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JP4445487B2 - Lighting device and waterproof cover mounting method for lighting device - Google Patents
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JP4445487B2 - Lighting device and waterproof cover mounting method for lighting device - Google Patents

Lighting device and waterproof cover mounting method for lighting device Download PDF

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JP4445487B2
JP4445487B2 JP2006127083A JP2006127083A JP4445487B2 JP 4445487 B2 JP4445487 B2 JP 4445487B2 JP 2006127083 A JP2006127083 A JP 2006127083A JP 2006127083 A JP2006127083 A JP 2006127083A JP 4445487 B2 JP4445487 B2 JP 4445487B2
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waterproof cover
illumination
housing
waterproof
lighting device
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JP2007299653A (en
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克紀 井口
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Toshiba Teli Corp
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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Length Measuring Devices By Optical Means (AREA)
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Description

本発明は、例えば下水管等の管内検査に用いられる管内検査カメラシステムの照明に適用して好適な防水形の照明装置および同装置の防水カバーの装着方法に関する。   The present invention relates to a waterproof illumination device suitable for illumination of an in-pipe inspection camera system used for in-pipe inspection of, for example, a sewer pipe, and a waterproof cover mounting method of the same device.

従来、外水圧を受ける、例えば下水管等の管内検査に用いられる管内検査カメラシステムに於いては、管内の前方及び側方(全周)をそれぞれ照明するための照明装置を必要とする。この種カメラ照明に用いられる従来の防水形照明装置は、防水カバーを固定して設けた構造、若しくは螺合構造、若しくは防水用リングを介挿したねじ止め構造であった。
特開2002−296645号公報 特開平8−35933号公報 特開平6−50898号公報
2. Description of the Related Art Conventionally, in-pipe inspection camera systems that receive external water pressure and are used for in-pipe inspection of, for example, a sewer pipe, require illumination devices for illuminating the front and sides (entire circumference) of the inside of the tube. A conventional waterproof illumination device used for this type of camera illumination has a structure in which a waterproof cover is fixed, a screwed structure, or a screwed structure in which a waterproof ring is inserted.
JP 2002-296645 A JP-A-8-35933 JP-A-6-50898

上述した、防水カバーを固定して設けた構造は、取り外しができないことからメンテナンスの面で問題があり、また、上記した螺合構造、およびねじ止め構造は、それぞれメンテナンスの作業性に問題があった。   The structure provided with the waterproof cover fixed as described above has a problem in terms of maintenance since it cannot be removed, and the above-described screw-in structure and screw-in structure have problems in maintenance workability. It was.

本発明は上記実情に鑑みなされたもので、簡単な構成並びに簡単な操作で容易かつ確実に防水カバーを装着できる、実用性並びにメンテナンス性に優れた照明装置および照明装置の防水カバー装着方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and provides a lighting device that can be easily and reliably attached with a simple structure and simple operation, and has excellent practicality and maintainability, and a waterproof cover mounting method for a lighting device. The purpose is to do.

本発明は、照明用の発光部が収納される筐体の照明用開口部に防水カバーを取着して前記発光部を防水する防水機構を具備した照明装置に於いて、
前記防水カバー、および前記筐体の照明用開口部に、該開口部の奥行方向に向かって拡径するテーパ部を有する嵌合部を設け、前記防水カバー、および前記筐体の照明用開口部の前記嵌合部間に防水用リングを介挿して前記防水カバーを前記筐体の照明用開口部に取着したことを特徴とする。
The present invention provides an illumination device including a waterproof mechanism that waterproofs the light emitting unit by attaching a waterproof cover to an illumination opening of a housing in which the light emitting unit for illumination is housed.
Provided in the waterproof cover and the illumination opening of the housing is a fitting portion having a taper that expands in the depth direction of the opening, and the waterproof cover and the illumination opening of the housing The waterproof cover is attached to the illumination opening of the housing with a waterproof ring interposed between the fitting portions.

