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JP4452089B2 - Hard film with excellent wear resistance and method for producing the same - Google Patents
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JP4452089B2 - Hard film with excellent wear resistance and method for producing the same - Google Patents

Hard film with excellent wear resistance and method for producing the same Download PDF

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Publication number
JP4452089B2
JP4452089B2 JP2004035474A JP2004035474A JP4452089B2 JP 4452089 B2 JP4452089 B2 JP 4452089B2 JP 2004035474 A JP2004035474 A JP 2004035474A JP 2004035474 A JP2004035474 A JP 2004035474A JP 4452089 B2 JP4452089 B2 JP 4452089B2
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Prior art keywords
layer
film
wear resistance
evaporation source
thickness
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JP2005226117A (en
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兼司 山本
進 久次米
一樹 高原
博文 藤井
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to JP2004035474A priority Critical patent/JP4452089B2/en
Priority to CN2008100818185A priority patent/CN101254673B/en
Priority to CN200810081819XA priority patent/CN101254674B/en
Priority to CN2007101101476A priority patent/CN101074474B/en
Priority to CNB2005100057551A priority patent/CN100419117C/en
Priority to DE102005063536.9A priority patent/DE102005063536B4/en
Priority to DE102005004402A priority patent/DE102005004402B4/en
Priority to US11/045,137 priority patent/US7258912B2/en
Priority to DE102005063421A priority patent/DE102005063421B4/en
Priority to DE102005063537.7A priority patent/DE102005063537B4/en
Priority to KR1020050009299A priority patent/KR100669590B1/en
Publication of JP2005226117A publication Critical patent/JP2005226117A/en
Priority to US11/756,014 priority patent/US8197647B2/en
Priority to HK08102812.4A priority patent/HK1109175B/en
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Description

本発明は、切削工具や自動車向け摺動部材等の表面に形成される耐摩耗性を有する硬質皮膜の改良に関する。   The present invention relates to an improvement in a hard film having wear resistance formed on the surface of a cutting tool, a sliding member for automobiles, and the like.

近年、切削工具や自動車向け摺動部材等に対する耐摩耗性改善のニーズが高まっており、これらの部材表面に形成されて使用されている耐摩耗性を有する硬質皮膜(以下、単に「皮膜」ともいう。)の改良が検討されている。例えば切削工具の場合は、TiAlN皮膜にSiやBを添加することにより、耐酸化性が向上するとともに結晶粒子が微細化して高い硬度が得られることが報告されている(特許文献1,2参照)。また自動車のピストンリングを代表とする摺動部材の場合は、CrN膜にBを添加することにより、高い硬度が得られることが報告されている(特許文献3参照)。   In recent years, there has been a growing need for improvement in wear resistance of cutting tools and sliding members for automobiles, etc., and a hard film (hereinafter simply referred to as “film”) having wear resistance formed and used on the surface of these members. Improvement) is being considered. For example, in the case of a cutting tool, it has been reported that by adding Si or B to the TiAlN film, the oxidation resistance is improved and the crystal grains are refined to obtain high hardness (see Patent Documents 1 and 2). ). In addition, in the case of a sliding member typified by an automobile piston ring, it has been reported that high hardness can be obtained by adding B to the CrN film (see Patent Document 3).

上記従来技術は、いずれも皮膜中に特定の元素を均一に添加するものであり、単一の化学組成からなる単一層の皮膜を形成するものである。このようにして形成された皮膜は、皮膜を構成する結晶粒子が微細化することにより高硬度化し耐摩耗性が改善されるものであるが、皮膜表面の摩擦係数の低減が不十分であり耐摩耗性および潤滑性の改善が十分でないこと、高硬度化に伴い相手部材への攻撃性が大きくなること等さらなる改善の余地を残している。
特開平7−310174号公報 特許2793696号公報 特開2000−144391号公報
In all of the above prior arts, a specific element is uniformly added to a film, and a single layer film having a single chemical composition is formed. The film formed in this way has a higher hardness and improved wear resistance due to the refinement of the crystal grains constituting the film, but the friction coefficient on the film surface is insufficiently reduced and the resistance to wear is reduced. There remains room for further improvements such as insufficient improvement in wear and lubricity, and increased attack on the mating member as the hardness increases.
JP 7-310174 A Japanese Patent No. 2793696 JP 2000-144391 A

そこで、本発明は、従来の硬質皮膜よりさらに耐摩耗性および潤滑性に優れた硬質皮膜およびその製造方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a hard coating and a method for producing the same that are more excellent in wear resistance and lubricity than conventional hard coatings.

請求項1に記載の発明は、基材表面に、下記に示す化学組成からなる層Aおよび層Bが交互に積層されて形成された皮膜であって、層Aおよび層Bの厚みをそれぞれdA,dBとしたとき、
dB/dA≦0.5,0.5nm≦dB,dA≦200nm
を満たすことを特徴とする耐摩耗性に優れた硬質皮膜である。
層A: (Cr1−αα)(B1−a−b−c
ただし、XはTi,Zr,Hf,V,Nb,Ta,Mo,W,AlおよびSiよりなる群から選択される1種又は2種以上の元素であり、0≦α≦0.9, 0≦a≦0.15,0≦b≦0.3,0≦c≦0.1,0.2≦e≦1.1(αはXの原子比を示し、a,b,cはそれぞれB,C,Oの原子比を示す。以下同じ。)である。
層B: B1−s−t
ただし、0.1≦s≦0.25,(1−s−t)/t≦1.5(s,tはそれぞれC,Nの原子比を示す。以下同じ。)
または、Si1−x−y
ただし、0.05≦x≦0.25,0.5≦(1−x−y)/y≦1.4(x,yはそれぞれC,Nの原子比を示す。以下同じ。)である。
The invention described in claim 1 is a film formed by alternately laminating layers A and B having the chemical composition shown below on the surface of the substrate, and the thicknesses of the layers A and B are dA respectively. , DB,
dB / dA ≦ 0.5, 0.5 nm ≦ dB, dA ≦ 200 nm
It is a hard film excellent in wear resistance characterized by satisfying
Layer A: (Cr 1-α X α) (B a C b N 1-a-b-c O c) e
X is one or more elements selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Mo, W, Al and Si, and 0 ≦ α ≦ 0.9, 0 ≦ a ≦ 0.15, 0 ≦ b ≦ 0.3, 0 ≦ c ≦ 0.1, 0.2 ≦ e ≦ 1.1 (α represents the atomic ratio of X, and a, b, and c represent B , C, O. The same applies hereinafter.
Layer B: B 1−s−t C s N t
However, 0.1 <= s <= 0.25, (1-s-t) / t <= 1.5 (s and t show the atomic ratio of C and N, respectively, and so on.)
Or Si 1-xy C x N y
However, it is 0.05 <= x <= 0.25, 0.5 <= (1-xy) / y <= 1.4 (x and y show the atomic ratio of C and N, respectively, and so on ) . .

請求項2に記載の発明は、前記αが0である請求項1に記載の耐摩耗性に優れた硬質皮膜である。   The invention according to claim 2 is the hard film having excellent wear resistance according to claim 1, wherein the α is 0.

請求項3に記載の発明は、前記αが0.05以上である請求項1に記載の耐摩耗性に優れた硬質皮膜である。   The invention according to claim 3 is the hard coating having excellent wear resistance according to claim 1, wherein the α is 0.05 or more.

