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JP4517382B2 - Snap fastener synthetic resin female fitting - Google Patents
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JP4517382B2 - Snap fastener synthetic resin female fitting - Google Patents

Snap fastener synthetic resin female fitting Download PDF

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Publication number
JP4517382B2
JP4517382B2 JP32576998A JP32576998A JP4517382B2 JP 4517382 B2 JP4517382 B2 JP 4517382B2 JP 32576998 A JP32576998 A JP 32576998A JP 32576998 A JP32576998 A JP 32576998A JP 4517382 B2 JP4517382 B2 JP 4517382B2
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Japan
Prior art keywords
female fitting
synthetic resin
wall portion
arc
slit
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Expired - Fee Related
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JP32576998A
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JP2000139517A (en
Inventor
精 武田
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武田精機株式会社
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Priority to JP32576998A priority Critical patent/JP4517382B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、中央部にリベット部材の突起を挿通してカシメ止めするための貫通孔が形成された基板の表面に、当該基板から略円筒状に立ち上がり、且つ、上端部内面に半径方向内方へ膨出した膨出部を有する雌型嵌合部(雄スナップと弾性的に嵌合する凹部)を形成し、前記雌型嵌合部の上端側で且つ前記円弧状の溝の底よりも高い位置に円周方向適当間隔おきにスリットを形成したスナップファスナーの合成樹脂製雌型嵌合部材に関する。
【0002】
【従来の技術】
図5は、従来のスナップファスナーの合成樹脂製雌型嵌合部材を示す。図において、2aは中央部に貫通孔1aが形成された基板、5aは、当該基板2aから略円筒状に立ち上がった雌型嵌合部、4aはスリット3aにより区画された円弧状壁部である。図5に示すように、雌型嵌合部5aは、上端部内面に半径方向内方へ膨出した膨出部を有する。
【0003】
従来の合成樹脂製雌型嵌合部材においては、図示のように、スリット3aが円弧状壁部4aの半径方向内端から半径方向外端まで連続して(換言すれば、円弧状壁部4aを半径方向に横切る状態に)形成されていたため、雄スナップとの弾性嵌合(スナップ作用)が極端に緩くなることがあった。
【0004】
即ち、雌型嵌合部5aを全周にわたって連続した完全な円筒状に形成した場合、雌型嵌合部5aの半径方向外方への弾性変形が困難で、雄スナップとの弾性嵌合(スナップ作用)がきつくなり過ぎるところから、図示のようにスリット3aを設けていたのであるが、スリット3aを設けると、一部の円弧状壁部4aが製造時点で半径方向外方へ不規則に変形して、雌型嵌合部5aの内径が設計値よりも極端に大きくなり、所期の弾性嵌合力が得られなくなることがあった。
【0005】
これは、次の理由によるものと考えられる。即ち、図6、図7に示すように、射出成形用金型aに高温液状の材料樹脂bが注入されると、材料樹脂bは、金型aとの温度差によって次第に硬化しつつ注入口cから貫通孔成形用金型部分dを迂回して反対側へと廻り込み、金型a内に充填されるので、注入口cの近辺に比べて反対側の部位では、樹脂密度が低くなる傾向がある。
【0006】
