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JP4534437B2 - Treated pigments and inks - Google Patents
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JP4534437B2 - Treated pigments and inks - Google Patents

Treated pigments and inks Download PDF

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Publication number
JP4534437B2
JP4534437B2 JP2003186582A JP2003186582A JP4534437B2 JP 4534437 B2 JP4534437 B2 JP 4534437B2 JP 2003186582 A JP2003186582 A JP 2003186582A JP 2003186582 A JP2003186582 A JP 2003186582A JP 4534437 B2 JP4534437 B2 JP 4534437B2
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pigment
group
reactive emulsifier
weight
pigments
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JP2005023098A (en
Inventor
順 佐武
保春 飯田
勉 藤ヶ森
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Artience Co Ltd
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Toyo Ink Mfg Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0033Blends of pigments; Mixtured crystals; Solid solutions
    • C09B67/0034Mixtures of two or more pigments or dyes of the same type
    • C09B67/0035Mixtures of phthalocyanines
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0033Blends of pigments; Mixtured crystals; Solid solutions

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Ink Jet (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、被覆処理顔料およびその処理顔料を液媒体に分散してなるインキに関する。さらに詳しくは顔料粒子の表面に色素誘導体を結合し、その塩基性基と酸性基を有する反応性乳化剤(重合性の乳化剤)とを造塩し、さらに重合して被覆層を形成してなることを特徴とする被覆処理顔料とその処理顔料を分散してなるインキに関する。
【0002】
【従来の技術】
従来、顔料を樹脂で表面処理を施す場合、吸着や析出および反応等で行っている。未処理顔料に比べて、表面処理を施した顔料は分散体、インキおよび塗料の粘性およびその分散安定性に優れているので、微細分散が求められかつ製品としての要求物性の高い用途のインキや塗料には不可欠なものとなってきている。中でも表面架橋を施した顔料は耐溶剤性が高いので、種々な用途へ展開可能となる易分散性を有する表面処理顔料が望まれていた。しかし顔料が微細になればなるほど表面処理顔料の品質が不安定であったり、表面処理に使用される被覆樹脂が徐々に溶解して吸着平衡のバランスを失うことにより顔料の分散体が増粘や凝集を引き起こし製品特性を悪化させるなどの問題点もあった。これは顔料の一次粒子の微細化に伴って表面自由エネルギーが増大し、一次粒子まで凝集を解すことが困難となることが要因である。通常、樹脂系分散剤を使用する場合でも一次粒子まで分散させることは容易ではない。ましてやその顔料表面に樹脂被覆を同時に行わせることは不十分な分散状態で行えば凝集物つくることにもなり困難を極めた。
【0003】
再公表特許WO96/23032公報(特許文献1)には、顔料と塩基性の色素誘導体を併用し、水分散体を作成すること、分散安定性がよくインクジェットインキにもちいられている。これは、顔料が樹脂で被覆されたものではなく汎用性に難があった。
【0004】
特開平8−183920号公報(特許文献2)には、顔料と自己分散性樹脂の溶剤溶液とを転相乳化し、その後、溶剤をストリッピングして水分散体とする方法が開示されている。この方法においては、顔料への樹脂の吸着に種々の制約があり、その選択が必要となる。
【0005】
特開2002−285028号公報(特許文献3)には、顔料と塩基性の誘導体と熱可塑性の樹脂とを混合し、顔料のまわりに樹脂の被覆を機械的な力にて行なうことが開示されている。この方法では、機械的なエネルギーの消費量が多い点がネックとなる。
【0006】
【特許文献1】
再公表特許WO96/23032公報
【0007】
【特許文献2】
特開平8−183920号公報
【0008】
【特許文献3】
特開2002−285028号公報
【0009】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、易分散で顔料分散体の粘性およびその分散安定性に優れた被覆処理顔料およびその処理顔料を分散してなるインキを提供するものである。
【0010】
【課題を解決するための手段】
