biaxial stretch blow mold for a polyester bottle will be described.

[評価]
1.金属基材の熱伝導率測定
金型基材であるアルミ合金の熱伝導率は、熱拡散率と比熱容量を、アルバック理工(株)社製レーザーフラッシュ法熱測定装置(TC−7000)により、また、比重を、東洋精機製作所(株)社製DENSIMETER−Hによりそれぞれ求め、
熱伝導率〔W/m・K〕=熱拡散率〔m/s〕×比熱容量〔J/Kg・K〕×比重〔Kg/m3〕の関係から熱伝導率を求めた。
[Evaluation]
1. Measurement of thermal conductivity of metal substrate The thermal conductivity of an aluminum alloy, which is a mold substrate, is obtained by measuring the thermal diffusivity and specific heat capacity using a laser flash method thermal measurement device (TC-7000) manufactured by ULVAC-RIKO Co., Ltd. Moreover, specific gravity is calculated | required by Toyo Seiki Seisakusho Co., Ltd. DENSIMTER-H, respectively.
Thermal conductivity was obtained from the relationship of thermal conductivity [W / m · K] = thermal diffusivity [m 2 / s] × specific heat capacity [J / Kg · K] × specific gravity [Kg / m 3].

2.断熱層の熱伝導率測定
断熱層の熱伝導率は文献値による公知の値、例えば(社)金属表面技術協会編「表面技術便覧」P848やウエムラあるいは奥野製薬技術資料を用いた。
あるいはアルバック理工(株)社製光交流法熱拡散率測定装置(Laser−PIT)により熱拡散率を、東洋精機製作所(株)社製DENSIMETER−Hにより比重を求め、これと上記文献値より求めた比熱容量より熱伝導率を求めた。
2. Measurement of Thermal Conductivity of Heat Insulating Layer The heat conductivity of the heat insulating layer is a known value based on literature values, for example, “Surface Technical Handbook” P848 edited by Metal Surface Technology Association, Uemura or Okuno Pharmaceutical Technical Data.
Alternatively, the thermal diffusivity is obtained with the ULVAC Riko Co., Ltd. optical AC method thermal diffusivity measuring device (Laser-PIT), and the specific gravity is obtained with the DENSIMTER-H manufactured by Toyo Seiki Seisakusho Co., Ltd. The thermal conductivity was determined from the specific heat capacity.

3.金型の金属基材の軟化
フッ素樹脂層を形成した後の金属基材のビッカース硬度(Hv300g)で測定した。
3. Softening of metal base material of mold The Vickers hardness (Hv 300 g) of the metal base material after forming the fluororesin layer was measured.

4.フッ素樹脂層膜の強度
二軸延伸ブローを行い、ボトルを100本成形した時点でフッ素樹脂膜の剥離の有無を調べた。なおこの時点で剥離が生じなければ長時間成形しても剥離は生じないことを確認した。
○ 剥離なし
× 剥離あり
4). Strength of fluororesin layer film Biaxial stretch blow was performed, and when 100 bottles were formed, the presence or absence of peeling of the fluororesin film was examined. In addition, if peeling did not occur at this time, it was confirmed that peeling did not occur even if molded for a long time.
○ No peeling × With peeling

