JP4458363B2 - Method for producing Cr-Ni stainless steel strip - Google Patents
Method for producing Cr-Ni stainless steel strip Download PDFInfo
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Description
本発明は、熱間圧延時に鋼帯表面に生じやすいヘゲ疵の発生を防止して表面性状の良好なCr‐Ni系ステンレス鋼帯を製造する方法に関する。 The present invention relates to a method for producing a Cr—Ni-based stainless steel strip having a good surface property by preventing the occurrence of lashes that are likely to occur on the surface of a steel strip during hot rolling.
Cr‐Ni系ステンレス鋼帯は、鋼帯表面にヘゲ疵と呼ばれる表面欠陥が発生しやすい鋼種である。ヘゲ疵は、鋼帯表面の美観を損なうだけでなく、機械的性質,疲労特性,耐食性等の製品特性にも悪影響を及ぼす。このため、ヘゲ疵を除去する表面研削等の工程が組み込まれているが、グラインダを用いた研削でも残存する場合が多く、製品加工後のバレル研磨程度では除去できない。その結果、ヘゲ疵のない表面性状の良好な個所を峻別して客先に出荷することを余儀なくされている。良品部分の選別は、工程負荷を著しく増大させる原因であり、製品歩留の低下、ひいては製品コスト上昇の原因となる。 The Cr—Ni-based stainless steel strip is a steel type in which surface defects called “hege wrinkles” tend to occur on the surface of the steel strip. Hege not only detracts from the appearance of the steel strip surface, but also adversely affects product properties such as mechanical properties, fatigue properties, and corrosion resistance. For this reason, a process such as surface grinding for removing lashes is incorporated, but it often remains even by grinding using a grinder and cannot be removed by barrel polishing after product processing. As a result, it is obliged to discriminate parts having good surface properties without shaving and ship them to customers. The selection of non-defective parts causes the process load to increase remarkably, resulting in a decrease in product yield and an increase in product cost.
Cr‐Ni系ステンレス鋼帯のヘゲ疵は、熱間圧延時に発生し、後工程の冷間圧延で助長されることが多い。ヘゲ疵が検出されない熱延鋼帯でも、冷間圧延後に著しい表面欠陥が現れる場合もある。したがって、全長にわたって表面性状が良好なCr‐Ni系ステンレス鋼帯を製造するためには、研磨,研削によるヘゲ疵の除去ではなく、熱間圧延時にヘゲ疵の発生を抑制することが重要である。
これまでに、熱間圧延時におけるCr‐Ni系ステンレス鋼のヘゲ疵発生防止策としては、次の特許文献1,2,3等で示される方法が提案されている。
The baldness of the Cr-Ni stainless steel strip occurs during hot rolling and is often promoted by cold rolling in the subsequent process. Even in a hot-rolled steel strip where no lashes are detected, significant surface defects may appear after cold rolling. Therefore, in order to produce a Cr-Ni stainless steel strip with good surface properties over the entire length, it is important not to remove the lashes by polishing and grinding, but to suppress the occurrence of lashes during hot rolling. It is.
Up to now, the methods shown in the following Patent Documents 1, 2, 3 and the like have been proposed as measures for preventing the occurrence of baldness of Cr—Ni stainless steel during hot rolling.
すなわち、特許文献1では、幅中央部より幅エッジ部を厚くしたスラブを熱間圧延して幅方向に厚さが同じ完全な矩形状とすることにより、熱間圧延時のヘゲ疵発生を防止している。また、特許文献2では、スラブ中に存在するδフェライトが熱間圧延時のヘゲ疵の発生原因であるとして、鋼材の成分設計,スラブの加熱条件をコントロールすることによりスラブ中のδフェライトを消失させてヘゲ疵の発生が抑えることを提案している。 That is, in Patent Document 1, the slab having the width edge portion thicker than the width center portion is hot-rolled to form a complete rectangular shape having the same thickness in the width direction, thereby causing the occurrence of baldness at the time of hot rolling. It is preventing. Further, in Patent Document 2, δ ferrite present in the slab is considered to be the cause of whipping during hot rolling, and the δ ferrite in the slab is controlled by controlling the component design of the steel material and the heating conditions of the slab. It has been proposed to eliminate the occurrence of baldness by eliminating it.