従って、図7の(イ)、(ロ)に示すように、基板2aの中央を脱型用ロッドeで突いて脱型する際、雌型嵌合部5aの全体が金型から同時に抜け出すのではなく、樹脂密度の低い部分(注入口cと反対側に位置する円弧状壁部4a)から先に抜け出し、樹脂密度の高い注入口近くの円弧状壁部4aが遅れて抜け出すことになる。そのため、先に抜け出す円弧状壁部(樹脂密度の低い部分)が金型のアンダーカット部による抵抗を受けて、図7の(ロ)に示すように、半径方向外方へ変形し、樹脂密度の高い円弧状壁部は、金型のアンダーカット部による抵抗をさほど受けずに脱型することになり、樹脂密度の低い円弧状壁部4aが外方へ変形した分だけ、雌型嵌合部の内径(全部の円弧状壁部で形成される凹入部の内径)が設計値よりも大きくなり、雄スナップとの弾性嵌合(スナップ作用)が極端に緩くなるのである。
【0007】
【発明が解決しようとする課題】
本発明は、上記の考察結果に基づいてなされたものであって、射出成形用金型からの脱型時、樹脂密度の低い部分(注入口と反対側に位置する円弧状壁部)が半径方向外方へ変形することを抑制して、雌型嵌合部の内径を一定にし、所期の弾性嵌合力が得られるようにしたスナップファスナーの合成樹脂製嵌合部材を提供することを目的としている。
【0008】
【課題を解決するための手段】
上記の課題を解決するために、本発明が講じた技術的手段は、次のとおりである。即ち、本発明によるスナップファスナーの合成樹脂製雌型嵌合部材の特徴は、射出成形用金型aの雌型嵌合部材成形用空間に、その半径方向一端に形成された注入口cから高温液状の材料樹脂bが注入され、当該材料樹脂bが貫通孔成形用金型部分dを迂回して反対側へと廻り込み、当該材料樹脂bの硬化後、金型a内で硬化した雌型嵌合部材における基板2aの中央を脱型用ロッドeで突いて脱型することによって製造され、中央部に貫通孔が形成された基板2aの表面に、当該基板2aから略円筒状に立ち上がり、且つ、上端部内面に半径方向内方へ膨出した膨出部を有する雌型嵌合部を形成し、雌型嵌合部の裏面には、放射状のリブで複数に仕切られた円弧状の溝を形成し、前記雌型嵌合部の上端側で且つ前記円弧状の溝の底よりも高い位置に円周方向適当間隔おきにスリットを形成して、雌型嵌合部の上端側を複数の円弧状壁部に区画した合成樹脂製雌型嵌合部材において、前記スリットが円弧状壁部の半径方向外端まで達しておらず、当該スリットの外端に両側の円弧状壁部どうしを連結する立ち上がり壁部が形成され、当該スリットの半径方向外端が前記立ち上がり壁部で閉塞されている点にある。
【0009】
上記の構成によれば、スリットの半径方向外端が立ち上がり壁部で閉塞されているので(換言すれば、円弧状壁部を半径方向に横切っておらず、スリットの外端に両側の円弧状壁部どうしを連結する立ち上がり壁部が残存するので)、射出成形による製造工程において、基板の中央部を突き動かして脱型する際、雌型嵌合部のうち、材料樹脂の注入口から遠い円弧状壁部(樹脂密度の低い円弧状壁部)が反対側の円弧状壁部(樹脂密度の高い円弧状壁部)に先行して金型から抜け出そうとしても、円弧状壁部どうしの広がりが立ち上がり壁部で拘束される結果、全部の円弧状壁部が同時ないしは略同時に金型から抜け出すことになり、特定位置の円弧状壁部が先行して脱型することに起因する外方への変形が抑制される。
従って、雌型嵌合部の内径(全部の円弧状壁部で形成される凹入部の内径)が設計値からさほど大きく狂うことがなく、所期の弾性嵌合力が得られることになる。
【0010】
【発明の実施の形態】
本発明の実施の形態を図面に基づいて説明すると、Aは、雌スナップと雄スナップとから構成されるスナップファスナーの合成樹脂製雌型嵌合部材、Bは、合成樹脂製雌型嵌合部材Aをシート状部材(例えば、衣服の生地)Cに止着する合成樹脂製のリベット状部材である。Dは雄型嵌合部材、Eは雄型嵌合部材Dをシート状部材Cに止着するためのリベット状部材である。
【0011】
合成樹脂製雌型嵌合部材Aは、従来品と同様に、射出成形により製造されたもので、中央部に、シート状部材Cを貫通したリベット部材Bの突起を挿通してカシメ止めするための貫通孔1が形成された円形の基板2と、その表面に、当該基板2から略円筒状に立ち上がり、且つ、円周方向適当間隔おきに形成したスリット3によって複数の円弧状壁部4に区画された雌型嵌合部(前記雄型嵌合部材Dの雄型嵌合部と弾性的に嵌合する凹部)5とを備えており、雌型嵌合部5の裏面には、前記スリット3の直下に配置された放射状のリブ6で複数に仕切られた円弧状の溝7が形成されている。
【0012】
前記スリット3は、図3に示すように、円弧状の溝7の底よりも高い位置に形成されたものであって、円弧状壁部4の半径方向外端まで達しておらず、換言すれば、円弧状壁部4を半径方向に横切っておらず、当該スリット3の外端に両側の円弧状壁部4どうしを連結する立ち上がり壁部8が形成されている。9はシート状部材Cに対する滑り止め用のスパイク状突起である。
【0013】
上記の構成によれば、スリット3の外端に両側の円弧状壁部4どうしを連結する立ち上がり壁部8が残存するので、図7の(イ)、(ロ)で示した射出成形による製造工程において、基板1の中央部を脱型用ロッドeで突き動かして脱型する際、雌型嵌合部5のうち、材料樹脂の注入口cから遠い円弧状壁部(樹脂密度の低い円弧状壁部)4が反対側の円弧状壁部(樹脂密度の高い円弧状壁部)4に先行して金型から抜け出そうとしても、円弧状壁部4どうしの広がりが立ち上がり壁部8で拘束される結果、全部の円弧状壁部4が同時ないしは略同時に金型から抜け出すことになり、特定位置の円弧状壁部が先行して脱型することに起因する外方への変形が抑制される。従って、雌型嵌合部5の内径(全部の円弧状壁部4で形成される凹入部の内径)が設計値からさほど大きく狂うことがなく、所期の弾性嵌合力が得られることになる。