5.二軸延伸ブロー成形後の金型の樹脂成分の付着
二軸延伸ブロー成形開始後120時間経過した時点で金型を成形機から外し、金型内面に付着したポリエステル樹脂(オリゴマー含む)の量を測定した。測定法は、1,1,1,3,3,3,-ヘキサフルオロ-2-プロパノールとクロロホルムの1対1混合溶剤を浸した石英ウールで軽く拭き取りながら付着した樹脂成分を上記混合溶剤中に溶かし、ゲルパーミエイションクロマトグラフィー法(GPC法)で測定した。
測定にはあたっては予め成形に供したポリエステル樹脂を一定重量秤りとり、1,1,1,3,3,3,-ヘキサフルオロ-2-プロパノールとクロロホルムの1対1混合溶剤中に溶解させ、これを1,1,1,3,3,3,-ヘキサフルオロ-2-プロパノールとクロロホルムの1対1混合溶剤で希釈して一定濃度系列の標準溶液を作成し、これらの標準溶液から求めた検量線により金型内面に付着した樹脂の量(μg)を求めた。
5). Adhesion of resin component of mold after biaxial stretch blow molding After 120 hours have passed since the start of biaxial stretch blow molding, the mold is removed from the molding machine and the amount of polyester resin (including oligomers) adhered to the inner surface of the mold is measured. It was measured. The measuring method is 1,1,1,3,3,3, -resin component adhering to the above mixed solvent while lightly wiping with quartz wool soaked in a 1: 1 solvent mixture of hexafluoro-2-propanol and chloroform. It was dissolved and measured by gel permeation chromatography (GPC method).
For the measurement, weigh a certain amount of the polyester resin previously molded and dissolve it in a 1: 1 solvent mixture of 1,1,1,3,3,3, -hexafluoro-2-propanol and chloroform. This was diluted with a 1: 1 solvent mixture of 1,1,1,3,3,3, -hexafluoro-2-propanol and chloroform to prepare a standard solution of a constant concentration series. The amount of resin (μg) adhering to the inner surface of the mold was determined from the determined calibration curve.

6.ポリエステルボトルの外観光沢性評価
(1)金型の最表面粗さによるボトルの外観光沢性評価
二軸延伸ブロー成形開始5分後に20本のボトルを抜き取り、スガ試験機(株)ヘーズメーターHGM−2Kで、ボトル胴部のヘイズ値(曇り度)を測定し、以下の3段階の評価を行った。
○ ヘイズ値(平均値)10%未満(光沢性良好)。
△ ヘイズ値(平均値)10から25%未満(光沢性やや劣るが製品として可能)。
× ヘイズ値(平均値)25%以上(光沢性劣る)。
6). Appearance gloss evaluation of polyester bottles (1) Evaluation of appearance gloss of bottles by outermost surface roughness of mold 20 minutes after starting biaxial stretch blow molding, 20 bottles were extracted and Suga Test Instruments Co., Ltd. Haze Meter HGM- The haze value (cloudiness) of the bottle body was measured at 2K, and the following three-stage evaluation was performed.
○ Haze value (average value) less than 10% (good gloss).
Δ Haze value (average value) of 10 to less than 25% (gloss is slightly inferior but possible as a product).
X Haze value (average value) 25% or more (inferior glossiness).

(2)金型へのポリエステル樹脂成分付着によるボトルの外観光沢性評価
二軸延伸ブロー成形開始後48時間および96時間後毎に20本ずつボトルを抜き取り、上記(1)と同様にボトル胴部のヘイズ値(曇り度)を測定し、同様に以下の4段階の評価を行った。
○:ヘイズ値(平均値)10%未満(光沢性良好)。
△:ヘイズ値(平均値)10から25%未満(光沢性やや劣る)。
×:ヘイズ値(平均値)25%から35%未満(光沢性劣る)。
××:ヘイズ値(平均値)35%以上(光沢性非常に劣る)。
(2) Evaluation of appearance gloss of bottle due to adhesion of polyester resin component to metal mold 20 bottles are taken out every 48 hours and 96 hours after the start of biaxial stretch blow molding, and the bottle body as in (1) above. The haze value (cloudiness) was measured, and the following four stages were evaluated in the same manner.
○: Haze value (average value) less than 10% (good glossiness).
Δ: Haze value (average value) of 10 to less than 25% (slightly inferior in gloss)
X: Haze value (average value) 25% to less than 35% (poor glossiness).
Xx: Haze value (average value) 35% or more (glossiness is very inferior).

