JP4464481B2 - Coating composition and method for forming cured coating film using the coating composition - Google Patents
Coating composition and method for forming cured coating film using the coating composition Download PDFInfo
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- JP4464481B2 JP4464481B2 JP12688299A JP12688299A JP4464481B2 JP 4464481 B2 JP4464481 B2 JP 4464481B2 JP 12688299 A JP12688299 A JP 12688299A JP 12688299 A JP12688299 A JP 12688299A JP 4464481 B2 JP4464481 B2 JP 4464481B2
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- 239000011248 coating agent Substances 0.000 title claims description 43
- 238000000576 coating method Methods 0.000 title claims description 43
- 239000008199 coating composition Substances 0.000 title claims description 34
- 238000000034 method Methods 0.000 title claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 55
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 38
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 37
- 125000004185 ester group Chemical group 0.000 claims description 35
- 239000002253 acid Substances 0.000 claims description 22
- 229920001577 copolymer Polymers 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 17
- 239000000178 monomer Substances 0.000 claims description 17
- 239000000470 constituent Substances 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 239000010408 film Substances 0.000 description 34
- 239000000203 mixture Substances 0.000 description 30
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 29
- -1 t-butoxy Chemical group 0.000 description 21
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 17
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 12
- 239000000126 substance Substances 0.000 description 11
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003822 epoxy resin Substances 0.000 description 6
- 229920000647 polyepoxide Polymers 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 229910018286 SbF 6 Inorganic materials 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000003377 acid catalyst Substances 0.000 description 3
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- 239000011521 glass Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229910017008 AsF 6 Inorganic materials 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910018287 SbF 5 Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 238000006243 chemical reaction Methods 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
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- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 2
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- PPEASEWKOGNDKZ-UHFFFAOYSA-N 2-[[2,6-bis(oxiran-2-ylmethyl)phenoxy]methyl]oxirane Chemical compound C1OC1COC(C(=CC=C1)CC2OC2)=C1CC1CO1 PPEASEWKOGNDKZ-UHFFFAOYSA-N 0.000 description 1
- CRSDMXKCMBHKCS-UHFFFAOYSA-N 2-[[2-(oxiran-2-ylmethoxy)phenyl]methyl]oxirane Chemical compound C1OC1COC1=CC=CC=C1CC1CO1 CRSDMXKCMBHKCS-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 102100033806 Alpha-protein kinase 3 Human genes 0.000 description 1
- 101710082399 Alpha-protein kinase 3 Proteins 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- SJIXRGNQPBQWMK-UHFFFAOYSA-N DEAEMA Natural products CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000004103 aminoalkyl group Chemical group 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000006297 carbonyl amino group Chemical group [H]N([*:2])C([*:1])=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
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- 229930003836 cresol Natural products 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 1
