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JP4501139B2 - Workpiece cooling device - Google Patents
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JP4501139B2 - Workpiece cooling device - Google Patents

Workpiece cooling device Download PDF

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JP4501139B2
JP4501139B2 JP2006003661A JP2006003661A JP4501139B2 JP 4501139 B2 JP4501139 B2 JP 4501139B2 JP 2006003661 A JP2006003661 A JP 2006003661A JP 2006003661 A JP2006003661 A JP 2006003661A JP 4501139 B2 JP4501139 B2 JP 4501139B2
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conveyor
pipe
water
cooling water
cooling
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JP2007185785A (en
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為之 井村
弘幸 大網
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Caterpillar Japan Ltd
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Caterpillar Japan Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Chain Conveyers (AREA)

Description

本発明は例えば破砕した廃プラスチック類を押出成型機により減容成型した被処理物、いわゆるRPF(Refuse Paper&Plastic Fuel)を搬送する際に用いられる被処理物冷却装置に関するものである。   The present invention relates to an apparatus for cooling an object to be used, for example, when conveying an object to be processed which is reduced in volume by using an extrusion molding machine, such as so-called RPF (Refuse Paper & Plastic Fuel).

従来、この種の押出成型機として、例えば、一方側部に破砕した廃プラスチック類を含む廃棄物の投入部を設けると共に他方側部に排出部を設けてなるケーシングと、ケーシング内にその羽根部が互いに重なり合った状態で回転自在に並設された一対のスクリュウ軸と、一対のスクリュウ軸を咬合方向に回転させる駆動機構と、ケーシングの排出部に設けられ、一対のスクリュウ軸の咬合回転により圧縮減容移送されてくる被処理物を排出する複数個の排出口部をもつダイスプレートとからなる構造のものが知られている。
特開2005−199522
Conventionally, as this type of extrusion molding machine, for example, a casing in which a waste material containing waste plastics crushed on one side is provided and a discharge part is provided on the other side, and a blade portion in the casing are provided. Are provided in a pair of screw shafts arranged in a freely rotatable manner in a state where they overlap each other, a drive mechanism for rotating the pair of screw shafts in an occlusal direction, and a discharge part of the casing, and compressed by occlusal rotation of the pair of screw shafts 2. Description of the Related Art A structure having a die plate having a plurality of discharge ports for discharging an object to be processed which has been reduced and transferred is known.
JP 2005-199522 A

しかしながらこれら従来構造の場合、上記押出成型機のダイスプレートの排出口部から排出されてくる被処理物は圧縮減容成型により自己発熱し、被処理物を保管施設などに搬送する際には火災の発生が起きないように外気温度を大きく上回らない温度に冷やす必要性があるという不都合を有している。   However, in the case of these conventional structures, the object to be processed discharged from the discharge port of the die plate of the extrusion molding machine self-heats due to compression volume reduction molding, and a fire occurs when the object to be processed is transported to a storage facility or the like. Therefore, there is a disadvantage that it is necessary to cool to a temperature that does not greatly exceed the outside air temperature so as not to occur.

