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JP4457073B2 - Vertical double-sided surface grinding machine - Google Patents
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JP4457073B2 - Vertical double-sided surface grinding machine - Google Patents

Vertical double-sided surface grinding machine Download PDF

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JP4457073B2
JP4457073B2 JP2005514445A JP2005514445A JP4457073B2 JP 4457073 B2 JP4457073 B2 JP 4457073B2 JP 2005514445 A JP2005514445 A JP 2005514445A JP 2005514445 A JP2005514445 A JP 2005514445A JP 4457073 B2 JP4457073 B2 JP 4457073B2
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workpiece
sharpening
tool
grinding
work
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JPWO2005032766A1 (en
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泰次 村西
ロドニー・ウィリアム・ショーエン
ダナ・リン・メイソン
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Honda Motor Co Ltd
Daisho Seiki Corp
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Daisho Seiki Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/16Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
    • B24B7/17Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/02Devices or means for dressing or conditioning abrasive surfaces of plane surfaces on abrasive tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Description

本発明は垂直軸芯回りに回転する上下1対の砥石車を備えた竪型両頭平面研削盤におけるドレス方法に関し、例えば、円板部とハブ部とを一体的に有するワークの上記円板部の上下両面を研削するのに適した竪型両頭平面研削盤におけるドレス方法に関する。  The present invention relates to a dressing method in a vertical double-sided surface grinder provided with a pair of upper and lower grinding wheels that rotate about a vertical axis, for example, the disk portion of a workpiece integrally having a disk portion and a hub portion. The present invention relates to a dressing method in a vertical double-sided surface grinder suitable for grinding both the upper and lower surfaces of a steel sheet.

従来、竪型両頭平面研削盤の研削砥石をドレッシング(目立て)する場合には、図8のように平面研削盤に組み込まれたドレス装置110を利用しており、該ドレス装置110に装着した目立て砥石101により、研削砥石105のドレッシングを行なっている。  Conventionally, when dressing a grinding wheel of a vertical double-sided surface grinding machine, a dressing device 110 incorporated in the surface grinding machine as shown in FIG. 8 is used, and the dressing attached to the dressing device 110 is used. The grinding stone 105 is dressed by the grinding stone 101.

図8のドレス装置110を簡単に説明すると、スイングアーム100を研削盤上に回動可能に設け、スイングアーム100の先端部に目立て砥石101を回転駆動可能に支持し、スイングアーム100の他端部は駆動用シリンダ102のロッド103に連結してある。目立て砥石101の回転は、図示しないが適宜の伝動機構を介してオイルモータ又は伝動モータにより行なわれている。  The dressing device 110 of FIG. 8 will be briefly described. The swing arm 100 is rotatably provided on the grinding machine, and the sharpening stone 101 is rotatably supported at the tip of the swing arm 100, and the other end of the swing arm 100 is provided. The part is connected to the rod 103 of the drive cylinder 102. The sharpening stone 101 is rotated by an oil motor or a transmission motor through an appropriate transmission mechanism (not shown).

前記ドレス装置110で上下の研削砥石105をドレッシングする場合には、スイングアーム100を回動して目立て砥石101を上下研削砥石105間に挿入し、目立て砥石101を回転(自転)させると同時に研削砥石105も回転させ、研削砥石105を昇降させることにより、研削砥石105の端面(砥面)をドレッシングする。  When dressing the upper and lower grinding wheels 105 with the dressing device 110, the swing arm 100 is rotated, the sharpening stone 101 is inserted between the upper and lower grinding wheels 105, and the sharpening stone 101 is rotated (rotated) and simultaneously ground. The grindstone 105 is also rotated, and the grinding grindstone 105 is moved up and down to dress the end face (grind surface) of the grindstone 105.

なお、下記特許文献1には、両頭平面研削盤の砥石のドレッシング方法に関する技術が開示されている。  Patent Document 1 listed below discloses a technique related to a method for dressing a grindstone of a double-head surface grinder.

特開平09−070757号公報Japanese Patent Laid-Open No. 09-070757

竪型両頭平面研削盤では、上下の研削砥石の砥面の平行度及び平面度と、ワーク保持治具によるワークの平行度が、ワークを高品質に仕上げるために必要な条件であり、特にブレーキディスク等のように薄い円板部分を有するワークを研削する場合には、ワークの撓み等が影響するため、上記砥面の及びワークの平行度は、ワークの研削品質に対して極めて重要な要素となる。  In a vertical double-sided surface grinder, the parallelism and flatness of the grinding surfaces of the upper and lower grinding wheels and the parallelism of the workpiece by the workpiece holding jig are the conditions necessary for finishing the workpiece with high quality. When grinding a workpiece having a thin disk part such as a disk, the workpiece deflection is affected. Therefore, the parallelism of the abrasive surface and the workpiece is an extremely important factor for the grinding quality of the workpiece. It becomes.

研削砥面の平行度及び平面度を維持するために、ドレッシングを行なうのであるが、図8のようにスイングアーム100で目立て砥石101を片持ち支持する構造では、スイングアーム100の剛性に限界があるため、長期間使用している間に、目立て砥石101を正常な姿勢で保持することが困難になり、平行度の調節作業に手間がかかるようになる。  Dressing is performed to maintain the parallelism and flatness of the grinding surface. However, in the structure in which the sharpening stone 101 is cantilevered and supported by the swing arm 100 as shown in FIG. 8, the rigidity of the swing arm 100 is limited. For this reason, it becomes difficult to hold the sharpening grindstone 101 in a normal posture during long-term use, and it takes time to adjust the parallelism.

また、スイングアーム100やシリンダ102等からなるドレス装置110を平面研削盤に組み込んであるため、平面研削盤全体が大形化すると共にコストも高くなる。  Further, since the dressing device 110 including the swing arm 100 and the cylinder 102 is incorporated in the surface grinder, the entire surface grinder is increased in size and cost is increased.

前記課題を解決するため、第1の発明は、垂直軸芯回りに回転する上下1対の砥石車と、ワークを所定位置に保持すると共に垂直軸心回りに自転可能なワーク保持部と、ワークをワーク保持部に固定するためのクランプ装置と、を備え、ワーク保持部に保持されたワークを両砥石間に挿入することにより上下両端面を同時に平面研削する竪型両頭平面研削盤において、ワークと交換でワーク保持部に装着される目立て工具を備えており、ワーク保持部が環状のディスクとハブ部とを有するワークに嵌合できるように、ワーク保持部が、ワークの位置決めのための第1、第2基準面を有し、第1基準面が、ワーク保持部の自転軸心と同心の円周面よりなり、第2基準面が前記自転軸心に直交する面よりなり、目立て工具が、フランジ部を一体に有する円筒部材と、円板状の目立て砥石と、環状の押え板と、を備えており、目立て工具がワーク保持部に嵌合するように、円筒部材の下部の外周面は、目立て工具の工具軸芯と同心の円筒面であって第1基準面に嵌合するものであり、フランジ部の下面が工具軸芯に対して垂直な面であって第2基準面に当接するものであり、目立て砥石は中央に取付孔を有すると共に外周部が肉厚に形成されており、フランジ部の外周には環状突起が一体に形成されており、目立て砥石の取付孔をフランジ部の外周に嵌合させると共に、目立て砥石の肉薄内周部に環状突起及び押え板を当接させ、フランジ部及び押え板に形成されているねじ孔にボルトを挿通することによって、目立て砥石と円筒部材と押え板とが一体的に結合されており、目立て砥石の肉厚外周部の上下端面は互いに平行に形成された砥面となっており、これらの上下端面が、ワーク保持部に保持された目立て工具が両砥石間に挿入されたときに上下の砥石車をドレッシングする砥面である。