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- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 229920001519 homopolymer Polymers 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- QBDSZLJBMIMQRS-UHFFFAOYSA-N p-Cumylphenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=CC=C1 QBDSZLJBMIMQRS-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
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- 239000004033 plastic Substances 0.000 description 1
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Description
【0001】
【発明の属する技術分野】
本発明は、新規な塗料組成物、更に詳しくは、紫外線照射と照射後の短時間加熱とを併用することによって塗膜性能に優れた硬化塗膜を形成でき、かつ一液での貯蔵安定性にも優れた塗料組成物および硬化塗膜形成性方法に関する。
【0002】
【従来の技術及びその課題】
従来、カルボキシル基を有する化合物とグリシジル基を有する化合物との組合せからなる塗料組成物は公知であり、この組合せの塗料組成物は、得られる塗膜の耐候性、耐薬品性、耐熱性などに優れていることから広く利用されている。しかしながら、カルボキシル基とグリシジル基とは反応性が高いため、この組合せの塗料組成物は、経時でゲル化が生じたり、可使時間が短くなるなどの問題があった。
【0003】
上記問題を解決するものとして、特開平1−104646号公報には、カルボキシル基をt−ブチルエステルとしてブロック化した共重合体とグリシジル基を有する化合物又は樹脂とからなる熱硬化型組成物が提案されており、ブロック化されたt−ブチルエステル基は、加熱によりイソブテン脱離分解して遊離のカルボキシル基を再生させ、再生されたカルボキシル基とグリシジル基との反応によって硬化することができるものである。しかしながら、この提案の組成物においては、t−ブチルエステル基の熱分解に170〜200℃程度の高温が必要とされ、硬化反応性、省エネルギー化の観点から満足できるものではなかった。
【0004】
また、特開平4−175376号公報には、t−ブチルエステル基を2個以上有する(共)重合体、カルボキシル基と反応性の官能基及び熱潜在性酸触媒を含有する熱硬化性組成物が提案されている。この組成物は、加熱により熱潜在性酸触媒から発生するプロトン酸を利用してt−ブチルエステル基のイソブテン脱離分解により遊離のカルボキシル基を再生することを促進させるものであるが、熱潜在性酸触媒を活性化させプロトン酸を発生させるための加熱時間が必要であり、短時間の加熱ではプロトン酸が発生せず、硬化が十分に進行しないので、短時間硬化性、省エネルギー化の観点から、必ずしも十分に満足しうるものではなかった。
【0005】
本発明の目的は、一液型でも良好な貯蔵安定性を有し、かつ短時間加熱によって塗膜性能などに優れる塗膜を形成できる塗料組成物を提供することである。
【0006】
また、本発明の目的は、上記塗料組成物を用いて短時間硬化ができる塗膜形成方法を提供することである。
【0007】
【課題を解決するための手段】
本発明者らは、t−ブチルエステル基を有する化合物とグリシジル基を有する化合物を用いた系に光潜在性酸発生剤を使用し、紫外線照射と加熱とを併用することによって、すなわち、紫外線照射によって塗装された塗膜中にプロトン酸が発生し、このプロトン酸の触媒作用によってt−ブチルエステル基が容易にイソブテン脱離分解して遊離のカルボキシル基を生成し、生成したカルボキシル基が塗膜中のグリシジル基と反応して硬化することによって上記目的を達成することができることを見出し本発明を完成するに至った。
【0008】
しかして、本発明によれば、(A)1分子中にt−ブチルエステル基を2個以上有する化合物、(B)1分子中にグリシジル基を2個以上有する化合物及び(D)光潜在性酸発生剤を含有することを特徴とする塗料組成物が提供される。
【0009】
また、本発明によれば、(C)1分子中に、t−ブチルエステル基1個以上とグリシジル基1個以上とを有する化合物及び(D)光潜在性酸発生剤を含有することを特徴とする塗料組成物が提供される。
【0010】
さらに、本発明によれば、上記塗料組成物を塗装し、該塗膜に紫外線を照射した後、加熱することを特徴とする硬化塗膜形成方法が提供される。
【0011】
【発明の実施の形態】
まず、本発明組成物について詳細に説明する。
【0012】
本発明組成物は、紫外線照射と加熱によって硬化可能な塗料組成物であり、本発明の第1発明組成物は下記(A)、(B)及び(D)成分を必須成分とする組成物であり、本発明の第2発明組成物は下記(C)及び(D)成分を必須成分とする組成物である。以下に本発明組成物における各成分について説明する。
【0013】
t−ブチルエステル基を有する化合物(A)
本発明組成物における(A)成分は、1分子中にt−ブチルエステル基を2個以上有する化合物であって樹脂をも包含するものであり、カチオンを触媒としてt−ブチルエステル基がイソブテンを脱離して遊離のカルボキシル基を生成できる化合物である。
【0014】
t−ブチルエステル基を有する化合物(A)としては、例えば、ジフェノール酸−t−ブトキシカルボニルメチルエステル類、ビスーt−ブトキシカルボニルメチルチモールフタレイン、トリスフェノール類のt−ブトキシカーボネート、t−ブトキシカルボニルアミノ基を有するエチレン性芳香族化合物など;また、t−ブチルアクリレートまたはt−ブチルメタクリレートの単独重合体、あるいはt−ブチルアクリレートまたはt−ブチルメタクリレートと下記の如きその他の重合性不飽和基含有モノマーとの共重合体などを挙げることができる。
【0015】
上記共重合体を構成するその他の重合性不飽和基含有モノマーとしては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート等の(メタ)アクリル酸のC1 〜C24のアルキルまたはシクロアルキルエステル類;2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等の(メタ)アクリル酸のC2 〜C8 ヒドロキシアルキルエステル類;(メタ)アクリル酸のC2 〜C8 ヒドロキシアルキルエステルにε−カプロラクトンを開環付加してなるε−カプロラクトン変性(メタ)アクリル酸エステル;アクリル酸、メタアクリル酸、クロトン酸、イタコン酸、マレイン酸等のカルボキシル基含有不飽和モノマー類;N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノプロピル(メタ)アクリレートなどのアミノアルキル(メタ)アクリレート;スチレン、α−メチルスチレン、ビニルトルエン等の芳香族ビニル化合物;パーフルオロブチルエチル(メタ)アクリレート、パーフルオロイソノニルエチル(メタ)アクリレート等の含フッ素不飽和モノマー類;(メタ)アクリルアミド、N−メチロール(メタ)アクリルアミド、N−メチロール(メタ)アクリルアミドブチルエーテル等の重合性アミド類;アクリロニトリル、メタクリロニトリル等の重合性ニトリル類;シクロヘキセニル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、ε−カプロラクトン変性テトラヒドロフルフリル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ベンジル(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピル(メタ)アクリレート、2−ヒドロキシ−3−ブトキシプロピル(メタ)アクリレート、フタル酸モノヒドロキシエチル(メタ)アクリレート、「アロニックスM110」(東亜合成(株)製、商品名、パラクミルフェノール・エチレンオキシド変性アクリレート)、アクリロイルモルホリン、N−ビニル−2−ピロリドンなどが挙げられる。