さらに、特許文献3では、エッジ部の平均圧下率が幅中央部の平均圧下率よりも大きくなるように圧延することによってスラブ内部に発生する圧延方向応力状態を調整し、割れ発生の原因であるエッジ近傍の引張応力の発生を抑えることにより微小割れを防止する方法が提案されている。具体的には、3次元剛塑性有限要素法により圧延方向応力の幅方向分布を算出し、板端から1/6幅領域で引張応力が発生するという解析結果に基づき、エッジ部の領域を板端から1/6幅領域と規定し、エッジ部の圧下率がエッジ部端に向かうにしたがって増加し、前記エッジ部より幅中央よりの区間(幅中央部)の圧下率が幅方向に一定となるように圧延することを規定している。
しかしながら、完全矩形形状にしたスラブを圧延してもヘゲ疵が発生する場合があり、特許文献1で提案された方法もヘゲ疵発生防止策としては不十分である。また、δフェライトを消失させたオーステナイト(γ)単相のCr‐Ni系ステンレス鋼でもヘゲ疵が発生しており、特許文献2によるδフェライトを消失させる方法によるもヘゲ疵発生防止策としては不十分である。
さらに、特許文献3によって、スラブエッジ部の領域を板端から1/6幅領域と規定し、エッジ部の圧下率がエッジ部端に向かうにしたがって増加し、前記エッジ部より幅中央よりの区間(幅中央部)の圧下率が幅方向に一定となるように圧延しても、スラブ端部ではヘゲ疵の発生を抑制できたが、スラブ中央部に表面疵が発生する場合があった。
However, even if a slab having a completely rectangular shape is rolled, scabs may occur, and the method proposed in Patent Document 1 is also insufficient as a measure for preventing scabs. In addition, the austenite (γ) single-phase Cr—Ni stainless steel from which δ ferrite has disappeared also has hege soot. Is insufficient.
Further, according to Patent Document 3, the region of the slab edge portion is defined as a 1/6 width region from the plate end, and the rolling reduction of the edge portion increases toward the edge portion end, and the interval from the edge portion to the width center. Even if rolling was performed so that the rolling reduction of the (width center portion) was constant in the width direction, the occurrence of scabs could be suppressed at the end of the slab, but surface flaws sometimes occurred at the center of the slab. .
本発明は、従来とは逆にδフェライトの適正分散がヘゲ疵の発生防止に有効であるとの知見をベースとし、δフェライトの適正分散を可能にする成分設計を可能にすることにより、ヘゲ疵に至る割れの発生・成長が抑えられた条件下の熱間圧延を可能とし、表面性状の良好なCr‐Ni系ステンレス鋼帯を製造することを目的とする。 The present invention is based on the knowledge that the proper dispersion of δ ferrite is effective in preventing the occurrence of whipping, as opposed to the conventional one, and by enabling the component design that enables the proper dispersion of δ ferrite, The object is to produce a Cr-Ni stainless steel strip with good surface properties that can be hot-rolled under conditions in which the occurrence and growth of cracks leading to the baldness are suppressed.
本発明で使用するCr‐Ni系ステンレス鋼は、C:0.080質量%以下,Si:0.01〜1.5質量%,Mn:0.01〜4.0質量%,P:0.05質量%以下,S:0.03質量%以下,Ni:16.0〜25.0質量%,Cr:20.0〜30.0質量%,N:0.05質量%以下,Mo:0.01〜1.0質量%,Cu:0.001〜1.0質量%を含み、残部がFe及び不可避的不純物からなる組成をもつ。この成分系でF(質量%)=Cr+Mo+Si,A(質量%)=Ni+35C+20N+0.2Mn+0.25Cuと定義されるF値,A値がF=22.0〜33.0,A=17.0〜28.0,F−A=3.5〜11.5を満足するように成分調整されている。必要に応じ、Ca:0.010質量%以下,B:0.010質量%以下の一種又は二種を含ませても良い。 The Cr—Ni stainless steel used in the present invention is C: 0.080 mass% or less, Si: 0.01-1.5 mass%, Mn: 0.01-4.0 mass%, P: 0.00. 05 mass% or less, S: 0.03 mass% or less, Ni: 16.0 to 25.0 mass%, Cr: 20.0 to 30.0 mass%, N: 0.05 mass% or less, Mo: 0 0.01 to 1.0% by mass, Cu: 0.001 to 1.0% by mass, with the balance being composed of Fe and inevitable impurities. In this component system, F value defined as F (mass%) = Cr + Mo + Si, A (mass%) = Ni + 35C + 20N + 0.2Mn + 0.25 Cu, A value is F = 22.0-33.0, A = 17.0-28 The components are adjusted to satisfy 0.0, F−A = 3.5 to 11.5. As needed, you may include 1 type or 2 types of Ca: 0.010 mass% or less and B: 0.010 mass% or less.
所定組成のCr‐Ni系ステンレス鋼を溶製した後、スラブに連続鋳造し、1000〜1250℃の加熱処理でスラブのδフェライト量を0.5〜5.0体積%の範囲に調整し、その後に、粗圧延の第1パスにおいてスラブの幅方向において両端から該スラブ幅の1/9以内の区間(以下エッジ部と称する)の平均圧下率をこれより幅中央寄りの区間(以下幅中央部と称する)の平均圧下率よりも大きくして熱間圧延することにより、ヘゲ疵のないCr‐Ni系ステンレス鋼帯が製造される。 After melting a Cr-Ni stainless steel having a predetermined composition, it is continuously cast into a slab, and the amount of δ ferrite of the slab is adjusted to a range of 0.5 to 5.0% by volume by heat treatment at 1000 to 1250 ° C. After that, in the first pass of rough rolling, the average rolling reduction of the section (hereinafter referred to as edge portion) within 1/9 of the slab width from both ends in the width direction of the slab is set to the section closer to the width center (hereinafter referred to as the width center). The Cr-Ni-based stainless steel strip having no lashes is produced by hot rolling at an average rolling reduction greater than the average reduction ratio.