【0014】
【発明の効果】
本発明は、上述した構成よりなるから、射出成形用金型からの脱型時、樹脂密度の低い部分(注入口と反対側に位置する円弧状壁部)が半径方向外方へ変形することを抑制して、雌型嵌合部の内径を一定にし、所期の弾性嵌合力が得られるという効果がある。
【図面の簡単な説明】
【図1】 本発明に係るスナップファスナーの合成樹脂製雌型嵌合部材の平面図である。
【図2】 上記合成樹脂製雌型嵌合部材の背面図である。
【図3】 上記合成樹脂製雌型嵌合部材の断面図である。
【図4】 上記合成樹脂製雌型嵌合部材を用いて構成したスナップファスナーの断面図である。
【図5】 従来例を示す合成樹脂製雌型嵌合部材の断面図である。
【図6】 従来例の問題点を説明するための図である。
【図7】 従来例の問題点を説明するための図である。
【符号の説明】
A…合成樹脂製雌型嵌合部材、1…貫通孔、2…基板、3…スリット、4…円弧状壁部、5…雌型嵌合部、8…立ち上がり壁部。
[0001]
BACKGROUND OF THE INVENTION
In the present invention, the surface of a substrate having a through-hole for inserting and inserting a protrusion of a rivet member into the center portion is formed in a substantially cylindrical shape from the substrate, and radially inward on the inner surface of the upper end portion. A female fitting portion (a concave portion that elastically fits with the male snap) having a bulging portion bulged to the upper end side of the female fitting portion and more than the bottom of the arc-shaped groove The present invention relates to a synthetic resin female fitting member of a snap fastener in which slits are formed at appropriate intervals in the circumferential direction at appropriate intervals.
[0002]
[Prior art]
FIG. 5 shows a synthetic resin female fitting member of a conventional snap fastener. In the figure, reference numeral 2a denotes a substrate having a through hole 1a formed in the central portion, 5a denotes a female fitting portion that rises from the substrate 2a in a substantially cylindrical shape, and 4a denotes an arcuate wall portion defined by a slit 3a. . As shown in FIG. 5, the female fitting portion 5 a has a bulging portion that bulges radially inward on the inner surface of the upper end portion.
[0003]
In the conventional synthetic resin female fitting member, as shown in the figure, the slit 3a is continuous from the radially inner end to the radially outer end of the arcuate wall 4a (in other words, the arcuate wall 4a). Therefore, the elastic fitting (snap action) with the male snap may become extremely loose.