本発明者らは、上記課題を解決するために鋭意研究を重ねて開発したもので、表面に塩基性基を有する色素誘導体を結合した顔料に、酸性基を有する反応性乳化剤を結合した後、上記反応性乳化剤を重合してなる処理顔料に関する。
【0011】
また、顔料100重量部に対して、塩基性基を有する色素誘導体1〜30重量部および酸性基を有する反応性乳化剤4〜50重量部からなる処理顔料に関する。
【0012】
さらに、上記の処理顔料を液媒体に分散してなるインキに関する。
【0013】
本発明は水または、溶剤分散液中ないし強力に混練できる分散機中で、顔料粒子表面が、色素誘導体の色素骨格部を非常によく吸着する作用を利用するもので、顔料親和性の高い色素誘導体のその色素骨格部が、顔料表面に吸着し、また色素誘導体のもう一方の塩基性の官能基が酸性基を有する反応性の乳化剤との造塩作用により結合する。これにより、顔料表面に色素誘導体が仲立ちとなって反応性乳化剤の吸着層を顔料表面に形成させる。
【0014】
これにより、一次粒子レベルまで分散を行いその状態を保持しながら、反応性乳化剤の反応を行なうことができ、微細顔料表面に被覆層を有した顔料を提供することを可能とした。本発明は、また、この被覆処理顔料を液媒体に分散してなるインキを提供しようとするものである。
【0015】
このように得られた被覆処理顔料をオフセットインキ、インクジェットインキ、プラスチックや塗料などに着色剤して利用しようとするものである。
【0016】
【発明の実施の形態】
以下に本発明をさらに詳しく説明する。
本発明における色素誘導体としては一般式〔1〕で示されるものである。
一般式〔1〕 P−Fn
(式中、Pは色素残基、Fは以下に示す置換基、nは1〜4の整数を示す。)
塩基性を有する置換基Fとしては、下記式(1)、式(2)、式(3)および式(4)で示される群よりなる少なくとも1つの置換基を有するものである。
式(1)
【0017】
【化1】

Figure 0004534437
【0018】
X:−SO2−、−CO−、−CH2NHCOCH2−、−CH2−または直接結合を表す。
n:1〜10の整数を表す。
1、R2:それぞれ独立に、置換されていてもよいアルキル基、置換されていてもよいアルケニル基、置換されていてもよいフェニル基、またはR1 とR2 とで一体となって更なる窒素、酸素または硫黄原子を含む置換されていてもよい複素環を表す。アルキル基およびアルケニル基の炭素数は1〜10が好ましい。
式(2)
【0019】
【化2】
Figure 0004534437
【0020】
1、R2:それぞれ独立に、置換されていてもよいアルキル基、置換されていてもよいアルケニル基、置換されていてもよいフェニル基、またはR1 とR2 とで一体となって更なる窒素、酸素または硫黄原子を含む置換されていてもよい複素環を表す。アルキル基およびアルケニル基の炭素数は1〜10が好ましい。
式(3)
【0021】
【化3】
Figure 0004534437
【0022】
X:−SO2−、−CO−、−CH2NHCOCH2−、−CH2−または直接結合を表す。
3:置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。アルキル基およびアルケニル基の炭素数は1〜10が好ましい。
4、R5、R6、R7:それぞれ独立に、水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。アルキル基およびアルケニル基の炭素数は1〜5が好ましい。
式(4)
【0023】
【化4】
Figure 0004534437
【0024】
X:−SO2−、−CO−、−CH2NHCOCH2−、−CH2−または直接結合を表す。
Y:−NR8−Z−NR9−または直接結合を表す。
8、R9:それぞれ独立に水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。アルキル基およびアルケニル基の炭素数は1〜5が好ましい。
Z:置換されていてもよいアルキレン基、置換されていてもよいアルケニレン基、または置換されていてもよいフェニレン基を表す。アルキル基およびアルケニル基の炭素数は1〜8が好ましい。
P:式(5)で示される置換基または式(6)で示される置換基を表す。
Q:水酸基、アルコキシル基、式(5)で示される置換基または式(6)で示される置換基を表す。
式(5)
【0025】
【化5】
Figure 0004534437
【0026】
n:1〜10の整数を表す。
1、R2:それぞれ独立に、置換されていてもよいアルキル基、置換されていてもよいアルケニル基、置換されていてもよいフェニル基、またはR1 とR2 とで一体となって更なる窒素、酸素または硫黄原子を含む置換されていてもよい複素環を表す。アルキル基およびアルケニル基の炭素数は1〜10が好ましい。
式(6)
【0027】
【化6】
Figure 0004534437
【0028】
3:置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。アルキル基およびアルケニル基の炭素数は1〜10が好ましい。
4、R5、R6、R7:それぞれ独立に、水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。アルキル基およびアルケニル基の炭素数は1〜5が好ましい。
Pで表される色素残基としては、例えばジケトピロロピロール系色素、アゾ、ジスアゾ、ポリアゾ等のアゾ系色素、フタロシアニン系色素、ジアミノジアントラキノン、アントラピリミジン、フラバントロン、アントアントロン、インダントロン、ピラントロン、ビオラントロン等のアントラキノン系色素、キナクリドン系色素、ジオキサジン系色素、ペリノン系色素、ペリレン系色素、チオインジゴ系色素、イソインドリン系色素、イソインドリノン系色素、キノフタロン系色素、スレン系色素、金属錯体系色素、アントラキノン残基、トリアジン残基などがある。