[実施例1]
1.二軸延伸ブロー成形用フッ素樹脂コート金型の作成
(1)金型の作成
金属基材として、熱伝導率 110〔W/m・K〕のアルミ7075−T651材を切削加工し、胴径:65mm、口部を除いた高さ:185mm、内容量:500ml用の円筒状のポリエステルボトルを二軸延伸ブロー成形する金型(割型2個)を作成した。
[Example 1]
1. Preparation of a fluororesin-coated mold for biaxial stretch blow molding (1) Preparation of a mold As a metal base material, aluminum 7075-T651 material having a thermal conductivity of 110 [W / m · K] was cut and machined. A mold (two split molds) for biaxial stretching blow molding of a cylindrical polyester bottle for 65 mm, height excluding the mouth: 185 mm, and internal volume: 500 ml was prepared.

(2)断熱層の形成
上記金型の金属基材の表面を研磨仕上げした内面に、熱伝導率6〔W/m・K〕の無電解Ni−P合金めっき層から成る平均厚み20μmの断熱層20を形成した。
その後、Ni−P合金めっき層をバフ研磨して精密仕上げ加工をした。
さらに、Ni−P合金めっき層を、ブラスト処理により、中心線平均表面粗さRaが0.15μmとなる微細凹凸部21を形成させた。
(2) Formation of heat insulation layer Heat insulation with an average thickness of 20 μm consisting of an electroless Ni—P alloy plating layer having a thermal conductivity of 6 [W / m · K] on the inner surface of the metal base of the above mold polished and finished. Layer 20 was formed.
Thereafter, the Ni—P alloy plating layer was buffed and precision finished.
Furthermore, the fine uneven | corrugated | grooved part 21 whose centerline average surface roughness Ra is set to 0.15 micrometer was formed in the Ni-P alloy plating layer by the blasting process.

(3)フッ素樹脂層の形成
上記金型をアルコール洗浄し、デュポン社製非晶質フッ素樹脂「AF2400」(ガラス転移点240℃)を3M社製「FC77」に0.6重量パーセントの濃度になるように溶解し、この溶液を金型表面にスプレー塗布し、平均厚み0.5μmのフッ素樹脂層を形成した。この金型をアルミ金型基材が180℃以下になるように冷却しながら600℃の電気炉中で6時間焼き付けてフッ素樹脂の加熱溶融を行い、フッ素樹脂層を形成した。その後、明石製作所(株)製MVK−G3型微小硬度計によりフッ素樹脂層、密着層、断熱層が形成していない部分のアルミ金属基材のビッカース硬度を測定した。
尚、この加熱溶融後のフッ素樹脂層表面の中心線平均表面粗さを東京精密(株)製サーフコム570A型表面粗さ計で測定したところ、Raは0.20μmであった。
(3) Formation of fluororesin layer The above mold is washed with alcohol, and an amorphous fluororesin “AF2400” (glass transition point 240 ° C.) manufactured by DuPont is added to a concentration of 0.6 weight percent in “FC77” manufactured by 3M. This solution was dissolved and sprayed onto the mold surface to form a fluororesin layer having an average thickness of 0.5 μm. The mold was baked for 6 hours in an electric furnace at 600 ° C. while cooling the aluminum mold base so that the temperature was 180 ° C. or less, and the fluororesin was heated and melted to form a fluororesin layer. Then, the Vickers hardness of the aluminum metal base material of the part in which the fluororesin layer, the contact | adherence layer, and the heat insulation layer are not formed was measured with the MVK-G3 type | mold micro hardness meter by Akashi Seisakusho.
In addition, when the center line average surface roughness of the surface of the fluororesin layer after heating and melting was measured with a Surfcom 570A type surface roughness meter manufactured by Tokyo Seimitsu Co., Ltd., Ra was 0.20 μm.

