JP4475907B2 - Polymer and production method thereof - Google Patents
Polymer and production method thereof Download PDFInfo
- Publication number
- JP4475907B2 JP4475907B2 JP2003341952A JP2003341952A JP4475907B2 JP 4475907 B2 JP4475907 B2 JP 4475907B2 JP 2003341952 A JP2003341952 A JP 2003341952A JP 2003341952 A JP2003341952 A JP 2003341952A JP 4475907 B2 JP4475907 B2 JP 4475907B2
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- polymerization
- monomer
- meth
- styrene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000642 polymer Polymers 0.000 title claims description 94
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 239000000178 monomer Substances 0.000 claims description 107
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 78
- 238000006116 polymerization reaction Methods 0.000 claims description 76
- 239000000203 mixture Substances 0.000 claims description 67
- 150000007524 organic acids Chemical class 0.000 claims description 41
- 150000003440 styrenes Chemical group 0.000 claims description 26
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 21
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 239000002244 precipitate Substances 0.000 claims description 11
- 238000005481 NMR spectroscopy Methods 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 9
- 239000000243 solution Substances 0.000 claims description 8
- 239000007864 aqueous solution Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000007810 chemical reaction solvent Substances 0.000 claims description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 239000003505 polymerization initiator Substances 0.000 claims description 3
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 36
- 238000006243 chemical reaction Methods 0.000 description 14
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 238000001556 precipitation Methods 0.000 description 6
- -1 2-ethylhexyl Chemical group 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 229940018557 citraconic acid Drugs 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 2
- NKHAVTQWNUWKEO-UHFFFAOYSA-N fumaric acid monomethyl ester Natural products COC(=O)C=CC(O)=O NKHAVTQWNUWKEO-UHFFFAOYSA-N 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- WRPYDXWBHXAKPT-UHFFFAOYSA-N (2-ethenylphenyl) acetate Chemical compound CC(=O)OC1=CC=CC=C1C=C WRPYDXWBHXAKPT-UHFFFAOYSA-N 0.000 description 1
- OWTJYMHZFCHOBI-UHFFFAOYSA-N (3-ethenylphenyl) acetate Chemical compound CC(=O)OC1=CC=CC(C=C)=C1 OWTJYMHZFCHOBI-UHFFFAOYSA-N 0.000 description 1
- JAMNSIXSLVPNLC-UHFFFAOYSA-N (4-ethenylphenyl) acetate Chemical compound CC(=O)OC1=CC=C(C=C)C=C1 JAMNSIXSLVPNLC-UHFFFAOYSA-N 0.000 description 1
- CDUQMGQIHYISOP-RMKNXTFCSA-N (e)-2-cyano-3-phenylprop-2-enoic acid Chemical compound OC(=O)C(\C#N)=C\C1=CC=CC=C1 CDUQMGQIHYISOP-RMKNXTFCSA-N 0.000 description 1
- XLYMOEINVGRTEX-ONEGZZNKSA-N (e)-4-ethoxy-4-oxobut-2-enoic acid Chemical compound CCOC(=O)\C=C\C(O)=O XLYMOEINVGRTEX-ONEGZZNKSA-N 0.000 description 1
- FWUIHQFQLSWYED-ARJAWSKDSA-N (z)-4-oxo-4-propan-2-yloxybut-2-enoic acid Chemical compound CC(C)OC(=O)\C=C/C(O)=O FWUIHQFQLSWYED-ARJAWSKDSA-N 0.000 description 1
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- SSZOCHFYWWVSAI-UHFFFAOYSA-N 1-bromo-2-ethenylbenzene Chemical compound BrC1=CC=CC=C1C=C SSZOCHFYWWVSAI-UHFFFAOYSA-N 0.000 description 1
- KQJQPCJDKBKSLV-UHFFFAOYSA-N 1-bromo-3-ethenylbenzene Chemical compound BrC1=CC=CC(C=C)=C1 KQJQPCJDKBKSLV-UHFFFAOYSA-N 0.000 description 1
- WGGLDBIZIQMEGH-UHFFFAOYSA-N 1-bromo-4-ethenylbenzene Chemical compound BrC1=CC=C(C=C)C=C1 WGGLDBIZIQMEGH-UHFFFAOYSA-N 0.000 description 1
- BOVQCIDBZXNFEJ-UHFFFAOYSA-N 1-chloro-3-ethenylbenzene Chemical compound ClC1=CC=CC(C=C)=C1 BOVQCIDBZXNFEJ-UHFFFAOYSA-N 0.000 description 1
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 1
- FIPBXQBXPNTQAA-UHFFFAOYSA-N 1-ethenyl-2-ethoxybenzene Chemical compound CCOC1=CC=CC=C1C=C FIPBXQBXPNTQAA-UHFFFAOYSA-N 0.000 description 1
- VTPNYMSKBPZSTF-UHFFFAOYSA-N 1-ethenyl-2-ethylbenzene Chemical compound CCC1=CC=CC=C1C=C VTPNYMSKBPZSTF-UHFFFAOYSA-N 0.000 description 1
- YNQXOOPPJWSXMW-UHFFFAOYSA-N 1-ethenyl-2-fluorobenzene Chemical compound FC1=CC=CC=C1C=C YNQXOOPPJWSXMW-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- LXOOIXRLEJSMKX-UHFFFAOYSA-N 1-ethenyl-3-ethoxybenzene Chemical compound CCOC1=CC=CC(C=C)=C1 LXOOIXRLEJSMKX-UHFFFAOYSA-N 0.000 description 1
- XHUZSRRCICJJCN-UHFFFAOYSA-N 1-ethenyl-3-ethylbenzene Chemical compound CCC1=CC=CC(C=C)=C1 XHUZSRRCICJJCN-UHFFFAOYSA-N 0.000 description 1
- ZJSKEGAHBAHFON-UHFFFAOYSA-N 1-ethenyl-3-fluorobenzene Chemical compound FC1=CC=CC(C=C)=C1 ZJSKEGAHBAHFON-UHFFFAOYSA-N 0.000 description 1
- PECUPOXPPBBFLU-UHFFFAOYSA-N 1-ethenyl-3-methoxybenzene Chemical compound COC1=CC=CC(C=C)=C1 PECUPOXPPBBFLU-UHFFFAOYSA-N 0.000 description 1
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 1
- OBRYRJYZWVLVLF-UHFFFAOYSA-N 1-ethenyl-4-ethoxybenzene Chemical compound CCOC1=CC=C(C=C)C=C1 OBRYRJYZWVLVLF-UHFFFAOYSA-N 0.000 description 1
- WHFHDVDXYKOSKI-UHFFFAOYSA-N 1-ethenyl-4-ethylbenzene Chemical compound CCC1=CC=C(C=C)C=C1 WHFHDVDXYKOSKI-UHFFFAOYSA-N 0.000 description 1
- JWVTWJNGILGLAT-UHFFFAOYSA-N 1-ethenyl-4-fluorobenzene Chemical compound FC1=CC=C(C=C)C=C1 JWVTWJNGILGLAT-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ISRGONDNXBCDBM-UHFFFAOYSA-N 2-chlorostyrene Chemical compound ClC1=CC=CC=C1C=C ISRGONDNXBCDBM-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- WBPAQKQBUKYCJS-UHFFFAOYSA-N 2-methylpropyl 2-hydroxypropanoate Chemical compound CC(C)COC(=O)C(C)O WBPAQKQBUKYCJS-UHFFFAOYSA-N 0.000 description 1
- QMYGFTJCQFEDST-UHFFFAOYSA-N 3-methoxybutyl acetate Chemical compound COC(C)CCOC(C)=O QMYGFTJCQFEDST-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- LPEKGGXMPWTOCB-UHFFFAOYSA-N 8beta-(2,3-epoxy-2-methylbutyryloxy)-14-acetoxytithifolin Natural products COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- MRABAEUHTLLEML-UHFFFAOYSA-N Butyl lactate Chemical compound CCCCOC(=O)C(C)O MRABAEUHTLLEML-UHFFFAOYSA-N 0.000 description 1
- PKJKTXGBHIFMKQ-BJILWQEISA-N C(C(=C)CC(=O)O)(=O)O.C(\C=C\C(=O)O)(=O)OC(C)C Chemical compound C(C(=C)CC(=O)O)(=O)O.C(\C=C\C(=O)O)(=O)OC(C)C PKJKTXGBHIFMKQ-BJILWQEISA-N 0.000 description 1
- PZDTXOKVNLSUMS-UHFFFAOYSA-N C(C=C)(=O)N.CC(C(=O)OCC(C(F)F)(F)F)=C Chemical compound C(C=C)(=O)N.CC(C(=O)OCC(C(F)F)(F)F)=C PZDTXOKVNLSUMS-UHFFFAOYSA-N 0.000 description 1