In order to solve the above-described problems, a first invention includes a pair of upper and lower grinding wheels that rotate about a vertical axis, a work holding unit that holds a work in a predetermined position and can rotate about a vertical axis, and a work A vertical double-sided surface grinder that simultaneously grinds both the upper and lower surfaces by inserting the work held by the work holding part between the two grindstones. And a sharpening tool that is mounted on the workpiece holding portion in exchange, and the workpiece holding portion is connected to a workpiece having an annular disk and a hub portion so that the workpiece holding portion can A first reference surface comprising a circumferential surface concentric with the rotation axis of the workpiece holding portion; a second reference surface comprising a surface perpendicular to the rotation axis; However, the flange part is integrated. A cylindrical member, a disc-shaped sharpening grindstone, and an annular presser plate, and the outer peripheral surface of the lower part of the cylindrical member is a tool of the sharpening tool so that the sharpening tool fits into the work holding part A cylindrical surface concentric with the shaft core and fitted to the first reference surface, and a lower surface of the flange portion is a surface perpendicular to the tool axis and is in contact with the second reference surface; The sharpening wheel has a mounting hole in the center and the outer peripheral part is formed thick, and an annular protrusion is formed integrally on the outer periphery of the flange part. The mounting hole of the sharpening wheel is fitted to the outer periphery of the flange part. At the same time, the ring-shaped protrusion and the presser plate are brought into contact with the thin inner peripheral portion of the sharpening grindstone, and the bolt is inserted into the screw hole formed in the flange portion and the presser plate, so that the sharpening grindstone, the cylindrical member, and the presser plate are Are integrated and the sharpening wheel The upper and lower end surfaces of the thick outer peripheral part are parallel to each other, and these upper and lower end surfaces are used to move the upper and lower grinding wheels when the sharpening tool held by the work holding part is inserted between the two grinding wheels. It is a grinding surface to be dressed.

記第1の発明において、ワーク保持部が、垂直軸心回りに自転可能な自転軸と、自転軸心上に固定されるワーク保持治具と、から構成されており、ワーク保持治具が、第1基準面及び第2基準面を有している。
In the above SL first invention, the workpiece holding portion, and the rotation can be spin axis perpendicular axis around the work holding jig is fixed on the rotation axis, it is composed of, the workpiece holding jig , Having a first reference surface and a second reference surface.

第2の発明は、垂直軸芯回りに回転する上下1対の砥石車と、ワークを所定位置に保持すると共に垂直軸心回りに自転可能な自転軸と、自転軸の自転軸心上に固定されるワーク保持治具と、ワークをワーク保持治具に固定するためのクランプ装置と、を備え、ワーク保持部に保持されているワークを両砥石間に挿入することにより上下両端面を同時に平面研削する竪型両頭平面研削盤において、ワーク及びワーク保持治具と交換で自転軸に装着される目立て工具を備えており、自転軸がワーク保持治具に嵌合できるように、自転軸が、ワーク保持治具の位置決めのための第1、第2基準面を有し、第1基準面が、自転軸心と同心の円周面よりなり、第2基準面が前記自転軸心に直交する面よりなり、目立て工具が、フランジ部を一体に有する円筒部材と、円板状の目立て砥石と、環状の押え板と、を備えており、目立て工具が自転軸に嵌合するように、円筒部材の下部の内周面は、目立て工具の工具軸芯と同心の円筒面であって第1基準面に嵌合するものであり、円筒部材の下面が工具軸芯に対して垂直な面であって第2基準面に当接するものであり、目立て砥石は中央に取付孔を有すると共に外周部が肉厚に形成されており、フランジ部の外周には環状突起が一体に形成されており、目立て砥石の取付孔をフランジ部の外周に嵌合させると共に、目立て砥石の肉薄内周部に環状突起及び押え板を当接させ、フランジ部及び押え板に形成されているねじ孔にボルトを挿通することによって、目立て砥石と円筒部材と押え板とが一体的に結合されており、目立て砥石の肉厚外周部の上下端面は互いに平行に形成された砥面となっており、これらの上下端面が、ワーク保持部に保持された目立て工具が両砥石間に挿入されたときに上下の砥石車をドレッシングする砥面である。The second invention is a pair of upper and lower grinding wheels that rotate about a vertical axis, a rotation shaft that holds a workpiece in a predetermined position and can rotate about a vertical axis, and is fixed on the rotation axis of the rotation shaft. A workpiece holding jig and a clamping device for fixing the workpiece to the workpiece holding jig, and by inserting the workpiece held by the workpiece holding portion between the two grinding wheels, the upper and lower end surfaces are simultaneously planarized. The vertical double-sided surface grinder to be ground is equipped with a sharpening tool that is attached to the rotation axis by replacing the workpiece and the workpiece holding jig, so that the rotation axis can be fitted to the workpiece holding jig, There are first and second reference surfaces for positioning the workpiece holding jig, the first reference surface is a circumferential surface concentric with the rotation axis, and the second reference surface is orthogonal to the rotation axis. It consists of a surface, and the sharpening tool has a flange part integrally A cylindrical member, a disc-shaped sharpening grindstone, and an annular presser plate are provided, and the inner peripheral surface of the lower part of the cylindrical member is a tool axis of the sharpening tool so that the sharpening tool fits to the rotation shaft. A cylindrical surface concentric with the core and fitted to the first reference surface, the lower surface of the cylindrical member being a surface perpendicular to the tool axis and contacting the second reference surface; The grindstone has a mounting hole in the center and the outer peripheral part is formed thick, and an annular projection is integrally formed on the outer periphery of the flange part, and the mounting hole of the sharpening grindstone is fitted to the outer periphery of the flange part. At the same time, the ring-shaped protrusion and the presser plate are brought into contact with the thin inner peripheral portion of the sharpening grindstone, and the bolt is inserted into the screw hole formed in the flange portion and the presser plate. Connected integrally, on the thick outer periphery of the sharpening wheel The end surfaces are parallel to each other, and the upper and lower end surfaces are abrasive surfaces that dress the upper and lower grinding wheels when the sharpening tool held by the work holder is inserted between the two grinding wheels. is there.

上記第1又は第2の発明において、クランプ装置は、目立て工具の円筒部材の上端を押さえつけるための鋼球を有している。In the first or second invention, the clamping device has a steel ball for pressing the upper end of the cylindrical member of the sharpening tool.

ーク保持部(自転軸又はワーク保持治具)に目立て工具を装着し、ワーク研削作業と同様な作業により研削砥石のドレッシングを行なうので、従来のようにスイングアームや駆動用のシリンダ等からなるドレス装置を備える必要がなくなると共に、従来のようなドレス装置自体を取り扱う作業が不要となり、平面研削盤の部品点数の削減、コスト低減及び小型化を達成できると共に、ドレッシング作業自体も容易になる。
Word over click holder fitted with a dressing tool (rotation axis or the work holding jig), because the dressing of the grinding wheel by the workpiece grinding and similar operations, from the cylinder or the like as in the prior art swing arm and drive The conventional dressing device itself is not required to be handled, and the number of parts of the surface grinding machine can be reduced, the cost can be reduced, and the dressing operation itself can be facilitated. .

ークを位置決めするためのワーク保持部の第1基準面に目立て工具の嵌合部を嵌合し、同じく第2基準面に目立て工具の当接面を当接させた状態で、目立て工具をワーク保持部に装着し、ドレッシングを行うので、研削砥石に対する目立て砥石の平行度を簡単且つ正確に維持することができ、目立て精度を向上させることができる。
It fitted a fitting portion of the dressing tool to a first reference surface of the workpiece holding portion for positioning the follower over click, likewise in a state that the abutment surface is abutted against the dressing tool to the second reference plane, dressing tool Is mounted on the work holding portion and dressing is performed, so that the parallelism of the sharpening wheel with respect to the grinding wheel can be easily and accurately maintained, and the sharpening accuracy can be improved.

