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JP4493997B2 - Hydrodesulfurization catalyst for hydrocarbon oil and method for producing the same - Google Patents
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JP4493997B2 - Hydrodesulfurization catalyst for hydrocarbon oil and method for producing the same - Google Patents

Hydrodesulfurization catalyst for hydrocarbon oil and method for producing the same Download PDF

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JP4493997B2
JP4493997B2 JP2003411755A JP2003411755A JP4493997B2 JP 4493997 B2 JP4493997 B2 JP 4493997B2 JP 2003411755 A JP2003411755 A JP 2003411755A JP 2003411755 A JP2003411755 A JP 2003411755A JP 4493997 B2 JP4493997 B2 JP 4493997B2
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英樹 神戸
洋 水谷
芳範 加藤
和幸 桐山
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Cosmo Oil Co Ltd
Japan Petroleum Energy Center JPEC
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Description

本発明は、間接脱硫装置による減圧軽油留分(以下、VGOと記す)または直接脱硫装置による常圧残油留分(以下、ARと記す)、減圧残油留分(以下、VRと記す)の水素化脱硫に用いられ、上記重質油留分中の硫黄化合物を長期間にわたり、高い効率で除去することができる炭化水素油の水素化脱硫触媒、および該水素化脱硫触媒の製造方法に関する。   The present invention relates to a vacuum gas oil fraction (hereinafter referred to as VGO) by an indirect desulfurization apparatus, an atmospheric residual oil fraction (hereinafter referred to as AR) or a vacuum residual oil fraction (hereinafter referred to as VR) by a direct desulfurization apparatus. The present invention relates to a hydrodesulfurization catalyst for hydrocarbon oil that can be used for hydrodesulfurization of hydrocarbons and can remove sulfur compounds in the heavy oil fraction with high efficiency over a long period of time, and a method for producing the hydrodesulfurization catalyst. .

原油を常圧蒸留装置により処理して得られたARや、ARをさらに減圧蒸留装置で処理することにより得られるVGO、VR等の重質油には多量の硫黄化合物が含有されている。
これらの重質油を脱硫処理することなく燃料として用いた場合には、多量の硫黄酸化物(SOx)が大気中に排出され、環境破壊の一因となる。
A large amount of sulfur compounds are contained in heavy oils such as AR obtained by treating crude oil with an atmospheric distillation apparatus and VGO, VR obtained by further treating AR with a vacuum distillation apparatus.
When these heavy oils are used as fuel without being desulfurized, a large amount of sulfur oxide (SOx) is discharged into the atmosphere, which causes environmental destruction.

そこで従来、原油から種々の石油製品を製造する工程の一つとして、間接脱硫装置や直接脱硫装置による重質油留分の水素化脱硫処理が取り入れられ、硫黄化合物の除去が可能となった。重質油中の硫黄化合物を除去することを目的とする水素化脱硫触媒は、周期律表第6族のモリブデン、タングステン、第8族のコバルト、ニッケルを活性発現成分とし、これらをアルミナ、マグネシア、シリカ、チタニア等の無機酸化物担体に担持させたものが開発されている。   Therefore, conventionally, hydrodesulfurization treatment of heavy oil fractions by indirect desulfurization equipment and direct desulfurization equipment has been incorporated as one of the processes for producing various petroleum products from crude oil, and sulfur compounds can be removed. Hydrodesulfurization catalysts aimed at removing sulfur compounds from heavy oils have molybdenum, tungsten, group 8 cobalt, and nickel as active manifestation components in the periodic table, group 6, and alumina, magnesia. Those supported on an inorganic oxide carrier such as silica and titania have been developed.

しかしながら、重質油中には水素化脱硫反応の障害となるアスファルテン、あるいは触媒活性を低下させる有機金属化合物(ニッケルおよびバナジウム等)を含んだ巨大分子が存在し、上記した触媒の水素化脱疏活惟を長期にわたり維持することは難しい。   However, in heavy oil, there are macromolecules containing asphaltenes that impede hydrodesulfurization reactions or organometallic compounds that reduce catalytic activity (such as nickel and vanadium). It is difficult to maintain vitality for a long time.

このため、重質油を高効率に水素化処理する目的で、水素化脱硫触媒の高脱硫性能化、長寿命化に関する研究が盛んに行われている。触媒の長寿命化を目的に、ニッケルおよびバナジウム等からの触媒劣化(メタル劣化)を抑制するには、一般的に触媒の細孔容積および細孔径を大きくすることにより達成できる。しかし、細孔容積および細孔径を大きくすると表面積が減少し、その結果、脱硫性能が低下する。   For this reason, in order to hydrotreat heavy oil with high efficiency, research on the high desulfurization performance and long life of hydrodesulfurization catalysts has been actively conducted. In order to suppress catalyst deterioration (metal deterioration) from nickel and vanadium for the purpose of extending the life of the catalyst, it can be generally achieved by increasing the pore volume and pore diameter of the catalyst. However, when the pore volume and pore diameter are increased, the surface area is reduced, and as a result, the desulfurization performance is lowered.

一方、触媒の水素化脱硫性能を改善する方法について、幾つかの提案がされている。例えば、特許文献1(特開昭58−146445号公報)等では、アルミナ担体にゼオライトを加え、水素化脱硫性能の向上を図っている。しかしゼオライトを添加すると、その酸性質のため、他の劣化因子であるコークの生成が増加する傾向にある。また、非特許文献1(Journal of cata1ysis 128,559−568(1991))等では、Pを担持すると脱硫性能が向上することが報告されている。しかし、Pを担持すると触媒の細孔容積が小さくなり、急速なメタル劣化を引き起こす傾向にある。
特開昭58−146445号公報 Journal of cata1ysis 128,559−568(1991)
On the other hand, some proposals have been made on methods for improving the hydrodesulfurization performance of a catalyst. For example, in Patent Document 1 (Japanese Patent Laid-Open No. 58-146445) and the like, zeolite is added to an alumina support to improve hydrodesulfurization performance. However, the addition of zeolite tends to increase the production of coke, which is another degradation factor, due to its acid nature. Non-Patent Document 1 (Journal of cata1ysis 128, 559-568 (1991)) reports that desulfurization performance is improved when P is supported. However, when P is supported, the pore volume of the catalyst is reduced, which tends to cause rapid metal deterioration.
JP 58-146445 A Journal of cata1ysis 128, 559-568 (1991)

本発明の目的は、間接脱硫装置によるVGOや直接脱硫装置によるAR等の水素化脱硫処理において、重質油留分中の硫黄化合物を長期間にわたり、高い効率で除去することができるよう、触媒劣化が少なく、かつ水素化脱硫性能に優れた炭化水素油の水素化脱硫触媒を提供することにあり、さらには該水素化脱硫触媒の製造方法を提供することにある。   An object of the present invention is to provide a catalyst so that sulfur compounds in heavy oil fractions can be removed with high efficiency over a long period in hydrodesulfurization treatment such as VGO by indirect desulfurization equipment and AR by direct desulfurization equipment. An object of the present invention is to provide a hydrodesulfurization catalyst for hydrocarbon oil that is less deteriorated and excellent in hydrodesulfurization performance, and further to provide a method for producing the hydrodesulfurization catalyst.

