Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4534597B2 - Infrared radiation element - Google Patents
[go: Go Back, main page]

JP4534597B2 - Infrared radiation element - Google Patents

Infrared radiation element Download PDF

Info

Publication number
JP4534597B2
JP4534597B2 JP2004155207A JP2004155207A JP4534597B2 JP 4534597 B2 JP4534597 B2 JP 4534597B2 JP 2004155207 A JP2004155207 A JP 2004155207A JP 2004155207 A JP2004155207 A JP 2004155207A JP 4534597 B2 JP4534597 B2 JP 4534597B2
Authority
JP
Japan
Prior art keywords
heating element
porous semiconductor
semiconductor layer
heat insulating
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2004155207A
Other languages
Japanese (ja)
Other versions
JP2005339908A (en
Inventor
崇 幡井
勉 櫟原
卓哉 菰田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Electric Works Co Ltd
Original Assignee
Panasonic Corp
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Matsushita Electric Works Ltd filed Critical Panasonic Corp
Priority to JP2004155207A priority Critical patent/JP4534597B2/en
Publication of JP2005339908A publication Critical patent/JP2005339908A/en
Application granted granted Critical
Publication of JP4534597B2 publication Critical patent/JP4534597B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Resistance Heating (AREA)

Description

本発明は、赤外線放射素子に関するものである。   The present invention relates to an infrared radiation element.

従来から、赤外放射源を利用した各種の分析装置(例えば、赤外線ガス分析計など)が提供されているが、これらの分析装置で用いられている赤外放射源として代表的なものは、ハロゲンランプであって、大型で且つ寿命が比較的短いので、赤外線を利用してガスを検出する小型のガスセンサへの適用は難しい。なお、透光性の気密容器内に放射体としてのフィラメントを収納したハロゲンランプのような赤外放射源においては、フィラメントの形状や放射特性などを工夫することにより小型化を図ったものもあるが、気密容器を必要とするから、小型のガスセンサへの適用は難しいのが現状である。   Conventionally, various analyzers using an infrared radiation source (for example, an infrared gas analyzer) are provided, but typical infrared radiation sources used in these analyzers are as follows: Since the halogen lamp is large and has a relatively short life, it is difficult to apply to a small gas sensor that detects gas using infrared rays. Some infrared radiation sources, such as halogen lamps, in which a filament as a radiator is housed in a light-transmitting hermetic container, have been downsized by devising the shape and radiation characteristics of the filament. However, since an airtight container is required, it is difficult to apply to a small gas sensor.

そこで、小型化が可能な赤外放射源として、マイクロマシンニング技術を利用して形成する赤外線放射素子が各所で研究開発されている(例えば、特許文献1、2、3参照)。   Therefore, as an infrared radiation source that can be miniaturized, an infrared radiation element formed by utilizing micromachining technology has been researched and developed in various places (for example, see Patent Documents 1, 2, and 3).

ここにおいて、上記特許文献1〜3には、シリコン基板などをマイクロマシンニング技術により加工して形成した矩形枠状の支持基板の一表面側において2点間に線状の発熱体を架け渡した所謂マイクロブリッジ構造の赤外線放射素子が記載されている。なお、この種のマイクロブリッジ構造の赤外線放射素子は、線状の発熱体への通電に伴うジュール熱により発熱体から赤外線を放射させるものである。   Here, in Patent Documents 1 to 3, a so-called linear heating element is bridged between two points on one surface side of a rectangular frame-shaped support substrate formed by processing a silicon substrate or the like by a micromachining technique. An infrared emitting element with a microbridge structure is described. Note that this type of infrared radiation element having a microbridge structure radiates infrared rays from a heating element by Joule heat accompanying energization of a linear heating element.

ところで、赤外線の吸収を利用してガスを検出するガスセンサにおいて検出精度を高くするためには、赤外線放射素子から放射される赤外線の放射量を安定させ短時間で計測することが望ましく、上述のマイクロブリッジ構造の赤外線放射素子では、支持基板が矩形枠状に形成されており、線状の発熱体の周囲が空気なので、発熱体と発熱体周囲との熱容量差を大きくすることができ、発熱体へ流す電流のオンオフに高速で応答するようになっている。   By the way, in order to increase detection accuracy in a gas sensor that detects gas using infrared absorption, it is desirable to stabilize and measure the amount of infrared radiation emitted from the infrared radiation element in a short time. In the infrared radiation element having a bridge structure, the support substrate is formed in a rectangular frame shape, and the periphery of the linear heating element is air, so that the difference in heat capacity between the heating element and the surroundings of the heating element can be increased. It responds at a high speed to the on / off of the current flowing through.