本発明では、F(質量%)=Cr+Mo+Si,A=Ni+35C+20N+0.2Mn+0.25CuとF値,A値を定義し、F=22.0〜33.0,A=17.0〜28.0,F−A=3.5〜11.5を満足する成分設計を採用することにより、Cr‐Ni系ステンレス鋼の熱間圧延時に生じがちであったヘゲ疵の発生を抑えている。また、スラブ厚方向に平均化するのではなく、スラブ表層部の圧延方向応力の解析結果に基づいた表面疵の発生有無の評価によって幅方向における圧下率の分布をより適正化しているので、スラブ中央部を含めスラブの幅方向全域にわたって表面疵を著しく削減できている。
したがって、本発明により、表面性状の良好なCr‐Ni系ステンレス鋼帯を安価に製造することができる。
In the present invention, F value and A value are defined as F (mass%) = Cr + Mo + Si, A = Ni + 35C + 20N + 0.2Mn + 0.25Cu, and F = 22.0-33.0, A = 17.0-28.0, F By adopting a component design that satisfies -A = 3.5 to 11.5, the occurrence of lashes that tend to occur during hot rolling of Cr-Ni stainless steel is suppressed. In addition, instead of averaging in the slab thickness direction, the distribution of the rolling reduction in the width direction is more optimized by evaluating the presence or absence of surface flaws based on the analysis result of the stress in the rolling direction of the slab surface layer. Surface flaws can be significantly reduced over the entire width of the slab including the center.
Therefore, according to the present invention, a Cr—Ni stainless steel strip having a good surface property can be manufactured at low cost.
本発明者等は、熱間圧延後にヘゲ疵が発生したCr‐Ni系ステンレス鋼帯を詳細に調査した結果、ヘゲ疵はγ/γ粒界に沿って発生していることから、熱間圧延前のスラブ表層部における粒界酸化がヘゲ疵の発生原因であると推定した。さらに詳細な調査を進めた結果、(1)熱間圧延前の加熱スラブ中に適量のδフェライトを分散させることによってスラブ表面の粒界酸化を抑制できること、(2)材質的に脆い鋳造組織をもつスラブに対して行われる粗圧延第1パスの幅方向における圧下率の分布を適正化し、スラブ端部の引張応力を軽減することにより、ヘゲ疵の発生を抑制できることを見出した。
以下、本発明者等による実験経過から具体的に説明する。
As a result of a detailed investigation of the Cr—Ni-based stainless steel strip in which hege wrinkles were generated after hot rolling, the present inventors found that hege wrinkles occurred along the γ / γ grain boundaries. It was presumed that grain boundary oxidation in the surface layer of the slab before hot rolling was the cause of hege soot. As a result of further detailed investigation, (1) it is possible to suppress grain boundary oxidation on the slab surface by dispersing an appropriate amount of δ ferrite in the heated slab before hot rolling, and (2) a cast structure that is brittle in material. It has been found that the occurrence of lashes can be suppressed by optimizing the distribution of the rolling reduction in the width direction of the rough rolling first pass performed on the slab having the slab and reducing the tensile stress at the end of the slab.
Hereinafter, the experiment will be described in detail from the inventors.
図1に、ヘゲ疵が発生したCr‐Ni系ステンレス鋼について、熱延板を酸洗した後の外観と断面組織を示す。図1に示す鋼は、表1で示される鋼種Bであり、本発明で規定した成分条件を外れるCr‐Ni系ステンレス鋼である。なお、熱間圧延は、スラブから切り出したブロックを大気雰囲気中で1230℃に2時間保持した後、実験室の熱間圧延機を用いて行ったものである。
外観を観ると、熱延板表面に多数のヘゲ疵が発生しており、断面組織からヘゲ疵がγ/γ粒界に沿って発生していることがわかる。
FIG. 1 shows an external appearance and a cross-sectional structure of a hot-rolled sheet after pickling a Cr—Ni-based stainless steel in which whipping has occurred. The steel shown in FIG. 1 is a steel type B shown in Table 1 and is a Cr—Ni stainless steel that does not satisfy the component conditions defined in the present invention. The hot rolling was performed using a laboratory hot rolling mill after the block cut out from the slab was held at 1230 ° C. for 2 hours in an air atmosphere.
When the appearance is observed, it can be seen that a large number of scabs are generated on the surface of the hot-rolled sheet, and that scabs are generated along the γ / γ grain boundaries from the cross-sectional structure.
図2に、本発明の成分範囲外の鋼種B及び本発明の成分範囲内にある鋼種のスラブ加熱後の断面組織を示す。これらは、それぞれ鋼種A,鋼種Bのスラブから切り出されたブロックを大気雰囲気中で1230℃に2時間保持した後、水冷した試料についてその断面を観察したものである。
観察結果から、鋼種Bではスラブ表層から内部に向かって粒界酸化が進行しているのに対し、鋼種Aでは粒界酸化は確認されずδフェライトがγ粒界に沿うような形で分散していることがわかる。
In FIG. 2, the cross-sectional structure | tissue after the slab heating of the steel type B outside the component range of this invention and the steel type in the component range of this invention is shown. These are obtained by observing the cross sections of the samples cut from the steel type A and steel type B slabs at 1230 ° C. for 2 hours in air and then cooled with water.