立て工具の円筒部材をワーク保持治具のセンター位置決め用内周面に直接嵌合し、円筒部材のフランジ部の下面をワーク基準面に当接させた状態で目立て工具をワーク保持治具に固定し、ドレッシングを行なうので、上記と同様に、研削砥石に対する目立て砥石の平行度を簡単かつ正確に維持することができ、目立て精度を向上させることができる。
The cylindrical member eye freshly tool directly fitted to the center positioning inner peripheral surface of the work holding jig, the dressing tool to the workpiece holding jig in a state where the lower surface of the flange portion of the cylindrical member is brought into contact with the workpiece reference surface Since it is fixed and dressing is performed, the parallelism of the sharpening grindstone with respect to the grinding grindstone can be easily and accurately maintained, and the sharpening accuracy can be improved.

レス工具の円筒部の上端を、クランプ装置の鋼球により押え付けると、クランプ用のスペースが小さくて済む。
The upper end of the cylindrical portion of the de-less tool, when pressed down by the steel ball of the clamping device, requires space for clamping is small.

本発明の方法を実施する竪型両頭平面研削盤の側面図である。It is a side view of a vertical double-sided surface grinder for carrying out the method of the present invention. 着脱位置におけるワーク保持治具及びワークの縦断面図である。It is a longitudinal cross-sectional view of the workpiece holding jig and workpiece in the attachment / detachment position. 研削位置におけるワーク保持治具、ワーク及び押付ユニットの縦断面図である。It is a longitudinal cross-sectional view of the workpiece holding jig, the workpiece, and the pressing unit at the grinding position. 本発明の方法に用いる目立て工具の分解縦断面図である。It is a decomposition | disassembly longitudinal cross-sectional view of the dressing tool used for the method of this invention. 円筒部材の底面図である。It is a bottom view of a cylindrical member. ワーク保持部に装着した状態の目立て工具を示す縦断面図である。It is a longitudinal cross-sectional view which shows the dressing tool of the state with which the workpiece holding part was mounted | worn. 第2の実施形態におけるワーク保持部に装着した状態の目立て工具を示す竪断面図である。It is a scissors sectional view which shows the dressing tool of the state with which the workpiece | work holding part in 2nd Embodiment was mounted | worn. 従来例の平面図である。It is a top view of a prior art example.

[第1の実施形態]
[竪型両頭平面研削盤の構造]
図1〜図3は本発明によるドレス方法が実施できる竪型両頭平面研削盤であり、まず、竪型両頭平面研削盤の構造を説明する。側面図である図1において、本体ケース1内には上下に対向する1対の砥石車2、3を収納しており、上下の砥石車2、3は、同一の垂直軸芯O3上に配置された上下の砥石軸4、5にそれぞれ固着されている。両砥石軸4、5はそれぞれ昇降機構により上下方向移動可能に構成されると共に、互いに逆方向に回転するように動力伝達機構に連動連結している。
[First Embodiment]
[Structure of vertical double-sided surface grinder]
1 to 3 show a vertical double-sided surface grinder capable of performing the dressing method according to the present invention. First, the structure of the vertical double-sided surface grinder will be described. In FIG. 1, which is a side view, a pair of grinding wheels 2 and 3 that are vertically opposed to each other are housed in a main body case 1, and the upper and lower grinding wheels 2 and 3 are arranged on the same vertical axis O3. The upper and lower grindstone shafts 4 and 5 are fixed to each other. Both the grindstone shafts 4 and 5 are configured to be vertically movable by an elevating mechanism, and are linked to a power transmission mechanism so as to rotate in opposite directions.

ワーク供給用のインデックステーブル6は垂直なテーブル駆動軸7の上端に固着され、該テーブル駆動軸7は円筒形の支持ケース8に軸受を介してテーブル回転軸心O1回り回転可能に支持されると共に図示しない伝動機構を介して駆動モータに連動連結している。  The index table 6 for supplying workpieces is fixed to the upper end of a vertical table drive shaft 7, and the table drive shaft 7 is supported by a cylindrical support case 8 through a bearing so as to be rotatable around the table rotation axis O1. The drive motor is interlocked and connected via a transmission mechanism (not shown).

インデックステーブル6上には、1対のワーク保持治具10と、各ワーク保持治具10上のワークWを上方から固定するクランプ装置12を備えている。  On the index table 6, a pair of work holding jigs 10 and a clamp device 12 for fixing the work W on each work holding jig 10 from above are provided.

両ワーク保持治具10は、テーブル軸芯O1回りに180°の位相差で配置されると共に、円筒形の治具支持ケース15に自転軸芯O2回り回転駆動可能に支持されており、インデックステーブル6が半回転することにより、砥石車側の研削位置A2と、反対側の着脱位置A1の間で位置変更できるようになっている。  Both workpiece holding jigs 10 are arranged around the table axis O1 with a phase difference of 180 °, and are supported by a cylindrical jig support case 15 so as to be rotatable around the rotation axis O2. By rotating 6 halfway, the position can be changed between the grinding position A2 on the grinding wheel side and the attaching / detaching position A1 on the opposite side.

クランプ装置12は、下方へ伸長可能なクランプロッド21を有する1対のシリンダ22と、各クランプロッド21の下端部に装着された押付ユニット23から構成されている。各シリンダ22は、それぞれワーク保持治具10の自転軸芯O2と同一軸芯上に配置されると共に、インデックステーブル6の上面に固定されたブラケット24に固定され、インデックステーブル6の回転によりワーク保持治具10と共にテーブル回転軸芯O1周りに回転するようになっている。  The clamp device 12 includes a pair of cylinders 22 each having a clamp rod 21 that can extend downward, and a pressing unit 23 that is attached to the lower end of each clamp rod 21. Each cylinder 22 is arranged on the same axis as the rotation axis O <b> 2 of the workpiece holding jig 10, and is fixed to a bracket 24 fixed to the upper surface of the index table 6, and holds the workpiece by the rotation of the index table 6. It rotates with the jig 10 around the table rotation axis O1.

図2は着脱位置A1におけるワーク保持治具10及びワークWの縦断面拡大図である。ワークWは、たとえば車輌用のブレーキディスクであり、フランジ部26aを一体に有するハブ26と、上記フランジ部26aに固着された環状のディスク27から構成されており、ディスク27の上下両端面が平面研削される。  FIG. 2 is an enlarged vertical cross-sectional view of the workpiece holding jig 10 and the workpiece W at the attachment / detachment position A1. The work W is, for example, a vehicle brake disc, and is composed of a hub 26 integrally having a flange portion 26a and an annular disc 27 fixed to the flange portion 26a. To be ground.

治具支持ケース15内には軸受29を介して自転軸30が回転可能に支持されており、自転軸30の上端面にワーク保持治具10が同一自転軸芯O2上に固定され、自転軸30の下端部は図示しないがギヤ伝動機構を介して駆動モータに連動連結している。上記自転軸30とワーク保持治具10とは、ワーク保持部9を構成する。  A rotation shaft 30 is rotatably supported in the jig support case 15 via a bearing 29, and the workpiece holding jig 10 is fixed to the upper end surface of the rotation shaft 30 on the same rotation shaft core O2. Although not shown, the lower end of 30 is linked to the drive motor via a gear transmission mechanism. The rotation shaft 30 and the workpiece holding jig 10 constitute a workpiece holding unit 9.

