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JP4451002B2 - Differential pressure valve - Google Patents
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JP4451002B2 - Differential pressure valve - Google Patents

Differential pressure valve Download PDF

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Publication number
JP4451002B2
JP4451002B2 JP2001020904A JP2001020904A JP4451002B2 JP 4451002 B2 JP4451002 B2 JP 4451002B2 JP 2001020904 A JP2001020904 A JP 2001020904A JP 2001020904 A JP2001020904 A JP 2001020904A JP 4451002 B2 JP4451002 B2 JP 4451002B2
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Japan
Prior art keywords
pressure
valve
chamber
differential pressure
pressure chamber
Prior art date
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Expired - Fee Related
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JP2001020904A
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Japanese (ja)
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JP2002228029A (en
Inventor
洋一 蓮井
雅之 西垣内
得仁 菊原
秀一 小砂子
修 石井
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Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Showa Denko Materials Co Ltd
Resonac Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、分離された二つのガスの相対圧を調節する差圧弁(差圧制御弁、平衡弁ともいう。)に関し、更に詳しくは、減圧下で運転される蒸気圧縮式蒸発濃縮装置等に好適に使用される差圧弁で、常圧から負圧の範囲で使用され、2種類のガスの差圧を一定圧、すなわち、一方のガス圧を他方のガス圧よりも一定圧力だけ高く(又は低く)維持する差圧弁に関する。
【0002】
【従来の技術】
分離した2種類の流体のいずれか一方の流体圧を一定圧高い状態で維持する差圧弁は、従来から知られている。例えば、特開昭59−110968号公報に示される平衡弁は、ピストンを収容する孔を有する弁体で、ピストンの両端にて第1及び第2流体の流体圧を受け、スプリングにより差圧が設定され、前記ピストンにより相互を隔離でき、各流体圧力系には常圧に接続された逃し流路が設けられ、各々の関連する流体圧力系と逃し流路との接続はピストンの移動により制御する差圧弁である。
【0003】
【発明が解決しようとする課題】
このような差圧弁は、加圧状態で使用する場合にはスプリングにより圧力差を設定することが可能であるものの、真空ポンプなどで吸引して、(ゲージ圧で)負圧で使用する場合には、一方のガス圧は常圧であるため、他方のガス圧は次第に小さくなり(すなわち、差圧が大きくなって)差圧を一定に保つことが困難となる。
本発明の課題は、常圧から負圧の範囲で使用できる差圧弁で、分離した2種類のガスのいずれか一方のガスの圧力を一定に高い(又は低い)状態で維持できる、機械式の差圧弁を提供することである。
【0004】
【課題を解決するための手段】
上記課題を解決するため、本発明では次の構成をとった。
すなわち、本発明の差圧弁は、分離された二つのガスの相対圧を調節する差圧弁であって、
第1のガス(ガスA:その絶対圧をP1とする。)に繋がるとともに、第一調整弁8を介して外気連通口3に繋がりうる第一畜圧室1と、
前記濃縮装置の第2のガス(ガスB:その絶対圧をP2とする。)に繋がり、前記第一畜圧室1とは第二調整弁9が開状態で繋がっているときを除いてダイアフラム弁6を挟んで隔絶されている第二畜圧室2とからなり、
前記第一畜圧室1及び前記第二畜圧室2の差圧(P1−P2)は、前記ダイアフラム弁6の動きに伴う前記第一調整弁8又は前記第二調整弁9の開閉又はその開度と、前記ダイアフラム弁6を押圧する弾性体とによって一定に調節されている差圧弁、である。
【0005】
ここで、上記差圧弁における差圧調節部は、好ましくは、
ダイアフラム弁6に直交してシャフト(伝達装置)7を固定し、
ダイアフラム弁6の第一畜圧室側に第一スプリング4を付設し、
ダイアフラム弁6の第二畜圧室側に第二スプリング5を付設し、
その第一スプリング4及び第二スプリング5によって第一畜圧室と第二畜圧室との差圧を検知してシャフト(伝達装置)7を動かし、
