Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4451277B2 - Grease for slide bearing - Google Patents
[go: Go Back, main page]

JP4451277B2 - Grease for slide bearing - Google Patents

Grease for slide bearing Download PDF

Info

Publication number
JP4451277B2
JP4451277B2 JP2004316755A JP2004316755A JP4451277B2 JP 4451277 B2 JP4451277 B2 JP 4451277B2 JP 2004316755 A JP2004316755 A JP 2004316755A JP 2004316755 A JP2004316755 A JP 2004316755A JP 4451277 B2 JP4451277 B2 JP 4451277B2
Authority
JP
Japan
Prior art keywords
grease
shaft
bearing
oil
slide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2004316755A
Other languages
Japanese (ja)
Other versions
JP2006125568A (en
Inventor
秀樹 秋田
修 五木田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Construction Machinery Co Ltd
Original Assignee
Hitachi Construction Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2004316755A priority Critical patent/JP4451277B2/en
Application filed by Hitachi Construction Machinery Co Ltd filed Critical Hitachi Construction Machinery Co Ltd
Priority to EP11153581A priority patent/EP2312174B1/en
Priority to EP05805276A priority patent/EP1806512B1/en
Priority to PCT/JP2005/019623 priority patent/WO2006046573A1/en
Priority to KR1020067023345A priority patent/KR101021995B1/en
Priority to US11/587,487 priority patent/US20070242910A1/en
Publication of JP2006125568A publication Critical patent/JP2006125568A/en
Application granted granted Critical
Publication of JP4451277B2 publication Critical patent/JP4451277B2/en
Priority to US13/041,993 priority patent/US20110152139A1/en
Priority to US13/346,223 priority patent/US8376619B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/10Construction relative to lubrication
    • F16C33/102Construction relative to lubrication with grease as lubricant

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lubricants (AREA)
  • Sliding-Contact Bearings (AREA)

Description

本発明は、潤滑油を気孔に含浸させた多孔質焼結合金ブッシュからなるすべり軸受用のグリスに関する。   The present invention relates to a grease for a sliding bearing made of a porous sintered alloy bush in which pores are impregnated with lubricating oil.

ここで、建設機械、土木機械、搬送機械、扛重機械、工作機械、自動車等に代表される各種機械には、すべり軸受とこれに挿通されて周方向に回転摺動するように支持された軸とを有するすべり軸受組立体が用いられる場合がある。例えば建設機械の代表例である油圧ショベルの掘削装置は、走行体上の上部旋回体に連結されたブーム、このブームの先端に連結されたアーム、さらにこのアームの先端に連結されたバケットを有する。これらブーム、アーム、バケットの関節部分にも、回動支点となる軸を支持するすべり軸受を有したすべり軸受組立体が一般に用いられる。   Here, in various machines represented by construction machines, civil engineering machines, transport machines, heavy machinery, machine tools, automobiles, etc., they are supported so as to be slidably rotated in the circumferential direction through sliding bearings. A plain bearing assembly having a shaft may be used. For example, a excavator for a hydraulic excavator, which is a typical example of a construction machine, includes a boom connected to an upper swing body on a traveling body, an arm connected to the tip of the boom, and a bucket connected to the tip of the arm. . A slide bearing assembly having a slide bearing that supports a shaft serving as a pivot point is generally used for the joint portions of the boom, arm, and bucket.

この種のすべり軸受組立体には、鉄系焼結合金からなる多孔質ブッシュに高粘度の潤滑油を含浸させた含油焼結合金ブッシュを軸受として用いたものがある。この含油焼結合金ブッシュは、軸がブッシュに摺動する際に生じる摩擦熱によって含浸した潤滑油を膨張させつつ低粘度化させ、これにより摺動面に潤滑油を滲出させて薄い油膜を形成するものであり、優れた自己潤滑機能を発揮する(特許文献1等参照)。   In this type of slide bearing assembly, there is one using an oil-impregnated sintered alloy bushing in which a porous bushing made of an iron-based sintered alloy is impregnated with a high-viscosity lubricating oil as a bearing. This oil-impregnated sintered alloy bushing reduces the viscosity while expanding the lubricating oil impregnated by the frictional heat generated when the shaft slides on the bush, thereby leaching the lubricating oil on the sliding surface and forming a thin oil film And exhibits an excellent self-lubricating function (see Patent Document 1, etc.).

特開平8−105444号公報JP-A-8-105444

例えば、停止中の油圧ショベルの掘削装置をバケットが地面から離れた状態で放置しておくと、掘削装置の自重に起因してすべり軸受組立体の軸周りにモーメントが作用する。掘削装置は各関節を駆動する油圧シリンダの保持力によって姿勢を維持しようとするが、圧油の微少なリークによりシリンダ内圧が低下し、時間の経過とともに掘削装置の下がりモーメントに抗する力は減少してしまい、軸及び軸受間にすべりが生じることがある。   For example, if the excavator of a stopped hydraulic excavator is left in a state where the bucket is separated from the ground, a moment acts around the axis of the slide bearing assembly due to the weight of the excavator. The drilling rig tries to maintain the posture by the holding force of the hydraulic cylinder that drives each joint, but the cylinder internal pressure decreases due to a slight leak of pressure oil, and the force against the lowering moment of the drilling rig decreases with time As a result, slippage may occur between the shaft and the bearing.

このとき、一般に含油焼結合金ブッシュの表面と相手材である軸の表面との接触面は“なじみ状態”にあるため、軸及び軸受間の実際の接触面積は一般の鉄ブッシュを用いた場合に比べて非常に大きい。ところが、互いの接触面積が増大すると二固体間に作用する凝着力が大きくなるため、非潤滑時(つまり静止時)においては含油焼結合金ブッシュと軸との間の見かけ上の摩擦力が増加する傾向にある。その結果、含油焼結合金ブッシュではすべり発生時に開放されるエネルギが増大するためにすべり軸受組立体に発生する振動も増大し、上記の例で言えばその振動が例えば掘削装置の他の部分に共振して発生する異音もそれだけ大きくなる恐れがある。この種の異音は機械の信頼性に関わるものではないものの、周辺の作業者や市民に不要な心理的影響や不快感を与えかねない。   At this time, since the contact surface between the surface of the oil-impregnated sintered alloy bush and the surface of the mating shaft is generally “familiar”, the actual contact area between the shaft and the bearing is the case where a general iron bush is used. Very large compared to However, since the adhesion force acting between two solids increases as the contact area increases, the apparent frictional force between the oil-impregnated sintered alloy bush and the shaft increases when not lubricated (that is, when stationary). Tend to. As a result, in the oil-impregnated sintered alloy bush, the energy released at the time of sliding increases, so the vibration generated in the sliding bearing assembly also increases. In the above example, the vibration is transmitted to other parts of the excavator, for example. Abnormal noise generated by resonance may increase accordingly. Although this kind of noise is not related to the reliability of the machine, it can cause unnecessary psychological effects and discomfort to the surrounding workers and citizens.

本発明の目的は、機械停止時に軸及び軸受のすべりに起因する異音を抑制することができるすべり軸受用グリスを提供することにある。   The objective of this invention is providing the grease for slide bearings which can suppress the noise resulting from the slip of a shaft and a bearing at the time of a machine stop.

(1)上記目的を達成するために、本発明は、潤滑を気孔に含浸させた多孔質焼結合金ブッシュからなるすべり軸受と、このすべり軸受に挿通されて周方向に回転摺動するように支持された軸との間に供給するすべり軸受用のグリスであって、前記潤滑油よりも動粘度が低く前記軸の荷重によって滲み出て前記すべり軸受と前記軸との間に油膜を形成する基油を用いている。
(2)上記(1)において、好ましくは、前記基油の40℃における動粘度が10〜70mm/sでる。
(1) In order to achieve the above object, the present invention is a sliding bearing made of a porous sintered alloy bush in which pores are impregnated with lubricating oil, and is inserted into the sliding bearing so as to rotate and slide in the circumferential direction. A grease for a sliding bearing to be supplied between the shaft supported by the shaft and having a kinematic viscosity lower than that of the lubricating oil and oozing out by the load of the shaft to form an oil film between the sliding bearing and the shaft. Base oil is used.
In (2) above (1), preferably, the kinematic viscosity at 40 ° C. of the base oil is Ru Ah at 10 to 70 mm 2 / s.