From the observation results, in steel type B, grain boundary oxidation proceeds from the slab surface to the inside, whereas in steel type A, grain boundary oxidation is not confirmed and δ ferrite is dispersed in a form along the γ grain boundary. You can see that
以上の結果から、(1)Cr‐Ni系ステンレス鋼におけるヘゲ疵の発生は、スラブ表層におけるγ/γ粒界の酸化に基因すること、及び(2)δフェライトの分散により粒界酸化が防止できることが明らかになった。
そこで、スラブ表面におけるδフェライト量と表面割れの関係について実験室的な検討により詳細に調査した。
From the above results, (1) the occurrence of whipping in Cr-Ni stainless steel is due to oxidation of γ / γ grain boundaries in the slab surface layer, and (2) intergranular oxidation due to dispersion of δ ferrite. It became clear that it could be prevented.
Therefore, the relationship between the amount of δ ferrite and surface cracks on the slab surface was investigated in detail through laboratory studies.
図3に、δフェライト量と表面割れ発生限界歪量の関係を示す。表面割れ発生限界歪量の測定方法は以下に通りである。
種々の成分を有する鋼のスラブ表面部付近から丸棒引張試験片を採取し、試験片に大気雰囲気中での1230℃×2時間の熱処理を施した後、δフェライト量をフェライトスコープにて測定した。
その後、温度1100℃で、種々の歪量で引張試験を行って試験片表面の割れの有無を確認した。そして、表面の割れが確認できる最小の歪量を表面割れ発生限界歪量とした。
FIG. 3 shows the relationship between the amount of δ ferrite and the amount of surface crack initiation limit strain. The method for measuring the surface crack initiation limit strain is as follows.
A round bar tensile test piece was collected from the vicinity of the slab surface of a steel having various components, and the test piece was heat-treated in air at 1230 ° C for 2 hours, and the amount of δ ferrite was measured with a ferrite scope. did.
Thereafter, a tensile test was performed at a temperature of 1100 ° C. with various amounts of strain to confirm the presence or absence of cracks on the surface of the test piece. And the minimum amount of strain which can confirm the surface crack was made into the surface crack generation | occurrence | production limit strain amount.
δフェライト量の増加に伴い表面割れ発生限界歪量は増加する挙動を示した。図3にみられるように、表面割れ発生限界歪量はδフェライト量が0.5体積%以上で70%以上の高い値で安定している。ただし、δフェライトが5.0体積%では、表面割れ発生限界歪量は減少している。これは、5.0体積%を超える過剰量のδフェライトが分散すると表面割れ発生限界歪量が低減することを意味している。
以上の結果から、δフェライトの分散により表面割れが抑制できること、δフェライト量が0.5〜5.0体積%の範囲で表面割れ抑制効果が大きいことがわかった。すなわち、δフェライト量が0.5〜5.0体積%の範囲でヘゲ疵発生を抑制する効果が大きいと予測される。
The amount of surface crack initiation limit strain increased with increasing amount of δ ferrite. As shown in FIG. 3, the surface crack initiation limit strain amount is stable at a high value of 70% or more when the amount of δ ferrite is 0.5% by volume or more. However, when the amount of δ ferrite is 5.0% by volume, the surface crack generation limit strain amount is reduced. This means that when an excessive amount of δ ferrite exceeding 5.0% by volume is dispersed, the surface crack initiation limit strain amount is reduced.
From the above results, it was found that surface cracks can be suppressed by the dispersion of δ ferrite, and that the effect of suppressing surface cracks is large when the amount of δ ferrite is in the range of 0.5 to 5.0% by volume. In other words, it is predicted that the effect of suppressing the occurrence of lashes is large when the amount of δ ferrite is in the range of 0.5 to 5.0% by volume.
次いで、スラブ加熱時におけるδフェライト量と成分元素量の関係を調査した。
δフェライト量は、一般にフェライト生成元素とオーステナイト生成元素とのバランスによって定まる。そこで、本発明では、δフェライトの生成に及ぼすフェライト生成元素の寄与度をF値(=Cr+Mo+Si),オーステナイト生成元素の寄与度をA値(A=Ni+35C+20N+0.2Mn+0.25Cu)として、δフェライト量との関係を調査した。
種々の成分組成を有するスラブを1000〜1250℃の温度域に加熱したときのδフェライト量とF値,A値との関係を図4に示す。
Next, the relationship between the amount of δ ferrite and the amount of component elements during slab heating was investigated.
The amount of δ ferrite is generally determined by the balance between ferrite-forming elements and austenite-forming elements. Therefore, in the present invention, the contribution of ferrite-forming elements to the formation of δ-ferrite is F value (= Cr + Mo + Si), and the contribution of austenite-forming elements is A value (A = Ni + 35C + 20N + 0.2Mn + 0.25Cu). The relationship was investigated.
FIG. 4 shows the relationship between the amount of δ ferrite, the F value, and the A value when a slab having various component compositions is heated to a temperature range of 1000 to 1250 ° C.