請求項4に記載の発明は、 前記層Aが岩塩立方晶構造を有し、CuKα線を用いてθ−2θ法で測定して得られたX線回折パターンで観察される(111)面および(200)面からの回折線の半値幅のうち少なくとも一方が0.3°以上である請求項1〜3のいずれか1項に記載の耐摩耗性に優れた硬質皮膜である。   The invention according to claim 4 is characterized in that the layer A has a rock salt cubic structure and is observed by an X-ray diffraction pattern obtained by measurement by a θ-2θ method using CuKα rays and a (111) plane; The hard film having excellent wear resistance according to any one of claims 1 to 3, wherein at least one of the half-value widths of the diffraction lines from the (200) plane is 0.3 ° or more.

請求項5に記載の発明は、請求項1〜4のいずれか1項に記載された硬質皮膜を、磁場印加機能をともに有するアーク蒸発源およびスパッタリング蒸発源を各々1台以上備えた成膜装置で形成する方法であって、前記層Aの構成成分は前記アーク蒸発源で蒸発させ、前記層Bの構成成分は前記スパッタリング蒸発源で蒸発させることによって、前記基板上に前記層Aおよび前記層Bを交互に積層していくことを特徴とする耐摩耗性に優れた硬質皮膜の製造方法である。   The invention according to claim 5 is a film forming apparatus comprising the hard film according to any one of claims 1 to 4 and at least one arc evaporation source and sputtering evaporation source each having a magnetic field application function. The component A of the layer A is evaporated by the arc evaporation source, and the component of the layer B is evaporated by the sputtering evaporation source, whereby the layer A and the layer are formed on the substrate. It is a method for producing a hard coating having excellent wear resistance, characterized by alternately laminating B.

本発明によれば、基材表面に高硬度の層Aと潤滑性を有する層Bとを交互に積層して層Aを構成する結晶粒の成長を抑制し微細化することによって、従来の硬質皮膜よりさらに耐摩耗性および潤滑性に優れた硬質皮膜およびその製造方法を提供することが実現できる。 According to the present invention, conventional hard layers are formed by alternately laminating high hardness layers A and lubricating layers B on the surface of the substrate to suppress and refine the growth of crystal grains constituting the layer A. It is possible to provide a hard coating and a method for producing the same that are more excellent in wear resistance and lubricity than the coating.

〔硬質皮膜の構成〕
本発明者らは、下記式(1)を満たす化学組成からなる層Aと下記式(2)を満たす化学組成からなる層Bの各々の膜厚dA,dBが下記式(3)を満たすように、基板上に層Aおよび層Bを交互に積層させた皮膜を形成することにより耐摩耗性および潤滑性に優れた硬質皮膜が得られることを見出し、本発明を完成させた。
[Configuration of hard coating]
The present inventors make the film thicknesses dA and dB of the layer A made of a chemical composition satisfying the following formula (1) and the layer B made of a chemical composition satisfying the following formula (2) satisfy the following formula (3). Further, the inventors have found that a hard film excellent in wear resistance and lubricity can be obtained by forming a film in which layers A and B are alternately laminated on a substrate, and the present invention has been completed.

層A:Cr(Bab1-a-b-cce
0≦a≦0.15,0≦b≦0.3,0≦c≦0.1,0.2≦e≦1.1 …(1)
層B:B1-s-tCsNt
0≦s≦0.25,(1−s−t)/t≦1.5 …(2)
dB/dA≦0.5,0.5nm≦dB,dA≦200nm …(3)
Layer A: Cr (B a C b N 1-abc O c) e
0 ≦ a ≦ 0.15, 0 ≦ b ≦ 0.3, 0 ≦ c ≦ 0.1, 0.2 ≦ e ≦ 1.1 (1)
Layer B: B 1-st CsNt
0 ≦ s ≦ 0.25, (1-s−t) /t≦1.5 (2)
dB / dA ≦ 0.5, 0.5 nm ≦ dB, dA ≦ 200 nm (3)

以下に、上記のように層Aおよび層Bの組成および厚みを規定した理由を詳細に述べる。   The reason why the composition and thickness of the layer A and the layer B are defined as described above will be described in detail below.

[層Aの組成]
まず、層AをCr(B,C,N,O)膜とし、B,C,N,Oの割合を上記式(1)に示すような割合に定めたのは以下の理由による。すなわち、層Aは、皮膜に耐摩耗性を保持させるため、硬度の高い窒化クロム(CrN,Cr2N)を主成分とする組成とする。そして、窒化クロムにC,B,Oを添加することによりさらに硬度が上昇し耐摩耗性が向上するが、これらの元素の過度の添加は却って硬度低下を招くことから、a(すなわちB)の上限値は0.15、好ましくは0.1とし、b(すなわちC)の上限値は0.3、好ましくは0.2とし、c(すなわちO)の上限値は0.1、好ましくは0.07以下とする。
[Composition of layer A]
First, the layer A is a Cr (B, C, N, O) film, and the ratio of B, C, N, O is set to a ratio as shown in the above formula (1) for the following reason. That is, the layer A has a composition containing chromium nitride (CrN, Cr 2 N) having a high hardness as a main component in order to maintain the wear resistance of the film. Further, the addition of C, B, O to chromium nitride further increases the hardness and improves the wear resistance. However, excessive addition of these elements causes a decrease in the hardness, so that a (that is, B) The upper limit is 0.15, preferably 0.1, the upper limit of b (ie C) is 0.3, preferably 0.2, and the upper limit of c (ie O) is 0.1, preferably 0. 0.07 or less.

また、Crに対するB,C,N,Oの合計の比率eは0.2〜1.1の範囲とすることが望ましく、この範囲は層Aを構成する結晶の構造がCr2N構造またはCrN構造となる組成の範囲に相当する。なお、層Aの結晶構造は、後述するように、断面TEMおよび電子線回折によって確認できる。 The total ratio e of B, C, N, and O with respect to Cr is preferably in the range of 0.2 to 1.1. In this range, the structure of the crystals constituting the layer A is Cr 2 N structure or CrN. It corresponds to the range of the composition that becomes the structure. Note that the crystal structure of the layer A can be confirmed by a cross-sectional TEM and electron beam diffraction, as will be described later.

[層Bの組成]
つぎに、層Bは、皮膜に潤滑性を付与するため、固体潤滑材として機能するBN化合物とする。ここで、BN化合物を形成するためにはBとNの比率(1−s−t)/tは1.5以下とする必要があり、1.2以下とすることが好ましい。そして、このBN化合物中にCを添加することにより、層Bに潤滑性を付与しつつ高硬度化が図れるが、過度の添加は却って硬度が低下し、かつ潤滑性が失われることから、sの上限は0.25とする。好ましくはBに対するCの比率s/(1−s−t)が0.25以下であり、より好ましくは0.1以下である。
[Composition of layer B]
Next, the layer B is a BN compound that functions as a solid lubricant in order to impart lubricity to the coating. Here, in order to form the BN compound, the ratio of B to N (1-st) / t needs to be 1.5 or less, and preferably 1.2 or less. And, by adding C to this BN compound, it is possible to increase the hardness while imparting lubricity to the layer B. However, excessive addition reduces the hardness and loses the lubricity. Is set to 0.25. Preferably, the ratio of C to B, s / (1-s−t), is 0.25 or less, more preferably 0.1 or less.

