JP4447760B2 - Ultrasonic leakage measuring device - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an ultrasonic leak amount measuring apparatus used for detecting leak positions of various facilities such as fluid piping systems and sealed containers that are installed in many plants and factories and measuring the leak amount.
[0002]
In facilities such as plants and factories, it is very important to detect leaks and measure leaks regularly in order to obtain maximum production with minimum energy consumption and maintain the highest production quality. It becomes. When leakage occurs in the equipment, ultrasonic waves are generated from the leakage position, and the amount of leakage increases as the sound pressure level of the ultrasonic waves increases. Therefore, the amount of ultrasonic leakage using an ultrasonic microphone with directivity By detecting the amount of leakage from the relationship between the sound pressure level and the amount of leakage detected by the measuring device, the leakage position can be detected and the amount of leakage can be measured.
[0003]
[Prior art]
A conventional ultrasonic leak amount measuring apparatus is disclosed in, for example, Japanese Patent Application Laid-Open No. 7-253376. What is disclosed here is an ultrasonic microphone having directivity, a distance meter for measuring the distance from the ultrasonic microphone to the leakage position, and a sound based on the distance from the ultrasonic microphone to the leakage position obtained in advance in an experiment. A storage unit for storing the relationship between the pressure level and the leakage amount, a central processing unit for calculating the leakage amount from the sound pressure level and distance detected based on the storage relationship of the storage unit, and a central processing unit And a display unit for displaying the leakage amount calculated in (1).
[0004]
This ultrasonic leak amount measuring apparatus is used by gradually changing the directivity direction of a directivity ultrasonic microphone. When fluid is leaking outside from the equipment to be measured, when the directivity direction of the ultrasonic microphone approaches the direction of the leak position, the ultrasonic wave radiated from the leak position becomes an electrical signal by the ultrasonic microphone. Detected. Since the sensitivity becomes maximum when the directivity direction of the ultrasonic microphone coincides with the leak position, the leak position is detected based on the directivity direction of the ultrasonic microphone at this time. Further, the leakage amount is calculated and displayed from the sound pressure level and distance detected based on the relationship between the sound pressure level based on the distance stored in advance and the leakage amount.
[0005]
[Problems to be solved by the present invention]
The ultrasonic leak amount measuring apparatus of the above prior art has a problem in that the leak amount cannot be accurately measured because the difference in leak position is not taken into consideration. This is because even if the sound pressure level is the same, if the leakage position is different, that is, the leakage amount differs depending on whether the leakage position is a flange portion, a screwed portion, a pipe joint portion, a valve seat portion, or the like. Therefore, a technical problem of the present invention is to provide an ultrasonic leak amount measuring apparatus capable of measuring an accurate leak amount.
[0006]
[Means for Solving the Problems]
The technical means of the present invention devised to solve the above technical problem is directed to detecting ultrasonic waves radiated from the leakage position of the flange portion, screwed portion, pipe joint portion, and valve seat portion of the fluid piping system. an ultrasonic microphone with sex, flanges, threaded portion, the pipe joint portion, an input unit that inputs the leakage location of the valve seat portion, the flange portion obtained in advance by experiments, threaded portion, the pipe joint portion, a valve seat The storage unit that stores in advance the relationship between the sound pressure level and the amount of leakage for each leakage position , and the sound pressure for each leakage position of the flange, screw-in, pipe joint, and valve seat stored in the storage unit A central processing unit that calculates the amount of leakage from the sound pressure level detected based on the relationship between the level and the amount of leakage and the input flange portion, screwed portion, pipe joint portion, and valve seat portion leakage position information; Central processing In a display unit for displaying the calculated leak rate was equipped with, in ultrasonic leak rate measuring device.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Even if the ultrasonic sound pressure level is the same, if the leakage position is different, the leakage amount is different, so the relationship between the sound pressure level and the leakage amount for each leakage position is obtained in advance by experiment and stored in the storage unit, Based on this relationship, the amount of leakage can be accurately measured by calculating the amount of leakage in the central processing unit from the sound pressure level detected by the ultrasonic microphone and the leakage position information input from the input unit. .