また、トリアジン残基としては、メチル基、エチル基等のアルキル基またはアミノ基またはジメチルアミノ基、ジエチルアミノ基、ジブチルアミノ基等のアルキルアミノ基またはニトロ基または水酸基またはメトキシ基、エトキシ基、ブトキシ基等のアルコキシ基または塩素等のハロゲンまたはメチル基、メトキシ基、アミノ基、ジメチルアミノ基、水酸基等で置換されていてもよいフェニル基またはメチル基、エチル基、メトキシ基、エトキシ基、アミノ基、ジメチルアミノ基、ジエチルアミノ基、ニトロ基、水酸基等で置換されていてもよいフェニルアミノ基等の置換基を有していてもよい1,3,5−トリアジンである。
本発明を構成する顔料は、ジケトピロロピロール系顔料、アゾ、ジスアゾ、ポリアゾ等のアゾ系顔料、銅フタロシアニン、ハロゲン化銅フタロシアニン、無金属フタロシアニン等のフタロシアニン系顔料、アミノアントラキノン、ジアミノジアントラキノン、アントラピリミジン、フラバントロン、アントアントロン、インダントロン、ピラントロン、ビオラントロン等のアントラキノン系顔料、キナクリドン系顔料、ジオキサジン系顔料、ペリノン系顔料、ペリレン系顔料、チオインジゴ系顔料、イソインドリン系顔料、イソインドリノン系顔料、キノフタロン系顔料、スレン系顔料、金属錯体系顔料等の有機顔料、または、酸化チタン、亜鉛華、硫化亜鉛、鉛白、炭酸カルシウム、沈降性硫酸バリウム、ホワイトカーボン、アルミナホワイト、カオリンクレー、タルク、ベントナイト、黒色酸化鉄、カドミウムレッド、べんがら、モリブデンレッド、モリブデートオレンジ、クロムバーミリオン、黄鉛、カドミウムイエロー、黄色酸化鉄、チタンイエロー、酸化クロム、ビリジアン、チタンコバルトグリーン、コバルトグリーン、コバルトクロムグリーン、ビクトリアグリーン、群青、紺青、コバルトブルー、セルリアンブルー、コバルトシリカブルー、コバルト亜鉛シリカブルー、マンガンバイオレット、コバルトバイオレット等の無機顔料、または、アセチレンブラック、チャンネルブラック、ファーネスブラック等のカーボンブラックである。
本発明の一般式〔1〕の色素誘導体と顔料の組み合わせは類似の色相あるいは構造の化合物を用いた方が色相の変化が少なく好ましい。
本発明の被覆処理顔料は反応性乳化剤による被覆層を形成することができればどのような組成や手段でもよいが、顔料100重量部に対して色素誘導体1〜30重量部および反応性乳化剤が4〜60重量部であることが好ましい。色素誘導体が1重量部以下あるいは30重量部以上では被覆することが困難となる。反応性乳化剤が4重量部以下では被覆の効果が低く、60重量部以上は被覆効果を十分得ることが困難であり、顔料の実質的な濃度低下となる。
反応性乳化剤としては、分子中、好ましくは末端に重合性基(ビニル基、アリル基など)を有するものであって、例えば下記の一般式(1)〜(9)で表される化合物が挙げられる。
【0029】
【化7】
Figure 0004534437
【0030】
【化8】
Figure 0004534437
【0031】
(RおよびRは水素原子または炭素数1−8のアルキル基、Xはアルカリ金属またはNH、nおよびmは1−200の整数を表す)
【0032】
【化9】
Figure 0004534437
【0033】
【化10】
Figure 0004534437
【0034】
(式中、Mは金属原子、好ましくはNa、Kなどのアルカリ金属原子を示す。mは5〜10、pは7〜12、rは7〜12、sは6〜11、tは7〜12、uは8〜13、wは8〜13の整数を示す。Xはアニオン、好ましくは塩素、臭素などのハロゲン原子を示す。)
処理顔料は、前記顔料を水中に分散させて、反応性乳化剤および水溶性重合開始剤を加え、攪拌しながら重合を行わせて得られる。重合反応は、通常40〜100℃の温度で5〜10時間、より好ましくは60〜80℃の温度で5〜8時間行われる。
顔料の添加量は特に限定されないが、水に対して2〜30重量%、より好ましくは5〜20重量%の濃度である。反応性乳化剤の添加量は、顔料の重量に対して0.1〜10倍量、より好ましくは0.25〜4倍量である。
【0035】
水溶性重合開始剤としては、例えば2,2’−アゾビス(2−アミジノプロパン)二塩酸塩、2,2’−アゾビス(2−N−ベンジルアミジノプロパン)二塩酸塩、2,2’−アゾビス〔2−N−(2−ヒドロキシエチル)アミジノプロパン〕二塩酸塩などが挙げられる。水溶性重合開始剤の添加量は特に限定されないが、反応性乳化剤に対して5〜30重量%、より好ましくは5〜20重量%である。
【0036】
本発明の被覆処理顔料の被覆層の厚さは顔料に被覆している樹脂量を仕込み顔料の比表面積から算出した値である。被覆層の厚さに制限はないが、0.5〜5nmであることが好ましい。0.5nm以下では被覆処理の効果が低く、5nm以上は被覆重合処理することが困難となる。
【0037】
本発明の被覆処理顔料は顔料、色素誘導体、反応性乳化剤からなる組成物を混合、溶解、分散、重合反応等をして製造する。組成物の配合比は顔料100重量部に対して、色素誘導体1〜30重量部、反応性乳化剤4〜60重量部、必要に応じて水または、溶剤4〜200重量部の範囲が好ましい。
顔料、色素誘導体が均一になるように予め混合してから分散機による分散を行う。その後、反応性乳化剤を加えて分散する。水または溶剤は上記組成物を機械の特性に応じて数量を調節することが望ましい。
【0038】
溶剤としては芳香族炭化水素系、脂肪族炭化水素系、エステル系、ケトン系、アルコール系等から選ばれる1種または2種以上の溶剤であり、例えば、トルエン、キシレン、ヘキサン、シクロヘキサン、シクロヘキサノン、酢酸エチル、アセトン、メタノール、エタノール、プロパノール、イソプロパノール、ジアセトンアルコール、テトラヒドロフラン(THF)、ジオキサン、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、エチルセロソルブアセテート、メトキシプロピルアセテート等がある。