本発明はこれらの不都合を解決することを目的とするもので、本発明のうちで、請求項1記載の発明は、破砕した廃プラスチック類を含む廃棄物を減容成型する押出成型機と、該押出成型機から排出される被処理物を搬送する搬送コンベヤとを備えてなり、上記搬送コンベヤをパイプコンベヤにより形成し、該パイプコンベヤは上記被処理物が通過移送可能な搬送パイプと、該搬送パイプ内に牽引移動可能に内装され、間隔を置いてブレードを取り付けた移送チェーンとからなり、該パイプコンベヤを一方の垂直搬送部から水平搬送部を経て他方の垂直搬送部に至る形状に形成して、該パイプコンベヤの搬送経路の水平搬送部内を該被処理物を冷却するための冷却水を貯水可能な貯水部に形成し、該貯水部に該冷却水を補給する補給部を設けると共に該貯水部内の冷却水の液面の上下を液面センサーで検出することにより貯水状態を検出して該冷却水の補給制御を行う補給制御部を設けてなることを特徴とする被処理物冷却装置にある。 The present invention aims to solve these disadvantages. Among the present inventions, the invention according to claim 1 is an extrusion molding machine for volume-reducing waste containing crushed waste plastics , A conveyor that conveys the object to be processed discharged from the extrusion molding machine, the conveyor is formed by a pipe conveyor , and the pipe conveyor has a conveying pipe through which the object to be processed can pass and transfer, It consists of a transfer chain that can be pulled and moved in the transport pipe, and has blades attached at intervals. The pipe conveyor is formed in a shape that extends from one vertical transport section to the other vertical transport section. And forming a water storage part capable of storing cooling water for cooling the object to be processed in the horizontal conveying part of the conveying path of the pipe conveyor, and providing a replenishing part for supplying the cooling water to the water storing part. Object to be processed to detect the water state characterized by comprising providing a supply control unit for performing supply control of the cooling water by detecting the liquid level sensor to the upper and lower liquid level of the cooling water in the water storage portion with In the cooling system.

本発明は上述の如く、請求項1記載の発明にあっては、押出成型機により破砕した廃プラスチック類を含む廃棄物は減容成型され、この押出成型機から排出される被処理物は搬送コンベヤにより排出位置へと搬送されることになり、この際、搬送コンベヤをパイプコンベヤにより形成し、このパイプコンベヤ内の搬送経路の途中に被処理物を冷却するための冷却水を貯水可能な貯水部を設けてなるから、押出成型機から排出される被処理物はパイプコンベヤ内の搬送経路を搬送される途中において貯水部内の冷却水により冷却されることになり、このため、押出成型機から排出されてくる被処理物を搬送途中において連続的に搬送しつつ冷却することができ、被処理物の自己発熱による火災の発生を防ぐことができ、搬送設備の簡素化並びに製作コストの低減を図ることができ、かつ、上記パイプコンベヤは上記被処理物が通過移送可能な搬送パイプと、該搬送パイプ内に牽引移動可能に内装され、間隔を置いてブレードを取り付けた移送チェーンとからなり、パイプコンベヤを一方の垂直搬送部から水平搬送部を経て他方の垂直搬送部に至る形状に形成して、パイプコンベヤの搬送経路の水平搬送部内を被処理物を冷却するための冷却水を貯水可能な貯水部に形成しているので、一層構造を簡素化することができると共に搬送経路の融通性を高めることができ、さらに、貯水部に冷却水を補給する補給部を設けると共に貯水部内の冷却水の液面の上下を液面センサで検出することにより貯水状態を検出して冷却水の補給制御を行う補給制御部を設けてなるから、冷却水の補給を容易に行うことができ、冷却効果を維持することができ、被処理物の自己発熱による火災の発生を良好に防ぐことができる。 As described above, according to the present invention, the waste containing waste plastics crushed by the extrusion molding machine is reduced in volume, and the object to be processed discharged from the extrusion molding machine is conveyed. It is transported to the discharge position by the conveyor. At this time, the transport conveyor is formed by the pipe conveyor, and the water storage that can store the cooling water for cooling the workpiece in the middle of the transport path in the pipe conveyor. Therefore, the workpiece discharged from the extrusion molding machine is cooled by the cooling water in the water storage section while being conveyed along the conveyance path in the pipe conveyor. The discharged object to be processed can be cooled while being conveyed continuously, preventing the occurrence of fire due to self-heating of the object to be processed, They can be reduced work cost, and transfer the pipe conveyor above the article to be treated can pass through the transfer conveyance pipe, which is pulled movably furnished to the conveying pipe, fitted with a blade at a distance The pipe conveyor is formed into a shape that extends from one vertical conveyance section to the other vertical conveyance section, and cools the workpiece in the horizontal conveyance section of the conveyance path of the pipe conveyor. Since the cooling water is formed in the water storage section that can store water, the structure can be further simplified, the flexibility of the transport path can be increased, and a replenishment section for replenishing the cooling water is provided in the water storage section. In addition, a replenishment control unit is provided to detect the water storage state by detecting the upper and lower levels of the cooling water level in the water storage unit with a liquid level sensor, and to control the cooling water supply. Can be done, it is possible to maintain the cooling effect, Ru can be prevented satisfactorily occurrence of a fire due to self-heating of the workpiece.