2.二軸延伸ブロー成形によるポリエステルボトルの作成
射出成形されたポリエステル樹脂製有底プリフォーム体(25mm径、口部込みの長さ100mm)を所定温度で口部結晶化した後に、110℃に加熱し、上記フッ素樹脂被覆金型内で二軸延伸ブロー成形を行ってポリエステルボトルを作成し、上記フッ素樹脂層膜の強度、二軸延伸ブロー成形後の金型の樹脂成分の付着、及びポリエステルボトルの外観光沢性評価を行った。
尚、この時のブロー成形条件は金型温度150℃、プレブロー圧:1〜1.7MPa、ブロー圧:3.5MPa、ボトルの延伸倍率は縦方向が平均2.7、周方向が平均3.5で行った。
2. Preparation of polyester bottle by biaxial stretch blow molding After injection-molded polyester resin bottomed preform body (25 mm diameter, including mouth length 100 mm) is crystallized at a predetermined temperature, it is heated to 110 ° C. The polyester bottle is made by performing biaxial stretching blow molding in the fluororesin-coated mold, the strength of the fluororesin layer film, adhesion of the resin component of the mold after biaxial stretching blow molding, and the polyester bottle Appearance glossiness was evaluated.
The blow molding conditions at this time were a mold temperature of 150 ° C., a pre-blow pressure of 1 to 1.7 MPa, a blow pressure of 3.5 MPa, and the bottle draw ratio was an average of 2.7 in the longitudinal direction and an average of 3. in the circumferential direction. 5 was done.

[実施例2]
金属基材として、熱伝導率 140〔W/m・K〕のアルミ2024−T851材を用いて実施例1と同様の金型を作成し、断熱層として平均厚みが10μmとなるNi−P合金めっき層を形成し、ブラスト処理により、中心線平均表面粗さRaが0.10μmとなる微細凹凸部21を形成させた。アルカリ脱脂洗浄と酸洗浄を行った後、電解クロメート処理により0.03μmの金属クロムおよび水和酸化クロムから成る密着性膜を形成した。
さらにデュポン社製非晶質フッ素樹脂「AF2400」を3M社製「FC77」に0.6重量パーセントの濃度になるように溶解し、この溶液を上記金型表面にスプレー塗布し、平均厚み0.5μmのフッ素樹脂層を形成した。
この金型をアルミ金型基材が150℃以下になるように冷却しながら450℃の電気炉中で4時間焼き付けてフッ素樹脂の加熱溶融を行い、フッ素樹脂層を形成し、また、アルミ金属基材のビッカース硬度を測定した。
この金型の焼き付け後のフッ素樹脂層表面の中心線平均表面粗さRaは0.12μmであった。
この金型を用いて実施例1と同様にポリエステルボトルを作成し、評価を行った。
[Example 2]
A metal mold similar to that of Example 1 was prepared using an aluminum 2024-T851 material having a thermal conductivity of 140 [W / m · K] as a metal substrate, and an Ni-P alloy having an average thickness of 10 μm as a heat insulating layer. A plating layer was formed, and fine concavo-convex portions 21 having a center line average surface roughness Ra of 0.10 μm were formed by blasting. After performing alkaline degreasing and acid cleaning, an adhesive film made of 0.03 μm metallic chromium and hydrated chromium oxide was formed by electrolytic chromate treatment.
Further, an amorphous fluororesin “AF2400” manufactured by DuPont was dissolved in “FC77” manufactured by 3M so as to have a concentration of 0.6% by weight, and this solution was spray-coated on the surface of the mold. A 5 μm fluororesin layer was formed.
The mold is baked in an electric furnace at 450 ° C. for 4 hours while the aluminum mold base is cooled to 150 ° C. or less, and the fluororesin is heated and melted to form a fluororesin layer. The Vickers hardness of the substrate was measured.
The center line average surface roughness Ra of the surface of the fluororesin layer after baking of this mold was 0.12 μm.
Using this mold, a polyester bottle was prepared in the same manner as in Example 1 and evaluated.

