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JP4454022B2 - U-shaped groove cutting device - Google Patents
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JP4454022B2 - U-shaped groove cutting device - Google Patents

U-shaped groove cutting device Download PDF

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JP4454022B2
JP4454022B2 JP2005005903A JP2005005903A JP4454022B2 JP 4454022 B2 JP4454022 B2 JP 4454022B2 JP 2005005903 A JP2005005903 A JP 2005005903A JP 2005005903 A JP2005005903 A JP 2005005903A JP 4454022 B2 JP4454022 B2 JP 4454022B2
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cutting
shaped groove
cutting blade
frequency
calculator
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JP2006192677A5 (en
JP2006192677A (en
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木 恒 夫 熊
野 満 夫 星
藤 伸 一 佐
山 昭 三 犬
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ジェーピーイー株式会社
株式会社スカイ・アーク
日本興業株式会社
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Description

本発明は、コンクリート製のU字溝で、内幅長と側壁の厚さが異なるU字溝の上面に、グレーティングを含む溝蓋やその他の載置物(以下単に溝蓋等という)を載置・収納するための載置面を形成するためのU字溝切断装置に関する。   The present invention is a concrete U-shaped groove in which a groove cover including a grating and other objects (hereinafter simply referred to as a groove cover) are mounted on the upper surface of a U-shaped groove having a different inner width and sidewall thickness. -It is related with the U-shaped groove cutting device for forming the mounting surface for accommodating.

近年の用水路は、コンクリート製のU字溝と呼ばれている排水溝によって完全に整備されつつある。併し、この様なU字溝の、特に早い時代に整備されたものは、その殆どが開放型のものであり、その上部をグレーティングや溝蓋等によって覆うことはなされていないことが多い。ところが、交通量が多くなってくると、開放型のU字溝は安全の確保とともに、路面拡張に資することが要望されるようになってきた。
更に、このU字溝は、製造当初は溝蓋を載置することを予定していないものであったため、このU字溝の上面に溝蓋を載置するためには、U字溝の周囲を掘り起こし、U字溝上方の形状を変更するべき箇所の型枠が設置できるような空間を確保した後、U字溝の上部の切除、型枠の設置、新規上部形状の形成のためのコンクリートの打設と、多岐に亘る作業を必要とするため、多額の費用と手間、さらには短からぬ工期を費やしていた。
In recent years, irrigation channels have been completely maintained by drainage grooves called concrete U-shaped grooves. At the same time, most of such U-shaped grooves that have been prepared especially in the early days are open-type, and the upper part thereof is often not covered with a grating, groove cover, or the like. However, as the traffic volume increases, it has been demanded that the open U-shaped groove contributes to ensuring road safety and expanding the road surface.
Furthermore, since this U-shaped groove was not intended to mount a groove lid at the beginning of manufacture, in order to mount the groove lid on the upper surface of this U-shaped groove, After excavating and securing a space where the formwork where the shape above the U-shaped groove should be changed can be installed, concrete for excising the upper part of the U-shaped groove, installing the formwork, and forming a new upper shape Therefore, a large amount of work and a lot of work were required, and a considerable construction period was spent.

ここで、U字溝ブロックの切断作業用の油圧源を外部の小型のショベル系の掘削作業機から供給を受けるU字溝切断用アタッチメントが提案されている(例えば特許文献1参照)。   Here, there has been proposed a U-shaped groove cutting attachment that receives a hydraulic pressure source for cutting the U-shaped groove block from an external small excavator excavator (see, for example, Patent Document 1).

然るに、前記装置(アタッチメント)の提案目的は、専ら、不要になったU字溝を処理する為、そのU字溝内をコンクリートや土砂で埋めてその上を蓋で覆う際に、そのU字溝の上部を切断する装置の提案である。
その装置は、整地作業を含めて全体の作業を考える場合は効果的と思われるが、切断作業自体は、作業性も悪く、作業能率も良いとは言えない。また、U字溝の内幅長が異なる場合(例えば、内幅長300〜750mm)には、それぞれに、サイズに合った、性能的にも異なる別のアタッチメントを用意しないと対応できない。また、U字溝の内幅長が小さく(例えば、内幅長300mm)且つ側壁が厚い場合(例えば、100〜200mm)には切断刃固有の最大切断深さの関係から完全に切断することが難しく、更にU字溝の両側壁の切断位置の高さや水平度等を保つことが難しいという問題もある。
However, the purpose of the proposal of the device (attachment) is to process the U-shaped groove that is no longer needed, so that the U-shaped groove is filled with concrete or earth and covered with a lid. This is a proposal of an apparatus for cutting the upper part of the groove.
The apparatus seems to be effective when considering the entire work including the leveling work, but the cutting work itself has poor workability and cannot be said to have good work efficiency. Further, when the inner width lengths of the U-shaped grooves are different (for example, inner width lengths of 300 to 750 mm), it is impossible to cope with them unless other attachments that match the sizes and are different in performance are prepared. Further, when the inner width length of the U-shaped groove is small (for example, the inner width length is 300 mm) and the side wall is thick (for example, 100 to 200 mm), it is possible to cut completely from the relationship of the maximum cutting depth inherent to the cutting blade. In addition, there is a problem that it is difficult to maintain the height and level of the cutting position of both side walls of the U-shaped groove.

また、別の従来技術の一つとして、既設のU字溝そのものを利用して、載置段部を構成する垂直方向の切れ込みを正しい位置で、しかもそのU字溝の長手方向に沿って自動的に載置段部を形成する装置が提案されている(例えば特許文献2参照)。   Also, as another prior art, the existing U-shaped groove itself is used to automatically make the vertical cuts constituting the mounting step at the correct position and along the longitudinal direction of the U-shaped groove. In particular, an apparatus for forming a mounting step has been proposed (see, for example, Patent Document 2).

然るに、該装置は、電動のコンクリートカッターで、U字溝の上部を、それぞれ、垂直、水平及び斜めに切断出来るが、内幅長と側壁厚が上記の様に異なる場合のU字溝の切断作業は、サイズに合った切断刃との交換と、これに伴う駆動装置の変更(モータの出力アップや減速機の減速比の変更等)が必要になるという問題がある。
特開2002−225027公報 特開2000−1836公報
However, this device can cut the upper part of the U-shaped groove vertically, horizontally and diagonally with an electric concrete cutter, but the cutting of the U-shaped groove when the inner width length and the side wall thickness are different as described above. There is a problem that the work requires replacement with a cutting blade suitable for the size and change of the driving device (change of the motor output, reduction of the reduction gear ratio, etc.) associated therewith.
JP 2002-225027 A JP 2000-1836 A

本発明の目的は、U字溝の内幅長と側壁厚が異なる場合にも、モータの出力アップを行わずに、切断刃を交換するだけで側壁の上部を完全に且つ容易に切断でき、更に、スペースを取らずコンパクトで、しかも、騒音値が低く抑えることが出来ると共に、給水及び廃水処理が簡単に行うことの出来るU字溝切断装置を提供することである。
また、本発明の別の目的は、U字溝の両側壁の切断位置の高さ及び水平度を所定の水準に保つことの出来るU字溝切断装置を提供することである。
The object of the present invention is to completely and easily cut the upper part of the side wall by simply replacing the cutting blade without increasing the output of the motor even when the inner width length of the U-shaped groove and the side wall thickness are different. It is another object of the present invention to provide a U-shaped groove cutting device that is compact without taking up space and that can keep the noise level low and can easily perform water supply and wastewater treatment.
Another object of the present invention is to provide a U-shaped groove cutting device that can maintain the height and level of cutting positions of both side walls of the U-shaped groove at a predetermined level.