しかしながら、上記特許文献1〜3に開示された赤外線放射素子では、線状の発熱体の両端に設けたパッド間へ印加する電圧のオンオフに伴う応答速度を向上させるために、発熱体の周囲を空気または真空として発熱体と周囲との熱容量の差を大きくしてあるが、発熱体が線状の形状に形成されており両端部が支持基板に支持されているだけなので、発熱体が破損したり熱により溶断したりして寿命が短くなってしまうことがあった。   However, in the infrared radiation elements disclosed in Patent Documents 1 to 3, in order to improve the response speed accompanying the on / off of the voltage applied between the pads provided at both ends of the linear heating element, the periphery of the heating element is arranged. The difference in heat capacity between the heating element and the surroundings is increased as air or vacuum, but the heating element is damaged because the heating element is formed in a linear shape and both ends are supported by the support substrate. In some cases, the service life may be shortened by fusing with heat.

そこで、上記特許文献1〜3に開示された赤外線放射素子に比べて赤外線の放射量を増大させることができるとともに長寿命化を図ることが可能な赤外線放射素子として、多孔質シリコン層のような多孔質層を利用した平面型の赤外線放射素子が提案されている。この種の平面型の赤外線放射素子は、例えば、シリコン基板の一表面側に第1の多孔質シリコン層からなる断熱層が形成されるとともに、断熱層上に第1の多孔質シリコン層よりも熱伝導率および導電率が大きな第2の多孔質シリコン層からなる層状の発熱体が形成され、発熱体上に一対のパッドが形成されている。ここにおいて、多孔質層を利用した平面型の赤外線放射素子では、発熱体の絶対温度と発熱体から放射される赤外線のピーク波長との関係がウィーンの変位則を満たしており、発熱体としての第2の多孔質シリコン層が擬似黒体を構成し、ピーク波長が4μm以上の赤外線を放射することができる。また、多孔質層を利用した平面型の赤外線放射素子は10Hz以上の高速応答性を有している。
特開平9−153640号公報(段落番号〔0027〕、〔0028〕、図2参照) 特開2000−236110号公報(段落番号〔0017〕、〔0018〕、〔0019〕、図1、図2参照) 特開平10−294165号公報(段落番号〔0014〕、〔0015〕、図1参照)
Therefore, as an infrared radiation element that can increase the amount of infrared radiation and increase the lifetime as compared with the infrared radiation elements disclosed in Patent Documents 1 to 3, such as a porous silicon layer. A planar infrared radiation element using a porous layer has been proposed. In this type of planar infrared radiation element, for example, a heat insulating layer made of a first porous silicon layer is formed on one surface side of a silicon substrate, and moreover than the first porous silicon layer on the heat insulating layer. A layered heating element composed of a second porous silicon layer having high thermal conductivity and electrical conductivity is formed, and a pair of pads is formed on the heating element. Here, in a planar infrared radiation element using a porous layer, the relationship between the absolute temperature of the heating element and the peak wavelength of infrared radiation emitted from the heating element satisfies the Wien's displacement law. The second porous silicon layer constitutes a pseudo black body and can emit infrared rays having a peak wavelength of 4 μm or more. Moreover, the planar infrared radiation element using a porous layer has a high-speed response of 10 Hz or more.
Japanese Patent Laid-Open No. 9-153640 (see paragraph numbers [0027] and [0028], FIG. 2) Japanese Unexamined Patent Publication No. 2000-236110 (see paragraph numbers [0017], [0018], [0019], FIG. 1 and FIG. 2) Japanese Patent Laid-Open No. 10-294165 (see paragraph numbers [0014] and [0015], FIG. 1)

ところで、上述の多孔質層を利用した平面型の赤外線放射素子では、低消費電力化を図るために発熱体の抵抗を断熱層の抵抗に比べてより低くすることが望ましく、陽極酸化処理にてシリコン基板の一表面側に第1の多孔質シリコン層、第2の多孔質シリコン層を連続的に形成してから、第2の多孔質シリコン層にイオン注入を行って活性化アニールを行うことで低抵抗の発熱体を形成することが考えられる。   By the way, in the above-described planar infrared radiation element using the porous layer, it is desirable to make the resistance of the heating element lower than the resistance of the heat insulating layer in order to reduce power consumption. A first porous silicon layer and a second porous silicon layer are successively formed on one surface side of a silicon substrate, and then ion implantation is performed on the second porous silicon layer to perform activation annealing. It is conceivable to form a low resistance heating element.