図1乃至図6は本発明の実施の形態例を示し、1は押出成型機であって、この場合、押出成型機1は、一方側部に破砕した廃プラスチック類を含む廃棄物の投入部を設けると共に他方側部に排出部1aを設けてなるケーシング1bと、ケーシング1b内にその羽根部が互いに重なり合った状態で回転自在に並設された一対のスクリュウ軸1c・1cと、一対のスクリュウ軸1c・1cを咬合方向に回転させる駆動機構と、ケーシング1bの排出部1aに設けられ、一対のスクリュウ軸1c・1cの咬合回転により圧縮減容移送されてくる被処理物Wを排出する複数個の筒状の排出口部1d・・・もつダイスプレート1eとにより構成されている。 1 to 6 show an embodiment of the present invention. Reference numeral 1 denotes an extrusion molding machine. In this case, the extrusion molding machine 1 includes a waste input unit containing waste plastics crushed on one side. And a pair of screw shafts 1c and 1c which are rotatably arranged in parallel with the blades overlapping each other in the casing 1b, and a pair of screws. A drive mechanism that rotates the shafts 1c and 1c in the occlusal direction, and a plurality of workpieces W that are provided in the discharge portion 1a of the casing 1b and that are compressed and transferred by the occlusal rotation of the pair of screw shafts 1c and 1c are discharged. It is comprised by the die plate 1e which has the cylindrical discharge port part 1d ....

しかして、破砕した廃プラスチック類を含む廃棄物を投入部に投入し、ケーシング1b内において、一対のスクリュウ軸1c・1cの回転により該廃棄物を圧縮減容移送し、複数個の排出口部1d・・・より略円柱固形状の被処理物Wを排出落下するように構成している。 Then, waste containing crushed waste plastics is put into the input section, and the waste is compressed and reduced and transferred by rotation of the pair of screw shafts 1c and 1c in the casing 1b. 1d... Is configured to discharge and drop a substantially cylindrical solid workpiece W.

2は搬送コンベヤであって、この場合、パイプコンベヤ3が用いられ、このパイプコンベヤ3は上記被処理物Wが通過移送可能な搬送パイプ3aと搬送パイプ3a内に牽引移動可能に内装され、間隔を置いて円盤状のブレード3bを取り付けた移送チェーン3cとからなり、パイプコンベヤ3の搬送経路Rの途中に上記排出口部1d・・・から排出される被処理物Wを受ける受口部3dを形成し、図示省略の牽引機構により移送チェーン3cを循環移送し、上記押出成型機1から落下排出される被処理物Wをパイプコンベヤ3に設けた図示省略の排出部へと搬送するように構成されている。 2 is a conveyor, and in this case, a pipe conveyor 3 is used, and this pipe conveyor 3 is provided with a conveying pipe 3a through which the workpiece W can be passed and transported, and is movably installed in the conveying pipe 3a. And a transfer chain 3c to which a disk-shaped blade 3b is attached, and a receiving port 3d for receiving the workpiece W discharged from the discharge port 1d... The transfer chain 3c is circulated and transferred by a pulling mechanism (not shown), and the workpiece W dropped and discharged from the extrusion molding machine 1 is conveyed to a discharge unit (not shown) provided in the pipe conveyor 3. It is configured.