δフェライト量とF値、A値との関係を示す図4から表面割れ、すなわちヘゲ疵の発生抑制に効果のあるδフェライト量:0.5〜5.0体積%の範囲を抽出すると、F=22.0〜33.0,A=17.0〜28.0,F−A=3.5〜11.5が得られる。F=22.0〜33.0,A=17.0〜28.0,F−A=3.5〜11.5は図5の斜線領域であり、熱延時にヘゲ疵の発生しないCr‐Ni系ステンレス鋼帯を製造するためには、これら条件を満足するように各成分量を調整する必要がある。 From FIG. 4 showing the relationship between the amount of δ ferrite and the F value and the A value, a range of δ ferrite amount: 0.5 to 5.0% by volume effective in suppressing the occurrence of surface cracks, that is, haze wrinkles, F = 22.0-33.0, A = 17.0-28.0, F-A = 3.5-11.5 are obtained. F = 22.0 to 33.0, A = 17.0 to 28.0, and F−A = 3.5 to 11.5 are hatched regions in FIG. 5, and Cr does not generate baldness during hot rolling. -In order to manufacture a Ni-type stainless steel strip, it is necessary to adjust each component amount so that these conditions may be satisfied.
本発明者等は、また、熱間圧延時に発生するヘゲ疵の発生部位についても綿密に調査した。その結果、ヘゲ疵の発生がスラブの両端からスラブ幅の1/9の区間に集中し、スラブエッジに近くなるほど多くなることがわかった。
そして、ヘゲ疵の発生原因がスラブ表層部に発生する圧延方向の引張応力であると考え、3次元剛塑性有限要素法により、このスラブ表層部の圧延方向応力の解析を行い、以下の知見を得た。
The inventors of the present invention have also investigated in detail the site of the occurrence of lashes that occur during hot rolling. As a result, it was found that the occurrence of lashes was concentrated in the section of 1/9 of the slab width from both ends of the slab and increased as it became closer to the slab edge.
Then, considering that the cause of hege wrinkles is the tensile stress in the rolling direction generated in the slab surface layer, the stress in the rolling direction of the slab surface layer is analyzed by the three-dimensional rigid plastic finite element method, and the following knowledge Got.
図6に示すように、スラブ表層部には幅全域にわたって圧延方向の引張応力が作用するが、スラブの両端からスラブ幅の1/9の区間で引張応力が大きくなっており、ヘゲ疵の発生領域とよく対応している。これは、スラブ表層部において、大きな圧延方向引張応力が作用した部位にへげ疵が集中して発生することを意味している。したがって、スラブ端部の引張応力を低減できれば、ヘゲ疵発生の抑制が可能であることを意味していることにもなる。
なお、図6を含め、本明細書に添付した図面の記載は、いずれも幅1050mmのスラブを粗圧延したときに得られたデータを基に作成されたものである。
As shown in FIG. 6, the tensile stress in the rolling direction acts on the slab surface layer over the entire width, but the tensile stress increases in the 1/9 section of the slab width from both ends of the slab. It corresponds well to the generation area. This means that, in the slab surface layer portion, heels are concentrated and generated at a site where a large rolling direction tensile stress is applied. Therefore, if the tensile stress at the end of the slab can be reduced, it also means that it is possible to suppress the occurrence of baldness.
In addition, all description of drawing attached to this specification including FIG. 6 was created based on the data obtained when the slab of width 1050mm was rough-rolled.
スラブ表層部における圧延方向応力の幅方向分布は、幅方向のメタルフローに伴うスラブ端部とスラブ中央部の延伸の差によるものである。したがって、スラブ端部の圧下率を大きくするような圧下率の幅方向分布を与えれば、スラブ端部に生じる表層部の大きな引張応力は低減できると考えられる。
圧下率が均一な場合において、両端からスラブ幅の1/9の区間、すなわち本発明で定義したエッジ部の表層部引張応力が大きくなることから、図7に示すようなエッジ部の圧下率を大きくした場合の応力分布を、前述の3次元剛塑性有限要素法により解析した。
その結果、図8に示すように、エッジ部の引張応力が低下することがわかった。
The distribution in the width direction of the stress in the rolling direction in the slab surface layer portion is due to the difference in stretching between the end portion of the slab and the center portion of the slab accompanying the metal flow in the width direction. Therefore, if a width direction distribution of the rolling reduction that increases the rolling reduction of the slab end portion is given, it is considered that the large tensile stress of the surface layer portion generated at the slab end portion can be reduced.
In the case where the rolling reduction is uniform, the section of 1/9 of the slab width from both ends, that is, the surface layer tensile stress of the edge defined in the present invention increases, so the rolling reduction of the edge as shown in FIG. The stress distribution when increased was analyzed by the three-dimensional rigid-plastic finite element method described above.
As a result, as shown in FIG. 8, it was found that the tensile stress at the edge portion decreased.
粗圧延第1パスにおけるスラブ幅方向の圧下率分布を変更する方法としては、スラブのエッジ部が幅中央部の厚みよりも厚くなるように研削する方法や、エッジング圧延によりドッグボーンを形成する方法等がある。また、研削とドッグボーンを組み合わせることも可能である。 As a method of changing the rolling reduction distribution in the slab width direction in the first pass of rough rolling, a method of grinding so that the edge portion of the slab becomes thicker than the thickness of the central portion of the slab, or a method of forming dog bones by edging rolling Etc. It is also possible to combine grinding and dogbone.