しかしながら、本願発明者らは、第2の多孔質シリコン層にイオン注入を行って活性化アニールを行うプロセスを採用した場合には、活性化アニールを行う際の熱歪によって第1の多孔質シリコン層や第2の多孔質シリコン層が破壊されてしまうことがあり、歩留まりが低下してしまうという知見を得た。また、上述の平面型の赤外線放射素子では、動作時の熱歪みによっても第2の多孔質シリコン層が破損してしまうことがあるという知見を得た。   However, when the present inventors adopt a process of performing ion implantation into the second porous silicon layer and performing activation annealing, the first porous silicon layer is caused by thermal strain at the time of performing activation annealing. It has been found that the layer and the second porous silicon layer may be destroyed, resulting in a decrease in yield. In addition, in the above-described planar infrared radiation element, it has been found that the second porous silicon layer may be damaged due to thermal strain during operation.

本発明は上記事由に鑑みて為されたものであり、その目的は、製造時および動作時の耐熱性を向上可能な赤外線放射素子を提供することにある。   This invention is made | formed in view of the said reason, The objective is to provide the infrared radiation element which can improve the heat resistance at the time of manufacture and operation | movement.

請求項1の発明は、半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層は、深さ方向の途中に多孔度の小さな低多孔度層が設けられ、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体との界面での各微細孔の開口面の深さ方向への投影領域内に存在する部分が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする。 The invention according to claim 1, and a heat insulating layer made of a first porous semiconductor layer having a smaller thermal conductivity than the semiconductor substrate is formed on one surface side of the semiconductor substrate, than the heat insulating layer formed on the heat insulating layer each thermal conductivity and electric conductivity and a calling thermal body made of the large second porous semiconductor layer, an infrared light-emitting element radiates infrared rays from the heating element thereby heating the heating element by energizing the heating element In the first porous semiconductor layer, a low-porosity layer having a small porosity is provided in the middle of the depth direction, and among the first porous semiconductor layers, heat is generated in the first porous semiconductor layer. The portion present in the projection region in the depth direction of the opening surface of each micropore at the interface with the body constitutes a reinforcing structure that reinforces the mechanical strength of the first porous semiconductor layer It is characterized by.

この発明によれば、第1の多孔質半導体層からなる断熱層が補強構造部を有していることにより、製造時や動作時の耐熱性が向上し、製造時や動作時の熱歪によって断熱層が破損するのを防止することができるので、製造歩留まりの向上および信頼性の向上を図れる。 According to the present invention, the heat insulating layer made of the first porous semiconductor layer has the reinforcing structure portion, so that the heat resistance at the time of manufacture and operation is improved, and due to the thermal strain at the time of manufacture and operation. Since it is possible to prevent the heat insulating layer from being damaged, it is possible to improve the manufacturing yield and the reliability.

また、この発明によれば、第1の多孔質半導体層は、深さ方向の途中に多孔度の小さな低多孔度層が設けられ、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体との界面での各微細孔の開口面の深さ方向への投影領域内に存在する部分が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成することになるので、第1の多孔質半導体層の形成時に深さ方向の途中に低多孔度層を形成することにより補強構造部を形成することができる。 Further, according to this invention, the first porous semiconductor layer, a small low-porosity layer porosity is provided in the middle of the depth direction, of the first porous semiconductor layer, a first porous The portion present in the projection region in the depth direction of the opening surface of each micropore at the interface with the heating element in the porous semiconductor layer is a reinforcing structure that reinforces the mechanical strength of the first porous semiconductor layer. it means the configuration, it is possible to form a by Riho strong structure to form a low-porosity layer in the middle in the depth direction during the formation of the first porous semiconductor layer.

請求項の発明は、半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層は、深さ方向において半導体基板に近づくにつれて多孔度が徐々に小さくなるように形成され、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体との界面での各微細孔の開口面の深さ方向への投影領域内に存在する部分が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする。 According to a second aspect of the present invention , there is provided a heat insulating layer made of a first porous semiconductor layer formed on one surface side of a semiconductor substrate and having a thermal conductivity smaller than that of the semiconductor substrate, and a heat conductive layer formed on the heat insulating layer than the heat insulating layer. A heating element comprising a second porous semiconductor layer having a large rate and conductivity, each of which emits infrared rays from the heating element by heating the heating element by energizing the heating element, the first porous semiconductor layer, are formed so as porosity gradually decreases toward the semiconductor substrate Te depth direction odor, of the first porous semiconductor layer, put the first porous semiconductor layer that portion present in the projection region in the depth direction of the opening surface of each micropore at the interface between the outgoing hot body, constituting a reinforcement structure which reinforces the mechanical strength of the first porous semiconductor layer It is characterized by that.