さらに本発明は、管内検査カメラの照明装置に適用される防水カバーの装着方法であって、前記防水カバー、および該防水カバーが装着される前記照明装置の筐体開口部に、該開口部の奥行方向に向かって拡径するテーパ部を有する嵌合部を設け、前記防水カバー、および前記筐体の照明用開口部の前記嵌合部間に防水用リングを介挿して前記防水カバーを前記筐体の照明用開口部に取着することを特徴とする。   Furthermore, the present invention is a method for mounting a waterproof cover applied to an illumination device for an in-pipe inspection camera, wherein the waterproof cover, and a housing opening of the illumination device to which the waterproof cover is mounted, A fitting portion having a tapered portion that expands in the depth direction is provided, and the waterproof cover is inserted between the waterproof cover and the fitting portion of the illumination opening of the housing by inserting the waterproof ring. It is attached to the opening for illumination of a housing | casing, It is characterized by the above-mentioned.

簡単な構成並びに簡単な操作で容易かつ確実に防水カバーを装着脱できる。   The waterproof cover can be easily and reliably attached and detached with a simple configuration and simple operation.

本発明に係る照明装置は、透光性樹脂により構成された防水カバー(防水形照明カバー)の装着用嵌合部に設けられる防水用リング(Oリング)の取付面と、上記防水カバーを取り付ける筐体(金属部品)のカバー取付面(防水用リング接触面)に、小さな傾斜角度(テーパ)を設けることによって、防水用リングを取り付けた防水カバーを筐体のカバー取付面に嵌め込むだけで、実用時に外れることのない防水カバー(防水照明)構造を実現している。また、照明装置の内外圧は、照明用発光部(光源)の発熱、管内水量等によって変動するが、内圧方向の力によって防水カバー(照明カバー)を取り外すことも可能であり、防水カバーを繰り返し使用可能である。この場合、内圧方向の力による脱抜は、防水用リングの選定と上記傾斜角度(テーパ)により調整可能である。このような構造とすることにより、簡単な構成で、カバーをねじで固定する等の作業を必要とせず容易に防水カバーを装着脱できる。   The lighting device according to the present invention attaches a waterproof ring (O-ring) mounting surface provided on a fitting fitting portion of a waterproof cover (waterproof lighting cover) made of a translucent resin, and the waterproof cover. By providing a small angle of inclination (taper) on the cover mounting surface (waterproof ring contact surface) of the housing (metal parts), simply fitting the waterproof cover with the waterproof ring attached to the cover mounting surface of the housing It realizes a waterproof cover (waterproof lighting) structure that does not come off in practical use. Also, the internal and external pressure of the lighting device varies depending on the heat generated by the light emitting part (light source) for illumination, the amount of water in the tube, etc., but the waterproof cover (lighting cover) can be removed by the force in the internal pressure direction. It can be used. In this case, the removal by the force in the internal pressure direction can be adjusted by selecting a waterproof ring and the inclination angle (taper). By adopting such a structure, the waterproof cover can be easily attached and detached with a simple configuration without requiring an operation such as fixing the cover with screws.

以下図面を参照して本発明の実施形態を説明する。
本発明の実施形態に係る照明装置の取付構造例を図1に示し、同照明装置の要部の構成を図2に示す。
Embodiments of the present invention will be described below with reference to the drawings.
An example of the mounting structure of the lighting device according to the embodiment of the present invention is shown in FIG. 1, and the configuration of the main part of the lighting device is shown in FIG.