[層Aおよび層Bの厚み]
つぎに、層Aおよび層Bの厚み(以下、「膜厚」ともいう。)を上記式(3)のように規定した理由を以下に説明する。上記式(1)で規定された層Aは結晶質(Cr2N型またはCrN型)となり、層Bは非晶質となる。このように結晶状態の異なる2つの層を交互に積層して皮膜を形成することにより、層Aの結晶粒は層Bの挿入により皮膜の厚み方向への成長が途中で中断されて、層Aの厚みと同程度の結晶粒径に留まることになる。その結果、上記従来技術のように結晶粒の成長の中断がない場合に比較して結晶粒がより微細化し、皮膜の硬度がさらに上昇する。
[Thickness of layer A and layer B]
Next, the reason why the thicknesses of the layer A and the layer B (hereinafter also referred to as “film thickness”) are defined as in the above formula (3) will be described below. The layer A defined by the above formula (1) is crystalline (Cr 2 N type or CrN type), and the layer B is amorphous. By forming the film by alternately laminating two layers having different crystal states in this way, the growth of the crystal grains in the layer A in the thickness direction of the film is interrupted by the insertion of the layer B, and the layer A The crystal grain size is about the same as the thickness of the film. As a result, the crystal grains become finer and the hardness of the film is further increased as compared with the case where there is no interruption of the growth of crystal grains as in the prior art.

層Bの厚みは、小さすぎると結晶粒の成長を効果的に中断できないため、0.5nm以上、好ましくは1nm以上とする。また、層Aの厚みは、大きすぎると結晶粒の微細化効果が小さく、上記従来技術の皮膜と硬度や耐磨耗性などの特性の差がほとんどなくなるため、層Aの厚みは200nm以下、好ましくは100nm以下、さらに好ましくは50nm以下とする。   If the thickness of the layer B is too small, the growth of crystal grains cannot be effectively interrupted, so that it is 0.5 nm or more, preferably 1 nm or more. Further, if the thickness of the layer A is too large, the effect of refining the crystal grains is small, and there is almost no difference in properties such as hardness and wear resistance with the above-described conventional film, so the thickness of the layer A is 200 nm or less, Preferably it is 100 nm or less, More preferably, it is 50 nm or less.

またdB/dA≦0.5としたのは、本発明では層Aには耐摩耗性を、層Bには潤滑性をそれぞれ向上させる役目を担わせているが、層Aの厚みに対する層Bの厚みの比率が過大になると、皮膜の硬度が低下し耐摩耗性が低下するためである。好ましくはdB/dA≦0.2である。   In addition, in the present invention, the layer A has a role of improving wear resistance and the layer B has a role of improving lubricity, but the layer B with respect to the thickness of the layer A is used. This is because if the thickness ratio is too large, the hardness of the film is lowered and the wear resistance is lowered. Preferably, dB / dA ≦ 0.2.

なお、層Aおよび層Bの厚みは、断面TEMによる観察で倍率50〜150万倍の2視野のそれぞれから測定した値の平均値として求めることができる。   In addition, the thickness of the layer A and the layer B can be calculated | required as an average value of the value measured from each of 2 visual fields of the magnification of 500 to 1,500,000 by observation by cross-sectional TEM.

また、層Aおよび層Bが積層されて形成された皮膜全体の厚みは、皮膜が形成された基材の用途によって異なるが、おおむね、切削工具では1〜3μmの範囲であり、摺動部品では3〜100μmの範囲である。   Moreover, although the thickness of the whole film formed by laminating layer A and layer B varies depending on the use of the substrate on which the film is formed, it is generally in the range of 1 to 3 μm for cutting tools, and for sliding parts. It is in the range of 3 to 100 μm.

[層Aの組成の変形例]
上記のように、層Aは高硬度であり耐摩耗性を発現する役割を担う層であり、層Bを挿入することによる結晶粒の微細化によってさらなる特性の向上を図っているものであるが、層AのCrの一部を別の元素に置換することによって層Aの硬度がさらに上昇し、さらなる耐摩耗性の向上が可能である。
[Modification of composition of layer A]
As described above, the layer A is a layer that has a high hardness and plays a role of exhibiting wear resistance, and is intended to further improve the characteristics by refining crystal grains by inserting the layer B. By replacing a part of Cr in layer A with another element, the hardness of layer A is further increased, and the wear resistance can be further improved.

上記別の元素として推奨されるのはTi,Zr,Hf,V,Nb,Ta,Mo,W,AlおよびSiよりなる群から選択される1種又は2種以上の元素である。なかでも、1種の元素としてはAl,Si,W,Tiが好ましく、2種の元素としてはAlとSi,AlとTi,WとSi,TiとSiの各組み合わせが好ましい。   One or more elements selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Mo, W, Al, and Si are recommended as the other elements. Among these, Al, Si, W, and Ti are preferable as the one element, and combinations of Al and Si, Al and Ti, W and Si, and Ti and Si are preferable as the two elements.

上記別の元素への置換割合αは、大きすぎると元のCrの割合が少なくなりすぎて却って硬度上昇効果が失われるため、0.9以下とする。置換割合αは、その下限は特に限定されないが、上記別の元素への置換により一定の効果を得るためには0.05以上とすることが好ましい。置換割合αのより好ましい範囲は、置換する元素の種類や組み合わせによっても異なるが、おおむね0.4〜0.8が目安となる。   The substitution ratio α for the other element is set to 0.9 or less because if the ratio is too large, the ratio of the original Cr becomes too small and the effect of increasing the hardness is lost. The lower limit of the substitution ratio α is not particularly limited, but is preferably 0.05 or more in order to obtain a certain effect by substitution with another element. The more preferable range of the substitution ratio α varies depending on the type and combination of elements to be substituted, but is generally about 0.4 to 0.8.

なお、TiとAlの2元素を組み合わせてCrと置換する場合、Alを増やすと皮膜の耐酸化性が向上するため、Alの割合がTiの割合より多いほうが好ましいが、Alの割合が多すぎると皮膜が非晶質となりやすいため、Cr,Ti,Alの合計量に対するAlの割合は0.8以下とするのが好ましい。   In addition, when two elements of Ti and Al are combined and replaced with Cr, if the Al is increased, the oxidation resistance of the film is improved. Therefore, the Al ratio is preferably larger than the Ti ratio, but the Al ratio is too large. Therefore, the ratio of Al to the total amount of Cr, Ti and Al is preferably 0.8 or less.

また、置換元素にSiが含まれる場合は、Siの割合が多すぎると層Aが非晶質になりやすいため、Crと置換元素の合計量に対するSiの割合は0.5以下とするのが好ましい。   Further, when Si is contained in the substitution element, if the proportion of Si is too large, the layer A tends to be amorphous. Therefore, the proportion of Si with respect to the total amount of Cr and substitution elements should be 0.5 or less. preferable.

[層Bの組成の変形例]
層BとしてBCN系皮膜のほかにSiCN系またはCN系皮膜を用いても耐摩耗性に優れた皮膜を得ることができる。
[Modified example of composition of layer B]
Even if an SiCN-based or CN-based coating is used as the layer B in addition to the BCN-based coating, a coating excellent in wear resistance can be obtained.