この発明によれば、第1の多孔質半導体層からなる断熱層が補強構造部を有していることにより、製造時や動作時の耐熱性が向上し、製造時や動作時の熱歪によって断熱層が破損するのを防止することができるので、製造歩留まりの向上および信頼性の向上を図れる。また、この発明によれば、第1の多孔質半導体層の深さ方向において多孔度が連続的に変化しているので、第1の多孔質半導体層の深さ方向において多孔度がステップ的に変化している場合に比べて断熱層の破損をより確実に防止することができる。 According to the present invention, the heat insulating layer made of the first porous semiconductor layer has the reinforcing structure portion, so that the heat resistance at the time of manufacture and operation is improved, and due to the thermal strain at the time of manufacture and operation. Since it is possible to prevent the heat insulating layer from being damaged, it is possible to improve the manufacturing yield and the reliability. Further , according to the present invention, since the porosity continuously changes in the depth direction of the first porous semiconductor layer , the porosity is stepwise in the depth direction of the first porous semiconductor layer. it is possible to prevent breakage of the cross heat layer more securely as compared with the case where changing.

請求項の発明は、半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層は、深さ方向において半導体基板近くの部位の多孔度を他の部位に比べて小さくしてあり、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体との界面での各微細孔の開口面の深さ方向への投影領域内に存在する部分が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする。 According to a third aspect of the present invention , there is provided a heat insulating layer made of a first porous semiconductor layer formed on one surface side of a semiconductor substrate and having a thermal conductivity smaller than that of the semiconductor substrate, and a heat conductive layer formed on the heat insulating layer than the heat insulating layer. A heating element comprising a second porous semiconductor layer having a large rate and conductivity, each of which emits infrared rays from the heating element by heating the heating element by energizing the heating element, the first porous semiconductor layer, Yes and smaller than the porosity of the site near the semiconductor substrate to another portion Te depth odor, of the first porous semiconductor layer, a first porous semiconductor reinforcement structure moiety present in the projection region in the depth direction of the opening surface of each micropore at the interface between the outgoing hot body that put in layers, to reinforce the mechanical strength of the first porous semiconductor layer It comprises the part.

この発明によれば、第1の多孔質半導体層からなる断熱層が補強構造部を有していることにより、製造時や動作時の耐熱性が向上し、製造時や動作時の熱歪によって断熱層が破損するのを防止することができるので、製造歩留まりの向上および信頼性の向上を図れる。また、この発明によれば、第1の多孔質半導体層において多孔度が他の部位に比べて小さい半導体基板近くの部位が補強構造部を構成することになるので、断熱層の破壊が起こりやすい半導体基板近くの部位を補強することができ、断熱層が製造時や動作時の熱歪によって破壊されるのを防止することができる。 According to the present invention, the heat insulating layer made of the first porous semiconductor layer has the reinforcing structure portion, so that the heat resistance at the time of manufacture and operation is improved, and due to the thermal strain at the time of manufacture and operation. Since it is possible to prevent the heat insulating layer from being damaged, it is possible to improve the manufacturing yield and the reliability. Further, according to the present invention, it means that the first porous semiconductor layer porosity nearby small yet the semiconductor substrate than the other sites site constitutes a reinforcement structure, destruction of the cross heat layer occurs easy-semiconductor substrate near the site can be reinforced, cross heat layer can be prevented from being destroyed by thermal strain during fabrication or during operation.

請求項の発明は、請求項の発明において、前記第1の多孔質半導体層における前記半導体基板近くの部位は、前記深さ方向において前記半導体基板に近づくにつれて多孔度が徐々に小さくなっていることを特徴とする。 The invention according to claim 4, characterized in that in the invention of claim 3, wherein the first porous semiconductor of the semiconductor substrate near the layer site, porosity gradually decreases as in the depth direction closer to the semiconductor substrate It is characterized by being.

この発明によれば、前記深さ方向において前記半導体基板に近づくにつれて多孔度をステップ的に変化させた場合に比べて前記断熱層の破損をより確実に防止することができる。 According to this invention, damage to the heat insulating layer can be more reliably prevented as compared with the case where the porosity is changed stepwise as the semiconductor substrate is approached in the depth direction.