本発明の実施形態に係る照明装置3は、照明用の発光部が収納される筐体30と、同筐体30の照明用開口部に取着された防水カバー40とを具備して構成される。図1には、検査対象となる管1の管内を検査する、管内検査カメラ2の筐体10に、3個(前方照明用1個、側方照明用2個)の照明装置3を設けた例を示している。この図1に示す構成例は、照明装置3の筐体30を管内検査カメラ2の筐体10と別筐体とした構成を例示しているが、照明装置3の筐体を管内検査カメラ2の筐体10と一体にした構成であってもよい。上記管内検査カメラ2の筐体10には、カメラヘッドを含むカメラ本体20が収容される。このカメラ本体20を内蔵した管内検査カメラ2は、例えば管渠の壁面全周を正対した画像として連続的に取り込むことができる自走式の管内検査カメラ装置である。この管内検査カメラ2の機能構成、カメラ本体20の構成等は本発明に直接関係しないため、ここではその詳細な説明を省略する。   The illuminating device 3 according to the embodiment of the present invention includes a housing 30 in which a light emitting unit for illumination is accommodated, and a waterproof cover 40 attached to the illumination opening of the housing 30. The In FIG. 1, three illumination devices 3 (one for front illumination and two for side illumination) are provided in a casing 10 of an in-tube inspection camera 2 that inspects the inside of the tube 1 to be inspected. An example is shown. The configuration example illustrated in FIG. 1 illustrates a configuration in which the casing 30 of the lighting device 3 is separate from the casing 10 of the in-tube inspection camera 2. However, the casing of the lighting device 3 is the in-tube inspection camera 2. A configuration integrated with the housing 10 may be used. A camera body 20 including a camera head is accommodated in the casing 10 of the in-pipe inspection camera 2. The in-pipe inspection camera 2 incorporating the camera body 20 is a self-propelled in-pipe inspection camera device that can continuously capture, for example, an image of the entire circumference of the wall surface of the tube cup. Since the functional configuration of the in-pipe inspection camera 2 and the configuration of the camera body 20 are not directly related to the present invention, detailed description thereof is omitted here.

照明装置3は、図2に示すように、照明用の発光部が収納される筐体30と、この筐体30の照明用開口部に取着された透光性樹脂(透明若しくは半透明の樹脂)により構成された防水カバー40と、上記照明用の発光部を構成する照明用LED35とを有して構成される。筐体30には、照明用の発光部を構成する照明用LED35と、このLED光源を反射若しくは拡散する、反射板若しくは拡散板等の照明用光学部材(図示せず)が収容されている。また防水カバー40には照明光が透過する照明カバー部の周囲に、該カバーを筐体30に装着(嵌着)するための筒状の嵌合部41が設けられている。この嵌合部41に対応して上記筐体30の照明用開口部31には上記防水カバー40が装着(嵌着)される断面が凹状のカバー嵌合部(カバー嵌合穴)32が設けられている。   As shown in FIG. 2, the illumination device 3 includes a housing 30 in which a light emitting unit for illumination is stored, and a translucent resin (transparent or translucent) attached to the illumination opening of the housing 30. A waterproof cover 40 made of a resin, and an illumination LED 35 that constitutes the illumination light emitting section. The housing 30 houses an illumination LED 35 that constitutes a light emitting unit for illumination, and an illumination optical member (not shown) such as a reflector or a diffuser that reflects or diffuses the LED light source. The waterproof cover 40 is provided with a cylindrical fitting portion 41 for mounting (fitting) the cover to the housing 30 around the illumination cover portion through which the illumination light is transmitted. Corresponding to the fitting portion 41, the illumination opening 31 of the housing 30 is provided with a cover fitting portion (cover fitting hole) 32 having a concave cross section where the waterproof cover 40 is attached (fitted). It has been.