[実施例3]
金属基材として、熱伝導率 110〔W/m・K〕のアルミ7075−T651材を切削加工し、実施例1と同様の金型を作成し、上記金型の金属基材の表面を研磨仕上げした内面に、溶射により熱伝導率3〔W/m・K〕のsus316の膜を形成し、その後、研磨して精密仕上げ加工をし、さらにブラスト処理により、中心線平均表面粗さRaが0.08μmとなる微細凹凸部21を有する膜厚90μmの断熱層を形成させた。
さらにアルカリ脱脂洗浄と酸洗浄を行った後、電解クロメート処理により0.03μmの金属クロムおよび水和酸化クロムから成る密着性膜を形成した。
その後デュポン社製非晶質フッ素樹脂「AF2400」を3M社製「FC77」に0.6重量パーセントの濃度になるように溶解し、この溶液を上記金型表面にスプレー塗布し、平均厚み0.5μmのフッ素樹脂層を形成した。この金型をアルミ金型基材が150℃以下になるように冷却しながら450℃の電気炉中で2時間焼き付けてフッ素樹脂の加熱溶融を行い、フッ素樹脂層を形成した、また、アルミ金属基材のビッカース硬度を測定した。
この金型の焼き付け後のフッ素樹脂層表面の中心線平均表面粗さRaは0.10μmであった。
この金型を用いて実施例1と同様にポリエステルボトルを作成し、評価を行った。
[Example 3]
As a metal substrate, aluminum 7075-T651 material having a thermal conductivity of 110 [W / m · K] is cut to create a mold similar to that in Example 1, and the surface of the metal substrate of the mold is polished. A sus316 film having a thermal conductivity of 3 [W / m · K] is formed on the finished inner surface by thermal spraying, and then polished and precision-finished. Further, by blasting, the centerline average surface roughness Ra is A heat-insulating layer having a thickness of 90 μm having fine uneven portions 21 having a thickness of 0.08 μm was formed.
Further, after performing alkaline degreasing cleaning and acid cleaning, an adhesive film made of 0.03 μm metallic chromium and hydrated chromium oxide was formed by electrolytic chromate treatment.
Thereafter, an amorphous fluororesin “AF2400” manufactured by DuPont is dissolved in “FC77” manufactured by 3M so as to have a concentration of 0.6% by weight, and this solution is spray-coated on the surface of the mold. A 5 μm fluororesin layer was formed. The mold was baked in an electric furnace at 450 ° C. for 2 hours while the aluminum mold base was cooled to 150 ° C. or lower, and the fluororesin was heated and melted to form a fluororesin layer. The Vickers hardness of the substrate was measured.
The centerline average surface roughness Ra of the surface of the fluororesin layer after baking of this mold was 0.10 μm.
Using this mold, a polyester bottle was prepared in the same manner as in Example 1 and evaluated.

[比較例1]
実施例1と同様の金属基材を用いて金型を作成し、この金型の内表面をバフ研磨し、中心線平均表面粗さRaが0.04μmになるように仕上げた。この金型を用いて実施例1と同様にポリエステルボトルを作成した。
本比較例においては、二軸延伸ブロー成形後の金型への樹脂成分の付着量が多く、また、二軸延伸ブロー成形の時間の経過と共に、ポリエステルボトルの外観光沢性が悪くなった。
[Comparative Example 1]
A mold was prepared using the same metal substrate as in Example 1, and the inner surface of this mold was buffed and finished so that the center line average surface roughness Ra was 0.04 μm. A polyester bottle was prepared in the same manner as in Example 1 using this mold.
In this comparative example, the amount of the resin component adhering to the mold after biaxial stretch blow molding was large, and the appearance gloss of the polyester bottle deteriorated with the lapse of time of biaxial stretch blow molding.

[比較例2]
実施例1において、断熱層を形成せずにフッ素樹脂層を形成した以外は同様に金型を作成し、この金型を用いて二軸延伸ブローを行ってポリエステルボトルを作成した。
本比較例においては、上記ポリエステルボトルを100本成形した時点で、フッ素樹脂膜の剥離の有無を調べたところ剥離が認められた。
[Comparative Example 2]
In Example 1, a mold was prepared in the same manner except that the fluororesin layer was formed without forming the heat insulating layer, and a polyester bottle was prepared by performing biaxial stretching blow using this mold.
In this comparative example, when 100 polyester bottles were molded, the presence or absence of peeling of the fluororesin film was examined, and peeling was observed.