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 1
- XLYMOEINVGRTEX-ARJAWSKDSA-N Ethyl hydrogen fumarate Chemical compound CCOC(=O)\C=C/C(O)=O XLYMOEINVGRTEX-ARJAWSKDSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000003926 acrylamides Chemical class 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 239000001191 butyl (2R)-2-hydroxypropanoate Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000013985 cinnamic acid Nutrition 0.000 description 1
- 229930016911 cinnamic acid Natural products 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- ODQWQRRAPPTVAG-GZTJUZNOSA-N doxepin Chemical compound C1OC2=CC=CC=C2C(=C/CCN(C)C)/C2=CC=CC=C21 ODQWQRRAPPTVAG-GZTJUZNOSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012156 elution solvent Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940116333 ethyl lactate Drugs 0.000 description 1
- 229960002598 fumaric acid Drugs 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 description 1
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 1
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 1
- NKHAVTQWNUWKEO-IHWYPQMZSA-N methyl hydrogen fumarate Chemical compound COC(=O)\C=C/C(O)=O NKHAVTQWNUWKEO-IHWYPQMZSA-N 0.000 description 1
- 229940057867 methyl lactate Drugs 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- 229940074369 monoethyl fumarate Drugs 0.000 description 1
- NKHAVTQWNUWKEO-NSCUHMNNSA-N monomethyl fumarate Chemical compound COC(=O)\C=C\C(O)=O NKHAVTQWNUWKEO-NSCUHMNNSA-N 0.000 description 1
- 229940005650 monomethyl fumarate Drugs 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- 125000002560 nitrile group Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- SFBTTWXNCQVIEC-UHFFFAOYSA-N o-Vinylanisole Chemical compound COC1=CC=CC=C1C=C SFBTTWXNCQVIEC-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- ZYOQBVVDIWTEMA-UHFFFAOYSA-N prop-2-enamide 2,2,3,3-tetrafluoropropyl prop-2-enoate Chemical compound C(C=C)(=O)N.C(C=C)(=O)OCC(C(F)F)(F)F ZYOQBVVDIWTEMA-UHFFFAOYSA-N 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- UORVCLMRJXCDCP-UHFFFAOYSA-N propynoic acid Chemical compound OC(=O)C#C UORVCLMRJXCDCP-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/06—Hydrocarbons
- C08F212/08—Styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/001—Multistage polymerisation processes characterised by a change in reactor conditions without deactivating the intermediate polymer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/06—Hydrocarbons
- C08F212/12—Monomers containing a branched unsaturated aliphatic radical or a ring substituted by an alkyl radical
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、重合体及びその製造方法に関する。より詳しくは、アルカリ水溶液への溶解性等の特性を有し、感光性樹脂等の用途に好適に用いられる重合体及びその製造方法に関する。 The present invention relates to a polymer and a method for producing the same. More specifically, the present invention relates to a polymer having properties such as solubility in an alkaline aqueous solution and suitably used for applications such as a photosensitive resin and a method for producing the same.
カルボキシル基等の官能基を有するポリマーは、官能基が発揮する特性に起因して種々の性質を有し、工業的に有用なものである。例えば、アルカリ水溶液に溶解する等の基本性能を有することから、感光性樹脂組成物におけるバインダーや、その他の様々な用途に用いることが可能である。このようなポリマーにおいては、各種の特性を調整する等の目的により、通常では、カルボキシル基等の官能基を有する単量体単位と共に、その他の単量体単位により構成されることになるように、数種の単量体を含む単量体成分を共重合して製造され、ポリマーにおける各単量体単位の組成が分布したものとなる。 A polymer having a functional group such as a carboxyl group has various properties due to the characteristics exhibited by the functional group and is industrially useful. For example, since it has basic performance such as dissolution in an alkaline aqueous solution, it can be used for binders in photosensitive resin compositions and other various applications. In such a polymer, for the purpose of adjusting various properties, it is usually constituted by other monomer units together with monomer units having a functional group such as a carboxyl group. These are produced by copolymerizing monomer components containing several kinds of monomers, and the composition of each monomer unit in the polymer is distributed.
このようなポリマーについて、スチレン又はスチレン誘導体を共重合成分として含むカルボキシル基含有バインダーポリマー、光重合開始剤及び光重合性化合物を含有してなる感光性樹脂組成物が開示されている(例えば、特許文献1参照。)。カルボキシル基含有バインダーポリマーとしては、メタクリル酸、スチレン及び(メタ)アクリル酸エステルを共重合成分として得られることが記載されているが、共重合成分を重合して得られるバインダーポリマーの組成については検討されていない。このようなバインダーポリマーにおいては、感光性樹脂組成物における基本性能を向上するための工夫の余地があった。 For such a polymer, a photosensitive resin composition containing a carboxyl group-containing binder polymer containing styrene or a styrene derivative as a copolymerization component, a photopolymerization initiator, and a photopolymerizable compound is disclosed (for example, patents). Reference 1). As a carboxyl group-containing binder polymer, it is described that methacrylic acid, styrene and (meth) acrylic acid ester can be obtained as a copolymer component, but the composition of the binder polymer obtained by polymerizing the copolymer component is studied. It has not been. In such a binder polymer, there was room for improvement to improve the basic performance of the photosensitive resin composition.
ところで、高スチレン含量のランダムスチレン−ブタジエン共重合体の製法に関し、重合系モノマー中のスチレンモノマー含有量が特定の濃度範囲になるように、残部のブタジエンを重合系に連続的又は断続的に供給し、共重合を終了させることが記載されている(例えば、特許文献2参照。)また、狭い共重合体組成分布をもつアクリロニトリル−スチレン系共重合体樹脂が開示されている(例えば、特許文献3参照。)。
しかしながら、これらの先行技術においては、カルボキシル基等の官能基を有する単量体単位と共に、その他の単量体単位により構成されるポリマーについては記載されていない。
したがって、感光性樹脂組成物等の分野において好適であり、各種の用途において基本性能が向上するようにするための工夫の余地があった。
However, these prior arts do not describe a polymer constituted by other monomer units together with monomer units having a functional group such as a carboxyl group.
Therefore, it is suitable in the field of photosensitive resin compositions and the like, and there is room for improvement in order to improve basic performance in various applications.
本発明は、上記現状に鑑みてなされたものであり、スチレン及び/又はスチレン誘導体の単量体単位と不飽和有機酸の単量体単位とを必須とする重合体であって、重合体が発揮する基本性能が向上され、各種の用途において好適に用いることができる重合体及びその製造方法を提供することを目的とするものである。 The present invention has been made in view of the above situation, and is a polymer essentially comprising a monomer unit of styrene and / or a styrene derivative and a monomer unit of an unsaturated organic acid, An object of the present invention is to provide a polymer having improved basic performance and capable of being suitably used in various applications and a method for producing the same.
