JP4509732B2 - Small-diameter piping halving method and apparatus - Google Patents
Small-diameter piping halving method and apparatus Download PDFInfo
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- JP4509732B2 JP4509732B2 JP2004302523A JP2004302523A JP4509732B2 JP 4509732 B2 JP4509732 B2 JP 4509732B2 JP 2004302523 A JP2004302523 A JP 2004302523A JP 2004302523 A JP2004302523 A JP 2004302523A JP 4509732 B2 JP4509732 B2 JP 4509732B2
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原子力発電所で使用されたSUS製の熱交換用細管等の小口径配管を除却する際には、小口径配管内に放射性物質の付着がないことを確認することが必要である。上記小口径配管は、管の内径が小さいため、サーベイメータ等でそのまま管内の汚染を測定することは困難である。 When retirement small diameter piping of SUS-made heat exchanger capillary or the like which is used in nuclear power plants, it is necessary to verify that there is no adhesion of the radioactive material in small diameter in the pipe. Since the small-diameter pipe has a small inner diameter, it is difficult to measure the contamination in the pipe as it is with a survey meter or the like.
本発明は、配管径が34〜10mm程度の小口径配管の内面をサーベイメータ等の放射線測定器で検認し易くするための小口径配管の半割方法、及びこの半割方法を実施する装置に関するものである。 The present invention relates to a small-diameter pipe halving method for facilitating verification of the inner surface of a small-diameter pipe having a pipe diameter of about 34 to 10 mm with a radiation measuring instrument such as a survey meter, and an apparatus for carrying out this halving method. Is.
上記のような小口径配管の半割方法として、次の(1)〜(4)のような方法が知られている。
(1)多段式回転刃による管材縦割り切断装置(特許文献1参照。);
この装置は、油圧シリンダを用いて管材を切断部へ押し出し、回転刃により管を縦割りに切断する装置である。このため、油圧シリンダの長さに合わせて予め一定の長さに配管を切断する必要がある。また、真直ぐな配管のみ対象とし、曲がった配管の縦割りはできないという問題がある。
(2)移動可能な台車にバンドソーを設置した管材または板材の縦割り切断装置(特許文献2参照。);
この装置も、切断する管材は予め一定の長さに切断しておく必要がある。また、曲がった配管の縦割りはできないという問題がある。
(3)管の内部に芯金を挿入して円形鋸刃で切断する装置(特許文献3参照。);
この装置は、芯金の大きさを調整することで、径の小さい管も切断できるようになっているが、あまり小さな径の配管には適用できない。また、管の長さは芯金より短い長さに切断しておく必要がある。そして、完全に半割するためには、芯金を180°旋回させて鋸刃の通り溝を上下逆にした後、円形鋸刃を一往復させる必要がある。また、曲がった配管の縦割りはできない。
(4)上記(1)〜(3)の技術で問題点となっていた切断する管材を予め一定の長さに切断する手順を省略でき、長さも径も任意の配管を送りながら円盤状チップソーで切断する装置(特許文献4参照。)もあるが、これは、曲がった配管の縦割りに適用できない。
以上(1)〜(4)の配管半割装置では、半割した配管は半円形状のままであるため、半割後の除染作業及び放射性物質付着の有無を測定する際には、更にプレス機等で板状に押圧する後工程が必要となる。
(1) Pipe material vertical cutting apparatus using a multistage rotary blade (see Patent Document 1);
This apparatus is an apparatus that uses a hydraulic cylinder to push out a pipe material to a cutting portion and cuts the pipe in a vertical split with a rotary blade. For this reason, it is necessary to cut the pipe to a certain length in advance according to the length of the hydraulic cylinder. Also, there is a problem that only straight piping is targeted, and bent piping cannot be divided vertically.
(2) Vertically cutting apparatus for pipes or plates with a band saw installed on a movable carriage (see Patent Document 2);
This device is also tubing to cut it is necessary to cut in advance to a certain length. In addition , there is a problem that a bent pipe cannot be divided vertically.
(3) A device for inserting a metal core into a pipe and cutting it with a circular saw blade (see Patent Document 3);
Although this apparatus can cut | disconnect the pipe | tube with a small diameter by adjusting the magnitude | size of a metal core, it cannot be applied to piping with a very small diameter. Moreover, it is necessary to cut | disconnect the length of a pipe | tube to the length shorter than a metal core . In order to completely halve the core, it is necessary to turn the core bar 180 ° and turn the groove upside down as the saw blade, and then reciprocate the circular saw blade once. Also, bent pipes cannot be divided vertically.
