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JP4495060B2 - Welded joints for refractory structures with excellent high-temperature strength and toughness - Google Patents
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JP4495060B2 - Welded joints for refractory structures with excellent high-temperature strength and toughness - Google Patents

Welded joints for refractory structures with excellent high-temperature strength and toughness Download PDF

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JP4495060B2
JP4495060B2 JP2005299436A JP2005299436A JP4495060B2 JP 4495060 B2 JP4495060 B2 JP 4495060B2 JP 2005299436 A JP2005299436 A JP 2005299436A JP 2005299436 A JP2005299436 A JP 2005299436A JP 4495060 B2 JP4495060 B2 JP 4495060B2
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俊永 長谷川
茂 大北
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Nippon Steel Corp
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Description

本発明は、主に建築鋼構造物に適用され、特に700〜800℃の温度における耐火性に優れた耐火構造物用溶接継手に関するものである。なお、本継手は溶接方法によらず、溶接入熱10〜200kJ/cmの溶接継手に適用されるものである。   The present invention relates to a welded joint for a refractory structure which is mainly applied to a construction steel structure and has excellent fire resistance particularly at a temperature of 700 to 800 ° C. In addition, this joint is applied to the weld joint of welding heat input 10-200 kJ / cm irrespective of a welding method.

従来、建築物などに使用される鋼材は、火災時の鋼構造物の安全性を確保するために、火災時における鋼材表面温度が350℃以下で使用するように耐火基準が定められており、鋼材表面にロックウールなどの耐火被覆をする必要があった。しかし、建築鋼構造物の建設において鋼材表面の耐火被覆施工に要する費用低減、その施工工程省略、さらには景観上の点からも、耐火被覆施工を完全に省略したいという要求は非常に高まっている。   Conventionally, in order to ensure the safety of steel structures in the event of fire, steel materials used in buildings and the like have fire resistance standards set so that the steel surface temperature during fires is 350 ° C or lower. It was necessary to apply fireproof coating such as rock wool on the steel surface. However, in the construction of building steel structures, there is a growing demand for reducing the cost of fireproof coating on the surface of steel materials, omitting the construction process, and the need to completely eliminate the fireproof coating from the viewpoint of the landscape. .

このような背景を踏まえ、昭和62年の防耐火総プロの成果を受けて(38条認定により)、鋼材の耐火性能を考慮した建築鋼構造物の設計が可能となり、鋼材の高温強度と、実際の建築鋼構造物に加わっている荷重とを考慮して耐火被覆施工の必要性を決定し、場合によっては無耐火被覆で鋼材を使用することも可能となった。   Based on this background, in response to the achievements of fire prevention and fire prevention professionals in 1987 (according to Article 38 certification), it becomes possible to design building steel structures that take into account the fire resistance performance of steel materials, The necessity of fireproof coating was determined in consideration of the load applied to the actual building steel structure, and in some cases it was possible to use steel with fireproof coating.

こうした状況から、600℃での高温降伏強度が常温時の2/3以上となる耐火性能に優れた鋼材(以下、600℃耐火鋼という場合もある)が開発された(例えば特許文献1、参照)。また、700℃あるいは800℃での高温降伏強度を保証する耐火性能に優れた鋼材(700℃耐火鋼あるいは800℃耐火鋼という場合もある)も提案されている(例えば特許文献2、3、参照)。一般に600℃耐火鋼では、無耐火被覆で使用できる範囲は、比較的可燃物量が少ない立体駐車場や外部鉄骨に限られているため、今後、その使用範囲を建築鋼構造物まで拡大するため、さらに、700℃および800℃耐火鋼の実用化が望まれている。   Under these circumstances, a steel material excellent in fire resistance (hereinafter, sometimes referred to as 600 ° C. refractory steel) having a high temperature yield strength at 600 ° C. of 2/3 or more at normal temperature has been developed (see, for example, Patent Document 1). ). In addition, steel materials excellent in fire resistance that guarantee high-temperature yield strength at 700 ° C. or 800 ° C. (sometimes referred to as 700 ° C. fire resistant steel or 800 ° C. fire resistant steel) have also been proposed (see, for example, Patent Documents 2 and 3). ). In general, with 600 ° C refractory steel, the range that can be used with non-fireproof coating is limited to multilevel parking lots and external steel frames with relatively small amounts of combustibles, so in order to expand the range of use to architectural steel structures in the future, Furthermore, the practical use of 700 ° C. and 800 ° C. refractory steel is desired.

一方、700℃および800℃耐火鋼を用いて建築構造物を建設する上で、鋼構造物の溶接部にもその安全性を確保するために溶接部(溶接金属及び溶接熱影響部)にも高い高温降伏強度が要求される。   On the other hand, when constructing a building structure using 700 ° C and 800 ° C refractory steel, the welded portion of the steel structure is also used for the welded portion (welded metal and welded heat affected zone) to ensure safety. High high temperature yield strength is required.

従来の従来耐火鋼では、高温降伏強度が常温時の2/3となるように耐火性能を定めており、700℃耐火鋼の溶接継手においてもこの基準を適用していた。しかし、800℃耐火鋼では、鉄骨構造物の実設計を勘案して溶接継手の高温降伏強度の基準を決定する必要がある。耐火設計では火災継続時間内で高い強度を維持すればよく、従来の耐熱鋼のように長時間の強度を考慮する必要はない。また、800℃耐火鋼では鉄骨構造物で作用応力の小さな部位に溶接部が設けられる。これらを考慮し、溶接継手(溶接金属および溶接熱影響部)の高温降伏強度は、具体的には、保持時間が30分程度の比較的短時間で、700℃では217MPa以上、800℃では70MPa以上の高温降伏強度が維持できれば十分と考えられる。   In the conventional conventional refractory steel, the refractory performance is determined so that the high-temperature yield strength is 2/3 of that at normal temperature, and this standard is also applied to a welded joint of 700 ° C. refractory steel. However, in the case of 800 ° C. refractory steel, it is necessary to determine the high temperature yield strength standard of the welded joint in consideration of the actual design of the steel structure. In fireproof design, it is only necessary to maintain high strength within the fire duration, and it is not necessary to consider long-time strength unlike conventional heat-resistant steel. Further, in the 800 ° C. refractory steel, a welded portion is provided in a portion having a small acting stress in a steel structure. Taking these into consideration, the high-temperature yield strength of the welded joint (welded metal and weld heat affected zone) is specifically 217 MPa or more at 700 ° C. and 70 MPa at 800 ° C. in a relatively short time of about 30 minutes. It is considered sufficient if the above high temperature yield strength can be maintained.

また、鋼構造物の安全性を確保する上で、溶接継手として、上記高温降伏強度とともに高い靱性が要求される。一般的な構造物であれば0℃における2mmVノッチシャルピー衝撃試験の吸収エネルギー(vE0)は27J以上必要であるが、耐震特性も考慮すれば、70J以上有する方が好ましい。   Moreover, when ensuring the safety | security of a steel structure, high toughness is requested | required with the said high temperature yield strength as a welded joint. In the case of a general structure, the absorption energy (vE0) of the 2 mmV notch Charpy impact test at 0 ° C. is required to be 27 J or more, but it is preferable to have 70 J or more in consideration of the earthquake resistance.

上記700℃または800℃の耐火鋼の高温強度を確保するためには、Cr、Moなどの合金元素を添加する方法が一般的である。しかし、このような鋼材成分設計のみで、700℃または800℃での耐火性能を確保するためには、高温での組織変態や、炭化物等の析出物の粗大化または消失を十分抑制するため、600℃耐火鋼に比べて多量の合金元素を添加する必要があるため、溶接性の低下や建築構造用鋼で規定される室温降伏強度の上限を上回るなどの問題があった。こうした事情で、従来800℃まで無耐火被覆での設計が可能な耐火性能を有する建築構造用途の400MPa級鋼、490MPa級鋼の実用化はなされていなかったが、最近になって、合金元素、熱間圧延の条件の適正化、Ac1変態温度の向上等により、700℃、さらには、800℃までの高温においても耐火性に優れた高温耐火建築構造用鋼が実用化されつつある。   In order to ensure the high temperature strength of the above-mentioned 700 ° C. or 800 ° C. refractory steel, a method of adding an alloy element such as Cr or Mo is generally used. However, in order to ensure the fire resistance at 700 ° C. or 800 ° C. only with such a steel material component design, in order to sufficiently suppress the structural transformation at high temperature and the coarsening or disappearance of precipitates such as carbides, Compared to 600 ° C. refractory steel, it is necessary to add a large amount of alloying elements, resulting in problems such as poor weldability and exceeding the upper limit of room temperature yield strength defined by steel for building structures. Under such circumstances, 400MPa class steel and 490MPa class steel having a fireproof performance that can be designed with a fireproof coating up to 800 ° C have not been put into practical use, but recently, alloy elements, By optimizing hot rolling conditions and improving the Ac1 transformation temperature, high-temperature fire-resistant building structural steels having excellent fire resistance even at high temperatures up to 700 ° C. and further to 800 ° C. are being put into practical use.

一方、700℃または800℃の耐火鋼を用いて耐火建築構造用鋼構造物の建設する場合には、その溶接継手特性として、鋼材と同様に高い高温降伏強度に加えて、高い靭性が要求される。   On the other hand, when constructing a steel structure for fireproof building structure using 700 ° C or 800 ° C fireproof steel, high toughness is required as a welded joint property in addition to high high-temperature yield strength similar to steel materials. The

従来、600℃耐火鋼の溶接する際に優れた耐火性能を有する溶接部を得るためのアーク溶接ワイヤ、溶接棒、フラックスなどの溶接材料が多数開発、提案されている(例えば特許文献4〜12、参照)。また、近年、800℃耐火鋼のサブマージアーク溶接方法およびそのための溶接ワイヤとフラックスが提案されている(例えば特許文献13、参照)。   Conventionally, many welding materials such as arc welding wires, welding rods, and fluxes have been developed and proposed for obtaining welds having excellent fire resistance when welding 600 ° C. refractory steel (for example, Patent Documents 4 to 12). ,reference). In recent years, a method of submerged arc welding of 800 ° C. refractory steel and a welding wire and flux for the method have been proposed (see, for example, Patent Document 13).

溶接部は、鋼材および溶接材料が溶融・凝固して形成された溶接金属と、溶接入熱により組織変化した鋼材の熱影響部とからなるが、700℃または800℃の耐火建築構造用鋼構造物では、鋼材および溶接金属中には高温降伏強度を確保するために、靱性に有害な元素、例えばMo、Nb、V等の合金元素を多量に含有するため、高温降伏強度を維持しつつ靭性を向上することは困難であった。また、700または800℃耐火鋼の熱影響部では、溶接入熱により組織が変化するため、高温降伏強度も鋼材に比べて低下する可能性も生じる。さらに、700または800℃耐火鋼の溶接金属には、Mo、Nb、V等の合金元素を多量に含有するため、700℃前後において溶接金属の粒界が脆化して延性が極端に低下する高温脆化あるいは再熱脆化の問題も生じやすい。   The welded portion is composed of a weld metal formed by melting and solidifying the steel material and the weld material, and a heat-affected zone of the steel material whose structure has been changed by welding heat input. In order to ensure high temperature yield strength in steel materials and weld metals, elements that are harmful to toughness, such as alloy elements such as Mo, Nb, V, etc., are contained in large quantities, so that toughness is maintained while maintaining high temperature yield strength. It was difficult to improve. Further, in the heat-affected zone of 700 or 800 ° C. refractory steel, the structure is changed by welding heat input, so that there is a possibility that the high-temperature yield strength is also reduced as compared with the steel material. Further, since the weld metal of 700 or 800 ° C. refractory steel contains a large amount of alloy elements such as Mo, Nb, and V, the grain boundary of the weld metal becomes brittle at around 700 ° C. and the ductility is extremely reduced. The problem of embrittlement or reheat embrittlement is also likely to occur.

以上のように、700または800℃の耐火建築構造用鋼構造物の安全性を確保するために、用溶接継手として、700℃では217MPa以上、800℃では70MPa以上の高温降伏強度を維持し、かつ0℃における2mmVノッチシャルピー衝撃試験の吸収エネルギー(vE0)で70J以上を確保できる汎用、包括的な技術の開発が望まれている。   As described above, in order to ensure the safety of a steel structure for a fireproof building structure at 700 or 800 ° C., as a welded joint, a high temperature yield strength of 217 MPa or more at 700 ° C. and 70 MPa or more at 800 ° C. is maintained, In addition, it is desired to develop general-purpose and comprehensive technologies that can secure 70 J or more in the absorbed energy (vE0) of the 2 mmV notch Charpy impact test at 0 ° C.

特開平2−77523号公報Japanese Patent Laid-Open No. 2-77523 特開平9−209077号公報JP-A-9-209077 特開平10−68015号公報JP-A-10-68015 特開平2−52196号公報Japanese Patent Laid-Open No. 2-52196 特開平2−217195号公報JP-A-2-217195 特開平2−205298号公報JP-A-2-205298 特開平2−274394号公報JP-A-2-274394 特開平2−63698号公報Japanese Patent Laid-Open No. 2-63698 特開平2−274394号公報JP-A-2-274394 特開平2−75494号公報JP-A-2-75494 特開平2−200393号公報Japanese Patent Laid-Open No. 2-200393 特開平2−268994号公報JP-A-2-268994 特開2003−311477号公報Japanese Patent Laid-Open No. 2003-311477

本発明は溶接方法によらず、溶接継手全体として、700〜800℃までの温度における耐火性に優れ、かつ、構造物の安全性を確保し得る高い靭性を有する耐火構造用溶接継手を提供することを目的とする。さらに、具体的には、本発明は、耐火鋼の継手特性として、溶接金属及び溶接熱影響部ともに、700℃で217MPa以上、800℃で70MPa以上の高い高温強度を有し、かつ2mmVノッチシャルピー衝撃試験の吸収エネルギー(vE0)で70J以上の優れた靭性を有することを目的とする。   The present invention provides a welded joint for a refractory structure that has excellent fire resistance at a temperature of 700 to 800 ° C. as a whole and has high toughness that can ensure the safety of the structure, regardless of the welding method. For the purpose. More specifically, the present invention relates to a joint property of refractory steel, in which both the weld metal and the weld heat-affected zone have high high-temperature strength of 217 MPa or higher at 700 ° C. and 70 MPa or higher at 800 ° C., and 2 mm V notch Charpy. The object is to have an excellent toughness of 70 J or more in the absorbed energy (vE0) of the impact test.