本発明者等は、カルボキシル基等の官能基を有するポリマー(重合体)について種々検討したところ、スチレン系ユニットと不飽和有機酸ユニットとを必須とするポリマーがアルカリ水溶液に溶解する等の基本性能を有することから、様々な用途に用いることが可能であることに着目した。そして、このようなポリマーの組成分布を狭くして特定範囲内に設定すると、通常のポリマーに比べて性質が均質なものとなり、その特徴を生かして各種の用途に好適なものとなること、特に感光性樹脂の用途に好適なものとなることを見いだし、上記課題をみごとに解決することができることに想到した。
またポリマーの製造において、重合開始から終了まで常に、重合系内のモノマー組成比の振れが、重合開始時のモノマー組成比の±3%以内におさまるようにすることにより、上記作用効果を発揮することを見いだし、本発明に到達したものである。
通常では、スチレン系モノマーと不飽和有機酸モノマーとを必須として共重合する場合、得たいポリマーの組成と同じ比率でモノマーを仕込んでも、組成分布の狭いポリマーは得られない。また、このようなモノマー系を共重合して形成されるポリマーにおいては、従来、組成分布を狭くするという検討はなされていない。更に、先行技術においては、共重合体組成分布が検討されているが、本発明とはポリマーの系が異なるため、これらを用いて、単に組成を変えただけでは目的とするポリマーは得られない。本発明においては、例えば、(1)初期に、スチレン系モノマーを目的組成より多めの比率で仕込み、不飽和有機酸モノマーを少なめの比率で仕込む、(2)消費される単量体をちょうど補うような速度と比率でモノマーを供給する、(3)重合後半の熟成段階では、先に消費される不飽和有機酸モノマーのみを添加するという方法によって、重合系中のモノマー比率を常に重合開始時の比率の±3%以内におさめることにより、組成分布の狭いポリマーを得ることができる。
As a result of various studies on polymers (polymers) having a functional group such as a carboxyl group, the present inventors have found that basic performance such as dissolution of a polymer in which an styrene-based unit and an unsaturated organic acid unit are essential in an alkaline aqueous solution. Since it has, it paid attention to that it can be used for various uses. And if the composition distribution of such a polymer is narrowed and set within a specific range, the properties will be homogeneous compared to ordinary polymers, and it will be suitable for various applications taking advantage of its characteristics, especially It has been found that it can be suitably used for a photosensitive resin, and it has been conceived that the above problems can be solved brilliantly.
Moreover, in the production of the polymer, the above-mentioned effects are exhibited by keeping the fluctuation of the monomer composition ratio in the polymerization system within ± 3% of the monomer composition ratio at the start of the polymerization from the start to the end of the polymerization. As a result, the present invention has been achieved.
Usually, when copolymerizing a styrenic monomer and an unsaturated organic acid monomer as essential, a polymer having a narrow composition distribution cannot be obtained even if the monomer is charged in the same ratio as the composition of the desired polymer. Moreover, in the polymer formed by copolymerizing such a monomer system, conventionally, the examination of narrowing the composition distribution has not been made. Furthermore, in the prior art, the copolymer composition distribution has been studied. However, since the polymer system is different from that of the present invention, the intended polymer cannot be obtained simply by changing the composition. . In the present invention, for example, (1) in the initial stage, the styrene monomer is charged in a larger ratio than the target composition, and the unsaturated organic acid monomer is charged in a smaller ratio. (3) In the aging stage in the latter half of the polymerization, the monomer ratio in the polymerization system is always set at the start of the polymerization by adding only the unsaturated organic acid monomer consumed earlier. By keeping it within ± 3% of the ratio, a polymer having a narrow composition distribution can be obtained.
すなわち本発明は、スチレン及び/又はスチレン誘導体の単量体単位と不飽和有機酸の単量体単位とを必須とする重合体であって、上記重合体の組成比の平均値から3%より外れた組成比の重合体の含有割合は、20質量%以下である重合体である。
以下に本発明を詳述する。
That is, the present invention is a polymer essentially comprising a monomer unit of styrene and / or a styrene derivative and a monomer unit of an unsaturated organic acid, and from an average value of the composition ratio of the polymer from 3% The content ratio of the polymer having a deviated composition ratio is a polymer that is 20% by mass or less.
The present invention is described in detail below.
本発明における重合体の組成比の平均値から3%より外れた組成比の重合体の含有量としては、全重合体の質量を100質量%とする場合に20質量%以下であり、このような範囲とすることにより、重合体が発揮する基本性能を充分に向上させることができることになる。上記含有量としては、15%以下が好ましい。より好ましくは、10%以下である。
本発明の重合体は、スチレン及び/又はスチレン誘導体の単量体単位と不飽和有機酸の単量体単位とを必須とするものであって、これらの単量体以外のその他の単量体の単量体単位を有していてもよいものであり、本発明の重合体の組成比の平均値とは、重合体における(1)スチレン及びスチレン誘導体の単量体単位と、(2)不飽和有機酸の単量体単位と、(3)その他の単量体の単量体単位との平均質量比を意味する。
上記重合体の組成比の平均値としては、本発明の重合体全体についての1H−NMR(核磁気共鳴)を測定し、得られる特定の1Hシグナル強度の比率から平均の組成比を計算することにより求めることができる。本発明の重合体が溶液の形態である場合には、該溶液を多量のメタノール/水の混合沈殿剤に添加して沈殿物とし、該沈殿物について1H−NMRを測定することにより求めることができる。
The content of the polymer having a composition ratio deviating from 3% from the average value of the composition ratio of the polymer in the present invention is 20% by mass or less when the mass of the whole polymer is 100% by mass. By setting it as such a range, the basic performance which a polymer exhibits can be fully improved. As said content, 15% or less is preferable. More preferably, it is 10% or less.
The polymer of the present invention essentially comprises a monomer unit of styrene and / or a styrene derivative and a monomer unit of an unsaturated organic acid, and other monomers other than these monomers. The average value of the composition ratio of the polymer of the present invention is (1) monomer units of styrene and styrene derivatives in the polymer, and (2) It means the average mass ratio between the monomer unit of unsaturated organic acid and the monomer unit of (3) other monomer.
As the average value of the composition ratio of the polymer, 1 H-NMR (nuclear magnetic resonance) of the whole polymer of the present invention is measured, and the average composition ratio is calculated from the ratio of specific 1 H signal intensity obtained. Can be obtained. When the polymer of the present invention is in the form of a solution, the solution is added to a large amount of methanol / water mixed precipitant to form a precipitate, and the precipitate is determined by measuring 1 H-NMR. Can do.
上記3%より外れた組成比とは、重合体における組成比の平均値が〔(1)スチレン及びスチレン誘導体の単量体単位〕/〔(2)不飽和有機酸の単量体単位〕/〔(3)その他の単量体の単量体単位〕=a/b/c(但し、a+b+c=100質量%)とすると、(1)の単量体単位及び/又は(2)の単量体単位が、3質量%より外れた場合における組成比、すなわち(a−3)質量%未満若しくは(a+3)質量%超、及び/又は、(b−3)質量%未満若しくは(b+3)質量%超における組成比である。 The composition ratio deviating from the above 3% means that the average value of the composition ratio in the polymer is [(1) monomer unit of styrene and styrene derivative] / [(2) monomer unit of unsaturated organic acid] / [(3) Monomer unit of other monomer] = a / b / c (provided that a + b + c = 100 mass%), the monomer unit of (1) and / or the monomer of (2) Composition ratio when the body unit deviates from 3 mass%, that is, (a-3) less than mass% or (a + 3) mass% and / or (b-3) less than mass% or (b + 3) mass% It is a composition ratio in the super.