)上記目的を達成するために、また本発明は、固体潤滑剤を混入した潤滑を気孔に含浸させた多孔質焼結合金ブッシュからなるすべり軸受と、このすべり軸受に挿通されて周方向に回転摺動するように支持された軸との間に供給するすべり軸受用のグリスであって、前記潤滑油よりも動粘度が低く、40℃における動粘度が10〜70mm/sで、前記軸の荷重によって滲み出て前記すべり軸受と前記軸との間に油膜を形成する基油を用いている。 ( 3 ) In order to achieve the above object, the present invention also provides a sliding bearing comprising a porous sintered alloy bush in which pores are impregnated with a lubricating oil mixed with a solid lubricant, and a sliding bearing inserted through the sliding bearing. It is a grease for a sliding bearing supplied between a shaft supported so as to rotate and slide in a direction, and has a kinematic viscosity lower than that of the lubricating oil, and a kinematic viscosity at 40 ° C. of 10 to 70 mm 2 / s. A base oil that oozes out by the load of the shaft and forms an oil film between the slide bearing and the shaft is used.

)上記(1)−(3)のいずれかにおいて、好ましくは、極圧添加剤及び油性剤を添加する。 ( 4 ) In any one of the above (1) to (3) , an extreme pressure additive and an oily agent are preferably added.

本発明によれば、すべり軸受と軸とが相対的に停止しているときでも、すべり軸受用グリスから滲み出る低粘度基油によってすべり軸受と軸との間に油膜が形成されるため、これが潤滑膜となってすべり軸受と軸との摩擦力を低下させ、異音発生を抑制する或いは発生する異音を小さくすることができる。   According to the present invention, even when the slide bearing and the shaft are relatively stopped, an oil film is formed between the slide bearing and the shaft by the low-viscosity base oil that oozes out from the grease for the slide bearing. As a lubricating film, the frictional force between the slide bearing and the shaft can be reduced, and the generation of abnormal noise can be suppressed or the generated abnormal noise can be reduced.

以下、図面を参照して本発明のすべり軸受用グリスの一実施の形態を説明する。
図1は本実施の形態のすべり軸受用グリスを適用する機械の一例である油圧ショベルの全体構造を表す側面図である。
図1に示した油圧ショベルは、下部走行体1と、この下部走行体1上に旋回可能に搭載した上部旋回体2と、この上部旋回体2上の一方側(図1中左側)に設けた運転室3と、上部旋回体2上の他方側(図1中右側)に設けたエンジン室4と、上部旋回体2上の運転室3側に設けた掘削装置5とを備えている。
Hereinafter, an embodiment of the grease for a slide bearing of the present invention will be described with reference to the drawings.
FIG. 1 is a side view showing the overall structure of a hydraulic excavator that is an example of a machine to which the grease for a slide bearing of the present embodiment is applied.
The hydraulic excavator shown in FIG. 1 is provided on a lower traveling body 1, an upper revolving body 2 that is turnably mounted on the lower traveling body 1, and one side (left side in FIG. 1) on the upper revolving body 2. 1, an engine room 4 provided on the other side (right side in FIG. 1) on the upper swing body 2, and an excavator 5 provided on the driver room 3 side on the upper swing body 2.

上記掘削装置5は、上部旋回体2に俯仰動可能に設けたブーム6と、このブーム6を俯仰動させるためのブーム用油圧シリンダ7と、ブーム6の先端に回動可能に設けたアーム8と、このアーム8を回動させるためのアーム用油圧シリンダ9と、アーム8の先端に回動可能に設けたバケット10と、このバケット10を回動させるためのバケット用油圧シリンダ11とを備えている。   The excavator 5 includes a boom 6 that can be raised and lowered on the upper swing body 2, a boom hydraulic cylinder 7 for raising and lowering the boom 6, and an arm 8 that can be turned at the tip of the boom 6. An arm hydraulic cylinder 9 for rotating the arm 8, a bucket 10 rotatably provided at the tip of the arm 8, and a bucket hydraulic cylinder 11 for rotating the bucket 10. ing.

これら作業装置5の構成部材であるブーム6、アーム8、バケット10、及び各油圧シリンダ7,9,11は、すべり軸受組立体12によって相互に回動可能に連結されている。実際には作業装置5に使用される各すべり軸受組立体は設置場所に応じて大きさや形状等が相違するが構成はそれぞれほぼ同様である。   The boom 6, the arm 8, the bucket 10, and the hydraulic cylinders 7, 9, and 11, which are constituent members of the working device 5, are connected to each other by a slide bearing assembly 12 so as to be rotatable. Actually, the slide bearing assemblies used in the working device 5 have different sizes and shapes depending on the installation location, but the configurations are almost the same.

図2はすべり軸受組立体12の内部構造を示す断面図である。
図2に示したすべり軸受組立体12は、ボス15と、このボス15の内部に焼き嵌めや冷却嵌め等といった収縮嵌めによって嵌着固定した多孔質焼結合金ブッシュからなるすべり軸受16と、このすべり軸受16に挿通されて周方向に回転摺動するように支持された軸22とを備えている。
FIG. 2 is a cross-sectional view showing the internal structure of the plain bearing assembly 12.
The sliding bearing assembly 12 shown in FIG. 2 includes a boss 15, a sliding bearing 16 composed of a porous sintered alloy bush fitted and fixed inside the boss 15 by shrink fitting such as shrink fitting or cooling fitting, The shaft 22 is inserted into the slide bearing 16 and supported so as to rotate and slide in the circumferential direction.

すべり軸受16の両側には、すべり軸受16の両端面に対向するようにしてダストシール18,18が配置され、ボス15に圧入されている。また、ボス15の両側には、ボス15の両端面との間にそれぞれシム20,20を挟持するようにしてブラケット19,19が配置されている。ブラケット19,19とボス15との隙間は、その外周側に装着したOリング21,21によってシールされている。上記軸22は、ブラケット19、シム20、ダストシール18、すべり軸受16を貫通し、回転係止ボルト23によってブラケット19に対して係止されている。   Dust seals 18, 18 are arranged on both sides of the slide bearing 16 so as to face both end faces of the slide bearing 16 and are press-fitted into the boss 15. Further, on both sides of the boss 15, brackets 19, 19 are arranged so as to sandwich the shims 20, 20 between both end faces of the boss 15. A gap between the brackets 19 and 19 and the boss 15 is sealed by O-rings 21 and 21 attached to the outer peripheral side thereof. The shaft 22 passes through the bracket 19, the shim 20, the dust seal 18, and the slide bearing 16, and is locked to the bracket 19 by a rotation locking bolt 23.

軸22には、回転係止ボルト23の装着側とは反対側からすべり軸受16のほぼ中央部にすべり軸受用グリス24を供給するグリス給脂孔25が配設されている。グリス給脂孔25の一端には封止栓26が螺着されており、グリス給脂孔25内に充填されたすべり軸受用グリス24が封止栓26によって封止されている。このような構成によって、グリス給脂孔25に充填されたすべり軸受用グリス24がすべり軸受16と軸22との間に供給される。   The shaft 22 is provided with a grease greasing hole 25 for supplying the slide bearing grease 24 to the substantially central portion of the slide bearing 16 from the side opposite to the mounting side of the rotation locking bolt 23. A sealing plug 26 is screwed to one end of the grease greasing hole 25, and the sliding bearing grease 24 filled in the grease greasing hole 25 is sealed by the sealing plug 26. With such a configuration, the sliding bearing grease 24 filled in the grease greasing hole 25 is supplied between the sliding bearing 16 and the shaft 22.