分散機としては、サンドミル、アトライター、ダイノミル、GPミル、ホモジナイザー、超音波分散機、高圧メディアレス分散機、ニーダー、ロールミル、ボールミル、バンバリーミキサー、ローラーミル、石臼式ミル等の分散機を単独あるいは組み合わせて使用できる。
第1工程として顔料への色素誘導体の濡れと吸着を進行させる。
第2工程は色素誘導体の吸着物に反応性乳化剤を造塩させる工程である。
第3工程は反応性乳化剤を重合反応させ顔料表面に被覆処理を施す。
【0039】
この反応は重合開始剤の存在下または、不存在下、熱ないしエネルギー放射線(紫外線、電子線等)で反応させる。
本発明の被覆処理顔料を効果的に製造するためには、使用する反応性乳化剤は、塩基性色素誘導体の塩基性基と造塩する官能性基を含有していることが必須である。造塩するための酸性基としては、特にカルボキシル基、スルホン酸基であることが好ましい。
【0040】
被覆量は処理顔料を溶媒抽出することにより、測定される。被覆物が十分に溶解する溶剤を選択し、処理顔料の10〜100倍の溶剤を添加し、超音波分散等によって被覆物を溶出させる。遠心分離等により分離した溶液を採取し、その重量測定等を行うことで全体の溶出量を算出することから被覆量を測定することがもっとも簡単で精度が高く好ましい。
【0041】
顔料の被覆に使われなかった分は使用されるインキや塗料の溶剤等により洗浄し、ろ過等により除去することが望ましいが、余剰ないし残留の反応性乳化剤が物性に影響を及ぼさない場合は洗浄する必要がない。また、処理顔料を洗浄後、乾燥することは凝集がない場合に可能であるが、使用されるインキ等と同じ溶剤であればあえて乾燥する必要がない。
【0042】
被覆処理した顔料は通常の顔料と同様に使用できる。顔料をビヒクル等に分散する際使用する分散機は、サンドミル、ダイノミル、ホモジナイザー、アトライター、ボールミル、ペイントシェーカー、フルイダイザー、高速ミキサー、超音波分散機等であり、ミル媒体として、ガラスビーズ、ジルコニアビーズ、ステンレスビーズなどを使用してもよいし、しなくてもよい。分散時間は5分〜24時間、好ましくは30分〜8時間である。
本発明の被覆処理顔料を使用した分散体は、低粘度で分散安定性に優れるので、この分散体を着色剤として含むインキや塗料に使用できる。
【0043】
【実施例】
以下、実施例に基づいて本発明を説明する。例中、部および%は、重量部および重量%を示す。実施例および比較例で用いた顔料および樹脂は下記に示す。具体的な被覆処理顔料およびその製造方法を下記に示す。
[素材]
顔料:青色顔料(銅フタロシアニンブルー東洋インキ製造 リオノールブルーFG7351)
赤色顔料(キナクリドン顔料 クラリアント製 ポスターピンクE)
黄色顔料(クラリアント社製“ホスタパームエローH3G)
色素誘導体(a):
【0044】
【化11】
Figure 0004534437
【0045】
色素誘導体(b)
【0046】
【化12】
Figure 0004534437
【0047】
色素誘導体(c)
【0048】
【化13】
Figure 0004534437
【0049】
色素誘導体(d)
【0050】
【化14】
Figure 0004534437
【0051】
色素誘導体(e)
【0052】
【化15】
Figure 0004534437
【0053】
反応性乳化剤
【0054】
【化16】
Figure 0004534437
【0055】
(1)
【0056】
【化17】
Figure 0004534437
【0057】
(2)
【0058】
【化18】
Figure 0004534437
【0059】
(3)
(RおよびRは水素原子、XはNH、nおよびmは10である。)
【0060】
【実施例1】
銅フタロシアニンブルー顔料90部と色素誘導体(10)8部 酢酸1.2部 精製水 390部とをサンドミルにて均一に分散し、顔料表面に色素誘導体を十分吸着させた混合物を得た。
【0061】
水洗後、中和し、水分量を50%以下にしたウェットケーキに、酸性基を有する反応性乳化剤を加えて分散し、顔料周辺に反応性乳化剤のついた水性の分散体を製造した。
【0062】
さらに、撹拌機, 温度計, 滴下ロート, 還流器を備えた反応容器に反応釜量を仕込み、窒素ガスで飽和させる。内温を55℃に昇温した後、重合開始剤を添加し、5 分後に滴下を開始した。滴下量を1 時間で滴下し、60〜65℃の間で重合を行い、さらに1 時間熟成した後に冷却を行い、アンモニアでpH8 〜9 に調製した。得られた分散液の粒子径の測定はレーザー散乱式微粒子径測定装置( UPA)日機装社製 で測定した。この分散液をインキ化し、充分に乾燥した後、記録面に水を垂らしてインキのにじみを調べたが、インキのにじみ,流れ出しはなく充分な耐水性を有していた。
【0063】
被覆量を測定したところ9g/100g(顔料)、被覆厚さ1.3nmであった。
【0064】
【表1】
Figure 0004534437
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a coated pigment and an ink obtained by dispersing the treated pigment in a liquid medium. More specifically, a pigment derivative is bonded to the surface of pigment particles, a reactive emulsifier (polymerizable emulsifier) having a basic group and an acidic group is formed, and further polymerized to form a coating layer. The present invention relates to a coating-treated pigment characterized by the above and an ink obtained by dispersing the treated pigment.