上記3%より外れた組成比について、例えば、(I)a/b=80/20の場合には、(1)が77質量%未満若しくは83質量%超、及び/又は、(2)が17質量%未満若しくは23質量%超における組成比である。また、(II)a/b/c=70/20/10の場合には、(1)が67質量%未満若しくは73質量%超、及び/又は、(2)が17質量%未満若しくは23質量%超における組成比である。更に、(III)a/b/c=20/40/40の場合には、(1)が17質量%未満若しくは23質量%超、及び/又は、(2)が37質量%未満若しくは43質量%超における組成比である。
まとめると、上記の3%より外れた組成比の例において、表1に示すような範囲に入らないもの、例えば(III)の場合においては、(1)の単量体単位17〜23質量%、かつ、(2)の単量体単位37〜43質量%の範囲に入らないものが、本発明における3%より外れた組成比となる。
With regard to the composition ratio deviating from the above 3%, for example, when (I) a / b = 80/20, (1) is less than 77 mass% or more than 83 mass%, and / or (2) is 17 The composition ratio is less than mass% or more than 23 mass%. In addition, when (II) a / b / c = 70/20/10, (1) is less than 67% by mass or more than 73% by mass, and / or (2) is less than 17% by mass or 23% by mass. It is a composition ratio in excess of%. Furthermore, in the case of (III) a / b / c = 20/40/40, (1) is less than 17% by mass or more than 23% by mass, and / or (2) is less than 37% by mass or 43% by mass. It is a composition ratio in excess of%.
In summary, in the case of the composition ratio deviating from the above 3%, those that do not fall within the range shown in Table 1, for example, in the case of (III), 17 to 23% by mass of the monomer unit of (1) And what does not enter the range of 37-43 mass% of monomer units of (2) becomes a composition ratio deviating from 3% in the present invention.
上記重合体の組成比の平均値から3%より外れた組成比の重合体の含有量としては、例えば、分別沈殿を行って得られる各フラクション(沈殿物)について1H−NMRを測定し、得られる特定の1Hシグナル強度の比率から各フラクションにおける平均の組成比(質量比)を計算することにより測定することができる。また、分別沈殿としては、以下のような方法により行うことができる。 As the content of the polymer having a composition ratio deviating from 3% from the average value of the composition ratio of the polymer, for example, 1 H-NMR is measured for each fraction (precipitate) obtained by fractional precipitation, It can measure by calculating the average composition ratio (mass ratio) in each fraction from the ratio of the specific 1 H signal intensity obtained. The fractional precipitation can be performed by the following method.
<分別沈殿>
重合体を濃縮し、固形分8部を酢酸エチル12部に溶解し、得られる重合体溶液にアセトン60部を加えて、重合体が析出する場合にはろ別する(沈殿物1)。ろ液にヘキサン5部を加え、析出した重合体をろ別する(沈殿物2)。ヘキサン5部を加えて析出した重合体をろ別する操作を、固形分の回収率が90質量%以上になるまで繰り返し行う(沈殿物3〜沈殿物n−1)。ろ液を濃縮し、濃縮したろ液を50倍量のメタノール/水の混合沈殿剤に加えて、溶解している残りの重合体全てを沈殿させて、ろ別する(沈殿物n)。
本発明においては、このようにして得られる沈殿物1〜nについて、それぞれ1H−NMRを測定することにより、重合体の組成比の平均値から3%より外れた組成比の重合体の含有量を求めることができる。
<Separate precipitation>
The polymer is concentrated, 8 parts of solid content is dissolved in 12 parts of ethyl acetate, 60 parts of acetone is added to the resulting polymer solution, and when the polymer is precipitated, it is filtered (precipitate 1). 5 parts of hexane is added to the filtrate, and the precipitated polymer is filtered off (precipitate 2). The operation of adding 5 parts of hexane and filtering the precipitated polymer is repeated until the solids recovery is 90% by mass or more (precipitate 3 to precipitate n-1). The filtrate is concentrated, and the concentrated filtrate is added to 50 times amount of the mixed precipitant of methanol / water to precipitate all remaining dissolved polymer, which is filtered off (precipitate n).
In the present invention, each of the precipitates 1 to n thus obtained is measured by 1 H-NMR to contain a polymer having a composition ratio deviating from 3% from the average composition ratio of the polymers. The amount can be determined.
上記重合体の平均組成において、全単量体単位量を100質量%とすると、(1)の単量体単位量が35〜95質量%であることが好ましい。より好ましくは、40〜90質量%であり、更に好ましくは、45〜85質量%である。また、(2)の単量体単位量が35〜5質量%であることが好ましい。より好ましくは、30〜10質量%であり、更に好ましくは、25〜15質量%である。 In the average composition of the polymer, when the total monomer unit amount is 100% by mass, the monomer unit amount of (1) is preferably 35 to 95% by mass. More preferably, it is 40-90 mass%, More preferably, it is 45-85 mass%. Moreover, it is preferable that the monomer unit amount of (2) is 35-5 mass%. More preferably, it is 30-10 mass%, More preferably, it is 25-15 mass%.
本発明の重合体は、上述のようにスチレン及び/又はスチレン誘導体の単量体単位と不飽和有機酸の単量体単位とを必須とするものであり、不飽和有機酸の単量体単位を有することにより、アルカリ水溶液への溶解性等の特性を有し、感光性樹脂等の用途に好適に用いることができることになり、スチレン及び/又はスチレン誘導体の単量体単位を有することにより、このような重合体が発揮する基本性能を充分に向上させることができることになる。また、これらの単量体以外のその他の単量体の単量体単位を有していてもよい。
上記スチレン誘導体としては、例えば、α−メチルスチレン、o−メチルスチレン、m−メチルスチレン、p−メチルスチレン、o−エチルスチレン、m−エチルスチレン、p−エチルスチレン、o−メトキシスチレン、m−メトキシスチレン、p−メトキシスチレン、o−エトキシスチレン、m−エトキシスチレン、p−エトキシスチレン、o−フルオロスチレン、m−フルオロスチレン、p−フルオロスチレン、o−クロロスチレン、m−クロロスチレン、p−クロロスチレン、o−ブロモスチレン、m−ブロモスチレン、p−ブロモスチレン、o−アセトキシスチレン、m−アセトキシスチレン、p−アセトキシスチレン、o−t−ブトキシスチレン、m−t−ブトキシスチレン、p−t−ブトキシスチレン等が好適である。これらは1種又は2種以上を用いることができる。これらの中でも、スチレンが好ましい。また、スチレン及び/又はスチレン誘導体は、ベンゼン環が、メチル基やtert−ブチル基等のアルキル基、ニトロ基、ニトリル基、アルコキシル基、アシル基、スルホン基、ヒドロキシル基、ハロゲン原子等の官能基で置換されていてもよい。
As described above, the polymer of the present invention essentially comprises a monomer unit of styrene and / or a styrene derivative and a monomer unit of an unsaturated organic acid, and a monomer unit of an unsaturated organic acid. By having a property such as solubility in an alkaline aqueous solution, it can be suitably used for applications such as a photosensitive resin, and by having a monomer unit of styrene and / or a styrene derivative, The basic performance exhibited by such a polymer can be sufficiently improved. Moreover, you may have the monomer unit of other monomers other than these monomers.
Examples of the styrene derivative include α-methylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, o-ethylstyrene, m-ethylstyrene, p-ethylstyrene, o-methoxystyrene, m- Methoxystyrene, p-methoxystyrene, o-ethoxystyrene, m-ethoxystyrene, p-ethoxystyrene, o-fluorostyrene, m-fluorostyrene, p-fluorostyrene, o-chlorostyrene, m-chlorostyrene, p- Chlorostyrene, o-bromostyrene, m-bromostyrene, p-bromostyrene, o-acetoxystyrene, m-acetoxystyrene, p-acetoxystyrene, ot-butoxystyrene, mt-butoxystyrene, pt -Butoxystyrene and the like are preferred. These can use 1 type (s) or 2 or more types. Among these, styrene is preferable. In styrene and / or styrene derivatives, the benzene ring has a functional group such as an alkyl group such as a methyl group or a tert-butyl group, a nitro group, a nitrile group, an alkoxyl group, an acyl group, a sulfone group, a hydroxyl group, or a halogen atom. May be substituted.