本発明のU字溝切断装置によれば、U字溝(2)の内壁(21)に当接可能なジャッキ(4)にU字溝(2)の長手方向に沿うレール(3)が載置され、そのレール(3)の両側の係合部(図示の実施例では等辺山形鋼32)とそれぞれ係合する被係合部(E)(図示の実施例では楔状の括れ)を有する一対のガイドローラ(81)を設け、ガイドローラ(81)の上部の架台脚(85)に支持された架台(5)を設け、U字溝(2)の内壁を切断する円盤状切断刃(61)を有する切断機本体(6)を架台(5)上に水平方向に揺動自在に配設し、切断刃(61)を回転駆動するための切断制御機構(69)を設け、ジャッキ(4)によりレール(3)をU字溝(2)の長手方向に沿わせるとともに、レール(3)を所定の高さ及び水平度をもってU字溝(2)内に収納固定し、レール(3)に沿って切断機本体(6)を往復動させ、円盤状切断刃(61)を揺動させ往路と復路でU字溝(2)の内壁(21)を切断するようになっている。   According to the U-shaped groove cutting device of the present invention, the rail (3) along the longitudinal direction of the U-shaped groove (2) is mounted on the jack (4) capable of contacting the inner wall (21) of the U-shaped groove (2). And a pair of engaged portions (E) (wedge-shaped constrictions in the illustrated embodiment) that respectively engage with engaging portions (equal angle mountain steel 32 in the illustrated embodiment) on both sides of the rail (3). The disc-shaped cutting blade (61) for cutting the inner wall of the U-shaped groove (2) is provided by providing a guide roller (81), a stand (5) supported by a stand leg (85) at the top of the guide roller (81). ) Is disposed on the gantry (5) so as to be swingable in the horizontal direction, a cutting control mechanism (69) for rotationally driving the cutting blade (61) is provided, and the jack (4 ) Causes the rail (3) to run along the longitudinal direction of the U-shaped groove (2), and the rail (3) has a predetermined height and level. Accordingly, the cutting machine body (6) is reciprocated along the rail (3), and the disc-shaped cutting blade (61) is swung to move the U-shaped groove (in the forward path and the return path). The inner wall (21) of 2) is cut.

本発明の実施に際して、中央固定部41とその中央固定部41からU字溝2の内部側面21の高さ方向の所定の位置を押圧する押圧部を有する左右両方向に伸縮する伸縮部42、42で構成されたジャッキに固着したレールがU字溝2内に収納されるのが好ましい。
また、本発明の実施に際して、前記切断制御機構69は切断刃駆動用電動機62の回転速度を計測する回転速度計測手段691と、トルク特性を決定する滑り周波数演算器692と、インバータ693の周波数を決定する周波数演算器694と、前記電動機62の励磁インダクタンスによって作られるギャップ磁束数が常に一定となるV/f値が予め回路中に入力されている電圧演算器695とを備えるのが好ましい。
そして、本発明の実施に際して、使用条件によって最高速度の周波数を設定して切断刃61のサイズに対して切断刃61の適正周速に対応できる周波数設定器696と、前記の電動機62の回転速度からの滑り周波数演算器692で演算された滑り周波数と、周波数に換算した電動機回転速度とを加える加算器697とを設けるのが好ましい。
さらに本発明の実施に際して、加算器697からの加算値と前記周波数設定器696で設定された最高速度の周波数とは前記周波数演算器694と電圧演算器695に入力され、前記周波数演算器694と電圧演算器695からの演算出力を前記インバータ693の周波数指令値および電圧指令値とする可変周波数インバータで高速回転で駆動され、その電動機62に接続された減速機63を有するのが好ましい。
かつ、本発明の実施に際して、電動機62に供給された冷却水は切断刃コラム64及び切断刃軸65を介して、切断刃61を冷却するのが好ましい。
In carrying out the present invention, the center fixing part 41 and the expansion / contraction parts 42 and 42 that extend and contract in both the left and right directions having a pressing part that presses a predetermined position in the height direction of the inner side surface 21 of the U-shaped groove 2 from the center fixing part 41. It is preferable that the rail fixed to the jack constituted by is accommodated in the U-shaped groove 2.
In carrying out the present invention, the cutting control mechanism 69 uses the rotational speed measuring means 691 for measuring the rotational speed of the cutting blade driving motor 62, the slip frequency calculator 692 for determining the torque characteristics, and the frequency of the inverter 693. It is preferable to include a frequency calculator 694 to be determined and a voltage calculator 695 in which a V / f value at which the number of gap magnetic fluxes generated by the excitation inductance of the electric motor 62 is always constant is input in advance into the circuit.
In implementing the present invention, the frequency setting unit 696 that can set the frequency of the maximum speed according to the use conditions and can correspond to the appropriate peripheral speed of the cutting blade 61 with respect to the size of the cutting blade 61, and the rotational speed of the electric motor 62 described above. It is preferable to provide an adder 697 for adding the slip frequency calculated by the slip frequency calculator 692 to the motor rotation speed converted to the frequency.
Further, in the implementation of the present invention, the added value from the adder 697 and the maximum speed frequency set by the frequency setter 696 are input to the frequency calculator 694 and the voltage calculator 695, and the frequency calculator 694 It is preferable to have a reduction gear 63 that is driven at a high speed by a variable frequency inverter that uses a frequency command value and a voltage command value of the inverter 693 as a calculation output from the voltage calculator 695 and is connected to the motor 62.
In implementing the present invention, the cooling water supplied to the electric motor 62 preferably cools the cutting blade 61 via the cutting blade column 64 and the cutting blade shaft 65.

ここで、前記切断刃駆動用電動機62を冷却するための冷却水は、当該電動機62を冷却した後に、切削中の切断刃61の冷却水として再び利用することができる。   Here, the cooling water for cooling the electric motor 62 for driving the cutting blade can be reused as the cooling water for the cutting blade 61 during cutting after the electric motor 62 is cooled.

