JP4487591B2 - 形状記憶特性を有する樹脂管及びその樹脂管を用いた内面樹脂ライニング鋼管 - Google Patents
形状記憶特性を有する樹脂管及びその樹脂管を用いた内面樹脂ライニング鋼管 Download PDFInfo
- Publication number
- JP4487591B2 JP4487591B2 JP2004049035A JP2004049035A JP4487591B2 JP 4487591 B2 JP4487591 B2 JP 4487591B2 JP 2004049035 A JP2004049035 A JP 2004049035A JP 2004049035 A JP2004049035 A JP 2004049035A JP 4487591 B2 JP4487591 B2 JP 4487591B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- shape memory
- pipe
- steel pipe
- resin tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/901—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies
- B29C48/903—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/904—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using dry calibration, i.e. no quenching tank, e.g. with water spray for cooling or lubrication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/905—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using wet calibration, i.e. in a quenching tank
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
- B29C48/9115—Cooling of hollow articles
- B29C48/912—Cooling of hollow articles of tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
但し、
Rd=(da−ds)/da×100(%)
Rl=(La−Ls)/La×100(%)
ds:形状記憶特性付与温度に再加熱前の樹脂管の外径
da:形状記憶特性付与温度に60秒保持後の樹脂管の外径
Ls:形状記憶特性付与温度に再加熱前の樹脂管の長さ
La:形状記憶特性付与温度に60秒保持後の樹脂管の長さ
但し、
Rd=(da−ds)/da×100(%)
Rl=(La−Ls)/La×100(%)
ds:形状記憶特性付与温度に再加熱前の樹脂管の外径
da:形状記憶特性付与温度に60秒保持後の樹脂管の外径
Ls:形状記憶特性付与温度に再加熱前の樹脂管の長さ
La:形状記憶特性付与温度に60秒保持後の樹脂管の長さ
本発明において、樹脂管の径方向膨張率Rdと軸方向収縮率Rlとを形状記憶特性付与温度に再加熱して60秒保持したときの数値で規定するのは以下の理由による。
径方向膨張率Rdが1%未満になると、ライニング工程で、鋼管内への樹脂管装入が困難になる。一方、径方向膨張率Rdを30%超にするためには樹脂管製造時の縮径加工の加工度を大きくしなければならない。その結果、樹脂管製造時にテーパ部で詰まりや折れこみが発生しやすくなり、樹脂管製造が困難になる。径方向膨張率Rdは3%以上25%以下がより好ましい。
軸方向収縮率Rlが30%以下であると、ライニング工程の生産性に優れる。軸方向収縮率Rlが30%超になると、ライニング工程で、鋼管内面との摩擦による抵抗が大きくなり、軸方向の収縮に時間を要し、外径膨張にも時間を要するようになる結果、ライニング工程の生産性の低下を招く。軸方向収縮率Rlは25%以下がより好ましい。
2台の引取機を用いる単純引張りでの縮径の場合、径方向の変形と軸方向の変形の比(径方向変形/軸方向変形)は一定(材料毎のポアソン比で決定される)で、通常0.8未満である。Rd/Rlを0.8以上にすることで、軸方向の収縮を抑えながら径方向に復元しうる樹脂管となり、ライニング工程の生産性を向上できる。なお、本発明では、樹脂管を所定の形状記憶特性付与温度でテーパ付サイジングダイを通して縮径加工して形状記憶特性を付与することで、Rd/Rlを0.8以上にすることができる。ライニング工程での生産性のさらなる向上を図るためには、Rd/Rlを1.0以上とすることがより好ましい。
2 樹脂管
3 真空冷却槽
3a サイジングダイ
4 第一引取機
5 加熱炉
6 テーパ付サイジングダイ
7 ドライ真空槽
8 冷却槽
9 第二引取機
12 冷却水供給口
13 冷却ジャケット
14 冷却水排出口
15 真空室
16 吸引孔
17 真空ポンプ
Claims (3)
- 押出機より押し出され、水冷され、真空引きでサイジングダイに密着させて冷却、硬化され、さらに加熱炉において、所定の形状記憶特性付与温度に加熱され、テーパ付きサイジングダイ表面に密着させて冷却、硬化されつつ、縮径して形状記憶特性が付与された樹脂管であって、前記所定の形状記憶特性付与温度に再加熱して60秒保持したときの径方向膨張率Rdが1%以上30%以下、軸方向収縮率R1が30%以下、かつ前記径方向膨張率Rdと前記軸方向収縮率R1の比Rd/R1が0.8以上であることを特徴とする形状記憶特性を有する樹脂管。
但し、
Rd=(da−ds)/da×100(%)
Rl=(La−Ls)/La×100(%)
ds:形状記憶特性付与温度に再加熱前の樹脂管の外径
da:形状記憶特性付与温度に60秒保持後の樹脂管の外径
Ls:形状記憶特性付与温度に再加熱前の樹脂管の長さ
La:形状記憶特性付与温度に60秒保持後の樹脂管の長さ - 請求項1記載の樹脂管を加熱してなる樹脂層が鋼管内面に被覆されていることを特徴とする内面樹脂ライニング鋼管。
- 鋼管内面が樹脂層により被覆された内面樹脂ライニング鋼管であって、鋼管内に外鋼管の内径より小さい外径を有する請求項1記載の樹脂管を配し、その後、該樹脂管を加熱してその外径を膨張させ該鋼管内面に被覆して製造されたことを特徴とする内面樹脂ライニング鋼管。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004049035A JP4487591B2 (ja) | 2004-02-25 | 2004-02-25 | 形状記憶特性を有する樹脂管及びその樹脂管を用いた内面樹脂ライニング鋼管 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004049035A JP4487591B2 (ja) | 2004-02-25 | 2004-02-25 | 形状記憶特性を有する樹脂管及びその樹脂管を用いた内面樹脂ライニング鋼管 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2005240865A JP2005240865A (ja) | 2005-09-08 |
| JP4487591B2 true JP4487591B2 (ja) | 2010-06-23 |
Family
ID=35022818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2004049035A Expired - Fee Related JP4487591B2 (ja) | 2004-02-25 | 2004-02-25 | 形状記憶特性を有する樹脂管及びその樹脂管を用いた内面樹脂ライニング鋼管 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4487591B2 (ja) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMI20120299A1 (it) * | 2012-02-28 | 2013-08-29 | Gimac Di Maccagnan Giorgio | Dispositivo di calibrazione a secco per estrusori |
| CN103171120B (zh) * | 2013-03-12 | 2015-03-11 | 德科摩橡塑科技(东莞)有限公司 | 管材挤出生产线 |
| CN109878065B (zh) * | 2019-04-02 | 2024-02-13 | 青岛维思顿智能新材料有限公司 | 形状记忆性柱状胶筒的变形装置 |
-
2004
- 2004-02-25 JP JP2004049035A patent/JP4487591B2/ja not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2005240865A (ja) | 2005-09-08 |
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