溶接継手は、鋼板(母材)と、溶接熱影響部(HAZ)及び溶接金属(WM)とからなる溶接部とで構成される。本発明者らは溶接継手全体におけるそれぞれの部位の耐火特性および靭性と成分組成の支配因子を詳細に調査した。その結果、(a)母材と熱意影響部の高温強度と靭性に関しては、鋼材の成分組成そのもので性能はほぼ決定づけられるが、溶接金属については、凝固まま組織であるため、母材、HAZに比べて高温強度を確保することが困難であること、(b)溶接金属の高温強度と靭性の両方を確保するためには、高温強度発現元素である、Mo、W、Nb、V、Ta、Zrの個々の含有量だけでなく、その合計量を規定し、かつ、特にNb、Vはその固溶量も同時に厳密に規定する必要があることを新たに知見した。   The weld joint is composed of a steel plate (base material), and a welded portion including a weld heat affected zone (HAZ) and a weld metal (WM). The present inventors investigated in detail the refractory characteristics and the controlling factors of toughness and composition of each part in the entire welded joint. As a result, (a) As for the high temperature strength and toughness of the base material and the heat affected zone, the performance is almost determined by the composition of the steel material itself, but the weld metal is a solidified structure, so the base material, HAZ In order to ensure both high temperature strength and toughness of the weld metal, it is difficult to ensure high temperature strength as compared to (b) Mo, W, Nb, V, Ta, It was newly found out that not only the individual contents of Zr but also the total amount thereof is defined, and in particular, Nb and V must also strictly define the solid solution amounts at the same time.

本発明は上記知見に基づいて発明に至ったものであり、その要旨は下記の通りである。   The present invention has been accomplished based on the above findings, and the gist thereof is as follows.

(1) 質量%で、
C:0.005〜0.15%、
Si:0.005〜1%、
Mn:0.1〜2%、
P:0.02%以下、
S:0.01%以下、
O:0.01%以下、
Al:0.002〜0.1%、
N:0.001〜0.01%
を含み、さらに、
Mo:0.1〜1%、
W:0.01〜1%、
Nb:0.005〜0.2%、
a:0.005〜0.5%、および、
Zr:0.005〜0.5%
のうちの1種または2種以上含有し、かつ、残部がFeならびに不可避不純物からなる耐火構造用鋼材と、溶接部とからなる耐火構造用溶接継手であって、
該溶接部に形成された溶接金属が、質量%で、
C :0.01〜0.15%、
Si:0.1〜1%、
Mn:0.3〜2.5%、
P:0.02%以下、
S:0.01%以下、
Al:0.001〜0.1%、
N:0.001〜0.015%、
O:0.005〜0.06%
を含み、
Nb:0.01〜0.5%
含有し、
さらに、
Mo:0.02〜2%、
W:0.02〜2%、
Ta:0.01〜0.5%、および、
Zr:0.01〜0.5%
のうちの1種または2種以上含有し、溶接金属中のCとNとの含有量の合計が0.01〜0.06%であり、下記(3)式により定義されるNb当量が0.05〜1%を満足し、かつ、固溶Nb量が0.005〜0.1%であり、前記溶接金属中のCとNとの含有量の合計とNb量との関係が下記(4)式を満足し、残部がFeならびに不可避不純物からなることを特徴とする高温強度と靭性に優れた耐火構造用溶接継手。
Nb当量=Nb%+0.47Mo%+0.25W%+0.4Ta%+0.2Zr% ・ ・ ・(3)
但し、上記Nb%、Mo%、W%、Ta%、Zr%は、それぞれ溶接金属中のNb、Mo、W、Ta、Zrの含有量(質量%)を示す。
0.3≦(Nb%)/(C%+N%)≦5 ・ ・ ・(4)
但し、上記「Nb%」、「C%」、「N%」は各々溶接金属中のNb、C、Nの含有量(mass%)を示す。
(2) 質量%で、
C:0.005〜0.15%、
Si:0.005〜1%、
Mn:0.1〜2%、
P:0.02%以下、
S:0.01%以下、
O:0.01%以下、
Al:0.002〜0.1%、
N:0.001〜0.01%
を含み、さらに、
Mo:0.1〜1%、
W:0.01〜1%、
Nb:0.005〜0.2%、
V:0.01〜0.5%、
Ta:0.005〜0.5%、および、
Zr:0.005〜0.5%
のうちの1種または2種以上含有し、かつ、残部がFeならびに不可避不純物からなる耐火構造用鋼材と、溶接部とからなる耐火構造用溶接継手であって、
該溶接部に形成された溶接金属が、質量%で、
C :0.01〜0.15%、
Si:0.1〜1%、
Mn:0.3〜2.5%、
P:0.02%以下、
S:0.01%以下、
Al:0.001〜0.1%、
N:0.001〜0.015%、
O:0.005〜0.06%
を含み、
Nb:0.01〜0.5%、
V:0.01〜0.7%
を含有し、
さらに、
Mo:0.02〜2%、
W:0.02〜2%、
Ta:0.01〜0.5%、および、
Zr:0.01〜0.5%
のうちの1種または2種以上含有し、溶接金属中のCとNとの含有量の合計が0.01〜0.06%であり、下記(1)式により定義されるNb当量が0.05〜1%を満足し、かつ、固溶Nbと固溶Vとの合計量が0.005〜0.1%であり、前記溶接金属中のCとNとの含有量の合計とNbとVとの含有量の合計との関係が下記(2)式を満足し、残部がFeならびに不可避不純物からなることを特徴とする高温強度と靭性に優れた耐火構造用溶接継手。
Nb当量=Nb%+0.47Mo%+0.25W%+0.65V%+0.4Ta%
+0.2Zr% ・ ・ ・(1)
但し、上記Nb%、Mo%、W%、V%、Ta%、Zr%は、それぞれ溶接金属中のNb、Mo、W、V、Ta、Zrの含有量(質量%)を示す。
0.3≦(Nb%+V%)/(C%+N%)≦5 ・ ・ ・(2)
但し、上記「Nb%」、「V%」、「C%」、「N%」は各々溶接金属中のNb、V、C、Nの含有量(mass%)を示す。
(1) In mass%,
C: 0.005 to 0.15%,
Si: 0.005 to 1%
Mn: 0.1 to 2%,
P: 0.02% or less,
S: 0.01% or less,
O: 0.01% or less,
Al: 0.002 to 0.1%,
N: 0.001 to 0.01%
Including,
Mo: 0.1 to 1%,
W: 0.01 to 1%
Nb: 0.005 to 0.2 %,
T a: 0.005 to 0.5%, and
Zr: 0.005 to 0.5%
1 or 2 types of the above, and the remainder is a welded joint for a fireproof structure comprising a steel for a fireproof structure composed of Fe and inevitable impurities, and a welded portion,
The weld metal formed in the weld is in mass%,
C: 0.01 to 0.15%,
Si: 0.1 to 1%,
Mn: 0.3 to 2.5%
P: 0.02% or less,
S: 0.01% or less,
Al: 0.001 to 0.1%,
N: 0.001 to 0.015%,
O: 0.005 to 0.06%
Including
Nb: 0.01~0.5%,
Contain,
further,
Mo: 0.02 to 2%,
W: 0.02 to 2%,
Ta: 0.01 to 0.5%, and
Zr: 0.01 to 0.5%
1 or more of them, the total content of C and N in the weld metal is 0.01 to 0.06%, and the Nb equivalent defined by the following formula (3) is 0. 0.05 to 1% is satisfied, the solid solution Nb content is 0.005 to 0.1%, and the relationship between the total content of C and N in the weld metal and the Nb content is as follows ( 4) A welded joint for a refractory structure excellent in high-temperature strength and toughness, characterized by satisfying the formula and the balance being Fe and inevitable impurities.
Nb equivalent = Nb% + 0.47 Mo% + 0.25 W% + 0.4 Ta% + 0.2 Zr% (3)
However, said Nb%, Mo%, W%, Ta%, Zr% shows content (mass%) of Nb, Mo, W, Ta, Zr in a weld metal, respectively.
0.3 ≦ (Nb%) / (C% + N%) ≦ 5 (4)
However, the above “Nb%”, “C%”, and “N%” indicate the contents (mass%) of Nb, C, and N, respectively, in the weld metal.
(2) By mass%
C: 0.005 to 0.15%,
Si: 0.005 to 1%
Mn: 0.1 to 2%,
P: 0.02% or less,
S: 0.01% or less,
O: 0.01% or less,
Al: 0.002 to 0.1%,
N: 0.001 to 0.01%
Including,
Mo: 0.1 to 1%,
W: 0.01 to 1%
Nb: 0.005 to 0.2%,
V: 0.01-0.5%
Ta: 0.005 to 0.5%, and
Zr: 0.005 to 0.5%
1 or 2 types of the above, and the remainder is a welded joint for a fireproof structure comprising a steel for a fireproof structure composed of Fe and inevitable impurities, and a welded portion,
The weld metal formed in the weld is in mass%,
C: 0.01 to 0.15%,
Si: 0.1 to 1%,
Mn: 0.3 to 2.5%
P: 0.02% or less,
S: 0.01% or less,
Al: 0.001 to 0.1%,
N: 0.001 to 0.015%,
O: 0.005 to 0.06%
Including
Nb: 0.01-0.5%
V: 0.01 to 0.7%
Containing
further,
Mo: 0.02 to 2%,
W: 0.02 to 2%,
Ta: 0.01 to 0.5%, and
Zr: 0.01 to 0.5%
1 or more of them, the total content of C and N in the weld metal is 0.01 to 0.06%, and the Nb equivalent defined by the following formula (1) is 0. 0.05 to 1%, and the total amount of solute Nb and solute V is 0.005 to 0.1%, and the total content of C and N in the weld metal and Nb And a total content of V satisfy the following formula (2), and the balance consists of Fe and inevitable impurities, a weld joint for refractory structures with excellent high temperature strength and toughness.
Nb equivalent = Nb% + 0.47 Mo% + 0.25 W% + 0.65 V% + 0.4 Ta%
+ 0.2Zr% (1)
However, said Nb%, Mo%, W%, V%, Ta%, Zr% shows content (mass%) of Nb, Mo, W, V, Ta, Zr in a weld metal, respectively.
0.3 ≦ (Nb% + V%) / (C% + N%) ≦ 5 (2)
However, the above “Nb%”, “V%”, “C%”, and “N%” indicate the contents (mass%) of Nb, V, C, and N in the weld metal, respectively.

) 前記鋼材、さらに、質量%で、
Cu:0.005〜1.5%、
Ni:0.01〜6%、
Co:0.01〜6%、
Cr:0.005〜1.5%、
Ti:0.002〜0.1%
a:0.0005〜0.005%、
REM:0.0005〜0.01%、および、
Mg:0.0002〜0.005%
のうちの1種または2種以上含むことを特徴とする前記(1)または(2)に記載の高温強度と靭性に優れた耐火構造用溶接継手。
( 3 ) The steel material is further in mass%,
Cu: 0.005 to 1.5%,
Ni: 0.01-6%,
Co: 0.01 to 6%
Cr: 0.005 to 1.5%,
Ti: 0.002~0.1%,
C a: 0.0005 to 0.005%,
REM: 0.0005 to 0.01%, and
Mg: 0.0002 to 0.005%
1 or 2 types of these, The weld joint for fireproof structures excellent in the high temperature strength and toughness as described in said (1) or (2 ) characterized by the above-mentioned.

(4) 前記溶接金属、さらに、質量%で
Cu:0.005〜1.5%、
Ni:0.01〜6%、
Co:0.01〜6%、
Cr:0.002〜0.5%、
Ti:0.002〜0.1%
Ca:0.0005〜0.005%、
REM:0.0005〜0.01%、および、
Mg:0.0002〜0.005%
のうちの1種または2種以上含むことを特徴とする前記(1)〜(3)のいずれかに記載の高温強度と靭性に優れた耐火構造用溶接継手。
(4) The weld metal is further Cu: 0.005 to 1.5% by mass,
Ni: 0.01-6%,
Co: 0.01 to 6%
Cr: 0.002 to 0.5%,
Ti: 0.002~0.1%,
Ca : 0.0005 to 0.005%,
REM: 0.0005 to 0.01%, and
Mg: 0.0002 to 0.005%
1 or 2 types or more of these, The weld joint for fireproof structures excellent in the high temperature strength and toughness in any one of said (1)-(3) characterized by the above-mentioned .

) 前記溶接金属は、溶接入熱が10kJ/cm〜200kJ/cmの条件で形成されたことを特徴とする請求項1〜のいずれかに記載の高温強度と靭性に優れた耐火構造用溶接継手。
( 5 ) The refractory structure excellent in high-temperature strength and toughness according to any one of claims 1 to 4 , wherein the weld metal is formed under conditions of a welding heat input of 10 kJ / cm to 200 kJ / cm. Welded joints.

本発明によれば、700〜800℃までの温度における耐火性に優れた高温耐火構造において有用な高温強度と靱性に優れ、溶接欠陥が少ない溶接継手を提供することができ、産業上の効果は顕著である。   According to the present invention, it is possible to provide a welded joint having excellent high-temperature strength and toughness useful in a high-temperature fire-resistant structure excellent in fire resistance at temperatures from 700 to 800 ° C., and having few welding defects. It is remarkable.

溶接継手の全体的な特性を確保するためには、特に、溶接金属の特性と溶接熱影響部(HAZ)の特性とをともに確保する必要がある。鋼材の溶接熱影響部の特性を確保するためには、ほぼ鋼材の化学組成を限定することで達成できる。一方、溶接金属については、溶接金属は溶接材料と鋼材が溶融・凝固して形成されるため、溶接材料の成分組成だけでなく、鋼材の化学組成からの希釈分を考慮する必要がある。一般的は、溶接金属の鋼材の化学組成からの希釈は、溶接方法によってその希釈率が変化し、さらに、溶接金属中のO量も数十ppm〜数百ppmまで大きく変化するため、溶接方法ごとに溶接材料の成分組成を調整することが行なわれる。   In order to ensure the overall characteristics of the welded joint, it is particularly necessary to ensure both the characteristics of the weld metal and the characteristics of the weld heat affected zone (HAZ). In order to ensure the characteristics of the weld heat affected zone of the steel material, it can be achieved by limiting the chemical composition of the steel material. On the other hand, since the weld metal is formed by melting and solidifying the weld material and the steel material, it is necessary to consider not only the component composition of the weld material but also the dilution from the chemical composition of the steel material. Generally, since the dilution ratio of the weld metal from the chemical composition of the steel material changes depending on the welding method, and the amount of O in the weld metal also greatly changes from several tens of ppm to several hundred ppm, the welding method The composition of the welding material is adjusted every time.