(4) The procedure for cutting the pipe material to be cut, which has been a problem in the techniques of (1) to (3) above, to a predetermined length can be omitted, and a disc-shaped tip saw while feeding an arbitrary length and diameter pipe There is also a device (see Patent Document 4) that cuts at a point, but this is not applicable to the longitudinal division of a bent pipe.
In the pipe halving devices of (1) to (4) above, the halved pipe remains in a semicircular shape. Therefore, when measuring the decontamination work after halving and the presence of radioactive substances, A post process of pressing in a plate shape with a press machine or the like is required.
上記のような従来の技術では、比較的真直ぐな管でないと、長尺のまま半割にすることは困難であった。また、半割後の配管の表面に付着した汚染除去及び汚染のサーベイのため、半割後の配管を板状にする後工程が必要とされる場合があった。
本発明は、一連の工程で小口径配管のプレス加工と長手方向両側端の剪断加工の両方を行うことで、小口径配管を2枚の板状体に半割することができると共に、配管に付着した汚染の除去及び汚染のサーベイのために新たに配管を板状加工する必要がないようにすること、及び、小口径配管をプレスで板状体にすることで、これまで半割できなかった曲がり管やU字管の半割もできるようにすることを課題とし、これらを可能とする方法及びこの方法を実施する装置を提供することを目的としている。
In the conventional technology as described above, it is difficult to halve the tube without using a relatively straight tube. In addition, a post-process for making the pipe after half-split into a plate shape may be required for the removal of contamination adhered to the surface of the pipe after half-split and the survey of pollution.
The present invention, by performing both shearing of pressing the longitudinal side ends of the small-diameter piping in a series of steps, it is possible to halved the small-diameter piping two plate-like body, the pipe It has been impossible to halve until now by eliminating the need for plate processing of new piping for removal of contaminated contamination and surveying contamination, and making small-diameter piping into a plate with a press. It was bent pipe and an object to be able to be halved in the U-shaped tube, and its object is to provide an apparatus for implementing the method and this method permits them.
本発明の方法は、原子力発電所で使用された小口径配管の半割方法であって、小口径配管をプレス機で偏平管とするプレス工程と、該偏平管の長手方向両側部をシャーリング機で切断して2枚の板状体と側部切断片とに分離する切断工程とからなり、
前記プレス工程では、前記プレス機の小口径配管送入ガイドにセットした小口径配管を、小口径配管送入機で上部金型と下部金型との間に送り、該上下の金型でプレスして偏平管とし、該偏平管を偏平管送出機で偏平管送出ガイドに送り、
前記切断工程では、前記偏平管送出ガイドから出た偏平管を、前記シャーリング機の偏平管送入ガイドから偏平管送入機でシャー上部金型とシャー下部金型との間に送り、該上下のシャー金型で該偏平管の長手方向両側部を切断することにより、2枚の板状体と側部切断片とに分離して該側部切断片を除去し、該2枚の板状体を板状体送出機で板状体送出ガイドに送ることを特徴とする。
また、本発明の方法を実施する装置は、原子力発電所で使用された小口径配管の半割装置であって、小口径配管を上部金型と下部金型との間でプレスして偏平管とするプレス機と、該偏平管の長手方向両側部をシャー上部金型とシャー下部金型とで剪断するシャーリング機とからなり、
前記プレス機は、小口径配管送入ガイドにセットされた小口径配管を前記上部金型と前記下部金型との間に送る小口径配管送入機と、プレス後の偏平管を偏平管送出ガイドに送る偏平管送出機とを備え、
前記シャーリング機は、前記プレス後の偏平管を、偏平管送入ガイドから2枚のシャー刃を備えたシャー上部金型とシャー下部金型との間に送る偏平管送入機と、該2枚のシャー刃で該偏平管の長手方向両側端部を切断し側端部切断片を除去した上下2枚の板状体を、板状体送出ガイドに送る板状体送出機とを備えていることを特徴とする。
The method of the present invention is a half way of small diameter piping used in nuclear power plants, a pressing step of a flat tube of small bore piping flop-less machine, the longitudinal sides of the flattened pipe shirring was cut with the machine Ri Do and a cutting step of separating into a two plate-like body and the side cut pieces,
In the pressing step, the small-diameter pipe set in the small-diameter pipe feeding guide of the press machine is sent between the upper mold and the lower mold by the small-diameter pipe feeding machine, and is pressed by the upper and lower molds. To a flat tube, and the flat tube is sent to the flat tube delivery guide by a flat tube delivery machine,
In the cutting step, the flat tube coming out of the flat tube delivery guide is fed between the shear upper die and the lower shear die by the flat tube feeder from the flat tube feeding guide of the shearing machine, and the upper and lower By cutting both sides in the longitudinal direction of the flat tube with a shear die, the two side plates are separated into two plate-like bodies and side cut pieces, and the two plate-like shapes are removed. The body is sent to a plate-like body delivery guide by a plate-like body delivery machine .