【0016】
上記共重合体は、該共重合体1kg中に、t−ブチルエステル基を0.7モル/kg〜6.4モル/kg、好ましくは2.0モル/kg〜5.0モル/kgの濃度の範囲内有することが適当であり、また、数平均分子量が3,000〜50,000の範囲内にあることが適当である。
【0017】
グリシジル基含有化合物(B)
本発明組成物における(B)成分は、1分子中にグリシジル基を2個以上有する化合物であり樹脂をも包含する。化合物(B)は、(B)成分中のグリシジル基が、化合物(A)中のt−ブチルエステル基がカチオンを触媒としてイソブテンを脱離して生成される遊離のカルボキシル基と、加熱下に反応して架橋することができる。
【0018】
1分子中にグリシジル基を2個以上有する化合物の具体例としては、例えば、ジグリシジルエーテル、2−グリシジルフェニルグリシジルエーテル、2,6−ジグリシジルフェニルグリシジルエーテル等のグリシジルエーテル化合物;ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、フェノールノボラック型エポキシ樹脂;グリシジル(メタ)アクリレート、メチルグリシジル(メタ)アクリレート、アリルグリシジルエーテル等のグリシジル基含有重合性不飽和モノマーと、必要に応じて、その他の重合性不飽和モノマーとの(共)重合体等を挙げることができる。
【0019】
上記(B)成分であることができる共重合体を構成する、その他の重合性不飽和モノマーとしては、前記t−ブチルエステル基を有する化合物(A)が共重合体である場合の、その他の重合性不飽和モノマーと同様のモノマーを挙げることができる。この共重合体は、該共重合体1kg中に、グリシジル基を0.7モル/kg〜6.4モル/kg、好ましくは2.0モル/kg〜5.0モル/kgの濃度の範囲内有することが適当であり、また、数平均分子量が3,000〜50,000の範囲内にあることが適当である。
【0020】
t−ブチルエステル基及びグリシジル基を含有する化合物(C)
本発明組成物の(C)成分であるt−ブチルエステル基及びグリシジル基を含有する化合物は、1分子中にt−ブチルエステル基1個以上とグリシジル基1個以上とを有する化合物であり、樹脂も包含する。化合物(C)は、カチオンによってt−ブチルエステル基がイソブテンを脱離して生成される遊離のカルボキシル基とグリシジル基とを有するため、生成されるカルボキシル基とグリシジル基との反応により化合物(C)同志で自己架橋することができる。
【0021】
化合物(C)としては、例えば、t−ブチル(メタ)アクリレートとグリシジル(メタ)アクリレートと必要に応じて、その他の重合性不飽和モノマーとを構成モノマー成分とする共重合体を挙げることができる。上記その他の重合性不飽和モノマーとしては、前記t−ブチルエステル基を有する化合物(A)が共重合体である場合における、該共重合体を構成するその他の重合性不飽和モノマーと同様のモノマーを挙げることができる。
【0022】
化合物(C)となりうる上記共重合体は、該共重合体1kg中に、グリシジル基を0.7モル/kg〜6.4モル/kg、好ましくは2.0モル/kg〜5.0モル/kgの濃度の範囲内有し、t−ブチルエステル基を0.7モル/kg〜6.4モル/kg、好ましくは2.0モル/kg〜5.0モル/kgの濃度の範囲内有することが適当であり、また、数平均分子量が3,000〜50,000の範囲内にあることが適当である。
【0023】
化合物(C)におけるt−ブチルエステル基とグリシジル基との数の比は特に限定されるものではないが、塗料組成物のバインダ成分が化合物(C)のみ又は殆どが化合物(C)である場合には、t−ブチルエステル基/グリシジル基の数の比が、1.0/0.5〜1.0/1.3、好ましくは1.0/0.7〜1.0/1.0の範囲内にあることが塗膜性能、硬化性などの点から適当である。
【0024】
光潜在性酸発生剤(D)
本発明の(D)成分である光潜在性酸発生剤は、紫外線の照射によってプロトン酸やカチオン性成分を発生する化合物であり、例えば、下記式(1)〜(15)で表わされるヘキサフルオロアンチモネート塩、ペンタフルオロヒドロキシアンチモネート塩、ヘキサフルオロホスフェート塩、ヘキサフルオロアルゼネート塩及ぴその他の光潜在性酸発生剤を挙げることができる。
【0025】
Ar2 I+ ・X- (1)
(式中、Arはアリール基、例えばフェニル基を表わし、X- はBF4 - 、PF6 - 、SbF5 (OH)- 、SbF6 - 又はAsF6 - 又は下記式
【0026】
【化1】
【0027】
で表わされる基を示す)
Ar3 S+ ・X- (2)
(式中、Ar及びX- は上記と同じ意味を有する)
【0028】
【化2】
【0029】
(式中、R1 は炭素数1〜12のアルキル基又は炭素数1〜12のアルコキシ基を表わし、nは0〜3の整数を表わし、X- は上記と同じ意味を有する)
【0030】
【化3】
【0031】
(式中、Y- はPF6 - 、SbF6 - 、SbF5 (OH)- 又はAsF6 - を表わす)
【0032】
【化4】
【0033】
(式中、X- は前記と同じ意味を有する)
【0034】
【化5】
【0035】
(式中、X- は前記と同じ意味を有する)
【0036】
【化6】
【0037】
(式中、X- は前記と同じ意味を有する)
【0038】
【化7】
【0039】
(式中、R2 は炭素原子数7〜15のアラルキル基又は炭素原子数3〜9のアルケニル基、R3 は炭素原子数1〜7の炭化水素基又はヒドロキシフェニル基、R4 は酸素原子又は硫黄原子を含有していてもよい炭素原子数1〜5のアルキル基を示し、X- は前記と同じ意味を有する)
【0040】
【化8】
【0041】
(式中、R5 及びR6 はそれぞれ独立に炭素原子数1 〜12のアルキル基又は炭素原子数1〜12のアルコキシ基を表わす)
【0042】
【化9】
【0043】
(式中、R5 及びR6 は上記と同じ意味を有する)。
【0044】
【化10】
【0045】
光潜在性酸発生剤(D)の市販品としては、例えば、サイラキユアUVI−6970、同UVI−6974、同UVI−6990(以上、いずれも米国ユニオンカーバイド社製)、イルガキュア261、同264(以上、いずれもチバ・スペシャリティ・ケミカルズ(株)製)、CIT−1682(日本曹達(株)製)、BBI−102(みどり化学社製)、アデカオプトマーSP−150、同SP−170(以上、いずれも旭電化社製)等を挙げることができる。上記化合物中、毒性、汎用性の点からPF6 - をアニオンとする塩が好ましい。
【0046】
本発明の塗料組成物
本発明の第1発明組成物は、上記t−ブチルエステル基を有する化合物(A)、グリシジル基含有化合物(B)及び光潜在性酸発生剤(D)を必須成分とする組成物である。また、本発明の第2発明組成物はt−ブチルエステル基及びグリシジル基を含有する化合物(C)及び光潜在性酸発生剤(D)を必須成分とする組成物である。
【0047】
本発明の第1発明組成物において、t−ブチルエステル基を有する化合物(A)とグリシジル基含有化合物(B)との配合割合は特に限定されるものではないが、通常、化合物(A)中のt−ブチルエステル基の数と化合物(B)中のグリシジル基の数との比(当量比)が、前者/後者の比で、1.0/0.5〜1.0/1.3、好ましくは1.0/0.7〜1.0/1.0の範囲内にあることが塗膜性能、硬化性などの点から適当である。
【0048】
本発明の第2発明組成物は、バインダ成分がt−ブチルエステル基及びグリシジル基を含有する化合物(C)からなっていてもよいが、化合物(C)に加えて、さらにt−ブチルエステル基を有する化合物(A)及び/又はグリシジル基含有化合物(B)を含有していてもよい。上記化合物(A)及び/又は化合物(B)の配合割合は特に限定されるものではないが、上記バインダ成分におけるt−ブチルエステル基の総数とグリシジル基の総数との比(当量比)が、前者/後者の比で、1.0/0.5〜1.0/1.3、好ましくは1.0/0.7〜1.0/1.0の範囲内にあることが塗膜性能、硬化性などの点から適当である。
【0049】
本発明組成物において、光潜在性酸発生剤(D)の量は、(A)、(B)及び(C)成分の合計固形分量100重量部に対して、0.01〜20重量部、好ましくは0.1〜10重量部、さらに好ましくは1〜5重量部の範囲内とすることが紫外線照射、加熱後の塗膜硬度、塗膜外観(非黄変性)及び耐候性などの点から適当である。