本発明によれば、前記切断機本体6は切断機本体6の先端部に複数の大きさの異なる切断刃の内の何れかの切断刃61を選択して回転可能に取付けられている上、切断機本体6の切断制御機構69によって、U字溝2の内幅長と側壁の厚さが異なる場合にも、カッター駆動用電動機62の出力アップを行わずに、切断刃61を交換するだけで、U字溝2の側壁の上部21uを完全に切断出来る。   According to the present invention, the cutting machine main body 6 is rotatably attached to the tip of the cutting machine main body 6 by selecting any one of a plurality of cutting blades 61 having different sizes. Even when the inner width length of the U-shaped groove 2 and the thickness of the side wall are different by the cutting control mechanism 69 of the cutting machine body 6, the cutting blade 61 is only replaced without increasing the output of the cutter driving motor 62. Thus, the upper part 21u of the side wall of the U-shaped groove 2 can be completely cut.

U字溝2の内幅Lが狭く、側壁厚さTが厚過ぎる場合でも、切込時に数種類の切断刃61を段階的に取替る事により、その後は、最大径の切断刃61にて、連続的に且つ完全な切断作業を行うことが出来る。
その際、各直径の切断刃61毎にその切断刃61に対応した最高速度の周波数を設定してその周波数に対応する電流をインバータ693に入力するとともに、電動モータ62の回転速度を前記速度検出器691で検出し、その速度の関数である周波数に前記滑り周波数演算器692によって求めた滑り周波数を前記加算器697で加算処理し、その加算値を電圧演算器695及び周波数演算器694を介してインバータ693にフィードバックすることによって電動モータ62の回転速度を制御するので、最も効率の良い切断が可能となる。
Even when the inner width L of the U-shaped groove 2 is narrow and the side wall thickness T is too thick, by changing several types of cutting blades 61 in stages at the time of cutting, A continuous and complete cutting operation can be performed.
At that time, the frequency of the maximum speed corresponding to the cutting blade 61 is set for each cutting blade 61 of each diameter, and a current corresponding to the frequency is input to the inverter 693, and the rotational speed of the electric motor 62 is detected by the speed detection. The adder 697 adds the slip frequency detected by the calculator 691 and obtained by the slip frequency calculator 692 to the frequency which is a function of the speed, and the added value is passed through the voltage calculator 695 and the frequency calculator 694. Since the rotational speed of the electric motor 62 is controlled by feeding back to the inverter 693, the most efficient cutting is possible.

更に、カッター駆動用電動機62は水冷方式を採用し、且つ、高速回転で密閉式であるため冷却水を、当該電動機62を冷却した後に、切削中の切断刃61の冷却水として再び利用することにより、給水、廃水の設備も簡素化出来、加えて、給水、排水に要する動力源の大きさを縮小することが出来、騒音値も低く抑えることが出来るので環境上の問題も解決できると共に、狭いU字溝内でスペースを取らず、コンパクトに収めることが出来るという効果がある。   Furthermore, since the motor 62 for driving the cutter adopts a water cooling system and is a sealed type with high speed rotation, the cooling water is used again as cooling water for the cutting blade 61 during cutting after the motor 62 is cooled. In addition to simplifying the water supply and wastewater facilities, the size of the power source required for water supply and drainage can be reduced and the noise level can be kept low, thus solving environmental problems. There is an effect that it can be compactly accommodated without taking up space in the narrow U-shaped groove.

また、レール3はジャッキ4によって支持されており、そのジャッキ4を調節することにより、U字溝2の両側壁21の切断位置の高さ及び水平度を所定の水準に容易に保つことが出来る。   Further, the rail 3 is supported by a jack 4, and by adjusting the jack 4, the height and levelness of the cutting positions of the side walls 21 of the U-shaped groove 2 can be easily maintained at a predetermined level. .

以下、図面を参照して本発明の実施形態について説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1と図2は、夫々、本発明の実施形態のU字溝切断装置の構成を示す平面図および正面図である。   1 and 2 are a plan view and a front view, respectively, showing the configuration of the U-shaped groove cutting device according to the embodiment of the present invention.

図1及び図2において、全体を符号1で示すU字溝切断装置は、大きなユニット単位としては、図3に断面を示すU字溝2内に配置されるレール3と、該レール3に係合しつつレール3上を移動可能に設けられた架台5と、該架台5上に設置されU字溝2の内側21上部を部分的に切断(21u;図3参照)する切断機本体6と、前記架台5上に設置され前記切断機本体6の先端部を左右に揺動させU字溝2の内側21上部に切り込みを形成する切込み駆動装置7と、前記架台5上に設置されU字溝切断装置1全体を前記レール3に沿って移動させる送り駆動装置8とから構成されている。
なお、図3において、符号Lは内幅長を、符号21は内側側部を、符号21uは内側上部を、符号Tは側壁の厚みを示す。
1 and 2, the U-shaped groove cutting device denoted as a whole by reference numeral 1 is divided into a rail 3 arranged in a U-shaped groove 2 whose cross section is shown in FIG. A gantry 5 that is movable on the rail 3 while being combined, and a cutting machine body 6 that is installed on the gantry 5 and that partially cuts the upper part 21 inside the U-shaped groove 2 (21u; see FIG. 3); A cutting drive device 7 installed on the pedestal 5 and swinging the tip of the cutting machine body 6 left and right to form a cut in the upper part 21 of the U-shaped groove 2; It comprises a feed drive device 8 that moves the entire groove cutting device 1 along the rail 3.
In FIG. 3, symbol L indicates the inner width length, symbol 21 indicates the inner side portion, symbol 21u indicates the inner upper portion, and symbol T indicates the thickness of the side wall.

前記レール3は、図10に詳細断面形状を示すように、例えば、角鋼管31とその角鋼管31の両側面31a,31aに溶接によって接合された1対の等辺山形鋼32,32とで構成され、そのレール3を構成する角鋼管31の底面は図示の例では1対のジャッキ4(図1及び図2でも図示)の各々の中央固定部41の上面に固着されている。   As shown in FIG. 10, the rail 3 includes, for example, a square steel pipe 31 and a pair of equilateral angle steels 32 and 32 joined to both side surfaces 31a and 31a of the square steel pipe 31 by welding. In the illustrated example, the bottom surface of the square steel pipe 31 constituting the rail 3 is fixed to the upper surface of each central fixing portion 41 of a pair of jacks 4 (also shown in FIGS. 1 and 2).