[0008]
【Example】
Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 shows an external view of the ultrasonic leak amount measuring apparatus of the present invention, FIG. 2 shows a block diagram of an electric circuit of the ultrasonic leak amount measuring apparatus of the present invention, and FIG. FIG. 4 shows a BB end view of FIG. 1, and FIG. 5 shows a graph showing the relationship between the sound pressure level and the leakage amount for each leakage position. The probe 2 of the ultrasonic leak amount measuring apparatus 1 has a pistol shape, and includes an upper part 3 having an elliptical longitudinal section and a lower part 4 having a substantially rectangular transverse section. A rubber cap 6 is detachably fitted to the left end 5 of the upper part 3. The cap 6 has an opening at the left end. The outer diameter of the lower part 4 is large enough to be held with one hand.
[0009]
At the left end portion 5 of the upper portion 3, as shown in FIG. 3, an ultrasonic microphone 7 having directivity for detecting ultrasonic waves emitted from the equipment to be measured, and in the same direction as the directivity direction of the ultrasonic microphone 7 And a light source 8 such as a laser pointer for emitting a light beam. The ultrasonic microphone 7 is located at the apex of the regular hexagon, and the light source 8 is located at the center of the six ultrasonic microphones 7 (the center of gravity of the regular hexagon). A camera 9 such as a digital camera for projecting an image in the directivity direction of the ultrasonic microphone 7 is fixed to the mounting member 11 with screws 10, and the mounting member 11 is fixed to the mounting plate 12 fixed to the upper part 3 of the probe 2 with screws 13. By doing so, the camera 9 is detachably disposed on the probe 2. The camera 9 can be disposed on the probe 2 while being tilted left and right in FIG. 1 by rotating the mounting member 11 around the screw 13 and fixing it to the mounting plate 12.
[0010]
A signal processing circuit 14 is disposed in the probe 2. As shown in FIG. 4, on the right end surface 15 of the upper part 3, a display unit 16 such as a liquid crystal panel configuration for visually displaying a signal processed by the signal processing circuit 14, and an input unit having a plurality of push button key configurations The dual operation unit 17 is provided. Leakage position information such as a flange portion, a screw-in portion, a pipe joint portion, and a valve seat portion and leaked fluid information such as helium, air, and carbon dioxide are input from the input portion combined operation portion 17. A power switch 18 is disposed at the upper left end of the lower part 4. An output terminal 20 for audibly outputting the signal processed by the signal processing circuit 14 to the headphones 19 and the like and an input / output terminal 22 for connecting to the personal computer 21 and the like are disposed on the upper part 3.
[0011]
The signal processing circuit 14 includes an amplification unit 23, a filter unit 24, a detection unit 25, a rectification unit 26, an auto volume control unit 27, a laser drive unit 28, a storage unit 29, and a CPU (central processing unit) 30. The ultrasonic microphone 7 is connected to the display unit 16 through the amplification unit 23, the filter unit 24, the detection unit 25, the rectification unit 26, and the CPU 30. The detection unit 25 and the CPU 30 are connected to the headphones 19 through the auto volume control unit 27 and the output terminal 20. The CPU 30 is connected to the light source 8 through the laser drive unit 28 and is connected to the personal computer 21 through the input / output terminal 22. Further, the camera 9 and the input unit combined operation unit 17 are connected to the CPU 30. In the storage unit 29, the relationship between the sound pressure level and the amount of leakage at each leakage position of the flange, screw-in portion, pipe joint, valve seat, etc. for each leakage fluid such as helium, air, carbon dioxide, etc. is experimentally determined in advance. Seek and remember. FIG. 5 shows the relationship between the sound pressure level of air and the amount of leakage in leakage from the flange portion (A), screwed portion (B), pipe joint portion (C), and valve seat portion (D) to be stored in the storage portion 29. This is just an example. The CPU 30 calculates the leakage amount from the sound pressure level detected by the ultrasonic microphone 7 based on the storage relationship of the storage unit 29, the leaked fluid information input from the input unit combined operation unit 17, and the leak position information.
[0012]
When measuring the amount of leakage of the equipment to be measured, the cap 6 is removed, the lower part 4 of the probe 2 is held with one hand, and the power switch 18 is pushed with the index finger, for example, to turn it on. Then, when a double circle key of the input / operation unit 17 is pressed, a light beam such as a laser beam is emitted from the light source 8 such as a laser pointer via the laser driving unit 28. Since the light beam spot indicates the directivity direction of the ultrasonic microphone 7 to the equipment to be measured, the directivity direction of the ultrasonic microphone 7 can be accurately detected.