【0050】
本発明の第1発明組成物及び第2発明組成物は、それぞれ、さらに必要に応じて、着色顔料、シリカなどの体質顔料、ワックス類、塗面調整剤などを含有することができる。
【0051】
本発明の塗料組成物(第1発明組成物及び第2発明組成物)は、以上に述べた各成分を混合し、均一な塗料組成物となるように撹拌することにより調製することができる。例えば、各成分を混合し、室温で、又は必要に応じて加温(例えば50℃程度)し、ディゾルバーなどの撹件機にて均一になるまで、例えば10分間程度撹拌することにより調製することができる。
【0052】
本発明の塗料組成物は、被塗物に塗装し、塗膜に紫外線照射し、照射後、加熱することによって硬化させることができる。塗膜が溶剤を含んでいる場合には、塗装後、加熱などにより溶剤を除去した後、紫外線が照射される。本発明の塗料組成物の塗膜に紫外線を照射すると、(A)成分又は(C)成分中のt−ブチルエステル基が分解しイソブテンが脱離して遊離のカルボキシル基が生成する。ついで加熱により、生成した遊離のカルボキシル基と(B)成分又は(C)成分中のグリシジル基とが反応し硬化がさらに進行して、塗膜性能に優れた塗膜を形成することができる。
【0053】
本発明の塗料組成物を塗装する被塗物は、特に限定されるものではなく、例えば、モルタル、コンクリート、ガラス、紙、プラスチックス;ブリキ、アルミニウム、ティンフリースチール、鉄、亜鉛、銅、亜鉛メッキ鋼板、亜鉛と他の金属との合金メッキ鋼板などの金属板(この金属板には燐酸亜鉛処理やクロメート処理などの化成処理が施されていてもよい);これらの金属板に、ポリエチレンテレフタレートなどのポリエステル樹脂、ポリエチレンやポリプロピレンなどのポリオレフィン樹脂、ポリアミド樹脂、エポキシ樹脂、ポリ塩化ビニルなどの樹脂フィルムが積層されてなる樹脂フィルム積層金属板;これらの金属板を成型した金属缶などを挙げることができる。
【0054】
本発明の塗料組成物は、塗装膜厚は特に限定されるものではなく、用途によって適宜選択することができ、通常、乾燥塗膜厚として約2〜50μm、好ましくは約2〜20μmの範囲内とすることができる。また、本発明の組成物は、例えば、ロールコート塗装、スプレー塗装、刷毛塗り、バーコート塗装、ローラー塗装、スクリーン印刷、輪転印刷などの方法によって塗装することができる。
【0055】
塗装後、塗膜が溶剤を含有する場合には、通常、加熱などによって溶剤を除去した後に、紫外線照射が行われる。紫外線の照射条件は塗装された組成物の種類や膜厚等に応じて適宜変えることができる。照射する紫外線の波長としては、通常、200〜450nmの範囲が適当であり、光潜在性酸発生剤の種類に応じて、感度の高い波長を有する照射源を適宜選択して使用することができる。
【0056】
紫外線の照射源としては、例えば、高圧水銀灯、超高圧水銀灯、キセノンランプ、カーボンアーク、メタルハライドランプ、太陽光などを挙げることができる。塗膜への照射条件は、通常、波長約200〜450nmの光で、照射量が約10〜約3000mJ/cm2 、特に50〜1000mJ/cm2 の範囲内で行うことができる。
【0057】
本発明の塗料組成物からの塗膜は、紫外線を照射後、加熱することによって硬化させることができる。その加熱条件は、塗膜中のカルボキシル基とグリシジル基とが反応可能な条件であればよく、例えば100〜250℃、好ましくは120〜230℃の温度で30秒間〜1時間、好ましくは5〜30分間程度の範囲の加熱条件が適当である。本発明の塗料組成物の塗装塗膜は、例えば、200〜230℃で30秒間〜3分間程度の短時間の硬化条件でも十分に硬化することができる。
【0058】
【実施例】
以下、実施例及び比較例を挙げ、本発明を具体的に説明するが、本発明は実施例に限定されるものではない。また、以下、「部」及び「%」は、特に断りのない限りそれぞれ重量基準によるものとする。
【0059】
アクリル樹脂溶液の製造例
製造例1〜4
4つ口フラスコ中にトルエン58部及びプロピレングリコールモノメチルエーテル30部を配合し、108℃に加熱、保持しながら、撹拌下にて、後記表1に示すモノマーと重合開始剤との混合溶液を窒素気流下で4時間かけて等速滴下した。上記混合溶液の滴下終了時から30分後、トルエン8部と2,2´−アゾビス(2−メチルブチロニトリル)0.3部との混合溶液を窒素気流下で30分かけて等速滴下した。滴下終了後、同温度で約2時間保持した後、室温まで冷却して固形分50%の各アクリル樹脂溶液を得た。製造例4は比較例用である。得られた各アクリル樹脂溶液の樹脂固形分のDSC(示差走査型熱分析)測定によるガラス転移温度、GPC(ゲルパーミエーションクロマトグラフ)測定による数平均分子量および1分子中の官能基の個数を合わせて表1に示す。
【0060】
【表1】
【0061】
実施例1〜3および比較例1〜4
光を遮光した部屋で後記表2に示す組成の配合物を50℃に保持して撹拌機を用いて20分間撹拌して均一な塗料組成物を得た。
【0062】
表3における(註)はそれぞれ下記のとおりの意味を有する。
【0063】
(*1)エピコート828EL:油化シェルエポキシ(株)製、ビスフェノールA型エポキシ樹脂、
(*2)サイラキュアUVI−6990:ユニオンカーバイト社製、アンチモネートアニオン(SbF6 - )を有する光潜在性酸発生剤、有効成分50%、
(*3)CIT−1682:日本曹達(株)製、光潜在性酸発生剤、
(*4)Nacure5225:米国、キング・インダストリイズ社製、熱潜在性酸発生剤、有効成分25%。
【0064】
試験塗板の作成
上記実施例1〜3及び比較例1〜4で得られた各塗料組成物を、ガラス板に、乾燥膜厚が5μmとなるように塗装した。得られた塗装板に高圧水銀灯(160W/cm)を用い、塗装板との距離15cmから、エネルギー線量が80mJ/cm2 となる条件にて紫外線照射を行なった後、210℃で1分間焼き付けを行ってなる塗装板を試験塗板とした。
【0065】
得られた各試験塗板について下記の試験方法に基づいて試験を行なった。また、各実施例及び比較例で得た各塗料組成物の貯蔵安定性の試験も行なった。これらの試験結果を後記表2に示す。
【0066】
試験方法
鉛筆硬度:20℃の室内において、試験塗板の塗膜にJISK−5400 8.4.2(1990)に規定する鉛筆引っかき試験を行った。評価はやぶれ法で行った。
【0067】
貯蔵安定性:塗料組成物を100mlのガラス容器に密封した後、40℃の恒温室にて30日間貯蔵した。貯蔵前後の塗料状態を確認した。○は増粘がなく良好なことを示す。
【0068】
【表2】
【0069】
比較例3及び比較例4の塗料組成物については、紫外線照射を行なわず210℃で1分間焼き付けを行った塗装板についても試験を行ったが、紫外線照射した後210℃で1分間焼き付けした試験塗板と同様の試験結果であった。
【0070】
【発明の効果】
本発明の塗料組成物は、t−ブチルエステル基含有化合物(A)及びグリシジル基含有化合物(B)をバインダ成分として含有するか、又はt−ブチルエステル基及びグリシジル基を含有する化合物(C)をバインダ成分として含有しており、光潜在性酸発生剤(C)の存在下で、窒素封入などの設備を必要とすることなく、低照射量の紫外線照射及び照射後の短時間加熱によって効率よく硬化することができ、薄膜においても塗膜硬度などの塗膜性能に優れた塗膜を形成することができる。[0001]
BACKGROUND OF THE INVENTION
The present invention is a novel coating composition, more specifically, it is possible to form a cured coating film excellent in coating film performance by combining ultraviolet irradiation and short-time heating after irradiation, and storage stability in one liquid The present invention also relates to an excellent coating composition and a method for forming a cured coating film.