[0002]
[Prior art]
Conventionally, when a pigment is surface-treated with a resin, it is performed by adsorption, precipitation, reaction, or the like. Compared to untreated pigments, surface-treated pigments have superior viscosity and dispersion stability of dispersions, inks and paints, so that inks for applications that require fine dispersion and have high required physical properties as products It has become indispensable for paints. Among these, since the surface-crosslinked pigment has high solvent resistance, a surface-treated pigment having easy dispersibility that can be developed for various uses has been desired. However, as the pigment becomes finer, the quality of the surface-treated pigment becomes unstable, or the coating resin used for the surface treatment gradually dissolves and loses the balance of adsorption equilibrium. There were also problems such as agglomeration and deterioration of product characteristics. This is due to the fact that the surface free energy increases as the primary particles of the pigment become finer, making it difficult to break up the aggregation to the primary particles. Usually, even when a resin dispersant is used, it is not easy to disperse even primary particles. Furthermore, it is extremely difficult to simultaneously coat the surface of the pigment with a resin, because if it is performed in an insufficiently dispersed state, aggregates are formed.
[0003]
In the re-published patent WO96 / 23032 (Patent Document 1), a pigment and a basic dye derivative are used in combination to form an aqueous dispersion, and the dispersion stability is good and is used in the ink-jet ink. This is because the pigment is not coated with a resin, and the versatility is difficult.
[0004]
JP-A-8-183920 (Patent Document 2) discloses a method in which a pigment and a solvent solution of a self-dispersing resin are phase-inverted and emulsified, and then the solvent is stripped to form an aqueous dispersion. . In this method, there are various restrictions on the adsorption of the resin to the pigment, and selection thereof is necessary.
[0005]
Japanese Patent Application Laid-Open No. 2002-285028 (Patent Document 3) discloses that a pigment, a basic derivative, and a thermoplastic resin are mixed and the resin is coated around the pigment with a mechanical force. ing. In this method, a point that a large amount of mechanical energy is consumed becomes a bottleneck.
[0006]
[Patent Document 1]
Republished Patent WO 96/23032 Publication
[Patent Document 2]
JP-A-8-183920
[Patent Document 3]
Japanese Patent Laid-Open No. 2002-285028
[Problems to be solved by the invention]
The problem to be solved by the present invention is to provide a coating-treated pigment that is easy to disperse and excellent in viscosity of the pigment dispersion and its dispersion stability, and an ink obtained by dispersing the treated pigment.
[0010]
[Means for Solving the Problems]
The inventors of the present invention have been developed through extensive research to solve the above problems, and after binding a reactive emulsifier having an acidic group to a pigment having a pigment derivative having a basic group on the surface, The present invention relates to a treated pigment obtained by polymerizing the reactive emulsifier.
[0011]
The present invention also relates to a treated pigment comprising 1 to 30 parts by weight of a pigment derivative having a basic group and 4 to 50 parts by weight of a reactive emulsifier having an acidic group with respect to 100 parts by weight of the pigment.
[0012]
Furthermore, the present invention relates to an ink obtained by dispersing the above-described treated pigment in a liquid medium.
[0013]
The present invention utilizes the action that the pigment particle surface adsorbs the dye skeleton of the dye derivative very well in water or a dispersion machine that can be strongly kneaded in water or a solvent dispersion. The dye skeleton of the derivative is adsorbed on the pigment surface, and the other basic functional group of the dye derivative is bonded by a salt-forming action with a reactive emulsifier having an acidic group. As a result, the pigment derivative is neutralized on the pigment surface, and an adsorption layer of the reactive emulsifier is formed on the pigment surface.
[0014]
As a result, the reactive emulsifier can be reacted while being dispersed up to the primary particle level and maintained in that state, and a pigment having a coating layer on the fine pigment surface can be provided. Another object of the present invention is to provide an ink obtained by dispersing the coated pigment in a liquid medium.
[0015]
The coated pigment thus obtained is intended to be used as a colorant in offset ink, inkjet ink, plastic, paint, and the like.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
The present invention is described in further detail below.
The dye derivative in the present invention is represented by the general formula [1].
General formula [1] P-Fn
(In the formula, P is a pigment residue, F is a substituent shown below, and n is an integer of 1 to 4.)
The basic substituent F has at least one substituent consisting of the group represented by the following formula (1), formula (2), formula (3) and formula (4).
Formula (1)
[0017]
[Chemical 1]
Figure 0004534437
[0018]
X: represents —SO 2 —, —CO—, —CH 2 NHCOCH 2 —, —CH 2 — or a direct bond.
n represents an integer of 1 to 10.
R 1 and R 2 : each independently an alkyl group which may be substituted, an alkenyl group which may be substituted, a phenyl group which may be substituted, or a combination of R 1 and R 2 Represents an optionally substituted heterocycle containing a nitrogen, oxygen or sulfur atom. As for carbon number of an alkyl group and an alkenyl group, 1-10 are preferable.