[0004]
That is, when the female fitting portion 5a is formed in a complete cylindrical shape that is continuous over the entire circumference, it is difficult to elastically deform the female fitting portion 5a outward in the radial direction, and elastic fitting with a male snap ( The slit 3a is provided as shown in the figure because the snap action is too tight. However, when the slit 3a is provided, a part of the arcuate wall 4a irregularly extends radially outward at the time of manufacture. As a result, the inner diameter of the female fitting portion 5a becomes extremely larger than the design value, and the desired elastic fitting force may not be obtained.
[0005]
This is considered to be due to the following reason. That is, as shown in FIGS. 6 and 7, when the high-temperature liquid material resin b is injected into the injection mold a, the material resin b gradually cures due to the temperature difference from the mold a and is injected into the injection port. Since c bypasses the through-hole molding die portion d and wraps around in the opposite side and fills in the die a, the resin density is lower at the opposite side than the vicinity of the injection port c. Tend.
[0006]
Therefore, as shown in FIGS. 7 (a) and 7 (b), when the center of the substrate 2a is ejected by the demolding rod e, the entire female fitting portion 5a is simultaneously removed from the mold. Instead, the arc-shaped wall portion 4a near the injection port with a high resin density comes out with a delay from the portion having a low resin density (the arc-shaped wall portion 4a located on the side opposite to the injection port c). Therefore, the arc-shaped wall portion (the portion with low resin density) that comes out first receives resistance from the undercut portion of the mold and deforms outward in the radial direction as shown in FIG. The high arc-shaped wall part is removed without much resistance due to the undercut part of the mold, and the female wall is fitted by the amount of deformation of the arc-shaped wall part 4a having a low resin density. The inner diameter of the portion (the inner diameter of the recessed portion formed by all the arc-shaped wall portions) becomes larger than the design value, and the elastic fitting (snap action) with the male snap becomes extremely loose.
[0007]
[Problems to be solved by the invention]
The present invention has been made on the basis of the above-mentioned consideration results. When the mold is removed from the injection mold, the portion having a low resin density (the arcuate wall portion located on the side opposite to the injection port) has a radius. An object of the present invention is to provide a synthetic resin fitting member for a snap fastener that suppresses deformation outward in the direction, makes the inner diameter of the female fitting portion constant, and obtains the desired elastic fitting force. It is said.
[0008]
[Means for Solving the Problems]
In order to solve the above problems, the technical means taken by the present invention are as follows. That is, the feature of the synthetic resin female fitting member of the snap fastener according to the present invention is that a high temperature is introduced into the female fitting member molding space of the injection mold a from the injection port c formed at one end in the radial direction. The liquid material resin b is injected, and the material resin b bypasses the through-hole molding die portion d and moves to the opposite side. After the material resin b is cured, the female mold is cured in the mold a. the center of the substrate 2a in the fitting member poked in demolding rod e is prepared by demolding, the surface of the substrate 2a that the through-hole 1 is formed in the center portion, rising from the substrate 2a in a substantially cylindrical shape In addition, a female fitting portion 5 having a bulging portion bulging inward in the radial direction is formed on the inner surface of the upper end portion, and the rear surface of the female fitting portion 5 is partitioned into a plurality of pieces by radial ribs 6. and the arc-shaped groove 7 is formed, and the arcuate groove in the upper side of the female fitting part 5 Of a slit 3 in the circumferential direction suitable intervals in the position higher than the bottom, the upper end a plurality of arc-shaped wall portion a synthetic resin female fitting member odor was divided into 4 of the female fitting part 5 Te, the slit 3 has not reached to the radially outer end of the arc-shaped wall portion 4, the rising wall portion 8 connecting the to what arcuate wall portion 4 of the outer end sides of the slit 3 is formed, the slits 3 in that the outer end in the radial direction is closed by the rising wall 8 .