SiCN系皮膜を層Bに使用した場合、一般的にBCN系皮膜のような低摩擦係数は得られず相手材に対する攻撃性は低減できないが、BCN系皮膜より高硬度であるため、皮膜自身の耐摩耗性が向上し、相手材に対する攻撃性を考慮しなくてもよい切削工具などに適した皮膜となる。さらに、耐酸化性にも優れたものとなる。なお、Cを過度に添加すると却って硬度が低下するため、Cの添加割合の上限は0.25とする。 When a SiCN-based film is used for layer B, generally, a low coefficient of friction like that of a BCN-based film cannot be obtained and the aggression against the counterpart material cannot be reduced. However, since it is harder than the BCN-based film, The wear resistance is improved, and the coating is suitable for a cutting tool that does not require consideration of the aggressiveness against the counterpart material. Furthermore, the oxidation resistance is excellent. In addition, since hardness will decline when C is added excessively, the upper limit of the addition ratio of C shall be 0.25 .

またCN系皮膜は、高温で不安定なため一般的に高温摺動環境では使用できないが、目安として400℃以下の摺動環境であればBCN系皮膜と同程度の摺動特性を示すので使用可能である。Nの添加割合の目安は0.6以下、好ましくは0.4以下である。   In addition, CN-based coatings are unstable at high temperatures and generally cannot be used in high-temperature sliding environments. However, as a guideline, they are used because they exhibit the same sliding characteristics as BCN-based coatings in sliding environments below 400 ° C. Is possible. The standard of the addition ratio of N is 0.6 or less, preferably 0.4 or less.

[層Aの結晶粒の微細化の程度]
層Aは、上記のようにCrとB,C,N,Oの合計量の比率によって、六方晶のCr2N型構造または立方晶岩塩型のCrN型構造をとり得るが、耐摩耗性はCrN型構造の方が優れているので、層Aの結晶構造の好ましい形態としては岩塩立方晶構造とする。
[Degree of refinement of layer A crystal grains]
The layer A can have a hexagonal Cr 2 N type structure or a cubic rock salt type CrN type structure depending on the ratio of the total amount of Cr and B, C, N, and O as described above. Since the CrN type structure is superior, the rock salt cubic structure is preferred as the crystal structure of the layer A.

また、本発明は、層Aと層Bを、上記式(3)に示す膜厚および膜厚の比率で積層することにより、層Aの結晶粒の成長が層Bで中断され、その結果として結晶粒の微細化が生じることを要旨としている。   Further, in the present invention, the layer A and the layer B are laminated at the film thickness and the film thickness ratio shown in the above formula (3), whereby the crystal grain growth of the layer A is interrupted by the layer B, and as a result The gist is that refinement of crystal grains occurs.

ここで、結晶粒の微細化の程度は、X線回折パターンで観察される層Aの岩塩立方晶構造の(111)面および(200)面からの回折線の半値幅(FWHM:Full Width Half Maximum)を指標として評価することができる。一般的に回折線の半値幅は測定対象となる材料の結晶粒径と一定の関係を有しており、結晶粒径の減少に伴い半値幅は増加する。ただし、回折線の半値幅はその他の要因、例えば皮膜に発生する不均一応力によっても変化し、半値幅と結晶粒径との関係は必ずしも線形比例しないことが知られている。   Here, the degree of refinement of the crystal grains is determined by the half width (FWHM: Full Width Half) of diffraction lines from the (111) plane and the (200) plane of the rock salt cubic structure of the layer A observed in the X-ray diffraction pattern. (Maximum) can be evaluated as an index. In general, the half width of the diffraction line has a certain relationship with the crystal grain size of the material to be measured, and the half width increases as the crystal grain size decreases. However, it is known that the half width of the diffraction line varies depending on other factors such as non-uniform stress generated in the film, and the relationship between the half width and the crystal grain size is not necessarily linearly proportional.

これらを踏まえた上で、本発明者らは、上記回折線の半値幅と皮膜硬度または耐摩耗性との関係を調査した結果、(111)および(200)面からの回折線の半値幅のうち少なくとも一方が0.3°以上となるときに、皮膜の特性がさらに改善されることを見出した。より好ましい上記半値幅の下限値は0.4°である。上記半値幅の上限値は、特に限定されないが、実質的には1°程度である。   Based on these considerations, the present inventors investigated the relationship between the half-width of the diffraction line and the film hardness or wear resistance, and as a result, the half-width of the diffraction line from the (111) and (200) planes. It has been found that when at least one of them is 0.3 ° or more, the properties of the film are further improved. A more preferable lower limit value of the half width is 0.4 °. The upper limit of the half width is not particularly limited, but is substantially about 1 °.

本発明では、回折線の半値幅は、CuKα線(40kV−40mA)を用いたθ−2θ法によるX線回折で評価した。なお、その他のX線光学系の条件としては発散、散乱スリットは1°、受光スリットは0.15mm、グラファイトモノクロメータを用い、カウンター前の受光スリットは0.8°、走査速度2°/分(連続スキャン)、ステップ幅0.02°とした。   In the present invention, the half width of the diffraction line was evaluated by X-ray diffraction by the θ-2θ method using CuKα ray (40 kV-40 mA). As other X-ray optical system conditions, divergence, scattering slit is 1 °, receiving slit is 0.15 mm, graphite monochromator is used, receiving slit before counter is 0.8 °, scanning speed is 2 ° / min. (Continuous scan), the step width was 0.02 °.

〔硬質皮膜の製造方法〕
上記のように、本発明に係る硬質皮膜は、基板上に異なる2種以上の皮膜を層Aおよび層Bとして交互に積層することにより、耐摩耗性、潤滑性、耐酸化性などの特性を発現させるものである。
[Method of manufacturing hard coating]
As described above, the hard coating according to the present invention has characteristics such as wear resistance, lubricity, and oxidation resistance by alternately laminating two or more different coatings on the substrate as layer A and layer B. To be expressed.

このような構成の硬質皮膜は、複数のスパッタリング蒸発源を備えた成膜装置(図1参照;以下、「スパッタリング成膜装置」という。)や複数の電子ビーム蒸発源を備えた成膜装置(図2参照;以下、「電子ビーム成膜装置」という。)を用い、異なる組成のターゲットを取り付けた蒸発源を交互に切り替えて基板上に層Aおよび層Bを順次交互に形成する方法によっても形成できるが、以下の方法を用いるのが推奨される。   The hard film having such a structure is a film forming apparatus (see FIG. 1; hereinafter referred to as “sputtering film forming apparatus”) including a plurality of sputtering evaporation sources or a film forming apparatus including a plurality of electron beam evaporation sources (see FIG. 1). (See FIG. 2; hereinafter referred to as an “electron beam deposition apparatus”), and by alternately switching the evaporation source to which targets having different compositions are attached, the layers A and B are alternately formed on the substrate. Although it can be formed, the following method is recommended.

本実施形態で推奨する硬質皮膜の製造方法は、磁場印加機構を有するアーク蒸発源およびスパッタ蒸発源を各々1台以上備えた成膜装置(図3参照;以下、「複合成膜装置」という。)を用い、Ar、Ne、Xe等のスパッタガスと窒素、メタン、アセチレン、酸素等の反応ガスとの混合ガス中において、基板を回転させつつ、層Aの構成成分をアーク蒸発源で、層Bの構成成分をスパッタ蒸発源で交互に蒸発させて反応性成膜を行うことにより、層Aおよび層Bを交互に積層する方法である。   The method of manufacturing a hard coating recommended in this embodiment is a film forming apparatus (see FIG. 3; hereinafter referred to as “composite film forming apparatus”) that includes one or more arc evaporation sources and sputter evaporation sources each having a magnetic field application mechanism. In the mixed gas of sputtering gas such as Ar, Ne, and Xe and reactive gas such as nitrogen, methane, acetylene, oxygen, etc. In this method, layers A and B are alternately laminated by performing reactive film formation by alternately evaporating the constituent components of B with a sputtering evaporation source.