[0002]
[Prior art and problems]
Conventionally, a coating composition comprising a combination of a compound having a carboxyl group and a compound having a glycidyl group is known, and the coating composition of this combination is suitable for weather resistance, chemical resistance, heat resistance, etc. of the resulting coating film. Widely used because of its superiority. However, since the carboxyl group and the glycidyl group are highly reactive, the coating composition of this combination has problems such as gelation with time and shortened pot life.
[0003]
As a solution to the above problem, JP-A-1-104646 proposes a thermosetting composition comprising a copolymer in which a carboxyl group is blocked with a t-butyl ester and a compound or resin having a glycidyl group. The blocked t-butyl ester group can be cured by the reaction between the regenerated carboxyl group and the glycidyl group by desorbing and decomposing isobutene by heating to regenerate the free carboxyl group. is there. However, this proposed composition requires a high temperature of about 170 to 200 ° C. for thermal decomposition of the t-butyl ester group, and is not satisfactory from the viewpoint of curing reactivity and energy saving.
[0004]
JP-A-4-175376 discloses a thermosetting composition containing a (co) polymer having two or more t-butyl ester groups, a functional group reactive with a carboxyl group and a thermal latent acid catalyst. Has been proposed. This composition promotes the regeneration of a free carboxyl group by isobutene elimination decomposition of a t-butyl ester group using a protonic acid generated from a heat latent acid catalyst by heating. Heating time for activating the acidic acid catalyst and generating protonic acid is necessary. Protonic acid is not generated by heating for a short time and curing does not proceed sufficiently. Therefore, it was not always satisfactory.
[0005]
An object of the present invention is to provide a coating composition having a good storage stability even in a one-pack type and capable of forming a coating film excellent in coating film performance by heating for a short time.
[0006]
Moreover, the objective of this invention is providing the coating-film formation method which can be hardened for a short time using the said coating composition.
[0007]
[Means for Solving the Problems]
The present inventors use a photolatent acid generator in a system using a compound having a t-butyl ester group and a compound having a glycidyl group, and using ultraviolet irradiation and heating in combination, that is, ultraviolet irradiation. Protonic acid is generated in the coating film coated by the above, and the catalytic action of this protonic acid easily decomposes and decomposes the t-butyl ester group to form a free carboxyl group, and the generated carboxyl group is the coating film. The inventors have found that the above-mentioned object can be achieved by reacting with the glycidyl group therein and curing, and have completed the present invention.
[0008]
Thus, according to the present invention, (A) a compound having two or more t-butyl ester groups in one molecule, (B) a compound having two or more glycidyl groups in one molecule, and (D) photolatency. A coating composition characterized by containing an acid generator is provided.
[0009]
According to the invention, (C) one molecule contains a compound having one or more t-butyl ester groups and one or more glycidyl groups and (D) a photolatent acid generator. A coating composition is provided.
[0010]
Furthermore, according to the present invention, there is provided a cured coating film forming method characterized in that the coating composition is applied, the coating film is irradiated with ultraviolet rays, and then heated.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
First, the composition of the present invention will be described in detail.
[0012]
The composition of the present invention is a coating composition that can be cured by ultraviolet irradiation and heating, and the first composition of the present invention is a composition comprising the following components (A), (B) and (D) as essential components. In addition, the second invention composition of the present invention is a composition having the following components (C) and (D) as essential components. Below, each component in this invention composition is demonstrated.
[0013]
Compound (A) having t-butyl ester group
The component (A) in the composition of the present invention is a compound having two or more t-butyl ester groups in one molecule and includes a resin. The t-butyl ester group contains isobutene by using a cation as a catalyst. It is a compound that can generate a free carboxyl group by elimination.
[0014]
Examples of the compound (A) having a t-butyl ester group include diphenolic acid-t-butoxycarbonylmethyl esters, bis-t-butoxycarbonylmethylthymolphthalein, trisphenol t-butoxycarbonate, t-butoxy. Ethylenic aromatic compounds having a carbonylamino group, etc .; also containing a homopolymer of t-butyl acrylate or t-butyl methacrylate, or t-butyl acrylate or t-butyl methacrylate and other polymerizable unsaturated groups as described below Examples thereof include a copolymer with a monomer.