Formula (2)
[0019]
[Chemical 2]
Figure 0004534437
[0020]
R 1 and R 2 : each independently an alkyl group which may be substituted, an alkenyl group which may be substituted, a phenyl group which may be substituted, or a combination of R 1 and R 2 Represents an optionally substituted heterocycle containing a nitrogen, oxygen or sulfur atom. As for carbon number of an alkyl group and an alkenyl group, 1-10 are preferable.
Formula (3)
[0021]
[Chemical 3]
Figure 0004534437
[0022]
X: represents —SO 2 —, —CO—, —CH 2 NHCOCH 2 —, —CH 2 — or a direct bond.
R 3 represents an alkyl group which may be substituted, an alkenyl group which may be substituted or a phenyl group which may be substituted. As for carbon number of an alkyl group and an alkenyl group, 1-10 are preferable.
R 4 , R 5 , R 6 , R 7 : each independently represents a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted phenyl group. As for carbon number of an alkyl group and an alkenyl group, 1-5 are preferable.
Formula (4)
[0023]
[Formula 4]
Figure 0004534437
[0024]
X: represents —SO 2 —, —CO—, —CH 2 NHCOCH 2 —, —CH 2 — or a direct bond.
Y: represents —NR 8 —Z—NR 9 — or a direct bond.
R 8 and R 9 each independently represents a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted phenyl group. As for carbon number of an alkyl group and an alkenyl group, 1-5 are preferable.
Z: represents an optionally substituted alkylene group, an optionally substituted alkenylene group, or an optionally substituted phenylene group. As for carbon number of an alkyl group and an alkenyl group, 1-8 are preferable.
P: The substituent shown by Formula (5) or the substituent shown by Formula (6) is represented.
Q: A hydroxyl group, an alkoxyl group, a substituent represented by the formula (5) or a substituent represented by the formula (6).
Formula (5)
[0025]
[Chemical formula 5]
Figure 0004534437
[0026]
n represents an integer of 1 to 10.
R 1 and R 2 : each independently an alkyl group which may be substituted, an alkenyl group which may be substituted, a phenyl group which may be substituted, or a combination of R 1 and R 2 Represents an optionally substituted heterocycle containing a nitrogen, oxygen or sulfur atom. As for carbon number of an alkyl group and an alkenyl group, 1-10 are preferable.
Formula (6)
[0027]
[Chemical 6]
Figure 0004534437
[0028]
R 3 represents an alkyl group which may be substituted, an alkenyl group which may be substituted or a phenyl group which may be substituted. As for carbon number of an alkyl group and an alkenyl group, 1-10 are preferable.
R 4 , R 5 , R 6 , R 7 : each independently represents a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted phenyl group. As for carbon number of an alkyl group and an alkenyl group, 1-5 are preferable.
Examples of the dye residue represented by P include diketopyrrolopyrrole dyes, azo dyes such as azo, disazo, polyazo, phthalocyanine dyes, diaminodianthraquinone, anthrapyrimidine, flavantron, anthanthrone, indanthrone, Anthraquinone dyes such as pyranthrone, violanthrone, quinacridone dyes, dioxazine dyes, perinone dyes, perylene dyes, thioindigo dyes, isoindoline dyes, isoindolinone dyes, quinophthalone dyes, selenium dyes, metal complexes There are systemic dyes, anthraquinone residues, triazine residues and the like.
Triazine residues include alkyl groups such as methyl and ethyl groups, amino groups or dimethylamino groups, alkylamino groups such as diethylamino groups and dibutylamino groups, nitro groups or hydroxyl groups, methoxy groups, ethoxy groups, and butoxy groups. Such as an alkoxy group such as chlorine or halogen such as chlorine or a methyl group, a methoxy group, an amino group, a dimethylamino group, a hydroxyl group or the like, a phenyl group or a methyl group, an ethyl group, a methoxy group, an ethoxy group, an amino group, 1,3,5-triazine which may have a substituent such as a phenylamino group which may be substituted with a dimethylamino group, a diethylamino group, a nitro group, a hydroxyl group or the like.
The pigment constituting the present invention includes diketopyrrolopyrrole pigments, azo pigments such as azo, disazo, polyazo, phthalocyanine pigments such as copper phthalocyanine, halogenated copper phthalocyanine, and metal-free phthalocyanine, aminoanthraquinone, diaminodianthraquinone, Anthrapyrimidine, flavantron, anthanthrone, indanthrone, pyranthrone, violanthrone and other anthraquinone pigments, quinacridone pigments, dioxazine pigments, perinone pigments, perylene pigments, thioindigo pigments, isoindoline pigments, isoindolinone pigments Organic pigments such as pigments, quinophthalone pigments, selenium pigments, metal complex pigments, or titanium oxide, zinc white, zinc sulfide, white lead, calcium carbonate, precipitated barium sulfate, white carbon, alumina , Kaolin clay, talc, bentonite, black iron oxide, cadmium red, red pepper, molybdenum red, molybdate orange, chrome vermilion, chrome lead, cadmium yellow, yellow iron oxide, titanium yellow, chromium oxide, viridian, titanium cobalt green , Cobalt green, cobalt chrome green, Victoria green, ultramarine, bitumen, cobalt blue, cerulean blue, cobalt silica blue, cobalt zinc silica blue, manganese violet, cobalt violet and other inorganic pigments, or acetylene black, channel black, furnace black Carbon black.