請求項の発明は、半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層の各微細孔それぞれの内面に沿って酸化膜が形成され、各酸化膜が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする。 According to a fifth aspect of the present invention , there is provided a heat insulating layer made of a first porous semiconductor layer formed on one surface side of a semiconductor substrate and having a lower thermal conductivity than the semiconductor substrate, and a heat conductive layer formed on the heat insulating layer than the heat insulating layer. A heating element comprising a second porous semiconductor layer having a large rate and conductivity, each of which emits infrared rays from the heating element by heating the heating element by energizing the heating element, oxide film along the first porous respective inner surfaces each micropore of the semiconductor layer is formed, the oxide film, constitute a reinforcement structure which reinforces the mechanical strength of the first porous semiconductor layer It is characterized by being.

この発明によれば、第1の多孔質半導体層からなる断熱層が補強構造部を有していることにより、製造時や動作時の耐熱性が向上し、製造時や動作時の熱歪によって断熱層が破損するのを防止することができるので、製造歩留まりの向上および信頼性の向上を図れる。また、この発明によれば、第1の多孔質半導体層を各微細孔の内面に沿って形成された酸化膜によって補強することができるので、断熱層を構成する第1の多孔質半導体層の多孔度を一様とすることができ、第1の多孔質半導体層の形成が容易になる。 According to the present invention, the heat insulating layer made of the first porous semiconductor layer has the reinforcing structure portion, so that the heat resistance at the time of manufacture and operation is improved, and due to the thermal strain at the time of manufacture and operation. Since it is possible to prevent the heat insulating layer from being damaged, it is possible to improve the manufacturing yield and the reliability. Further, according to the present invention, it is possible to reinforce the first oxide film a porous semiconductor layer formed along the inner surface of the micropores, the first porous semiconductor that make up the cross heat layer The porosity of the layer can be made uniform, and the formation of the first porous semiconductor layer is facilitated.

請求項1〜5の発明では、第1の多孔質半導体層からなる断熱層が補強構造部を有していることにより、製造時や動作時の耐熱性が向上し、製造時や動作時の熱歪によって断熱層が破損するのを防止することができるので、製造歩留まりの向上および信頼性の向上を図れるという効果がある。 In invention of Claims 1-5 , when the heat insulation layer which consists of a 1st porous semiconductor layer has a reinforcement structure part, the heat resistance at the time of manufacture and operation improves, and at the time of manufacture and operation Since it is possible to prevent the heat insulation layer from being damaged by thermal strain, there is an effect that the production yield and the reliability can be improved.

(実施形態1)
本実施形態の赤外線放射素子Aは、図1に示すように、半導体基板1の一表面(図1の上面)側に半導体基板1よりも熱伝導率が十分に小さな断熱層2が形成されるとともに、断熱層2よりも熱伝導率および導電率それぞれが大きな層状の発熱体3が断熱層2上に形成され、発熱体3上に通電用の一対のパッド(電極)4,4が形成されており、発熱体3への通電により発熱体3を発熱させることで発熱体3から赤外線が放射される。ここに、断熱層2および発熱体3は、それぞれ多孔質半導体層により構成されている(以下では、断熱層2を構成する多孔質半導体層を第1の多孔質半導体層と称し、発熱体3を構成する多孔質半導体層を第2の多孔質半導体層と称す)が、多孔質半導体層は、多孔度が高くなるにつれて熱伝導率および熱容量が小さくなり、例えば、熱伝導率が168〔W/(m・K)〕、熱容量が1.67×10〔J/(m・K)〕の単結晶のシリコン基板を陽極酸化して形成される多孔度が60%の多孔質シリコン層は、熱伝導率が1〔W/(m・K)〕、熱容量が0.7×10〔J/(m・K)〕であることが知られている。また、各パッド4,4は金属材料(例えば、タングステン、アルミニウム、金など)により形成されている。なお、第1の多孔質半導体層は、多孔度が高い高多孔度層21と多孔度が低い低多孔度層22とが交互に積層された構造を有しており、高多孔度層21の多孔度と第2の多孔質半導体層の多孔度とを同じ値に設定してある。また、本実施形態では、半導体基板1が基板を構成し、第2の多孔質半導体層が多孔質層を構成している。
(Embodiment 1)
In the infrared radiation element A of the present embodiment, as shown in FIG. 1, a heat insulating layer 2 having a sufficiently smaller thermal conductivity than the semiconductor substrate 1 is formed on one surface (upper surface in FIG. 1) side of the semiconductor substrate 1. At the same time, a layered heating element 3 having a larger thermal conductivity and conductivity than the heat insulating layer 2 is formed on the heat insulating layer 2, and a pair of pads (electrodes) 4 and 4 for energization are formed on the heat generating body 3. Infrared rays are emitted from the heating element 3 by causing the heating element 3 to generate heat by energizing the heating element 3. Here, the heat insulating layer 2 and the heating element 3 are each composed of a porous semiconductor layer (hereinafter, the porous semiconductor layer constituting the heat insulating layer 2 is referred to as a first porous semiconductor layer, and the heating element 3 The porous semiconductor layer is referred to as a second porous semiconductor layer). However, as the porosity increases, the porous semiconductor layer has a smaller thermal conductivity and heat capacity. For example, the thermal conductivity is 168 [W / (M · K)] and a porous silicon layer having a porosity of 60% formed by anodizing a single crystal silicon substrate having a heat capacity of 1.67 × 10 6 [J / (m 3 · K)] Is known to have a thermal conductivity of 1 [W / (m · K)] and a heat capacity of 0.7 × 10 6 [J / (m 3 · K)]. The pads 4 and 4 are made of a metal material (for example, tungsten, aluminum, gold, etc.). The first porous semiconductor layer has a structure in which a high porosity layer 21 having a high porosity and a low porosity layer 22 having a low porosity are alternately stacked. The porosity and the porosity of the second porous semiconductor layer are set to the same value. In the present embodiment, the semiconductor substrate 1 constitutes a substrate, and the second porous semiconductor layer constitutes a porous layer.