ジャッキ4は、中央固定部41とその中央固定部41から左右両方向に伸縮する伸縮部42、42と、その伸縮部42,42の両先端の押圧部材43,43とで構成され、前記伸縮部42に伸張方向の力を与えることで、左右双方の押圧部43,43がU字溝2の内部側面21の高さ方向の所定の位置を押圧して、ジャッキ4及びジャッキ4に固着したレール3のU字溝2の内部側面21の高さ方向における位置が決定されるように構成されている。   The jack 4 includes a center fixing portion 41, stretchable portions 42 and 42 that extend and contract in both the left and right directions from the center fixed portion 41, and pressing members 43 and 43 at both ends of the stretchable portions 42 and 42. By applying a force in the extension direction to 42, both the left and right pressing portions 43, 43 press a predetermined position in the height direction of the inner side surface 21 of the U-shaped groove 2, and the rail is fixed to the jack 4 and the jack 4. The position in the height direction of the inner side surface 21 of the 3 U-shaped groove 2 is determined.

図4は、前記切断機(以降、切断機をカッターと言う)本体6の平面詳細図で、図5は、図4の側面図を示す。図4及び図5において、カッター本体6は、複数種類の直径を有し交換可能な円盤状切断刃61と、その切断刃61を回転駆動させる切断刃駆動用モータ62と、その切断刃駆動用モータ62の回転数を落とすための減速機63と、一端が減速機63に接続され、減速機63の回転方向を直角に変換する回転方向変換機63Cと、回転方向変換機63Cの他端に接続され、切断刃軸65を収容する切断刃コラム64とを備え、前記切断刃61は切断刃軸65の先端に取付けられている。   FIG. 4 is a detailed plan view of the cutting machine (hereinafter, the cutting machine is referred to as a cutter) 6. FIG. 5 is a side view of FIG. 4 and 5, the cutter body 6 includes a disc-shaped cutting blade 61 having a plurality of types of diameters that can be exchanged, a cutting blade driving motor 62 that rotationally drives the cutting blade 61, and a cutting blade driving device. A speed reducer 63 for reducing the rotational speed of the motor 62, one end connected to the speed reducer 63, a rotational direction changer 63C for converting the rotational direction of the speed reducer 63 to a right angle, and the other end of the rotational direction changer 63C And a cutting blade column 64 for receiving the cutting blade shaft 65, and the cutting blade 61 is attached to the tip of the cutting blade shaft 65.

従って、切断刃駆動用モータ62を回転させると、回転速度は前記減速機63によって減速され、回転方向変換機63Cによってモータ62の水平軸周りの回転方向が、垂直軸周りの回転方向に変換され、垂直に配置された切断刃軸65に回転力が伝達される。   Therefore, when the cutting blade driving motor 62 is rotated, the rotation speed is reduced by the speed reducer 63, and the rotation direction converter 63C converts the rotation direction around the horizontal axis of the motor 62 into the rotation direction around the vertical axis. The rotational force is transmitted to the cutting blade shaft 65 arranged vertically.

前記切断刃駆動用モータ62の胴部には図示しない冷却水供給ラインから冷却水を供給するための給水口62a及びモータ62の冷却が終わった冷却水が排水される排水口62bが形成され、更にその排水口62bは、冷却水ライン(例えばホース)Lwによって前記切断刃コラム64の外周部に形成された給水口64aと接続され、一旦モータ62を冷却した冷却水は再度切断刃コラム64及び切断刃軸65を介して、切断刃61を冷却する様に構成されている。   A water supply port 62a for supplying cooling water from a cooling water supply line (not shown) and a drain port 62b for discharging the cooling water after cooling of the motor 62 are formed in the body of the cutting blade driving motor 62, Further, the drain port 62b is connected to a water supply port 64a formed on the outer peripheral portion of the cutting blade column 64 by a cooling water line (for example, a hose) Lw, and the cooling water once cooled the motor 62 is again supplied to the cutting blade column 64 and The cutting blade 61 is cooled via the cutting blade shaft 65.

前記架台5(図4及び図5では示していない;図2参照)の先端で、且つ切断刃61の下方に配置された切断刃カバー用架台67が架台5の先端に取付けられており、その切断刃カバー用架台67には、前記切断刃コラム64の図示左方側には切断刃カバー68Aが、図示していないブラケットによって取付けられ、前記切断刃コラム64の図示右方側には切断刃カバー68Bが図示していないブラケットによって取付けられている。   A cutting blade cover pedestal 67 disposed at the tip of the gantry 5 (not shown in FIGS. 4 and 5; see FIG. 2) and below the cutting blade 61 is attached to the tip of the gantry 5, A cutting blade cover 68A is attached to the cutting blade cover pedestal 67 on the left side of the cutting blade column 64 by a bracket (not shown), and a cutting blade is mounted on the right side of the cutting blade column 64 in the drawing. The cover 68B is attached by a bracket (not shown).

また、切断刃カバー68Aは、図示の左端側にヒンジ68hを有しており、カバーの右側の端部、即ち切断刃コラム64側が上方に持ち上げられて開放されるように構成されている。一方、カッターカバー68Bは、図示の右端側にヒンジ(図示していない)を有しており、左側の端部、即ち切断刃コラム64側が上方に持ち上げられて開放されるように構成されている。   Further, the cutting blade cover 68A has a hinge 68h on the left end side in the drawing, and is configured such that the right end portion of the cover, that is, the cutting blade column 64 side is lifted upward and opened. On the other hand, the cutter cover 68B has a hinge (not shown) on the right end side shown in the figure, and is configured such that the left end, that is, the cutting blade column 64 side is lifted upward and opened. .

切断刃カバー68Aの左端側及びカッターカバー68Bの右端側には前記冷却水で切断刃の冷却が終わった冷却水を排出する排水口68bが設けられている。冷却後の廃水は、切断刃カバー68A,68Bの排水口68bより、図示しない排水ポンプ等により吸引され処理される。   On the left end side of the cutting blade cover 68A and the right end side of the cutter cover 68B, a drain port 68b for discharging the cooling water after cooling of the cutting blade with the cooling water is provided. The waste water after cooling is sucked from the drain ports 68b of the cutting blade covers 68A and 68B by a drain pump (not shown) and processed.

図2及び図5における符号81はガイドローラを示し、符号85はそのガイドローラ81を軸支するとともに、架台5及び切断刃カバー用架台67に立設して架台5及び切断刃カバー架台67を、ガイドローラ81を以って前記レール3に沿って移動可能に前記レール3に係合せしめる架台脚を示している。
尚、ガイドローラ81と前記レール3との係合の形態については図10を参照して後述する。
2 and 5, reference numeral 81 denotes a guide roller, and reference numeral 85 supports the guide roller 81, and stands on the gantry 5 and the cutting blade cover gantry 67 so that the gantry 5 and the cutting blade cover gantry 67 are provided. The pedestal legs which are engaged with the rail 3 so as to be movable along the rail 3 with the guide roller 81 are shown.
The form of engagement between the guide roller 81 and the rail 3 will be described later with reference to FIG.