以上のことから、本発明におけるヘゲ疵防止機構は次のように整理することができる。
すなわち、(1)成分元素を適正量に調整することにより、スラブ加熱時にδフェライトをスラブ表面に分散させ、ヘゲ疵の起点となる粒界酸化を抑制する。また(2)粗圧延第1パスの幅方向における圧下率の分布を適正化し、スラブ端部の引張応力を軽減することにより、ヘゲ疵の発生を防止することができる。
From the above, the baldness prevention mechanism in the present invention can be organized as follows.
That is, (1) by adjusting the component elements to appropriate amounts, δ ferrite is dispersed on the surface of the slab during slab heating, and grain boundary oxidation, which is the starting point of the baldness, is suppressed. Further, (2) generation of lashes can be prevented by optimizing the distribution of the rolling reduction in the width direction of the first rough rolling and reducing the tensile stress at the end of the slab.
以下、Cr‐Ni系ステンレス鋼の合金成分,含有量,製造条件等を説明する。
C:0.080質量%以下
A値の調整に必要なオーステナイト生成元素であり、強度向上にも寄与する。Cによる強度向上効果は、0.01質量%以上のC含有量でみられる。しかし、過剰量のCが含まれると耐食性が低下するので、上限を0.080質量%に設定した。
Hereinafter, alloy components, content, production conditions, and the like of the Cr—Ni stainless steel will be described.
C: 0.080% by mass or less C is an austenite-forming element necessary for adjusting the A value, and contributes to strength improvement. The effect of improving the strength by C is observed at a C content of 0.01% by mass or more. However, since corrosion resistance falls when an excessive amount of C is contained, the upper limit was set to 0.080 mass%.
Si:0.01〜1.5質量%
溶鋼の脱酸に必要な成分であり、0.01質量%以上で効果がみられる。しかし、過剰添加はその効果を飽和させるばかりでなく、製造コストの上昇を招くので、上限を1.5質量%に設定した。また、δフェライト量の生成量に影響を及ぼすF値に関与することから、0.1〜1.5質量%の範囲でSi含有量を定めることが好ましい。
Si: 0.01-1.5 mass%
It is a component necessary for deoxidation of molten steel, and an effect is seen at 0.01 mass% or more. However, excessive addition not only saturates the effect but also increases the manufacturing cost, so the upper limit was set to 1.5% by mass. Further, since it is involved in the F value that affects the amount of δ ferrite produced, it is preferable to determine the Si content in the range of 0.1 to 1.5 mass%.
Mn:0.01〜4.0質量%
Siと同様に溶鋼脱酸に必要な成分であり、0.01質量%以上で効果がみられる。しかし、過剰の添加は耐食性の低下を招くので、上限を4.0質量%に設定した。また、MnはA値に関与してδフェライト量の生成量に影響する元素であることから、本発明が対照とするCr‐Ni系ステンレス鋼の場合、0.1〜2.0質量%の範囲でMn含有量を定めることが好ましい。
Mn: 0.01 to 4.0% by mass
Like Si, it is a necessary component for deoxidation of molten steel, and an effect is seen at 0.01 mass% or more. However, excessive addition causes a decrease in corrosion resistance, so the upper limit was set to 4.0% by mass. In addition, since Mn is an element that affects the A value and affects the amount of δ ferrite produced, in the case of the Cr—Ni-based stainless steel as a control of the present invention, 0.1 to 2.0 mass%. It is preferable to determine the Mn content within a range.
P:0.05質量%以下
耐食性を劣化させる成分であるが、0.05質量%以下(好ましくは、0.03質量%以下)に低減することによりPの悪影響が抑えられる。
S:0.03質量%以下
γ/γ粒界に偏析して熱間加工性を著しく低下させるので、可能な限り低減することが好ましい。本発明では、S含有量を0.03質量%(好ましくは、0.01質量%)以下に低減することにより、S又は硫化物起因の欠陥を抑制している。
P: 0.05% by mass or less P is a component that deteriorates the corrosion resistance, but by reducing it to 0.05% by mass or less (preferably 0.03% by mass or less), the adverse effect of P can be suppressed.
S: 0.03 mass% or less Since it segregates at the γ / γ grain boundary and the hot workability is remarkably lowered, it is preferably reduced as much as possible. In the present invention, defects caused by S or sulfide are suppressed by reducing the S content to 0.03 mass% (preferably 0.01 mass%) or less.
Ni:16.0〜25.0質量%
Crと共にCr‐Ni系ステンレス鋼の基本成分であり、A値の調整に必要なオーステナイト生成元素である。耐食性の観点から16.0質量%以上のNiが必要であるが、25.0質量%を超える過剰量のNiではγ相が安定化し、必要量のδフェライトが生成しなくなる。また、Niの過剰添加は強度低下につながるので、強度,耐食性が要求される用途では、18.0〜22.0質量%の範囲でNi含有量を定めることが好ましい。
Ni: 16.0 to 25.0 mass%
Along with Cr, it is a basic component of Cr-Ni stainless steel and is an austenite-forming element necessary for adjusting the A value. From the viewpoint of corrosion resistance, 16.0% by mass or more of Ni is necessary. However, an excessive amount of Ni exceeding 25.0% by mass stabilizes the γ phase and does not produce the necessary amount of δ ferrite. Moreover, since excessive addition of Ni leads to strength reduction, it is preferable to determine the Ni content in the range of 18.0 to 22.0% by mass in applications where strength and corrosion resistance are required.