本発明者らの確認試験による検討結果によれば、溶接入熱10〜200kJ/cmの条件で溶接する場合には、溶接方法によらず、溶接金属中の高温強度発現元素である、Mo、W、Nb、V、Ta、Zrの含有量を最適化し、かつ特に溶接金属の高温強度と靭性の両方を確保するために重要なNb、Vの固溶量を最適化することができることを確認した。その結果、従来、700または800℃耐火鋼では困難であった、溶接熱影響部と溶接金属における高温強度と靭性の両方の特性を十分に向上することが可能とし、700〜800℃耐火構造用溶接継手の安全性を向上させることが可能となった。   According to the examination results by the present inventors' confirmation test, when welding under conditions of welding heat input of 10 to 200 kJ / cm, regardless of the welding method, Mo, which is an element exhibiting high-temperature strength in the weld metal, Confirm that the content of W, Nb, V, Ta, and Zr can be optimized, and the solid solution amount of Nb and V that are important for securing both high-temperature strength and toughness of the weld metal can be optimized. did. As a result, it is possible to sufficiently improve the characteristics of both the high temperature strength and toughness of the weld heat affected zone and the weld metal, which has been difficult in the conventional 700 or 800 ° C. refractory steel. It has become possible to improve the safety of welded joints.

つまり、本発明の耐火構造用溶接継手は、後述する成分組成を有し、700〜800℃の高温降伏強度が優れた特性を有する耐火鋼を母材とする耐火構造用溶接継手であって、溶接部に形成された溶接金属が、以下に示す成分組成を有することを特徴とする。なお、耐火構造用溶接継手とは、少なくとも一方が700〜800℃の耐火鋼を母材とする溶接継手を意味する。   That is, the welded joint for fireproof structure of the present invention is a welded joint for fireproof structure having a component composition described later and having a high temperature yield strength of 700 to 800 ° C. as a base material, The weld metal formed in the welded portion has the component composition shown below. The welded joint for fireproof structure means a welded joint in which at least one base material is a fireproof steel of 700 to 800 ° C.

つまり、本発明の耐火構造用溶接継手は、溶接金属の成分組成が、質量%で、C:0.01〜0.15%、Si:0.1〜1%、Mn:0.3〜2.5%、P:0.02%以下、S:0.01%以下、Al:0.001〜0.1%、N:0.001〜0.015%、O:0.005〜0.06%を含み、Nb:0.01〜0.5%、またはNb:0.01〜0.5%およびV:0.01〜0.7%を含有し、
さらに、
Mo:0.02〜2%、
W:0.02〜2%、
Ta:0.01〜0.5%、および、
Zr:0.01〜0.5%
のうちの1種または2種以上含有し、溶接金属中のCとNとの含有量の合計が0.01〜0.06%であり、下記(1)式により定義されるNb当量が0.05〜1%を満足し、かつ、固溶Nbと固溶Vとの合計量が0.005〜0.1%であり、前記溶接金属中のCとNとの含有量の合計とNbとVとの含有量の合計との関係が下記(2)式を満足し、残部がFeならびに不可避不純物からなり、さらに必要に応じて、Cu:0.005〜1.5%、Ni:0.01〜6%、Co:0.01〜6%、Cr:0.002〜0.5%、Ti:0.002〜0.1%、Ca:0.0005〜0.005%、REM:0.0005〜0.01%、および、Mg:0.0002〜0.005%のうちの1種または2種以上含むことを特徴とする。これにより、溶接入熱が10〜200kJ/cmの条件であれば溶接方法によらず、優れた高温強度と靱性とを兼ね備えた溶接金属を有する溶接継手を達成できる。
b当量=Nb%+0.47Mo%+0.25W%+0.65V%+0.4Ta%
+0.2Zr% ・ ・ ・(1)
但し、上記Nb%、Mo%、W%、V%、Ta%、Zr%は、それぞれ溶接金属中のNb、Mo、W、V、Ta、Zrの含有量(質量%)を示す。なお、Vが存在しない場合(V0%)は以下の(3)式となるが、以下両者を含めて1式と標記する。
Nb当量=Nb%+0.47Mo%+0.25W%+0.4Ta%+0.2Zr%
・ ・ ・(3)
0.3≦(Nb%+V%)/(C%+N%)≦5 ・ ・ ・(2)
但し、上記「Nb%」、「V%」、「C%」、「N%」は各々溶接金属中のNb、V、C、Nの含有量(mass%)を示す。なお、Vが存在しない場合(V0%)は以下の(4)式となるが、以下両者を含めて2式と標記する。
0.3≦(Nb%)/(C%+N%)≦5 ・ ・ ・(4)
なお、上記溶接金属が確実に耐火構造用継手として確実な効果を安定して発揮するためには、溶接方法は全く問わないが、後述するように溶接入熱としては10〜200kJ/cmの範囲内であることが好ましい。
That is, in the welded joint for fireproof structure of the present invention, the component composition of the weld metal is mass%, C: 0.01 to 0.15%, Si: 0.1 to 1%, Mn: 0.3 to 2. 0.5%, P: 0.02% or less, S: 0.01% or less, Al: 0.001-0.1%, N: 0.001-0.015%, O: 0.005-0. Including 06%, Nb: 0.01-0.5%, or Nb: 0.01-0.5% and V: 0.01-0.7% ,
further,
Mo: 0.02 to 2%,
W: 0.02 to 2%,
Ta: 0.01 to 0.5%, and
Zr: 0.01 to 0.5%
1 or more of them, the total content of C and N in the weld metal is 0.01 to 0.06%, and the Nb equivalent defined by the following formula (1) is 0. 0.05 to 1%, and the total amount of solute Nb and solute V is 0.005 to 0.1%, and the total content of C and N in the weld metal and Nb And the total content of V satisfy the following formula (2), the balance consists of Fe and inevitable impurities, and Cu: 0.005 to 1.5%, Ni: 0 as necessary. 0.01 to 6%, Co: 0.01 to 6%, Cr: 0.002 to 0.5%, Ti: 0.002 to 0.1% , Ca : 0.0005 to 0.005%, REM: One or two or more of 0.0005 to 0.01% and Mg: 0.0002 to 0.005% are included. Thus, the welding heat input regardless of the welding method if conditions 10~200kJ / cm, Ru can be achieved welded joint having a weld metal having both excellent high-temperature strength and toughness.
N b eq = Nb% + 0.47Mo% + 0.25W % + 0.65V% + 0.4Ta%
+ 0.2Zr% (1)
However, said Nb%, Mo%, W%, V%, Ta%, Zr% shows content (mass%) of Nb, Mo, W, V, Ta, Zr in a weld metal, respectively. In addition, when V does not exist (V0%), the following equation (3) is obtained.
Nb equivalent = Nb% + 0.47 Mo% + 0.25 W% + 0.4 Ta% + 0.2 Zr%
(3)
0.3 ≦ (Nb% + V%) / (C% + N%) ≦ 5 (2)
However, “Nb%”, “V%”, “C%”, and “N%” indicate the contents (mass%) of Nb, V, C, and N in the weld metal, respectively. In addition, when V does not exist (V0%), the following equation (4) is obtained.
0.3 ≦ (Nb%) / (C% + N%) ≦ 5 (4)
In addition, in order for the above-mentioned weld metal to reliably exhibit a reliable effect as a joint for a refractory structure, any welding method can be used. It is preferable to be within.

以下に、本発明の耐火構造用溶接継手を構成する鋼材および溶接金属の成分組成の限定理由を詳細に説明する。   Below, the reason for limitation of the component composition of the steel materials and weld metal which comprise the welded joint for fireproof structures of this invention is demonstrated in detail.

先ず、耐火構造用溶接継手鋼材(700〜800℃耐火鋼)の化学組成の限定理由を示す。   First, the reasons for limiting the chemical composition of the welded joint steel for fireproof structure (700 to 800 ° C fireproof steel) will be described.

なお、以下に示す「%」は特段の説明がない限り、「質量%」を意味するものとする。
Cは、鋼材の室温強度を確保する上で最も有効な元素であり、該効果を発揮するためには、鋼材中に0.005%以上含有させる必要がある。一方、0.15%を超えて過剰に含有させると、溶接性が劣化し、かつ母材およびHAZの靱性確保が困難となる。また、鋼材中のC含有量が0.15%超であると、溶接方法によっては溶接金属中のC量も過大となって、溶接金属の靱性、高温特性に悪影響を及ぼす可能性があり、好ましくない。
Siは脱酸元素であり、鋼の健全性を保つために、少なくとも0.005%以上の含有が必要である。ただし、1%を超えて過剰に含有させると、HAZを硬化させてHAZの靱性、低温割れ性を劣化させて好ましくないため、本発明においては、Siの含有量を0.005〜1%に限定する。
Note that “%” shown below means “% by mass” unless otherwise specified.
C is the most effective element for securing the room temperature strength of the steel material. In order to exhibit this effect, it is necessary to contain 0.005% or more in the steel material. On the other hand, if the content exceeds 0.15%, the weldability deteriorates and it becomes difficult to ensure the toughness of the base material and the HAZ. Also, if the C content in the steel material is more than 0.15%, depending on the welding method, the amount of C in the weld metal becomes excessive, which may adversely affect the toughness and high temperature characteristics of the weld metal, It is not preferable.
Si is a deoxidizing element, and in order to maintain the soundness of steel, it is necessary to contain at least 0.005% or more. However, if it is excessively contained in excess of 1%, the HAZ is hardened to deteriorate the toughness and low-temperature cracking property of the HAZ. Therefore, in the present invention, the Si content is 0.005 to 1%. limit.

Mnは、焼入性を確保して強度を高めるために、また、一定量以内であれば、組織を微細化して靱性向上にも有効であるために、鋼材に必須の元素である。強度向上、組織微細化効果を確実に発揮するためには、0.1%以上鋼材に含有させる必要がある。一方、2%超含有させると、粒界脆化感受性が増加して靱性劣化、耐溶接割れ性劣化の可能性が高くなるため、本発明においては、鋼材中のMn含有量は0.1〜2%に限定する。   Mn is an essential element for steel materials in order to ensure hardenability and increase strength, and if it is within a certain amount, it is effective in improving the toughness by refining the structure. In order to reliably exhibit the effect of improving the strength and refining the structure, it is necessary to contain 0.1% or more in the steel material. On the other hand, if the content exceeds 2%, the grain boundary embrittlement susceptibility increases and the possibility of deterioration in toughness and weld crack resistance increases, so in the present invention, the Mn content in the steel material is 0.1 to 0.1%. Limited to 2%.

Pは不純物元素であり、靱性を阻害するため極力低減する必要があるが、鋼板中の含有量が0.02%以下では靱性への悪影響が許容できるため、本発明では鋼板中のP含有量は0.02%以下とする。   P is an impurity element and needs to be reduced as much as possible in order to inhibit toughness. However, if the content in the steel sheet is 0.02% or less, adverse effects on toughness can be tolerated. Therefore, in the present invention, the P content in the steel sheet Is 0.02% or less.

Sも不純物元素であり、鋼板中に過大に存在すると靱性と延性とをともに劣化させるため、極力低減することが好ましい。鋼板中の含有量が0.01%以下では靱性、延性への悪影響が許容できるため、本発明では鋼板中のS含有量は0.01%以下とする。
Oも鋼材においては、不純物元素であり、0.01%を超えて過剰に鋼材中に含有させると、延性と靱性とを劣化させて好ましくないため、本発明においては、鋼材中のO含有量は0.01%以下とする。
S is also an impurity element, and if it is excessively present in the steel sheet, it deteriorates both toughness and ductility, so it is preferable to reduce it as much as possible. If the content in the steel sheet is 0.01% or less, adverse effects on toughness and ductility can be tolerated. Therefore, in the present invention, the S content in the steel sheet is 0.01% or less.
O is also an impurity element in steel materials, and if it exceeds 0.01% and is excessively contained in the steel material, ductility and toughness are deteriorated, so in the present invention, the O content in the steel material. Is 0.01% or less.

Alも脱酸元素であり、Siと同様、鋼の酸素含有量を低減して健全性を確保するために有効な元素であり、そのためには0.002%以上含有させる必要がある。一方、0.1%を超えて過剰に含有させると、鋼材中に粗大な酸化物を形成して、靱性を阻害する場合があるため、本発明においては、Al含有量を0.002〜0.1%に限定する。   Al is also a deoxidizing element. Like Si, it is an effective element for reducing the oxygen content of steel and ensuring soundness. For that purpose, it is necessary to contain 0.002% or more. On the other hand, if the content exceeds 0.1% excessively, a coarse oxide may be formed in the steel material and the toughness may be hindered. Therefore, in the present invention, the Al content is 0.002 to 0. Limited to 1%.

Nは、微量では鋼片の加熱時に微細な窒化物を形成して加熱オーステナイト粒径を微細化して靱性に寄与する。そのためには鋼中の含有量として0.001%以上必要である。一方、0.01%を超えて含有させると、窒化物が粗大化したり、固溶N量が増加して却って靱性を劣化させるため、本発明においては、鋼材中のNの含有量を0.001〜0.01%に限定する。   In a small amount, N forms fine nitrides when the steel slab is heated to refine the heated austenite grain size and contribute to toughness. For that purpose, 0.001% or more is necessary as content in steel. On the other hand, if the content exceeds 0.01%, the nitride becomes coarse, or the amount of solute N increases and the toughness is deteriorated. Therefore, in the present invention, the N content in the steel material is set to 0.0. It is limited to 001 to 0.01%.

高温強度を発現するためには、鋼材中にさらに、固溶あるいは/および析出状態で高温強度向上に効果のある、Mo、W、Nb、V、Ta、Zrのうちの1種または2種以上を以下の範囲で含有することが必須要件である。   In order to express the high temperature strength, one or more of Mo, W, Nb, V, Ta, and Zr, which are effective in improving the high temperature strength in a solid solution or / and in a precipitated state, are further included in the steel material. It is an essential requirement to contain in the following range.