[参考例1]
実施例1において、フッ素樹脂層の形成を、アルミ金属基材を冷却せずに金型温度320℃、30分間の焼き付けによる加熱溶融を行った以外は同様に金型を仕上げて金型を作成し、フッ素樹脂層を形成した後のアルミ金属基材のビッカース硬度を測定したところ、この金型のアルミ金型基材は硬度の大きな低下が認められた。
この結果から、フッ素樹脂層の焼き付け時においては、金型の金属基材の冷却が金属基材の軟化を防止する点で有効であることが判る。

Figure 0004442201
[Reference Example 1]
In Example 1, the mold was prepared in the same manner except that the fluororesin layer was formed by heating and melting by baking at a mold temperature of 320 ° C. for 30 minutes without cooling the aluminum metal substrate. And when the Vickers hardness of the aluminum metal base material after forming the fluororesin layer was measured, the hardness of the aluminum mold base material of this mold was greatly reduced.
From this result, it can be seen that at the time of baking the fluororesin layer, cooling of the metal base of the mold is effective in preventing softening of the metal base.
Figure 0004442201

本発明のフッ素樹脂コート部材の製造方法によれば、金属基材の軟化を生じさせずにフッ素樹脂のコーティングが可能になり、フッ素樹脂コート部材の寸法変化、表面の傷付きを防止することができる。
また、特に、ポリエステル等のボトル、或いはカップ、トレー状のポリエステル容器の製造に際し、成形金型への樹脂付着やオリゴマー付着を防止でき、型離れ時の形状変化が少なく、かつ、光沢性と透明性に優れたポリエステル等の樹脂容器の成形を可能とすることができる。
According to the method for producing a fluororesin-coated member of the present invention, it becomes possible to coat a fluororesin without causing softening of the metal base material, and it is possible to prevent dimensional changes of the fluororesin-coated member and scratches on the surface. it can.
In particular, when manufacturing polyester bottles, cups, and tray-like polyester containers, it is possible to prevent adhesion of resin and oligomer to the mold, less change in shape when leaving the mold, and gloss and transparency. It is possible to mold a resin container such as polyester having excellent properties.

本発明のフッ素樹脂コート部材の一実施の形態の断面構造を示す断面図である。It is sectional drawing which shows the cross-section of one Embodiment of the fluororesin coat member of this invention. 図1に示す本発明のフッ素樹脂コート部材の拡大断面図である。It is an expanded sectional view of the fluororesin coat member of the present invention shown in FIG.

符号の説明Explanation of symbols

1:フッ素樹脂コート部材
10:金属基材
20:断熱層
21:微細凹凸部
30:密着性膜
40:フッ素樹脂層
1: Fluorine resin coated member 10: Metal substrate 20: Heat insulation layer 21: Fine uneven portion 30: Adhesive film 40: Fluorine resin layer

Claims (2)

金属基材上に、上記金属基材よりも熱伝導率が低い断熱層を設け、上記金属基材を冷却すると共に、上記断熱層上にフッ素樹脂を加熱溶融してフッ素樹脂層を設けるに際し、
上記金属基材の冷却を180℃以下で行うことを特徴とするフッ素樹脂コート部材の製造方法。
When providing a heat insulating layer having a lower thermal conductivity than the metal base material on the metal base material, cooling the metal base material and providing a fluororesin layer by heating and melting the fluororesin on the heat insulating layer,
A method for producing a fluororesin-coated member, wherein the metal substrate is cooled at 180 ° C. or lower.
上記金属基材が、ビッカース硬度Hv300gで90以上のアルミニウム基材であることを特徴とする請求項1に記載のフッ素樹脂コート部材の製造方法。 The method for producing a fluororesin-coated member according to claim 1 , wherein the metal substrate is an aluminum substrate having a Vickers hardness Hv of 300 g and 90 or more.
JP2003393189A 2003-11-21 2003-11-21 Method for producing fluororesin coated member Expired - Fee Related JP4442201B2 (en)

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