Cr:20.0〜30.0質量%
ステンレス鋼の基本成分であり、耐食性の改善に寄与する。γ相を安定化させずに適正量のδフェライトの生成を可能にする上で20.0質量%以上のCrが必要であるが、30.0質量%を超える過剰量のCrが含まれるとδフェライトが過剰になってヤヘゲが発生しやすくなる。また、Crの過剰添加は靭性低下をもたらしやすいので、靭性,耐食性が要求される用途では、23.0〜27.0質量%の範囲でCr含有量を定めることが好ましい。
Cr: 20.0-30.0 mass%
It is a basic component of stainless steel and contributes to improvement of corrosion resistance. 20.0% by mass or more of Cr is necessary to enable generation of an appropriate amount of δ ferrite without stabilizing the γ phase, but when an excessive amount of Cr exceeding 30.0% by mass is included. δ ferrite becomes excessive, and it becomes easy to generate a bevel. Moreover, since excessive addition of Cr tends to cause a decrease in toughness, it is preferable to determine the Cr content in the range of 23.0 to 27.0% by mass in applications where toughness and corrosion resistance are required.
N:0.05質量%以下
Cと同様にオーステナイト生成元素であり、A値の調整に必要である。しかし、過剰量のN含有は耐食性を低下させるので、0.05質量%(好ましくは、0.03質量%)以下に上限を設定した。
N: 0.05 mass% or less Like C, it is an austenite-forming element and is necessary for adjusting the A value. However, since excessive N content reduces corrosion resistance, the upper limit was set to 0.05% by mass (preferably 0.03% by mass) or less.
Mo:0.01〜1.0質量%
耐食性の改善に有効な成分であり、0.01質量%以上でMoの添加効果がみられる。しかし、高価な元素であり過剰添加は鋼材コストの上昇を招くので、1.0質量%に上限を設定した。耐食性が要求される用途では、0.5〜1.0質量%の範囲でMo含有量を定めることが好ましい。
Mo: 0.01-1.0 mass%
It is an effective component for improving the corrosion resistance, and the effect of adding Mo is seen at 0.01 mass% or more. However, since it is an expensive element and excessive addition causes an increase in steel material cost, the upper limit was set to 1.0% by mass. In applications where corrosion resistance is required, it is preferable to determine the Mo content in the range of 0.5 to 1.0 mass%.
Cu:0.001〜1.0質量%
耐食性の改善に有効な成分であり、0.001質量%以上でCuの添加効果がみられる。しかし、過剰添加は熱間加工性の低下を招くので、1.0質量%に上限を設定した。耐食性が要求される用途では、0.05〜1.0質量%の範囲でCu含有量を定めることが好ましい。
Cu: 0.001 to 1.0 mass%
It is an effective component for improving corrosion resistance, and the effect of addition of Cu is observed at 0.001% by mass or more. However, excessive addition causes a decrease in hot workability, so the upper limit was set to 1.0% by mass. In applications where corrosion resistance is required, the Cu content is preferably determined in the range of 0.05 to 1.0 mass%.
Ca:0.010質量%以下
必要に応じて添加される成分であり、熱間加工性を向上させる作用を呈する。0.001質量%以上の添加でCaによる熱間加工性の改善効果がみられる。ただし、過剰添加は鋼材の清浄度を下げるので、0.010質量%に上限を設定した。
Ca: 0.010% by mass or less Ca is a component added as necessary, and exhibits an effect of improving hot workability. Addition of 0.001% by mass or more shows an effect of improving hot workability by Ca. However, excessive addition reduces the cleanliness of the steel material, so the upper limit was set to 0.010% by mass.
B:0.010質量%以下
必要に応じて添加される成分であり、Caと同様に熱間加工性を向上させる作用を呈する。0.001質量%以上でBの添加効果がみられる。しかし、過剰添加は耐食性に有害なCrの硼化物を生成させるので、上限を0.010質量%に設定した。
B: 0.010% by mass or less B is a component added as necessary, and exhibits the effect of improving hot workability like Ca. The effect of addition of B is observed at 0.001% by mass or more. However, excessive addition generates Cr boride which is harmful to corrosion resistance, so the upper limit was set to 0.010% by mass.