そのシャフト(伝達装置)7の動きに応じて第一調整弁8又は第二調整弁9の開閉又はその開度を調節するものである。
【0006】
また、第一調整弁8及び第二調整弁9としては、好ましくは、各々、第一パイロット弁子及び第二パイロット弁子であり、これらのパイロット弁子は、シャフト(伝達装置)7の両端の外方に配置させる。
第一又は第二パイロット弁子の形状は、開度調節可能な形状であればよく、例えば、駒状、球状などである。
【0007】
なお、第1のガス(ガスA)及び第2のガス(ガスB)は、空気、水蒸気、その他の種々の気体、これらの混合物等であり、更に液状微粒子(ミスト)等が混在するガス状物でも構わない。第1のガス圧(P1;絶対圧)は、通常の使用状態では、第2のガス圧(P2;絶対圧)よりも高く、その差圧(P1−P2)は、約0.2気圧前後に保つことが好ましい。
【0008】
【発明の実施の形態】
以下、添付図面を参照して、本発明を更に具体的に説明する。
図1は本発明の一例の差圧弁の透視図である。差圧弁は、第1のガス(ガスA;その絶対圧P1)に繋がってこれを導入する第一畜圧室1と、第2のガス(ガスB;その絶対圧P2)に繋がってこれを導入する第二畜圧室2とを備え、第一畜圧室1は第一パイロット弁子8を介して外気連通口3に繋がっている。第一畜圧室1と第二畜圧室2との間には左右に可動のダイアフラム弁6が介在し、そのダイアフラム弁6にはこれに直交するようにシャフト(伝達装置)7が固定されている。また、ダイアフラム弁6の第一畜圧室側には第一スプリング4が付設され、第二畜圧室側には第二スプリング5が付設され、第二畜圧室2は、第二パイロット弁子9が開であるときは第一畜圧室1と繋がり、第二パイロット弁子9が閉であるときは第一畜圧室1とは隔絶されている。
【0009】
本発明の差圧弁における「平衡」作用を図1により説明する。第一畜圧室1と第二畜圧室2との差圧は、第一スプリング4又は第二スプリング5により検知され、そのとき、P1がP2よりも所定圧以上高い、すなわち、その差圧(P1−P2)が所定値以上であると、ダイアフラム弁6は左方向に移動するとともに、ダイアフラム弁6に固定されたシャフト(伝達装置)7も左方向に移動し、第一パイロット弁8は閉じたままで第二パイロット弁子9を押し開き、第一畜圧室1と第二畜圧室2とは繋がり両室の圧力差を解消しようとする力が働く。このとき、パイロット弁子9の押開きの程度によりその開度が調整されて、両室の圧力差がバランスする。
【0010】
上記圧力差(P1−P2)が所定値未満であると、ダイアフラム弁6は右方向に移動するとともに、ダイアフラム弁6に固定されたシャフト(伝達装置)7も右方向に移動し、第二パイロット弁子9は閉じたままで第一パイロット弁8を押し開き、第一畜圧室1は連通口3を通じて外気に通じる(P1=大気圧)。このとき、第一畜圧室1と第二畜圧室2とは隔絶されているので、第畜圧室2の圧力(P2)は、第一スプリング4及び第二スプリング5の特性により決まる所定の値となり、その状態で維持される。
本発明の差圧弁では、このようにして、第一畜圧室1の圧力(P1)を第二畜圧室2の圧力(P2)よりも所定圧だけ高く維持されるのである。
【0011】
図2は、減圧下で運転する蒸気圧縮式蒸発濃縮装置におけるルーツ式圧縮機に本発明の差圧弁を接続した接続例(水平断面図)であり、図3には、本発明の差圧弁を装着したルーツ式圧縮機におけるオイル室(ガスA室)及び中間室(ガスB室)の圧力並びにその圧力差の時間的変化を示す。
ルーツ式圧縮機20は、オイル室(室内の一部をオイルで満たした室)22、中間室21及び圧縮室23に区画され、それぞれの室の仕切りは、オイルシールで封止されている(但し、オイルシールには微小の隙間が避けられない)。ルーツ式圧縮機20のオイル室(ガスA室)22と差圧弁の第一畜圧室1とが接続され、ルーツ式圧縮機20の中間室(ガスB室)21と差圧弁の第二畜圧室2とが接続され、オイル室22内の圧力を中間室21内の圧力よりも所定値だけ高くなるように差圧弁で調整されている。
【0012】
初めに、圧縮室23を連続的に減圧とする。時間の経過とともに中間室21及びオイル室22の順で、室内が減圧となる。長時間の運転の後、ルーツ式圧縮機20を常圧に戻す場合は、先ず、圧縮室23を常圧に開放する。時間の経過とともに、中間室21及びオイル室22の順で、その室内が常圧に戻る。このとき、蒸発濃縮装置の蒸気が中間室に侵入し、これが凝縮して水となる。差圧弁が接続されていない場合、凝縮した水が高圧側から低圧側へ(すなわち、中間室21からオイル室22へ)流出し、オイルがその凝縮水等で劣化したり、ルーツ式圧縮機20の部品に錆が生じたり、頻繁にオイル交換しなければならない。一方、本発明の差圧弁を使用すれば、常圧から減圧状態にする場合も、また減圧状態から常圧状態に戻す場合も、常に、オイル室22側の圧力は中間室21の圧力よりも高い状態に維持されるため、凝縮水等がオイル室22に侵入せず、したがって、オイルの早期劣化が防止される。
【0013】
【発明の効果】
本発明は、機械式の差圧弁で、常圧から負圧の範囲で使用できる差圧弁であり、分離した2種類のガスのいずれか一方のガスの圧力を一定に高い(又は低い)状態で維持する差圧弁である。そのため、減圧下で運転する蒸気圧縮式蒸発濃縮装置等に好適に使用され、ルーツ式圧縮機のオイルの早期劣化を有効に防止する。製造コストやランニングコストも低い。
【図面の簡単な説明】
【図1】本発明の一例の差圧弁の透視図。
【図2】蒸気圧縮式蒸発濃縮装置におけるルーツ式圧縮機に図1の差圧弁を接続したときの接続図(水平断面図)。
【図3】本発明の差圧弁を装着したルーツ式圧縮機におけるオイル室(ガスA室)及び中間室(ガスB室)の圧力並びに両圧力差の時間的変化を表すグラフ。
