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JP4467765B2 - Disc type steam trap - Google Patents
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JP4467765B2 - Disc type steam trap - Google Patents

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Publication number
JP4467765B2
JP4467765B2 JP2000347611A JP2000347611A JP4467765B2 JP 4467765 B2 JP4467765 B2 JP 4467765B2 JP 2000347611 A JP2000347611 A JP 2000347611A JP 2000347611 A JP2000347611 A JP 2000347611A JP 4467765 B2 JP4467765 B2 JP 4467765B2
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JP
Japan
Prior art keywords
valve seat
pressure chamber
variable pressure
annular groove
bimetal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000347611A
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Japanese (ja)
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JP2002147689A (en
Inventor
智行 藤田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TLV Co Ltd
Original Assignee
TLV Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TLV Co Ltd filed Critical TLV Co Ltd
Priority to JP2000347611A priority Critical patent/JP4467765B2/en
Publication of JP2002147689A publication Critical patent/JP2002147689A/en
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Publication of JP4467765B2 publication Critical patent/JP4467765B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに関し、特にバイメタルを用いてエアバインディングを解消できるようにしたものに関する。
【0002】
ディスク式スチームトラップは内外輪弁座からなる弁座面に対して離着座する弁ディスクを、弁ディスクの背後に形成した変圧室の圧力変化によって自力的に制御して開閉弁させ復水を自動的に排出するものである。このものにおいては、変圧室内に空気が流入すると、蒸気の場合と同様に閉弁してしまい、一旦閉弁すると空気は蒸気と異なり凝縮作用を起こさないので、その後は開弁できない、いわゆるエアバインディングが起こる。そこで、従来からバイメタルを用いてこのエアバインディングを解消することが行なわれている。すなわち、バイメタルの温度変化による変形作用を利用して、低温時に弁ディスクを強制的に開弁させ、高温時に弁ディスクに干渉しない様にしたものである。
【0003】
【従来の技術】
この一例が実公平3−25516号公報に示されている。ここに開示されたものは、入口と出口を有する本体に蓋部材を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて変圧室を入口に連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に内輪弁座と同一平面の外輪弁座を形成し、環状溝の一部から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座からなる弁座面に対して離着座する円板状の弁ディスクを変圧室に配置し、内外輪弁座の間の環状溝にバイメタル収容凹部を形成し、バイメタル収容凹部に固定する案内棒のまわりに二重つる巻型のバイメタルと環状の操作部材を配置し、バイメタルが低温時に伸長して操作部材を介して弁ディスクを強制的に開弁させ、高温時に収縮して弁ディスクに干渉しないようにしたものである。
【0004】
【発明が解決しようとする課題】
上記従来のものでは、バイメタルや操作棒を配置するためのバイメタル収容凹部を設けなければならないために、構造が複雑になる問題があった。また、環状溝と排出孔の接続部に形成される段部に流体中の異物が付着堆積し、排出孔が狭められ、ひいては排出孔が閉塞してしまう問題があった。従って本発明の技術的課題は、簡単な構造でエアバインディングを解消できると共に、排出孔に異物が堆積することを防止できるディスク式スチームトラップを提供することである。
【0005】
【課題を解決するための手段】
上記の技術的課題を解決するために講じた本発明の技術的手段は、入口と出口を有する本体に蓋部材を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて変圧室を入口に連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に内輪弁座と同一平面の外輪弁座を形成し、環状溝の一部から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座からなる弁座面に対して離着座する円板状の弁ディスクを変圧室に配置し、低温時に伸長して操作部材を介して弁ディスクを強制的に開弁させ高温時に収縮して弁ディスクに干渉しないバイメタルを設けたものにおいて、上記バイメタルと操作部材を排出孔に配置し、操作部材に環状溝と排出孔の接続部を掃除する掃除部を設けたことを特徴とするディスク式スチームトラップにある。
【0006】
【発明の実施の形態】
本発明は、排出孔にバイメタルと操作部材を配置したものであるので、別途バイメタル収容凹部を必要とせず、簡単な構造でエアバインディングを解消することができる。また、操作部材に環状溝と排出孔の接続部を掃除する掃除部を設けたものであるので、エアバインディング解消の都度、操作部材の掃除部で環状溝と排出孔の接続部を掃除することができる。
【0007】
【実施例】
上記の技術的手段の具体例を示す実施例を説明する(図1と図2参照)。本体1に入口2と、出口3と、弁座部材4を取り付ける弁座収容凹部5を形成する。入口2と出口3はほぼ同一軸上に形成する。入口2はスクリーン6を通して弁座収容凹部5の中央に連通し、出口3は弁座収容凹部5の周辺に連通する。弁座収容凹部5に弁座部材4を配置し、弁座収容凹部5の内周にねじ結合した蓋部材7で本体1に締結する。弁座部材4と蓋部材7の間に変圧室8を形成する。
【0008】
弁座部材4の中央を貫通して噴出孔9を設けて入口2と連通させると共に、周辺に環状溝10を設けて排出孔11を通して出口3に連通させる。噴出孔9と環状溝10の間に環状の内輪弁座12を、環状溝10の外側に環状の外輪弁座13を形成する。内輪弁座12と外輪弁座13は同心円状で同一平面に形成する。変圧室8内に内外輪弁座12,13に同時に離着座する弁ディスク14を配置する。
【0009】
排出孔11に案内棒17と、案内棒17に被せて案内棒17の先端部を覆う操作部材18と、案内棒17と操作部材18のまわりに配置されたバイメタル19とから成るバイメタルユニット20を収容する。
【0010】
バイメタル19は長い短冊状の板材をつる巻状にし更につる巻状にした二重つる巻型に形成する。案内棒17はほぼ半円盤状の爪部21と大径部22を有し、バイメタル19の一端を爪部21と大径部22の間に巻き込んで固定する。大径部22は外周に6個の突起16を有し、突起16の間に流体が通過する通路を形成する。
【0011】
操作部材18は案内棒収容凹部23を有し、案内棒17に被せて案内棒17の先端部を覆うと共に、ほぼ半円盤状の爪部24と大径部25を有し、バイメタル19の他端を爪部24と大径部25の間に巻き込んで固定する。大径部25の外周に掃除部としての金属ブラシ29を取り付ける。金属ブラシ29の先端は排出孔11の内周に当接する長さとし、操作部材18が上下に変位すると、金属ブラシ29の先端が環状溝10と排出孔11の接続部に付着した異物を取り除くことができるものである。案内棒17は弁座部材4の横孔26にねじ込んだ固定部材27及び圧入部材28によって大径部22を固定する。
【0012】
上記実施例の作動を説明する。