本実施形態の赤外線放射素子Aは、発熱体3から放射される赤外線のピーク波長をλ(μm)、発熱体3の絶対温度をT(K)とすれば、ピーク波長λは、
λ=2898/T
となり、発熱体3の絶対温度Tと発熱体3から放射される赤外線のピーク波長λとの関係がウィーンの変位則を満たしている。要するに、本実施形態の赤外線放射素子Aでは、発熱体3としての第2の多孔質半導体層が擬似黒体を構成しており、図示しない外部電源からパッド4,4間に印加する電圧を調整することにより、発熱体3に発生するジュール熱を変化させることができて、発熱体3から放射される赤外線のピーク波長λを変化させることができる。なお、本実施形態の赤外線放射素子Aでは、例えば、一対のパッド4,4間に300V程度の電圧を印加することによりピーク波長λが3μm〜4μmの赤外線を放射させることが可能であり、パッド4,4間に印加する電圧を適宜調整することにより、ピーク波長が4μm以上の赤外線を放射させることも可能である。
In the infrared radiating element A of the present embodiment, if the peak wavelength of infrared rays emitted from the heating element 3 is λ (μm) and the absolute temperature of the heating element 3 is T (K), the peak wavelength λ is
λ = 2898 / T
Thus, the relationship between the absolute temperature T of the heating element 3 and the peak wavelength λ of infrared rays emitted from the heating element 3 satisfies the Vienna displacement law. In short, in the infrared radiation element A of the present embodiment, the second porous semiconductor layer as the heating element 3 forms a pseudo black body, and the voltage applied between the pads 4 and 4 from an external power source (not shown) is adjusted. As a result, the Joule heat generated in the heating element 3 can be changed, and the peak wavelength λ of the infrared rays emitted from the heating element 3 can be changed. In the infrared radiation element A of the present embodiment, for example, by applying a voltage of about 300 V between the pair of pads 4 and 4, infrared light having a peak wavelength λ of 3 μm to 4 μm can be emitted. It is possible to emit infrared rays having a peak wavelength of 4 μm or more by appropriately adjusting the voltage applied between 4 and 4.

なお、本実施形態の赤外線放射素子Aでは、半導体基板1として、主表面(上記一表面)が(100)面で抵抗率が100Ωcmの単結晶のp形シリコン基板を用いており、第1の多孔質半導体層および第2の多孔質半導体層をそれぞれ多孔質シリコン層により構成してある。また、本実施形態の赤外線放射素子Aでは、断熱層2および発熱体3の形成前の半導体基板1の厚さを625μm、陽極酸化処理により形成する断熱層2の厚さを50μm、陽極酸化処理により形成する発熱体3の厚さを1μm、パッド4の厚さを0.1μmとしてあるが、これらの厚さは一例であって特に限定するものではない。   In the infrared emitting element A of the present embodiment, a single crystal p-type silicon substrate having a main surface (the one surface) of (100) and a resistivity of 100 Ωcm is used as the semiconductor substrate 1. The porous semiconductor layer and the second porous semiconductor layer are each composed of a porous silicon layer. In addition, in the infrared radiation element A of the present embodiment, the thickness of the semiconductor substrate 1 before the formation of the heat insulating layer 2 and the heating element 3 is 625 μm, the thickness of the heat insulating layer 2 formed by anodizing treatment is 50 μm, and anodizing treatment The thickness of the heating element 3 formed by 1 is 1 μm and the thickness of the pad 4 is 0.1 μm. However, these thicknesses are merely examples and are not particularly limited.