[0009]
According to the above configuration, since the radially outer end of the slit is blocked by the rising wall portion (in other words, the arc-shaped wall portion is not traversed in the radial direction, and the arc-shaped sides on the both sides are formed at the outer end of the slit. Since the rising wall portion that connects the wall portions remains), in the manufacturing process by injection molding, when removing the mold by moving the central portion of the substrate, the female fitting portion is far from the material resin injection port. Even if the arc-shaped wall (arc-shaped wall having low resin density) tries to escape from the mold preceding the arc-shaped wall on the opposite side (arc-shaped wall having high resin density), the arc-shaped walls As a result of the expansion being restricted by the rising wall portion, all the arc-shaped wall portions come out of the mold at the same time or almost simultaneously, and the outer shape caused by the arc-shaped wall portion at a specific position being removed in advance. The deformation to is suppressed.
Therefore, the inner diameter of the female fitting portion (the inner diameter of the recessed portion formed by all the arcuate wall portions) is not greatly deviated from the design value, and the desired elastic fitting force can be obtained.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. A is a synthetic resin female fitting member of a snap fastener constituted by a female snap and a male snap, and B is a synthetic resin female fitting member. A rivet-like member made of synthetic resin that fastens A to a sheet-like member (for example, cloth for clothing) C. D is a male fitting member, and E is a rivet-like member for fixing the male fitting member D to the sheet-like member C.
[0011]
The synthetic resin female fitting member A is manufactured by injection molding as in the case of the conventional product, and is inserted into the center portion by inserting the protrusion of the rivet member B penetrating the sheet-like member C to be caulked. A circular substrate 2 having through holes 1 formed therein, and a plurality of arc-shaped wall portions 4 formed on the surface thereof by slits 3 rising from the substrate 2 in a substantially cylindrical shape and formed at appropriate intervals in the circumferential direction. And a female fitting portion (a concave portion that elastically fits with the male fitting portion of the male fitting member D) 5. An arcuate groove 7 partitioned into a plurality of radial ribs 6 arranged immediately below the slit 3 is formed.
[0012]
As shown in FIG. 3, the slit 3 is formed at a position higher than the bottom of the arc-shaped groove 7, and does not reach the radially outer end of the arc-shaped wall portion 4. For example, a rising wall portion 8 that does not cross the arcuate wall portion 4 in the radial direction and connects the arcuate wall portions 4 on both sides to the outer end of the slit 3 is formed. Reference numeral 9 denotes a spike-like protrusion for preventing slippage with respect to the sheet-like member C.
[0013]
According to the above configuration, since the rising wall portion 8 that connects the arcuate wall portions 4 on both sides remains at the outer end of the slit 3, the manufacturing by injection molding shown in FIGS. In the process, when the center portion of the substrate 1 is moved by the demolding rod e and demolded, an arcuate wall portion (a circle having a low resin density) far from the material resin injection port c in the female mold fitting portion 5. Even if the arcuate wall part 4 tries to escape from the mold prior to the arcuate wall part 4 (the arcuate wall part having a high resin density) 4 on the opposite side, the spread of the arcuate wall parts 4 becomes the rising wall part 8. As a result of the restraint, all the arcuate wall portions 4 come out of the mold simultaneously or substantially simultaneously, and the outward deformation caused by the demolding of the arcuate wall portion at a specific position is suppressed. Is done. Therefore, the inner diameter of the female fitting portion 5 (the inner diameter of the recessed portion formed by all the arcuate wall portions 4) is not greatly deviated from the design value, and an expected elastic fitting force can be obtained. .
[0014]
【The invention's effect】
Since the present invention has the above-described configuration, a portion having a low resin density (an arcuate wall portion located on the side opposite to the injection port) is deformed radially outward when demolding from the injection mold. Is suppressed, the inner diameter of the female fitting portion is made constant, and the desired elastic fitting force can be obtained.
[Brief description of the drawings]
FIG. 1 is a plan view of a synthetic resin female fitting member of a snap fastener according to the present invention.
FIG. 2 is a rear view of the synthetic resin female fitting member.
FIG. 3 is a sectional view of the synthetic resin female fitting member.