上記不飽和有機酸としては、例えば、(メタ)アクリル酸、α−ブロモ(メタ)アクリル酸、α−クロル(メタ)アクリル酸、β−フリル(メタ)アクリル酸、β−スチリル(メタ)アクリル酸;マレイン酸、マレイン酸無水物、マレイン酸モノメチル、マレイン酸モノエチル、マレイン酸モノイソプロピル等のマレイン酸モノエステル;フマール酸、フマール酸モノメチル、フマール酸モノエチル、フマール酸モノイソプロピル等のフマール酸モノエステル;イタコン酸、イタコン酸無水物、イタコン酸モノメチル、イタコン酸モノエチル、イタコン酸モノイソプロピル等のイタコン酸モノエステル;シトラコン酸、シトラコン酸無水物、シトラコン酸モノメチル、シトラコン酸モノエチル、シトラコン酸モノイソプロピル等のシトラコン酸モノエステル;ケイ皮酸、α−シアノケイ皮酸、クロトン酸、プロピオール酸等が好適である。これらは1種又は2種以上を用いることができる。これらの中でも、(メタ)アクリル酸が好ましい。 Examples of the unsaturated organic acid include (meth) acrylic acid, α-bromo (meth) acrylic acid, α-chloro (meth) acrylic acid, β-furyl (meth) acrylic acid, β-styryl (meth) acrylic. Acid; maleic acid monoester such as maleic acid, maleic anhydride, monomethyl maleate, monoethyl maleate, monoisopropyl maleate; fumaric acid monoester such as fumaric acid, monomethyl fumarate, monoethyl fumarate, monoisopropyl fumarate Itaconic acid, itaconic anhydride, itaconic acid monomethyl, itaconic acid monoethyl, itaconic acid monoisopropyl etc. itaconic acid monoesters; citraconic acid, citraconic acid anhydride, citraconic acid monomethyl, citraconic acid monoethyl, citraconic acid monoisopropyl, etc. Citraconic acid Monoester; cinnamic acid, alpha-cyanocinnamic acid, crotonic acid, propiolic acid are preferred. These can use 1 type (s) or 2 or more types. Among these, (meth) acrylic acid is preferable.
上記その他の単量体としては、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸ヘプチル、(メタ)アクリル酸オクチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸ノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸ウンデシル、(メタ)アクリル酸ドデシル等の(メタ)アクリル酸エステル類;2,2,3,3−テトラフルオロプロピルアクリレートアクリルアミド、2,2,3,3−テトラフルオロプロピルメタクリレートアクリルアミド、ジアセトンアクリルアミド等のアクリルアミド類;(メタ)アクリロニトリル;ビニルエチルエーテル、ビニル−n−ブチルエーテル等のビニルアルコールのエステル類;酢酸ビニル、プロピオン酸ビニル、ブタン酸ビニル等のビニルエステル類等が好適である。これらは1種又は2種以上を用いることができる。 Examples of the other monomers include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, and (meth) acrylic. Hexyl acid, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate, (meth) (Meth) acrylic acid esters such as dodecyl acrylate; acrylamides such as 2,2,3,3-tetrafluoropropyl acrylate acrylamide, 2,2,3,3-tetrafluoropropyl methacrylate acrylamide, diacetone acrylamide; (Meth) acrylonitrile; vinyl ethyl ether, vinyl Vinyl alcohol esters such as -n- butyl ether, vinyl acetate, vinyl propionate, vinyl esters such as vinyl butanoate, etc. and the like. These can use 1 type (s) or 2 or more types.
本発明の重合体は、酸価が50〜200であることが好ましい。酸価が50未満であっても、200を超えても、重合体が発揮する基本性能を充分に向上させることができないおそれがある。下限値としては、より好ましくは、60であり、更に好ましくは、70である。上限値としては、より好ましくは、180であり、さらに好ましくは、160である。またより好ましい範囲としては、60〜180であり、更に好ましい範囲としては、70〜160である。
上記酸価は、自動滴定装置(例えば、平沼産業社製のCOM−1500)を用い、KOH水溶液を滴定剤とする滴定により測定することができる。
The polymer of the present invention preferably has an acid value of 50 to 200. Even if the acid value is less than 50 or more than 200, the basic performance exhibited by the polymer may not be sufficiently improved. As a lower limit, More preferably, it is 60, More preferably, it is 70. As an upper limit, More preferably, it is 180, More preferably, it is 160. A more preferable range is 60 to 180, and a further preferable range is 70 to 160.
The acid value can be measured by titration using an automatic titration apparatus (for example, COM-1500 manufactured by Hiranuma Sangyo Co., Ltd.) and using a KOH aqueous solution as a titrant.
本発明の重合体はまた、重量平均分子量が3000〜50000であることが好ましい。重量平均分子量が3000未満であっても、50000を超えても、重合体が発揮する基本性能を充分に向上させることができないおそれがある。下限値としては、より好ましくは、4000であり、更に好ましくは、5000である。上限値としては、より好ましくは、35000であり、更に好ましくは、20000である。またより好ましい範囲としては、4000〜35000であり、更に好ましい範囲としては、5000〜20000である。
上記重量平均分子量は、ポリスチレン換算によるゲルパーミエーションクロマトグラフィー(GPC;溶出溶媒テトラヒドロフラン)で測定することができる。
The polymer of the present invention preferably has a weight average molecular weight of 3000 to 50000. Even if the weight average molecular weight is less than 3000 or exceeds 50000, the basic performance exhibited by the polymer may not be sufficiently improved. As a lower limit, More preferably, it is 4000, More preferably, it is 5000. As an upper limit, More preferably, it is 35000, More preferably, it is 20000. Moreover, as a more preferable range, it is 4000-35000, and as a more preferable range, it is 5000-20000.
The said weight average molecular weight can be measured by the gel permeation chromatography (GPC; elution solvent tetrahydrofuran) by polystyrene conversion.
本発明の重合体としては、上述したスチレン及び/又はスチレン誘導体の単量体と不飽和有機酸の単量体とを含む単量体成分を重合することにより製造することが好適である。このような製造方法において、上記単量体の使用量としては、重合体が上述のような組成比を有することとなるように適宜設定すればよく、また、単量体成分の重合系内への投入方法としては、重合開始前に一括で仕込んでもよく、単量体の全部又は一部を連続して投入してもよく、分割して投入してもよい。
上記重合体の製造における好ましい形態としては、重合系内の単量体組成比の振れが重合開始から終了までの間±3%以内となるように重合を行う形態である。スチレン及び/又はスチレン誘導体と不飽和有機酸の反応性比を比較した場合に、反応性の高い単量体が重合に使用されやすく先に消費されることから、消費された単量体を補うように重合系内に単量体を追加することにより、重合体が発揮する基本性能を充分に向上させるように製造できることになる。このような、スチレン及び/又はスチレン誘導体の単量体と不飽和有機酸の単量体とを含む重合系から本発明の重合体を製造する方法であって、上記重合系内の単量体組成比の振れが重合開始から終了までの間±3%以内となるように重合を行う重合体の製造方法もまた、本発明の一つである。
The polymer of the present invention is preferably produced by polymerizing a monomer component containing the aforementioned styrene and / or styrene derivative monomer and an unsaturated organic acid monomer. In such a production method, the amount of the monomer used may be appropriately set so that the polymer has the composition ratio as described above, and the monomer component enters the polymerization system. As a method for charging, all of the monomers may be charged all at once before polymerization is started, or all or part of the monomers may be charged continuously or dividedly.
A preferable form in the production of the polymer is a form in which the polymerization is performed so that the fluctuation of the monomer composition ratio in the polymerization system is within ± 3% from the start to the end of the polymerization. When the reactivity ratio of styrene and / or styrene derivative and unsaturated organic acid is compared, highly reactive monomers are easily used for polymerization and consumed earlier, so the consumed monomers are compensated. Thus, by adding a monomer in a polymerization system, it can manufacture so that the basic performance which a polymer exhibits may fully be improved. A method for producing the polymer of the present invention from a polymerization system containing a monomer of styrene and / or a styrene derivative and a monomer of an unsaturated organic acid, the monomer in the polymerization system A method for producing a polymer in which the polymerization is performed so that the fluctuation of the composition ratio is within ± 3% from the start to the end of the polymerization is also one aspect of the present invention.