上述したすべり軸受16は、例えば銅粉と鉄粉とで構成された多孔質複合焼結合金で形成されており、多数の気孔を有している。それら気孔には高粘性の潤滑油が含浸させてあり、すべり軸受16は、軸22と相対摺動しているときは自己潤滑機能によってすべり軸受用グリス24の供給がなくても十分に軸22との間の潤滑効果を発揮する。すべり軸受16の気孔率は例えば5〜30[vol%]程度であることが好ましい。気孔率が5[vol%]未満であると十分量の潤滑油が含浸せず、無給脂軸受としての機能が不十分となる恐れがある。一方、気孔率が30[vol%]よりも大きいとすべり軸受16の機械的強度が低下する。なお、銅粉や鉄粉の他の素材からなる複合焼結合金もすべり軸受16の材質として適用可能である。   The slide bearing 16 described above is formed of, for example, a porous composite sintered alloy composed of copper powder and iron powder, and has a large number of pores. These pores are impregnated with high-viscosity lubricating oil. When the sliding bearing 16 slides relative to the shaft 22, the shaft 22 is sufficiently supplied even if the sliding bearing grease 24 is not supplied by the self-lubricating function. Exhibits a lubricating effect between The porosity of the slide bearing 16 is preferably about 5 to 30 [vol%], for example. When the porosity is less than 5 [vol%], a sufficient amount of lubricating oil is not impregnated, and the function as a non-greasy bearing may be insufficient. On the other hand, if the porosity is higher than 30 [vol%], the mechanical strength of the slide bearing 16 is lowered. Note that a composite sintered alloy made of another material of copper powder or iron powder is also applicable as the material of the slide bearing 16.

すべり軸受16に含浸させる潤滑油には比較的動粘度の高い高粘性のものを用いる。この潤滑油は、軸22がすべり軸受16に摺動する際に生じる摩擦熱によって膨張して低粘度化し、これにより軸22とすべり軸受16との摺動面に滲出して薄い油膜を形成する。使用後は、温度低下に伴って収縮し毛細管現象によって再びすべり軸受16の気孔内に戻る。すべり軸受16は、こうした潤滑油の挙動によって優れた自己潤滑機能を発揮する。含浸させる潤滑油の動粘度は必ずしも限定されるものではないが、すべり軸受16に含浸させられることを前提として、含浸後、通常時において気孔内に留まらせることができ、かつ使用時に軸22との摩擦熱によって摺動面に滲出した後に温度低下に伴って再びすべり軸受16に戻ることができる範囲である必要がある。潤滑油の動粘度範囲を例示するなら、例えば25.5[℃]における動粘度の値が220〜1500[mm/s]程度のものであれば上記のような挙動を示し得ることが確認されている。 As the lubricating oil impregnated in the sliding bearing 16, a highly viscous oil having a relatively high kinematic viscosity is used. This lubricating oil expands due to frictional heat generated when the shaft 22 slides on the slide bearing 16 to lower the viscosity, and thereby oozes out on the sliding surface between the shaft 22 and the slide bearing 16 to form a thin oil film. . After use, it shrinks as the temperature drops and returns to the pores of the slide bearing 16 again by capillary action. The plain bearing 16 exhibits an excellent self-lubricating function due to the behavior of the lubricating oil. The kinematic viscosity of the lubricating oil to be impregnated is not necessarily limited. However, on the assumption that the sliding bearing 16 is impregnated, the lubricating oil can be retained in the pores at normal times after impregnation, and the shaft 22 can be used in use. It must be within a range where it can return to the sliding bearing 16 again as the temperature decreases after it oozes out on the sliding surface due to the frictional heat. For example, if the kinematic viscosity range of the lubricating oil is exemplified, it is confirmed that the above behavior can be exhibited if the kinematic viscosity value at 25.5 [° C.] is about 220 to 1500 [mm 2 / s]. Has been.

なお、すべり軸受16に含浸させる潤滑油には、鉱物油や合成油等を含めて一般に市販されているほとんどの潤滑油が使用でき、上記のような挙動を示し得る動粘度のものであればその組成は特に限定されない。但し、繊維質の増ちょう剤等を含有するグリスはすべり軸受16に含浸させることができないため除外される。   As the lubricating oil impregnated in the slide bearing 16, most commercially available lubricating oils including mineral oils and synthetic oils can be used, so long as they have kinematic viscosity capable of exhibiting the above behavior. Its composition is not particularly limited. However, grease containing a fibrous thickener or the like is excluded because it cannot be impregnated in the slide bearing 16.

また本実施の形態では、すべり軸受16に含浸させる潤滑油に、固体潤滑剤を含有させている。潤滑剤に含まれる固体潤滑剤は層状構造をなしており、それらが層方向に滑ることにより優れた潤滑効果を発揮する。固体潤滑剤には、例えば、有機モリブデン、二硫化モリブデン、二硫化タングステン、窒化ホウ素、グラファイト、ナイロン、ポリエチレン、ポリイミド、ポリアセタール、ポリテトラフルオロエチレン、ポリフェニレンサルファイトのうちの少なくとも1種が含まれる。潤滑油の固体潤滑剤含有量は例えば2.0〜30[質量%]程度であり、その固体潤滑性微粒子の粒径は、すべり軸受16の気孔に円滑に出入りできるように気孔を閉塞しない程度に十分小さいものとする(例えば0.1μm〜100μm程度)。   In the present embodiment, the lubricant to be impregnated in the slide bearing 16 contains a solid lubricant. The solid lubricant contained in the lubricant has a layered structure, and exhibits an excellent lubricating effect when they slide in the layer direction. Examples of the solid lubricant include at least one of organic molybdenum, molybdenum disulfide, tungsten disulfide, boron nitride, graphite, nylon, polyethylene, polyimide, polyacetal, polytetrafluoroethylene, and polyphenylene sulfite. The solid lubricant content of the lubricating oil is, for example, about 2.0 to 30 [% by mass], and the particle size of the solid lubricating fine particles is such that the pores are not blocked so that they can smoothly enter and exit the pores of the slide bearing 16. (For example, about 0.1 μm to 100 μm).

固体潤滑剤を含んだ潤滑油をすべり軸受16に含浸させるには、まず微粒子状の固体潤滑剤と潤滑油とを十分に攪拌して固体潤滑剤を潤滑油中に均一に分散させた上で、潤滑油を加熱して粘度低化させ液状化させる。そして、液状化した潤滑油内にすべり軸受16を浸漬して真空雰囲気下で静置する。これにより、すべり軸受16の気孔内の空気が吸い出され、代わって固体潤滑剤入りの潤滑油が気孔内に吸引される。このようにして気孔内に潤滑油を含浸させた上ですべり軸受16を空気中に取り出して室温になるまで放冷すると、潤滑油はすべり軸受16の気孔内で再び元の粘度に戻って流動性を失う。こうして固体潤滑剤を含んだ潤滑油をすべり軸受16に含浸させその気孔内に留める。   In order to impregnate the sliding bearing 16 with the lubricating oil containing the solid lubricant, first, the solid solid lubricant and the lubricating oil are sufficiently stirred to uniformly disperse the solid lubricant in the lubricating oil. Then, the lubricating oil is heated to lower the viscosity and liquefy. Then, the plain bearing 16 is immersed in the liquefied lubricating oil and left in a vacuum atmosphere. As a result, air in the pores of the slide bearing 16 is sucked out, and instead, lubricating oil containing a solid lubricant is sucked into the pores. When the sliding bearing 16 is taken out into the air with the pores impregnated in this way and allowed to cool to room temperature, the lubricating oil returns to the original viscosity in the pores of the sliding bearing 16 and flows. Loses sex. In this manner, the sliding bearing 16 is impregnated with the lubricating oil containing the solid lubricant and is retained in the pores.