以下、本実施形態の赤外線放射素子Aの製造方法について説明する。   Hereinafter, the manufacturing method of the infrared radiation element A of this embodiment is demonstrated.

まず、半導体基板1の他表面(図1の下面)側に陽極酸化処理時に用いる通電用電極(図示せず)を形成した後、半導体基板1の上記一表面側における発熱体3の形成予定部位および断熱層2の形成予定部位を陽極酸化処理にて多孔質化することで第2の多孔質半導体層、第1の多孔質半導体層を順次形成する多孔質化工程を行う。ここにおいて、陽極酸化処理では、電解液として55wt%のフッ化水素水溶液とエタノールとを1:1で混合した混合液を用い、半導体基板1を主構成とする被処理物を処理槽に入れられた電解液に浸漬し、通電用電極を陽極、半導体基板1の上記一表面側に対向配置された白金電極を陰極として、電源から陽極と陰極との間に所定の電流密度の電流を流すことにより第2の多孔質半導体層と第1の多孔質半導体層とを連続的に形成している。ただし、第2の多孔質半導体層および第1の多孔質半導体層における各高多孔度層21それぞれの形成時には所定の電流密度を比較的大きな値(例えば、50mA/cm)とし、第1の多孔質半導体層における各低多孔度層22それぞれの形成時には所定の電流密度を比較的小さな値(例えば、5mA/cm)としてある。なお、本実施形態では、50mA/cmの電流密度の電流を流す時間の合計時間を8分に設定し、5mA/cmの電流密度の電流を流す時間を1つの低多孔度層22に対して3分に設定してあるが、これらの電流密度や時間は特に限定するものではない。 First, a current-carrying electrode (not shown) used at the time of anodizing is formed on the other surface (lower surface in FIG. 1) side of the semiconductor substrate 1, and then the heating element 3 is to be formed on the one surface side of the semiconductor substrate 1. And the porous formation process which forms a 2nd porous semiconductor layer and a 1st porous semiconductor layer one by one by making porous the formation scheduled part of the heat insulation layer 2 by an anodizing process. Here, in the anodic oxidation treatment, a mixed liquid in which a 55 wt% aqueous hydrogen fluoride solution and ethanol are mixed at a ratio of 1: 1 is used as an electrolytic solution, and an object to be processed mainly composed of the semiconductor substrate 1 can be put in a treatment tank. A current of a predetermined current density is passed between the anode and the cathode from the power source, with the current-carrying electrode as an anode and the platinum electrode facing the one surface of the semiconductor substrate 1 as a cathode. Thus, the second porous semiconductor layer and the first porous semiconductor layer are continuously formed. However, when each of the high porosity layers 21 in the second porous semiconductor layer and the first porous semiconductor layer is formed, the predetermined current density is set to a relatively large value (for example, 50 mA / cm 2 ), and the first The predetermined current density is set to a relatively small value (for example, 5 mA / cm 2 ) when each low porosity layer 22 is formed in the porous semiconductor layer. In the present embodiment, the total time for flowing a current having a current density of 50 mA / cm 2 is set to 8 minutes, and the time for flowing a current having a current density of 5 mA / cm 2 is set in one low porosity layer 22. However, the current density and time are not particularly limited.