このように層Aと層Bとで蒸発源の方式を変える理由は以下のとおりである。すなわち、本発明では上記[層Aおよび層Bの厚み]の項で述べたように、層Bの膜厚は層Aの膜厚の0.5倍以下、好ましくは0.2倍以下とする必要があり、一般的にスパッタ蒸発源による成膜はアーク蒸発源による成膜に比べて成膜速度が大きいことから、層Aの成膜にはアーク蒸発源を、層Bの成膜にはスパッタ蒸発源を用いるものである。   The reason for changing the evaporation source method between layer A and layer B is as follows. That is, in the present invention, as described in the above section [Thickness of layer A and layer B], the film thickness of layer B is 0.5 times or less, preferably 0.2 times or less that of layer A. In general, film formation using a sputtering evaporation source has a higher film formation speed than film formation using an arc evaporation source. A sputter evaporation source is used.

これに対して、層A,層Bの成膜の両方ともにアーク蒸発源を用いた場合には、アーク蒸発源はある一定の投入電力以下では放電が生じす放電電力に下限値が存在するため、双方の蒸発源に取り付けたターゲットへの投入電力を調節しても、層Aに対する層Bの膜厚比を0.5以下に調整するのは困難であり、特に好ましい範囲である0.2以下に調整するのはさらに困難である。なお、投入電力の調節により調整可能な膜厚比は0.5程度が下限値となる。   On the other hand, when the arc evaporation source is used for both the layer A and the layer B film formation, the arc evaporation source has a lower limit value in the discharge power at which discharge occurs below a certain input power. Even if the input power to the targets attached to both evaporation sources is adjusted, it is difficult to adjust the film thickness ratio of the layer B to the layer A to 0.5 or less, which is a particularly preferable range of 0.2. It is more difficult to adjust to: The lower limit of the film thickness ratio that can be adjusted by adjusting the input power is about 0.5.

また、層Bとして(B,N)、(Si,C,N)または(C,N)からなる層を形成する際、B、BN、B4C、Si、Cターゲット等を使用して成膜する必要があるが、BおよびBNは絶縁性物質でありアーク蒸発源では放電が起こらないため成膜できず、またB4C、Si、Cは導電性物質ではあるものの放電が安定しないためアーク蒸発源では成膜が困難である。 Further, when forming a layer made of (B, N), (Si, C, N) or (C, N) as the layer B, the layer B is formed using a B, BN, B 4 C, Si, C target or the like. Although it is necessary to form a film, B and BN are insulative substances, and no discharge occurs in the arc evaporation source, so that the film cannot be formed, and B 4 C, Si, and C are conductive substances, but the discharge is not stable. Film formation is difficult with an arc evaporation source.

いっぽう、層A,層Bの成膜の両方ともにスパッタ蒸発源を用いた場合には、スパッタ蒸発源はアーク蒸発源と異なり、低い投入電力でも作動するが、成膜速度がアーク蒸発源に比較して遅いうえ、形成された皮膜の硬度などもアーク蒸発源に比較して劣る。   On the other hand, when a sputter evaporation source is used for both layer A and layer B film formation, the sputter evaporation source operates at a low input power, unlike the arc evaporation source, but the film formation rate is comparable to the arc evaporation source. In addition, the hardness of the formed film is inferior to that of the arc evaporation source.

したがって、本実施形態では、層Aの形成にはアーク蒸発源でターゲットとしてCrまたはCrX(ただし、XはTi,Zr,Hf,V,Nb,Ta,Mo,W,AlおよびSiよりなる群から選択される1種又は2種以上の元素)を使用し、層Bの形成にはスパッタ蒸発源でB、BN、B4C、SiまたはCターゲットを使用し、スパッタガスと反応性ガスの混合ガス中で基板を回転させつつ、層Aと層Bとを交互に積層して成膜することを好ましい形態とする。 Accordingly, in this embodiment, the layer A is formed by using an arc evaporation source as a target with Cr or CrX (where X is a group consisting of Ti, Zr, Hf, V, Nb, Ta, Mo, W, Al, and Si). 1 or 2 or more selected elements), and a B, BN, B 4 C, Si or C target is used as a sputter evaporation source for forming the layer B, and a mixture of a sputtering gas and a reactive gas is used. A preferred mode is to form a film by alternately laminating the layers A and B while rotating the substrate in the gas.

なお、B,BNターゲットを使用する場合には導電性がないので、スパッタ蒸発源としてはRFスパッタ方式を用いるが、B4C、Si、Cターゲットを使用する場合には導電性を有するので、スパッタ蒸発源としてはDC、RF両方の方式を用いることができる。 In addition, since there is no conductivity when using a B or BN target, an RF sputtering method is used as a sputter evaporation source. However, when a B 4 C, Si, or C target is used, it has conductivity. As the sputtering evaporation source, both DC and RF systems can be used.

また、層Aを形成する際に金属CrまたはCrX(ただし、XはTi,Zr,Hf,V,Nb,Ta,Mo,W,AlおよびSiよりなる群から選択される1種又は2種以上の元素)だけでなくB,C,O,Nのいずれか1種以上の元素を添加したターゲットを用いてCr(B,C,O,N)や (Cr,X)(B,C,O,N)を形成することも可能である。   Further, when forming layer A, metal Cr or CrX (where X is one or more selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Mo, W, Al and Si) Cr (B, C, O, N) or (Cr, X) (B, C, O) using a target to which at least one element selected from B, C, O, and N is added. , N) can also be formed.

そして、アーク蒸発源およびスパッタ蒸発源の双方に投入する電力の比率と基板の回転速度とを調節することにより、層Aもしくは層Bの膜厚およびこれらの膜厚比を上記好ましい範囲に容易に調整可能である。   Then, by adjusting the ratio of the electric power supplied to both the arc evaporation source and the sputtering evaporation source and the rotation speed of the substrate, the film thickness of the layer A or the layer B and the film thickness ratio can be easily within the above preferable range. It can be adjusted.

成膜時におけるスパッタガスと反応ガスとからなる混合ガス中の反応ガスの分圧は0.6Pa以上であることが好ましく、より好ましくは1Pa以上である。混合ガスの全圧は、特に制限はされないが、反応ガスとほぼ等量のスパッタガスを投入すると考えると1Pa以上が目安となる。ただし、高圧力下ではスパッタ蒸発源、アーク蒸発源ともに異常放電が生じやすいので5Pa以下が目安となる。   The partial pressure of the reaction gas in the mixed gas composed of the sputtering gas and the reaction gas during film formation is preferably 0.6 Pa or more, and more preferably 1 Pa or more. The total pressure of the mixed gas is not particularly limited, but it is about 1 Pa or more when it is considered that a sputter gas substantially equal to the reaction gas is supplied. However, under high pressure, abnormal discharge is likely to occur in both the sputtering evaporation source and the arc evaporation source, so 5 Pa or less is a standard.