Moは、鋼材の耐火特性発現に最も重要な役割を果たす元素の一つである。固溶および析出状態で高温での転位の移動を妨げて高温強度を高めるが、効果を発揮するためには0.1%以上含有させる必要がある。一方、1%を超えて含有させると、母材およびHAZにおける靭性が大きく劣化する可能性が大きいため、本発明においては、鋼材中のMo含有量を0.1〜1%に限定する。   Mo is one of the elements that play the most important role in expressing the fire resistance characteristics of steel. In the solid solution and precipitation state, the movement of dislocations at a high temperature is hindered to increase the high temperature strength. However, in order to exert the effect, it is necessary to contain 0.1% or more. On the other hand, if the content exceeds 1%, the toughness in the base material and the HAZ is greatly deteriorated. Therefore, in the present invention, the Mo content in the steel material is limited to 0.1 to 1%.

Wは、鋼材の機械的性質に対してはほぼMoと同様の効果を有する。従って、本発明におけるWの含有量の限定範囲もMoと同様、0.01〜1%とする。   W has substantially the same effect as Mo on the mechanical properties of steel. Therefore, the limited range of the W content in the present invention is also 0.01 to 1%, similar to Mo.

Nbは比較的微量で高温強度を向上させることが可能な元素である。本発明に用いる鋼材中に含有させる場合、高温強度、特に700℃以上での高温強度向上のためには0.005%以上必要である。一方、0.2%を超えて鋼材中に過剰に含有させると、粗大析出部を形成して高温強度向上効果が飽和し、かつ、母材ならびにHAZの靭性を著しく劣化させるため、好ましくない。従って、本発明においては、鋼材中のNb含有量を0.005〜0.2%とする。   Nb is an element that can improve the high-temperature strength in a relatively small amount. When contained in the steel material used in the present invention, 0.005% or more is necessary for improving high-temperature strength, particularly high-temperature strength at 700 ° C. or higher. On the other hand, if it exceeds 0.2% and is contained excessively in the steel material, a coarse precipitate portion is formed, the effect of improving the high-temperature strength is saturated, and the toughness of the base material and HAZ is remarkably deteriorated. Therefore, in this invention, Nb content in steel materials shall be 0.005-0.2%.

VもNbと類似の元素であるが、効果を発揮させるためには鋼材中に0.01%以上含有させる必要があり、0.5%超では靭性劣化が顕著となるため、本発明においては、鋼材中にVを含有させる場合、0.01〜0.5%に限定する。   V is also an element similar to Nb, but in order to exert its effect, it is necessary to contain 0.01% or more in the steel material, and if it exceeds 0.5%, the toughness deterioration becomes remarkable. When V is contained in the steel material, the content is limited to 0.01 to 0.5%.

TaもNb、Vと類似の元素であり、高温強度向上に有効である。鋼材中に含有させる場合には、効果を発揮するためには0.005%以上必要であり、靭性を顕著に劣化させないために上限は0.5%とする必要がある。   Ta is an element similar to Nb and V, and is effective in improving the high-temperature strength. When it is contained in the steel material, 0.005% or more is necessary for exhibiting the effect, and the upper limit needs to be 0.5% in order not to significantly deteriorate the toughness.

ZrもNb、V、Taと類似の元素であり、高温強度向上に有効である。鋼材中に含有させる場合には、効果を発揮するためには0.005%以上必要であり、靭性を顕著に劣化させないために上限は0.5%とする必要がある。   Zr is also an element similar to Nb, V, and Ta, and is effective in improving the high temperature strength. When it is contained in the steel material, 0.005% or more is necessary for exhibiting the effect, and the upper limit needs to be 0.5% in order not to significantly deteriorate the toughness.

以上が、本発明における溶接継手に用いる700〜800℃耐火鋼材の基本成分の限定要件であり、700〜800℃での高温降伏強度を確保し、かつ特に鋼構造物用鋼材としての常温降伏強度、靭性などの基本特性を十分に備えた鋼材となる。
また、本発明では、本願発明が目的とする基本特性の中で、特に強度・靭性の調整や延性改善のために、必要に応じて、さらにCu、Ni、Co、Cr、Ti、B、Ca、REM、および、Mgのうちの1種または2種以上を含有させることができる。
The above are the limiting requirements for the basic components of the 700 to 800 ° C. refractory steel material used for the welded joint in the present invention, ensuring high temperature yield strength at 700 to 800 ° C., and particularly room temperature yield strength as a steel material for steel structures. Steel material with sufficient basic properties such as toughness.
Further, in the present invention, among the basic characteristics intended by the present invention, especially for the purpose of adjusting the strength and toughness and improving the ductility, Cu, Ni, Co, Cr, Ti, B, Ca are further added as necessary. , REM, and Mg can be contained in one kind or two or more kinds.

Cuは、鋼材の焼入性を高め、また、析出強化により強度を向上する効果を有する。強化しろの割に靭性劣化が顕著でない点で好ましい元素であるが、効果を発揮するためには鋼材中に0.005%以上含有させる必要がある。一方、1.5%を超えて含有すると鋼片の高温割れを生じたり、靭性劣化が明確となるため、好ましくない。   Cu has the effect of improving the hardenability of the steel material and improving the strength by precipitation strengthening. Although it is a preferable element in that the toughness deterioration is not remarkable for the strengthening margin, in order to exert the effect, it is necessary to contain 0.005% or more in the steel material. On the other hand, if the content exceeds 1.5%, hot cracking of the steel slabs or toughness deterioration becomes clear, which is not preferable.

Niは、焼入性を高めて強度を高めると同時に靱性を向上させる効果を有する唯一の元素であり、靱性を重視する用途の鋼に対して非常に有効であるが、効果を発揮するためには、0.01%以上含有させる必要がある。ただし、6%を超えて多量に含有させると、Ac1変態点が極端に低下して、700℃以上で無視できない程度に逆変態が生じ、高温強度を著しく低下させる恐れがあるため、耐火特性確保の観点からは好ましくない。従って、本発明においては、鋼材中にNiを含有させる場合、含有量を0.01〜6%に限定する。   Ni is the only element that has the effect of improving hardenability and strength, and at the same time improving toughness, and is very effective for steel for applications that emphasize toughness. Needs to be contained in an amount of 0.01% or more. However, if it is contained in a large amount exceeding 6%, the Ac1 transformation point will be extremely lowered and reverse transformation will occur to the extent that it cannot be ignored at 700 ° C. or higher. From the viewpoint of Therefore, in the present invention, when Ni is contained in the steel material, the content is limited to 0.01 to 6%.

Coは他の合金元素量が多く、硬質相が生じて靭性が劣化する場合に含有させると、変態点を高めて硬質相の生成を抑制して靭性劣化を防止する上で効果がある。該効果を発揮するためには最低限0.01%含有させる必要がある。一方、6%を超えて含有させても効果が飽和し、逆に組織が粗大化して靱性を劣化させる可能性があるため、本発明においては、鋼材中にCoを含有させる場合の上限を6%とする。   If Co is contained when the amount of other alloy elements is large and the hard phase is produced and the toughness is deteriorated, it is effective in increasing the transformation point and suppressing the formation of the hard phase to prevent the deterioration of the toughness. In order to exhibit this effect, it is necessary to contain at least 0.01%. On the other hand, even if the content exceeds 6%, the effect is saturated, and on the contrary, the structure becomes coarse and the toughness may be deteriorated. Therefore, in the present invention, the upper limit when Co is contained in the steel material is 6 %.

Crは、強度を高めたり、耐食性を向上させる場合に有効な元素である。効果を発揮するためには0.005%以上含有させる必要がある。一方、1.5%超含有させると、靱性が劣化するため好ましくない。従って、本発明においては、鋼中に含有させる場合のCr量の範囲は0.005〜1.5%とする。   Cr is an element effective for increasing the strength and improving the corrosion resistance. In order to exert the effect, it is necessary to contain 0.005% or more. On the other hand, if over 1.5%, the toughness deteriorates, such being undesirable. Therefore, in this invention, the range of Cr amount when making it contain in steel shall be 0.005-1.5%.

Tiは主として鋼材組織を微細化して靭性を向上する上で有効な元素である。析出強化により弱いながらも高温強度向上効果も有する。これらの効果を発揮させるためには鋼材中に0.002%以上含有させる必要がある。しかしながら、0.1%を超えて含有させると、粗大な窒化物や酸化物を形成して、鋼板疵の原因となったり、母材およびHAZの靭性劣化原因にもなるため好ましくない。そのため、本発明において、鋼材中にTiを含有させる場合は、0.002〜0.1%の範囲とする。   Ti is an element which is effective in improving the toughness by refining the steel structure. Although it is weak due to precipitation strengthening, it also has an effect of improving high-temperature strength. In order to exert these effects, it is necessary to contain 0.002% or more in the steel material. However, if the content exceeds 0.1%, coarse nitrides and oxides are formed, which may cause a steel plate flaw and a toughness deterioration of the base material and the HAZ. Therefore, in this invention, when Ti is contained in steel materials, it is set as 0.002 to 0.1% of range.

また、本発明おいては、上記鋼材成分に加えて、さらに、鋼材の延性向上やHAZ靱性向上の目的で、必要に応じて、質量%で、Ca:0.0005〜0.005%、REM:0.0005〜0.01%、および、Mg:0.0002〜0.005%のうちの1種または2種以上を含有することができる。   Further, in the present invention, in addition to the above-described steel material components, Ca: 0.0005 to 0.005%, REM in mass%, if necessary, for the purpose of improving the ductility of the steel material and improving the HAZ toughness. : 0.0005 to 0.01%, and Mg: 0.0002 to 0.005%, or one or more of them can be contained.

Ca、REM、Mgはいずれもほぼ同様の効果を有し、効果を確実に発揮するためには、Ca、および、REMは0.0005%以上、また、Mgは0.0002%以上含有させる必要がある。上限は粗大な介在物を形成して、延性、靱性をともに劣化させる含有量から決定され、本発明においては、Ca、および、Mgの含有量の上限は0.005%、REMの含有量の上限は0.01%とする。   Ca, REM, and Mg all have almost the same effect, and Ca and REM must be contained in 0.0005% or more, and Mg must be contained in 0.0002% or more in order to exert the effect reliably. There is. The upper limit is determined from the content that forms coarse inclusions and degrades both ductility and toughness. In the present invention, the upper limit of Ca and Mg content is 0.005%, the content of REM The upper limit is 0.01%.

以上が、本発明の耐火構造用溶接継手を構成する鋼材(700〜800℃耐火鋼)の化学組成の限定理由である。   The above is the reason for limiting the chemical composition of the steel material (700 to 800 ° C. refractory steel) constituting the welded joint for fireproof structure of the present invention.

次に、上記成分組成を有する700〜800℃耐火鋼を母材とする溶接継手の溶接部に形成された溶接金属の成分組成の限定理由を以下に詳述する。   Next, the reason for limitation of the component composition of the weld metal formed in the welded portion of the welded joint using 700 to 800 ° C. refractory steel having the above component composition as a base material will be described in detail below.

先ず、溶接金属中のC含有量は0.01〜0.15%とする。これは、C含有量が0.01%未満であると、溶接金属の強度が十分でなく、一方、C含有量が0.15%を超えると、溶接金属が硬化し、靭性や耐割れ性が劣化し、かつ炭化物を多く形成して固溶Nb、V量が過小となって高温強度確保が困難となるためである。   First, the C content in the weld metal is set to 0.01 to 0.15%. If the C content is less than 0.01%, the strength of the weld metal is not sufficient. On the other hand, if the C content exceeds 0.15%, the weld metal is cured, and the toughness and crack resistance are increased. Is deteriorated, and a large amount of carbides are formed, so that the amount of solid solution Nb and V becomes too small to ensure high temperature strength.

Siは脱酸元素であり、溶接金属の清浄性を確保する上で必須の元素である。また、固溶強化により強度を高める効果も有する。溶接金属中のSi含有量が0.1%未満であると、脱酸が不十分でなく、溶接金属中に欠陥が生じる恐れがあるため好ましくない。一方、溶接金属中のSi含有量が1%を超えると、溶接金属中の硬化組織や粗大な酸化物が増加して溶接金属の靱性を劣化させるため好ましくない。そのため、本発明においては溶接金属のSi含有量を0.1〜1%に限定する。   Si is a deoxidizing element, and is an essential element for ensuring the cleanliness of the weld metal. It also has the effect of increasing strength through solid solution strengthening. If the Si content in the weld metal is less than 0.1%, deoxidation is not sufficient, and defects may occur in the weld metal, such being undesirable. On the other hand, if the Si content in the weld metal exceeds 1%, the hardened structure and coarse oxides in the weld metal increase, which deteriorates the toughness of the weld metal. Therefore, in this invention, Si content of a weld metal is limited to 0.1 to 1%.

Mnは溶接金属の焼入性を高めて組織の微細化に寄与する範囲では強度、靱性をともに向上させる点で好ましい元素である。溶接金属に含有して効果を発揮するためには溶接金属中に0.3%以上含有させる必要がある。ただし、溶接金属中に2.5%を超えて過大に含有させると、溶接金属が過度に硬化して靱性や低温割れ性が劣化するため、好ましくない。従って、本発明においては、溶接金属中のMn含有量を0.3〜2.5%に限定する。   Mn is a preferable element in terms of improving both strength and toughness within a range that contributes to refinement of the structure by increasing the hardenability of the weld metal. In order to exhibit the effect when contained in the weld metal, it is necessary to contain 0.3% or more in the weld metal. However, if the weld metal is contained excessively in excess of 2.5%, the weld metal is excessively cured and the toughness and cold cracking properties are deteriorated, which is not preferable. Therefore, in the present invention, the Mn content in the weld metal is limited to 0.3 to 2.5%.

Pは溶接金属の靱性を大幅に劣化させる不純物元素であり、極力低減することが好ましいが、0.02%以下であれば、靱性劣化は許容できる程度であるため、本発明においては溶接金属中のP含有量は0.02%以下に限定する。   P is an impurity element that greatly deteriorates the toughness of the weld metal, and is preferably reduced as much as possible. However, if it is 0.02% or less, the toughness deterioration is acceptable, so in the present invention, The P content is limited to 0.02% or less.

Sも溶接金属の靱性および延性を大幅に劣化させる不純物元素であり、極力低減することが好ましいが、0.01%以下であれば、靱性劣化は許容できる程度であるため、本発明においては溶接金属中のS含有量は0.01%以下に限定する。   S is also an impurity element that greatly deteriorates the toughness and ductility of the weld metal, and it is preferable to reduce it as much as possible. However, if it is 0.01% or less, the deterioration of toughness is acceptable, so in the present invention, welding is performed. The S content in the metal is limited to 0.01% or less.