An apparatus for carrying out the method of the present invention is a small-diameter pipe halving apparatus used in a nuclear power plant, and presses a small-diameter pipe between an upper mold and a lower mold to produce a flat pipe. consists to the press, a shearing machine for shearing the longitudinal sides by the shear upper die and the shear the lower mold of the flat tube and,
The press machine is a small-diameter pipe feeding machine for sending a small-diameter pipe set in a small-diameter pipe feeding guide between the upper mold and the lower mold, and a flat pipe after pressing is sent as a flat pipe. a flat tube feeding device to send to the guide,
The shirring machine, a flat tube after the pressing, and Iriki feed flattened pipe for sending the flattened pipe infeed guide between the shear upper die and the shear the lower mold having two shear blades, the two Like in shear blade longitudinal side edge portions by cutting the upper and lower two removing the side edge portions cut piece plate body of the flat tube, and a plate-like body feeding device for sending to the plate-like body dispatch guide It is characterized by being .
本発明の方法及び装置によれば、小口径配管をプレスする工程では、小口径配管を小口径配管送入機で送りながらプレス機で偏平管とする。そして、プレス後の偏平管を切断する工程では、偏平管の長手方向両側端部をシャーリング機で切断して上下2枚の板状体とするので、配管を半割りした後の除染作業及び放射線付着物の除去検査が非常に容易になる。
また、プレス後の偏平管を、偏平管送入機でシャー上部金型とシャー下部金型との間に送りながら、2枚のシャー刃で偏平管の長手方向両側端部を切断するので、直管は勿論、曲がった配管でも板状体として二つ割りすることができるようになり、除染作業やサーベイ作業がきわめて容易になる。
According to the method and apparatus of the present invention, in the step of pressing the small-diameter pipe , the flat-tube is formed by the press machine while the small-diameter pipe is fed by the small-diameter pipe feeder . And, in the step of cutting the flat tube after pressing, since both ends in the longitudinal direction of the flat tube are cut with a shearing machine to form two upper and lower plate-like bodies, the decontamination work after halving the pipe and Inspection for removal of radiation deposits becomes very easy .
Further, the flat tube after the pressing, while feeding in flat tube infeed machine between the shear upper die and the shear the lower mold, since cutting the longitudinal both end portions of the flattened pipe by two shear blades, straight course, will be able to split the bent pipe but the plate-like body, decontamination and survey work becomes extremely easy.
図1を参照して、半割工法の概要について説明する。
原子炉で使用された小口径配管1は、図2に示すプレス機Aでプレスされて、偏平管2とされる。
With reference to FIG. 1, the outline | summary of a halving construction method is demonstrated.
A small-diameter pipe 1 used in the nuclear reactor is pressed by a press A shown in FIG.