スラブの加熱温度:1000〜1250℃
ヘゲ疵の防止には、熱間圧延に先立って1000〜1250℃の温度域にスラブを加熱し、適正量のδフェライトを分散させる必要がある。1000℃に達しない加熱温度では、δフェライト量が減少してヘゲ疵発生抑制効果が不足することに加え、熱間圧延時の変形抵抗が著しく増加して圧延負荷が大きくなる。逆に加熱温度が1250℃を超えると、ステンレス鋼の成分によっては均熱時間の経過とともにδフェライトの量が減少してしまい、ヘゲ疵発生抑制効果がなくなる。
Slab heating temperature: 1000-1250 ° C
In order to prevent lashing, it is necessary to heat the slab to a temperature range of 1000 to 1250 ° C. and disperse an appropriate amount of δ ferrite prior to hot rolling. When the heating temperature does not reach 1000 ° C., the amount of δ ferrite decreases and the effect of suppressing the occurrence of whipping is insufficient, and the deformation resistance during hot rolling increases remarkably and the rolling load increases. On the other hand, when the heating temperature exceeds 1250 ° C., the amount of δ ferrite decreases as the soaking time elapses depending on the components of the stainless steel, and the effect of suppressing the occurrence of whipping is lost.
上記表1に示した2種のステンレス鋼を供試材とし、以下の実験を行った。なお、鋼種Aは本発明で規定する範囲の成分組成を有する鋼であり、鋼種Bは比較鋼である。
いずれも溶製後、連続鋳造によって厚さ200mm,幅1050mmのスラブを得た。その後、スラブを研削し、種々の条件にてスラブを加熱した後に粗圧延第1パスでの圧下率をスラブエッジ部とスラブ中央部とで種々変更した熱間圧延を行い、板厚4mmの熱延板を得た。
The following experiments were conducted using the two types of stainless steel shown in Table 1 as test materials. Steel type A is a steel having a component composition in the range specified in the present invention, and steel type B is a comparative steel.
In either case, a slab having a thickness of 200 mm and a width of 1050 mm was obtained by continuous casting after melting. Then, after grinding the slab and heating the slab under various conditions, hot rolling with various changes in the rolling reduction in the first pass of the rough rolling was performed at the slab edge part and the slab center part, A rolled sheet was obtained.
得られた熱延コイルを酸洗して酸化スケールを除去した後、熱延コイルの外観を目視観察し全長にわたりヘゲ疵の発生有無を調査した。コイル全長にわたってヘゲ疵が認められなかったものを○,幅方向端部のみにヘゲ疵が認められたものを△,コイル全面にわたってヘゲ疵が認められたものを×と評価した。
また、熱間圧延したスラブとは別に、同一成分のスラブから切り出したブロックを同じ条件下で加熱保持した後で水冷した。水冷後の試料を光学顕微鏡で観察し、δフェライト量を算出した。
The obtained hot-rolled coil was pickled to remove the oxide scale, and then the appearance of the hot-rolled coil was visually observed to investigate the presence or absence of lashes over the entire length. The case where no lashes were observed over the entire length of the coil was evaluated as ◯, the case where ridges were observed only at the end in the width direction was evaluated as △, and the case where lashes were observed over the entire coil was evaluated as ×.
Separately from the hot-rolled slab, a block cut out from the slab of the same component was heated and held under the same conditions and then water-cooled. The sample after water cooling was observed with an optical microscope, and the amount of δ ferrite was calculated.
表2に調査結果を示す。
本発明例試験No.A‐1では、成分組成及びスラブ加熱後のδフェライト量が規定の範囲にあり、粗圧延第1パスでのスラブエッジ部の平均圧下率をスラブ中央部の平均圧下率よりも大きくしたため、ヘゲ疵が発生しなかった。
これに対して、成分組成及びスラブ加熱後のδフェライト量が規定の範囲にあっても、粗圧延第1パスでのスラブエッジ部の平均圧下率をスラブ中央部の平均圧下率よりも小さくした比較例試験No.A‐2ではヘゲ疵が発生していた。成分組成が規定の範囲内であるものの加熱温度が高く長いためδフェライト量が0体積%になったスラブを、スラブエッジ部の圧下率をスラブ中央部よりも大きくして粗圧延第1パスを通したものである比較例試験No.A‐3では、熱延板表面にヘゲ疵が発生していた。さらに、成分組成が規定の範囲を外れる鋼種Bを用いた比較例試験No.B‐1,B‐2では所定の熱処理を施してもδフェライトが生じないために、エッジ部の圧下率を高くした粗圧延第1パスを行ってもヘゲ疵が発生していた。
Table 2 shows the survey results.
In Invention Example Test No. A-1, the component composition and the amount of δ ferrite after slab heating are in the specified range, and the average reduction rate of the slab edge portion in the first pass of rough rolling is the average reduction rate of the slab center portion. As a result, the baldness did not occur.
On the other hand, even if the component composition and the amount of δ ferrite after slab heating are within the specified range, the average rolling reduction of the slab edge portion in the first pass of the rough rolling is made smaller than the average rolling reduction of the slab center portion. In Comparative Example Test No. A-2, baldness was generated. Although the component composition is within the specified range, the heating temperature is high and long, so the slab in which the amount of δ ferrite is 0% by volume, the rolling reduction of the slab edge part is made larger than the central part of the slab, and the first pass of rough rolling In Comparative Example Test No. A-3, which was passed, bald wrinkles were generated on the surface of the hot-rolled sheet. Furthermore, in Comparative Example Test Nos. B-1 and B-2 using a steel type B whose component composition is outside the specified range, δ ferrite does not occur even when a predetermined heat treatment is performed. Even when the first rough rolling pass was performed, scabs were generated.
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