上記防水カバー40の嵌合部41と、筐体30の照明用開口部31に形成されたカバー嵌合部32には、それぞれ照明用開口部31の奥行方向に向かって拡径となるテーパ部33,43が形成され、上記防水カバー40の嵌合部41と、上記筐体30の照明用開口部31に形成された嵌合部32との間に、防水用リング(Oリング)50を介挿して、上記防水カバー40が上記筐体30の照明用開口部31に装着される。この防水カバー40の嵌合部41に形成された、防水用リング50に接するテーパ部43は、筐体30の照明用開口部31に連通するカバー嵌合部32に形成されたテーパ部33と同じテーパ角(ti)を有し、互いに平行する面を形成している。   In the fitting part 41 of the waterproof cover 40 and the cover fitting part 32 formed in the illumination opening 31 of the housing 30, the taper part that increases in diameter in the depth direction of the illumination opening 31, respectively. 33 and 43 are formed, and a waterproof ring (O-ring) 50 is provided between the fitting portion 41 of the waterproof cover 40 and the fitting portion 32 formed in the illumination opening 31 of the housing 30. The waterproof cover 40 is inserted into the illumination opening 31 of the housing 30 by being inserted. A tapered portion 43 formed on the fitting portion 41 of the waterproof cover 40 and in contact with the waterproof ring 50 is formed with a tapered portion 33 formed on the cover fitting portion 32 communicating with the illumination opening 31 of the housing 30. The surfaces have the same taper angle (ti) and are parallel to each other.

図2に一部を拡大して示す実施形態では、上記防水カバー40の嵌合部41に於いて、テーパ部43の一部に、防水用リング50の嵌合溝44を形成し、この嵌合溝44に防水用リング50を嵌着しているが、この嵌合溝44は必ずしも必要としない。   In the embodiment shown partially enlarged in FIG. 2, the fitting groove 41 of the waterproof ring 50 is formed in a part of the tapered portion 43 in the fitting portion 41 of the waterproof cover 40, and this fitting is performed. Although the waterproof ring 50 is fitted in the mating groove 44, the fitting groove 44 is not necessarily required.

また上記防水カバー40の嵌合部41には、筐体30の照明用開口部31に装着された防水カバー40を筐体30の照明用開口部31から脱抜するためのカバー取外し用の引っ掛け溝42が設けられている。   Also, the fitting portion 41 of the waterproof cover 40 is a hook for removing the cover for removing the waterproof cover 40 attached to the illumination opening 31 of the housing 30 from the illumination opening 31 of the housing 30. A groove 42 is provided.

筐体30の照明用開口部31に装着された防水カバー40を筐体30の照明用開口部31から取り外す際は、例えば鉤型の治具を用いて、同治具の鉤爪をカバー取外し用の引っ掛け溝42に引っかけて引くことにより、防水カバー40を容易に筐体30の照明用開口部31から取り外すことができる。防水カバー40を容易に筐体30の照明用開口部31から取り外した後、再度、筐体30の照明用開口部31に取り付ける際は、単に、防水カバー40の嵌合部41を筐体30の照明用開口部31に押し込む(嵌め込む)だけでよい。この防水カバー40の装着状態では、防水用リング50が、筐体30側の嵌合部32に形成された照明用開口部31の奥行方向に向かって拡径するテーパ部(傾斜面)33と、同テーパ部33に対応して防水カバー40の嵌合部41に形成されたテーパ部(傾斜面)43との間に挟まれた状態となることから、防水カバー40は、防水作用を維持した状態で、かつ筐体30の照明用開口部31から抜け難い状態で、筐体30の照明用開口部31に装着される。   When the waterproof cover 40 attached to the illumination opening 31 of the housing 30 is removed from the illumination opening 31 of the housing 30, for example, a hook-shaped jig is used to remove the claw of the jig for removing the cover. The waterproof cover 40 can be easily detached from the illumination opening 31 of the housing 30 by hooking and pulling on the hook groove 42. When the waterproof cover 40 is easily removed from the illumination opening 31 of the housing 30 and then attached to the illumination opening 31 of the housing 30 again, the fitting portion 41 of the waterproof cover 40 is simply attached to the housing 30. It is only necessary to push (insert) into the illumination opening 31. In the mounted state of the waterproof cover 40, the waterproof ring 50 includes a tapered portion (inclined surface) 33 that expands in the depth direction of the illumination opening 31 formed in the fitting portion 32 on the housing 30 side. The waterproof cover 40 maintains a waterproof effect because it is sandwiched between the tapered portion (inclined surface) 43 formed in the fitting portion 41 of the waterproof cover 40 corresponding to the tapered portion 33. In this state, it is attached to the illumination opening 31 of the housing 30 in a state where it is difficult to remove from the illumination opening 31 of the housing 30.