すべり軸受16に含浸させる際の潤滑油の加熱温度は、特に限定されるものではなく使用する潤滑油の粘度に応じて変化するものであって、潤滑油が液状化する温度まで昇温させれば良い。但し、固体潤滑剤に、ポリエチレン、ポリイミド、ポリアセタール、PTFE(ポリテトラフルオロエチレン)等の樹脂系素材を用いる場合には、加熱温度はその樹脂の耐熱温度未満とする必要がある。また、潤滑油へのすべり軸受16の浸漬時間及び真空度についても、特別に限定されるものではなく使用する潤滑油の粘度に応じるものであって、すべり軸受16の気孔が潤滑油で飽和されるまで浸漬する。動粘度が460[mm/s]の潤滑油を60〜80[℃]にまで加熱し、2×10−2[mmHg]の真空下で、すべり軸受16をこの潤滑油に浸漬させる場合を例に挙げると、この場合、通常は1時間程度ですべり軸受16の気孔が潤滑油で飽和する。 The heating temperature of the lubricating oil when impregnating the slide bearing 16 is not particularly limited, and varies depending on the viscosity of the lubricating oil to be used, and can be raised to a temperature at which the lubricating oil liquefies. It ’s fine. However, when a resin material such as polyethylene, polyimide, polyacetal, PTFE (polytetrafluoroethylene) is used as the solid lubricant, the heating temperature needs to be lower than the heat resistance temperature of the resin. Further, the immersion time and the degree of vacuum of the sliding bearing 16 in the lubricating oil are not particularly limited, and are dependent on the viscosity of the lubricating oil to be used, and the pores of the sliding bearing 16 are saturated with the lubricating oil. Immerse until A case where a lubricating oil having a kinematic viscosity of 460 [mm 2 / s] is heated to 60 to 80 ° C. and the slide bearing 16 is immersed in the lubricating oil under a vacuum of 2 × 10 −2 [mmHg]. For example, in this case, the pores of the plain bearing 16 are usually saturated with the lubricating oil in about one hour.

軸22は鉄鋼材等から構成されており、好ましくは、浸炭、高周波焼入れ、レーザ焼入れ、窒化等の処理を表面(外周面)に施した後、化成(例えばリン酸亜鉛、リン酸マンガン等)若しくは浸硫処理法により表面改質処理する。このように、Zn(亜鉛)、Mn(マンガン)、S(硫黄)等の極圧付与物質を用いて軸22の表面改質処理を行うことによってすべり軸受16内に含浸されている潤滑油との“ぬれ性”を向上させると、潤滑効果及びトライボロジ特性が向上する。なお、この限りにおいては、すべり軸受16の軸22との摺動面(すなわち内周面)についても、軸22の表面と同様、浸炭、焼入れ、窒化、浸硫処理法等により表面改質処理を施すと一層好ましい。例えば、すべり軸受16の軸22との摺動面に厚さ1[mm]〜3[mm]程度、好ましくは2[mm]程度の浸炭硬化層を形成すると、すべり軸受16の耐摩耗性がより向上する。   The shaft 22 is made of a steel material or the like, and preferably after carburizing, induction hardening, laser hardening, nitriding or the like is applied to the surface (outer peripheral surface) and then formed (for example, zinc phosphate, manganese phosphate, etc.) Alternatively, a surface modification treatment is performed by a sulfur treatment method. Thus, the lubricating oil impregnated in the slide bearing 16 by performing the surface modification treatment of the shaft 22 using an extreme pressure imparting substance such as Zn (zinc), Mn (manganese), S (sulfur), and the like. When the “wetting property” of the toner is improved, the lubrication effect and tribological characteristics are improved. As long as this is the case, the sliding surface (that is, the inner peripheral surface) of the slide bearing 16 with respect to the shaft 22 is surface-modified by carburizing, quenching, nitriding, sulfiding treatment, etc., like the surface of the shaft 22. Is more preferable. For example, if a carburized hardened layer having a thickness of about 1 [mm] to 3 [mm], preferably about 2 [mm] is formed on the sliding surface of the slide bearing 16 with the shaft 22, the wear resistance of the slide bearing 16 is improved. More improved.

図3はすべり軸受16と軸22との界面付近を拡大し模式化して表した部分断面図である。
図3に示したように、すべり軸受16と軸22とが相対摺動すると、その際の摩擦熱によって、すべり軸受16の気孔30内に含浸されている高粘度の潤滑油31が微粒子状の固体潤滑剤33とともにすべり軸受16の内周面上に表出して薄い油膜32を形成する。この固体潤滑剤33を含んだ潤滑油31からなる油膜32がすべり軸受16と軸22との間の摺動界面となることにより、固体潤滑剤33の微細な層が層方向に滑って優れた潤滑効果が発揮され、優れたトライボロジ特性が得られる。気孔30内に含浸された潤滑油31は流動性が極めて低いので、すべり軸受16と軸22が相対的な摺動を繰り返しても流失することが殆どない。その結果、潤滑油膜32は極めて長期に亘って安定的に供給され続ける。揺動駆動する軸22とすべり軸受16との間に発生するいわゆる“かじり現象”は両者間のミクロ的な金属接触によって引き起こされるが、これが図示したような微視的な“油だまり”(油膜32)の存在によって防止される。
FIG. 3 is a partial cross-sectional view showing an enlarged and schematic view of the vicinity of the interface between the sliding bearing 16 and the shaft 22.
As shown in FIG. 3, when the sliding bearing 16 and the shaft 22 slide relative to each other, the high-viscosity lubricating oil 31 impregnated in the pores 30 of the sliding bearing 16 is in the form of fine particles due to frictional heat at that time. A thin oil film 32 is formed on the inner peripheral surface of the slide bearing 16 together with the solid lubricant 33. The oil film 32 made of the lubricating oil 31 containing the solid lubricant 33 becomes a sliding interface between the slide bearing 16 and the shaft 22, so that a fine layer of the solid lubricant 33 slips in the layer direction and is excellent. Lubricating effect is exhibited and excellent tribological characteristics are obtained. Since the lubricating oil 31 impregnated in the pores 30 has extremely low fluidity, even if the sliding bearing 16 and the shaft 22 repeatedly slide relative to each other, they hardly flow out. As a result, the lubricating oil film 32 continues to be stably supplied over an extremely long period. A so-called “galling phenomenon” that occurs between the shaft 22 and the sliding bearing 16 that is driven to swing is caused by microscopic metal contact between the two, and this is a microscopic “oil pool” (oil film) as shown in the figure. 32) is prevented by the presence.

図2に戻り、前述したグリス給脂孔25内のすべり軸受用グリス24は、潤滑油31よりも動粘度が低い基油、具体的には40[℃]における動粘度が10〜70[mm/s](好ましくは30〜70[mm/s])で軸22の荷重によって滲み出てすべり軸受16と軸22との間に油膜(後述)を形成する基油を用いている。この基油は、例えば炭化水素系合成油の低粘度基油及び低粘度鉱物油等である。また、このすべり軸受用グリス24には、その増ちょう剤として低粘度の基油に合ったもの、例えば金属石けん、ポリウレア樹脂、有機ベントナイト、シリカ、フッ素系樹脂等の少なくとも1種が加えられ、その他、通常の酸化防止剤や極圧剤、潤滑補助剤としての油性剤、また増粘剤等が必要に応じて添加される。また、すべり軸受16に含浸させた潤滑油に含まれる固体潤滑剤を添加しても良い。 Returning to FIG. 2, the slide bearing grease 24 in the grease greasing hole 25 described above has a kinematic viscosity lower than that of the lubricating oil 31, specifically a kinematic viscosity at 40 [° C.] of 10 to 70 [mm]. 2 / s] (preferably 30 to 70 [mm 2 / s]), a base oil that oozes out by the load of the shaft 22 and forms an oil film (described later) between the slide bearing 16 and the shaft 22 is used. This base oil is, for example, a low-viscosity base oil or low-viscosity mineral oil of a hydrocarbon-based synthetic oil. The sliding bearing grease 24 is added with a thickener suitable for a low viscosity base oil, such as metal soap, polyurea resin, organic bentonite, silica, fluorine resin, and the like. In addition, normal antioxidants, extreme pressure agents, oily agents as lubricating aids, thickeners, and the like are added as necessary. Further, a solid lubricant contained in the lubricating oil impregnated in the slide bearing 16 may be added.