ワーク保持治具10は、環状に形成されると共に上面に環状の位置決めピース28が同軸芯に固定されている。位置決めピース28の上面には、ワークWのフランジ部26aの下面が当接する環状のワーク基準面32が上方突出状に形成され、位置決めピース28の内周面31はワークWのハブ26が嵌合する寸法に設定されている。また、ワーク保持治具10には、ワーク保持治具10に対するワークWの回転を阻止するために回止めピン37が上方突出状に備えられており、該回止めピン37は、ワーク保持治具10に形成されたロッド挿入孔40に上下方向移動可能に挿入される共にばね42により上方に付勢され、上端部がワークWの取付ボルト45あるいはフランジ部26aに係合することにより、ワーク保持治具10に対してワークWを回り止めするようになっている。  The workpiece holding jig 10 is formed in an annular shape, and an annular positioning piece 28 is fixed to the coaxial core on the upper surface. On the upper surface of the positioning piece 28, an annular workpiece reference surface 32 is formed so as to protrude upwardly so that the lower surface of the flange portion 26 a of the workpiece W abuts, and the hub 26 of the workpiece W is fitted on the inner peripheral surface 31 of the positioning piece 28. Is set to the dimension you want. Further, the work holding jig 10 is provided with a rotation-preventing pin 37 so as to prevent the rotation of the work W with respect to the work holding jig 10 so as to protrude upward. 10 is inserted into the rod insertion hole 40 formed in the upper part 10 so as to be movable in the vertical direction, and is urged upward by the spring 42, and the upper end part engages with the mounting bolt 45 or the flange part 26a of the work W, thereby holding the work. The work W is prevented from rotating with respect to the jig 10.

ここで、上記位置決めピース28の内周面31は、ワークWのハブ26が嵌合することにより、ワークWの水平方向の位置決めをする第1基準面を構成し、位置決めピース28のワーク基準面32は、ワークWの上下方向の位置決めをする第2基準面を構成する。  Here, the inner peripheral surface 31 of the positioning piece 28 constitutes a first reference surface for positioning the workpiece W in the horizontal direction when the hub 26 of the workpiece W is fitted, and the workpiece reference surface of the positioning piece 28. 32 constitutes a second reference plane for positioning the workpiece W in the vertical direction.

図3は研削位置A2におけるクランプ装置の押付ユニット23及びワーク保持治具10の縦断面拡大図であり、押付ユニット23は、ワークWの中央孔の周縁に上方から当接する鋼球46と、該鋼球46を下方突出状に嵌合支持する球保持筒47と、鋼球46の上面に当接する円錐受け面48aを有する球押え48と、クランプロッド21の下端部に軸受50を介して自転軸芯O2回り回転自在に支持される軸受ホルダー51と、軸受ホルダー51の下面に固着された下蓋52等を備えており、鋼球46、球保持筒47、球押え48及び軸受ホルダー51は、いずれもワーク保持治具10の自転軸芯O2と同軸芯上に揃えられている。  FIG. 3 is an enlarged vertical cross-sectional view of the pressing unit 23 and the workpiece holding jig 10 of the clamping device at the grinding position A2, and the pressing unit 23 includes a steel ball 46 that comes into contact with the periphery of the center hole of the workpiece W from above, A ball holding cylinder 47 for fitting and supporting the steel ball 46 in a downward projecting manner, a ball retainer 48 having a conical receiving surface 48 a that abuts on the upper surface of the steel ball 46, and a lower end portion of the clamp rod 21 through a bearing 50. The bearing holder 51 is rotatably supported around the axis O2, and the lower lid 52 is fixed to the lower surface of the bearing holder 51. The steel ball 46, the ball holding cylinder 47, the ball retainer 48, and the bearing holder 51 are These are aligned on the axis of rotation O2 of the workpiece holding jig 10 and on the same axis.

球保持筒47の下半分の内周面は下方が小径のテーパー状に形成され、該テーパー部分によって鋼球46を下方突出状に保持している。球押え48は球保持筒47内に上方から嵌合し、球保持筒47と共に上記下蓋52に下方突出状に結合されている。  The inner peripheral surface of the lower half of the sphere holding cylinder 47 is formed in a tapered shape with a small diameter on the lower side, and the steel ball 46 is held in a downward projecting shape by the tapered portion. The ball retainer 48 is fitted into the ball holding cylinder 47 from above and is coupled to the lower lid 52 together with the ball holding cylinder 47 so as to protrude downward.

[目立て工具の構造]
図4は本発明で使用する目立て工具の分解縦断面図であり、目立て工具は、円板状の目立て砥石60と、フランジ部62bを一体に有する円筒部材62と、環状の押え板65から構成されている。押え板65には周方向に間隔をおいて複数個のボルト挿通孔66が形成されている。目立て砥石60は中央に取付孔61を有すると共に外周部が肉厚に形成され、肉厚外周部の上下端面は互いに平行に形成された砥面となっている。目立て砥石60の外径は少なくともワーク外径よりも大きくなっている。円筒部材62のフランジ部62bには、外周に環状突起62cが一体に形成されると共に、中心部に中心孔63が形成され、該中心孔63の上端には円錐状の被押え面63aが形成されている。フランジ部62bの下面62dは目立て砥石60の水平姿勢を維持するために利用される面であり、目立て工具軸芯O4に対して正確に直角な面に形成されている。円筒部材62の外周面62aはセンター位置決め用に利用される円筒面であり、その外径D1は、図2に示すワークのハブ26の外径と同一に設定され、センター位置決め用内周面31に嵌合する寸法となっている。
[Structure of sharpening tool]
FIG. 4 is an exploded longitudinal sectional view of a sharpening tool used in the present invention, and the sharpening tool comprises a disc-shaped sharpening grindstone 60, a cylindrical member 62 integrally having a flange portion 62b, and an annular presser plate 65. Has been. A plurality of bolt insertion holes 66 are formed in the presser plate 65 at intervals in the circumferential direction. The sharpening grindstone 60 has a mounting hole 61 at the center and is formed with a thick outer peripheral portion, and upper and lower end surfaces of the thick outer peripheral portion are formed in parallel with each other. The outer diameter of the setting grindstone 60 is at least larger than the outer diameter of the workpiece. An annular protrusion 62c is integrally formed on the outer periphery of the flange portion 62b of the cylindrical member 62, and a center hole 63 is formed at the center, and a conical pressed surface 63a is formed at the upper end of the center hole 63. Has been. The lower surface 62d of the flange portion 62b is a surface used for maintaining the horizontal posture of the sharpening grindstone 60, and is formed on a surface that is exactly perpendicular to the sharpening tool axis O4. An outer peripheral surface 62a of the cylindrical member 62 is a cylindrical surface used for center positioning, and an outer diameter D1 thereof is set to be the same as the outer diameter of the hub 26 of the workpiece shown in FIG. It is the dimension which fits in.

図5は円筒部材62の底面図であり、フランジ部62bには一対のストッパー用孔68が形成されると共に、周方向に間隔をおいて複数のめねじ孔69が形成されている。  FIG. 5 is a bottom view of the cylindrical member 62. A pair of stopper holes 68 are formed in the flange portion 62b, and a plurality of female screw holes 69 are formed at intervals in the circumferential direction.

[目立て工具の組立]
図4において、目立て砥石60を円筒部材62のフランジ部62bの外周に嵌合すると共に環状突起62cの上面に当接させ、押え板65を目立て砥石60に載せ、ボルト挿通孔66に挿通した複数本のボルト71をフランジ部62bのめねじ孔69に螺合することにより、目立て砥石60と円筒部材62と押え板65を一体的に結合する。
[Assembly of sharpening tool]
In FIG. 4, a sharpening grindstone 60 is fitted to the outer periphery of the flange portion 62 b of the cylindrical member 62 and brought into contact with the upper surface of the annular protrusion 62 c, and a holding plate 65 is placed on the sharpening grindstone 60 and inserted into the bolt insertion holes 66. By screwing the bolt 71 into the female screw hole 69 of the flange portion 62b, the sharpening grindstone 60, the cylindrical member 62, and the presser plate 65 are integrally coupled.

[ワーク研削方法]
図1において、着脱位置A1では、押付ユニット23を上昇させ、ワークWをワーク保持治具10の上に載せ、クランプロッド21を下降させることにより、押付ユニット23をワークWの上面中央部に押し付ける。
[Work grinding method]
In FIG. 1, at the attachment / detachment position A <b> 1, the pressing unit 23 is raised, the work W is placed on the work holding jig 10, and the clamp rod 21 is lowered to press the pressing unit 23 against the center of the upper surface of the work W. .