【符号の説明】
1:第一蓄圧室 2:第二蓄圧室
3:外気連通口 4:第一スプリング
5:第二スプリング 6:ダイアフラム弁
7:シャフト(伝達装置)
8:第一調整弁(第一パイロット弁子)
9:第二調整弁(第二パイロット弁子)
10:シリンダ 11:押え20:ルーツ式圧縮機 21:中間室
22:オイル室 23:圧縮室
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a differential pressure valve (also referred to as a differential pressure control valve or an equilibrium valve) that adjusts the relative pressure of two separated gases, and more particularly to a vapor compression evaporation concentrator operated under reduced pressure. This differential pressure valve is preferably used in the range from normal pressure to negative pressure, and the differential pressure between the two gases is constant, that is, one gas pressure is higher than the other gas pressure by a constant pressure (or Low) to maintain the differential pressure valve.
[0002]
[Prior art]
A differential pressure valve that maintains the fluid pressure of one of two separated fluids at a constant high pressure has been known. For example, a balance valve disclosed in Japanese Patent Application Laid-Open No. 59-110968 is a valve body having a hole for accommodating a piston, receives the fluid pressure of the first and second fluids at both ends of the piston, and the differential pressure by the spring. Set and separated from each other by the piston, each fluid pressure system is provided with a relief passage connected to normal pressure, and the connection between each associated fluid pressure system and the relief passage is controlled by the movement of the piston This is a differential pressure valve.
[0003]
[Problems to be solved by the invention]
When using such a differential pressure valve in a pressurized state, it is possible to set the pressure difference with a spring, but when using it with negative pressure (by gauge pressure) by suction with a vacuum pump or the like. Since one gas pressure is a normal pressure, the other gas pressure gradually decreases (that is, the differential pressure increases), making it difficult to keep the differential pressure constant.
An object of the present invention is a differential pressure valve that can be used in a range of normal pressure to negative pressure, and can maintain a pressure of one of two separated gases at a constant high (or low) state. It is to provide a differential pressure valve.
[0004]
[Means for Solving the Problems]
In order to solve the above problems, the present invention has the following configuration.