このように組成されたすべり軸受用グリス24は、基油に40[℃]における動粘度が10〜70[mm/s]のものを用いることによってすべり軸受16と軸22との相対摺動が一定時間以上停止している間における両者間の潤滑性を確保する役割を果たす。すべり軸受用グリス24の基油の動粘度の範囲の根拠については後述する。 The slide bearing grease 24 having the above composition is a base oil having a kinematic viscosity at 40 [° C.] of 10 to 70 [mm 2 / s], whereby the sliding between the slide bearing 16 and the shaft 22 is relatively performed. Plays a role of ensuring lubricity between the two during a certain period of time. The basis for the kinematic viscosity range of the base oil of the slide bearing grease 24 will be described later.

次に、本発明の一実施の形態に係るグリスを適用したすべり軸受組立体の動作及び作用を説明する。
先に図3で説明したように、すべり軸受16と軸22とが相対的に摺動すると、すべり軸受16の気孔30内に含浸されている潤滑油31が固体潤滑剤33とともにすべり軸受16の内周面に表出し薄い油膜32を形成する。このようにして潤滑油31とともに固体潤滑剤33がすべり軸受16と軸22との摺動面に侵入することにより、潤滑油31及び固体潤滑剤33からなる微細な油膜32がすべり軸受16と軸22との摺動面に形成され、その摺動速度に関わらず相対的に摺動するすべり軸受16と軸22との間で優れた潤滑効果を発揮する。
Next, the operation and action of the plain bearing assembly to which the grease according to one embodiment of the present invention is applied will be described.
As described above with reference to FIG. 3, when the slide bearing 16 and the shaft 22 slide relative to each other, the lubricating oil 31 impregnated in the pores 30 of the slide bearing 16 together with the solid lubricant 33 of the slide bearing 16. A thin oil film 32 is formed on the inner peripheral surface. In this way, the solid lubricant 33 together with the lubricating oil 31 enters the sliding surface between the sliding bearing 16 and the shaft 22, so that a fine oil film 32 composed of the lubricating oil 31 and the solid lubricant 33 is formed on the sliding bearing 16 and the shaft. The sliding bearing 16 is formed on a sliding surface with the shaft 22, and exhibits an excellent lubricating effect between the sliding bearing 16 and the shaft 22 that slide relative to each other regardless of the sliding speed.

一方、機械の運転が停止する等してすべり軸受16と軸22との相対摺動が停止すると、摺動面で油膜32を形成している潤滑油31は温度低下に伴い毛細管現象によってすべり軸受16が有する多数の気孔30内に固体潤滑剤33を伴って吸入される。このとき潤滑油31はすべり軸受16内に戻るのですべり軸受16と軸22との間にほとんど滲出していない状態となるが、図4に示したように、軸22からの荷重によってすべり軸受用グリス24から滲出する低粘度基油がすべり軸受16と軸受22との間に油膜35を形成する。これはすべり軸受用グリス24の基油粘度が10〜70[mm/s]と低く“ぬれ性”に優れているためである。図4は油膜35の状態を模式的に表すすべり軸受16と軸22の断面図である。 On the other hand, when the relative sliding between the slide bearing 16 and the shaft 22 is stopped, for example, when the operation of the machine is stopped, the lubricating oil 31 forming the oil film 32 on the sliding surface is caused by the capillary phenomenon as the temperature decreases. The solid lubricant 33 is sucked into a large number of pores 30 of the 16. At this time, the lubricating oil 31 returns into the sliding bearing 16 so that it hardly oozes between the sliding bearing 16 and the shaft 22, but as shown in FIG. The low viscosity base oil that oozes out from the grease 24 forms an oil film 35 between the slide bearing 16 and the bearing 22. This is because the base oil viscosity of the slide bearing grease 24 is as low as 10 to 70 [mm 2 / s] and is excellent in “wetting property”. FIG. 4 is a cross-sectional view of the plain bearing 16 and the shaft 22 schematically showing the state of the oil film 35.

なお、一般に建設機械のすべり軸受に用いられるグリスは、高面圧下での性能を向上させるために基油粘度が比較的高い値に設定されるのが通常であるため、停止中の軸及び軸受間では潤滑膜が切れた状態となる。   In general, grease used for slide bearings in construction machinery is usually set to a relatively high base oil viscosity in order to improve performance under high surface pressure. In between, the lubricating film is cut.

ここで、油圧ショベルを一定時間以上停止する場合、一般には図1に示したように掘削装置5のバケット10を接地させた姿勢をとるが、図5に示したようにバケット10を地面から浮かせた状態で放置した場合、掘削装置5の自重に起因するモーメントがすべり軸受組立体12に作用する。掘削装置5は各油圧シリンダ7,9,11における圧油の保持力によって現状の姿勢を維持しようとするが、油圧駆動回路の圧油の微小なリークによってシリンダ内圧が低下すると、時間の経過とともに掘削装置5の下がりモーメントに抗する力が減少する。その結果、完全に停止状態にあるにも関わらず、すべり軸受16と軸22を相対的に摺動させようとする力が作用する。   Here, when the excavator is stopped for a predetermined time or longer, generally, the excavator 5 is in a posture in which the bucket 10 is grounded as shown in FIG. 1, but the bucket 10 is lifted from the ground as shown in FIG. When left untreated, a moment due to the weight of the excavator 5 acts on the slide bearing assembly 12. The excavator 5 tries to maintain the current posture by the holding force of the pressure oil in each of the hydraulic cylinders 7, 9, 11, but when the cylinder internal pressure decreases due to a minute leak of the pressure oil in the hydraulic drive circuit, the time elapses. The force against the descending moment of the excavator 5 is reduced. As a result, a force is applied to try to slide the slide bearing 16 and the shaft 22 relative to each other even though the vehicle is completely stopped.

このとき、仮にすべり軸受用グリス24を供給しない場合、一定時間以上相対的に静止した状態のすべり軸受16と軸22との間には油膜がほとんど存在しないことになる。含油焼結合金ブッシュであるすべり軸受16と軸22との接触面は“なじみ状態”と呼ばれる互いに凹凸の少ない平滑な状態にあり、真実の接触面積が単なる鉄ブッシュを用いた軸受組立体に比べて非常に大きくなる。一般には、このように2固体間の実際の接触面積が大きくなると、両者間に作用する凝着力が大きくなる。つまり、次に両者が相対的に摺動する際に凝着部分をせん断するのに必要なエネルギが大きくなり、見かけ上の摩擦力もそれだけ増大する。   At this time, if the grease 24 for the slide bearing is not supplied, there is almost no oil film between the slide bearing 16 and the shaft 22 that are relatively stationary for a certain time or longer. The contact surface between the sliding bearing 16 which is an oil-impregnated sintered alloy bush and the shaft 22 is in a smooth state called “familiar state” with little unevenness, and the true contact area is compared with a bearing assembly using a simple iron bush. Become very large. Generally, when the actual contact area between two solids increases as described above, the adhesion force acting between the two solids increases. That is, when the two slide relative to each other, the energy required to shear the adhesion portion increases, and the apparent frictional force increases accordingly.

したがって、すべり軸受組立体12に作用するモーメントがすべり軸受16と軸22との間に作用する最大静止摩擦力を超えるとそれまでに蓄えられたエネルギが一気に解放され、両者が相対的に所定距離摺動する。そして、このようにして生じるフレッティング現象によってすべり軸受16に発生する振動が掘削装置5に共振すると、思いがけず大きな異音が発生する場合がある。このフレッティング現象に起因して発生する異音は、バケット10が地面に到達するまで繰り返し生じ得る。   Therefore, when the moment acting on the sliding bearing assembly 12 exceeds the maximum static frictional force acting between the sliding bearing 16 and the shaft 22, the energy stored so far is released at once, and the two are relatively moved to a predetermined distance. Slide. And when the vibration which generate | occur | produces in the sliding bearing 16 by the fretting phenomenon which arises in this way resonates with the excavation apparatus 5, unexpected big noise may generate | occur | produce unexpectedly. The abnormal noise generated due to the fretting phenomenon can be repeatedly generated until the bucket 10 reaches the ground.