上記重合系内の単量体組成比とは、重合系内において、いまだ重合していないスチレン及び/又はスチレン誘導体と不飽和有機酸の質量比であり、単量体成分中にその他の単量体が含有されている場合においては、スチレン及び/又はスチレン誘導体と、不飽和有機酸と、その他の単量体との質量比である。
上記±3%以内とは、重合開始時の単量体組成比を〔(1)スチレン及びスチレン誘導体〕/〔(2)不飽和有機酸〕/〔(3)その他の単量体〕=d/e/f(但し、d+e+f=100質量%)とすると、重合系内において(1)及び(2)のそれぞれが、重合開始時の単量体組成比の3質量%以内にあることである。また、±3%以内となるように重合を行う形態とは、重合開始から終了まで常に、スチレン及び/又はスチレン誘導体と不飽和有機酸との重合系内における単量体組成比の振れが、重合開始時の単量体組成比の±3%以内におさまるように調整することであり、例えば、重合開始時の組成比がd/e=89/11の場合には、重合開始から終了までの間、重合系内における単量体組成比を(1)86〜92質量%、かつ、(2)8〜14質量%の範囲内とすることである。また、d/e/f=70/20/10の場合においては、(1)67〜73質量%、かつ、(2)17〜23質量%の範囲内とすることであり、d/e/f=20/40/40の場合においては、(1)17〜23質量%、かつ、(2)37〜43質量%の範囲内とすることである。重合開始時の単量体組成比とは、重合開始直前での重合系内におけるそれぞれの単量体の質量比である。
The monomer composition ratio in the polymerization system is a mass ratio of styrene and / or a styrene derivative and an unsaturated organic acid that have not yet been polymerized in the polymerization system. When the body is contained, the mass ratio of styrene and / or a styrene derivative, an unsaturated organic acid, and another monomer.
Within ± 3%, the monomer composition ratio at the start of polymerization is [(1) styrene and styrene derivatives] / [(2) unsaturated organic acid] / [(3) other monomers] = d / E / f (where d + e + f = 100 mass%), each of (1) and (2) within the polymerization system is within 3 mass% of the monomer composition ratio at the start of polymerization. . In addition, the form in which the polymerization is performed within ± 3% is always the fluctuation of the monomer composition ratio in the polymerization system of styrene and / or a styrene derivative and an unsaturated organic acid from the start to the end of the polymerization. For example, when the composition ratio at the start of polymerization is d / e = 89/11, from the start to the end of the polymerization. The monomer composition ratio in the polymerization system is within the range of (1) 86 to 92% by mass and (2) 8 to 14% by mass. Moreover, in the case of d / e / f = 70/20/10, it is set within the range of (1) 67 to 73% by mass and (2) 17 to 23% by mass, and d / e / In the case of f = 20/40/40, it is set to (1) 17-23 mass% and (2) 37-43 mass%. The monomer composition ratio at the start of polymerization is the mass ratio of the respective monomers in the polymerization system immediately before the start of polymerization.
上記重合系内における重合開始時の単量体組成比としては、重合体が目的の組成となるように、単量体の反応性比等により適宜設定すればよいが、スチレン及びスチレン誘導体の比率を目的の組成よりも多めにし、不飽和有機酸の比率を少なめにすることが好適である。
上記単量体成分において、スチレン及びスチレン誘導体、並びに、不飽和有機酸以外の単量体を含有していてもよく、スチレン、スチレン誘導体及び不飽和有機酸の含有量としては、全単量体成分を100質量%とすると、60質量%以上であることが好ましい。より好ましくは、70質量%以上であり、更に好ましくは、75質量%以上である。
The monomer composition ratio at the start of polymerization in the polymerization system may be appropriately set depending on the reactivity ratio of the monomers so that the polymer has the desired composition, but the ratio of styrene and styrene derivative It is preferable to make the ratio higher than the target composition and the ratio of the unsaturated organic acid to be smaller.
In the above monomer component, styrene and styrene derivatives, and monomers other than unsaturated organic acids may be contained, and the content of styrene, styrene derivatives and unsaturated organic acids may be all monomers. When the component is 100% by mass, it is preferably 60% by mass or more. More preferably, it is 70 mass% or more, More preferably, it is 75 mass% or more.
本発明の製造方法においては、上記重合系における重合が65%以上進行した後に、不飽和有機酸を投入する形態とすることがより好ましい。また、不飽和有機酸のみを投入する形態とすることが更に好ましい。不飽和有機酸の投入方法としては、連続して投入してもよく、不連続に投入してもよく、これらを組み合わせた形態としてもよく、例えば重合系内に滴下により投入してもよい。また、一括で投入してもよく、不連続に投入する場合においては、規則的に投入してもよく、そうでなくてもよい。不飽和有機酸を投入する時期としては、重合系における重合が65%以上進行した後であればいつでもよく、より好ましくは、70%以上進行した後に投入する形態である。更に好ましくは、75%以上である。
上記不飽和有機酸は、スチレンやスチレン誘導体と比べて重合反応により消費されやすいことから、重合が65%以上進行した後に不飽和有機酸を投入することにより、目的組成を有し、基本性能が充分に向上された重合体を調製することができることになる。
上記重合系における重合が65%以上進行した後とは、単量体成分の合計仕込み量を100質量%とする場合において、単量体成分の合計仕込み量のうち65質量%が重合に使用された後、重合が終了するまでを意味する。
In the production method of the present invention, it is more preferable that the unsaturated organic acid is added after the polymerization in the polymerization system has proceeded 65% or more. Further, it is more preferable that only the unsaturated organic acid is added. The unsaturated organic acid may be added continuously, discontinuously, or a combination thereof. For example, the unsaturated organic acid may be added dropwise into the polymerization system. Moreover, you may throw in collectively, and when throwing discontinuously, you may throw in regularly and it may not be so. The time when the unsaturated organic acid is added may be any time after the polymerization in the polymerization system has progressed 65% or more, and more preferably after 70% or more has progressed. More preferably, it is 75% or more.
The unsaturated organic acid is more easily consumed by the polymerization reaction than styrene and styrene derivatives. Therefore, by introducing the unsaturated organic acid after the polymerization has proceeded 65% or more, it has a target composition and has basic performance. A sufficiently improved polymer can be prepared.
After the polymerization in the polymerization system proceeds 65% or more, when the total charge of the monomer components is 100% by weight, 65% by weight of the total charge of the monomer components is used for the polymerization. And after the polymerization is complete.
上記重合反応における単量体成分を投入する特に好ましい形態としては、例えば、スチレンとメタクリル酸とを、重合開始時の単量体組成比(スチレン/メタクリル酸)=89/11で共重合させる場合において、重合系内に重合開始後に単量体成分を追加する際に、重合開始時の単量体組成比よりもスチレンを少なく、メタクリル酸を多く、例えばスチレン/メタクリル酸=74/26の組成比で重合系内に追加し、更に、重合が65%以上進行した後に、メタクリル酸のみを重合系内に追加する形態である。 As a particularly preferable form in which the monomer component in the polymerization reaction is added, for example, styrene and methacrylic acid are copolymerized at a monomer composition ratio (styrene / methacrylic acid) at the start of polymerization = 89/11. In addition, when adding a monomer component in the polymerization system after the start of polymerization, the styrene is less than the monomer composition ratio at the start of the polymerization, the amount of methacrylic acid is increased, for example, the composition of styrene / methacrylic acid = 74/26 In this mode, the methacrylic acid is added to the polymerization system after the polymerization has proceeded by 65% or more.