次に、図6を参照して、切込み駆動装置7について説明する。
切込み駆動装置7は、前記カッター本体6の基盤6Bの後端底部6Baを取り付けた旋回台71と、切込用モータ72と、減速機73と、旋回台71及び減速機73を支持する取付け基台74を備えている。そして、該取付け基台74はボルトBによって前記架台5に固定されている。
Next, the cutting drive device 7 will be described with reference to FIG.
The cutting drive device 7 includes a swivel base 71 to which the rear end bottom 6Ba of the base 6B of the cutter body 6 is attached, a cutting motor 72, a speed reducer 73, and a mounting base that supports the swivel base 71 and the speed reducer 73. A stand 74 is provided. The mounting base 74 is fixed to the frame 5 with bolts B.

前記旋回台71の内部には、図示しない旋回軸、軸受が内蔵され、切込用モータ72の回転は、減速機73を介して、旋回台71の旋回軸に伝えられ、連結されたカッター本体6を旋回させ、及びカッター本体6の先端に取り付けられた切断刃61を旋回させ、前記U字溝2の内側21上部の切込み21uを行う。
ここで、前記切断刃3は約180度旋回(首振り)出来るので、U字溝2の内側の両側面21を切削出来、切込み操作の切断限界は、図示しない、それぞれのリミットスイッチにより制限される構造になっている。
The swivel base 71 incorporates a swivel shaft and a bearing (not shown), and the rotation of the cutting motor 72 is transmitted to the swivel axis of the swivel 71 via the speed reducer 73 and connected to the cutter body. 6 and the cutting blade 61 attached to the tip of the cutter body 6 is turned to make a cut 21u on the inside 21 of the U-shaped groove 2.
Here, since the cutting blade 3 can turn (swing) about 180 degrees, both side surfaces 21 inside the U-shaped groove 2 can be cut, and the cutting limit of the cutting operation is limited by respective limit switches (not shown). It has a structure.

次に、図7〜図10を参照して、送り駆動装置8について説明する。
送り駆動装置8は前記レール3に係合して前記架台5及び切断刃カバー架台67(図7〜図10では省略して描いている)をレール3に沿って案内するガイドローラ81と、送り用電動機82と、該電動機82の回転速度を減速する減速機83とを備えている。
Next, the feed driving device 8 will be described with reference to FIGS.
The feed driving device 8 engages with the rail 3 and guides the stand 5 and the cutting blade cover stand 67 (not shown in FIGS. 7 to 10) along the rail 3, and a feed roller 81. And a reduction gear 83 that decelerates the rotational speed of the motor 82.

送り用電動機82と減速機83とは公知の手段によって接続され、減速機83で送り用電動機82側の反対側(出力軸側)が前記架台5に公知の手段によって取付けられている。   The feed motor 82 and the speed reducer 83 are connected by known means, and the opposite side (output shaft side) of the speed reducer 83 to the feed motor 82 side is attached to the gantry 5 by known means.

一方、ガイドローラ81は架台5及び切断刃カバー架台67(図7〜図10では省略して描いている)から下方に延在する架台脚85の先端に回転自在に軸支されている。図10に示すように、ガイドローラ81のプロフィルは、円柱の一部が楔状に括れており、その楔状の括れの最深部が、ガイドレール3の等辺山形鋼32の三角の頂部に係合するように配置されている。   On the other hand, the guide roller 81 is rotatably supported at the tip of a pedestal leg 85 extending downward from the pedestal 5 and the cutting blade cover pedestal 67 (not shown in FIGS. 7 to 10). As shown in FIG. 10, in the profile of the guide roller 81, a part of the cylinder is constricted in a wedge shape, and the deepest portion of the constriction in the wedge shape engages with the triangular top of the equilateral mountain steel 32 of the guide rail 3. Are arranged as follows.

図9に示すように、前記減速機83の出力軸83Sの先端には、接続部材Jを介してスプロケットホイール84が取付けられ、図示の例では、図示しない駆動チェーンがそのスプロケットホイール84に係合している。
ここで、装置全体の走行速度は、切替装置により切断時と切断無し時に切替られ、移動時の速度を考慮して決定されている。
As shown in FIG. 9, a sprocket wheel 84 is attached to the tip of the output shaft 83S of the speed reducer 83 via a connecting member J. In the example shown, a drive chain (not shown) is engaged with the sprocket wheel 84. is doing.
Here, the traveling speed of the entire apparatus is switched by the switching device when disconnected and when disconnected, and is determined in consideration of the speed during movement.

次に、カッター本体6の切断制御機構69について図11を参照して説明する。
切断制御機構69は、前記切断刃駆動用電動機62の回転速度を計測する速度センサ691と、切断刃駆動用電動機62のトルク特性を決定する滑り周波数演算器692と、インバータ693と、該インバータ693の周波数を決定する周波数演算器694と、インバータ693に印加する電圧を演算する電圧演算器695と、切断制御機構69に入力する電流・電圧の周波数を設定する周波数設定器696と、前記滑り周波数演算器692で演算された滑り周波数と周波数に換算した電動機速度を加え合わせる加算器697とから構成されている。
Next, the cutting control mechanism 69 of the cutter body 6 will be described with reference to FIG.
The cutting control mechanism 69 includes a speed sensor 691 that measures the rotational speed of the cutting blade driving motor 62, a slip frequency calculator 692 that determines torque characteristics of the cutting blade driving motor 62, an inverter 693, and the inverter 693. A frequency calculator 694 for determining the frequency of the current, a voltage calculator 695 for calculating the voltage applied to the inverter 693, a frequency setter 696 for setting the frequency of the current / voltage input to the cutting control mechanism 69, and the slip frequency It comprises an adder 697 that adds the slip frequency calculated by the calculator 692 and the motor speed converted to the frequency.

前記電圧演算器695は該演算器695の回路中に前記電動モータ62の励磁インダクタンスによって形成されるギャップ磁束数が常に一定となるようにV/f値が予め入力されている。   The voltage calculator 695 is previously input with a V / f value in the circuit of the calculator 695 so that the number of gap magnetic fluxes formed by the excitation inductance of the electric motor 62 is always constant.

切断制御機構69は前記周波数設定器696によって取付けたカッター61の直径及び使用条件に対応した最高速度の周波数を設定して該周波数の電流を前記インバータ693に入力するとともに、前記電動モータ62の回転速度を前記速度センサ691で検出し、その速度の関数である周波数に前記滑り周波数演算器692によって求めた滑り周波数を前記加算器697で加算処理し、その加算値を電圧演算器695及び周波数演算器694を介してインバータ693にフィードバックすることによって電動モータ62の回転速度を制御する。   The cutting control mechanism 69 sets the frequency of the maximum speed corresponding to the diameter of the cutter 61 attached by the frequency setting unit 696 and the use condition, inputs the current of the frequency to the inverter 693, and rotates the electric motor 62. The speed is detected by the speed sensor 691, the slip frequency obtained by the slip frequency calculator 692 is added to the frequency which is a function of the speed by the adder 697, and the added value is processed by the voltage calculator 695 and the frequency calculator. The rotational speed of the electric motor 62 is controlled by feeding back to the inverter 693 via the device 694.