それに対し、本実施の形態においては、すべり軸受16と軸22とが相対的に停止しているときでも、図4で説明したようにすべり軸受用グリス24から滲み出る“ぬれ性”に優れた低粘度基油によってすべり軸受16と軸22との間に油膜35が形成されるため、これが潤滑膜となってすべり軸受16と軸22との摩擦力を低下させ、異音発生を抑制する或いは発生する異音を小さくすることができる。   On the other hand, in this embodiment, even when the slide bearing 16 and the shaft 22 are relatively stopped, as described with reference to FIG. 4, the “wetting property” that exudes from the slide bearing grease 24 is excellent. Since the oil film 35 is formed between the slide bearing 16 and the shaft 22 by the low-viscosity base oil, this acts as a lubricating film to reduce the frictional force between the slide bearing 16 and the shaft 22 and suppress the generation of abnormal noise or Abnormal noise generated can be reduced.

なお、見かけ上はすべり軸受16と軸22とが互いに静止していてもエンジンがかかっているときには、その振動がすべり軸受組立体12に伝達されることですべり軸受16と軸22との間に瞬間的に高い面圧が発生しており、かつ微視的には僅かながらにすべり軸受16と軸22との間にすべりが生じている。このように掘削装置5自体が動作していなくても、エンジン駆動時にはすべり軸受16と軸22が相対的に静止状態にないために前述した凝着力はほとんど生じず、この状態から掘削装置5を微小揺動させる場合にはフレッティング現象は生じ難い。またこの場合にはすべり軸16に含まれる固体潤滑剤の作用も加わってすべり軸受組立体12の摺動動作は潤滑される。仮にフレッティング現象が生じたにしても、前述した凝着力が小さいために発生する異音は小さくなり、エンジン音に紛れる程度のものとなる。   It should be noted that when the engine is running even though the plain bearing 16 and the shaft 22 are stationary, the vibration is transmitted to the slide bearing assembly 12 between the plain bearing 16 and the shaft 22. A high surface pressure is instantaneously generated, and a slight slip is generated between the slide bearing 16 and the shaft 22 microscopically. Thus, even if the excavator 5 itself is not operating, the sliding bearing 16 and the shaft 22 are not relatively stationary when the engine is driven, so that the above-mentioned adhesion force hardly occurs. The fretting phenomenon is unlikely to occur when it is slightly swung. In this case, the sliding operation of the sliding bearing assembly 12 is lubricated by the action of the solid lubricant contained in the sliding shaft 16. Even if the fretting phenomenon occurs, the noise generated due to the above-mentioned adhesion force is small, and the noise is lost to the engine sound.

ここで、本発明のすべり軸受用グリスと市販のグリスの組成及び性能試験の比較結果を図6に示す。
本願発明者等は、フレッティング現象の発生機構とこれに対するグリスの関係について検討し本試験を実施した結果、本発明のすべり軸受用グリスの基油の動粘度範囲を上述の範囲としている。
Here, the comparison result of the composition and performance test of the grease for plain bearings of this invention and a commercially available grease is shown in FIG.
The inventors of the present application have examined the relationship between the fretting phenomenon occurrence mechanism and the relationship between the fretting phenomenon and conducted this test, and as a result, the kinematic viscosity range of the base oil of the slide bearing grease of the present invention is within the above range.

本試験では、一般に製造されるリチウムグリースと同様の方法によってベースグリースを製造し、製造したベースグリースに添加剤を混合して3本ロールミルによって混練処理した後、ちょう度をNLGI(National Lubricating Grease Institute)No.2グレード(ちょう度:265〜295)に調製して本発明のすべり軸受用グリスの試料1〜5を製造した。そして、これら試料1〜5の性能について市販品1〜3と比較した。   In this test, a base grease is manufactured by the same method as that of a generally manufactured lithium grease, an additive is mixed with the manufactured base grease and kneaded by a three-roll mill, and then the consistency is set to NLGI (National Lubricating Grease Institute). ) No. Samples 1 to 5 of the grease for a slide bearing of the present invention were prepared by preparing two grades (consistency: 265 to 295). And the performance of these samples 1-5 was compared with the commercial products 1-3.

まず、試料1〜5はいずれも鉱物油を基油とし、増ちょう剤にLi、添加剤に極圧剤・防錆剤・有機Mo(固体潤滑剤)・油性剤を使用したものである。但し、試料1〜5に用いた基油はそれぞれ動粘度が異なり、40[℃]における試料1〜5の基油の動粘度の値[mm/s]はそれぞれ、10,22,32,46,68である。 First, samples 1 to 5 are all made of mineral oil as a base oil, and Li is used as a thickener, and an extreme pressure agent, an antirust agent, organic Mo (solid lubricant), and an oily agent are used as additives. However, the base oils used for the samples 1 to 5 have different kinematic viscosities, and the kinematic viscosity values [mm 2 / s] of the base oils of the samples 1 to 5 at 40 [° C.] are 10, 22, 32, 46,68.

対して、比較に用いた市販品1,2は、図1に示したような油圧ショベルの掘削装置のすべり軸受組立体に極一般に給脂されるものである。また市販品3は、基油粘度がさらに高く極圧性能の高いものである。ちょう度は市販品1〜3ともNLGI No.2グレードだが、市販品1〜3それぞれの基油(鉱物油)の動粘度の値[mm/s]は、143,93,430である。 On the other hand, the commercially available products 1 and 2 used for comparison are generally supplied to the slide bearing assembly of the excavator of the excavator as shown in FIG. Commercial product 3 has a higher base oil viscosity and a higher extreme pressure performance. Consistency is NLGI no. The kinematic viscosity values [mm 2 / s] of the base oils (mineral oils) of the commercially available products 1 to 3 are 143, 93, and 430, respectively.

以上の試料1〜5と市販品1〜3とを用いて耐荷重性能及び耐摩耗性能を試験した結果、試料1〜5とも、耐摩耗性能については市販品1,2と同等、耐荷重性能については同等かそれよりも良好な値を得た。特に試料4,5については耐荷重性能が3090[N]と高い値が得られた。なお、耐荷重性能試験は高速4球試験(1770[rpm]×10[sec])により、耐摩耗性納試験は高速4球試験(1220[rpm]×40[kgf]×75[℃]×1[hr])により実施した。   As a result of testing load bearing performance and wear resistance performance using the above samples 1 to 5 and commercially available products 1 to 3, both samples 1 to 5 are equivalent to the commercial products 1 and 2 in terms of wear resistance. About the same or better value was obtained. In particular, for samples 4 and 5, load bearing performance was as high as 3090 [N]. The load bearing performance test is a high-speed four-ball test (1770 [rpm] × 10 [sec]), and the wear resistance delivery test is a high-speed four-ball test (1220 [rpm] × 40 [kgf] × 75 [° C.] × 1 [hr]).

また、試料1〜5及び市販品1〜3を用いて摩擦係数を評価した。摩擦係数の評価方法は、試験片として、含油合金で形成された直径60[mm]の円盤、表面に高周波焼入れを施したφ4[mm]×6[mm](円盤との接触面:R=2[mm])のピンを用意し、円盤に対して各グリスを介してピンを往復摺動させた際に測定された摩擦係数の推移から判断したものである。試験条件は、摺動速度:180[mm/min]、摺動幅:10[mm]、ピンの円盤に対する押し付け荷重:1[kg]、グリス膜厚:0.2[mm]であり、摺動開始後所定時間経過時点から一定時間(ここでは5000回往復摺動する間)の摩擦係数を測定した。その測定結果を表すグラフを図7に示した。   Moreover, the friction coefficient was evaluated using samples 1 to 5 and commercially available products 1 to 3. As a test piece, a friction coefficient was evaluated by using a disk of diameter 60 [mm] formed of an oil-impregnated alloy, φ4 [mm] × 6 [mm] (surface contacted with the disk: R = 2 [mm]) pin is prepared, and it is judged from the transition of the friction coefficient measured when the pin is reciprocally slid with respect to the disk via each grease. The test conditions were sliding speed: 180 [mm / min], sliding width: 10 [mm], pin pressing force against the disk: 1 [kg], grease film thickness: 0.2 [mm] The coefficient of friction was measured for a certain period of time (in this case, during 5000 reciprocating slides) from the time when a predetermined time had elapsed after the start of movement. A graph showing the measurement results is shown in FIG.