本発明によれば、下記構成の触媒の製造方法および触媒が提供されて、上記課題が解決される。
1.P原子含有量が、担体を基準として酸化物換算で表示して、0.1〜8質量%であるP原子含有アルミナを担体とし、
周期律表第6族から選ばれる少なくとも1種の金属の、触媒を基準として酸化物換算で表示して、8〜25質量%が、そして周期律表第8族から選ばれる少なくとも1種の金属の、触媒を基準として酸化物換算で表示して、1〜8質量%がそれぞれ該P原子含有アルミナ担体に担持されており、しかも
比表面積が180〜330m2/gであり、細孔容積が0.4〜0.7m1/gであり、平均細孔直径が7〜14nmであり、かつ細孔直径が平均細孔直径±1.5nmの範囲にある細孔の全容積が全細孔容積の50〜90%を占めている炭化水素油の水素化脱硫触媒を製造する方法であって、
アルミナゲル中にP原子化合物の水溶液を添加、混練する混練法によりP原子含有アルミナ担体を調製し、
該P原子含有アルミナ担体に、周期律表第8族金属から選ばれる少なくとも1種を含む化合物と、周期律表第6族金属から選ばれる少なくとも1種を含む化合物とを含有する溶液を含浸担持し、その後600〜700℃で空気雰囲気下、1〜10時間焼成することを特徴とする炭化水素油の水素化脱硫触媒を製造する方法。
2.周期律表第6族の金属がモリブデンおよびタングステンの少なくともいずれかであり、かつ周期律表第8族の金属がコバルトおよびニッケルの少なくともいずれかであることを特徴とする上記1に記載の炭化水素油の水素化脱硫触媒を製造する方法
3.上記1または2に記載の方法によって製造されたことを特徴とする炭化水素油の水素化脱硫触媒。
According to the present invention, a manufacturing method and a catalyst for catalytic following configuration is provided, the problems are solved.
1. P atom content is expressed in terms of oxide based on the support, and P atom-containing alumina having a content of 0.1 to 8% by mass is used as the support .
8-25% by mass of at least one metal selected from Group 6 of the Periodic Table, expressed in terms of oxide based on the catalyst, and at least one metal selected from Group 8 of the Periodic Table 1 to 8% by mass of each catalyst is expressed in terms of oxide based on the catalyst, and the P atom-containing alumina carrier is supported on the P-atom-containing alumina carrier, and the specific surface area is 180 to 330 m 2 / g. The total pore volume is 0.4 to 0.7 m1 / g, the average pore diameter is 7 to 14 nm, and the pore diameter is in the range of average pore diameter ± 1.5 nm. a method of manufacturing a hydrodesulfurization catalyst that accounts for 50-90% of the coal hydrocarbon oil,
A P-atom-containing alumina carrier is prepared by a kneading method in which an aqueous solution of a P-atom compound is added and kneaded in an alumina gel,
The P atom-containing alumina carrier is impregnated with a solution containing a compound containing at least one selected from Group 8 metals of the periodic table and a compound containing at least one selected from Group 6 metals of the periodic table And then calcining at 600 to 700 ° C. in an air atmosphere for 1 to 10 hours, to produce a hydrocarbon oil hydrodesulfurization catalyst .
2. 2. The hydrocarbon according to 1 above, wherein the metal of Group 6 of the periodic table is at least one of molybdenum and tungsten, and the metal of Group 8 of the periodic table is at least one of cobalt and nickel A method for producing a hydrodesulfurization catalyst for oil .
3. A hydrodesulfurization catalyst for hydrocarbon oils produced by the method according to 1 or 2 above.

種々の重質油留分の水素化脱硫処理において、触媒劣化が少なく、かつ水素化脱硫性能の高い、本発明の炭化水素油の水素化脱硫触媒を用いることにより、重質油留分中の硫黄化合物を長期間にわたり、高い効率で除去することができる。   In the hydrodesulfurization treatment of various heavy oil fractions, by using the hydrodesulfurization catalyst of the hydrocarbon oil of the present invention that has little catalyst deterioration and high hydrodesulfurization performance, Sulfur compounds can be removed with high efficiency over a long period of time.

以下、本発明の炭化水素油の水素化脱硫触媒(以下、単に「水素化脱硫触媒」あるいは「触媒」とも言う)およびその製造方法について、詳しく説明する。まず製造方法について説明を行う。
本発明の触媒は、担体として、P原子を特定量含有するアルミナ担体を用いる。このP原子含有アルミナ担体は、混練法、共沈法などによって調製することができ特に限定するものでないが、触媒劣化が少なく、かつ水素化脱硫性能の高い触媒が得られる点で、混練法によるのが好ましい。即ち、P原子含有アルミナ担体製造時、アルミナゲル中にP原子化合物の水溶液を添加し、混練することにより、P原子含有アルミナ担体を調製することが好ましく、本発明の触媒の上記性能の発現において優れる結果が得られる。
さらに、本発明の触媒は、上記P原子含有アルミナ担体に周期律表第8族金属から選ばれる少なくとも1種を含む化合物と、周期律表第6族金属から選ばれる少なくとも1種を含む化合物とを含有する溶液を含浸担持して調製される。含浸担持後、400〜700℃で空気雰囲気下、1〜10時間焼成することが好ましい。
Hereinafter, the hydrodesulfurization catalyst for hydrocarbon oil of the present invention (hereinafter also simply referred to as “hydrodesulfurization catalyst” or “catalyst”) and the production method thereof will be described in detail. First, the manufacturing method will be described.
The catalyst of the present invention uses an alumina support containing a specific amount of P atoms as a support. This P-atom-containing alumina carrier can be prepared by a kneading method, a coprecipitation method, or the like, and is not particularly limited. However, the P-atom-containing alumina support depends on the kneading method in that a catalyst with little catalyst deterioration and high hydrodesulfurization performance can be obtained. Is preferred. That is, it is preferable to prepare a P atom-containing alumina support by adding an aqueous solution of a P atom compound to an alumina gel and kneading at the time of producing a P atom-containing alumina support. Excellent results are obtained.
Furthermore, the catalyst of the present invention includes a compound containing at least one selected from Group 8 metals of the Periodic Table and a compound containing at least one selected from Group 6 metals of the Periodic Table on the P atom-containing alumina support. It is prepared by impregnating and supporting a solution containing After impregnation, it is preferably fired at 400 to 700 ° C. in an air atmosphere for 1 to 10 hours.