図2において、ワーク装着時、ワークWのハブ26が位置決めピース28の内周面31に嵌合し、フランジ部26aの下面が位置決めピース28の環状基準受け面32に当接し、回止めピン37は取付ボルト45から周方向にずれた位置に位置させられている。この状態で押付ユニット23を下降させることにより、鋼球46がハブ26の内周面(中央孔)の上端縁Pに圧接し、図3のようにワークWが所定位置に位置決め固定される。  In FIG. 2, when the workpiece is mounted, the hub 26 of the workpiece W is fitted to the inner peripheral surface 31 of the positioning piece 28, the lower surface of the flange portion 26 a abuts on the annular reference receiving surface 32 of the positioning piece 28, and the locking pin 37. Is positioned at a position displaced from the mounting bolt 45 in the circumferential direction. By lowering the pressing unit 23 in this state, the steel ball 46 comes into pressure contact with the upper end edge P of the inner peripheral surface (center hole) of the hub 26, and the workpiece W is positioned and fixed at a predetermined position as shown in FIG.

鋼球46による加圧部分は基準受面32内に納まっているので、クランプ時、ワークは安定した正確な位置決めがなされる。  Since the pressurizing portion by the steel ball 46 is housed in the reference receiving surface 32, the workpiece is stably and accurately positioned during clamping.

図1の着脱位置A1でクランプ完了後、インデックステーブル6が半回転することにより、研削位置A2に位置変更される。  After completion of clamping at the attachment / detachment position A1 in FIG. 1, the index table 6 is rotated halfway to be changed to the grinding position A2.

図3において、位置変更動作中、砥石車2、3は上下にそれぞれ退いており、位置変更後、ワーク保持治具10を自転させることによりワークWを自転軸芯O2回りに回転させ、上下の回転砥石車2、3の間隔を狭めることにより、上下両端面を同時に平面研削する。  In FIG. 3, during the position changing operation, the grinding wheels 2 and 3 retreat up and down, and after the position change, the work holding jig 10 is rotated to rotate the work W around the rotation axis O <b> 2. By narrowing the interval between the rotating grinding wheels 2 and 3, the upper and lower end faces are ground simultaneously.

また、回止めピン37により、ワーク保持治具10に対してワークWを回り止めしているので、研削抵抗によりワークWがワーク保持治具10に対して回されることもない。  In addition, since the work W is prevented from rotating with respect to the work holding jig 10 by the rotation pin 37, the work W is not rotated with respect to the work holding jig 10 due to grinding resistance.

ワークWの研削が完了すると、上下の砥石車2、3はワークWの上下端面からそれぞれ上下に退くと共に、ワーク保持治具17の自転は停止し、インデックステーブル6が半回転することにより、図1の着脱位置A1に位置変更され、押付ユニット23が上昇する。  When the grinding of the workpiece W is completed, the upper and lower grinding wheels 2 and 3 retreat vertically from the upper and lower end surfaces of the workpiece W, the rotation of the workpiece holding jig 17 is stopped, and the index table 6 is rotated halfway. The position is changed to the 1 attachment / detachment position A1, and the pressing unit 23 is raised.

[ドレス方法]
ドレス方法は、図6に示すように、組立完了後の目立て工具を、ワークの代わりにワーク保持治具10に装着し、前述の研削の場合と同様に位置決め固定して、研削作業と同様の作業により上下の両研削砥石2、3の砥面をドレッシングする。
[Dressing method]
As shown in FIG. 6, the dressing method is the same as that for the grinding operation by mounting the sharpening tool after assembly on the workpiece holding jig 10 instead of the workpiece, positioning and fixing in the same manner as in the above-described grinding. The upper and lower grinding wheels 2 and 3 are dressed by work.

すなわち、図6において、目立て工具を装着する場合には、円筒部材62を位置決めピース28の内周面31に嵌合すると共に、位置決めピース28の上端基準面(ワーク基準面)32にフランジ部62bの下面62dを当接させ、押付ユニット23の鋼球46を上端円錐面63aに圧接することにより、目立て工具を、ワークと同様な所定位置に固定する。これにより、自転軸芯O2に対する目立て砥石60の上下砥面の直角度が正確に維持される。また、回り止めピン37が円筒部材62のストッパー用孔68に係合することにより、ワーク保持治具10に対して目立て工具を回り止めする。  That is, in FIG. 6, when the sharpening tool is mounted, the cylindrical member 62 is fitted to the inner peripheral surface 31 of the positioning piece 28, and the flange portion 62b is connected to the upper end reference surface (work reference surface) 32 of the positioning piece 28. The dressing tool is fixed at a predetermined position similar to the workpiece by bringing the lower surface 62d into contact with the steel ball 46 of the pressing unit 23 against the upper end conical surface 63a. Thereby, the perpendicularity of the upper and lower grinding surfaces of the sharpening grindstone 60 with respect to the rotation axis O2 is accurately maintained. Further, the anti-rotation pin 37 engages with the stopper hole 68 of the cylindrical member 62 to prevent the sharpening tool from rotating with respect to the workpiece holding jig 10.

目立て工具固定後は、図1の研削位置A2まで回転し、目立て工具を回転(自転)すると同時に研削砥石2、3も回転させ、かつ、図6のように研削砥石2、3の上下間隔を狭めて行くことにより、研削砥石2、3をドレッシングする。  After the sharpening tool is fixed, the grinding tool is rotated to the grinding position A2 in FIG. By narrowing, the grinding wheels 2 and 3 are dressed.

以上の説明より、第1実施形態には以下の構成が含まれている。すなわち、ワーク保持部9のワーク保持治具10には、ワークWを位置決めするために、位置決めピース28上面のワーク基準面(第2基準面)32と、位置決めピース28の内周面(第1基準面)31とが設けられている。目立て工具には、位置決めピース28の内周面31に嵌合する円筒部材(嵌合部)62と、位置決めピース28のワーク基準面32に当接するフランジ部62bの下面62d(当接面)とが設けられている。  From the above description, the following configuration is included in the first embodiment. That is, the workpiece holding jig 10 of the workpiece holding unit 9 has a workpiece reference surface (second reference surface) 32 on the top surface of the positioning piece 28 and an inner peripheral surface (first surface) of the positioning piece 28 for positioning the workpiece W. Reference plane) 31 is provided. The sharpening tool includes a cylindrical member (fitting portion) 62 that fits on the inner peripheral surface 31 of the positioning piece 28, and a lower surface 62 d (contact surface) of the flange portion 62 b that abuts on the workpiece reference surface 32 of the positioning piece 28. Is provided.

そして、ワークWを取り外したワーク保持治具10に対して、目立て工具の円筒部材62を位置決めピース28の内周面に嵌合し、フランジ部62bの下面62dを位置決めピース28のワーク基準面32に当接することによって、目立て工具を位置決めした状態で装着する。  The cylindrical member 62 of the sharpening tool is fitted to the inner peripheral surface of the positioning piece 28 with respect to the workpiece holding jig 10 from which the workpiece W has been removed, and the lower surface 62d of the flange portion 62b is connected to the workpiece reference surface 32 of the positioning piece 28. The abutment tool is mounted while being positioned.

また、目立て工具は、ワークWをワーク保持治具10に固定するためのクランプ装置12を利用して固定され、ワークWの研削を行うのと同様の方法で研削砥石のドレッシングを行う。  Further, the dressing tool is fixed using a clamp device 12 for fixing the workpiece W to the workpiece holding jig 10 and dresses the grinding wheel in the same manner as the grinding of the workpiece W.