[0015]
Examples of other polymerizable unsaturated group-containing monomers constituting the copolymer include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, and lauryl (meth) ) acrylates, alkyl or cycloalkyl esters of C 1 -C 24 (meth) acrylic acid such as cyclohexyl (meth) acrylate; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxy C 2 -C 8 hydroxyalkyl esters of (meth) acrylic acid such as butyl (meth) acrylate; (meth) formed by ring-opening addition of ε- caprolactone C 2 -C 8 hydroxyalkyl esters of acrylic acid ε- Caprolactone-modified (meth) acrylic acid esthetic Carboxyl group-containing unsaturated monomers such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid and maleic acid; N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N Aminoalkyl (meth) acrylates such as N, diethylaminopropyl (meth) acrylate; aromatic vinyl compounds such as styrene, α-methylstyrene, vinyltoluene; perfluorobutylethyl (meth) acrylate, perfluoroisononylethyl (meta ) Fluorine-containing unsaturated monomers such as acrylate; Polymerizable amides such as (meth) acrylamide, N-methylol (meth) acrylamide, N-methylol (meth) acrylamide butyl ether; Polymerizability such as acrylonitrile and methacrylonitrile Toryls: cyclohexenyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, ε-caprolactone modified tetrahydrofurfuryl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxypolyethylene glycol (meth) acrylate, dicyclopentenyl (meth) ) Acrylate, dicyclopentenyloxyethyl (meth) acrylate, isobornyl (meth) acrylate, benzyl (meth) acrylate, polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, 2-hydroxy-3-phenoxypropyl ( (Meth) acrylate, 2-hydroxy-3-butoxypropyl (meth) acrylate, monohydroxyethyl (meth) acrylate phthalate And "Aronix M110" (trade name, paracumylphenol / ethylene oxide modified acrylate), acryloylmorpholine, N-vinyl-2-pyrrolidone and the like.
[0016]
The copolymer has a t-butyl ester group content of 0.7 mol / kg to 6.4 mol / kg, preferably 2.0 mol / kg to 5.0 mol / kg in 1 kg of the copolymer. It is appropriate to have a concentration range, and it is appropriate that the number average molecular weight is in the range of 3,000 to 50,000.
[0017]
Glycidyl group-containing compound (B)
The component (B) in the composition of the present invention is a compound having two or more glycidyl groups in one molecule and also includes a resin. In the compound (B), the glycidyl group in the component (B) reacts with a free carboxyl group produced by elimination of isobutene from the t-butyl ester group in the compound (A) using a cation as a catalyst. And can be crosslinked.
[0018]
Specific examples of the compound having two or more glycidyl groups in one molecule include, for example, glycidyl ether compounds such as diglycidyl ether, 2-glycidyl phenyl glycidyl ether, and 2,6-diglycidyl phenyl glycidyl ether; bisphenol A type epoxy Resin, bisphenol F type epoxy resin, cresol novolak type epoxy resin, phenol novolak type epoxy resin; glycidyl group-containing polymerizable unsaturated monomer such as glycidyl (meth) acrylate, methyl glycidyl (meth) acrylate, allyl glycidyl ether, and the like Accordingly, (co) polymers with other polymerizable unsaturated monomers can be exemplified.
[0019]
As the other polymerizable unsaturated monomer constituting the copolymer that can be the component (B), other compounds in the case where the compound (A) having the t-butyl ester group is a copolymer are available. The monomer similar to a polymerizable unsaturated monomer can be mentioned. This copolymer has a concentration range of 0.7 mol / kg to 6.4 mol / kg, preferably 2.0 mol / kg to 5.0 mol / kg of glycidyl groups in 1 kg of the copolymer. The number average molecular weight is suitably in the range of 3,000 to 50,000.
[0020]
Compound (C) containing t-butyl ester group and glycidyl group
The compound containing a t-butyl ester group and a glycidyl group as the component (C) of the composition of the present invention is a compound having one or more t-butyl ester groups and one or more glycidyl groups in one molecule. Resins are also included. Since the compound (C) has a free carboxyl group and a glycidyl group generated by detaching isobutene from the t-butyl ester group by a cation, the compound (C) is reacted with the generated carboxyl group and glycidyl group. Self-crosslinking with comrade.
[0021]
Examples of the compound (C) include a copolymer having t-butyl (meth) acrylate, glycidyl (meth) acrylate and, if necessary, other polymerizable unsaturated monomers as constituent monomer components. . As said other polymerizable unsaturated monomer, when the compound (A) which has the said t-butyl ester group is a copolymer, the monomer similar to the other polymerizable unsaturated monomer which comprises this copolymer Can be mentioned.
[0022]
The copolymer that can be the compound (C) has a glycidyl group of 0.7 mol / kg to 6.4 mol / kg, preferably 2.0 mol / kg to 5.0 mol in 1 kg of the copolymer. In the concentration range of 0.7 mol / kg to 6.4 mol / kg, preferably in the concentration range of 2.0 mol / kg to 5.0 mol / kg. The number average molecular weight is suitably in the range of 3,000 to 50,000.
[0023]
The ratio of the number of t-butyl ester groups and glycidyl groups in the compound (C) is not particularly limited, but the binder component of the coating composition is only the compound (C) or mostly the compound (C) The ratio of the number of t-butyl ester groups / glycidyl groups is 1.0 / 0.5 to 1.0 / 1.3, preferably 1.0 / 0.7 to 1.0 / 1.0. It is suitable from the point of the coating film performance, curability and the like.
[0024]
Photolatent acid generator (D)
The photolatent acid generator which is the component (D) of the present invention is a compound that generates a protonic acid or a cationic component upon irradiation with ultraviolet rays. For example, hexafluorofluorocarbon represented by the following formulas (1) to (15): Mention may be made of antimonate salts, pentafluorohydroxyantimonate salts, hexafluorophosphate salts, hexafluoroarsenate salts and other photolatent acid generators.
[0025]
Ar 2 I + · X - ( 1)
(In the formula, Ar represents an aryl group, for example, a phenyl group, and X − represents BF 4 − , PF 6 − , SbF 5 (OH) − , SbF 6 − or AsF 6 − or the following formula:
[Chemical 1]
[0027]
Represents a group represented by
Ar 3 S + · X - ( 2)
(In the formula, Ar and X - is the same as defined above)
[0028]
[Chemical formula 2]
[0029]
(Wherein R 1 represents an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms, n represents an integer of 0 to 3 and X − has the same meaning as described above).
[0030]
[Chemical 3]
[0031]
(In the formula, Y − represents PF 6 − , SbF 6 − , SbF 5 (OH) − or AsF 6 − ).
[0032]
[Formula 4]
[0033]
Wherein X − has the same meaning as described above.