In the combination of the dye derivative of the general formula [1] and the pigment of the present invention, it is preferable to use a compound having a similar hue or structure because the change in hue is small.
The coating-treated pigment of the present invention may have any composition and means as long as it can form a coating layer with a reactive emulsifier, but 1 to 30 parts by weight of a dye derivative and 4 to 4 parts of a reactive emulsifier with respect to 100 parts by weight of the pigment. The amount is preferably 60 parts by weight. When the pigment derivative is 1 part by weight or less or 30 parts by weight or more, it becomes difficult to coat. If the reactive emulsifier is 4 parts by weight or less, the coating effect is low, and if it is 60 parts by weight or more, it is difficult to obtain a sufficient coating effect, resulting in a substantial decrease in the pigment concentration.
The reactive emulsifier has a polymerizable group (vinyl group, allyl group, etc.) in the molecule, preferably at the terminal, and examples thereof include compounds represented by the following general formulas (1) to (9). It is done.
[0029]
[Chemical 7]
Figure 0004534437
[0030]
[Chemical 8]
Figure 0004534437
[0031]
(R and R 1 represent a hydrogen atom or an alkyl group having 1 to 8 carbon atoms, X represents an alkali metal or NH 4 , and n and m represent an integer of 1 to 200)
[0032]
[Chemical 9]
Figure 0004534437
[0033]
[Chemical Formula 10]
Figure 0004534437
[0034]
(In the formula, M represents a metal atom, preferably an alkali metal atom such as Na or K. m is 5 to 10, p is 7 to 12, r is 7 to 12, s is 6 to 11, and t is 7 to 7. 12, u represents an integer of 8 to 13, and w represents an integer of 8 to 13. X represents an anion, preferably a halogen atom such as chlorine or bromine.
The treated pigment is obtained by dispersing the pigment in water, adding a reactive emulsifier and a water-soluble polymerization initiator, and performing polymerization while stirring. The polymerization reaction is usually performed at a temperature of 40 to 100 ° C for 5 to 10 hours, more preferably at a temperature of 60 to 80 ° C for 5 to 8 hours.
The addition amount of the pigment is not particularly limited, but is 2 to 30% by weight, more preferably 5 to 20% by weight with respect to water. The addition amount of the reactive emulsifier is 0.1 to 10 times, more preferably 0.25 to 4 times the weight of the pigment.
[0035]
Examples of the water-soluble polymerization initiator include 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis (2-N-benzylamidinopropane) dihydrochloride, and 2,2′-azobis. [2-N- (2-hydroxyethyl) amidinopropane] dihydrochloride and the like. Although the addition amount of a water-soluble polymerization initiator is not specifically limited, It is 5-30 weight% with respect to a reactive emulsifier, More preferably, it is 5-20 weight%.
[0036]
The thickness of the coating layer of the coated pigment of the present invention is a value obtained by calculating the amount of resin coated on the pigment from the specific surface area of the prepared pigment. Although there is no restriction | limiting in the thickness of a coating layer, it is preferable that it is 0.5-5 nm. If it is 0.5 nm or less, the effect of the coating treatment is low, and if it is 5 nm or more, it is difficult to perform the coating polymerization treatment.
[0037]
The coated pigment of the present invention is produced by mixing, dissolving, dispersing, polymerizing, etc. a composition comprising a pigment, a dye derivative and a reactive emulsifier. The blending ratio of the composition is preferably in the range of 1 to 30 parts by weight of a pigment derivative, 4 to 60 parts by weight of a reactive emulsifier, and 4 to 200 parts by weight of a solvent or solvent if necessary.
The pigment and the pigment derivative are mixed in advance so as to be uniform, and then dispersed by a disperser. Thereafter, a reactive emulsifier is added and dispersed. The amount of water or solvent is preferably adjusted according to the characteristics of the machine.
[0038]
The solvent is one or more solvents selected from aromatic hydrocarbons, aliphatic hydrocarbons, esters, ketones, alcohols, and the like, such as toluene, xylene, hexane, cyclohexane, cyclohexanone, Examples include ethyl acetate, acetone, methanol, ethanol, propanol, isopropanol, diacetone alcohol, tetrahydrofuran (THF), dioxane, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethyl cellosolve acetate, and methoxypropyl acetate.
Dispersers include sand mills, attritors, dyno mills, GP mills, homogenizers, ultrasonic dispersers, high pressure medialess dispersers, kneaders, roll mills, ball mills, Banbury mixers, roller mills, stone mill mills, etc. Can be used in combination.
As the first step, wetting and adsorption of the pigment derivative to the pigment are advanced.
The second step is a step of salting a reactive emulsifier on the adsorbent of the pigment derivative.
In the third step, a reactive emulsifier is subjected to a polymerization reaction to coat the pigment surface.
[0039]
This reaction is carried out with heat or energy radiation (ultraviolet rays, electron beams, etc.) in the presence or absence of a polymerization initiator.
In order to effectively produce the coated pigment of the present invention, it is essential that the reactive emulsifier to be used contains a functional group that forms a salt with the basic group of the basic dye derivative. The acidic group for salt formation is particularly preferably a carboxyl group or a sulfonic acid group.