また、図3に示すように、磁場印加機構をともに有するスパッタ蒸発源1およびアーク蒸発源2を使用する場合、隣り合う蒸発源1,2の磁力線Aが繋がるように極性を逆転させて配置することが好ましい。これにより、放電を維持する2次電子を基板3近傍にトラップすることが可能となり、結果として基板3へのイオン照射が増加し、より緻密で高硬度の皮膜を形成することができる。   As shown in FIG. 3, when using the sputtering evaporation source 1 and the arc evaporation source 2 having both magnetic field application mechanisms, the polarities are reversed so that the magnetic field lines A of the adjacent evaporation sources 1 and 2 are connected. It is preferable. Thereby, it becomes possible to trap the secondary electrons that maintain the discharge in the vicinity of the substrate 3, and as a result, ion irradiation to the substrate 3 increases, and a denser and harder film can be formed.

図1に示す2台のスパッタ蒸発源を備えたスパッタ成膜装置または図3に示すスパッタ蒸発源およびアーク蒸発源を各々2台備えた複合成膜装置を用いて、表1に示す積層構造を有する皮膜を形成した。   Using the sputter deposition apparatus provided with two sputter evaporation sources shown in FIG. 1 or the composite film formation apparatus provided with two sputter evaporation sources and arc evaporation sources shown in FIG. The film which has was formed.

基板としては硬度測定用の超硬合金(鏡面研磨)を用いた。スパッタ成膜装置、複合成膜装置のいずれの成膜装置を用いる場合でも、基板を装置内に装入して加熱し、基板温度を400〜500℃程度に維持しながら、3×10-3Pa以下の真空状態になるまで排気し、Arイオンによるクリーニング(圧力0.6Pa、基板電圧500V、処理時間5分)を実施した後、成膜を行った。 As the substrate, a cemented carbide (mirror polishing) for hardness measurement was used. Regardless of whether a sputtering film forming apparatus or a composite film forming apparatus is used, the substrate is charged into the apparatus and heated to maintain the substrate temperature at about 400 to 500 ° C., and 3 × 10 −3. After evacuating to a vacuum state of Pa or less and cleaning with Ar ions (pressure 0.6 Pa, substrate voltage 500 V, treatment time 5 minutes), film formation was performed.

スパッタ成膜装置を用いる場合、成膜時に金属膜を形成する場合は純Ar雰囲気中で、窒化物を形成する場合はArと窒素の混合ガス(容積混合比65:35)雰囲気中で、炭窒化物を形成する場合はArと窒素とメタンの混合ガス(容積混合比65:30:5)雰囲気中で、全圧力0.6Paの条件下で成膜し、層Aと層Bの厚みは各々の蒸発源を作動させる時間を変更することにより調整した。ターゲットには金属CrおよびBを使用した。   In the case of using a sputter deposition apparatus, carbon is formed in a pure Ar atmosphere when forming a metal film during film formation, and in a mixed gas (volume mixing ratio 65:35) atmosphere of Ar and nitrogen when forming a nitride. In the case of forming a nitride, the film is formed in an atmosphere of a mixed gas of Ar, nitrogen, and methane (volume mixing ratio 65: 30: 5) under a total pressure of 0.6 Pa. Adjustment was made by changing the time to activate each evaporation source. Metal Cr and B were used for the target.

複合成膜装置を用いる場合は、Arと窒素の混合ガス(容積混合比50:50)、炭窒化物の場合Arと窒素とメタンの混合ガス(容積混合比50:45:5)、全圧力2.66Paの条件下で成膜し、層Aと層Bの膜厚比は各蒸発源への投入電力の比率により調節し、層Aおよび層Bの厚みは基板の回転速度により調節した。   In the case of using a composite film forming apparatus, a mixed gas of Ar and nitrogen (volume mixing ratio 50:50), in the case of carbonitride, a mixed gas of Ar, nitrogen and methane (volume mixing ratio 50: 45: 5), total pressure The film was formed under the condition of 2.66 Pa, the film thickness ratio of layer A and layer B was adjusted by the ratio of the input electric power to each evaporation source, and the thickness of layer A and layer B was adjusted by the rotation speed of the substrate.

形成される皮膜の全厚みはほぼ3μmで一定とした。なお層Aはアーク蒸発源で、層Bはスパッタ蒸発源で形成した。ターゲットとしてはアーク蒸発源には金属Crを、スパッタ蒸発源には導電性のB4Cを使用した。 The total thickness of the formed film was kept constant at approximately 3 μm. The layer A was formed with an arc evaporation source, and the layer B was formed with a sputter evaporation source. As a target, metal Cr was used as an arc evaporation source, and conductive B 4 C was used as a sputtering evaporation source.

まず、スパッタ成膜装置、複合成膜装置それぞれを用い、層AをCrN、層BをB0.450.10.45の組成とし、層Aの厚みを30nmで一定とし、層Bの厚みを0.2〜50nmの範囲で種々変化させて成膜を行った(試験番号2〜7,9〜14)。また、比較のため、従来法として層Aのみの成膜も行った(試験番号1,8)。 First, using a sputter film forming apparatus and a composite film forming apparatus, the layer A has a composition of CrN, the layer B has a composition of B 0.45 C 0.1 N 0.45 , the thickness of the layer A is constant at 30 nm, and the thickness of the layer B is 0. Films were formed with various changes in the range of 2 to 50 nm (test numbers 2 to 7 and 9 to 14). For comparison, only the layer A was formed as a conventional method (test numbers 1 and 8).

さらに、複合成膜装置のみを用い、層AをCr2Nの組成に変更し、上記と同様の条件により成膜を行った(試験番号15〜21)。 Furthermore, using only the composite film forming apparatus, the layer A was changed to a Cr 2 N composition, and film formation was performed under the same conditions as described above (test numbers 15 to 21).

成膜後の供試材について断面TEM観察を実施した結果、図4に見られるような結晶粒の微細化効果を確認した。結晶粒の大きさが、積層構造となっていない従来の皮膜と同程度の場合は×、従来の皮膜よりも小さい場合は○として評価した。   As a result of performing cross-sectional TEM observation on the test material after film formation, the effect of refining crystal grains as seen in FIG. 4 was confirmed. When the size of the crystal grains was the same as that of the conventional film having no laminated structure, the evaluation was x, and when it was smaller than the conventional film, the evaluation was ○.

また、成膜後のA,B各層の厚みは、倍率50〜150万倍で2視野観察して測定した。   Moreover, the thickness of each layer A and B after film formation was measured by observing two fields of view at a magnification of 500 to 1,500,000.

各皮膜中の金属元素及びN,C,O等の元素の割合は、オージェ電子分光によって、表面からArイオンでスパッタしながら採取した深さ方向の組成プロファイルから算出して求めた。   The ratio of metal elements and elements such as N, C, O, etc. in each film was obtained by calculation from the composition profile in the depth direction collected by sputtering with Ar ions from the surface by Auger electron spectroscopy.

また、得られた皮膜の硬度は、マイクロビッカース硬度計で測定した(荷重25gf[≒0.245N]、保持時間15秒)。   The hardness of the obtained film was measured with a micro Vickers hardness tester (load 25 gf [≈0.245 N], holding time 15 seconds).