トラップ本体が低温の場合、バイメタル19は伸長して操作部材18を介して弁ディスク14を強制的に開弁させ、低温の復水や空気を環状溝10から排出孔11を通して出口3に排出する。高温復水が流入してくると、バイメタル19は収縮して弁ディスク14に干渉しなくなる。噴出孔9を介して弁ディスク14に作用する入口2側の流体圧力により、弁ディスク14は開弁し、高温復水を環状溝10から排出孔11を通して出口3に排出する。高温復水が排出されて蒸気が内外輪弁座12,13と弁ディスク14の間を高速に通過することによって内外輪弁座12,13と弁ディスク14の間の圧力が低下し、また蒸気が変圧室8に廻り込むことによって変圧室8の圧力が上昇することによって、弁ディスク14が閉弁する。そして、変圧室8内の蒸気が放熱等により凝縮しその蒸気圧力が低下してくると、弁ディスク14は開弁する。また、空気が変圧室8に回り込むと弁ディスク14は閉弁するが、変圧室8内の温度が低下するとバイメタル19が伸長して操作部材18を介して弁ディスク14を強制的に開弁させ、エアバインディングを解消する。環状溝10と排出孔11の接続部に付着した異物は、操作部材18の大径部25に取り付けられた金属ブラシ29がバイメタル19の伸張あるいは収縮によって上下に変位するときに取り除かれる。
【0013】
【発明の効果】
上記のように本発明は、排出孔にバイメタルと操作部材を配置することにより、簡単な構造でエアバインディングを解消することができると共に、操作部材に環状溝と排出孔の接続部を掃除する掃除部を設けることにより、エアバインディング解消の都度、操作部材の掃除部で環状溝と排出孔の接続部を掃除することができるという優れた効果を発揮する。
【図面の簡単な説明】
【図1】本発明のディスク式スチームトラップの実施例の断面図。
【図2】図1の弁座部材と弁ディスク部分の拡大断面図。
【符号の説明】
1 本体
2 入口
3 出口
4 弁座部材
7 蓋部材
8 変圧室
9 噴出孔
10 環状溝
11 排出孔
12 内輪弁座
13 外輪弁座
14 弁ディスク
16 突起
17 案内棒
18 操作部材
19 バイメタル
20 バイメタルユニット
21 爪部
22 大径部
23 案内棒収容凹部
24 爪部
25 大径部
29 金属ブラシ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a disk-type steam trap that automatically discharges condensate generated in a steam piping system, and more particularly to a device that can eliminate air binding using a bimetal.
[0002]
The disc-type steam trap automatically controls the condensate by opening and closing the valve disc that is separated from the valve seat surface consisting of the inner and outer ring valve seats by the pressure change in the variable pressure chamber formed behind the valve disc. Are exhausted. In this case, when air flows into the variable pressure chamber, the valve closes in the same manner as in the case of steam. Once the valve is closed, air does not cause a condensing action unlike steam. Happens. Therefore, conventionally, this air binding has been eliminated by using bimetal. That is, the deformation action due to the temperature change of the bimetal is used to forcibly open the valve disk at a low temperature so as not to interfere with the valve disk at a high temperature.
[0003]
[Prior art]
An example of this is shown in Japanese Utility Model Publication No. 3-25516. What is disclosed here is that a lid member is fixed to a main body having an inlet and an outlet to form a variable pressure chamber therein, and an injection hole opened at the center of the variable pressure chamber is provided to connect the variable pressure chamber to the inlet. An annular groove that opens to the outer periphery of the hole is provided, an inner ring valve seat is formed between the ejection hole and the annular groove, and an outer ring valve seat that is flush with the inner ring valve seat is formed on the outer periphery of the annular groove. A disk-shaped valve disk that opens and closes from the part of the groove to connect the pressure-transformation chamber and the outlet, and is attached to and detached from the valve seat surface consisting of the inner ring valve seat and the outer ring valve seat, is placed in the transformer chamber. A bimetal accommodating recess is formed in the annular groove between the wheel valve seats, and a double helically wound bimetal and an annular operating member are arranged around the guide rod fixed to the bimetal accommodating recess. The valve disc is forcibly opened via the operating member and contracts at high temperatures to It is that so as not to interfere with.
[0004]
[Problems to be solved by the invention]
The above-described conventional apparatus has a problem in that the structure is complicated because a bimetal housing recess for arranging the bimetal and the operation rod has to be provided. In addition, there is a problem that foreign matter in the fluid adheres to and accumulates on the step formed at the connection portion between the annular groove and the discharge hole, the discharge hole is narrowed, and the discharge hole is closed. Therefore, the technical problem of the present invention is to provide a disc type steam trap that can eliminate air binding with a simple structure and prevent foreign matter from accumulating in the discharge hole.
[0005]
[Means for Solving the Problems]