4は貯水部であって、この場合、上記パイプコンベヤ3を一方の垂直搬送部RVから水平搬送部RHを経て他方の垂直搬送部RVに至る形状に形成して、上記パイプコンベヤ3の搬送経路Rの上記受口部3dに臨む水平搬送部RH内を被処理物を冷却するための冷却水Mを貯水可能な貯水部4に形成し、かつ、この貯水部4に上記冷却水Mを補給する補給部5の給水口を設けると共に貯水部4内の冷却水Mの液面の上下を液面センサー6aで検出することにより貯水状態を検出して冷却水の補給制御を行う補給制御部6を設けて構成している。 4 is a reservoir, in this case, with the pipe conveyor 3 from one vertical transfer portion R V via the horizontal conveying unit R H is formed in a shape extending in the other vertical transfer portion R V, the pipe conveyor 3 The cooling water M for cooling the workpiece W is formed in the water storage section 4 capable of storing the inside of the horizontal transport section RH facing the receiving section 3d of the transport path R, and the water storage section 4 has the above-mentioned The water supply port of the replenishing unit 5 for replenishing the cooling water M is provided, and the water level is detected by detecting the upper and lower surfaces of the cooling water M in the water storage unit 4 with the liquid level sensor 6a, thereby controlling the replenishment of the cooling water. The replenishment control part 6 to perform is provided and comprised.

この場合、上記受口部3dに貯水部4内の冷却水Mの液面M1を検出する上下一対の液面センサー6a・6aを接続し、液面センサー6a・6aに図示省略の電磁弁を電気的に接続し、電磁弁に補給部5及び給水源を接続し、下限の液面センサー6aにより冷却水の蒸発現象等による液面M1の低下を検出して給水源から貯水部4内に冷却水Mを補給し、上限の液面センサー6aにより給水を停止して冷却水Mの補給制御を行うように構成している。 In this case, to connect a pair of upper and lower liquid level sensor 6a · 6a for detecting the liquid level M 1 of the cooling water M in the reservoir 4 to the receiving opening section 3d, the solenoid valve (not shown) to the liquid level sensor 6a · 6a the electrically connected, connects the supply section 5 and the water supply source to the solenoid valve, reservoir 4 from the water source by detecting a drop in liquid level M 1 due to evaporation phenomena like of cooling water by the lower limit of the liquid level sensor 6a The cooling water M is replenished inside, and the water supply is stopped by the upper limit liquid level sensor 6a, and the replenishment control of the cooling water M is performed.

又、この場合、上記押出成型機1の複数個の排出口部1dに対向して排出口部1dから排出される被処理物Wを払い落とす払落機構7を設け、この払落機構7はモータ7aにより駆動される回転軸7bの先端部に複数個の払落羽根体7cを取付け、上記受口部3dに払落羽根体7cにより払い落とされた被処理物Wを受口部3dに落下案内可能なカバー部材7dを設けて構成している。   Further, in this case, a dropping mechanism 7 is provided to face the plurality of discharge port portions 1d of the extrusion molding machine 1 and to drop the workpiece W discharged from the discharge port portion 1d. A plurality of drop blades 7c are attached to the tip of the rotating shaft 7b driven by the motor 7a, and the workpiece W wiped off by the drop blades 7c is received in the receiving part 3d. A cover member 7d capable of guiding the drop is provided.