次に、プレス後の偏平管2は、図4に示すシャーリング機Bにより、長手方向両側端部が、図1の符号3で示す位置で切断されて除去され、上下2枚の板状体4,4と切断された側端部切断片5,5とに分離される。
Next, the
上記半割方法で用いられるプレス機Aは、図3に示すプレス上部金型6及びプレス下部金型7と、小口径配管送入機8及び小口径配管送入ガイド9と、プレス後の偏平管送出機10とプレス後の偏平管送出ガイド11とからなっている。
上記半割方法を実施する際には、小口径配管送入ガイド9にセットされた小口径配管1を、小口径配管送入機8でプレス下部金型7の上に送り込み、上部金型6で下部金型7上の小口径配管1をプレスする。小口径配管1の送りは、プレス機Aの動きに合わせて半自動でなされる。
小口径配管1がプレスされて偏平な板状となった偏平管2は、前記小口径配管送入機8と同様に、プレス機Aの動きに合わせて半自動で、偏平管送出機10でプレス後、偏平管送出ガイド11に向って送り出される。
The press machine A used in the above-mentioned half splitting method includes a press
When carrying out the above-mentioned half splitting method, the small-diameter pipe 1 set in the small-diameter
The
次に、前記プレス機Aで板状にプレスされた偏平管2は、シャーリング機B(図4)で長手方向両側端が剪断され、上下2枚の板状体4になる。このシャーリング機Bは、シャー金型12、偏平管送入機13、偏平管送入ガイド14、板状体送出機15、及び板状体送出ガイド16で構成される。シャーリング機Bも、プレス機Aの動きに合わせて半自動で、偏平管送入ガイド14上の偏平管2を、偏平管送入機13によりシャー金型12に向って送り込む。
Next, the
シャー金型12は、図5に示すシャー上部金型17とシャー下部金型18で構成され、シャー上部金型17には、シャー刃20が取り付けられている。プレス後の偏平管2は、偏平管挿入口19からシャー金型12内に挿入され、シャー上部金型17を、上部金型支えばね21に抗してシャー下部金型18に向って圧し込み、偏平管2の長手方向両側端部をシャー刃20で剪断し(図1の位置3)、2枚の上下板状体4と、側端部切断片5とに分離する。側端部切断片5は、図4に示す如く、シャーリング機の下部に落下して除去される。
The
なお、プレス機Aとシャーリング機Bはシリーズに設置するのが好ましいが、設置場所の問題等により、別々に設置し、バッチ作業で作業することも勿論可能である。 The press machine A and the shearing machine B are preferably installed in series, but it is of course possible to install them separately and work in batch operations due to the problem of installation location.
A プレス機、B シャーリング機、1 小口径配管、2 プレス後の偏平管、3 長手方向両側端部の切断位置、4 (分離された)板状体、5 側端部切断片、6 プレス上部金型、7 プレス下部金型、8 小口径配管送入機、9 小口径配管送入ガイド、10 プレス後の偏平管送出機、11 プレス後の偏平管送出ガイド、12 シャー金型、13 偏平管送入機、14 偏平管送入ガイド、15 板状体送出機、16 板状体送出ガイド、17 シャー上部金型、18 シャー下部金型、19 プレス後偏平管挿入口、20 シャー刃、21 上部金型支えばね。 A press machine, B shearing machine, 1 small-diameter pipe, 2 flat tube after pressing, 3 cutting positions at both ends in the longitudinal direction, 4 (separated) plate-like body, 5 side end cutting pieces, 6 press top Mold, 7 Press lower mold, 8 Small-diameter pipe feeding machine, 9 Small-diameter pipe feeding guide, 10 Flat tube feeding machine after pressing, 11 Flat pipe feeding guide after pressing, 12 Shear mold, 13 Flat Pipe feeding machine, 14 Flat pipe feeding guide, 15 Plate body feeding machine, 16 Plate body feeding guide, 17 Shear upper mold, 18 Shear lower mold, 19 Flat tube insertion port after pressing, 20 Shear blade, 21 Upper mold support spring.
Claims (2)
小口径配管をプレス機で偏平管とするプレス工程と、該偏平管の長手方向両側部をシャーリング機で切断して2枚の板状体と側部切断片とに分離する切断工程とからなり、
前記プレス工程では、前記プレス機(A)の小口径配管送入ガイド(9)にセットした小口径配管(1)を、小口径配管送入機(8)で上部金型(6)と下部金型(7)との間に送り、該上下の金型(6,7)でプレスして偏平管(2)とし、該偏平管(2)を偏平管送出機(10)で偏平管送出ガイド(11)に送り、
前記切断工程では、前記偏平管送出ガイド(11)から出た偏平管(2)を、前記シャーリング機(B)の偏平管送入ガイド(14)から偏平管送入機(13)でシャー上部金型(17)とシャー下部金型(18)との間に送り、該上下のシャー金型(17,18)で該偏平管(2)の長手方向両側部を切断することにより、2枚の板状体(4)と側部切断片(5)とに分離して該側部切断片(5)を除去し、該2枚の板状体(4)を板状体送出機(15)で板状体送出ガイド(16)に送る
ことを特徴とする半割方法。 A halving method for small-diameter pipes used in nuclear power plants,
From the small diameter pipe and the press step of a flat tube-flop-less motor, a cutting step for separating the longitudinal sides of the flattened tube and cut into two plate-like body and the side cut pieces in shearing machine Do Ri,
In the pressing step, the small-diameter pipe (1) set in the small-diameter pipe feeding guide (9) of the press machine (A) is transferred to the upper die (6) and the lower die by the small-diameter pipe feeding machine (8). It is sent to and from the mold (7), pressed by the upper and lower molds (6, 7) to make a flat tube (2), and the flat tube (2) is sent by the flat tube delivery machine (10). Sent to the guide (11)
In the cutting step, the flat tube (2) coming out of the flat tube feed guide (11) is moved from the flat tube feed guide (14) of the shearing machine (B) to the upper portion of the shear by the flat tube feed machine (13). Two sheets are sent between the mold (17) and the lower shear mold (18), and the upper and lower shear molds (17, 18) are used to cut both longitudinal sides of the flat tube (2). The plate-like body (4) and the side-cut piece (5) are separated and the side-cut piece (5) is removed, and the two plate-like bodies (4) are sent to the plate-like-piece feeder (15). ) To the plate-shaped body delivery guide (16)
A halving method characterized by that .