P原子含有アルミナ担体中のP原子の含有量は、担体を基準として酸化物換算で表示して、P原子含有アルミナ担体中に0.1〜8質量%、好ましくは1〜5質量%である。P原子の含有量が上記範囲であることにより、重質油中の硫黄化合物を長期間にわたり、高い効率で除去する触媒が得られる。
ここで、P原子の含有量に関して、「担体を基準として酸化物換算で表示する」とは、担体中に含まれる全ての金属種の質量を金属それぞれの酸化物として算出し、その合計質量に対するPの酸化物質量の割合を意昧する。なお、アルミニウムは3価、リンは5価の金属として求めた。
本発明の触媒で使用するP原子含有アルミナ担体のP原子の原料として、種々の化合物を用いることができる。具体例としてオルトリン酸、メタリン酸、ピロリン酸、三リン酸、四リン酸が挙げられるがオルトリン酸が好ましい。
The P atom content in the P atom-containing alumina carrier is 0.1 to 8% by mass, preferably 1 to 5% by mass in the P atom-containing alumina carrier, expressed in terms of oxide based on the carrier. . When the P atom content is in the above range, a catalyst capable of removing sulfur compounds in heavy oil with high efficiency over a long period of time can be obtained.
Here, with respect to the content of P atoms, “display in terms of oxide based on the support” means that the mass of all metal species contained in the support is calculated as the oxide of each metal, and is based on the total mass It means the proportion of the oxide mass of P. Aluminum was determined as a trivalent metal and phosphorus as a pentavalent metal.
Various compounds can be used as a raw material for P atoms of the P atom-containing alumina support used in the catalyst of the present invention. Specific examples include orthophosphoric acid, metaphosphoric acid, pyrophosphoric acid, triphosphoric acid, and tetraphosphoric acid, but orthophosphoric acid is preferred.

P原子含有アルミナ担体を得るために、まず始めにアルミナゲルを製造する。アルミナゲルの製造方法は特に限定されず、通常の方法を採用することができる。すなわち、水溶性のアルミニウム化合物、例えばアルミニウムの硫酸塩、硝酸塩あるいは塩化物をアンモニアのような塩基で中和するか、またはアルカリ金属アルミン酸塩を酸性アルミニウム塩または酸で中和するなどして、アルミナゲルを得る。   In order to obtain a P atom-containing alumina support, first, an alumina gel is produced. The manufacturing method of an alumina gel is not specifically limited, A normal method can be employ | adopted. That is, by neutralizing a water-soluble aluminum compound such as aluminum sulfate, nitrate or chloride with a base such as ammonia, or neutralizing an alkali metal aluminate with an acidic aluminum salt or acid, etc. An alumina gel is obtained.

通常のアルミナ担体は、アルミナゲルを熟成、洗浄、脱水乾燥、成形、乾燥、焼成等の一般的な工程により製造することができる。本発明の触媒で使用するP原子含有アルミナ担体は、アルミナゲル中にP原子化合物の水溶液を添加混練する混練工程を上記成型工程の前に付加して製造することが好ましい。   A normal alumina carrier can be produced by a general process such as aging, washing, dehydration drying, molding, drying, and firing of alumina gel. The P-atom-containing alumina carrier used in the catalyst of the present invention is preferably produced by adding a kneading step for adding and kneading an aqueous solution of a P-atom compound to alumina gel before the molding step.

触媒担体として好適な構造物性を有する担体を得るには、沈殿剤や中和剤などを添加してアルミナゲルを作る際のpH、これら薬剤の濃度、時間、温度等を適宜調整すればよく、例えば、ゲル生成の際のpHを酸性側で行えば、比表面積が大きくなる。本発明では、pHは約4〜8、温度は約15〜90℃の範囲内とすることが好ましい。   In order to obtain a carrier having structural properties suitable as a catalyst carrier, the pH when making an alumina gel by adding a precipitating agent or a neutralizing agent, the concentration, time, temperature, etc. of these agents may be adjusted as appropriate. For example, the specific surface area increases if the pH during gel formation is on the acidic side. In the present invention, it is preferable that the pH is about 4 to 8 and the temperature is about 15 to 90 ° C.

ゲル生成後に熟成、不純物の洗浄除去、脱水乾燥を行う。熟成は、熟成後のアルミナゲルから不純物の除去し易さおよびアルミナゲルの表面積を適度な大きさに維持する観点から、pH4〜9、約15〜90℃で約1〜25時間の範囲で行うことが好ましい。
また脱水乾燥は、アルミナゲルになるべく熱を加えずに、含有水分量を調整することにより行う。例えば、約15〜90℃、約0.01〜2MPaでの自然濾遇、吸引濾過、加圧濾過等による方法で脱水乾燥し、脱水乾燥後の含有水分量が約60〜90質量%となるようにすることが好ましい。アルミナゲルに余分な熱を加えずに含有水分量を調整することで、担体の表面構造の制御が可能となり、触媒の水素化脱硫活性を向上させることができる。
After the gel is formed, it is aged, washed away with impurities, and dehydrated. The aging is carried out at pH 4 to 9 and about 15 to 90 ° C. for about 1 to 25 hours from the viewpoint of easy removal of impurities from the aging alumina gel and maintaining the surface area of the alumina gel at an appropriate size. It is preferable.
The dehydration drying is performed by adjusting the water content without applying heat to the alumina gel. For example, it is dehydrated and dried by a method such as natural filtration at about 15 to 90 ° C. and about 0.01 to 2 MPa, suction filtration, pressure filtration, etc., and the water content after dehydration drying is about 60 to 90% by mass. It is preferable to do so. By adjusting the water content without applying extra heat to the alumina gel, the surface structure of the support can be controlled and the hydrodesulfurization activity of the catalyst can be improved.

脱水乾燥後に担体の成形を行う。成形方法は特に限定されず、押出成形、打錠成形あるいは油中造粒等の一般的な方法を用いることができる。なお成形時の圧力や速度を調整することによっても、担体の構造物性である細孔容積や細孔分布等を制御することができる。   The carrier is formed after dehydration and drying. The molding method is not particularly limited, and a general method such as extrusion molding, tableting molding, or granulation in oil can be used. The pore volume and pore distribution, which are structural physical properties of the carrier, can also be controlled by adjusting the pressure and speed during molding.

担体の形状は、重質油留分の触媒層の流通を考慮し、円柱状、三葉柱状、四葉柱状、ダンベル柱状あるいはリング状のペレット形状であることが望ましいが、反応条件下で触媒層の圧力損失(圧力差)が小さい形状が選ばれる。同様にこのペレット径は反応条件下で触媒層の前後で圧力損失が大きくならないように1/10〜1/36インチの範囲にあることが望ましい。なおペレット径とは、ペレットの形状が円柱であるもの以外は、その最も太い部分の断面の長径で表す。   The shape of the carrier is preferably a cylindrical, trilobal, quadrilobal, dumbbell, or ring-shaped pellet in consideration of the distribution of the heavy oil fraction catalyst layer. A shape with a small pressure loss (pressure difference) is selected. Similarly, the pellet diameter is desirably in the range of 1/10 to 1/36 inch so that the pressure loss does not increase before and after the catalyst layer under the reaction conditions. In addition, a pellet diameter is represented by the long diameter of the cross section of the thickest part except what the shape of a pellet is a cylinder.

成形後、常温〜約150℃で約3〜24時間乾燥し、引き続き約300〜800℃で約3〜24時間焼成することにより、本発明で使用するP原子含有アルミナ担体を得ることができる。   After forming, the P-atom-containing alumina carrier used in the present invention can be obtained by drying at room temperature to about 150 ° C. for about 3 to 24 hours and subsequently firing at about 300 to 800 ° C. for about 3 to 24 hours.