[第2の実施形態]
図7は、本発明の第2の実施形態に係り、ワーク保持部9に装着した状態の目立て工具を示す縦断面図である。前述の第1の実施形態では、ワーク保持部9を構成するワーク保持治具10に対して、ワークWと交換で目立て工具を装着したものとなっていたが、本実施形態では、ワーク保持部9を構成する自転軸30に対して、ワーク保持治具10と交換で目立て工具を装着するものとなっている。以下その詳細を説明する。
[Second Embodiment]
FIG. 7 is a longitudinal sectional view showing the dressing tool in a state of being mounted on the work holding unit 9 according to the second embodiment of the present invention. In the first embodiment described above, a setting tool is attached to the work holding jig 10 constituting the work holding unit 9 by replacing the work W. However, in this embodiment, the work holding unit A sharpening tool is attached to the rotating shaft 30 constituting the workpiece 9 by replacing the workpiece holding jig 10. The details will be described below.

まず、第2実施形態及び前述の第1実施形態の自転軸30とワーク保持治具10との間には、自転軸30に対するワーク保持治具10の位置決め、ひいては、間接的なワークWの位置決めを行う位置決め構造が設けられている。  First, between the rotating shaft 30 and the workpiece holding jig 10 of the second embodiment and the first embodiment described above, positioning of the workpiece holding jig 10 with respect to the rotating shaft 30, and thus indirect positioning of the workpiece W. A positioning structure for performing the above is provided.

[位置決め構造の詳細]
図7に示すように、位置決め構造は、自転軸30の上面に、自転軸心O2を中心として形成された円形の凹部73と、この凹部73に嵌合された位置決めリング74とを有している。位置決めリング74は環状であって、自転軸心O2と同芯状に配置され、自転軸30にボルト79等により固定されており、凹部73の深さよりも厚肉に形成され、位置決めリング74の上部は凹部73から上方に突出している。
[Details of positioning structure]
As shown in FIG. 7, the positioning structure has a circular recess 73 formed around the rotation axis O <b> 2 on the upper surface of the rotation shaft 30, and a positioning ring 74 fitted in the recess 73. Yes. The positioning ring 74 is annular and is arranged concentrically with the rotation axis O 2, and is fixed to the rotation shaft 30 with a bolt 79 or the like, and is formed thicker than the depth of the recess 73. The upper portion protrudes upward from the recess 73.

位置決めリング74周りの自転軸上面30aは、該位置決めリング74の外周面に直交する水平な平坦面に形成されている。また、自転軸30の上面には、複数の雌ねじ穴30bが自転軸心O2を中心とした周方向に等角度間隔で設けられている。  The rotation shaft upper surface 30 a around the positioning ring 74 is formed on a horizontal flat surface orthogonal to the outer peripheral surface of the positioning ring 74. A plurality of female screw holes 30b are provided on the upper surface of the rotation shaft 30 at equal angular intervals in the circumferential direction around the rotation axis O2.

図3に示すように、前記位置決め構造は、ワーク保持治具10の下面に、自転軸心O2を中心として形成された円形の凹部75を有している。この凹部75の内径は、前記リング74の外周部に嵌合可能な寸法に形成されており、位置決めリング74の上部に嵌合可能な軸嵌合部を構成している。また、凹部75周りのワーク保持治具10の下面76は、自転軸30の上面30aに当接する軸当接面を構成している。  As shown in FIG. 3, the positioning structure has a circular recess 75 formed on the lower surface of the work holding jig 10 with the rotation axis O2 as the center. The inner diameter of the recess 75 is formed to a size that can be fitted to the outer peripheral portion of the ring 74, and constitutes a shaft fitting portion that can be fitted to the upper portion of the positioning ring 74. Further, the lower surface 76 of the workpiece holding jig 10 around the recess 75 constitutes a shaft contact surface that contacts the upper surface 30 a of the rotation shaft 30.

上記の位置決め構造により、ワーク保持治具10は、位置決めリング74の外周面に凹部(軸嵌合部)75を嵌合し、且つ、自転軸30の上面30aにワーク保持治具10の下面(軸当接面)76を当接することによって、自転軸30に対して適正に位置決めされる。よって、このワーク保持治具10に保持されるワークWも間接的に位置決めされるようになっている。  With the positioning structure described above, the workpiece holding jig 10 has a concave portion (shaft fitting portion) 75 fitted to the outer peripheral surface of the positioning ring 74, and the lower surface of the workpiece holding jig 10 on the upper surface 30 a of the rotation shaft 30 ( By abutting the shaft abutting surface 76, the shaft is properly positioned with respect to the rotation shaft 30. Therefore, the workpiece W held by the workpiece holding jig 10 is also indirectly positioned.

ここで、位置決めリング74の外周面74aは、自転軸30に対するワーク保持治具10の水平方向(自転軸心O2に直交する方向)の位置決め、ひいては、間接的なワークWの水平方向の位置決めをするための第1の基準面を構成し、自転軸30の上面30aは、同じく上下方向(自転軸心O2方向)の位置決めをするための第2の基準面を構成している。  Here, the outer peripheral surface 74a of the positioning ring 74 performs horizontal positioning of the workpiece holding jig 10 with respect to the rotation shaft 30 (direction perpendicular to the rotation axis O2), and thus indirect horizontal positioning of the workpiece W. The upper surface 30a of the rotation shaft 30 similarly forms a second reference surface for positioning in the vertical direction (direction of the rotation axis O2).

図6に示すように、ワーク保持治具10の外周部には、前記雌ねじ孔30bに対応する数と位置でボルト挿通孔77が上下に貫通形成されており、このボルト挿通孔77に挿通したボルト78を、自転軸30の雌ねじ孔30bに螺合することによって、自転軸30にワーク保持治具10が固定される。  As shown in FIG. 6, bolt insertion holes 77 are formed in the outer peripheral portion of the work holding jig 10 so as to penetrate in the vertical direction at numbers and positions corresponding to the female screw holes 30 b, and are inserted into the bolt insertion holes 77. The workpiece holding jig 10 is fixed to the rotation shaft 30 by screwing the bolt 78 into the female screw hole 30 b of the rotation shaft 30.

[目立て工具の構造及び組立]
図7に示すように、目立て工具は、第1実施形態と同様に、円板状の目立て砥石60と、フランジ部62bを一体に有する円筒部材(装着部材)62と、環状の押え板65とを有する。しかしながら、円筒部材62の構成が、第1実施形態とは異なるものになっている。
[Structure and assembly of sharpening tools]
As shown in FIG. 7, the dressing tool is similar to the first embodiment in that the disk-shaped dressing grindstone 60, a cylindrical member (mounting member) 62 integrally having a flange portion 62b, an annular retainer plate 65, Have However, the configuration of the cylindrical member 62 is different from that of the first embodiment.

この円筒部材62は、下側の円筒状部62eと、上側のフランジ部62bとを備え、円筒状部62eは、筒上部がフランジ部62bによって閉塞された形態とされている。円筒状部62eの筒内周面の下端には、目立て工具軸心O4を中心として形成された凹部80が形成されている。この凹部80は、上記位置決めリング74の外周面74aに嵌合可能な内径寸法に設定されており、位置決めリング74に嵌合可能な嵌合部を構成している。  The cylindrical member 62 includes a lower cylindrical portion 62e and an upper flange portion 62b, and the cylindrical portion 62e is configured such that the upper portion of the cylinder is closed by the flange portion 62b. A concave portion 80 formed around the sharpening tool axis O4 is formed at the lower end of the cylindrical inner peripheral surface of the cylindrical portion 62e. The recess 80 is set to have an inner diameter that can be fitted to the outer peripheral surface 74 a of the positioning ring 74, and constitutes a fitting portion that can be fitted to the positioning ring 74.

また、凹部80周りの円筒状部62eの下面62fは、自転軸上面(第2基準面)30aに当接する当接面を構成している。この当接面62fは、目立て砥石60の水平姿勢を維持するための利用される面であり、目立て工具軸心O4に対して正確に直角な面に形成されている。  Further, the lower surface 62f of the cylindrical portion 62e around the recess 80 constitutes a contact surface that contacts the upper surface (second reference surface) 30a of the rotation shaft. The contact surface 62f is a surface used for maintaining the horizontal posture of the sharpening grindstone 60, and is formed on a surface that is exactly perpendicular to the sharpening tool axis O4.