次に、図12に基づいて、本実施形態のカッター本体6の駆動用電動機62と従来技術の汎用カッターとの特性を比較する。   Next, based on FIG. 12, the characteristics of the driving motor 62 of the cutter body 6 of the present embodiment and the conventional general-purpose cutter will be compared.

図12の実線の特性線A1〜A5は、本実施形態においてインバータ制御の3相200Vで、インバータ入口の定格電流17.5Aを設定し、減速比1/5の減速機63を用いたときの駆動用電動機62の負荷トルク特性を示す。この特性線図A1〜A5によれば、負荷トルクが変わっても、回転数は常に一定という特性を示す。
一方、破線で示す従来技術の汎用カッターの特性曲線Bは切断刃の周速35m/secの時の回転数に対する負荷トルクの特性曲線を示す。
また、一点鎖線Cは、前記本実施形態の特性曲線上の定格電流(インバータ入口電流)の値を示す点を結んだ曲線を示す。
The solid characteristic lines A1 to A5 in FIG. 12 are the three-phase 200V of the inverter control in this embodiment, the rated current 17.5A of the inverter inlet is set, and the reducer 63 with the reduction ratio 1/5 is used. The load torque characteristic of the drive motor 62 is shown. According to these characteristic diagrams A1 to A5, even if the load torque changes, the rotational speed is always constant.
On the other hand, a characteristic curve B of the conventional general-purpose cutter indicated by a broken line shows a characteristic curve of the load torque with respect to the rotation speed when the peripheral speed of the cutting blade is 35 m / sec.
The alternate long and short dash line C indicates a curve connecting points indicating the value of the rated current (inverter inlet current) on the characteristic curve of the present embodiment.

従来技術の汎用カッターの周速は、コンクリート切削では、通常35〜40m/secが最も切削効率が良いとされており、前述の様に本実施形態では負荷トルクが変わっても、切断刃の回転数が常に一定に保たれる(即ち、周速が35m/secで一定である)ので、本実施形態のカッター本体6は、最も良い条件で切削出来ることを示す。カッターの切断速度を更に上げる為、定格電流の限界以下であれば、負荷トルクを上げても良い。   The peripheral speed of the conventional general-purpose cutter is usually 35 to 40 m / sec in concrete cutting, and the cutting efficiency is usually the best. As described above, even if the load torque changes in this embodiment, the cutting blade rotates. Since the number is always kept constant (that is, the peripheral speed is constant at 35 m / sec), the cutter body 6 of the present embodiment shows that cutting can be performed under the best conditions. In order to further increase the cutting speed of the cutter, the load torque may be increased as long as it is below the limit of the rated current.

次に、U字溝全幅切断作業の方法について、次の2つの例を挙げて、図3及び図13〜図16を参照して説明する。   Next, a method of cutting the U-shaped groove full width will be described with reference to FIGS. 3 and 13 to 16 by taking the following two examples.

先ず、切断刃61がU字溝2の内幅長L(図3参照)よりやや小さく、側壁21の厚さT(図3参照)が、下表の切断刃の最大切削深さ以内にある場合の第1例について説明する。一般に、コンクリートカッターの切断刃の最大切削深さは次のようになっている。
切断刃径 最大切削深さ(W)
吋 mm
10 70
12 95
14 120
16 145
18 170
従って、切断刃61がU字溝2内に挿入出来る時は、切断厚さは、それぞれの切断刃径に対する最大切削深さまでは完全に切断できる。
しかし、例えば、U字溝2の内幅長Lが300mmで側壁の厚みが100mmの場合、切断刃径は10吋しか使用できないが、この場合の完全に切断できる側壁の厚さTは上表から70mmであるので、本発明の技術的範囲であるU字溝の全幅は切断出来ないことになる。
First, the cutting blade 61 is slightly smaller than the inner width length L (see FIG. 3) of the U-shaped groove 2, and the thickness T (see FIG. 3) of the side wall 21 is within the maximum cutting depth of the cutting blade in the table below. A first example of the case will be described. Generally, the maximum cutting depth of the cutting blade of a concrete cutter is as follows.
Cutting edge diameter Maximum cutting depth (W)
Mm mm
10 70
12 95
14 120
16 145
18 170
Therefore, when the cutting blade 61 can be inserted into the U-shaped groove 2, the cutting thickness can be completely cut at the maximum cutting depth for each cutting blade diameter.
However, for example, when the inner width L of the U-shaped groove 2 is 300 mm and the side wall thickness is 100 mm, only a cutting blade diameter of 10 mm can be used. In this case, the thickness T of the side wall that can be completely cut is shown in the above table. Therefore, the full width of the U-shaped groove, which is the technical scope of the present invention, cannot be cut.

次に、第2例について説明する。
先ず、U字溝2の内幅長Lが300mmで、側壁厚さTが170mmと仮定すると、切断刃径10吋しか使用できないが、14吋、18吋と切断刃を順次交換することで、切断能力の低下なく完全に切断することが出来る。
Next, a second example will be described.
First, assuming that the inner width length L of the U-shaped groove 2 is 300 mm and the side wall thickness T is 170 mm, only a cutting blade diameter of 10 mm can be used, but by sequentially replacing the cutting blades with 14 mm and 18 mm, It can be completely cut without lowering the cutting ability.

次に、第2例の切断作業の一例について図13〜図16に基づいて説明する。図13は、切断時の第1ステップ、図13は第2ステップ、図14は第3ステップを示し、図15は、それぞれ(図12〜図14)のハツリ(斜線部)作業の状況図を示す。   Next, an example of the cutting operation of the second example will be described with reference to FIGS. FIG. 13 shows the first step at the time of cutting, FIG. 13 shows the second step, FIG. 14 shows the third step, and FIG. 15 shows a situation diagram of the chipping (shaded area) work of (FIGS. 12 to 14), respectively. Show.

具体例として、U字溝の内幅長Lが300mmで、側壁厚さTが170mmの場合の最も効率的で具体的な切断操作について説明する。   As a specific example, the most efficient and specific cutting operation when the inner width L of the U-shaped groove is 300 mm and the side wall thickness T is 170 mm will be described.

先ず、第1ステップ(図12)で、10吋の切断刃61を装着し、電源を入れ、切断刃駆動用モータ62の回転数を設定(例えば、図9で2300r/min)した後、切断刃駆動用モータ62を起動し、U字溝2の側壁21の片側の切り込みを始める。この場合、切り込み速度は、インバータ入口電流は定格以下になるように調整する。最大切込深さ(例えば、70mm)に達したら、切り込み駆動装置は自動的に停止する(リミットスイッチ作動)。   First, in the first step (FIG. 12), a 10 mm cutting blade 61 is mounted, the power is turned on, and the number of revolutions of the cutting blade drive motor 62 is set (for example, 2300 r / min in FIG. 9), and then cutting is performed. The blade driving motor 62 is activated to start cutting one side of the side wall 21 of the U-shaped groove 2. In this case, the cutting speed is adjusted so that the inverter inlet current is less than the rated value. When the maximum cutting depth (for example, 70 mm) is reached, the cutting drive automatically stops (limit switch operation).