That is, the differential pressure valve of the present invention is a differential pressure valve that adjusts the relative pressure of two separated gases,
A first pressure chamber 1 that is connected to the first gas (gas A: its absolute pressure is P1) and can be connected to the outside air communication port 3 via the first adjustment valve 8;
The diaphragm is connected to the second gas of the concentrator (gas B: its absolute pressure is P2), except for when the second regulating valve 9 is connected to the first animal pressure chamber 1 in an open state. It consists of a second pressure chamber 2 that is isolated across the valve 6,
The differential pressure (P1−P2) between the first livestock pressure chamber 1 and the second livestock pressure chamber 2 is the opening / closing of the first regulating valve 8 or the second regulating valve 9 associated with the movement of the diaphragm valve 6. A differential pressure valve that is constantly adjusted by an opening degree and an elastic body that presses the diaphragm valve 6.
[0005]
Here, the differential pressure adjusting unit in the differential pressure valve is preferably,
A shaft (transmission device) 7 is fixed perpendicular to the diaphragm valve 6,
The first spring 4 is attached to the first pressure chamber side of the diaphragm valve 6,
A second spring 5 is attached to the second pressure chamber side of the diaphragm valve 6,
The first spring 4 and the second spring 5 detect the pressure difference between the first pressure chamber and the second pressure chamber and move the shaft (transmission device) 7.
According to the movement of the shaft (transmission device) 7, the first adjusting valve 8 or the second adjusting valve 9 is opened or closed or its opening degree is adjusted.
[0006]
The first adjusting valve 8 and the second adjusting valve 9 are preferably a first pilot valve and a second pilot valve, respectively. These pilot valves are arranged at both ends of the shaft (transmission device) 7. To be placed outside.
The shape of the first or second pilot valve element may be a shape whose opening degree can be adjusted, for example, a piece shape or a spherical shape.
[0007]
Note that the first gas (gas A) and the second gas (gas B) are air, water vapor, various other gases, mixtures thereof, and the like, in which gaseous fine particles (mist) are mixed. It does n’t matter. The first gas pressure (P1; absolute pressure) is higher than the second gas pressure (P2; absolute pressure) in a normal use state, and the differential pressure (P1-P2) is about 0.2 atm. Is preferably maintained.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described more specifically with reference to the accompanying drawings.
FIG. 1 is a perspective view of a differential pressure valve according to an example of the present invention. The differential pressure valve is connected to the first gas pressure chamber 1 connected to the first gas (gas A; its absolute pressure P1) and introduced therein, and to the second gas (gas B; its absolute pressure P2). The first animal pressure chamber 1 is connected to the outside air communication port 3 via the first pilot valve element 8. A movable diaphragm valve 6 is interposed between the first and second pressure chambers 1 and 2, and a shaft (transmission device) 7 is fixed to the diaphragm valve 6 so as to be orthogonal thereto. ing. A first spring 4 is attached to the first pressure chamber side of the diaphragm valve 6, a second spring 5 is attached to the second pressure chamber side, and the second pressure chamber 2 is connected to the second pilot valve. When the child 9 is open, it is connected to the first animal pressure chamber 1, and when the second pilot valve 9 is closed, it is isolated from the first animal pressure chamber 1.
[0009]
The "equilibrium" action in the differential pressure valve of the present invention will be described with reference to FIG. The differential pressure between the first livestock pressure chamber 1 and the second livestock pressure chamber 2 is detected by the first spring 4 or the second spring 5, and at that time, P1 is higher than P2 by a predetermined pressure, that is, the differential pressure. When (P1-P2) is equal to or greater than a predetermined value, the diaphragm valve 6 moves to the left, and the shaft (transmission device) 7 fixed to the diaphragm valve 6 also moves to the left, and the first pilot valve 8 The second pilot valve element 9 is pushed open while being closed, and the first animal pressure chamber 1 and the second animal pressure chamber 2 are connected to each other, and a force is applied to eliminate the pressure difference between the two chambers. At this time, the opening degree is adjusted according to the degree of push-opening of the pilot valve element 9, and the pressure difference between the two chambers is balanced.