[0034]
[Chemical formula 5]
[0035]
Wherein X − has the same meaning as described above.
[0036]
[Chemical 6]
[0037]
Wherein X − has the same meaning as described above.
[0038]
[Chemical 7]
[0039]
(In the formula, R 2 is an aralkyl group having 7 to 15 carbon atoms or an alkenyl group having 3 to 9 carbon atoms, R 3 is a hydrocarbon group or hydroxyphenyl group having 1 to 7 carbon atoms, and R 4 is an oxygen atom. Or an alkyl group having 1 to 5 carbon atoms which may contain a sulfur atom, and X − has the same meaning as described above.
[0040]
[Chemical 8]
[0041]
(Wherein R 5 and R 6 each independently represents an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms)
[0042]
[Chemical 9]
[0043]
(Wherein R 5 and R 6 have the same meaning as above).
[0044]
[Chemical Formula 10]
[0045]
Commercially available photolatent acid generators (D) include, for example, Silakia UVI-6970, UVI-6974, UVI-6990 (all of which are manufactured by Union Carbide, Inc.), Irgacure 261, 264 (and above). , All manufactured by Ciba Specialty Chemicals Co., Ltd.), CIT-1682 (manufactured by Nippon Soda Co., Ltd.), BBI-102 (manufactured by Midori Chemical Co., Ltd.), Adekaoptomer SP-150, SP-170 (above, Asahi Denka Co., Ltd.). Among the above compounds, salts having PF 6 − as an anion are preferable from the viewpoint of toxicity and versatility.
[0046]
Coating composition of the present invention The first inventive composition of the present invention comprises the compound (A) having a t-butyl ester group, a glycidyl group-containing compound (B), and a photolatent acid generator (D). Is an essential component. Moreover, the 2nd invention composition of this invention is a composition which has the compound (C) containing a t-butyl ester group and a glycidyl group, and a photolatent acid generator (D) as an essential component.
[0047]
In the first invention composition of the present invention, the blending ratio of the compound (A) having a t-butyl ester group and the glycidyl group-containing compound (B) is not particularly limited, but is usually in the compound (A). The ratio (equivalent ratio) of the number of t-butyl ester groups and the number of glycidyl groups in the compound (B) is 1.0 / 0.5 to 1.0 / 1.3 in the former / latter ratio. In view of coating film performance, curability, etc., it is preferably within the range of 1.0 / 0.7 to 1.0 / 1.0.
[0048]
In the second invention composition of the present invention, the binder component may be composed of the compound (C) containing a t-butyl ester group and a glycidyl group. In addition to the compound (C), the t-butyl ester group (A) and / or a glycidyl group-containing compound (B) may be contained. The compounding ratio of the compound (A) and / or the compound (B) is not particularly limited, but the ratio (equivalent ratio) of the total number of t-butyl ester groups and the total number of glycidyl groups in the binder component is as follows. The ratio of the former / the latter is 1.0 / 0.5 to 1.0 / 1.3, preferably 1.0 / 0.7 to 1.0 / 1.0. From the viewpoint of curability and the like.
[0049]
In the composition of the present invention, the amount of the photolatent acid generator (D) is 0.01 to 20 parts by weight with respect to 100 parts by weight of the total solid content of the components (A), (B) and (C), Preferably in the range of 0.1 to 10 parts by weight, more preferably in the range of 1 to 5 parts by weight from the viewpoints of ultraviolet irradiation, coating film hardness after heating, coating film appearance (non-yellowing), weather resistance, etc. Is appropriate.
[0050]
Each of the first invention composition and the second invention composition of the present invention may further contain a color pigment, an extender pigment such as silica, a wax, a coating surface adjusting agent, and the like, if necessary.
[0051]
The coating composition of the present invention (the first invention composition and the second invention composition) can be prepared by mixing the components described above and stirring the mixture so as to obtain a uniform coating composition. For example, each component is mixed, heated at room temperature or if necessary (for example, about 50 ° C.), and stirred for about 10 minutes until uniform with a stirrer such as a dissolver. Can do.
[0052]
The coating composition of the present invention can be cured by coating an object to be coated, irradiating the coating film with ultraviolet rays, and heating after the irradiation. When the coating film contains a solvent, after coating, the solvent is removed by heating or the like, and then ultraviolet rays are irradiated. When the coating film of the coating composition of the present invention is irradiated with ultraviolet rays, the t-butyl ester group in the component (A) or the component (C) is decomposed, and isobutene is eliminated to generate a free carboxyl group. Then, by heating, the generated free carboxyl group reacts with the glycidyl group in the component (B) or the component (C), and the curing further proceeds to form a coating film excellent in coating film performance.
[0053]
The object to be coated with the coating composition of the present invention is not particularly limited. For example, mortar, concrete, glass, paper, plastics; tinplate, aluminum, tin-free steel, iron, zinc, copper, zinc Metal plates such as plated steel plates, alloy-plated steel plates of zinc and other metals (this metal plates may be subjected to chemical conversion treatment such as zinc phosphate treatment or chromate treatment); polyethylene terephthalate on these metal plates Polyester resin such as polyethylene resin, polyolefin resin such as polyethylene and polypropylene, polyamide resin, epoxy resin, resin film laminated metal plate made of polyvinyl chloride, etc .; metal cans formed by molding these metal plates Can do.
[0054]
In the coating composition of the present invention, the coating film thickness is not particularly limited and can be appropriately selected depending on the use. Usually, the dry coating thickness is in the range of about 2 to 50 μm, preferably about 2 to 20 μm. It can be. The composition of the present invention can be applied by methods such as roll coating, spray coating, brush coating, bar coating, roller coating, screen printing, and rotary printing.
[0055]
After coating, when the coating film contains a solvent, the solvent is usually removed by heating or the like and then irradiated with ultraviolet rays. The ultraviolet irradiation conditions can be appropriately changed according to the type of coated composition, film thickness, and the like. As a wavelength of the ultraviolet rays to be irradiated, a range of 200 to 450 nm is usually appropriate, and an irradiation source having a highly sensitive wavelength can be appropriately selected and used according to the type of the photolatent acid generator. .