本願発明者等は、この図7のグラフを基に、終始低い値のまま安定しているものを「○」、始めは低いが途中から高くなるものを「△」、終始高いものを「×」と評価した。その結果、基油粘度が著しく高い市販品3は×、試料1,2及び市販品1,2は△、市販品5は△〜○、市販品3,4は○と評価された。   Based on the graph of FIG. 7, the inventors of the present application indicate that “」 ”is stable with a low value from beginning to end,“ △ ”indicates that the initial value is low but increases from the middle, and“ × ”indicates that the value is high from the middle. ". As a result, the commercially available product 3 having a remarkably high base oil viscosity was evaluated as x, samples 1 and 2 and commercially available products 1 and 2 were evaluated as Δ, commercially available product 5 as Δ to ○, and commercially available products 3 and 4 as evaluated as ○.

また、実機における効果確認方法については、油圧ショベルの掘削装置の各すべり軸受組立体に試料1〜5及び市販品1〜3をそれぞれ給脂し、例えば図5のようにバケット10を地面から(例えば1[m]程度)浮かせた状態で停止させ、ブーム6とアーム8との間、アーム8とバケット10との間のすべり軸受組立体12のすべりに起因する異音が30分間に何度発生するかを測定した。その際、すべり軸受組立体12により大きなモーメントが作用するようにバケット10に約1tの錘を取り付けた。   Moreover, about the effect confirmation method in a real machine, the samples 1-5 and the commercial products 1-3 are respectively greased to each slide bearing assembly of the excavator of a hydraulic excavator, for example, as shown in FIG. For example, about 1 [m]) is stopped in a floating state, and an abnormal noise caused by sliding of the sliding bearing assembly 12 between the boom 6 and the arm 8 and between the arm 8 and the bucket 10 is repeated every 30 minutes. The occurrence was measured. At that time, a weight of about 1 t was attached to the bucket 10 so that a large moment acts on the sliding bearing assembly 12.

本願発明者等は、上記のように実験を行った結果、異音発生回数が30回以下(平均1回/分以下)の場合を「◎」、60回以下(平均2回/分以下)の場合を「○」、90回以下(平均3回/分以下)の場合を「△」、120回以下(平均4回/分以下)の場合を「×」、120回以上(平均4回/分以上)の場合を「××」と評価した。その結果、市販品1〜3はいずれも「×」以下の評価であり、特に基油の動粘度が著しく高かった市販品3は市販品1,2に比べても好ましくない結果だったのに対し、試料1〜5については市販品1〜3を用いた場合よりも明らかに異音発生回数が減少した。   The inventors of the present application conducted an experiment as described above. As a result, when the number of occurrences of abnormal noise was 30 times or less (average 1 time / minute or less), “◎”, 60 times or less (average 2 times / minute or less) In the case of “○”, in the case of 90 times or less (average 3 times / minute or less) “△”, in the case of 120 times or less (average 4 times / minute or less) “×”, 120 times or more (average 4 times) / Min.) Was evaluated as “XX”. As a result, all of the commercial products 1 to 3 were evaluated as “x” or less, and the commercial product 3 in which the kinematic viscosity of the base oil was particularly high was unfavorable compared to the commercial products 1 and 2. On the other hand, for samples 1 to 5, the number of abnormal noises was clearly reduced as compared with the case of using commercially available products 1 to 3.

本性能試験の結果より、40[℃]における基油の動粘度が70[mm/s]程度以下のグリスを用いれば、市販のグリスよりも異音の発生を抑制することができることが分かった。一方、40[℃]での動粘度が10[mm/s]未満の油は特殊で一般的でないことから鉱物油では殆ど知られておらず合成油の一部には存在するものの、引火点が低くグリスの基油としては不適切であるため、基油粘度の下限値は10[mm/s]とすれば足りる。このように、40[℃]における基油の動粘度が10〜70[mm/s]のグリスを用いることにより、異音の発生を抑制することができることが分かった。中でも試料3〜5で良好な異音抑制効果が確認されていることから、特に異音抑制効果を得る上で好ましいのは、40[℃]における基油の動粘度が30〜70[mm/s]のグリスであった。 From the results of this performance test, it is found that the use of grease with a kinematic viscosity of the base oil at 40 [° C.] of about 70 [mm 2 / s] or less can suppress the generation of abnormal noise as compared with commercially available grease. It was. On the other hand, an oil having a kinematic viscosity at 40 [° C.] of less than 10 [mm 2 / s] is special and uncommon, so it is hardly known as a mineral oil and is present in a part of synthetic oil, but is flammable. The lower limit of the base oil viscosity is 10 [mm 2 / s], because the point is low and inappropriate as a base oil for grease. Thus, it turned out that generation | occurrence | production of abnormal noise can be suppressed by using the grease whose kinematic viscosity of the base oil in 40 [degreeC] is 10-70 [mm < 2 > / s]. Among them, since the favorable noise suppression effect is confirmed in Samples 3 to 5, the kinematic viscosity of the base oil at 40 [° C.] is preferably 30 to 70 [mm 2 ] particularly in obtaining the noise suppression effect. / S].

また、本性能試験では最初からすべり軸受組立体に各種グリスを給脂したが、初期段階では固体潤滑状態としておき、異音が発生した後に給脂した場合に異音が抑制されるかどうかを試験した結果、市販のグリスを給脂しても効果がなかったのに対し、本発明に係るグリスを給脂した場合には即座に異音発生現象が改善されることも確認できた。   Also, in this performance test, various types of grease were greased from the beginning to the slide bearing assembly.In the initial stage, the grease was left in a solid lubrication state, and whether or not the abnormal noise is suppressed when lubricated after abnormal noise is generated. As a result of the test, it was confirmed that the phenomenon of abnormal noise generation was immediately improved when the grease according to the present invention was greased, even though the grease was commercially available.

なお、本発明においては、グリス自体の粘度は特に限定されるものではなく、あくまでグリスから滲み出る基油の動粘度を限定するものである。したがって、糊状に組成してすべり軸受組立体に対してヘラ等で塗布したりチューブ等によって注入したりするようにしても良いし、或いは溶剤で希釈してスプレー等によって噴き付けられるようにしても良い。   In the present invention, the viscosity of the grease itself is not particularly limited, and only limits the kinematic viscosity of the base oil that oozes out from the grease. Therefore, it may be formed into a paste and applied to the slide bearing assembly with a spatula or the like, or injected with a tube or the like, or diluted with a solvent and sprayed with a spray or the like. Also good.

また、以上においては、含浸させる潤滑油に固体潤滑剤が含まれた含油焼結合金ブッシュを本発明のすべり軸受用グリスの適用例に挙げて説明したが、固体潤滑剤を含まない潤滑油を含浸させた含油焼結合金ブッシュにも本発明のすべり軸受用グリスは適用可能である。またこの場合には、含油焼結合金ブッシュの代わりにすべり軸受用グリスに微粒子状の固体潤滑剤を混入しても良い。   In the above description, the oil-impregnated sintered alloy bushing in which the solid oil is included in the lubricating oil to be impregnated has been described as the application example of the grease for the slide bearing of the present invention. The grease for a slide bearing of the present invention can also be applied to an oil-impregnated sintered alloy bush impregnated. In this case, a fine solid lubricant may be mixed in the slide bearing grease instead of the oil-containing sintered alloy bush.

さらに、以上において、油圧ショベルの掘削装置の関節部分に設けたすべり軸受に本発明のグリスを適用した場合を説明したが、その他にも、建設機械、土木機械、搬送機械、扛重機械、工作機械、自動車等に代表される各種機械の各所に用いられるすべり軸受に適用可能である。   Further, in the above description, the case where the grease of the present invention is applied to the slide bearing provided in the joint portion of the excavator of the hydraulic excavator has been described. However, in addition, the construction machine, the civil machine, the transport machine, the heavy machine, the machine tool The present invention is applicable to plain bearings used in various machines such as machines and automobiles.