[0010]
When the pressure difference (P1-P2) is less than a predetermined value, the diaphragm valve 6 moves to the right, and the shaft (transmission device) 7 fixed to the diaphragm valve 6 also moves to the right, so that the second pilot While the valve 9 is closed, the first pilot valve 8 is pushed open, and the first pressure chamber 1 communicates with the outside air through the communication port 3 (P1 = atmospheric pressure). At this time, since the first animal pressure chamber 1 and the second animal pressure chamber 2 are isolated, the pressure (P2) of the second animal pressure chamber 2 is determined by the characteristics of the first spring 4 and the second spring 5. It becomes a predetermined value and is maintained in that state.
Thus, in the differential pressure valve of the present invention, the pressure (P1) in the first livestock pressure chamber 1 is maintained higher than the pressure (P2) in the second livestock pressure chamber 2 by a predetermined pressure.
[0011]
FIG. 2 is a connection example (horizontal sectional view) in which the differential pressure valve of the present invention is connected to a Roots type compressor in a vapor compression evaporation concentrator operating under reduced pressure. FIG. 3 shows the differential pressure valve of the present invention. The pressure in the oil chamber (gas A chamber) and the intermediate chamber (gas B chamber) in the installed Roots compressor and the time change of the pressure difference are shown.
The Roots compressor 20 is divided into an oil chamber (a chamber in which a part of the chamber is filled with oil) 22, an intermediate chamber 21, and a compression chamber 23, and the partition of each chamber is sealed with an oil seal ( However, a minute gap is inevitable in the oil seal). The oil chamber (gas A chamber) 22 of the roots compressor 20 and the first animal pressure chamber 1 of the differential pressure valve are connected, and the intermediate chamber (gas B chamber) 21 of the roots compressor 20 and the second animal of the differential pressure valve are connected. The pressure chamber 2 is connected, and the pressure in the oil chamber 22 is adjusted by a differential pressure valve so as to be higher than the pressure in the intermediate chamber 21 by a predetermined value.
[0012]
First, the compression chamber 23 is continuously depressurized. The chamber is depressurized in the order of the intermediate chamber 21 and the oil chamber 22 over time. When the roots compressor 20 is returned to normal pressure after a long operation, first, the compression chamber 23 is opened to normal pressure. As time passes, the intermediate chamber 21 and the oil chamber 22 return to normal pressure in this order. At this time, the vapor of the evaporative concentration apparatus enters the intermediate chamber, which condenses to become water. When the differential pressure valve is not connected, the condensed water flows out from the high pressure side to the low pressure side (that is, from the intermediate chamber 21 to the oil chamber 22), and the oil deteriorates due to the condensed water or the like, or the Roots compressor 20 The parts of the machine are rusted and the oil must be changed frequently. On the other hand, if the differential pressure valve of the present invention is used, the pressure on the oil chamber 22 side is always higher than the pressure on the intermediate chamber 21 both when the pressure is reduced from normal pressure and when the pressure is reduced and returned to normal pressure. Since it is maintained at a high state, condensed water or the like does not enter the oil chamber 22, and therefore, early deterioration of the oil is prevented.
[0013]
【The invention's effect】
The present invention is a mechanical differential pressure valve that can be used in a range of normal pressure to negative pressure, and in a state where the pressure of one of two separated gases is constantly high (or low). It is a differential pressure valve to maintain. Therefore, it is preferably used in a vapor compression evaporation concentrator operating under reduced pressure, and effectively prevents early deterioration of the oil of the roots compressor. Manufacturing costs and running costs are low.
[Brief description of the drawings]
FIG. 1 is a perspective view of a differential pressure valve according to an example of the present invention.
FIG. 2 is a connection diagram (horizontal sectional view) when the differential pressure valve of FIG.
FIG. 3 is a graph showing the pressure in the oil chamber (gas A chamber) and the intermediate chamber (gas B chamber) in the Roots-type compressor equipped with the differential pressure valve of the present invention, and the change over time in both pressure differences.