[0040]
The coating amount is measured by solvent extraction of the treated pigment. A solvent in which the coating is sufficiently dissolved is selected, 10 to 100 times the solvent of the treated pigment is added, and the coating is eluted by ultrasonic dispersion or the like. The solution separated by centrifugation or the like is collected, and the total elution amount is calculated by measuring the weight of the solution, so that it is most simple and highly accurate to measure the coating amount.
[0041]
It is desirable to wash away the amount not used for coating the pigment with the solvent of the ink or paint used, and remove it by filtration, etc., but if excess or residual reactive emulsifier does not affect the physical properties, wash it. There is no need to do. Further, it is possible to dry the treated pigment after washing, when there is no aggregation, but it is not necessary to dry it if it is the same solvent as the ink used.
[0042]
The coated pigment can be used in the same manner as a normal pigment. Dispersers used to disperse pigments in vehicles and the like are sand mills, dyno mills, homogenizers, attritors, ball mills, paint shakers, fluidizers, high speed mixers, ultrasonic dispersers, etc., and glass beads, zirconia as mill media Beads, stainless beads, etc. may or may not be used. The dispersion time is 5 minutes to 24 hours, preferably 30 minutes to 8 hours.
Since the dispersion using the coated pigment of the present invention has low viscosity and excellent dispersion stability, it can be used for inks and paints containing this dispersion as a colorant.
[0043]
【Example】
Hereinafter, the present invention will be described based on examples. In the examples, parts and% indicate parts by weight and% by weight. The pigments and resins used in the examples and comparative examples are shown below. Specific coating treatment pigments and production methods thereof are shown below.
[Material]
Pigment: Blue pigment (Copper phthalocyanine blue Toyo Ink Rionol Blue FG7351)
Red pigment (Quinacridone pigment Clariant Poster Pink E)
Yellow pigment ("Hosta Palm Yellow H3G" manufactured by Clariant)
Dye derivative (a):
[0044]
Embedded image
Figure 0004534437
[0045]
Dye derivative (b)
[0046]
Embedded image
Figure 0004534437
[0047]
Dye derivative (c)
[0048]
Embedded image
Figure 0004534437
[0049]
Dye derivative (d)
[0050]
Embedded image
Figure 0004534437
[0051]
Dye derivative (e)
[0052]
Embedded image
Figure 0004534437
[0053]
Reactive emulsifier [0054]
Embedded image
Figure 0004534437
[0055]
(1)
[0056]
Embedded image
Figure 0004534437
[0057]
(2)
[0058]
Embedded image
Figure 0004534437
[0059]
(3)
(R and R 1 are hydrogen atoms, X is NH 4 , and n and m are 10.)
[0060]
[Example 1]
90 parts of a copper phthalocyanine blue pigment and 8 parts of a dye derivative (10) 1.2 parts of acetic acid 390 parts of purified water were uniformly dispersed in a sand mill to obtain a mixture in which the dye derivative was sufficiently adsorbed on the pigment surface.
[0061]
After washing with water and neutralizing, a reactive emulsifier having an acidic group was added to and dispersed in a wet cake having a water content of 50% or less to produce an aqueous dispersion having a reactive emulsifier around the pigment.
[0062]
Further, charge the reaction kettle into a reaction vessel equipped with a stirrer, thermometer, dropping funnel, and reflux, and saturate with nitrogen gas. After raising the internal temperature to 55 ° C., a polymerization initiator was added, and dropping was started after 5 minutes. The dropping amount was dropped in 1 hour, polymerization was carried out at 60 to 65 ° C., the mixture was further aged for 1 hour, cooled, and adjusted to pH 8 to 9 with ammonia. The particle size of the obtained dispersion was measured with a laser scattering fine particle size measuring device (UPA) manufactured by Nikkiso Co., Ltd. The dispersion was converted to ink and dried sufficiently, and then water was dripped onto the recording surface to examine ink bleed. However, the ink did not bleed or flow out and had sufficient water resistance.
[0063]
When the coating amount was measured, it was 9 g / 100 g (pigment) and the coating thickness was 1.3 nm.
[0064]
[Table 1]
Figure 0004534437

Claims (3)

塩基性基を有する色素誘導体のその色素骨格部が顔料表面に吸着した顔料に、当該顔料の表面に吸着した色素誘導体の塩基性基と反応性乳化剤とを造塩させた後、上記反応性乳化剤を重合してなる処理顔料。 After the basic group of the dye derivative adsorbed on the surface of the pigment and the reactive emulsifier are salted on the pigment having the dye skeleton of the dye derivative having a basic group adsorbed on the pigment surface, the reactive emulsifier Treated pigment obtained by polymerizing 顔料100重量部に対して、塩基性基を有する色素誘導体1〜30重量部および酸性基を有する反応性乳化剤4〜50重量部からなる請求項1記載の処理顔料。  The treated pigment according to claim 1, comprising 1 to 30 parts by weight of a pigment derivative having a basic group and 4 to 50 parts by weight of a reactive emulsifier having an acidic group with respect to 100 parts by weight of the pigment. 請求項1または2記載の処理顔料を液媒体に分散してなるインキ。  An ink comprising the treated pigment according to claim 1 or 2 dispersed in a liquid medium.
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