上記重合反応においては、乳化重合、懸濁重合、塊状重合、溶液重合等が好適であり、これらを組み合わせて重合してもよい。これらの中でも、塊状重合、溶液重合等が好ましい。また、重合開始剤を用いてもよく、例えば、熱によりラジカルを発生するものであることが好適である。このような重合開始剤としては、例えば、アゾビスイソブチロニトリル、2,2′−アゾビス(2,4−ジメチルバレロニトリル)、ジメチル2,2′−アゾビスイソブチレート等のアゾ化合物、過酸化ベンゾイル、過酸化トルオイル、過酸化ジ−t−ブチル等の有機過酸化物等が好ましい。
また重合反応においては、反応溶媒を用いてもよく、このような反応溶媒としては、単量体成分等を溶解することが可能なものであればよく、例えば、イソプロピルアルコール、ブチルアルコール等のアルコール類;アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類;酢酸エチル、酢酸ブチル、酢酸イソブチル、乳酸メチル、乳酸エチル、乳酸ブチル、乳酸イソブチル、プロピレングリコールモノメチルエーテルアセテート、3−メトキシブチルアセテート等のエステル類;エチルセロソルブ、ブチルセロソルブ等のセロソルブ類;1,4−ジオキサン、テトラヒドロフラン、プロピレングリコールモノメチルエーテル等のエーテル類;トルエン、エチルベンゼン、o,m,p−キシレン等の芳香族類等が好適であり、これらは1種又は2種以上を用いることができる。これらの中でも、酢酸エチル、トルエン、1,4−ジオキサンが好ましい。
上記重合における反応条件について、反応温度としては、40℃以上、120℃以下が好ましい。より好ましくは、50℃以上、100℃以下であり、更に好ましくは、60℃以上、90℃以下である。反応時間としては、60分以上、720分以下が好ましい。より好ましくは、120分以上、660分以下であり、更に好ましくは、240分以上、600分以下である。
In the above polymerization reaction, emulsion polymerization, suspension polymerization, bulk polymerization, solution polymerization and the like are suitable, and these may be combined for polymerization. Among these, bulk polymerization, solution polymerization and the like are preferable. Further, a polymerization initiator may be used. For example, it is preferable that a radical is generated by heat. Examples of such a polymerization initiator include azo compounds such as azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), dimethyl 2,2′-azobisisobutyrate, Organic peroxides such as benzoyl peroxide, toluoyl peroxide, and di-t-butyl peroxide are preferred.
In the polymerization reaction, a reaction solvent may be used, and as such a reaction solvent, any solvent that can dissolve monomer components and the like can be used. For example, alcohols such as isopropyl alcohol and butyl alcohol can be used. Ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone; esters such as ethyl acetate, butyl acetate, isobutyl acetate, methyl lactate, ethyl lactate, butyl lactate, isobutyl lactate, propylene glycol monomethyl ether acetate and 3-methoxybutyl acetate Cellosolves such as ethyl cellosolve and butyl cellosolve; ethers such as 1,4-dioxane, tetrahydrofuran, and propylene glycol monomethyl ether; aromatics such as toluene, ethylbenzene, o, m, p-xylene, and the like are preferable. These may be used alone or in combination. Among these, ethyl acetate, toluene, and 1,4-dioxane are preferable.
About the reaction conditions in the said superposition | polymerization, as reaction temperature, 40 to 120 degreeC is preferable. More preferably, they are 50 degreeC or more and 100 degrees C or less, More preferably, they are 60 degreeC or more and 90 degrees C or less. The reaction time is preferably 60 minutes or more and 720 minutes or less. More preferably, it is 120 minutes or more and 660 minutes or less, More preferably, it is 240 minutes or more and 600 minutes or less.
本発明の重合体及びその製造方法は、上述の構成よりなり、重合体が発揮する基本性能が向上されることから、各種の用途において好適に用いることができるものであり、特に感光性樹脂の用途に好適なものである。 The polymer of the present invention and the method for producing the same have the above-described configuration, and the basic performance exhibited by the polymer is improved. Therefore, the polymer and the method for producing the polymer can be suitably used in various applications. It is suitable for use.
以下に実施例を掲げて本発明を更に詳細に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、特に断りのない限り、「部」は「重量部」を、「%」は「質量%」を意味するものとする。 The present invention will be described in more detail with reference to the following examples. However, the present invention is not limited to these examples. Unless otherwise specified, “part” means “part by weight” and “%” means “mass%”.
実施例1
<重合>
酢酸エチル400部、スチレン(St)403部、メタクリル酸(MAA)49部を反応釜中で70℃に昇温し、V65(和光純薬工業社製;アゾ系開始剤、2,2′−アゾビス(2,4−ジメチルバレロニトリル))12部、酢酸エチル40部を入れて反応を開始した。10分後から230分かけて、Stを253部、MAAを89部、V65を47部、酢酸エチルを219部滴下した。反応開始240分後から180分かけて、V65を18部、酢酸エチルを61部滴下した。反応開始360分後にMAAの10部を一括で添加し、反応開始から480分後に降して反応終了した。
Example 1
<Polymerization>
400 parts of ethyl acetate, 403 parts of styrene (St) and 49 parts of methacrylic acid (MAA) were heated to 70 ° C. in a reaction kettle, and V65 (manufactured by Wako Pure Chemical Industries, Ltd .; azo-based initiator, 2,2′- The reaction was started by adding 12 parts of azobis (2,4-dimethylvaleronitrile) and 40 parts of ethyl acetate. Over 230 minutes after 10 minutes, 253 parts of St, 89 parts of MAA, 47 parts of V65, and 219 parts of ethyl acetate were added dropwise. Over 180 minutes after 240 minutes from the start of the reaction, 18 parts of V65 and 61 parts of ethyl acetate were added dropwise. After 360 minutes from the start of the reaction, 10 parts of MAA were added all at once, and the reaction was completed after 480 minutes from the start of the reaction.
<分別沈殿>
重合終了後、得られた重合体溶液を濃縮、乾固させて得た固形分8部を酢酸エチル12部に溶解した。得られた重合体溶液をアセトン60部に加えた。重合体が析出すればろ別する。そこにヘキサン5部を加え、析出した重合体をろ別した。このようにヘキサン5部を加えて析出した重合体をろ別する操作を、固形分の回収率が90質量%以上になるまで繰り返し行った。残ったろ液を濃縮し、濃縮液を50倍量のメタノール/水(2/1)の混合沈殿剤に加えて、溶解している残りの重合体全てを沈殿させて、ろ別した。
<分析>
上記分別沈殿により得られた各フラクションをNMRで分析した。その結果、平均組成(部)は81/19であり、±2%以内に入っているものは90質量%であった。組成分布を表2に示す。
<Separate precipitation>
After completion of the polymerization, 8 parts of the solid content obtained by concentrating and drying the obtained polymer solution was dissolved in 12 parts of ethyl acetate. The resulting polymer solution was added to 60 parts of acetone. If the polymer precipitates, it is filtered off. Thereto was added 5 parts of hexane, and the precipitated polymer was filtered off. The operation of adding 5 parts of hexane and filtering the precipitated polymer was repeated until the solids recovery was 90% by mass or more. The remaining filtrate was concentrated, and the concentrated solution was added to 50 times amount of a mixed precipitant of methanol / water (2/1) to precipitate all remaining dissolved polymer, followed by filtration.
<Analysis>
Each fraction obtained by the fractional precipitation was analyzed by NMR. As a result, the average composition (parts) was 81/19, and 90% by mass was within ± 2%. Table 2 shows the composition distribution.