この実施の形態例は上記構成であるから、押出成型機1により破砕した廃プラスチック類を含む廃棄物は減容成型され、この押出成型機1から排出される被処理物Wは搬送コンベヤ2により排出位置へと搬送されることになり、この際、搬送コンベヤ2をパイプコンベヤ2により形成し、このパイプコンベヤ3内の搬送経路Rの途中に被処理物Wを冷却するための冷却水Mを貯水可能な貯水部4を設けてなるから、押出成型機1から排出される被処理物Wはパイプコンベヤ1内の搬送経路Rを搬送される途中において貯水部4内の冷却水Mにより冷却されることになり、このため、押出成型機1から排出されてくる被処理物Wを搬送途中において連続的に搬送しつつ冷却することができ、被処理物Wの自己発熱による火災の発生を防ぐことができ、搬送設備の簡素化並びに製作コストの低減を図ることができる。 Since this embodiment is configured as described above, the waste containing waste plastics crushed by the extrusion molding machine 1 is reduced in volume, and the workpiece W discharged from the extrusion molding machine 1 is transferred by the conveyor 2. At this time, the conveyor 2 is formed by the pipe conveyor 2, and the cooling water M for cooling the workpiece W is cooled along the conveying path R in the pipe conveyor 3. Since the water storage section 4 capable of storing water is provided, the workpiece W discharged from the extrusion molding machine 1 is cooled by the cooling water M in the water storage section 4 while being transported along the transport path R in the pipe conveyor 1. For this reason, the workpiece W discharged from the extrusion molding machine 1 can be cooled while being continuously conveyed in the middle of conveyance, and a fire due to self-heating of the workpiece W can be prevented. Can Come, it is possible to reduce the simplification and manufacturing cost of the conveyance equipment.

又、この場合、上記パイプコンベヤは上記被処理物が通過移送可能な搬送パイプ3aと該搬送パイプ3a内に牽引移動可能に内装され、間隔を置いてブレード3bを取り付けた移送チェーン3cとからなり、パイプコンベヤ3を一方の垂直搬送部R V から水平搬送部R H を経て他方の垂直搬送部R V に至る形状に形成して、パイプコンベヤ3の搬送経路Rの水平搬送部R H 内を被処理物Wを冷却するための冷却水Mを貯水可能な貯水部4に形成しているので、一層構造を簡素化することができると共に搬送経路の融通性を高めることができ、又、この場合、上記貯水部4に上記冷却水Mを補給する補給部5を設けると共に貯水部4内の冷却水Mの液面の上下を液面センサー6aで検出することにより冷却水Mの貯水状態を検出して冷却水Mの補給制御を行う補給制御部6を設けてなるから、冷却水Mの補給を容易に行うことができ、冷却効果を維持することができる。 In this case, the pipe conveyor is composed of a transfer pipe 3a through which the object to be processed can pass and transferred, and a transfer chain 3c which is mounted in the transfer pipe 3a so as to be traction-movable, and is attached with blades 3b at intervals. Ri, a pipe conveyor 3 from one vertical transfer portion R V through the horizontal conveying section R H is formed in a shape extending in the other vertical transfer portion R V, a pipe conveyor 3 of the conveying path horizontal conveying section R H of R Since the cooling water M for cooling the workpiece W is formed in the water storage section 4 capable of storing water , the structure can be further simplified and the flexibility of the transport path can be improved. In this case, the water storage unit 4 is provided with a replenishing unit 5 for replenishing the cooling water M, and the water level of the cooling water M in the water storage unit 4 is detected by the liquid level sensor 6a to store the cooling water M. Is detected to compensate for cooling water M Because comprising a supply control unit 6 for controlling is provided, the supply of the cooling water M can be easily performed, it is possible to maintain a cooling effect.

尚、本発明は上記実施の形態例に限られるものではなく、押出成型機1、パイプコンベヤ3、貯水部4の構造や形態、配置する位置等は適宜設計して変更されるものである。   In addition, this invention is not restricted to the said embodiment, The structure and form of the extrusion molding machine 1, the pipe conveyor 3, the water storage part 4, a position to arrange | position, etc. are designed and changed suitably.

以上、所期の目的を充分達成することができる。   As described above, the intended purpose can be sufficiently achieved.

本発明の実施の形態例の側断面図である。It is a sectional side view of the example of an embodiment of the invention. 本発明の実施の形態例の平断面図である。It is a plane sectional view of an example of an embodiment of the invention. 本発明の実施の形態例の側断面図である。It is a sectional side view of the example of an embodiment of the invention. 本発明の実施の形態例の部分拡大側断面図である。It is a partial expanded side sectional view of an example of an embodiment of the invention. 本発明の実施の形態例の部分拡大側断面図である。It is a partial expanded side sectional view of an example of an embodiment of the invention. 本発明の実施の形態例の部分拡大横断面図である。It is a partial expanded cross-sectional view of the embodiment of the present invention.