The technical means of the present invention taken in order to solve the above technical problem is that a lid member is fixed to a main body having an inlet and an outlet to form a variable pressure chamber therein, and an ejection hole that opens at the center of the variable pressure chamber An annular groove that opens to the outer periphery of the ejection hole is provided, an inner ring valve seat is formed between the ejection hole and the annular groove, and an inner ring valve seat is formed around the outer circumference of the annular groove. A disc that forms an outer ring valve seat that is flush with the outer ring, provides a discharge hole from a part of the annular groove, communicates with the variable pressure chamber and the outlet, and is seated on and off the valve seat surface comprising the inner ring valve seat and the outer ring valve seat In the transformer chamber, a bimetal that extends at low temperatures and forcibly opens the valve disc through the operating member and contracts at high temperatures and does not interfere with the valve disc is provided. The operation member is arranged in the discharge hole, and the connection part between the annular groove and the discharge hole is swept in the operation member. In disc type steam trap, characterized in that a cleaning unit for.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, since the bimetal and the operation member are arranged in the discharge hole, a separate bimetal housing recess is not required, and air binding can be eliminated with a simple structure. Further, since the operation member is provided with a cleaning part for cleaning the connection part between the annular groove and the discharge hole, the connection part between the annular groove and the discharge hole is cleaned by the cleaning part of the operation member every time the air binding is eliminated. Can do.
[0007]
【Example】
An embodiment showing a specific example of the above technical means will be described (see FIGS. 1 and 2). A valve seat housing recess 5 to which the main body 1 is attached with the inlet 2, the outlet 3, and the valve seat member 4 is formed. The inlet 2 and the outlet 3 are formed on substantially the same axis. The inlet 2 communicates with the center of the valve seat housing recess 5 through the screen 6, and the outlet 3 communicates with the periphery of the valve seat housing recess 5. The valve seat member 4 is disposed in the valve seat housing recess 5, and is fastened to the main body 1 with a lid member 7 screwed to the inner periphery of the valve seat housing recess 5. A variable pressure chamber 8 is formed between the valve seat member 4 and the lid member 7.
[0008]
An ejection hole 9 is provided through the center of the valve seat member 4 to communicate with the inlet 2, and an annular groove 10 is provided at the periphery to communicate with the outlet 3 through the discharge hole 11. An annular inner ring valve seat 12 is formed between the ejection hole 9 and the annular groove 10, and an annular outer ring valve seat 13 is formed outside the annular groove 10. The inner ring valve seat 12 and the outer ring valve seat 13 are concentric and formed in the same plane. In the variable pressure chamber 8, a valve disk 14 that is simultaneously attached to and detached from the inner and outer ring valve seats 12 and 13 is disposed.
[0009]
A bimetal unit 20 comprising a guide rod 17 over the discharge hole 11, an operation member 18 covering the guide rod 17 and covering the tip of the guide rod 17, and a bimetal 19 disposed around the guide rod 17 and the operation member 18 is provided. Accommodate.
[0010]
The bimetal 19 is formed into a double spiral winding shape in which a long strip-shaped plate material is spirally wound and further spirally wound. The guide rod 17 has a substantially semi-disc shaped claw portion 21 and a large diameter portion 22, and one end of the bimetal 19 is wound between the claw portion 21 and the large diameter portion 22 and fixed. The large-diameter portion 22 has six protrusions 16 on the outer periphery, and forms a passage through which fluid passes between the protrusions 16.