Alは強力な脱酸元素であり、溶接金属の酸素量が過剰になるのを防いで溶接金属の清浄性を保つために重要である。効果を発揮するためには0.001%以上必要であるが、0.1%を超えて過剰に含有させると粗大な介在物を形成して靱性を阻害するため、本発明においては、溶接金属中のAl含有量を0.001〜0.1%に限定する。   Al is a strong deoxidizing element and is important for preventing the oxygen content of the weld metal from becoming excessive and maintaining the cleanliness of the weld metal. In order to exert the effect, it is necessary to be 0.001% or more, but if it is excessively contained exceeding 0.1%, coarse inclusions are formed to inhibit toughness. The Al content is limited to 0.001 to 0.1%.

Nは微量であれば、TiやAlと窒化物を形成してオーステナイト粒径を微細化して靱性向上に寄与し得る。そのためには、溶接金属中に0.001%以上含有させる必要がある。しかしながら、0.015%を超えて過剰に含有させると、窒化物が粗大化して破壊の起点になり、また、固溶Nが増加して靱性を劣化させるため、好ましくない。故に本発明においては、溶接金属中のN含有量は0.001〜0.015%に限定する。   If N is a trace amount, it can contribute to the improvement of toughness by forming a nitride with Ti or Al to refine the austenite grain size. For that purpose, it is necessary to make it contain in 0.001% or more in a weld metal. However, an excessive content exceeding 0.015% is not preferable because the nitride becomes coarse and becomes a starting point of fracture, and the solid solution N increases to deteriorate toughness. Therefore, in the present invention, the N content in the weld metal is limited to 0.001 to 0.015%.

Oは、溶接金属には不可避的に含まれ、また、溶接方法ごとにその含有量範囲がある程度限定される。溶接金属の化学組成に関する要件を満足することにより、溶接方法によらず、溶接金属の特性を確保するためには、O量を一定範囲内に限定する必要がある。溶接金属中のO量は母材ほどに低減することが困難な上、O量が過小であると組織微細化に有効なアシキュラーフェライト生成核が極端に減少して、靱性に有害な粗大ベイナイトが生成するため、好ましくない。溶接金属中のO量が0.005%以上であれば、溶接方法、溶接入熱によらず、必要最低限のアシキュラーフェライトは生成し得ることから、O量の下限を0.005%とする。一方、溶接金属中のO量が0.06%を超えると、酸化物量が増加し、かつ粗大化し、他の要件を満足しても、特に溶接金属靱性の劣化が避けられないため、本発明においては、溶接金属中のO量の上限を0.06%とする。従って、溶接金属中のO量を0.06%以下とすることができない溶接方法は本発明の対象外となる。   O is inevitably contained in the weld metal, and its content range is limited to some extent for each welding method. In order to ensure the characteristics of the weld metal regardless of the welding method by satisfying the requirements regarding the chemical composition of the weld metal, it is necessary to limit the amount of O within a certain range. It is difficult to reduce the amount of O in the weld metal as much as the base metal, and if the amount of O is too small, the number of acicular ferrite formation nuclei effective for refining the structure is extremely reduced, which is harmful to toughness. Is not preferable. If the amount of O in the weld metal is 0.005% or more, the minimum necessary amount of acicular ferrite can be generated regardless of the welding method and welding heat input, so the lower limit of the amount of O is 0.005%. To do. On the other hand, if the amount of O in the weld metal exceeds 0.06%, the oxide amount increases and becomes coarse, and even if other requirements are satisfied, the deterioration of the weld metal toughness is unavoidable. In this case, the upper limit of the amount of O in the weld metal is 0.06%. Therefore, a welding method in which the amount of O in the weld metal cannot be made 0.06% or less is out of the scope of the present invention.

NbおよびVは、本発明における溶接金属の高温強度発現に重要な元素であり、Nbの1種またはNbおよびVの2種を以下の範囲で含有する。
Nbは、溶接金属中に比較的微量で含有することで高温強度を向上させることが可能な元素であり、本発明における溶接金属の高温強度発現に重要な元素である。Nb単独で溶接金属の、特に700℃〜800℃での高温強度を十分に向上させるためには溶接金属中にNbを0.01%以上含有させる必要がある。一方、Nbを溶接金属中に0.5%を超えて過剰に含有させると、溶接金属中に粗大析出部を形成して高温強度向上効果が飽和し、かつ、母材ならびにHAZの靭性を著しく劣化させるため、好ましくない。従って、本発明においては、溶接金属中のNb含有量を0.01〜0.5%とする。
Nb and V are elements important for high temperature strength expression of the weld metal in the present invention, and contain one kind of Nb or two kinds of Nb and V in the following ranges.
Nb is an element that can improve the high-temperature strength by being contained in a relatively small amount in the weld metal, and is an important element for the high-temperature strength expression of the weld metal in the present invention. In order to sufficiently improve the high temperature strength of the weld metal, particularly 700 ° C. to 800 ° C., with Nb alone, it is necessary to contain 0.01% or more of Nb in the weld metal. On the other hand, if Nb is excessively contained in the weld metal in excess of 0.5%, a coarse precipitate is formed in the weld metal and the effect of improving the high-temperature strength is saturated, and the toughness of the base material and HAZ is remarkably increased. Since it degrades, it is not preferable. Therefore, in the present invention, the Nb content in the weld metal is set to 0.01 to 0.5%.

なお、後述するように、溶接金属の700℃〜800℃での高温強度と靱性とを両立させるためには、固溶Nbと固溶Vとの合計量が0.005〜0.1%とする必要があり、溶接方法によらずに、溶接入熱が10〜200kJ/cmの比較的広い溶接入熱範囲で溶接金属の高温強度と靱性とを確保するために、溶接金属中の全Nb量は0.01〜0.5%の範囲でNb析出物と固溶Nbとのバランスを調整するのが好ましい。   As will be described later, in order to achieve both high temperature strength and toughness at 700 ° C. to 800 ° C. of the weld metal, the total amount of solute Nb and solute V is 0.005 to 0.1%. In order to ensure the high temperature strength and toughness of the weld metal in a relatively wide weld heat input range of 10 to 200 kJ / cm, regardless of the welding method, all Nb in the weld metal It is preferable to adjust the balance between Nb precipitates and solid solution Nb in the range of 0.01 to 0.5%.

Vは、上記Nbと同様な作用を有し、本発明における溶接金属の高温強度発現に重要な元素である。V単独で溶接金属の、特に700℃〜800℃での高温強度を十分に向上させるためには溶接金属中にVを0.01%以上含有する必要がある。一方、Vを溶接金属中に0.7%を超えて過剰に含有させると、溶接金属中に粗大析出部を形成して高温強度向上効果が飽和し、かつ、母材ならびにHAZの靭性を著しく劣化させるため、好ましくない。従って、本発明においては、溶接金属中のV含有量を0.01〜0.7%とする。
Vも上記Nbと同様に、後述するように、溶接金属の700℃〜800℃での高温強度と靱性とを両立させるためには、固溶Nbと固溶Vの合計量が0.005〜0.1%とする必要があり、適正量の固溶V量を溶接方法によらずに、溶接入熱が10〜200kJ/cmの比較的広い溶接入熱範囲で溶接金属の高温強度と靱性とを確保するために、溶接金属中の全V量は0.01〜0.7%の範囲でV析出物と固溶Vとのバランスを調整するのが好ましい。
V has an effect similar to that of Nb, and is an important element for expressing the high temperature strength of the weld metal in the present invention. In order to sufficiently improve the high temperature strength of the weld metal by V alone, particularly at 700 ° C. to 800 ° C., it is necessary to contain 0.01% or more of V in the weld metal. On the other hand, if V is excessively contained in the weld metal in excess of 0.7%, a coarse precipitate portion is formed in the weld metal and the effect of improving the high temperature strength is saturated, and the toughness of the base material and the HAZ is remarkably increased. Since it degrades, it is not preferable. Therefore, in the present invention, the V content in the weld metal is set to 0.01 to 0.7%.
V, like Nb, as described later, in order to achieve both high-temperature strength and toughness at 700 ° C. to 800 ° C. of the weld metal, the total amount of solid solution Nb and solid solution V is 0.005 to It must be 0.1% regardless of the solid solution amount of V proper amount welding process, and high-temperature strength of the weld metal welding heat input at a relatively wide welding heat input range of 10~200kJ / cm In order to ensure toughness, it is preferable to adjust the balance between V precipitates and solid solution V in the range of 0.01 to 0.7% of the total V amount in the weld metal.

本発明において、溶接金属中のMo、W、Ta、Zrも、上記Nb、Vに比べて効果の寄与度は低いが、上記Nb、Vと同様に溶接金属の高温強度発現に作用する元素である。本発明において、これらの元素は、700℃または800℃耐火鋼材中に含有するため、溶接材料中にこれらの元素を含有させなくとも耐火鋼成分の希釈により溶接金属中に必然的に混入する。しかし、特に本発明のように(1)式で定義されるNb当量および固溶Nb、固溶Vの存在下で、700℃〜800℃での高温降伏強度を高める効果を発揮するためには、Mo、W、Ta、Zr、Moの1種または2種以上を溶接金属中に含有させる場合にその含有量を以下に示すように限定する必要がある。   In the present invention, Mo, W, Ta, and Zr in the weld metal are less effective than Nb and V, but are elements that act on the high temperature strength of the weld metal as in the case of Nb and V. is there. In the present invention, since these elements are contained in the 700 ° C. or 800 ° C. refractory steel material, they are inevitably mixed into the weld metal due to dilution of the refractory steel components even if these elements are not contained in the welding material. However, in order to exert the effect of increasing the high-temperature yield strength at 700 ° C. to 800 ° C. in the presence of Nb equivalent, solid solution Nb, and solid solution V defined by the formula (1) as in the present invention. In the case where one or more of Mo, W, Ta, Zr, and Mo are contained in the weld metal, the content must be limited as shown below.

Moは、耐火鋼材と同様、溶接金属においても耐火特性発現に最も重要な役割を果たす元素の一つである。
溶接金属中のMoは、固溶および析出状態で高温での転位の移動を妨げて安定的に高温降伏強度を高める作用を有し、特に本発明のように(1)式で定義されるNb当量の条件および固溶Nb、固溶Vの存在下で、高温降伏強度を高める効果を発揮するためには、Moは溶接金属中に0.02%以上含有させる必要がある。一方、Moは溶接金属中に2%を超えて含有させると、溶接金属が過度に硬化して、靱性、耐低温割れ性が著しく劣化するため、本発明においては、溶接金属中のMo含有量を0.02〜2%に限定する。
Mo, like refractory steel, is one of the elements that plays the most important role in the development of refractory properties in weld metals.
Mo in the weld metal has an effect of preventing the movement of dislocations at a high temperature in a solid solution and a precipitated state and stably increasing the high temperature yield strength, and particularly Nb defined by the formula (1) as in the present invention. In order to exhibit the effect of increasing the high-temperature yield strength in the presence of equivalent conditions and solid solution Nb and solid solution V, Mo needs to be contained in the weld metal in an amount of 0.02% or more. On the other hand, if Mo is contained in the weld metal in excess of 2%, the weld metal is excessively hardened, and the toughness and cold cracking resistance are remarkably deteriorated. Therefore, in the present invention, the Mo content in the weld metal Is limited to 0.02 to 2%.

Wは、溶接金属の機械的性質に対してはほぼMoと同様の作用効果を有する。従って、本発明における限定範囲もMoと同様、0.02〜2%とする。   W has substantially the same effect as Mo on the mechanical properties of the weld metal. Therefore, the limited range in the present invention is also set to 0.02 to 2% like Mo.

Taも溶接金属中で析出強化により高温強度を高めるのに有効な元素である。溶接金属中に含有させる場合、700℃以上での高温強度向上のためには0.01%以上必要である。ただし、0.5%を超えて過剰に含有させると溶接金属の靱性劣化が著しくなるため、本発明においては、溶接金属中にTaを含有させる場合、その範囲を0.01〜0.5%に限定する。   Ta is also an effective element for increasing the high temperature strength by precipitation strengthening in the weld metal. When contained in the weld metal, 0.01% or more is necessary for improving the high-temperature strength at 700 ° C. or more. However, if the content exceeds 0.5%, the toughness of the weld metal deteriorates significantly. In the present invention, when Ta is contained in the weld metal, the range is 0.01 to 0.5%. Limited to.

ZrもTaと同様、析出強化により高温強度を高めるのに有効な元素である。溶接金属中に含有させる場合、700℃以上での高温強度向上のためには0.01%以上必要である。ただし、0.5%を超えて過剰に含有させると溶接金属の靱性劣化が著しくなるため、本発明においては、溶接金属中にZrを含有させる場合、その範囲を0.01〜0.5%に限定する。   Zr, like Ta, is an effective element for increasing the high temperature strength by precipitation strengthening. When contained in the weld metal, 0.01% or more is necessary for improving the high-temperature strength at 700 ° C. or more. However, if the content exceeds 0.5%, the toughness of the weld metal is significantly deteriorated. Therefore, in the present invention, when Zr is contained in the weld metal, the range is 0.01 to 0.5%. Limited to.