円筒部材62には、フランジ部62bから円筒状部62eにかけて上下に貫通するボルト挿通孔81が形成されており、このボルト挿通孔81に挿通したボルト78を自転軸30に形成した雌ねじ孔30bに螺合することによって、円筒部材62が自転軸30に固定される。このボルト78は、自転軸30に対してワーク保持治具10を固定するためのボルトが流用されている。つまり、ワーク保持治具10の固定機構を用いて目立て工具も固定されるようになっている。  The cylindrical member 62 is formed with a bolt insertion hole 81 penetrating vertically from the flange portion 62b to the cylindrical portion 62e. A bolt 78 inserted into the bolt insertion hole 81 is formed in the female screw hole 30b formed in the rotation shaft 30. The cylindrical member 62 is fixed to the rotation shaft 30 by screwing. As the bolt 78, a bolt for fixing the workpiece holding jig 10 to the rotation shaft 30 is used. That is, the sharpening tool is also fixed using the fixing mechanism of the workpiece holding jig 10.

フランジ部62bの上面には、上方に円形状に突出する凸部62gが形成され、この凸部62gが、押さえ板65の中心孔に嵌合することによって、円筒部材62と押え板65との位置決め(芯合わせ)がなされている。  A convex portion 62g that protrudes in a circular shape is formed on the upper surface of the flange portion 62b. The convex portion 62g is fitted into the center hole of the pressing plate 65, whereby the cylindrical member 62 and the pressing plate 65 are connected to each other. Positioning (center alignment) is performed.

なお、目立て工具の組立については、第1実施形態と同様であり、目立て砥石60の中央の取付孔61をフランジ部62bの外周に嵌合し、その周囲を環状突起62cの上面に当接させ、押え板65を目立て砥石60に載せ、ボルト挿通孔66に挿通した複数本のボルト71をフランジ部62bのめねじ孔69に螺合することにより、目立て砥石60と円筒部材62と押え板65を一体的に結合する。  The assembling of the sharpening tool is the same as that of the first embodiment, and the center mounting hole 61 of the sharpening grindstone 60 is fitted to the outer periphery of the flange portion 62b, and its periphery is brought into contact with the upper surface of the annular protrusion 62c. The presser plate 65 is placed on the sharpening grindstone 60, and a plurality of bolts 71 inserted through the bolt insertion holes 66 are screwed into the female screw holes 69 of the flange portion 62b, whereby the sharpening grindstone 60, the cylindrical member 62 and the presser plate 65 Are coupled together.

押さえ板65には、ボルト挿通孔81に対応した位置に、貫通孔82が形成されている。この貫通孔82により、目立て工具を組み立てたまま、押さえ板65側から貫通孔82を介してボルト挿通孔81にボルト78を挿通し、自転軸30に締結できるようになっている。  A through hole 82 is formed in the holding plate 65 at a position corresponding to the bolt insertion hole 81. With the through hole 82, the bolt 78 can be inserted into the bolt insertion hole 81 from the holding plate 65 side through the through hole 82 while the sharpening tool is assembled, and can be fastened to the rotation shaft 30.

[ドレス方法]
第2実施形態の場合、組立完了後の目立て工具を、ワーク保持治具10の代わりに自転軸30に位置決め固定して、研削作業と同様の作業により上下の両研削砥石2,3の砥面をドレッシングする。この際、目立て工具は、ワーク保持治具10と同様な所定位置に固定され、自転軸心O2に対する目立て砥石60の上下砥面の直角度が正確に位置されるようになっている。
[Dressing method]
In the case of the second embodiment, the sharpening tool after completion of assembly is positioned and fixed on the rotating shaft 30 instead of the work holding jig 10, and the grinding surfaces of the upper and lower grinding wheels 2 and 3 are the same as the grinding work. Dressing. At this time, the dressing tool is fixed at a predetermined position similar to the workpiece holding jig 10, and the perpendicularity of the upper and lower grinding surfaces of the dressing grindstone 60 with respect to the rotation axis O2 is accurately positioned.

以上の説明より、上記第2実施形態には次の構成が含まれている。すなわち、ワーク保持部9の自転軸30には、ワーク保持治具10の位置決め、ひいてはワークWの位置決めをするために、位置決めリング74の外周面(第1基準面)74aと、自転軸30の上面30a(第2基準面)とが設けられている。目立て工具には、位置決めリング74の外周面に嵌合する凹部(嵌合部)80と、自転軸30の上面30aに当接する円筒部材62の下面(当接面)62fが設けられている。  As described above, the second embodiment includes the following configuration. That is, the rotating shaft 30 of the work holding unit 9 is provided with an outer peripheral surface (first reference surface) 74 a of the positioning ring 74 and the rotating shaft 30 for positioning the work holding jig 10 and thus the work W. An upper surface 30a (second reference surface) is provided. The dressing tool is provided with a recess (fitting portion) 80 that fits on the outer peripheral surface of the positioning ring 74 and a lower surface (contact surface) 62f of the cylindrical member 62 that contacts the upper surface 30a of the rotation shaft 30.

そして、ワーク保持治具10を取り外した自転軸30に対して、目立て工具の円筒部材62の凹部80を位置決めリング74の外周面に嵌合し、円筒部材62の下面72fを自転軸30の上面30aに当接することによって、目立て工具を位置決めした状態で装着する。  Then, the concave portion 80 of the cylindrical member 62 of the sharpening tool is fitted to the outer peripheral surface of the positioning ring 74 with respect to the rotation shaft 30 from which the workpiece holding jig 10 is removed, and the lower surface 72f of the cylindrical member 62 is connected to the upper surface of the rotation shaft 30. By abutting on 30a, the dressing tool is mounted in a positioned state.

また、目立て工具は、ワーク保持治具10を自転軸30に固定するためのボルト78を利用して固定され、ワークWの研削を行うのと同様の方法で研削砥石のドレッシングを行う。
[他の実施形態]
本発明は上記実施形態に限ることなく適宜設計変更可能である。例えば、上記第2実施形態で説明した位置決めリング74に代えて、円板状の部材を凹部73に嵌合するようにしてもよく、位置決めリング74を省略して、自転軸30の上面中央に、円形状に膨出する凸部を形成し、該凸部の外周面を第1基準面としてもよい。
The sharpening tool is fixed using a bolt 78 for fixing the workpiece holding jig 10 to the rotation shaft 30 and dresses the grinding wheel in the same manner as the workpiece W is ground.
[Other Embodiments]
The present invention is not limited to the above embodiment, and can be appropriately changed in design. For example, instead of the positioning ring 74 described in the second embodiment, a disk-shaped member may be fitted into the recess 73, and the positioning ring 74 is omitted and the center of the upper surface of the rotation shaft 30 is omitted. A convex portion that bulges in a circular shape may be formed, and the outer peripheral surface of the convex portion may be used as the first reference surface.

本発明は、竪型両頭平面研削盤の上下1対の砥石車をドレッシングするために有効に利用できる。  The present invention can be effectively used for dressing a pair of upper and lower grinding wheels of a vertical double-sided surface grinder.