小口径配管(1)を上部金型(6)と下部金型(7)との間でプレスして偏平管(2)とするプレス機(A)と、該偏平管(2)の長手方向両側部をシャー上部金型(17)とシャー下部金型(18)とで剪断するシャーリング機(B)とからなり、
前記プレス機(A)は、小口径配管送入ガイド(9)にセットされた小口径配管(1)を前記上部金型(6)と前記下部金型(7)との間に送る小口径配管送入機(8)と、プレス後の偏平管(2)を偏平管送出ガイド(11)に送る偏平管送出機(10)とを備え、
前記シャーリング機(B)は、前記プレス後の偏平管(2)を、偏平管送入ガイド(14)から2枚のシャー刃(20)を備えたシャー上部金型(17)とシャー下部金型(18)との間に送る偏平管送入機(13)と、該2枚のシャー刃(20)で該偏平管(2)の長手方向両側端部を切断し側端部切断片(5)を除去した上下2枚の板状体(4)を、板状体送出ガイド(16)に送る板状体送出機(15)とを備えていることを特徴とする半割装置。 A halving device for small-diameter pipes used in nuclear power plants,
A small-diameter pipe (1) an upper mold (6) and the flat tube and pressed between the lower mold (7) (2) to press (A), the longitudinal direction of the flat tube (2) It consists of a shearing machine (B) that shears both sides with a shear upper mold (17) and a shear lower mold (18) ,
The press machine (A) has a small diameter for feeding a small diameter pipe (1) set in a small diameter pipe feeding guide (9) between the upper mold (6) and the lower mold (7). A pipe feeder (8), and a flat pipe delivery machine (10) for sending the flat pipe (2) after pressing to the flat pipe delivery guide (11) ,
The shirring machine (B), the flat tube after the pressing (2), flattened tube infeed guide (14) from shear the upper mold having the two shear blades (20) (17) and shear the lower mold the type (18) feeding flattened pipe to send between Iriki (13), said flattened tube at the two shear blades (20) (2) longitudinal side edge portions by cutting the side edge portions cut pieces of ( A halving device comprising: a plate-like body sending machine (15) that sends the upper and lower two plate-like bodies (4) from which 5) has been removed to a plate-like body feeding guide (16) .
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| JP4549269B2 (en) * | 2005-09-20 | 2010-09-22 | 株式会社 エイブル | Pipe recycling method |
| JP6471289B2 (en) * | 2017-01-26 | 2019-02-20 | 若狭原子力技術シニアコンサルティング株式会社 | Small diameter pipe axial direction vertical cutting device |
| JP7702832B2 (en) * | 2021-08-23 | 2025-07-04 | 株式会社中部プラントサービス | Decontamination equipment, decontamination line |
| JP7657120B2 (en) * | 2021-08-23 | 2025-04-04 | 株式会社中部プラントサービス | Cutting device, cutting method, decontamination line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5276965A (en) * | 1992-02-13 | 1994-01-11 | The Atlantic Group, Inc. | Method for dismantling potentially contaminated tubes from a tube bundle |
| DE19541501A1 (en) * | 1995-11-07 | 1997-05-15 | Siemens Ag | Method and device for disposing of a nuclear steam generator |
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