本発明の触媒は、第6族から選ばれる少なくとも1種の金属および第8族から選ばれる少なくとも1種の金属を担持させたものである。   The catalyst of the present invention carries at least one metal selected from Group 6 and at least one metal selected from Group 8.

上記記載の第6族金属としては、クロム、モリブデンまたはタングステンが用いられるが、モリブデンまたはタングステンが好ましい。また、これら第6族金属は2種以上組み合わせて用いることができる。これら第6族金属の化合物として、種々のものを用いることができる。
モリブデン化合物の具体例として、酸化モリブデン、モリブデン酸アンモニウム、モリブデン縮合酸塩等が挙げられるが、酸化モリブデン、モリプデン酸アンモニウム、モリブドリン酸が好ましい。
また、タングステン化合物の具体例として、酸化タングステン、タングステン酸アンモニウム、タングステン縮合酸塩等が挙げられるが、酸化タングステン、タングステン酸アンモニウム、タングストリン酸が好ましい。
これら化合物は、1種単独であるいは2種以上を組み合わせて用いることができる。勿論、モリブデン化合物とタングステン化合物を組み合わせて用いることができる。
As the Group 6 metal described above, chromium, molybdenum, or tungsten is used, but molybdenum or tungsten is preferable. These Group 6 metals can be used in combination of two or more. Various compounds of these Group 6 metals can be used.
Specific examples of the molybdenum compound include molybdenum oxide, ammonium molybdate, molybdenum condensed acid salt, etc., but molybdenum oxide, ammonium molybdenate, and molybdophosphoric acid are preferable.
Specific examples of the tungsten compound include tungsten oxide, ammonium tungstate, and tungsten condensed acid salt. Tungsten oxide, ammonium tungstate, and tungstophosphoric acid are preferable.
These compounds can be used alone or in combination of two or more. Of course, a molybdenum compound and a tungsten compound can be used in combination.

上記、第8族金属としては、ニッケルまたはコバルトが好ましい。また、ニッケルとコバルトを併用することもできる。これら第8族金属の化合物として種々のものを用いることができる。
ニッケル化合物の具体例として、硝酸ニッケル、硫酸ニッケル、炭酸ニッケル、酢酸ニッケル、シュウ酸ニッケル、塩化ニッケル等が挙げられるが、硝酸ニッケル、炭酸ニッケル、酢酸ニッケルが好ましい。
また、コバルト化合物の具体例として、硝酸コバルト、硫酸コバルト、炭酸コバルト、酢酸コバルト、シュウ酸コバルト、塩化コバルト等が挙げられるが、硝酸コバルト、炭酸コバルト、酢酸コバルトが好ましい。
これらの化合物は、1種単独であるいは2種以上を組み合わせて用いることができる。勿論、ニッケル化合物とコバルト化合物を組み合わせて用いることができる。
The group 8 metal is preferably nickel or cobalt. Moreover, nickel and cobalt can also be used together. Various compounds of these Group 8 metals can be used.
Specific examples of the nickel compound include nickel nitrate, nickel sulfate, nickel carbonate, nickel acetate, nickel oxalate, nickel chloride and the like, and nickel nitrate, nickel carbonate, and nickel acetate are preferable.
Specific examples of the cobalt compound include cobalt nitrate, cobalt sulfate, cobalt carbonate, cobalt acetate, cobalt oxalate, and cobalt chloride, with cobalt nitrate, cobalt carbonate, and cobalt acetate being preferred.
These compounds can be used alone or in combination of two or more. Of course, a nickel compound and a cobalt compound can be used in combination.

また、上述した第6族金属、第8族金属の他に、活性金属の分散性を向上させるために、さらにP原子を加えてもよい。P原子化合物として、種々の化合物を用いることができる。具体例としてオルトリン酸、メタリン酸、ピロリン酸、三リン酸、四リン酸が挙げられるがオルトリン酸が好ましい。   In addition to the Group 6 metal and Group 8 metal described above, P atoms may be further added to improve the dispersibility of the active metal. Various compounds can be used as the P atom compound. Specific examples include orthophosphoric acid, metaphosphoric acid, pyrophosphoric acid, triphosphoric acid, and tetraphosphoric acid, but orthophosphoric acid is preferred.

同様に、上述した第6族金属、第8族金属の他に、活性金属の水溶性を向上させるために、有機酸を加えてもよい。有機酸として種々のものを用いることができる。具体例として酢酸、プロピオン酸、酪酸、イソ酪酸、吉草酸、イソ吉草酸、シュウ酸、マロン酸、コハク酸、グルタル酸、マレイン酸、フマル酸、シトラコン酸、イタコン酸、トリカルバリル酸、グリコール酸、乳酸、グルコン酸、ピルビン酸、クエン酸1水和物、無水クエン酸、イソクエン酸、アロイソクエン酸、リンゴ酸、酒石酸等が挙げられるが無水クエン酸、イソクエン酸、クエン酸1水和物が好ましい。   Similarly, in addition to the Group 6 metal and Group 8 metal described above, an organic acid may be added in order to improve the water solubility of the active metal. Various organic acids can be used. Specific examples include acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, oxalic acid, malonic acid, succinic acid, glutaric acid, maleic acid, fumaric acid, citraconic acid, itaconic acid, tricarballylic acid, glycolic acid , Lactic acid, gluconic acid, pyruvic acid, citric acid monohydrate, anhydrous citric acid, isocitric acid, alloisocitric acid, malic acid, tartaric acid, etc., but anhydrous citric acid, isocitric acid, citric acid monohydrate preferable.

第6族金属の担持量は、触媒を基準として酸化物換算で表示して、8〜25質量%、好ましくは10〜22質量%であり、特に好ましくは10〜20質量%である。また、第8族金属の担持量は、触媒を基準として酸化物換算で表示して、1〜8質量%、好ましくは2〜5質量%である。   The amount of the Group 6 metal supported is 8 to 25% by mass, preferably 10 to 22% by mass, and particularly preferably 10 to 20% by mass in terms of oxide based on the catalyst. The amount of the Group 8 metal supported is 1 to 8% by mass, preferably 2 to 5% by mass, expressed in terms of oxide based on the catalyst.

ここで、金属の担持量に関して、「触媒を基準として酸化物換算で表示する」とは、触媒中に含まれる全ての金属種の質量を金属それぞれの酸化物として算出し、その合計質量に対する各金属の酸化物質量の割合を意味する。なお、アルミニウムは3価、第6族金属は6価、第8族金属は2価の金属として求めた。   Here, with respect to the amount of metal supported, “display in terms of oxide based on the catalyst” means that the mass of all metal species contained in the catalyst is calculated as the oxide of each metal, It means the ratio of metal oxide mass. Aluminum was determined as a trivalent metal, a Group 6 metal as a hexavalent metal, and a Group 8 metal as a divalent metal.

金属質量の測定方法は、触媒を混酸に溶解した後、ICP分光法(誘導結合高周波プラズマ分光法)により分析した。   The metal mass was measured by dissolving the catalyst in a mixed acid and then analyzing by ICP spectroscopy (inductively coupled high-frequency plasma spectroscopy).