また、皮膜の耐摩耗性および相手材への攻撃性は、ボールオンプレートタイプの往復摺動型摩耗摩擦試験機を用いて評価した。相手材(ボール)として直径9.53mmのベアリング鋼(SUJ2、HRC60)を用い、摺動速度0.1m/s、荷重2N、摺動距離250mでドライ環境下にて摺動試験を実施し、摺動時における摩擦係数と、ボールおよび皮膜それぞれの摩耗速度を測定し、皮膜の特性を評価した。   Further, the wear resistance of the film and the aggressiveness to the mating material were evaluated using a ball-on-plate type reciprocating sliding friction tester. Using bearing steel (SUJ2, HRC60) with a diameter of 9.53 mm as the mating material (ball), a sliding test was conducted in a dry environment at a sliding speed of 0.1 m / s, a load of 2 N, and a sliding distance of 250 m. The friction coefficient during sliding and the wear rate of each ball and film were measured to evaluate the characteristics of the film.

また、Cukα線を使用したθ−2θのX線回折測定を実施し、(111)および(200)面の半値幅を測定した。   Moreover, the X-ray-diffraction measurement of (theta) -2 (theta) using a Cuk (alpha) ray was implemented, and the half value width of the (111) and (200) plane was measured.

上記試験の結果を表1に示す。なお、表1に示す積層数は層Aおよび層Bを1層ずつ積層した状態を1積層として数えたものである(表2〜4も同様)。   The results of the above test are shown in Table 1. The number of layers shown in Table 1 is the number of layers A and B stacked one by one (the same applies to Tables 2 to 4).

これらの試験結果より以下のことが明らかである。すなわち、層Bの厚みが0.5nm未満の場合は結晶粒微細化の効果が得られず、皮膜の硬度の上昇度合いは小さい(試験番号1,2,8,9,15,16参照)。いっぽう、層Bの厚みが大きすぎる場合は、結晶粒の微細化は生じるものの、高硬度の層Aの厚みに対して低硬度の層Bの厚みの割合が過大になるために皮膜全体の硬度は却って低下する傾向を示している(試験番号7,14,21参照)。したがって、層Bの膜厚は層Aの膜厚の0.5倍以下が好適である(試験番号3〜6,10〜13,17〜20参照)。   From these test results, the following is clear. That is, when the thickness of the layer B is less than 0.5 nm, the effect of crystal grain refinement cannot be obtained, and the degree of increase in the hardness of the coating is small (see test numbers 1, 2, 8, 9, 15, and 16). On the other hand, if the thickness of the layer B is too large, although the crystal grains are refined, the ratio of the thickness of the low-hardness layer B to the thickness of the high-hardness layer A becomes excessive. Shows a tendency to decrease (see test numbers 7, 14, and 21). Therefore, the film thickness of the layer B is preferably 0.5 times or less of the film thickness of the layer A (see test numbers 3 to 6, 10 to 13, and 17 to 20).

皮膜の摩擦係数も硬度とほぼ同様の傾向を示しているが、皮膜の摩耗速度は、層Bの厚みが層Aの厚みより小さい場合はほとんど変化がないのに対し(試験番号1〜6,8〜13,15〜20参照)、層Aの厚みより大きくなると急激に上昇する傾向を示しており耐摩耗性の低下を示唆している(試験番号7,14,21参照)。 The coefficient of friction of the film shows a tendency similar to that of the hardness, but the wear rate of the film hardly changes when the thickness of the layer B is smaller than the thickness of the layer A (test numbers 1 to 6, 8 to 13 and 15 to 20), when the thickness is larger than the thickness of the layer A, it shows a tendency to rapidly increase, suggesting a decrease in wear resistance (see Test Nos. 7, 14, and 21).

また、式(1)〜(3)を満たすことに加え、層Aが岩塩立方晶構造を有するCrNで形成され、上記(111)面および(200)面からの回折線の半値幅のうち少なくとも一方が0.3°以上である場合は、高硬度で、かつ耐磨耗性に優れた皮膜が得られることが分かる(試験番号3〜6,10〜13参照)。
In addition to satisfying the formulas (1) to (3), the layer A is formed of CrN having a rock salt cubic structure, and at least of the half-widths of diffraction lines from the (111) plane and the (200) plane When one side is 0.3 degree or more, it turns out that the film | membrane which is high hardness and was excellent in abrasion resistance is obtained (refer test number 3-6, 10-13).

本実施例においては、上記実施例1で用いたのと同じ複合成膜装置を用い、上記実施例1と同様に層AをCrN、層BをB0.450.10.45の組成としたが、層Bの厚みを2nmで一定とし、層Aの厚みを1〜300nmの範囲で種々変化させて成膜を行った。なお、その他の試験条件は実施例1と同様である。 In this example, the same composite film forming apparatus as used in Example 1 was used, and the composition of layer A was CrN and layer B was B 0.45 C 0.1 N 0.45 as in Example 1, Film formation was performed by keeping the thickness of the layer B constant at 2 nm and varying the thickness of the layer A in the range of 1 to 300 nm. The other test conditions are the same as in Example 1.

上記試験の結果を表2に示す。これらの試験結果より以下のことが明らかである。   The results of the above test are shown in Table 2. From these test results, the following is clear.

層Aの厚みが層Bの厚みより小さい場合は、比較的低硬度の層Bの特性が支配的になるため皮膜の硬度の上昇の度合いは小さい(試験番号31参照)。いっぽう、層Aの厚みが300nmを超える場合は、層Bによる結晶粒の分断・微細化の効果が小さくなり、却って皮膜の硬度は低下する傾向を示す(試験番号36参照)。したがって、層Aの膜厚は200nm以下で、かつ層Bの膜厚は層Aの膜厚の0.5倍以下が好適である。
When the thickness of the layer A is smaller than the thickness of the layer B, the degree of increase in the hardness of the film is small because the characteristics of the relatively low hardness layer B are dominant (see test number 31). On the other hand, when the thickness of the layer A exceeds 300 nm, the effect of dividing and refining the crystal grains by the layer B is reduced, and on the contrary, the hardness of the film tends to decrease (see test number 36). Therefore, the thickness of the layer A is preferably 200 nm or less, and the thickness of the layer B is preferably 0.5 times or less of the thickness of the layer A.

本実施例においては、上記実施例1で用いたのと同じスパッタ成膜装置または複合成膜装置を用い、層Aの厚みを30nm、層Bの厚みを2nmでそれぞれ一定とし、層A,層Bの組成を種々変化させて成膜を行った。層A中にCまたはOを含有させる場合は、反応ガスにメタンまたは酸素ガスを添加し、Bを含有させる場合は、ターゲット中にBが含まれるCr−B合金ターゲットを使用した。なお、その他の試験条件は実施例1と同様である。   In the present embodiment, the same sputter deposition apparatus or composite film deposition apparatus as used in the first embodiment is used, the thickness of layer A is constant at 30 nm, and the thickness of layer B is constant at 2 nm. Film formation was performed with various changes in the composition of B. When C or O was contained in the layer A, methane or oxygen gas was added to the reaction gas, and when B was contained, a Cr—B alloy target containing B in the target was used. The other test conditions are the same as in Example 1.

上記試験の結果を表3および表4に示す。これらの試験結果から、層A,層Bをそれぞれ上記式(1),式(2)を満たす組成とすることにより高硬度で耐磨耗性に優れた皮膜が得られることが分かった。   The results of the above test are shown in Tables 3 and 4. From these test results, it was found that a film having high hardness and excellent wear resistance can be obtained by making the layers A and B have compositions satisfying the above formulas (1) and (2), respectively.