比較例1
酢酸エチル400部、St 362部、MAA 90部(St/MAA=80/20)を反応釜中で70℃に昇温し、V65(和光純薬工業社製;アゾ系開始剤)12部、酢酸エチル40部を入れて反応を開始した。10分後から230分かけて、Stを274部、MAAを68部(St/MAA=80/20)、V65を47部、酢酸エチルを219部滴下した。反応開始240分後から180分かけて、V65を18部、酢酸エチルを61部滴下した。反応開始から480分後に降温して反応終了した。
実施例1同様に、分別沈殿して分析を行った。その結果、平均組成(部)は80/20であり、±3%以内に入っているものは55質量%であった。組成分布を表2に示す。
Comparative Example 1
400 parts of ethyl acetate, 362 parts of St, 90 parts of MAA (St / MAA = 80/20) were heated to 70 ° C. in a reaction kettle, and 12 parts of V65 (manufactured by Wako Pure Chemical Industries, Ltd .; azo initiator) The reaction was started by adding 40 parts of ethyl acetate. Over 230 minutes after 10 minutes, 274 parts of St, 68 parts of MAA (St / MAA = 80/20), 47 parts of V65, and 219 parts of ethyl acetate were added dropwise. Over 180 minutes after 240 minutes from the start of the reaction, 18 parts of V65 and 61 parts of ethyl acetate were added dropwise. The temperature was lowered after 480 minutes from the start of the reaction to complete the reaction.
In the same manner as in Example 1, fractional precipitation was performed for analysis. As a result, the average composition (parts) was 80/20, and the content within ± 3% was 55% by mass. Table 2 shows the composition distribution.
Claims (4)
該重合体の組成比の平均値から3%より外れた組成比の重合体の含有割合は、20質量%以下であり、
該重合体の組成比の平均値は、全単量体単位量を100質量%とすると、スチレン及びスチレン誘導体の単量体単位量が45〜90質量%、不飽和有機酸の単量体単位量が35〜10質量%であり、
該重合体の組成比の平均値は、該重合体全体についての1H−NMR(核磁気共鳴)を測定し(ただし、重合体が溶液の形態である場合には、該溶液を多量のメタノール/水の混合沈殿剤に添加して沈殿物とし、該沈殿物についての1H−NMR(核磁気共鳴)を測定する。)、得られる特定の1Hシグナル強度の比率から平均の組成比を計算することにより求められる値であり、
該重合体の重量平均分子量は、3000〜50000であって、
該重合体は、熱によりラジカルを発生する重合開始剤を用いて得られるものであり、
該不飽和有機酸は、(メタ)アクリル酸、α−ブロモ(メタ)アクリル酸、α−クロル(メタ)アクリル酸、β−フリル(メタ)アクリル酸、及び、β−スチリル(メタ)アクリル酸からなる群より選択される少なくとも1種の酸である
ことを特徴とする重合体。 A polymer having a monomer unit of styrene and / or a styrene derivative and a monomer unit of an unsaturated organic acid as an essential component and soluble in an alkaline aqueous solution,
The content ratio of the polymer having a composition ratio deviating from 3% from the average value of the composition ratio of the polymer is 20% by mass or less,
The average value of the composition ratio of the polymer is 45 to 90% by mass of monomer units of styrene and styrene derivatives, and the monomer unit of unsaturated organic acid, assuming that the total monomer unit amount is 100% by mass. The amount is 35-10% by weight,
The average value of the composition ratio of the polymer is determined by measuring 1 H-NMR (nuclear magnetic resonance) of the whole polymer (however, when the polymer is in the form of a solution, the solution is added with a large amount of methanol). / Added to a mixed precipitant of water to form a precipitate, and the 1 H-NMR (nuclear magnetic resonance) of the precipitate is measured.), And the average composition ratio is determined from the ratio of the specific 1 H signal intensity obtained. It is a value obtained by calculating,
The weight average molecular weight of the polymer is 3000 to 50000,
The polymer is obtained using a polymerization initiator that generates radicals by heat,
The unsaturated organic acid includes (meth) acrylic acid , α-bromo (meth) acrylic acid, α-chloro (meth) acrylic acid, β-furyl (meth) acrylic acid, and β-styryl (meth) acrylic acid. A polymer comprising at least one acid selected from the group consisting of:
ことを特徴とする請求項1記載の重合体。 The polymer according to claim 1, wherein the polymer has an acid value of 50 to 200.
該不飽和有機酸は、(メタ)アクリル酸、α−ブロモ(メタ)アクリル酸、α−クロル(メタ)アクリル酸、β−フリル(メタ)アクリル酸、及び、β−スチリル(メタ)アクリル酸からなる群より選択される少なくとも1種の酸であり、
重合開始時の該単量体成分中のスチレン及びスチレン誘導体の単量体の比率は、目的とする重合体中のスチレン及びスチレン誘導体の単量体単位の比率よりも多く、
重合開始時の該単量体成分中の不飽和有機酸の単量体の比率は、目的とする重合体中の不飽和有機酸の単量体単位の比率よりも少ない
ことを特徴とする請求項1又は2に記載の重合体。 The polymer is obtained by polymerizing a monomer component essentially comprising a monomer of styrene and / or a styrene derivative and a monomer of an unsaturated organic acid,
The unsaturated organic acid includes (meth) acrylic acid , α-bromo (meth) acrylic acid, α-chloro (meth) acrylic acid, β-furyl (meth) acrylic acid, and β-styryl (meth) acrylic acid. At least one acid selected from the group consisting of
The ratio of styrene and styrene derivative monomers in the monomer component at the start of polymerization is greater than the ratio of styrene and styrene derivative monomer units in the target polymer,
The ratio of the unsaturated organic acid monomer in the monomer component at the start of polymerization is less than the ratio of the unsaturated organic acid monomer unit in the target polymer. Item 3. The polymer according to Item 1 or 2.
該重合系内の単量体組成比の振れが重合開始から終了までの間±3%以内となるように重合を行い、更に、重合が65%以上進行した後に不飽和有機酸を投入する方法であり、
該重合系内の単量体組成比の振れが重合開始から終了までの間±3%以内となるように重合を行うとは、重合開始時の単量体組成比を〔(1)スチレン及びスチレン誘導体〕/〔(2)不飽和有機酸〕/〔(3)その他の単量体〕=d/e/f(但し、d+e+f=100質量%)とすると、重合開始から終了まで常に、スチレン及び/又はスチレン誘導体の単量体組成比が(d±3)質量%以内で、かつ不飽和有機酸の単量体組成比が(e±3)質量%以内となるように調整して重合を行う形態であり、
該重合が65%以上進行した後とは、単量体成分の合計仕込み量を100質量%とする場合において、単量体成分の合計仕込み量のうち65質量%が重合に使用された後、重合が終了するまでであって、
該重合系における重合は、反応溶媒を用いる溶液重合であり、
該不飽和有機酸は、(メタ)アクリル酸、α−ブロモ(メタ)アクリル酸、α−クロル(メタ)アクリル酸、β−フリル(メタ)アクリル酸、及び、β−スチリル(メタ)アクリル酸からなる群より選択される少なくとも1種の酸である
ことを特徴とする重合体の製造方法。 A method for producing a polymer according to claim 1, 2 or 3, from a polymerization system comprising a monomer of styrene and / or a styrene derivative and a monomer of an unsaturated organic acid,
A method in which the polymerization is performed so that the fluctuation of the monomer composition ratio in the polymerization system is within ± 3% from the start to the end of the polymerization, and the unsaturated organic acid is added after the polymerization has proceeded 65% or more And
The polymerization is carried out so that the fluctuation of the monomer composition ratio in the polymerization system is within ± 3% from the start to the end of the polymerization. The monomer composition ratio at the start of the polymerization is [(1) styrene and Styrene derivatives] / [(2) Unsaturated organic acid] / [(3) Other monomers] = d / e / f (where d + e + f = 100% by mass) And / or polymerization so that the monomer composition ratio of the styrene derivative is within (d ± 3) mass% and the monomer composition ratio of the unsaturated organic acid is within (e ± 3) mass%. Is a form that performs
After the polymerization proceeds 65% or more, when the total charge of the monomer components is 100% by weight, 65% by weight of the total charge of the monomer components is used for the polymerization. Until the polymerization is complete,
The polymerization in the polymerization system is solution polymerization using a reaction solvent,
The unsaturated organic acid includes (meth) acrylic acid , α-bromo (meth) acrylic acid, α-chloro (meth) acrylic acid, β-furyl (meth) acrylic acid, and β-styryl (meth) acrylic acid. A method for producing a polymer, which is at least one acid selected from the group consisting of :
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