W 被処理物
R 搬送経路
H 水平搬送部
V 垂直搬送部
M 冷却水
1 押出成型機
2 搬送コンベヤ
3 パイプコンベヤ
3a 搬送パイプ
3b ブレード
3c 移送チェーン
4 貯水部
5 補給部
6 補給制御部
6a 液面センサー
W Processed object R Transport route
R H horizontal transport unit
R V Vertical conveying section M Cooling water 1 Extruder 2 Conveyor 3 Pipe conveyor
3a transport pipe
3b blade
3c transfer chain 4 water storage part 5 replenishment part 6 replenishment control part
6a liquid level sensor

Claims (1)

破砕した廃プラスチック類を含む廃棄物を減容成型する押出成型機と、該押出成型機から排出される被処理物を搬送する搬送コンベヤとを備えてなり、上記搬送コンベヤをパイプコンベヤにより形成し、該パイプコンベヤは上記被処理物が通過移送可能な搬送パイプと、該搬送パイプ内に牽引移動可能に内装され、間隔を置いてブレードを取り付けた移送チェーンとからなり、該パイプコンベヤを一方の垂直搬送部から水平搬送部を経て他方の垂直搬送部に至る形状に形成して、該パイプコンベヤの搬送経路の水平搬送部内を該被処理物を冷却するための冷却水を貯水可能な貯水部に形成し、該貯水部に該冷却水を補給する補給部を設けると共に該貯水部内の冷却水の液面の上下を液面センサーで検出することにより貯水状態を検出して該冷却水の補給制御を行う補給制御部を設けてなることを特徴とする被処理物冷却装置。 It comprises an extrusion molding machine that reduces the volume of waste containing crushed waste plastics, and a conveyor that conveys the material to be processed discharged from the extrusion molding machine. The conveyor is formed by a pipe conveyor. The pipe conveyor is composed of a transfer pipe through which the object to be processed can be transferred and a transfer chain which is movably mounted in the transfer pipe and is attached with blades at intervals. A water storage unit that is formed in a shape that extends from a vertical transfer unit to a horizontal transfer unit and reaches the other vertical transfer unit, and can store cooling water for cooling the workpiece in the horizontal transfer unit of the transfer path of the pipe conveyor. The water storage portion is provided with a replenishing portion for replenishing the cooling water, and the water level is detected by detecting the upper and lower levels of the cooling water level in the water storage portion with a liquid level sensor. Treatment object cooling apparatus characterized by comprising providing a supply control unit for performing supply control of water.
JP2006003661A 2006-01-11 2006-01-11 Workpiece cooling device Expired - Fee Related JP4501139B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2866226B2 (en) * 1991-08-08 1999-03-08 三菱長崎機工株式会社 Pipe conveyor with hopper
JP3397294B2 (en) * 1998-04-21 2003-04-14 新キャタピラー三菱株式会社 Pipe conveyor
JP2000117732A (en) * 1998-10-16 2000-04-25 Ishikawajima Harima Heavy Ind Co Ltd Plastic granulation method and apparatus
JP2000272751A (en) * 1999-03-25 2000-10-03 Sumitomo Heavy Ind Ltd Underwater casting conveyor
JP2000312870A (en) * 1999-04-28 2000-11-14 Chiyoda Corp Solidification equipment for solidifying substances
JP2004058473A (en) * 2002-07-30 2004-02-26 Kawase Sangyo Kk Apparatus for reducing volume of plastic material
JP2004210838A (en) * 2002-12-27 2004-07-29 Japan Steel Works Ltd:The Waste plastic dechlorination method and apparatus
JP2005225081A (en) * 2004-02-13 2005-08-25 Meino:Kk Method for pelletizing waste polystyrene foam etc.

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