本発明では、溶接金属の高温降伏強度の発現に重要な役割を果たすNbおよびVの1種または2種、さらに、Mo、W、Ta、および、Zrの1種または2種以上をそれぞれ上記範囲で含有するとともに、当該高温降伏強度を維持しつつ靱性を向上するために、下記(1)式で定義されるNb当量と、固溶Nbと固溶V量の合計量を以下のように限定する必要がある。
すなわち、本発明では、溶接金属の高温降伏強度と靱性を両立するために、溶接金属中のNb、V、Mo、W、Ta、Zrの含有量を、これらの合金元素の高温降伏強度と靭性に対する寄与度を勘案した下記(1)式によって定義されるNb当量を0.05〜1%に限定する必要がある。
Nb当量=Nb%+0.47Mo%+0.25W%+0.65V%+0.4Ta%
+0.2Zr% ・ ・ ・(1)
但し、上記Nb%、Mo%、W%、V%、Ta%、Zr%は、それぞれ溶接金属中のNb、Mo、W、V、Ta、Zrの含有量(質量%)を示す。
溶接金属中のNb、V、Mo、W、Ta、Zrの含有量により上記(1)式で定義されたNb当量が0.05%未満であると、個々の元素の含有量が上述した本発明範囲内であっても、溶接金属の700℃〜800℃における高温降伏強さを十分に向上することが困難となる。一方、個々の元素の含有量が本発明範囲内であっても、上記(1)式で定義されたNb当量が1%超になると溶接金属の靱性劣化の程度が許容できなくなる。そのため、本発明においては、上記Nb、V、Mo、W、Ta、Zrの含有量の限定に加えて、上記(1)式で定義されたNb当量を0.05〜1%に限定する。
In the present invention, one or more of Nb and V that play an important role in the manifestation of high-temperature yield strength of the weld metal, and further, one or more of Mo, W, Ta, and Zr are included in the above ranges, respectively. In order to improve the toughness while maintaining the high-temperature yield strength, the total amount of Nb equivalent defined by the following formula (1), the solid solution Nb and the solid solution V amount is limited as follows: There is a need to.
That is, in the present invention, in order to achieve both high-temperature yield strength and toughness of the weld metal, the contents of Nb, V, Mo, W, Ta, and Zr in the weld metal are set to the high-temperature yield strength and toughness of these alloy elements. It is necessary to limit the Nb equivalent defined by the following formula (1) considering the degree of contribution to 0.05 to 1%.
Nb equivalent = Nb% + 0.47 Mo% + 0.25 W% + 0.65 V% + 0.4 Ta%
+ 0.2Zr% (1)
However, said Nb%, Mo%, W%, V%, Ta%, Zr% shows content (mass%) of Nb, Mo, W, V, Ta, Zr in a weld metal, respectively.
When the Nb equivalent defined by the above formula (1) is less than 0.05% due to the contents of Nb, V, Mo, W, Ta, and Zr in the weld metal, the contents of the individual elements are as described above. Even within the scope of the invention, it is difficult to sufficiently improve the high-temperature yield strength of the weld metal at 700 ° C to 800 ° C. On the other hand, even if the content of each element is within the range of the present invention, if the Nb equivalent defined by the above formula (1) exceeds 1%, the degree of toughness deterioration of the weld metal becomes unacceptable. Therefore, in the present invention, in addition to limiting the contents of Nb, V, Mo, W, Ta, and Zr, the Nb equivalent defined by the formula (1) is limited to 0.05 to 1%.

また、本発明者らの確認試験などによる検討の結果、上記Nb、V、Mo、W、Ta、Zrはいずれも、溶接金属中で固溶あるいは析出強化により高温強度を高める作用を有する元素であるが、一方、これらの元素中、特にNb、VはNb析出物、V析出物の形態で溶接金属中に存在すると、溶接金属の靱性を大きく劣化させることが判明した。そのため、本発明では、NbおよびVの1種または2種を溶接金属に含有する場合には、溶接金属の高温降伏強度を高めると同時に靱性を確保するために、溶接金属中でのNbおよびVの析出を抑制し、固溶Nbと固溶Vとの合計量を0.005〜0.1%の範囲になるようにする必要がある。   In addition, as a result of examinations by the present inventors such as confirmation tests, all of the above Nb, V, Mo, W, Ta, and Zr are elements that have the effect of increasing the high temperature strength by solid solution or precipitation strengthening in the weld metal. On the other hand, it has been found that the toughness of the weld metal is greatly deteriorated when these elements, particularly Nb and V, are present in the weld metal in the form of Nb precipitates and V precipitates. Therefore, in the present invention, when one or two of Nb and V are contained in the weld metal, Nb and V in the weld metal are secured in order to increase the high-temperature yield strength of the weld metal and at the same time ensure toughness. In this case, it is necessary to suppress the precipitation of Nb and the total amount of solute Nb and solute V to be in the range of 0.005 to 0.1%.

溶接金属中の固溶Nbと固溶Vとの合計量が0.005%未満になると、NbとVの各々の含有量および/または上記(1)式で定義されるNb当量が低くなるか、或いは、溶接金属中のNbとVの大部分が析出物で存在することになり、高温降伏強度が低くなるか(前者の場合)、靱性が著しく劣化する(後者の場合)恐れが生じる。   If the total amount of solute Nb and solute V in the weld metal is less than 0.005%, is the content of each of Nb and V and / or the Nb equivalent defined by the above formula (1) reduced? Alternatively, most of Nb and V in the weld metal are present as precipitates, and the high-temperature yield strength is lowered (in the former case) or the toughness is significantly deteriorated (in the latter case).

一方、溶接金属中の固溶Nbと固溶Vとの合計量が0.1%を超える場合は、通常の溶接入熱が10〜200kJ/cmの条件であれば溶接金属の熱履歴から、固溶Nb、固溶Vとともに、Nb析出物とV析出物の量も必然的に過大となるため、大幅な靱性劣化が避けられない。   On the other hand, if the total amount of solute Nb and solute V in the weld metal exceeds 0.1%, from the heat history of the weld metal if the normal welding heat input is 10 to 200 kJ / cm, Along with the solid solution Nb and the solid solution V, the amounts of Nb precipitates and V precipitates are inevitably excessive, and thus a significant deterioration in toughness is inevitable.

従って、本発明において、溶接金属の高温強度と靱性とを両立させるために、固溶Nbと固溶Vとの合計量を0.005〜0.1%とする。   Therefore, in the present invention, in order to achieve both high-temperature strength and toughness of the weld metal, the total amount of solute Nb and solute V is set to 0.005 to 0.1%.

なお、本発明において、溶接金属中の固溶Nb量、固溶V量とは、例えば非水溶媒電解法によりNb析出量、V析出量を測定し、溶接金属中に含有される全Nb量、全V量から、前記Nb析出量、V析出量を各々差し引いた量と定義する。   In the present invention, the amount of solid solution Nb and the amount of solid solution V in the weld metal are, for example, the amount of Nb precipitation and the amount of V precipitation measured by a nonaqueous solvent electrolysis method, and the total amount of Nb contained in the weld metal. , And defined as an amount obtained by subtracting the Nb precipitation amount and the V precipitation amount from the total V amount.

溶接金属中の固溶Nb、固溶V量を規定することによる溶接金属の高温降伏強度と靭性の両特性の向上効果は、溶接方法、条件は問わず、発揮されるが、溶接金属の固溶Nbと固溶Vの合計量を上記本発明の範囲内に確実に満足させるためには、溶接金属中でNb、Vの炭窒化物の析出に影響が大きいCおよびNの含有量の合計を0.01〜0.06%に限定することが好ましい。CとNの含有量の合計が0.01%未満であると、析出強化により高温強度を発現する元素の析出量が十分でなく、安定的に高温強度確保を確保することが容易でない。一方、CとNの含有量の合計が0.06%超であると、Nb、Vの析出量が過大となって靱性を劣化させる恐れがあり、また、C、N自体による靱性劣化も大きくなるため、好ましくない。   The effect of improving both the high-temperature yield strength and toughness characteristics of the weld metal by defining the solid solution Nb and the solid solution V amount in the weld metal is exhibited regardless of the welding method and conditions. In order to ensure that the total amount of dissolved Nb and solute V is within the scope of the present invention, the total content of C and N that has a great influence on the precipitation of Nb and V carbonitrides in the weld metal. Is preferably limited to 0.01 to 0.06%. When the total content of C and N is less than 0.01%, the precipitation amount of elements that develop high temperature strength by precipitation strengthening is not sufficient, and it is not easy to ensure high temperature strength stably. On the other hand, if the total content of C and N is more than 0.06%, the precipitation amount of Nb and V may be excessive and the toughness may be deteriorated, and the toughness deterioration due to C and N itself is also large. Therefore, it is not preferable.

さらに、好ましくは、溶接金属中のCおよびNの含有量を、全Nb量、全V量との関係から下記(2)式を満足するようにすることが好ましい。
0.3≦(Nb%+V%)/(C%+N%)≦5 ・ ・ ・(2)
但し、上記「Nb%」、「V%」、「C%」、「N%」は各々溶接金属中のNb、V、C、Nの含有量(mass%)を示す。
Further, it is preferable that the contents of C and N in the weld metal satisfy the following formula (2) from the relationship between the total Nb amount and the total V amount.
0.3 ≦ (Nb% + V%) / (C% + N%) ≦ 5 (2)
However, the above “Nb%”, “V%”, “C%”, and “N%” indicate the contents (mass%) of Nb, V, C, and N in the weld metal, respectively.

上記(2)式において、溶接金属中のCとNとの含有量の合計とNbとVとの含有量の合計との比である、(Nb%+V%)/(C%+N%)が0.3未満であると、溶接金属中でNb、Vが炭窒化物を形成しやすくなり、固溶Nb,固溶Vの確保、制御が難しくなる。一方、(Nb%+V%)/(C%+N%)が5超となり、Nb、VがC、Nに比べて過剰になると、固溶Nb、固溶Vが過剰となり、これによって溶接金属の靭性を劣化させるようになるため好ましくない。
したがって、本発明では、溶接金属中でより安定的に必要十分な固溶Nb、固溶Vが確保できるため溶接金属中のCとNとの含有量の合計とNbとVとの含有量の合計との関係が、上記(2)式を満足させることが好ましい。
In the above formula (2), (Nb% + V%) / (C% + N%), which is the ratio of the total content of C and N in the weld metal and the total content of Nb and V, If it is less than 0.3, Nb and V easily form carbonitrides in the weld metal, and it becomes difficult to secure and control solid solution Nb and solid solution V. On the other hand, when (Nb% + V%) / (C% + N%) exceeds 5, and Nb and V are excessive compared to C and N, solid solution Nb and solid solution V become excessive, which causes the weld metal This is not preferable because the toughness is deteriorated.
Therefore, in the present invention, since the necessary and sufficient solid solution Nb and solid solution V can be secured more stably in the weld metal, the total content of C and N and the content of Nb and V in the weld metal It is preferable that the relationship with the total satisfies the above formula (2).

溶接金属の固溶Nb量と固溶V量の合計量を上記本発明の範囲内に確実に満足させるために、さらに好ましくは、溶接入熱を10kJ/cm〜200kJ/cmに限定することがより好ましい。   More preferably, the welding heat input is limited to 10 kJ / cm to 200 kJ / cm in order to ensure that the total amount of the solute Nb and the solute V amount of the weld metal is within the scope of the present invention. More preferred.

溶接入熱が10kJ/cm未満であると、多層盛溶接により各溶接ビードが前の溶接パスにより比較的高温の再熱を受けるために固溶Nb、V量を確保することが困難となる。一方、溶接入熱が200kJ/cm超では、溶接金属の凝固後の冷却速度が小さくなり、全Nb、V量が多い場合に、固溶Nbと固溶Vとの合計量が過大になる場合が生じる。また、溶接入熱が200kJ/cm超では溶接金属のミクロ組織が過大となって靱性確保も容易でなくなるため、好ましくない。   If the welding heat input is less than 10 kJ / cm, each weld bead is subjected to relatively high-temperature reheating by the previous welding pass by multi-layer welding, so that it is difficult to secure the amounts of solute Nb and V. On the other hand, when the welding heat input exceeds 200 kJ / cm, the cooling rate after solidification of the weld metal becomes small, and when the total amount of Nb and V is large, the total amount of solute Nb and solute V is excessive. Occurs. Further, if the welding heat input exceeds 200 kJ / cm, the microstructure of the weld metal becomes excessive and it is not easy to ensure toughness, which is not preferable.

また、本発明においては、上記溶接金属の基本成分に加えて、さらに、溶接金属の強度調整、延性改善等の目的で、必要に応じてCu、Ni、Cr、Co、Cr、Ti、Ca、REM、および、Mgのいずれか1種または2種以上を以下の範囲で選択的に含有させることが可能である。
In the present invention, in addition to the above basic components of the weld metal, Cu, Ni, Cr, Co, Cr, Ti , C a as necessary for the purpose of adjusting the strength of the weld metal, improving ductility, and the like. , REM, and Mg can be selectively contained in the following ranges.

Cuは、溶接金属の焼入性を高め、また、析出強化により強度を向上する効果を有する。強化しろの割に靭性劣化が顕著でない点で好ましい元素であるが、効果を発揮するためには鋼材中に0.005%以上含有させる必要がある。一方、1.5%を超えて含有すると溶接金属の高温割れを生じたり、靭性劣化が明確となるため、好ましくない。   Cu has the effect of increasing the hardenability of the weld metal and improving the strength by precipitation strengthening. Although it is a preferable element in that the toughness deterioration is not remarkable for the strengthening margin, in order to exert the effect, it is necessary to contain 0.005% or more in the steel material. On the other hand, if the content exceeds 1.5%, hot cracking of the weld metal occurs or toughness deterioration becomes clear, which is not preferable.

Niは、焼入性を高めて強度を高めると同時に靱性を向上させる効果を有する唯一の元素であり、靱性向上効果が大きい。該効果を発揮するためには、0.01%以上含有させる必要がある。ただし、6%を超えて過剰に含有させると、Ac1変態点が極端に低下して、700℃以上で無視できない程度に逆変態が生じ、溶接金属の高温強度を著しく低下させる恐れがあるため、耐火特性確保の観点からは好ましくない。従って、本発明においては、溶接金属中にNiを含有させる場合、含有量を0.01〜6%に限定する。   Ni is the only element that has the effect of improving hardenability and strength, and at the same time improving toughness, and has a great effect of improving toughness. In order to exhibit this effect, it is necessary to contain 0.01% or more. However, if it exceeds 6% and excessively contained, the Ac1 transformation point will be extremely lowered, reverse transformation will occur to the extent that it cannot be ignored at 700 ° C. or higher, and the high temperature strength of the weld metal may be significantly reduced. It is not preferable from the viewpoint of ensuring fire resistance. Therefore, in the present invention, when Ni is contained in the weld metal, the content is limited to 0.01 to 6%.

Coは他の合金元素量が多く、硬質相が生じて靭性が劣化する場合に含有させると、変態点を高めて硬質相の生成を抑制して靭性劣化を防止する上で効果がある。不安定な残留オーステナイトによる靱性劣化を抑制する効果もある。該効果を発揮するためには最低限0.01%含有させる必要がある。一方、6%を超えて含有させても効果が飽和し、逆に組織が粗大化して靱性を劣化させる可能性があるため、本発明においては、鋼材中にCoを含有させる場合の上限を6%とする。   If Co is contained when the amount of other alloy elements is large and the hard phase is produced and the toughness is deteriorated, it is effective in increasing the transformation point and suppressing the formation of the hard phase to prevent the deterioration of the toughness. There is also an effect of suppressing toughness deterioration due to unstable retained austenite. In order to exhibit this effect, it is necessary to contain at least 0.01%. On the other hand, even if the content exceeds 6%, the effect is saturated, and on the contrary, the structure becomes coarse and the toughness may be deteriorated. Therefore, in the present invention, the upper limit when Co is contained in the steel material is 6 %.