[0013]
The direction of the ultrasonic microphone 7 having directivity is gradually changed by gradually changing the direction of the left end portion 5 of the upper part 3 of the probe 2 toward the direction of the equipment. When the fluid is leaking from the equipment to be measured, when the directivity direction of the ultrasonic microphone 7 approaches the direction of the leakage position, the ultrasonic wave radiated from the leakage position is converted into an electrical signal by the ultrasonic microphone 7. Detected and sent to the signal processing circuit 14.
[0014]
The electrical signal detected by the ultrasonic microphone 7 is amplified by the amplification unit 23, detected by the detection unit 25 through the filter unit 24, rectified by the rectification unit 26, processed by the CPU 30, and displayed on the display unit 16. . The electric signal detected by the detection unit 24 is output to the headphones 19 through the output terminal 20 after a signal of a certain level or more is narrowed by the auto volume control unit 27. The auto volume control unit 26 can protect the ear from abnormal sounds due to sudden air blows.
[0015]
Since the sensitivity becomes maximum when the directivity direction of the ultrasonic microphone 7 coincides with the leakage position, the leakage position can be accurately detected by the output value of the display unit 16 or the headphone 19 and the light beam spot. If necessary, the angle of the camera 9 is adjusted, and the leakage position is projected together with the light beam spot by the camera 9 so that the accurate leakage position can be recorded. The video of the camera 9 is stored in the storage unit 29 and output to the personal computer 21 or the like through the input / output terminal 22. When the sensitivity reaches the maximum and the leakage fluid information and the leakage position information are input from the input unit combined operation unit 17, the CPU 30 detects the sound pressure level detected by the ultrasonic microphone 7 based on the storage relationship of the storage unit 29. The leakage amount is calculated from the leaked fluid information and the leakage position information input from the input unit combined operation unit 17, and the leakage amount is displayed on the display unit 16. When the ambient noise is large, it is possible to detect an accurate amount of leakage by fitting the cap 6 to the left end portion 5 of the upper portion 3 and bringing the probe 2 close to the leakage position or pressing it against the leakage position. it can.
[0016]
【The invention's effect】
As described above, according to the present invention, by calculating the leakage amount from the relationship between the sound pressure level and the leakage amount for each leakage position, an excellent effect is obtained that the leakage amount can be accurately measured.
[Brief description of the drawings]
FIG. 1 is an external view showing an embodiment of an ultrasonic leakage amount measuring apparatus according to the present invention.
FIG. 2 is a block diagram showing an electrical circuit of the ultrasonic leakage amount measuring apparatus according to the present invention.
3 is an end view taken along the line AA in FIG.
4 is a sectional view taken along the line BB in FIG. 1. FIG.
FIG. 5 is a graph showing the relationship between the sound pressure level and the amount of leakage for each leakage position.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Ultrasonic leak amount measuring apparatus 2 Probe 7 Ultrasonic microphone 8 Light source 9 Camera 14 Signal processing circuit 16 Display part 17 Input part combined operation part 18 Power switch 19 Headphone 21 Personal computer 23 Amplification part 24 Filter part 25 Detection part 26 Rectification part 27 Auto volume control unit 28 Laser drive unit 29 Storage unit 30 CPU

Claims (1)

Ultrasonic microphones with directivity to detect ultrasonic waves radiated from the leak position of the flange, screw-in, pipe joint, and valve seat in the fluid piping system, flange , screw-in, pipe joint, and valve seat an input unit that inputs the leakage location of the parts, the flange portion obtained in advance by experiments, threaded portion, the pipe joint portion, stored in advance the relationship between the sound pressure level and the leakage amount of each leak valve position seat The sound pressure level detected based on the relationship between the sound pressure level and the leak amount for each leak position of the memory portion and the flange portion, screwed portion, pipe joint portion, and valve seat portion stored in the memory portion was input. A central processing unit that calculates the leakage amount from the leakage position information of the flange portion, screwed portion, pipe joint portion, and valve seat portion, and a display unit that displays the leakage amount calculated by the central processing unit, Ultrasonic leakage Measuring device.

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