次いで、送り駆動装置8を駆動し、所定の長さ(例えば1m)切削する(矢印Y1の方向)。この切削中も、前記入口電流は定格以下に保つ様に調整する。切削後は電源を停止する。
次いで、反対側の側壁21についても同様の操作により切り込みを入れる(矢印Y2の方向)。
Next, the feed driving device 8 is driven to cut a predetermined length (for example, 1 m) (in the direction of the arrow Y1). During this cutting, the inlet current is adjusted so as to be kept below the rating. Turn off the power after cutting.
Next, the opposite side wall 21 is also cut by the same operation (in the direction of arrow Y2).

両側の切り込みが終わったら、切断刃61をU字溝2の中央部に戻した後、切断面の上部のコンクリート部を、14吋の切断刃61が入るように、所定の長さ(例えば500mm)をハツル(図16のハッチング部D1)。   After the cuts on both sides are finished, the cutting blade 61 is returned to the central portion of the U-shaped groove 2, and then the concrete portion at the top of the cutting surface is inserted into a predetermined length (for example, 500 mm) so that the cutting blade 61 of 14 mm can enter. ) Is a hatch (hatched portion D1 in FIG. 16).

次いで、14吋(図13参照)、18吋(図14参照)と同様の操作を行う(図13〜図15参照;矢印Y3〜Y6まで)。   Next, the same operation as 14 吋 (see FIG. 13) and 18 吋 (see FIG. 14) is performed (see FIGS. 13 to 15; up to arrows Y3 to Y6).

最終ハツリ作業(図16のハッチング部D1〜D3)が終われば、18吋を装着して、以後は、連続して、定格電流以下に保ちながら切断作業を続けることが出来る(図12の特性線A1参照)。   When the final chipping operation (hatched portions D1 to D3 in FIG. 16) is finished, 18 mm is attached, and thereafter, the cutting operation can be continued while maintaining the current below the rated current (characteristic line in FIG. 12). A1).

上述したような実施形態のU字溝切断装置1によれば、U字溝2の内幅長Lが狭く、それに比べて側壁の厚さTが厚い場合の切断作業は、小さな直径の切断刃61から逐次大きな直径の切断刃61に段階的に取替る事により、その後は、最大径の切断刃にて、連続的に且つ効果的な切断作業を行うことが出来る。   According to the U-shaped groove cutting device 1 of the embodiment as described above, the cutting operation when the inner width length L of the U-shaped groove 2 is narrow and the side wall thickness T is thicker than that is a cutting blade with a small diameter. By sequentially changing from 61 to a cutting blade 61 having a larger diameter, a continuous and effective cutting operation can be performed with the cutting blade having the maximum diameter thereafter.

更に、カッター駆動用電動機62を冷却するための冷却水を、当該電動機62を冷却した後に、切削中の切断刃61の冷却水として再び利用することにより、給水、廃水の設備も簡素化出来、加えて、給水、排水に要する動力源の大きさを縮小することが出来、騒音値も低く抑えることが出来る。   Furthermore, the cooling water for cooling the electric motor 62 for driving the cutter is used again as the cooling water for the cutting blade 61 during cutting after the electric motor 62 is cooled, so that the facilities for water supply and waste water can be simplified. In addition, the size of the power source required for water supply and drainage can be reduced, and the noise level can be kept low.

本発明の実施例U字溝切断装置の構成を示す平面図。The top view which shows the structure of the Example U-shaped groove cutting device of this invention. 図1に対応する側面図。The side view corresponding to FIG. U字溝の断面図。Sectional drawing of a U-shaped groove. 本発明の実施形態における切断機本体の平面図の正面図。The front view of the top view of the cutting machine main body in embodiment of this invention. 図4に対応する側面図。The side view corresponding to FIG. 本発明の実施形態における切込み駆動装置の側面図。The side view of the incision drive device in the embodiment of the present invention. 本発明の実施形態における送り駆動装置の平面図。The top view of the feed drive device in the embodiment of the present invention. 図7のA−A断面矢視図。FIG. 8 is a cross-sectional view taken along the line AA in FIG. 7. 図7のB−B断面矢視図。FIG. 8 is a cross-sectional view taken along the line B-B in FIG. 7. 図7のC−C断面矢視図。CC sectional view of FIG. 本発明の実施形態における切断制御機構の構成を示したブロック図。The block diagram which showed the structure of the cutting | disconnection control mechanism in embodiment of this invention. 本発明の実施形態における切断機本体と従来技術の汎用カッターの特性を比較した特性図。The characteristic view which compared the characteristic of the cutting machine main body in embodiment of this invention, and the general purpose cutter of a prior art. 本実施例の切断作業説明図で途中段階での切断刃の直径が10吋の場合の図。The figure in case the diameter of the cutting blade in the middle stage is 10 mm in cutting operation explanatory drawing of a present Example. 本実施例の切断作業説明図で途中段階での切断刃の直径が14吋の場合の図。The figure in case the diameter of the cutting blade in the middle stage is 14 mm in the cutting work explanatory drawing of a present Example. 本実施例の切断作業説明図で途中段階での切断刃の直径が18吋の場合の図。The figure in case the diameter of the cutting blade in the middle stage is 18 mm in the cutting operation explanatory drawing of a present Example. 本実施例のハツリ作業説明図で最終段階での切断刃の直径が10吋〜18吋を同時に示した図。The figure which showed the diameter of the cutting blade in the final stage simultaneously with 10 to 18 mm in the explanatory drawing of the chiseling work of a present Example.