[0011]
The operation member 18 has a guide rod receiving recess 23, covers the guide rod 17 to cover the tip portion of the guide rod 17, and has a substantially semi-disc shaped claw portion 24 and a large diameter portion 25. The end is wound and fixed between the claw portion 24 and the large diameter portion 25. A metal brush 29 as a cleaning part is attached to the outer periphery of the large diameter part 25. The tip of the metal brush 29 has a length that makes contact with the inner periphery of the discharge hole 11, and when the operation member 18 is displaced up and down, the tip of the metal brush 29 removes foreign matter adhering to the connection portion between the annular groove 10 and the discharge hole 11. It is something that can be done. The guide rod 17 fixes the large-diameter portion 22 by a fixing member 27 and a press-fitting member 28 screwed into the lateral hole 26 of the valve seat member 4.
[0012]
The operation of the above embodiment will be described.
When the trap body is at a low temperature, the bimetal 19 extends to forcibly open the valve disk 14 via the operation member 18, and discharges low-temperature condensate and air from the annular groove 10 to the outlet 3 through the discharge hole 11. . When hot condensate flows in, the bimetal 19 contracts and does not interfere with the valve disk 14. The valve disk 14 is opened by the fluid pressure on the inlet 2 side acting on the valve disk 14 via the ejection hole 9, and the high-temperature condensate is discharged from the annular groove 10 to the outlet 3 through the discharge hole 11. When the high-temperature condensate is discharged and the steam passes between the inner and outer ring valve seats 12 and 13 and the valve disk 14 at a high speed, the pressure between the inner and outer ring valve seats 12 and 13 and the valve disk 14 decreases, and the steam As the pressure enters the variable pressure chamber 8, the pressure in the variable pressure chamber 8 rises, and the valve disk 14 closes. When the steam in the variable pressure chamber 8 is condensed due to heat radiation or the like and the steam pressure decreases, the valve disk 14 opens. The valve disk 14 closes when air flows into the variable pressure chamber 8, but when the temperature in the variable pressure chamber 8 decreases, the bimetal 19 expands to forcibly open the valve disk 14 via the operation member 18. , Eliminate air binding. The foreign matter adhering to the connection portion between the annular groove 10 and the discharge hole 11 is removed when the metal brush 29 attached to the large diameter portion 25 of the operation member 18 is displaced up and down by the expansion or contraction of the bimetal 19.
[0013]
【The invention's effect】
As described above, according to the present invention, by arranging the bimetal and the operation member in the discharge hole, the air binding can be eliminated with a simple structure, and the operation member is cleaned by cleaning the connection portion between the annular groove and the discharge hole. By providing the portion, an excellent effect that the connecting portion between the annular groove and the discharge hole can be cleaned by the cleaning portion of the operation member every time the air binding is eliminated.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an embodiment of a disc type steam trap of the present invention.
2 is an enlarged cross-sectional view of a valve seat member and a valve disc portion of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Main body 2 Inlet 3 Outlet 4 Valve seat member 7 Cover member 8 Transformer chamber 9 Injection hole 10 Annular groove 11 Discharge hole 12 Inner ring valve seat 13 Outer ring valve seat 14 Valve disk 16 Protrusion 17 Guide rod 18 Operation member 19 Bimetal 20 Bimetal unit 21 Claw part 22 Large diameter part 23 Guide rod receiving recess 24 Claw part 25 Large diameter part 29 Metal brush