本発明のすべり軸受用グリスを適用する機械の一例である油圧ショベルの全体構造を表す側面図である。It is a side view showing the whole structure of the hydraulic shovel which is an example of the machine to which the grease for slide bearings of this invention is applied. 本発明のすべり軸受用グリスを適用するすべり軸受組立体の内部構造を示す断面図である。It is sectional drawing which shows the internal structure of the slide bearing assembly to which the grease for slide bearings of this invention is applied. 本発明のすべり軸受用グリスを適用するすべり軸受と軸との界面付近を拡大し模式化して表した部分断面図である。It is the fragmentary sectional view which expanded and modeled and expressed the interface vicinity of the slide bearing and shaft which apply the grease for slide bearings of this invention. 本発明のすべり軸受用グリスから滲み出る油膜の状態を模式的に表すすべり軸受と軸の断面図である。It is sectional drawing of the slide bearing and axis | shaft which represent typically the state of the oil film which oozes out from the grease for slide bearings of this invention. 本発明のすべり軸受用グリスを適用する機械の一例である油圧ショベルの全体構造を表す側面図であり、バケットを地面から浮かせた状態を表した図である。It is a side view showing the whole structure of the hydraulic excavator which is an example of the machine to which the grease for slide bearings of the present invention is applied, and is the figure showing the state where the bucket floated from the ground. 本発明のすべり軸受用グリスと市販のグリスの組成及び性能試験の比較結果を表す表である。It is a table | surface showing the comparison result of the composition and performance test of the grease for slide bearings of this invention, and commercially available grease. 本発明のすべり軸受用グリスと市販のグリスの摩擦係数の測定結果を表すグラフである。It is a graph showing the measurement result of the friction coefficient of the grease for plain bearings of this invention, and commercially available grease.

符号の説明Explanation of symbols

16 すべり軸受
22 軸
24 すべり軸受用グリス
30 気孔
31 潤滑油
33 固体潤滑剤
35 油膜
16 Slide bearing 22 Shaft 24 Grease for slide bearing 30 Pore 31 Lubricating oil 33 Solid lubricant 35 Oil film

Claims (4)

潤滑を気孔に含浸させた多孔質焼結合金ブッシュからなるすべり軸受と、このすべり軸受に挿通されて周方向に回転摺動するように支持された軸との間に供給するすべり軸受用のグリスであって、
前記潤滑油よりも動粘度が低く前記軸の荷重によって滲み出て前記すべり軸受と前記軸との間に油膜を形成する基油を用いていることを特徴とするすべり軸受用グリス。
For a sliding bearing that is supplied between a sliding bearing made of a porous sintered alloy bush in which pores are impregnated with lubricating oil and a shaft that is inserted into the sliding bearing and supported to rotate and slide in the circumferential direction. Grease,
A slide bearing grease characterized by using a base oil having a kinematic viscosity lower than that of the lubricating oil and oozing out by the load of the shaft to form an oil film between the slide bearing and the shaft.
請求項1に記載のすべり軸受用のグリスにおいて、前記基油の40℃における動粘度が10〜70mm/sでることを特徴とするすべり軸受用グリス。 Te grease smell for sliding bearing of claim 1, slide bearing grease to the kinematic viscosity at 40 ° C. of the base oil is characterized Oh Rukoto at 10 to 70 mm 2 / s. 固体潤滑剤を混入した潤滑を気孔に含浸させた多孔質焼結合金ブッシュからなるすべり軸受と、このすべり軸受に挿通されて周方向に回転摺動するように支持された軸との間に供給するすべり軸受用のグリスであって、
前記潤滑油よりも動粘度が低く、40℃における動粘度が10〜70mm/sで、前記軸の荷重によって滲み出て前記すべり軸受と前記軸との間に油膜を形成する基油を用いていることを特徴とするすべり軸受用グリス。
Between a sliding bearing made of a porous sintered alloy bushing in which pores are impregnated with lubricating oil mixed with a solid lubricant, and a shaft that is inserted into the sliding bearing and supported to rotate and slide in the circumferential direction. Grease for a sliding bearing to be supplied,
A base oil having a kinematic viscosity lower than that of the lubricating oil, a kinematic viscosity at 40 ° C. of 10 to 70 mm 2 / s, and oozing out by the load of the shaft to form an oil film between the slide bearing and the shaft is used. Grease for plain bearings, characterized by
請求項1−3のいずれかに記載のすべり軸受用グリスにおいて、極圧添加剤及び油性剤を添加したことを特徴とするすべり軸受用グリス。 In sliding grease bearing according to any one of claims 1 -3, grease for slide bearing, characterized in that the addition of extreme pressure additives and oiliness agents.
JP2004316755A 2004-10-29 2004-10-29 Grease for slide bearing Expired - Lifetime JP4451277B2 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
JP2004316755A JP4451277B2 (en) 2004-10-29 2004-10-29 Grease for slide bearing
EP05805276A EP1806512B1 (en) 2004-10-29 2005-10-25 Grease for sliding bearing
PCT/JP2005/019623 WO2006046573A1 (en) 2004-10-29 2005-10-25 Grease for sliding bearing
KR1020067023345A KR101021995B1 (en) 2004-10-29 2005-10-25 Grease for Sliding Bearing
EP11153581A EP2312174B1 (en) 2004-10-29 2005-10-25 Slide bearing with grease
US11/587,487 US20070242910A1 (en) 2004-10-29 2005-10-25 Grease For Slide Bearing
US13/041,993 US20110152139A1 (en) 2004-10-29 2011-03-07 Grease for slide bearing
US13/346,223 US8376619B2 (en) 2004-10-29 2012-01-09 Grease for slide bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004316755A JP4451277B2 (en) 2004-10-29 2004-10-29 Grease for slide bearing

Publications (2)

Publication Number Publication Date
JP2006125568A JP2006125568A (en) 2006-05-18
JP4451277B2 true JP4451277B2 (en) 2010-04-14

Family

ID=36720495

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004316755A Expired - Lifetime JP4451277B2 (en) 2004-10-29 2004-10-29 Grease for slide bearing

Country Status (1)

Country Link
JP (1) JP4451277B2 (en)

Also Published As

Publication number Publication date
JP2006125568A (en) 2006-05-18

Similar Documents

Publication Publication Date Title
US8376619B2 (en) Grease for slide bearing
EP1659303A1 (en) Sliding bearing assembly and sliding bearing
USRE36405E (en) Slide bearing assembly
JP4451276B2 (en) Grease for slide bearing
JP2004360731A (en) Sliding bearing and work equipment coupling device using the same
US20110249923A1 (en) Sintered bush
WO2004022989A1 (en) Bearing device
JP3622938B2 (en) Sliding bearing and method of using the same
JP4451277B2 (en) Grease for slide bearing
JP7784254B2 (en) Sintered sliding part and manufacturing method thereof
JPH10246231A (en) Plain bearing assembly
JPH11336763A (en) Sliding bearing device for bush and construction equipment, and manufacture of bush
JP4619302B2 (en) Slide bearing and manufacturing method thereof
CN101793291B (en) Sintered oil-retaining bearing
JP4145504B2 (en) Friction member for friction hinge
CN1245582C (en) Sintered slide bearing for construction equipment
JP4079307B2 (en) Bearing device
JP2013113371A (en) Sliding bearing
JPH1082423A (en) Plain bearing
JP2007085363A (en) Bearing and its manufacturing method
Midgley et al. Bearing Metals; Novel Bearing Materials; Glands and Seals; Solid Lubricants; Surface Treatments
JPH0642533A (en) Sliding device
CN106763201A (en) A kind of metallurgical self-lubricating bearing and its production technology

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20061110

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20091117

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20091224

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100126

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100127

R150 Certificate of patent or registration of utility model

Ref document number: 4451277

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130205

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130205

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140205

Year of fee payment: 4

EXPY Cancellation because of completion of term