FIG. 4 is a cross-sectional view of a snap fastener configured using the synthetic resin female fitting member.
FIG. 5 is a cross-sectional view of a synthetic resin female fitting member showing a conventional example.
FIG. 6 is a diagram for explaining a problem of a conventional example.
FIG. 7 is a diagram for explaining a problem of a conventional example.
[Explanation of symbols]
A ... Synthetic resin-made female fitting member, 1 ... through hole, 2 ... substrate, 3 ... slit, 4 ... arc-shaped wall portion, 5 ... female fitting portion, 8 ... rising wall portion.

Claims (1)

射出成形用金型aの雌型嵌合部材成形用空間に、その半径方向一端に形成された注入口cから高温液状の材料樹脂bが注入され、当該材料樹脂bが貫通孔成形用金型部分dを迂回して反対側へと廻り込み、当該材料樹脂bの硬化後、金型a内で硬化した雌型嵌合部材における基板2aの中央を脱型用ロッドeで突いて脱型することによって製造され、中央部に貫通孔が形成された基板2aの表面に、当該基板2aから略円筒状に立ち上がり、且つ、上端部内面に半径方向内方へ膨出した膨出部を有する雌型嵌合部を形成し、雌型嵌合部の裏面には、放射状のリブで複数に仕切られた円弧状の溝を形成し、前記雌型嵌合部の上端側で且つ前記円弧状の溝の底よりも高い位置に円周方向適当間隔おきにスリットを形成して、雌型嵌合部の上端側を複数の円弧状壁部に区画した合成樹脂製雌型嵌合部材において、前記スリットが円弧状壁部の半径方向外端まで達しておらず、当該スリットの外端に両側の円弧状壁部どうしを連結する立ち上がり壁部が形成され、当該スリットの半径方向外端が前記立ち上がり壁部で閉塞されていることを特徴とするスナップファスナーの合成樹脂製雌型嵌合部材。 A high temperature liquid material resin b is injected into a female fitting member molding space of the injection molding die a from an injection port c formed at one end in the radial direction, and the material resin b is used as a through hole molding die. The part d is detoured and turned to the opposite side, and after the material resin b is cured, the center of the substrate 2a in the female fitting member cured in the mold a is protruded by the demolding rod e and removed. On the surface of the substrate 2a having the through-hole 1 formed in the central portion, and having a bulging portion rising from the substrate 2a in a substantially cylindrical shape and bulging radially inward on the inner surface of the upper end portion. forming a female fitting part 5 on the back surface of the female fitting part 5, a plurality of arcuate grooves 7 partitioned into formed by radial ribs 6, the upper end side of the female fitting part 5 in and forming a slit 3 in the circumferential direction suitable intervals in the position higher than the bottom of the arcuate groove 7, the female The upper end of the engaging portion 5 Te plurality of arc-shaped wall portion a synthetic resin female fitting member odor was divided into 4, the slit 3 has not reached to the radially outer end of the arc-shaped wall portion 4, the slits 3 is formed with a rising wall portion 8 that connects the arcuate wall portions 4 on both sides, and the radially outer end of the slit 3 is closed by the rising wall portion 8. Synthetic resin female fitting member.
JP32576998A 1998-11-17 1998-11-17 Snap fastener synthetic resin female fitting Expired - Fee Related JP4517382B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32576998A JP4517382B2 (en) 1998-11-17 1998-11-17 Snap fastener synthetic resin female fitting

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Application Number Priority Date Filing Date Title
JP32576998A JP4517382B2 (en) 1998-11-17 1998-11-17 Snap fastener synthetic resin female fitting

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JP2000139517A JP2000139517A (en) 2000-05-23
JP4517382B2 true JP4517382B2 (en) 2010-08-04

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JP32576998A Expired - Fee Related JP4517382B2 (en) 1998-11-17 1998-11-17 Snap fastener synthetic resin female fitting

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Publication number Priority date Publication date Assignee Title
WO2013126851A1 (en) * 2012-02-24 2013-08-29 Ykk Corporation Fastener, fastening system and method of securing using fastening system

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