本発明の触媒において第6族金属、第8族金属の担持方法は、通常の方法、例えば含浸法、共沈法、混練法、沈着法、イオン交換法など種々の調製方法が採用できる。
特に好ましくは含浸法で担持する方法であるが、複数の活性金属を担持する場合、同時に含浸してもよいし、個々に含浸してもよい。個々に含浸する場合、含浸順序に特に制限は無いが、第6族金属を担持した後、第8族金属を担持することが好ましい。
In the catalyst of the present invention, various preparation methods such as an impregnation method, a coprecipitation method, a kneading method, a deposition method, and an ion exchange method can be adopted as a method for supporting the Group 6 metal and Group 8 metal.
Particularly preferred is a method of supporting by an impregnation method, but when a plurality of active metals are supported, they may be impregnated simultaneously or individually. When impregnating individually, the order of impregnation is not particularly limited, but it is preferable to support the Group 8 metal after supporting the Group 6 metal.

金属を担持させた後、乾燥、焼成の処理を施す。乾燥方法の条件は特に制限されず、例えば、通常の風乾、熱風乾燥、加熱乾燥等の方法で、これらの方法に採用される通常の条件が採用される。乾燥後、電気炉、マッフル炉等を使用し、空気流通下で焼成が行われるが、焼成温度は400〜700℃が好ましく、500〜700℃がより好ましく、600〜700℃が特に好ましい。   After supporting the metal, drying and firing are performed. The conditions for the drying method are not particularly limited, and for example, the usual conditions employed in these methods are employed, such as ordinary air drying, hot air drying, and heat drying. After drying, firing is performed using an electric furnace, a muffle furnace, or the like under an air flow. The firing temperature is preferably 400 to 700 ° C, more preferably 500 to 700 ° C, and particularly preferably 600 to 700 ° C.

次に、本発明の触媒が有する表面物性等について説明する。
本発明の触媒における窒素吸着法(BET法)にて測定した比表面積は180〜330m2/gが好ましく、200〜310m2/gがより好ましい。比表面積が上記範囲にあることにより、脱硫活性点の高分散化が図り易く、また細孔径および細孔容積も適切になるので、細孔内における反応基質(硫黄化合物)の拡散性に優れ、メタル劣化の生起が抑制される。
Next, the physical properties of the surface of the catalyst of the present invention will be described.
180-330 m < 2 > / g is preferable and, as for the specific surface area measured by the nitrogen adsorption method (BET method) in the catalyst of this invention, 200-310 m < 2 > / g is more preferable. When the specific surface area is in the above range, it is easy to achieve high dispersion of desulfurization active sites, and the pore diameter and pore volume are also appropriate, so that the reaction substrate (sulfur compound) has excellent diffusibility in the pores. Occurrence of metal deterioration is suppressed.

本発明の触媒における水銀圧入法にて測定した細孔容積は0.4〜0.7ml/gが好ましく、0.5ml/g〜0.7ml/gがより好ましい。細孔容積が上記範囲にあることにより、脱硫活性点の高分散化が図り易く、また細孔内における反応基質(硫黄化合物)の拡散性に優れ、メタル劣化の生起が抑制される。   The pore volume measured by the mercury intrusion method in the catalyst of the present invention is preferably 0.4 to 0.7 ml / g, more preferably 0.5 ml / g to 0.7 ml / g. When the pore volume is in the above range, it is easy to achieve high dispersion of desulfurization active sites, excellent diffusibility of the reaction substrate (sulfur compound) in the pores, and the occurrence of metal deterioration is suppressed.

本発明の触媒における水銀圧入法にて測定した平均細孔直径は、7〜14nmが好ましく8.5〜14nmがより好ましい。平均細孔直径が上記範囲にあることにより、脱硫活性点の高分散化が図り易く高脱硫性能が得られ、また細孔内における反応基質(硫黄化合物)の拡散性にも優れ、メタル劣化の生起が抑制される。   The average pore diameter measured by the mercury intrusion method in the catalyst of the present invention is preferably 7 to 14 nm, and more preferably 8.5 to 14 nm. When the average pore diameter is in the above range, it is easy to achieve high dispersion of the desulfurization active sites, high desulfurization performance is obtained, and the diffusibility of the reaction substrate (sulfur compound) in the pores is excellent, and metal degradation Occurrence is suppressed.

本発明の触媒における水銀圧入法にて測定した平均細孔直径±1.5nmの範囲にある細孔容積は、脱硫性能の観点から、全細孔容積の50〜90%であることが好ましく、60〜90%がより好ましい。   From the viewpoint of desulfurization performance, the pore volume in the range of average pore diameter ± 1.5 nm measured by the mercury intrusion method in the catalyst of the present invention is preferably 50 to 90% of the total pore volume, 60 to 90% is more preferable.

比表面積は、触媒を400℃で1時間真空脱気した後、日本ベル(株)製の表面積測定装置(ベルソープ28)を用いBET法にて測定を行った。また細孔容積および平均細孔径は触媒を400℃で1時間真空脱気した後、(株)島津製作所製(AUTOPORE-9220)を用い、接触角度:130°、表面張力:470dyne/cmの条件で測定を行った。   The specific surface area was measured by the BET method using a surface area measuring apparatus (Bell Soap 28) manufactured by Nippon Bell Co., Ltd. after vacuum degassing the catalyst at 400 ° C. for 1 hour. The pore volume and average pore diameter were as follows: the catalyst was vacuum degassed at 400 ° C. for 1 hour, then using Shimadzu Corporation (AUTOPORE-9220), contact angle: 130 °, surface tension: 470 dyne / cm The measurement was performed.

本発明の水素化脱硫触媒を用いて、重質油の接触水素化処理を行うには、例えば、本発明の触媒を間接脱硫装置や直接脱硫装置等の反応器に充填し、反応器に原料油としての重質油を導入し、高温・高圧の水素分圧の条件下で、脱硫処理を行うことができる。好ましい実施態様としては、いわゆる固定床流通反応方式である。触媒を固定床として反応器に維持し、予備硫化処理を行い、担持金属成分の大部分を硫化物に変換した後、原料油をこの固定床の上方から下方に通過させる。触媒は単独の反応器に充填しても良く、直列に連結した複数の反応器のそれぞれに充填しても良い。特に原料油がARやVRの場合は原料油に高濃度のニッケル、バナジウム等の金属分を含んでいるので、脱硫触媒層の前段に(上層部に)脱メタル機能を有する触媒層を組み合わせた多段反応器を用いることが特に好ましい   In order to perform the catalytic hydrotreating of heavy oil using the hydrodesulfurization catalyst of the present invention, for example, the catalyst of the present invention is charged into a reactor such as an indirect desulfurization apparatus or a direct desulfurization apparatus, and the raw material is supplied to the reactor. By introducing heavy oil as oil, desulfurization treatment can be performed under conditions of high temperature and high pressure hydrogen partial pressure. A preferred embodiment is a so-called fixed bed flow reaction system. The catalyst is maintained in the reactor as a fixed bed, a preliminary sulfidation treatment is performed, and most of the supported metal components are converted to sulfides, and then the feedstock is passed downward from above the fixed bed. The catalyst may be charged in a single reactor or in each of a plurality of reactors connected in series. In particular, when the feedstock is AR or VR, the feedstock contains a high concentration of metal such as nickel and vanadium, so a catalyst layer having a demetallizing function is combined in the previous stage (upper layer) of the desulfurization catalyst layer. It is particularly preferred to use a multistage reactor