Claims (4)

垂直軸芯回りに回転する上下1対の砥石車と、ワークを所定位置に保持すると共に垂直軸心回りに自転可能なワーク保持部と、ワークをワーク保持部に固定するためのクランプ装置と、を備え、ワーク保持部に保持されたワークを両砥石間に挿入することにより上下両端面を同時に平面研削する竪型両頭平面研削盤において、
ワークと交換でワーク保持部に装着される目立て工具を備えており、
ワーク保持部が環状のディスクとハブ部とを有するワークに嵌合できるように、ワーク保持部が、ワークの位置決めのための第1、第2基準面を有し、第1基準面が、ワーク保持部の自転軸心と同心の円周面よりなり、第2基準面が前記自転軸心に直交する面よりなり、
目立て工具が、フランジ部を一体に有する円筒部材と、円板状の目立て砥石と、環状の押え板と、を備えており、目立て工具がワーク保持部に嵌合するように、円筒部材の下部の外周面は、目立て工具の工具軸芯と同心の円筒面であって第1基準面に嵌合するものであり、フランジ部の下面が工具軸芯に対して垂直な面であって第2基準面に当接するものであり、
目立て砥石は中央に取付孔を有すると共に外周部が肉厚に形成されており、フランジ部の外周には環状突起が一体に形成されており、
目立て砥石の取付孔をフランジ部の外周に嵌合させると共に、目立て砥石の肉薄内周部に環状突起及び押え板を当接させ、フランジ部及び押え板に形成されているねじ孔にボルトを挿通することによって、目立て砥石と円筒部材と押え板とが一体的に結合されており、
目立て砥石の肉厚外周部の上下端面は互いに平行に形成された砥面となっており、これらの上下端面が、ワーク保持部に保持された目立て工具が両砥石間に挿入されたときに上下の砥石車をドレッシングする砥面である、
ことを特徴とする、竪型両頭平面研削盤。
A pair of upper and lower grinding wheels that rotate about a vertical axis, a workpiece holding unit that holds the workpiece in a predetermined position and can rotate about the vertical axis, and a clamping device for fixing the workpiece to the workpiece holding unit; In a vertical double-sided surface grinding machine that simultaneously grinds both the upper and lower end faces by inserting the work held by the work holding part between both grinding wheels,
It is equipped with a sharpening tool that is attached to the work holder in exchange for the work.
The work holding part has first and second reference surfaces for positioning the work so that the work holding part can be fitted to a work having an annular disk and a hub part. It consists of a circumferential surface concentric with the rotation axis of the holding part, and the second reference surface consists of a surface perpendicular to the rotation axis,
The dressing tool includes a cylindrical member integrally having a flange portion, a disc-shaped dressing grindstone, and an annular presser plate, and the lower portion of the cylindrical member is fitted to the work holding portion so that the dressing tool is fitted to the work holding portion. The outer peripheral surface is a cylindrical surface concentric with the tool axis of the sharpening tool and is fitted to the first reference surface, and the lower surface of the flange portion is a surface perpendicular to the tool axis and is second. It is in contact with the reference surface,
The sharpening wheel has a mounting hole in the center and the outer peripheral part is formed thick, and the annular protrusion is integrally formed on the outer periphery of the flange part,
The mounting hole of the sharpening wheel is fitted to the outer periphery of the flange, and the annular protrusion and the presser plate are brought into contact with the thin inner peripheral part of the sharpening wheel, and the bolt is inserted into the screw hole formed in the flange and the presser plate. By doing so, the sharpening grindstone, the cylindrical member and the presser plate are integrally coupled,
The upper and lower end surfaces of the thickened outer peripheral part of the sharpening wheel are grinding surfaces formed in parallel with each other, and these upper and lower end surfaces are vertically moved when the sharpening tool held by the work holding part is inserted between the two grinding wheels. It is a grinding surface for dressing a grinding wheel of
A vertical double-sided surface grinding machine.
ワーク保持部が、垂直軸心回りに自転可能な自転軸と、自転軸心上に固定されるワーク保持治具と、から構成されており、
ワーク保持治具が、第1基準面及び第2基準面を有している、
請求項1に記載の竪型両頭平面研削盤。
The work holding part is composed of a rotation shaft that can rotate around a vertical axis, and a work holding jig fixed on the rotation axis.
The workpiece holding jig has a first reference surface and a second reference surface;
The vertical double-sided surface grinding machine according to claim 1.
垂直軸芯回りに回転する上下1対の砥石車と、ワークを所定位置に保持すると共に垂直軸心回りに自転可能な自転軸と、自転軸の自転軸心上に固定されるワーク保持治具と、ワークをワーク保持治具に固定するためのクランプ装置と、を備え、ワーク保持部に保持されているワークを両砥石間に挿入することにより上下両端面を同時に平面研削する竪型両頭平面研削盤において、
ワーク及びワーク保持治具と交換で自転軸に装着される目立て工具を備えており、
自転軸がワーク保持治具に嵌合できるように、自転軸が、ワーク保持治具の位置決めのための第1、第2基準面を有し、第1基準面が、自転軸心と同心の円周面よりなり、第2基準面が前記自転軸心に直交する面よりなり、
目立て工具が、フランジ部を一体に有する円筒部材と、円板状の目立て砥石と、環状の押え板と、を備えており、目立て工具が自転軸に嵌合するように、円筒部材の下部の内周面は、目立て工具の工具軸芯と同心の円筒面であって第1基準面に嵌合するものであり、円筒部材の下面が工具軸芯に対して垂直な面であって第2基準面に当接するものであり、
目立て砥石は中央に取付孔を有すると共に外周部が肉厚に形成されており、フランジ部の外周には環状突起が一体に形成されており、
目立て砥石の取付孔をフランジ部の外周に嵌合させると共に、目立て砥石の肉薄内周部に環状突起及び押え板を当接させ、フランジ部及び押え板に形成されているねじ孔にボルトを挿通することによって、目立て砥石と円筒部材と押え板とが一体的に結合されており、
目立て砥石の肉厚外周部の上下端面は互いに平行に形成された砥面となっており、これらの上下端面が、ワーク保持部に保持された目立て工具が両砥石間に挿入されたときに上下の砥石車をドレッシングする砥面である、
ことを特徴とする、竪型両頭平面研削盤。
A pair of upper and lower grinding wheels that rotate around the vertical axis, a rotation axis that holds the workpiece in place and can rotate about the vertical axis, and a workpiece holding jig that is fixed on the rotation axis of the rotation axis And a clamp device for fixing the workpiece to the workpiece holding jig, and a vertical double-ended flat surface that simultaneously grinds both the upper and lower end surfaces by inserting the workpiece held by the workpiece holding portion between the two grindstones. In the grinding machine
It is equipped with a sharpening tool that is attached to the rotating shaft by replacing the workpiece and workpiece holding jig.
The rotation shaft has first and second reference surfaces for positioning the workpiece holding jig so that the rotation shaft can be fitted to the workpiece holding jig, and the first reference surface is concentric with the rotation axis. A circumferential surface, and the second reference surface is a surface perpendicular to the rotation axis,
The dressing tool includes a cylindrical member integrally having a flange portion, a disc-shaped dressing grindstone, and an annular presser plate, and a lower part of the cylindrical member is fitted so that the dressing tool is fitted to the rotation shaft. The inner peripheral surface is a cylindrical surface concentric with the tool axis of the sharpening tool and is fitted to the first reference surface, and the lower surface of the cylindrical member is a surface perpendicular to the tool axis and is second. It is in contact with the reference surface,
The sharpening wheel has a mounting hole in the center and the outer peripheral part is formed thick, and the annular protrusion is integrally formed on the outer periphery of the flange part,
The mounting hole of the sharpening wheel is fitted to the outer periphery of the flange, and the annular protrusion and the presser plate are brought into contact with the thin inner peripheral part of the sharpening wheel, and the bolt is inserted into the screw hole formed in the flange and the presser plate. By doing so, the sharpening grindstone, the cylindrical member and the presser plate are integrally coupled,
The upper and lower end surfaces of the thickened outer peripheral part of the sharpening wheel are grinding surfaces formed in parallel with each other, and these upper and lower end surfaces are vertically moved when the sharpening tool held by the work holding part is inserted between the two grinding wheels. It is a grinding surface for dressing a grinding wheel of
A vertical double-sided surface grinding machine.
クランプ装置は、目立て工具の円筒部材の上端を押さえつけるための鋼球を有している、
請求項1〜3のいずれか1つに記載の竪型両頭平面研削盤。
The clamp device has a steel ball for pressing the upper end of the cylindrical member of the sharpening tool.
A saddle type double-headed surface grinder according to any one of claims 1 to 3.
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