[0056]
Examples of the ultraviolet irradiation source include a high-pressure mercury lamp, an ultrahigh-pressure mercury lamp, a xenon lamp, a carbon arc, a metal halide lamp, and sunlight. Irradiation condition to the coating film, usually, with light having a wavelength of about 200 to 450 nm, from about 10 to about 3000 mJ / cm 2 is the amount of irradiation, it can be particularly carried out within the scope of 50~1000mJ / cm 2.
[0057]
The coating film from the coating composition of the present invention can be cured by heating after irradiation with ultraviolet rays. The heating conditions should just be the conditions which can react the carboxyl group and glycidyl group in a coating film, for example, 100-250 degreeC, Preferably it is the temperature of 120-230 degreeC for 30 second-1 hour, Preferably it is 5- A heating condition in the range of about 30 minutes is appropriate. The coating film of the coating composition of the present invention can be sufficiently cured even under short-time curing conditions of, for example, about 200 to 230 ° C. for about 30 seconds to 3 minutes.
[0058]
【Example】
EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated concretely, this invention is not limited to an Example. Hereinafter, “parts” and “%” are based on weight unless otherwise specified.
[0059]
Production example of acrylic resin solution Production examples 1 to 4
In a four-necked flask, 58 parts of toluene and 30 parts of propylene glycol monomethyl ether were blended, and the mixed solution of monomers and polymerization initiator shown in Table 1 below was mixed with nitrogen while being heated and maintained at 108 ° C. It was dropped at a constant rate over 4 hours under an air stream. 30 minutes after the completion of the dropping of the above mixed solution, a mixed solution of 8 parts of toluene and 0.3 part of 2,2′-azobis (2-methylbutyronitrile) was dropped at a constant rate over 30 minutes under a nitrogen stream. did. After completion of dropping, the mixture was held at the same temperature for about 2 hours, and then cooled to room temperature to obtain an acrylic resin solution having a solid content of 50%. Production Example 4 is for a comparative example. Combine the glass transition temperature by DSC (Differential Scanning Thermal Analysis) measurement of the resin solid content of each acrylic resin solution obtained, the number average molecular weight by GPC (gel permeation chromatography) measurement, and the number of functional groups in one molecule. Table 1 shows.
[0060]
[Table 1]
[0061]
Examples 1 to 3 and Comparative Examples 1 to 4
A composition having the composition shown in Table 2 below was kept at 50 ° C. in a room where light was shielded, and stirred for 20 minutes using a stirrer to obtain a uniform coating composition.
[0062]
(註) in Table 3 has the following meanings.
[0063]
(* 1) Epicoat 828EL: manufactured by Yuka Shell Epoxy Co., Ltd., bisphenol A type epoxy resin,
(* 2) Cyracure UVI-6990: manufactured by Union Carbide, photolatent acid generator having antimonate anion (SbF 6 − ), active ingredient 50%,
(* 3) CIT-1682: Nippon Soda Co., Ltd., photolatent acid generator,
(* 4) Nacure 5225: manufactured by King Industries, USA, heat latent acid generator, active ingredient 25%.
[0064]
Preparation of Test Coating Plate Each coating composition obtained in Examples 1 to 3 and Comparative Examples 1 to 4 was applied to a glass plate so that the dry film thickness was 5 μm. A high pressure mercury lamp (160 W / cm) was used for the resulting coated plate, and after irradiation with ultraviolet rays at a distance of 15 cm from the painted plate under the condition that the energy dose was 80 mJ / cm 2, baking was performed at 210 ° C. for 1 minute. The painted plate was used as a test coated plate.
[0065]
Each of the obtained test coated plates was tested based on the following test method. Moreover, the storage stability test of each coating composition obtained in each Example and Comparative Example was also conducted. These test results are shown in Table 2 below.
[0066]
Test method Pencil hardness: A pencil scratch test defined in JISK-5400 8.4.2 (1990) was performed on the coating film of the test coating plate in a room at 20C. Evaluation was carried out by the blurring method.
[0067]
Storage stability: The coating composition was sealed in a 100 ml glass container and then stored in a thermostatic chamber at 40 ° C. for 30 days. The paint state before and after storage was confirmed. ○ indicates that there is no increase in viscosity.
[0068]
[Table 2]
[0069]
For the coating compositions of Comparative Example 3 and Comparative Example 4, a test was performed on a coated plate which was baked at 210 ° C. for 1 minute without being irradiated with ultraviolet rays, but was baked at 210 ° C. for 1 minute after being irradiated with ultraviolet rays. The test results were the same as those of the coated plate.
[0070]
【The invention's effect】
The coating composition of the present invention contains a t-butyl ester group-containing compound (A) and a glycidyl group-containing compound (B) as a binder component, or a compound (C) containing a t-butyl ester group and a glycidyl group. In the presence of a photolatent acid generator (C), and without the need for nitrogen sealing, etc. The film can be cured well, and a coating film excellent in coating film performance such as coating film hardness can be formed even in a thin film.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12688299A JP4464481B2 (en) | 1999-05-07 | 1999-05-07 | Coating composition and method for forming cured coating film using the coating composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12688299A JP4464481B2 (en) | 1999-05-07 | 1999-05-07 | Coating composition and method for forming cured coating film using the coating composition |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2010007780A Division JP5113857B2 (en) | 2010-01-18 | 2010-01-18 | Coating composition and method of forming cured coating film using the coating composition |
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| Publication Number | Publication Date |
|---|---|
| JP2000319581A JP2000319581A (en) | 2000-11-21 |
| JP4464481B2 true JP4464481B2 (en) | 2010-05-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12688299A Expired - Fee Related JP4464481B2 (en) | 1999-05-07 | 1999-05-07 | Coating composition and method for forming cured coating film using the coating composition |
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| JP (1) | JP4464481B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886346A (en) * | 2011-07-19 | 2013-01-23 | 上海富臣化工有限公司 | Ultraviolet light (UV) cured coating pine oil seal roller-coat coating construction technology |
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1999
- 1999-05-07 JP JP12688299A patent/JP4464481B2/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886346A (en) * | 2011-07-19 | 2013-01-23 | 上海富臣化工有限公司 | Ultraviolet light (UV) cured coating pine oil seal roller-coat coating construction technology |
| CN102886346B (en) * | 2011-07-19 | 2015-05-13 | 上海展辰涂料有限公司 | Ultraviolet light (UV) cured coating pine oil seal roller-coat coating construction technology |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2000319581A (en) | 2000-11-21 |
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