上記のよう、重質油の水素化処理を行うとき、本発明の触媒は、従来の触媒と比較して、触媒劣化が少なく、かつ脱硫性能に長けているため、長期間にわたり、低硫黄重油を生産することができる。
なお、本発明の触媒は、原料油がVGO留分、AR留分やVR留分以外に、他の炭化水素油の水素化処理触媒としても使用できる。
As described above, when performing heavy oil hydrotreating, the catalyst of the present invention has less catalyst deterioration and better desulfurization performance than conventional catalysts. Can be produced.
The catalyst of the present invention can be used as a hydrotreating catalyst for other hydrocarbon oils in addition to the VGO fraction, the AR fraction and the VR fraction.

以下に実施例を挙げて本発明を説明するが、本発明はこれら実施例により何ら限定されるものではない。   EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited to these examples.

[触媒の調製]
参考例
アルミナゲル中にオルトリン酸水溶液を添加し、P25含有量(担体換算):3.6質量%、表面積:273m2/gの性状を有するP原子含有アルミナ担体Aを調製した。
一方、イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てをP原子含有アルミナ担体A,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、500℃で焼成を行い、触媒を得た。
[Preparation of catalyst]
Reference example 1
An orthophosphoric acid aqueous solution was added to the alumina gel to prepare a P atom-containing alumina support A having properties of P 2 O 5 content (support conversion): 3.6% by mass and surface area: 273 m 2 / g.
On the other hand, 8.76 g of ammonium molybdate and 9.27 g of nickel nitrate were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare a metal aqueous solution. All of this aqueous solution was dropped onto 50 g of P-atom-containing alumina carrier A, allowed to stand at room temperature for 1 hour, air-dried, and then fired at 500 ° C. in an air stream using a muffle furnace to obtain catalyst e . It was.

参考例
イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てを参考例1で用いたP原子含有アルミナ担体A,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、450℃で焼成を行い、触媒を得た。
Reference Example 2
Ammonium molybdate 8.76 g and nickel nitrate 9.27 g were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare an aqueous metal solution. All of this aqueous solution was dropped onto 50 g of the P-atom-containing alumina carrier A used in Reference Example 1, and then allowed to stand at room temperature for 1 hour, air-dried, and then fired at 450 ° C. in an air stream using a muffle furnace. And catalyst f was obtained.

実施例3
イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てを参考例1で用いたP原子含有アルミナ担体A,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、650℃で焼成を行い、触媒Cを得た。
Example 3
Ammonium molybdate 8.76 g and nickel nitrate 9.27 g were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare an aqueous metal solution. All of this aqueous solution was added dropwise to 50 g of the P-atom-containing alumina support A used in Reference Example 1, and then allowed to stand at room temperature for 1 hour, air-dried, and then fired at 650 ° C. in an air stream using a muffle furnace. And catalyst C was obtained.

実施例4
アルミナゲル中にオルトリン酸水溶液を添加し、P25含有量(担体換算):1.2質量%とした他はP原子含有アルミナ担体Aと同等の性状を有するP原子含有アルミナ担体Bを調製した。一方、イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てをP原子含有アルミナ担体B,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、650℃で焼成を行い、触媒Dを得た。
Example 4
A P-atom-containing alumina carrier B having the same properties as the P-atom-containing alumina carrier A, except that an orthophosphoric acid aqueous solution was added to the alumina gel to make the P 2 O 5 content (support equivalent): 1.2% by mass. Prepared. On the other hand, 8.76 g of ammonium molybdate and 9.27 g of nickel nitrate were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare a metal aqueous solution. All of this aqueous solution was dropped onto 50 g of P-atom-containing alumina carrier B, allowed to stand at room temperature for 1 hour, air-dried, and then calcined at 650 ° C. in an air stream using a muffle furnace to obtain catalyst D. It was.

実施例5
アルミナゲル中にオルトリン酸水溶液を添加し、P25含有量(担体換算):2.4質量%とした他はP原子含有アルミナ担体Aと同等の性状を有するP原子含有アルミナ担体Cを調製した。一方、イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てをP原子含有アルミナ担体C,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、650℃で焼成を行い、触媒Eを得た。
Example 5
A P-atom-containing alumina carrier C having the same properties as the P-atom-containing alumina carrier A except that an aqueous orthophosphoric acid solution was added to the alumina gel to make the P 2 O 5 content (support equivalent): 2.4% by mass. Prepared. On the other hand, 8.76 g of ammonium molybdate and 9.27 g of nickel nitrate were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare a metal aqueous solution. All of this aqueous solution was dropped onto 50 g of P-atom-containing alumina support C, allowed to stand at room temperature for 1 hour, air-dried, and calcined at 650 ° C. in an air stream using a muffle furnace to obtain catalyst E. It was.

実施例6
アルミナゲル中にオルトリン酸水溶液を添加し、P25含有量(担体換算):3.6質量%、表面積:350m2/gの性状を有するP原子含有アルミナ担体Dを調製した。一方、イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てをP含有アルミナ担体D,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、650℃で焼成を行い、触媒Fを得た。
Example 6
An orthophosphoric acid aqueous solution was added to the alumina gel to prepare a P atom-containing alumina support D having properties of P 2 O 5 content (support conversion): 3.6% by mass and surface area: 350 m 2 / g. On the other hand, 8.76 g of ammonium molybdate and 9.27 g of nickel nitrate were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare a metal aqueous solution. All of this aqueous solution was dropped onto 50 g of P-containing alumina carrier D, allowed to stand at room temperature for 1 hour, air-dried, and then calcined at 650 ° C. in an air stream using a muffle furnace to obtain catalyst F. .

実施例7
アルミナゲル中にオルトリン酸水溶液を添加し、P25含有量(担体換算):3.6質量%、表面積:254m2/gの性状を有するP原子含有アルミナ担体Eを調製した。一方、イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てをP原子含有アルミナ担体E,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、650℃で焼成を行い、触媒Gを得た。
Example 7
An orthophosphoric acid aqueous solution was added to the alumina gel to prepare a P atom-containing alumina support E having properties of P 2 O 5 content (support conversion): 3.6% by mass and surface area: 254 m 2 / g. On the other hand, 8.76 g of ammonium molybdate and 9.27 g of nickel nitrate were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare a metal aqueous solution. All of this aqueous solution was dropped onto 50 g of P-atom-containing alumina carrier E, allowed to stand at room temperature for 1 hour, air-dried, and then calcined at 650 ° C. in an air stream using a muffle furnace to obtain catalyst G. It was.