なお、層BをSiCN系組成とした場合は、BCN系組成とした場合に比較して相対的に皮膜の摩擦係数はやや高く、ボールの磨耗速度もやや大きいが、皮膜の硬度は同等ないしやや高い値が得られ、相手材に対する攻撃性を考慮しなくてもよい切削工具などに適した皮膜となることが分かった。   When layer B has a SiCN-based composition, the friction coefficient of the film is relatively high and the wear rate of the ball is slightly higher than that of the BCN-based composition, but the film hardness is the same or slightly higher. It was found that a high value was obtained and the film was suitable for a cutting tool or the like that did not require consideration of the aggressiveness against the counterpart material.

このことは、層Bを本発明で規定する組成のうちSiCN系組成以外の組成とすると、従来の皮膜より相手材に対する攻撃性も低減できる効果が得られることを意味する。
This means that when the layer B is a composition other than the SiCN-based composition in the composition defined in the present invention, the effect of reducing the aggressiveness against the counterpart material can be obtained as compared with the conventional film.

本発明に係る硬質皮膜を形成するスパッタリング成膜装置の一例を示す概略説明図である。It is a schematic explanatory drawing which shows an example of the sputtering film-forming apparatus which forms the hard film concerning this invention. 本発明に係る硬質皮膜を形成する電子ビーム成膜装置の一例を示す概略説明図である。It is a schematic explanatory drawing which shows an example of the electron beam film-forming apparatus which forms the hard film concerning this invention. 本発明に係る硬質皮膜を形成する複合成膜装置の一例を示す概略説明図である。It is a schematic explanatory drawing which shows an example of the composite film-forming apparatus which forms the hard film concerning this invention. 本発明に係る硬質皮膜の厚み方向断面のミクロ組織を示す図であり、(a)は模式図、(b)は縦断面図である。It is a figure which shows the microstructure of the thickness direction cross section of the hard film which concerns on this invention, (a) is a schematic diagram, (b) is a longitudinal cross-sectional view.

符号の説明Explanation of symbols

1:スパッタ蒸発源
2:アーク蒸発源
3:基板
A:磁力線

1: Sputter evaporation source 2: Arc evaporation source 3: Substrate A: Magnetic field lines

Claims (5)

基材表面に、下記に示す化学組成からなる層Aおよび層Bが交互に積層されて形成された皮膜であって、層Aおよび層Bの厚みをそれぞれdA,dBとしたとき、
dB/dA≦0.5,0.5nm≦dB,dA≦200nm
を満たすことを特徴とする耐摩耗性に優れた硬質皮膜。
層A: (Cr1−αα)(B1−a−b−c
ただし、XはTi,Zr,Hf,V,Nb,Ta,Mo,W,AlおよびSiよりなる群から選択される1種又は2種以上の元素であり、0≦α≦0.9, 0≦a≦0.15,0≦b≦0.3,0≦c≦0.1,0.2≦e≦1.1(αはXの原子比を示し、a,b,cはそれぞれB,C,Oの原子比を示す。以下同じ。)である。
層B: B1−s−t
ただし、0.1≦s≦0.25,(1−s−t)/t≦1.5(s,tはそれぞれC,Nの原子比を示す。以下同じ。)
または、Si1−x−y
ただし、0.05≦x≦0.25,0.5≦(1−x−y)/y≦1.4(x,yはそれぞれC,Nの原子比を示す。以下同じ。)である。
When the surface of the base material is a film formed by alternately laminating layers A and B having the chemical composition shown below, and the thicknesses of the layers A and B are dA and dB, respectively,
dB / dA ≦ 0.5, 0.5 nm ≦ dB, dA ≦ 200 nm
Hard film with excellent wear resistance characterized by satisfying
Layer A: (Cr 1-α X α) (B a C b N 1-a-b-c O c) e
X is one or more elements selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Mo, W, Al and Si, and 0 ≦ α ≦ 0.9, 0 ≦ a ≦ 0.15, 0 ≦ b ≦ 0.3, 0 ≦ c ≦ 0.1, 0.2 ≦ e ≦ 1.1 (α represents the atomic ratio of X, and a, b, and c represent B , C, O. The same applies hereinafter.
Layer B: B 1−s−t C s N t
However, 0.1 <= s <= 0.25, (1-s-t) / t <= 1.5 (s and t show the atomic ratio of C and N, respectively, and so on.)
Or Si 1-xy C x N y
However, it is 0.05 <= x <= 0.25, 0.5 <= (1-xy) / y <= 1.4 (x and y show the atomic ratio of C and N, respectively, and so on ) . .
前記αが0である請求項1に記載の耐摩耗性に優れた硬質皮膜。   The hard film having excellent wear resistance according to claim 1, wherein α is 0. 前記αが0.05以上である請求項1に記載の耐摩耗性に優れた硬質皮膜。   The hard film having excellent wear resistance according to claim 1, wherein α is 0.05 or more. 前記層Aが岩塩立方晶構造を有し、CuKα線を用いてθ−2θ法で測定して得られたX線回折パターンで観察される(111)面および(200)面からの回折線の半値幅のうち少なくとも一方が0.3°以上である請求項1〜3のいずれか1項に記載の耐摩耗性に優れた硬質皮膜。   The layer A has a rock salt cubic structure, and the diffraction lines from the (111) plane and the (200) plane are observed in the X-ray diffraction pattern obtained by measuring by the θ-2θ method using CuKα rays. The hard film having excellent wear resistance according to any one of claims 1 to 3, wherein at least one of the half-value widths is 0.3 ° or more. 請求項1〜4のいずれか1項に記載の硬質皮膜を、磁場印加機能をともに有するアーク蒸発源およびスパッタリング蒸発源を各々1台以上備えた成膜装置で形成する方法であって、前記層Aの構成成分は前記アーク蒸発源で蒸発させ、前記層Bの構成成分は前記スパッタリング蒸発源で蒸発させることによって、前記基板上に前記層Aおよび前記層Bを交互に積層していくことを特徴とする耐摩耗性に優れた硬質皮膜の製造方法。   A method of forming the hard film according to any one of claims 1 to 4 with a film forming apparatus provided with at least one arc evaporation source and a sputtering evaporation source each having a magnetic field application function, A component of A is evaporated by the arc evaporation source, and a component of the layer B is evaporated by the sputtering evaporation source, whereby the layers A and B are alternately stacked on the substrate. A method for producing a hard coating having excellent wear resistance.
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CN2007101101476A CN101074474B (en) 2004-02-02 2005-01-25 Hard laminated film manufacturing method and film-forming device
CNB2005100057551A CN100419117C (en) 2004-02-02 2005-01-25 Hard laminated film, method for producing same, and film forming apparatus
CN2008100818185A CN101254673B (en) 2004-02-02 2005-01-25 Hard laminated film
DE102005004402A DE102005004402B4 (en) 2004-02-02 2005-01-31 Hard material layer system and method for its formation
DE102005063536.9A DE102005063536B4 (en) 2004-02-02 2005-01-31 Hard material layer system
US11/045,137 US7258912B2 (en) 2004-02-02 2005-01-31 Hard laminated film, method of manufacturing the same and film-forming device
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DE102005063537.7A DE102005063537B4 (en) 2004-02-02 2005-01-31 Hard material layer system
KR1020050009299A KR100669590B1 (en) 2004-02-02 2005-02-01 Hard laminated film, manufacturing method and film forming apparatus
US11/756,014 US8197647B2 (en) 2004-02-02 2007-05-31 Hard laminated film, method of manufacturing the same and film-forming device
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