Claims (1)

入口と出口を有する本体に蓋部材を固着して内部に変圧室を形成し、変圧室の中心に開口する噴出孔を設けて変圧室を入口に連通し、噴出孔の外周囲に開口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座を形成すると共に、環状溝の外周囲に内輪弁座と同一平面の外輪弁座を形成し、環状溝の一部から排出孔を設けて変圧室と出口を連通し、内輪弁座と外輪弁座からなる弁座面に対して離着座する円板状の弁ディスクを変圧室に配置し、低温時に伸長して操作部材を介して弁ディスクを強制的に開弁させ高温時に収縮して弁ディスクに干渉しないバイメタルを設けたものにおいて、上記バイメタルと操作部材を排出孔に配置し、操作部材に環状溝と排出孔の接続部を掃除する掃除部を設けたことを特徴とするディスク式スチームトラップ。A lid member is fixed to a main body having an inlet and an outlet, a variable pressure chamber is formed inside, an injection hole opened at the center of the variable pressure chamber is provided, the variable pressure chamber communicates with the inlet, and an annular shape opens to the outer periphery of the injection hole A groove is provided to form an inner ring valve seat between the ejection hole and the annular groove, and an outer ring valve seat that is flush with the inner ring valve seat is formed around the outer periphery of the annular groove. A disk-shaped valve disk is installed in the variable pressure chamber that communicates with the outlet of the variable pressure chamber and the outlet, and is attached to and detached from the valve seat surface consisting of the inner ring valve seat and the outer ring valve seat. The bimetal and the operation member are disposed in the discharge hole, and the connection portion between the annular groove and the discharge hole is disposed in the operation member. A disc-type steam truck characterized by a cleaning section .
JP2000347611A 2000-11-15 2000-11-15 Disc type steam trap Expired - Fee Related JP4467765B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000347611A JP4467765B2 (en) 2000-11-15 2000-11-15 Disc type steam trap

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000347611A JP4467765B2 (en) 2000-11-15 2000-11-15 Disc type steam trap

Publications (2)

Publication Number Publication Date
JP2002147689A JP2002147689A (en) 2002-05-22
JP4467765B2 true JP4467765B2 (en) 2010-05-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000347611A Expired - Fee Related JP4467765B2 (en) 2000-11-15 2000-11-15 Disc type steam trap

Country Status (1)

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Also Published As

Publication number Publication date
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