上記したように、透光性樹脂により構成された防水カバー(防水形照明カバー)40の装着用嵌合部41に設けられる防水用リング(Oリング)50の取付面と、上記防水カバー40を取り付ける筐体(金属部品)30のカバー取付面(防水用リング接触面)32に、それぞれ小さな傾斜角度のテーパ部33,43を形成することによって、防水用リング50を取り付けた防水カバー40を筐体30のカバー取付面となる嵌合部(カバー嵌合穴)32に嵌め込むだけで、実用時に外れることのない防水カバー(防水照明)構造が実現される。また、照明装置3の内圧方向の力によって防水カバー40を取り外すことも可能で、防水カバー40を繰り返し使用できる。この場合、内圧方向の力による防水カバー40の脱抜は、防水用リング50の材質並びに太さの選定と上記傾斜角度(テーパ角)tiとにより任意に調整可能である。このような構造とすることにより、簡単な構成で、カバーをねじで固定する等の作業を必要とせず容易に装着脱を可能にした防水カバー構造の照明装着が提供できる。   As described above, the mounting surface of the waterproof ring (O-ring) 50 provided in the fitting portion 41 of the waterproof cover (waterproof illumination cover) 40 made of a translucent resin, and the waterproof cover 40 are provided. The waterproof cover 40 to which the waterproof ring 50 is attached is formed by forming tapered portions 33 and 43 having small inclination angles on the cover mounting surface (waterproof ring contact surface) 32 of the housing (metal part) 30 to be attached. A waterproof cover (waterproof illumination) structure that does not come off at the time of practical use is realized simply by fitting into a fitting portion (cover fitting hole) 32 serving as a cover mounting surface of the body 30. Moreover, it is also possible to remove the waterproof cover 40 by the force in the internal pressure direction of the lighting device 3, and the waterproof cover 40 can be used repeatedly. In this case, the removal of the waterproof cover 40 by the force in the internal pressure direction can be arbitrarily adjusted by selecting the material and thickness of the waterproof ring 50 and the inclination angle (taper angle) ti. By adopting such a structure, it is possible to provide illumination mounting with a waterproof cover structure that can be easily attached and detached without requiring an operation such as fixing the cover with screws with a simple configuration.

なお、上記した本発明の実施形態に係る照明装置の防水カバー取付構造は、、管内検査カメラの照明装置に限らず、防浸性、若しくは防水性が要求される各種機器類の照明に適用可能である。また、照明装置の外観構成、内部構造、防水カバーの形状等も上記した実施形態のものに限らず、他の外観構成、内部構造、形状であってもよい。   Note that the waterproof cover mounting structure of the lighting device according to the above-described embodiment of the present invention is applicable not only to the lighting device of the in-tube inspection camera, but also to lighting of various types of devices that require water-proofing or waterproofing. It is. Further, the appearance configuration, the internal structure, the shape of the waterproof cover, and the like of the lighting device are not limited to those of the above-described embodiments, but may be other appearance configurations, internal structures, and shapes.

本発明の実施形態に係る照明装置の取付構造例を示す説明図。Explanatory drawing which shows the attachment structural example of the illuminating device which concerns on embodiment of this invention. 上記実施形態に係る照明装置の要部の構成を示す断面図。Sectional drawing which shows the structure of the principal part of the illuminating device which concerns on the said embodiment.