比較例1
P原子含有アルミナ担体Aと同等の物理性状を有するP無添加のアルミナ担体aを調製した。一方、イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てをアルミナ担体a,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、500℃で焼成を行い、触媒aを得た。
Comparative Example 1
P-free alumina support a having the same physical properties as P-atom-containing alumina support A was prepared. On the other hand, 8.76 g of ammonium molybdate and 9.27 g of nickel nitrate were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare a metal aqueous solution. All of this aqueous solution was dropped onto 50 g of alumina carrier a, allowed to stand at room temperature for 1 hour, air-dried, and calcined at 500 ° C. in an air stream using a muffle furnace to obtain catalyst a.

比較例2
イオン交換水40gにモリブデン酸アンモン9.09g、硝酸ニッケル9.61gおよびオルトリン酸3.01gを添加し、金属水溶液を調製した。この水溶液の全てを比較例1で用いたアルミナ担体a,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、500℃で焼成を行い、触媒bを得た。
Comparative Example 2
To 40 g of ion-exchanged water, 9.09 g of ammonium molybdate, 9.61 g of nickel nitrate and 3.01 g of orthophosphoric acid were added to prepare an aqueous metal solution. All of this aqueous solution was added dropwise to 50 g of the alumina carrier a used in Comparative Example 1, and then allowed to stand at room temperature for 1 hour, air-dried, and then calcined at 500 ° C. in an air stream using a muffle furnace. b was obtained.

比較例3
イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てを参考例1で用いたP原子含有アルミナ担体A,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、750℃で焼成を行い、触媒cを得た。
Comparative Example 3
Ammonium molybdate 8.76 g and nickel nitrate 9.27 g were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare an aqueous metal solution. All of this aqueous solution was added dropwise to 50 g of the P-atom-containing alumina carrier A used in Reference Example 1, and then allowed to stand at room temperature for 1 hour, air-dried, and then fired at 750 ° C. in an air stream using a muffle furnace. And catalyst c was obtained.

比較例4
アルミナゲル中にオルトリン酸水溶液を添加し、P25含有量(担体換算):3.6質量%、表面積:232m2/gの性状を有するP原子含有アルミナ担体cを調製した。一方、イオン交換水40gにモリブデン酸アンモン8.76g、硝酸ニッケル9.27gを添加し、さらに溶解するまでクエン酸を加え、金属水溶液を調製した。この水溶液の全てをP原子含有アルミナ担体c,50gに滴下した後、室温にて1時間静置し、風乾後、マッフル炉を用いて空気流通下、650℃で焼成を行い、触媒dを得た。
Comparative Example 4
An orthophosphoric acid aqueous solution was added to the alumina gel to prepare a P atom-containing alumina support c having properties of P 2 O 5 content (support conversion): 3.6% by mass and surface area: 232 m 2 / g. On the other hand, 8.76 g of ammonium molybdate and 9.27 g of nickel nitrate were added to 40 g of ion-exchanged water, and citric acid was added until further dissolved to prepare a metal aqueous solution. All of this aqueous solution was dropped onto 50 g of P-atom-containing alumina support c, and then allowed to stand at room temperature for 1 hour, air-dried, and calcined at 650 ° C. in an air stream using a muffle furnace to obtain catalyst d. It was.

[触媒の性状]
参考例1,2、実施例〜7および比較例1〜4で得られた触媒の化学性状、P添加方法および焼成温度を表1に、物理性状を表2に示す。
[Catalyst properties]
Table 1 shows the chemical properties, P addition method and calcination temperature of the catalysts obtained in Reference Examples 1 and 2, Examples 3 to 7 and Comparative Examples 1 to 4, and Table 2 shows the physical properties.

Figure 0004493997
Figure 0004493997

Figure 0004493997
Figure 0004493997

[ARによる水素化脱硫性能の評価]
固定床流通式装置に各触媒(〜Gおよびa〜)を充填した。予備硫化は、VGOにより、LHSV=1.0/h、水素分圧=10MPa、370℃で12時間行った。その後、脱硫性能は、AR(硫黄3.51質量%、ニッケル23ppm、バナジウム36ppm含有)を連続的に通油し、反応温度=380℃、水素分圧=10MPa、LHSV=0.4/h、水素/油比=1000m3/m3の条件下で反応を行い、初期劣化が落ち着いた100日後の生成油に含まれる硫黄濃度を測定し、以下に示す計算式〔数式1〕により反応速度定数を求めた。
原料油ならびに生成油の硫黄濃度の分析はニューリー(株)社製、X線硫黄分析計(RX−610SA)で求めた。なお、反応速度定数が高いほど、触媒の水素化脱硫活性が優れていることを示す。
触媒〜Gおよびa〜の評価結果を触媒aにおける反応速度定数を100とした場合の相対値で表3に示す。
〔数式1〕
反応速度定数=[(1/生成油の硫黄濃度)−(1/原料油の硫黄濃度)]×液空間速度
[Evaluation of hydrodesulfurization performance by AR]
Each catalyst ( C to G and a to f ) was packed in a fixed bed flow type apparatus. The preliminary sulfidation was performed by VGO at LHSV = 1.0 / h, hydrogen partial pressure = 10 MPa, and 370 ° C. for 12 hours. Thereafter, the desulfurization performance was continuously passed through AR (containing 3.51% by mass of sulfur, 23 ppm of nickel and 36 ppm of vanadium), reaction temperature = 380 ° C., hydrogen partial pressure = 10 MPa, LHSV = 0.4 / h, The reaction was carried out under the condition of hydrogen / oil ratio = 1000 m 3 / m 3 , the sulfur concentration contained in the product oil 100 days after the initial deterioration was settled, and the reaction rate constant was calculated by the following formula [Formula 1]. Asked.
The analysis of the sulfur concentration of the raw material oil and the product oil was obtained with an X-ray sulfur analyzer (RX-610SA) manufactured by Newly Corporation. In addition, it shows that the hydrodesulfurization activity of a catalyst is excellent, so that reaction rate constant is high.
The evaluation results of the catalysts C to G and a to f are shown in Table 3 as relative values when the reaction rate constant in the catalyst a is 100.
[Formula 1]
Reaction rate constant = [(1 / sulfur concentration of product oil) − (1 / sulfur concentration of feedstock oil)] × liquid space velocity

Figure 0004493997
Figure 0004493997

P原子を混練法によって添加した参考例1の触媒は、Pを添加していない比較例1の触媒およびP原子を含浸法によって添加した比較例2の触媒と比較して、水素化脱硫性能が高い。 The catalyst of Reference Example 1 in which P atoms were added by the kneading method had hydrodesulfurization performance compared to the catalyst of Comparative Example 1 in which P was not added and the catalyst of Comparative Example 2 in which P atoms were added by the impregnation method. high.