Crは、強度を高めたり、耐食性を向上させる場合に有効な元素である。効果を発揮するためには0.002%以上含有させる必要がある。一方、0.5%超含有させると、靱性が劣化するため好ましくない。従って、本発明においては、鋼中に含有させる場合のCr量の範囲は0.005〜0.5%とする。   Cr is an element effective for increasing the strength and improving the corrosion resistance. In order to exert the effect, it is necessary to contain 0.002% or more. On the other hand, if over 0.5%, the toughness deteriorates, such being undesirable. Therefore, in this invention, the range of Cr amount when making it contain in steel shall be 0.005-0.5%.

Tiは溶接金属中に適量存在すると、その酸化物、窒化物が粒内変態核となって、微細なアシキュラーフェライト生成させて組織微細化に寄与するため、溶接金属の靱性向上に寄与する。該効果を発揮するためには、溶接金属中に0.002%以上含有させる必要がある。一方、溶接金属中の含有量が0.1%超になると、酸化物、窒化物が粗大化して靱性を劣化させるため、本発明においては、溶接金属中のTi含有量を0.002〜0.1%に限定する。   When Ti is present in an appropriate amount in the weld metal, its oxides and nitrides become intragranular transformation nuclei, and fine acicular ferrite is generated and contributes to the refinement of the structure, thus contributing to the improvement of the toughness of the weld metal. In order to exert this effect, it is necessary to contain 0.002% or more in the weld metal. On the other hand, when the content in the weld metal exceeds 0.1%, oxides and nitrides are coarsened to deteriorate toughness. Therefore, in the present invention, the Ti content in the weld metal is 0.002 to 0. Limited to 1%.

Caを溶接金属中に適量含有させると、介在物の形態制御により組織を微細化して靱性向上や延性向上に効果がある。該効果を発揮させるためにCaを溶接金属中に含有させる場合、0.0005%以上含有させる必要がある。一方、含有量が0.005%超になると粗大な酸化物を形成し、靱性を劣化させるため、好ましくない。従って、本発明において、Caを溶接金属中に含有させる場合の含有量は0.0005〜0.005%に限定する。   When an appropriate amount of Ca is contained in the weld metal, the structure is refined by controlling the form of the inclusions, which is effective in improving toughness and ductility. In order to exhibit this effect, when Ca is contained in the weld metal, it is necessary to contain 0.0005% or more. On the other hand, if the content exceeds 0.005%, a coarse oxide is formed and the toughness is deteriorated. Therefore, in the present invention, the content when Ca is contained in the weld metal is limited to 0.0005 to 0.005%.

REMもCaと同様の効果を有し、溶接金属の靱性、延性改善が明確となるためには0.005%以上含有させる必要がある。ただし、0.01%を超えて過剰に含有させると粗大な酸化物、硫化物を形成して機械的性質を阻害するため、REMを溶接金属中に含有させる場合は、0.0005〜0.01%の範囲とすることが好ましい。   REM has the same effect as Ca, and it is necessary to contain 0.005% or more in order to clarify the toughness and ductility improvement of the weld metal. However, if it is excessively contained in excess of 0.01%, coarse oxides and sulfides are formed and the mechanical properties are impaired. Therefore, when REM is included in the weld metal, 0.0005 to 0.005. A range of 01% is preferable.

Mgも微量で溶接金属の組織微細化に寄与する。溶接金属中にMgを含有させる場合、0.0002%以上であれば、靱性、延性向上効果が明確となる。一方、溶接金属中の含有量が0.005%超であると粗大な酸化物、硫化物を形成して機械的性質を阻害するため、Mgを溶接金属中に含有させる場合は、0.0002〜0.005%の範囲とすることが好ましい。   Mg also contributes to refinement of the microstructure of the weld metal in a small amount. When Mg is contained in the weld metal, if it is 0.0002% or more, the effect of improving toughness and ductility becomes clear. On the other hand, when the content in the weld metal is more than 0.005%, coarse oxides and sulfides are formed to inhibit the mechanical properties. Therefore, when Mg is contained in the weld metal, 0.0002% It is preferable to make it into the range of -0.005%.

以上の、本発明の効果・作用を実施例によりさらに詳細に説明する。本発明の基本的効果は溶接方法や溶接入熱によらないが、実施例では、溶接法としてサブマージアーク溶接とAr+5%CO溶接を用いた。 The above-described effects and operations of the present invention will be described in more detail with reference to examples. Although the basic effect of the present invention does not depend on the welding method or welding heat input, in the examples, submerged arc welding and Ar + 5% CO 2 welding were used as welding methods.

継手に用いた鋼板の化学組成と母材特性を表1に示す。鋼板の板厚は25mm一定とし、その組成に応じて製造方法を種々変化させて鋼板を製造している。鋼板番号1〜3、5〜6は鋼板の化学組成が本発明を満足しているため、室温強度だけでなく700、800℃高温強度が十分高く、靱性も十分高い。鋼板4、7は参考例である。一方、鋼板8〜11は鋼板の化学組成が本発明を満足していないため、後述する溶接継手の特性も劣るが、鋼板自体の特性も本発明に比べて劣っている。
Table 1 shows the chemical composition and base material characteristics of the steel sheet used for the joint. The plate thickness of the steel plate is constant at 25 mm, and the manufacturing method is variously changed according to the composition to manufacture the steel plate. Steel plates Nos. 1 to 3 and 5 to 6 have not only room temperature strength but also high strength at 700 and 800 ° C. and high toughness because the chemical composition of the steel plates satisfies the present invention. Steel plates 4 and 7 are reference examples. On the other hand, since the chemical compositions of the steel plates 8 to 11 do not satisfy the present invention, the properties of the welded joint described later are also inferior, but the properties of the steel plate itself are also inferior to those of the present invention.

Figure 0004495060
Figure 0004495060

すなわち、鋼板番号8は、鋼板中のC量が過大であるため、鋼板(母材)の靱性が劣る。また、加熱変態点が低くなり、800℃における高温強度も低い。   That is, the steel plate number 8 is inferior in the toughness of the steel plate (base material) because the amount of C in the steel plate is excessive. Further, the heat transformation point is lowered, and the high-temperature strength at 800 ° C. is also low.

鋼板番号9は、鋼板中のP量が過大であるため、特に鋼板の靱性の劣化が著しい。   In steel plate number 9, since the amount of P in the steel plate is excessive, deterioration of the toughness of the steel plate is particularly remarkable.

鋼板番号10は、鋼板中Mn量が過大であるため、鋼板(母材)の靱性が劣る。また、加熱変態点が低くなり、800℃における高温強度も低い。   Steel plate number 10 is inferior in toughness of the steel plate (base material) because the amount of Mn in the steel plate is excessive. Further, the heat transformation point is lowered, and the high-temperature strength at 800 ° C. is also low.

鋼板番号11は、高温強度発現元素が全く含有されないため、700℃、800℃とも鋼板の高温強度が低く、700℃、800℃用耐火鋼として好ましくない。   Steel plate No. 11 does not contain any high-temperature strength-expressing element, so the high-temperature strength of the steel plate is low at both 700 ° C. and 800 ° C., and is not preferable as a refractory steel for 700 ° C. and 800 ° C.

Ar+5%CO溶接については、表2に示す溶接ワイヤを用い、表3の溶接条件で、種々の鋼板、溶接ワイヤ、溶接入熱の組み合わせで継手を作製した。 For Ar + 5% CO 2 welding, a welding wire shown in Table 2 was used, and under the welding conditions shown in Table 3, joints were produced by combining various steel plates, welding wires, and welding heat input.

Figure 0004495060
Figure 0004495060

Figure 0004495060
Figure 0004495060

サブマージアーク溶接については、表4に示す溶接ワイヤ、表5に示すフラックスを用い、表6の溶接条件で、種々の鋼板、溶接ワイヤ、フラックス、溶接入熱の組み合わせで継手を作製した。Ar+5%CO溶接、サブマージアーク溶接とも図1に示す開先形状で多層盛溶接した。 For submerged arc welding, a welding wire shown in Table 4 and a flux shown in Table 5 were used, and under the welding conditions shown in Table 6, various types of steel plates, welding wires, flux, and welding heat input were used to produce joints. Both Ar + 5% CO 2 welding and submerged arc welding were multilayered and welded in the groove shape shown in FIG.

Figure 0004495060
Figure 0004495060

Figure 0004495060
Figure 0004495060

Figure 0004495060
Figure 0004495060

溶接継手の化学組成を表7に示す。固溶Nb、V量は、溶接金属の余盛り部分を除いた部分の平均含有量から同一の領域の抽出残渣分析により求めた析出量を差し引いた量とした。   Table 7 shows the chemical composition of the welded joint. The solid solution Nb and V amounts were obtained by subtracting the precipitation amount obtained by extraction residue analysis of the same region from the average content of the portion excluding the excess portion of the weld metal.

Figure 0004495060
Figure 0004495060

表8は、表7の溶接継手の機械的性質を示している。機械的性質としては室温〜高温引張特性と、2mmVノッチシャルピー衝撃特性を調査した。引張特性は丸棒引張試験片を用い、図2に示すように、鋼板板厚中心部から一つは溶接ビード長手方向に直角に、平行部が母材、溶接熱影響部(HAZ)、溶接金属全てを含むように採取し(継手引張特性調査用)、他方は溶接ビード長手方向に平行に採取した(溶接金属特性調査用)。2mmVノッチシャルピー衝撃試験片は図3に示すように、鋼板板厚中心部から溶接ビード長手方向に直角に採取した。継手評価用はノッチを溶融線(Fusion Line)に導入し、溶接金属評価用はノッチを溶接金属中央に導入した。   Table 8 shows the mechanical properties of the weld joint of Table 7. As the mechanical properties, room temperature to high temperature tensile properties and 2 mmV notch Charpy impact properties were investigated. As shown in Fig. 2, the tensile property is a round bar tensile test piece, one from the center of the steel plate thickness is perpendicular to the longitudinal direction of the weld bead, the parallel part is the base material, the weld heat affected zone (HAZ), and the weld The sample was collected so as to include all of the metal (for joint tensile property investigation), and the other was collected parallel to the longitudinal direction of the weld bead (for weld metal property investigation). As shown in FIG. 3, the 2 mm V notch Charpy impact test piece was sampled perpendicularly to the longitudinal direction of the weld bead from the center of the steel plate thickness. For the joint evaluation, a notch was introduced into the fusion line, and for the weld metal evaluation, a notch was introduced in the center of the weld metal.

Figure 0004495060
Figure 0004495060

表8のうち、継手A1、A3、A5、A8〜A14、A16およびA17は本発明の要件を満足している継手であり、700℃、800℃用耐火鋼構造用溶接継手として十分な高温強度とともに、継手靱性も全て0℃の吸収エネルギーで100J以上を安定的に達成できており、本発明によれば、700℃、800℃用の耐火構造用溶接継手として極めて良好な特性が得られることが明らかである。なお、A2、A4、A6、A7、A15およびA18は、参考例である。 Among Table 8, joints A1, A3, A5, A8 to A14, A16, and A17 are joints that satisfy the requirements of the present invention, and have sufficient high-temperature strength as welded joints for 700 ° C and 800 ° C refractory steel structures. At the same time, all joint toughnesses can stably achieve 100 J or more with an absorbed energy of 0 ° C. According to the present invention, extremely good characteristics can be obtained as a welded joint for a fire resistant structure for 700 ° C. and 800 ° C. Is clear. Incidentally, A2, A4, A6, A 7, A15 and A18 are reference examples.

一方、表8のうち、継手B1〜B11は本発明の要件を満足していない継手であるため、継手としての特性が700℃、800℃耐火構造用として十分でない。   On the other hand, in Table 8, since the joints B1 to B11 are joints that do not satisfy the requirements of the present invention, the characteristics as joints are not sufficient for 700 ° C and 800 ° C fireproof structures.

すなわち、継手B1は、鋼板のC含有量が過大なため、前述したように母材の靱性が劣るのはもちろん、溶接熱影響部の靱性も著しく低く、また母材と同様、継手の800℃における高温強度も低い。   That is, since the joint B1 has an excessive C content in the steel sheet, the toughness of the base metal is not only inferior as described above, but also the toughness of the weld heat affected zone is extremely low. The high temperature strength at is low.

継手B2は、鋼板のP含有量が過大なため、前述したように母材の靱性が劣るのはもちろん、溶接熱影響部の靱性も著しく低く、好ましくない。   In the joint B2, since the P content of the steel sheet is excessive, the toughness of the base metal is inferior as described above, and the toughness of the weld heat affected zone is extremely low, which is not preferable.

継手B3は、鋼板のMn含有量が過大なため、前述したように母材の靱性が劣るのはもちろん、溶接熱影響部の靱性も低く、また母材と同様、継手の700℃および800℃における高温強度も低い。   In the joint B3, since the Mn content of the steel plate is excessive, the toughness of the base metal is inferior as described above, and the toughness of the weld heat affected zone is also low. The high temperature strength at is low.

継手B4、B11は、各々、Ar+5%CO2溶接、サブマージアーク溶接の比較例であるが、どちらも、高温強度発現元素である、Mo、W、Nb、Ta、V、Zrのいずれも鋼板中ならびに溶接金属中に含有されないため、母材、溶接熱影響部、溶接金属、全ての継手部位において700℃、800℃の高温強度が低く、耐火構造用溶接継手として不十分である。   Joints B4 and B11 are comparative examples of Ar + 5% CO2 welding and submerged arc welding, respectively, and all of Mo, W, Nb, Ta, V, and Zr, which are high-temperature strength developing elements, are in the steel plate as well. Since it is not contained in the weld metal, the base metal, the weld heat-affected zone, the weld metal, and all joint sites have low high-temperature strengths of 700 ° C. and 800 ° C., which is insufficient as a weld joint for fireproof structures.