符号の説明Explanation of symbols

1…管、2…管内検査カメラ、3…照明装置、10…筐体、20…カメラ本体、30…筐体、31…照明用開口部、32…嵌合部(カバー嵌合穴)、33…テーパ部、35…照明用LED、40…防水カバー、41…嵌合部、42…カバー取外し用の引っ掛け溝、43…テーパ部、50…防水用リング(Oリング)。   DESCRIPTION OF SYMBOLS 1 ... Tube, 2 ... In-pipe inspection camera, 3 ... Illuminating device, 10 ... Housing, 20 ... Camera body, 30 ... Housing, 31 ... Opening for illumination, 32 ... Fitting part (cover fitting hole), 33 DESCRIPTION OF SYMBOLS ... Tapered part, 35 ... LED for illumination, 40 ... Waterproof cover, 41 ... Fitting part, 42 ... Hook groove for cover removal, 43 ... Tapered part, 50 ... Waterproof ring (O-ring).

Claims (7)

照明用の発光部が収納される筐体の照明用開口部に防水カバーを取着して前記発光部を防水する防水機構を具備した照明装置に於いて、
前記防水カバー、および前記筐体の照明用開口部に、該開口部の奥行方向に向かって拡径するテーパ部を有する嵌合部を設け、前記防水カバー、および前記筐体の照明用開口部の前記嵌合部間に防水用リングを介挿して前記防水カバーを前記筐体の照明用開口部に取着したことを特徴とする照明装置。
In an illuminating device including a waterproof mechanism for waterproofing the light emitting unit by attaching a waterproof cover to an illumination opening of a housing in which the light emitting unit for illumination is housed,
Provided in the waterproof cover and the illumination opening of the housing is a fitting portion having a taper that expands in the depth direction of the opening, and the waterproof cover and the illumination opening of the housing An illuminating device comprising: a waterproof ring interposed between the fitting portions; and the waterproof cover attached to the illumination opening of the housing.
前記筐体は管内検査カメラの筐体と一体に構成されたことを特徴とする請求項1記載の照明装置。   The lighting device according to claim 1, wherein the housing is configured integrally with a housing of the in-tube inspection camera. 前記防水カバーは、透光性樹脂により構成され、前記防水カバーの一部にカバー取外し用の引っ掛け溝を具備したことを特徴とする請求項1記載の照明装置。   The lighting device according to claim 1, wherein the waterproof cover is made of a translucent resin, and a hook groove for removing the cover is provided in a part of the waterproof cover. 前記防水カバーは、前記防水用リングの嵌合溝を有することを特徴とする請求項1または3記載の照明装置。   The lighting device according to claim 1, wherein the waterproof cover has a fitting groove for the waterproof ring. 前記防水カバーの嵌合部に形成されたテーパ部は、前記筐体の照明用開口部に形成されたテーパ部と平行する面を形成していることを特徴とする請求項1記載の照明装置。   The lighting device according to claim 1, wherein the tapered portion formed in the fitting portion of the waterproof cover forms a surface parallel to the tapered portion formed in the illumination opening of the housing. . 前記照明用の発光部は、照明用のLEDと該LED光源を反射若しくは拡散する部材とを有して構成される請求項1記載の照明装置。   The illumination device according to claim 1, wherein the illumination light emitting unit includes an illumination LED and a member that reflects or diffuses the LED light source. 管内検査カメラの照明装置に適用される防水カバーの装着方法であって、
前記防水カバー、および該防水カバーが装着される前記照明装置の筐体開口部に、該開口部の奥行方向に向かって拡径するテーパ部を有する嵌合部を設け、前記防水カバー、および前記筐体の照明用開口部の前記嵌合部間に防水用リングを介挿して前記防水カバーを前記筐体の照明用開口部に取着することを特徴とする照明装置の防水カバー装着方法。
A method of attaching a waterproof cover applied to a lighting device of an in-tube inspection camera,
The waterproof cover and a housing opening of the lighting device to which the waterproof cover is attached are provided with a fitting portion having a tapered portion that expands in the depth direction of the opening, the waterproof cover, and the A waterproof cover mounting method for an illuminating device, wherein the waterproof cover is attached to the illumination opening of the housing by inserting a waterproof ring between the fitting portions of the illumination opening of the housing.
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