実施例の触媒は比較例1の触媒と比較して、何れも水素化脱硫性能が高いが、その中でも、金属担持後、650℃で焼成を行った実施例3の触媒が最も高い。
実施例3〜5の触媒は比較例1の触媒と比較して、水素化脱硫性能が高いが、その中でも、実施例3と実施例5の触媒が特に高い。
P原子を混練法により添加し、さらに触媒物理性状を変化させた実施例6の触媒および実施例7の触媒は、比較例1の触媒と比較して水素化脱硫性能が高い。
金属担持後の焼成温度が高い、比較例3の触媒は、触媒の比表面積も小さく、水素化脱硫性能が極めて低い。
細孔分布指数の小さい比較例4の触媒は、参考例1の触媒と比較して、水素化脱硫性能が著しく低く、比較例1の触媒と比較しても低い。
The catalyst of Example 3 is higher in hydrodesulfurization performance than the catalyst of Comparative Example 1, but among them, the catalyst of Example 3 that is calcined at 650 ° C. after metal loading is the highest.
The catalysts of Examples 3 to 5 have higher hydrodesulfurization performance than the catalyst of Comparative Example 1, and among them, the catalysts of Examples 3 and 5 are particularly high.
The catalyst of Example 6 and the catalyst of Example 7 in which P atoms were added by the kneading method and the physical properties of the catalyst were changed have higher hydrodesulfurization performance than the catalyst of Comparative Example 1.
The catalyst of Comparative Example 3 having a high calcination temperature after supporting the metal also has a small specific surface area of the catalyst and extremely low hydrodesulfurization performance.
The catalyst of Comparative Example 4 having a small pore distribution index has significantly lower hydrodesulfurization performance than the catalyst of Reference Example 1, and is lower than that of the catalyst of Comparative Example 1.

[VGOによる水素化脱硫性能の評価]
参考例1、実施例3および比較例1、比較例2で得た触媒の水素化脱硫性能を、原料油にVGOを用いて評価した。始めにライトガスオイルで予備硫化処理を行った。その後、VGO(硫黄:2.81質量%、密度:0.9411g/cm3@15℃)を連続的に通油し、反応温度=360℃、水素分圧=4.9MPa、LHSV=0.7/h、水素/油比=420m3/m3の条件下で反応を行い、初期劣化が落ち着いた500時間後の生成油に含まれる硫黄濃度を測定し、下記〔数式2〕により反応速度定数を求めた。評価結果を比較例1の触媒の水素化脱硫活性を100とした場合の相対値で表4に示す。
〔数式2〕
反応速度定数=[(1/生成油の硫黄濃度1/2)−(1/原料油の硫黄濃度1/2)]×液空間速度
[Evaluation of hydrodesulfurization performance by VGO]
The hydrodesulfurization performance of the catalysts obtained in Reference Example 1 , Example 3, Comparative Example 1, and Comparative Example 2 was evaluated using VGO as the feedstock. First, preliminary sulfidation treatment was performed with light gas oil. Then, VGO (sulfur: 2.81 mass%, density: 0.9411 g / cm 3 @ 15 ° C.) was continuously passed through, reaction temperature = 360 ° C., hydrogen partial pressure = 4.9 MPa, LHSV = 0. The reaction was conducted under the conditions of 7 / h, hydrogen / oil ratio = 420 m 3 / m 3 , and the sulfur concentration contained in the product oil 500 hours after the initial deterioration settled was measured. A constant was obtained. The evaluation results are shown in Table 4 as relative values when the hydrodesulfurization activity of the catalyst of Comparative Example 1 is defined as 100.
[Formula 2]
Reaction rate constant = [(1 / sulfur concentration of product oil 1/2 )-(1 / sulfur concentration of feedstock 1/2 )] × liquid space velocity

Figure 0004493997
Figure 0004493997

表4より、VGOの水素化脱硫反応においても、本発明の触媒は水素化脱硫性能が高く、特に実施例3の触媒において著しく高いことがわかる。   From Table 4, it can be seen that also in the hydrodesulfurization reaction of VGO, the catalyst of the present invention has high hydrodesulfurization performance, and in particular, the catalyst of Example 3 is extremely high.

Claims (3)

P原子含有量が、担体を基準として酸化物換算で表示して、0.1〜8質量%であるP原子含有アルミナを担体とし、
周期律表第6族から選ばれる少なくとも1種の金属の、触媒を基準として酸化物換算で表示して、8〜25質量%が、そして周期律表第8族から選ばれる少なくとも1種の金属の、触媒を基準として酸化物換算で表示して、1〜8質量%がそれぞれ該P原子含有アルミナ担体に担持されており、しかも
比表面積が180〜330m2/gであり、細孔容積が0.4〜0.7m1/gであり、平均細孔直径が7〜14nmであり、かつ細孔直径が平均細孔直径±1.5nmの範囲にある細孔の全容積が全細孔容積の50〜90%を占めている炭化水素油の水素化脱硫触媒を製造する方法であって、
アルミナゲル中にP原子化合物の水溶液を添加、混練する混練法によりP原子含有アルミナ担体を調製し、
該P原子含有アルミナ担体に、周期律表第8族金属から選ばれる少なくとも1種を含む化合物と、周期律表第6族金属から選ばれる少なくとも1種を含む化合物とを含有する溶液を含浸担持し、その後600〜700℃で空気雰囲気下、1〜10時間焼成することを特徴とする炭化水素油の水素化脱硫触媒を製造する方法。
P atom content is expressed in terms of oxide based on the support, and P atom-containing alumina having a content of 0.1 to 8% by mass is used as the support .
8-25% by mass of at least one metal selected from Group 6 of the Periodic Table, expressed in terms of oxide based on the catalyst, and at least one metal selected from Group 8 of the Periodic Table 1 to 8% by mass of each catalyst is expressed in terms of oxide based on the catalyst, and the P atom-containing alumina carrier is supported on the P-atom-containing alumina carrier, and the specific surface area is 180 to 330 m 2 / g. The total pore volume is 0.4 to 0.7 m1 / g, the average pore diameter is 7 to 14 nm, and the pore diameter is in the range of average pore diameter ± 1.5 nm. a method of manufacturing a hydrodesulfurization catalyst that accounts for 50-90% of the coal hydrocarbon oil,
A P-atom-containing alumina carrier is prepared by a kneading method in which an aqueous solution of a P-atom compound is added and kneaded in an alumina gel,
The P atom-containing alumina carrier is impregnated with a solution containing a compound containing at least one selected from Group 8 metals of the periodic table and a compound containing at least one selected from Group 6 metals of the periodic table And then calcining at 600 to 700 ° C. in an air atmosphere for 1 to 10 hours, to produce a hydrocarbon oil hydrodesulfurization catalyst .
周期律表第6族の金属がモリブデンおよびタングステンの少なくともいずれかであり、かつ周期律表第8族の金属がコバルトおよびニッケルの少なくともいずれかであることを特徴とする請求項1に記載の炭化水素油の水素化脱硫触媒を製造する方法。  The carbonization according to claim 1, wherein the metal of Group 6 of the periodic table is at least one of molybdenum and tungsten, and the metal of Group 8 of the periodic table is at least one of cobalt and nickel. A method for producing a hydrodesulfurization catalyst for hydrogen oil. 請求項1または2に記載の方法によって製造されたことを特徴とする炭化水素油の水素化脱硫触媒。A hydrodesulfurization catalyst for hydrocarbon oil produced by the method according to claim 1.
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