符号の説明Explanation of symbols

1・・・U字溝切断装置
2・・・U字溝
3・・・レール
4・・・ジャッキ
5・・・架台
6・・・切断機本体/カッター本体
7・・・切込駆動装置
8・・・送り駆動装置
61・・・切断刃
62・・・切断刃駆動用電動機/切断駆動用モータ
63・・・減速機
71・・・旋回台
72・・・切込み用電動機/切込用モータ
73・・・減速機
81・・・ガイドローラ
82・・・送り用電動機/送り用モータ
83・・・減速機
84・・・スプロケット
85・・・架台脚
691・・・回転速度計測手段/速度センサ
692・・・滑り周波数演算器
693・・・インバータ
694・・・周波数演算器
695・・・電圧演算器
696・・・周波数設定器
697・・・加算器
DESCRIPTION OF SYMBOLS 1 ... U-shaped groove cutting device 2 ... U-shaped groove 3 ... Rail 4 ... Jack 5 ... Mount 6 ... Cutting machine main body / cutter main body 7 ... Cutting drive device 8 ... Feeding drive device 61 ... Cutting blade 62 ... Motor for driving cutting blade / Motor for driving driving 63 ... Speed reducer 71 ... Turning table 72 ... Motor for cutting / Motor for cutting 73 ... reducer 81 ... guide roller 82 ... feed motor / feed motor 83 ... reducer 84 ... sprocket 85 ... pedestal leg 691 ... rotational speed measuring means / speed Sensor 692 ... slip frequency calculator 693 ... inverter 694 ... frequency calculator 695 ... voltage calculator 696 ... frequency setter 697 ... adder

Claims (6)

U字溝(2)の内壁(21)に当接可能なジャッキ(4)にU字溝(2)の長手方向に沿うレール(3)が載置され、そのレール(3)の両側の係合部(32)とそれぞれ係合する被係合部(E)を有する一対のガイドローラ(81)を設け、ガイドローラ(81)の上部の架台脚(85)に支持された架台(5)を設け、U字溝(2)の内壁を切断する円盤状切断刃(61)を有する切断機本体(6)を架台(5)上に水平方向に揺動自在に配設し、切断刃(61)を回転駆動するための切断制御機構(69)を設け、ジャッキ(4)によりレール(3)をU字溝(2)の長手方向に沿わせるとともに、レール(3)を所定の高さ及び水平度をもってU字溝(2)内に収納固定し、レール(3)に沿って切断機本体(6)を往復動させ、円盤状切断刃(61)を揺動させ往路と復路でU字溝(2)の内壁(21)を切断することを特徴とするU字溝切断装置。 A rail (3) along the longitudinal direction of the U-shaped groove (2) is placed on a jack (4) that can come into contact with the inner wall (21) of the U-shaped groove (2). A pair of guide rollers (81) each having an engaged portion (E) that engages with the joint portion (32) is provided, and the pedestal (5) supported by the pedestal legs (85) on the upper portion of the guide roller (81) A cutting machine body (6) having a disc-shaped cutting blade (61) for cutting the inner wall of the U-shaped groove (2) is disposed on the gantry (5) so as to be swingable in the horizontal direction. 61) is provided with a cutting control mechanism (69) for rotationally driving the rail (3) along the longitudinal direction of the U-shaped groove (2) by the jack (4), and the rail (3) has a predetermined height. Then, it is stored and fixed in the U-shaped groove (2) with the horizontality, and the cutting machine body (6) is reciprocated along the rail (3). U-shaped groove cutting apparatus characterized by cutting the inner wall (21) of the forward path and the backward path in the U-shaped groove by swinging the Jo cutting blade (61) (2). 中央固定部(41)とその中央固定部(41)からU字溝(2)の内部側面(21)の高さ方向の所定の位置を押圧する押圧部を有する左右両方向に伸縮する伸縮部(42、42)で構成されたジャッキに固着したレールがU字溝(2)内に収納されたことを特徴とする請求項1記載のU字溝切断装置。 A telescopic part that expands and contracts in both the left and right directions, including a central fixing part (41) and a pressing part that presses a predetermined position in the height direction of the inner side surface (21) of the U-shaped groove (2) from the central fixing part (41). 42. The U-shaped groove cutting device according to claim 1, wherein the rail fixed to the jack constituted by 42, 42) is accommodated in the U-shaped groove (2). 前記切断制御機構(69)は切断刃駆動用電動機(62)の回転速度を計測する回転速度計測手段(691)と、トルク特性を決定する滑り周波数演算器(692)と、インバータ(693)の周波数を決定する周波数演算器(694)と、前記電動機(62)の励磁インダクタンスによって作られるギャップ磁束数が常に一定となるV/f値が予め回路中に入力されている電圧演算器(695)とを備えたことを特徴とする請求項1記載のU字溝切断装置。 The cutting control mechanism (69) includes a rotation speed measuring means (691) that measures the rotation speed of the cutting blade driving motor (62), a slip frequency calculator (692) that determines torque characteristics, and an inverter (693). A frequency calculator (694) for determining the frequency, and a voltage calculator (695) in which a V / f value at which the number of gap magnetic fluxes created by the excitation inductance of the electric motor (62) is always constant is previously input into the circuit. The U-shaped groove cutting device according to claim 1, comprising: 使用条件によって最高速度の周波数を設定して切断刃(61)のサイズに対して切断刃(61)の適正周速に対応できる周波数設定器(696)と、前記の電動機(62)の回転速度からの滑り周波数演算器(692)で演算された滑り周波数と、周波数に換算した電動機回転速度とを加える加算器(697)とを設けたことを特徴とする請求項1記載のU字溝切断装置。 A frequency setter (696) capable of setting the frequency of the maximum speed according to use conditions and corresponding to the appropriate peripheral speed of the cutting blade (61) with respect to the size of the cutting blade (61), and the rotational speed of the electric motor (62) The U-groove cutting device according to claim 1, further comprising an adder (697) for adding the slip frequency calculated by the slip frequency calculator (692) to the motor rotation speed converted to the frequency. apparatus. 加算器(697)からの加算値と前記周波数設定器(696)で設定された最高速度の周波数とは前記周波数演算器(694)と電圧演算器(695)に入力され、前記周波数演算器(694)と電圧演算器(695)からの演算出力を前記インバータ(693)の周波数指令値および電圧指令値とする可変周波数インバータで高速回転で駆動され、その電動機(62)に接続された減速機(63)を有することを特徴とする請求項1記載のU字溝切断装置。 The added value from the adder (697) and the maximum speed frequency set by the frequency setter (696) are input to the frequency calculator (694) and the voltage calculator (695), and the frequency calculator (695) 694) and a speed reducer connected to the electric motor (62) driven at a high speed by a variable frequency inverter using the output from the voltage calculator (695) as a frequency command value and a voltage command value of the inverter (693). The U-shaped groove cutting device according to claim 1, further comprising: 電動機(62)に供給された冷却水は切断刃コラム(64)及び切断刃軸(65)を介して、切断刃(61)を冷却することを特徴とする請求項1記載のU字溝切断装置。 The U-shaped groove cutting according to claim 1, wherein the cooling water supplied to the electric motor (62) cools the cutting blade (61) via the cutting blade column (64) and the cutting blade shaft (65). apparatus.
JP2005005903A 2005-01-13 2005-01-13 U-shaped groove cutting device Expired - Lifetime JP4454022B2 (en)

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JP4863278B2 (en) * 2006-11-21 2012-01-25 ジェーピーイー株式会社 U-shaped groove cutting device cutting machine body rail positioning device
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JP4673878B2 (en) * 2007-10-29 2011-04-20 高橋土建株式会社 Cutting device for gutter repair
JP4783480B1 (en) * 2011-03-31 2011-09-28 株式会社エステック Cutting equipment
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