[Explanation of symbols]
1: First pressure accumulation chamber 2: Second pressure accumulation chamber 3: Outside air communication port 4: First spring 5: Second spring 6: Diaphragm valve 7: Shaft (transmission device)
8: First adjustment valve (first pilot valve)
9: Second adjustment valve (second pilot valve)
10: Cylinder 11: Presser foot 20: Roots type compressor 21: Intermediate chamber 22: Oil chamber 23: Compression chamber

Claims (3)

分離された二つのガスの相対圧を調節する差圧弁であって、
第1のガス(ガスA)に繋がるとともに、第一調整弁を介して外気連通口に繋がりうる第一畜圧室と、
第2のガス(ガスB)に繋がり、前記第一畜圧室とは第二調整弁が開状態で繋がっているときを除いてダイアフラム弁を挟んで隔絶されている第二畜圧室と
前記ダイアフラム弁を押圧する弾性体とを備え、
第一畜圧室の圧力(P1)と第二畜圧室の圧力(P2)の差圧(P1−P2)が所定値以上であると前記ダイアフラム弁が第二畜圧室側に移動して第二調整弁を開弁し、前記差圧(P1−P2)が所定値未満であると前記ダイアフラム弁が第一畜圧室側に移動して第一調整弁を開弁するように構成され、
前記第一畜圧室及び前記第二畜圧室の差圧は、前記ダイアフラム弁の動きに伴う前記第一調整弁又は前記第二調整弁の開閉又はその開度と、前記ダイアフラム弁を押圧する前記弾性体とによって一定に調節されている差圧弁。
A differential pressure valve for adjusting the relative pressure of the two separated gases,
A first pressure chamber that is connected to the first gas (gas A) and can be connected to the outside air communication port via the first adjustment valve;
A second pressure chamber connected to a second gas (gas B) and separated from the first pressure reduction chamber with a diaphragm valve except when the second adjustment valve is connected in an open state ;
An elastic body that presses the diaphragm valve ;
If the pressure difference (P1-P2) between the pressure (P1) in the first pressure chamber and the pressure (P2) in the second pressure chamber is equal to or greater than a predetermined value, the diaphragm valve moves to the second pressure chamber side. The second regulating valve is opened, and when the differential pressure (P1-P2) is less than a predetermined value, the diaphragm valve moves to the first stocking pressure chamber side to open the first regulating valve. ,
The differential pressure between the first and second pressure chambers presses the diaphragm valve and opens or closes the first regulating valve or the second regulating valve accompanying the movement of the diaphragm valve. differential pressure valve which is regulated constant by said elastic member.
ダイアフラム弁に直交してシャフトが固定され、前記弾性体として、
前記ダイアフラム弁の第一畜圧室側にダイアフラム弁を付勢する第一スプリングが設けられ、
前記ダイアフラム弁の第二畜圧室側にダイアフラム弁を反対側から付勢する第二スプリングが設けられ、
前記第一スプリング及び前記第二スプリングが第一畜圧室と第二畜圧室との差圧を検知してシャフトを移動させ、
そのシャフトの移動に応じて第一調整弁又は第二調整弁の開閉又はその開度が調節される、請求項1の差圧弁。
A shaft is fixed perpendicular to the diaphragm valve, and as the elastic body,
A first spring for urging the diaphragm valve is provided on the first pressure chamber side of the diaphragm valve;
A second spring for urging the diaphragm valve from the opposite side is provided on the second pressure chamber side of the diaphragm valve;
The first spring and the second spring detect the differential pressure between the first pressure chamber and the second pressure chamber and move the shaft;
The differential pressure valve according to claim 1, wherein the opening and closing of the first adjustment valve or the second adjustment valve is adjusted in accordance with the movement of the shaft.
第一調整弁及び第二調整弁は、各々、シャフトの両端の外方に配置され、前記シャフトの移動によって押されることにより開閉又はその開度が調整される第一パイロット弁子及び第二パイロット弁子である、請求項2の差圧弁。The first adjustment valve and the second adjustment valve are respectively disposed outward of both ends of the shaft, and are opened / closed or adjusted in opening degree by being pushed by the movement of the shaft. The differential pressure valve according to claim 2, which is a valve element.
JP2001020904A 2001-01-30 2001-01-30 Differential pressure valve Expired - Fee Related JP4451002B2 (en)

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JP5499673B2 (en) * 2009-11-19 2014-05-21 インディ株式会社 Diaphragm three-way valve and differential pressure drainage system
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