継手B5は、溶接金属の化学組成において、高温強度発現元素である、Mo、W、Nb、Ta、V、Zrは全て含有されているものの、いずれもその含有量が過小で、かつ、Nb当量も本発明の下限を下回っているため、溶接金属の高温強度が十分でなく、結果、継手高温強度も溶接金属の影響で高温強度が低く、好ましくない。   The joint B5 contains all of Mo, W, Nb, Ta, V, and Zr, which are high-temperature strength expressing elements, in the chemical composition of the weld metal, but the content is too small and the Nb equivalent However, since it is below the lower limit of the present invention, the high temperature strength of the weld metal is not sufficient, and as a result, the high temperature strength of the joint is also low due to the influence of the weld metal, which is not preferable.

継手B6は、溶接金属中にMo、Nb、Vが本発明の下限以上に含有されているものの、Nb当量としては過小であるため、溶接金属における高温強度が本発明に比べて劣り、700℃、800℃用耐火構造用溶接継手として不十分である。   In the joint B6, although Mo, Nb, and V are contained in the weld metal at the lower limit or more of the present invention, since the Nb equivalent is too small, the high temperature strength in the weld metal is inferior to that of the present invention, and 700 ° C. , It is insufficient as a welded joint for a fireproof structure for 800 ° C.

継手B7は、溶接金属における高温強度発現元素の含有量やNb当量は本発明を満足しているが、固溶Nbと固溶Vとの合計量が過小であるため、溶接金属の700℃、800℃高温強度が低く、また、高温強度が低い割に溶接金属の靱性が低く、好ましくない。   In the joint B7, the content and Nb equivalent of the high temperature strength expressing element in the weld metal satisfy the present invention, but the total amount of the solute Nb and the solute V is too small. The high-temperature strength at 800 ° C. is low and the toughness of the weld metal is low although the high-temperature strength is low, which is not preferable.

継手B8およびB9は、溶接金属中のMo含有量が過大で、Nb当量も過大であるため、溶接金属の靱性が本発明に比べて大きく劣る。   In the joints B8 and B9, since the Mo content in the weld metal is excessive and the Nb equivalent is also excessive, the toughness of the weld metal is greatly inferior to that of the present invention.

継手B10は、溶接金属中のNb含有量が過大で、Nb当量も過大であるため、溶接金属の靱性が本発明に比べて大きく劣る。   In the joint B10, since the Nb content in the weld metal is excessive and the Nb equivalent is also excessive, the toughness of the weld metal is greatly inferior to that of the present invention.

以上の実施例の結果から、本発明によれば、溶接継手全体として、700〜800℃までの温度における耐火性に優れ、かつ、構造物の安全性を確保し得る靭性を有する耐火構造用溶接継手を提供することが明白である。    From the results of the above examples, according to the present invention, the weld joint as a whole has excellent fire resistance at temperatures from 700 to 800 ° C. and has toughness that can ensure the safety of the structure. It is clear to provide a joint.

本発明の実施例に用いた溶接開先形状を示す模式図である。It is a schematic diagram which shows the welding groove shape used for the Example of this invention. 溶接継手からの引張試験片採取要領を説明するための模式図である。It is a schematic diagram for demonstrating the tensile test piece collection point from a welded joint. 溶接継手からの引張試験片採取要領を説明するための模式図である。It is a schematic diagram for demonstrating the tensile test piece collection point from a welded joint.

符号の説明Explanation of symbols

1 鋼板
2 開先
3 裏当金
4 溶接ビード
5 溶接金属引張試験片
6 継手引張試験片
7 2mmVノッチシャルピー衝撃試験片
DESCRIPTION OF SYMBOLS 1 Steel plate 2 Groove 3 Back metal 4 Weld bead 5 Weld metal tensile test piece 6 Joint tensile test piece 7 2mmV notch Charpy impact test piece

Claims (5)

質量%で、
C:0.005〜0.15%、
Si:0.005〜1%、
Mn:0.1〜2%、
P:0.02%以下、
S:0.01%以下、
O:0.01%以下、
Al:0.002〜0.1%、
N:0.001〜0.01%
を含み、さらに、
Mo:0.1〜1%、
W:0.01〜1%、
Nb:0.005〜0.2%、
a:0.005〜0.5%、および、
Zr:0.005〜0.5%
のうちの1種または2種以上含有し、かつ、残部がFeならびに不可避不純物からなる耐火構造用鋼材と、溶接部とからなる耐火構造用溶接継手であって、
該溶接部に形成された溶接金属が、質量%で、
C :0.01〜0.15%、
Si:0.1〜1%、
Mn:0.3〜2.5%、
P:0.02%以下、
S:0.01%以下、
Al:0.001〜0.1%、
N:0.001〜0.015%、
O:0.005〜0.06%
を含み、
Nb:0.01〜0.5%
含有し、
さらに、
Mo:0.02〜2%、
W:0.02〜2%、
Ta:0.01〜0.5%、および、
Zr:0.01〜0.5%
のうちの1種または2種以上含有し、溶接金属中のCとNとの含有量の合計が0.01〜0.06%であり、下記(3)式により定義されるNb当量が0.05〜1%を満足し、かつ、固溶Nb量が0.005〜0.1%であり、前記溶接金属中のCとNとの含有量の合計とNb量との関係が下記(4)式を満足し、残部がFeならびに不可避不純物からなることを特徴とする高温強度と靭性に優れた耐火構造用溶接継手。
Nb当量=Nb%+0.47Mo%+0.25W%+0.4Ta%+0.2Zr% ・ ・ ・(3)
但し、上記Nb%、Mo%、W%、Ta%、Zr%は、それぞれ溶接金属中のNb、Mo、W、Ta、Zrの含有量(質量%)を示す。
0.3≦(Nb%)/(C%+N%)≦5 ・ ・ ・(4)
但し、上記「Nb%」、「C%」、「N%」は各々溶接金属中のNb、C、Nの含有量(mass%)を示す。
% By mass
C: 0.005 to 0.15%,
Si: 0.005 to 1%
Mn: 0.1 to 2%,
P: 0.02% or less,
S: 0.01% or less,
O: 0.01% or less,
Al: 0.002 to 0.1%,
N: 0.001 to 0.01%
Including,
Mo: 0.1 to 1%,
W: 0.01 to 1%
Nb: 0.005 to 0.2 %,
T a: 0.005 to 0.5%, and
Zr: 0.005 to 0.5%
A welded joint for refractory structure comprising one or two or more of the above, and the balance being a refractory structural steel made of Fe and inevitable impurities, and a weld,
The weld metal formed in the weld is in mass%,
C: 0.01 to 0.15%,
Si: 0.1 to 1%,
Mn: 0.3 to 2.5%
P: 0.02% or less,
S: 0.01% or less,
Al: 0.001 to 0.1%,
N: 0.001 to 0.015%,
O: 0.005 to 0.06%
Including
Nb: 0.01~0.5%,
Contain,
further,
Mo: 0.02 to 2%,
W: 0.02 to 2%,
Ta: 0.01 to 0.5%, and
Zr: 0.01 to 0.5%
1 or 2 or more of them, the total content of C and N in the weld metal is 0.01 to 0.06%, and the Nb equivalent defined by the following formula (3) is 0. 0.05 to 1% is satisfied, the solid solution Nb content is 0.005 to 0.1%, and the relationship between the total content of C and N in the weld metal and the Nb content is as follows ( 4) A welded joint for a refractory structure excellent in high-temperature strength and toughness, characterized by satisfying the formula and the balance being Fe and inevitable impurities.
Nb equivalent = Nb% + 0.47 Mo% + 0.25 W% + 0.4 Ta% + 0.2 Zr% (3)
However, said Nb%, Mo%, W%, Ta%, Zr% shows content (mass%) of Nb, Mo, W, Ta, Zr in a weld metal, respectively.
0.3 ≦ (Nb%) / (C% + N%) ≦ 5 (4)
However, the above “Nb%”, “C%”, and “N%” indicate the contents (mass%) of Nb, C, and N in the weld metal, respectively.
質量%で、% By mass
C:0.005〜0.15%、C: 0.005 to 0.15%,
Si:0.005〜1%、Si: 0.005 to 1%
Mn:0.1〜2%、Mn: 0.1 to 2%,
P:0.02%以下、P: 0.02% or less,
S:0.01%以下、S: 0.01% or less,
O:0.01%以下、O: 0.01% or less,
Al:0.002〜0.1%、Al: 0.002 to 0.1%,
N:0.001〜0.01%N: 0.001 to 0.01%
を含み、さらに、Including,
Mo:0.1〜1%、Mo: 0.1 to 1%,
W:0.01〜1%、W: 0.01 to 1%
Nb:0.005〜0.2%、Nb: 0.005 to 0.2%,
V:0.01〜0.5%、V: 0.01-0.5%
Ta:0.005〜0.5%、および、Ta: 0.005 to 0.5%, and
Zr:0.005〜0.5%Zr: 0.005 to 0.5%
のうちの1種または2種以上含有し、かつ、残部がFeならびに不可避不純物からなる耐火構造用鋼材と、溶接部とからなる耐火構造用溶接継手であって、1 or 2 types of the above, and the remainder is a welded joint for a fireproof structure comprising a steel for a fireproof structure composed of Fe and inevitable impurities, and a welded portion,
該溶接部に形成された溶接金属が、質量%で、The weld metal formed in the weld is in mass%,
C :0.01〜0.15%、C: 0.01 to 0.15%,
Si:0.1〜1%、Si: 0.1 to 1%,
Mn:0.3〜2.5%、Mn: 0.3 to 2.5%
P:0.02%以下、P: 0.02% or less,
S:0.01%以下、S: 0.01% or less,
Al:0.001〜0.1%、Al: 0.001 to 0.1%,
N:0.001〜0.015%、N: 0.001 to 0.015%,
O:0.005〜0.06%O: 0.005 to 0.06%
を含み、Including
Nb:0.01〜0.5%、Nb: 0.01-0.5%
V:0.01〜0.7%V: 0.01 to 0.7%
を含有し、Containing
さらに、further,
Mo:0.02〜2%、Mo: 0.02 to 2%,
W:0.02〜2%、W: 0.02 to 2%,
Ta:0.01〜0.5%、および、Ta: 0.01 to 0.5%, and
Zr:0.01〜0.5%Zr: 0.01 to 0.5%
のうちの1種または2種以上含有し、溶接金属中のCとNとの含有量の合計が0.01〜0.06%であり、下記(1)式により定義されるNb当量が0.05〜1%を満足し、かつ、固溶Nbと固溶Vとの合計量が0.005〜0.1%であり、前記溶接金属中のCとNとの含有量の合計とNbとVとの含有量の合計との関係が下記(2)式を満足し、残部がFeならびに不可避不純物からなることを特徴とする高温強度と靭性に優れた耐火構造用溶接継手。1 or more of them, the total content of C and N in the weld metal is 0.01 to 0.06%, and the Nb equivalent defined by the following formula (1) is 0. 0.05 to 1%, and the total amount of solute Nb and solute V is 0.005 to 0.1%, and the total content of C and N in the weld metal and Nb And a total content of V satisfy the following formula (2), and the balance consists of Fe and inevitable impurities, a weld joint for refractory structures with excellent high temperature strength and toughness.
Nb当量=Nb%+0.47Mo%+0.25W%+0.65V%+0.4Ta%Nb equivalent = Nb% + 0.47 Mo% + 0.25 W% + 0.65 V% + 0.4 Ta%
+0.2Zr% ・ ・ ・(1)          + 0.2Zr% (1)
但し、上記Nb%、Mo%、W%、V%、Ta%、Zr%は、それぞれ溶接金属中のNb、Mo、W、V、Ta、Zrの含有量(質量%)を示す。However, said Nb%, Mo%, W%, V%, Ta%, Zr% shows content (mass%) of Nb, Mo, W, V, Ta, Zr in a weld metal, respectively.
0.3≦(Nb%+V%)/(C%+N%)≦5 ・ ・ ・(2)0.3 ≦ (Nb% + V%) / (C% + N%) ≦ 5 (2)
但し、上記「Nb%」、「V%」、「C%」、「N%」は各々溶接金属中のNb、V、C、Nの含有量(mass%)を示す。However, the above “Nb%”, “V%”, “C%”, and “N%” indicate the contents (mass%) of Nb, V, C, and N in the weld metal, respectively.
前記鋼材、さらに、質量%で
Cu:0.005〜1.5%、
Ni:0.01〜6%、
Co:0.01〜6%、
Cr:0.005〜1.5%、
Ti:0.002〜0.1%
Ca:0.0005〜0.005%、
REM:0.0005〜0.01%、および、
Mg:0.0002〜0.005%
のうちの1種または2種以上含むことを特徴とする請求項1または2に記載の高温強度と靭性に優れた耐火構造用溶接継手。
The steel material is further Cu: 0.005 to 1.5% by mass%,
Ni: 0.01-6%,
Co: 0.01 to 6%
Cr: 0.005 to 1.5%,
Ti: 0.002~0.1%,
Ca : 0.0005 to 0.005%,
REM: 0.0005 to 0.01%, and
Mg: 0.0002 to 0.005%
The welded joint for refractory structures having excellent high-temperature strength and toughness according to claim 1 or 2 , wherein one or more of them are included.
前記溶接金属、さらに、質量%で
Cu:0.005〜1.5%、
Ni:0.01〜6%、
Co:0.01〜6%、
Cr:0.002〜0.5%、
Ti:0.002〜0.1%
Ca:0.0005〜0.005%、
REM:0.0005〜0.01%、および、
Mg:0.0002〜0.005%
のうちの1種または2種以上含むことを特徴とする請求項1〜3のいずれかに記載の高温強度と靭性に優れた耐火構造用溶接継手。
The weld metal is further Cu: 0.005 to 1.5% by mass%,
Ni: 0.01-6%,
Co: 0.01 to 6%
Cr: 0.002 to 0.5%,
Ti: 0.002~0.1%,
Ca : 0.0005 to 0.005%,
REM: 0.0005 to 0.01%, and
Mg: 0.0002 to 0.005%
The weld joint for refractory structures excellent in high-temperature strength and toughness according to any one of claims 1 to 3, wherein one or more of them are included.
前記溶接金属は、溶接入熱が10kJ/cm〜200kJ/cmの条件で形成されたことを特徴とする請求項1〜のいずれかに記載の高温強度と靭性に優れた耐火構造用溶接継手。 5. The weld joint for a refractory structure excellent in high-temperature strength and toughness according to any one of claims 1 to 4 , wherein the weld metal is formed under conditions of a welding heat input of 10 kJ / cm to 200 kJ / cm. .
JP2005299436A 2005-10-13 2005-10-13 Welded joints for refractory structures with excellent high-temperature strength and toughness Expired - Lifetime JP4495060B2 (en)

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