上述の多孔質化工程の後、半導体基板1の上記一表面側における発熱体3の形成予定部位(つまり、第2の多孔質半導体層)を低抵抗化する低抵抗化工程を行う。ここにおいて、低抵抗化工程では、半導体基板1の上記一表面側から第2の多孔質半導体層へ不純物イオンを注入するイオン注入工程を行ってから、第2の多孔質半導体層へ注入された不純物イオンを活性化するアニール工程を行うことにより、低抵抗化された第2の多孔質半導体層からなる発熱体3を形成している。なお、低抵抗化工程では、イオン注入条件として、イオン種をリン、加速電圧を50kV、ドーズ量を1×1015cm−2とし、アニール条件として、雰囲気ガスを窒素、アニール温度を1000℃、アニール時間を30分としてあるが、イオン注入条件、アニール条件はいずれも一例であって、特に限定するものではない。 After the above-described porous step, a resistance reduction step is performed to reduce the resistance of the heating element 3 to be formed on the one surface side of the semiconductor substrate 1 (that is, the second porous semiconductor layer). Here, in the low resistance process, after performing the ion implantation process of implanting impurity ions from the one surface side of the semiconductor substrate 1 to the second porous semiconductor layer, the semiconductor substrate 1 was implanted into the second porous semiconductor layer. By performing an annealing process for activating impurity ions, the heating element 3 made of the second porous semiconductor layer with reduced resistance is formed. In the low resistance process, the ion implantation conditions are phosphorus, the acceleration voltage is 50 kV, the dose is 1 × 10 15 cm −2 , the annealing conditions are nitrogen, the annealing temperature is 1000 ° C. Although the annealing time is 30 minutes, the ion implantation conditions and the annealing conditions are both examples and are not particularly limited.

上述の低抵抗化工程の後、メタルマスクなどを利用して蒸着法などによって金属材料(例えば、タングステン、アルミニウムなど)からなるパッド4を形成するパッド形成工程を行うことによって、赤外線放射素子Aが完成する。   After the above-described low resistance process, by performing a pad forming process for forming a pad 4 made of a metal material (for example, tungsten, aluminum, etc.) by vapor deposition using a metal mask or the like, the infrared radiation element A is Complete.

なお、上述の製造方法では、多孔質化工程の後に低抵抗化工程を行っているが、低抵抗化工程を多孔質化工程よりも先に行うようにしてもよく、この場合の低抵抗化工程として熱拡散工程を採用してもよい。また、多孔質化工程の前に半導体基板1の上記一表面上に低抵抗の半導体薄膜(例えば、n形アモルファスシリコン薄膜、n形シリコンエピタキシャル層など)を各種のCVD法や、スパッタ法、レーザアブレーション法、エピタキシャル成長法などにより成膜し、半導体薄膜を多孔質化工程において多孔質化することで発熱体3を形成するようにしてもよい。また、上述の製造方法では、半導体基板1の上記一表面側の全面にイオン注入を行っているが、発熱体3の形成予定領域以外の部位を酸化シリコン膜やレジスト膜などのマスク層によってマスキングしてからイオン注入を行うようにしてもよいことは勿論である。   In the manufacturing method described above, the resistance reduction step is performed after the porosification step. However, the resistance reduction step may be performed before the porosity step. A thermal diffusion process may be adopted as the process. Further, a low resistance semiconductor thin film (for example, an n-type amorphous silicon thin film, an n-type silicon epitaxial layer, etc.) is formed on the one surface of the semiconductor substrate 1 before the porous step, by various CVD methods, sputtering methods, lasers, etc. The heating element 3 may be formed by forming a film by an ablation method, an epitaxial growth method, or the like, and making the semiconductor thin film porous in the porous step. In the manufacturing method described above, ion implantation is performed on the entire surface of the semiconductor substrate 1 on the one surface side. However, a portion other than a region where the heating element 3 is to be formed is masked with a mask layer such as a silicon oxide film or a resist film. It goes without saying that ion implantation may be performed after that.

以上説明した本実施形態の赤外線放射素子Aは、断熱層2を構成する第1の多孔質半導体層の深さ方向の途中に多孔度の小さな低多孔度層22が設けられ、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体3との界面での各微細孔2aの開口面の深さ方向への投影領域内に存在する部分が、深さ方向において第1の多孔質半導体層の多孔度を一様とするときよりも第1の多孔質半導体層の機械的強度を補強する補強構造部5を構成している。   In the infrared emitting element A of the present embodiment described above, the low porosity layer 22 having a small porosity is provided in the middle of the depth direction of the first porous semiconductor layer constituting the heat insulating layer 2, and the first porous Of the porous semiconductor layer, the portion existing in the projection region in the depth direction of the opening surface of each micropore 2a at the interface with the heating element 3 in the first porous semiconductor layer is the first in the depth direction. The reinforcing structure 5 is configured to reinforce the mechanical strength of the first porous semiconductor layer as compared with the case where the porosity of the porous semiconductor layer is made uniform.

しかして、本実施形態の赤外線放射素子Aでは、断熱層2が深さ方向において多孔度を一様とするときよりも機械的強度を補強する補強構造部5を有しており、製造時や動作時の耐熱性が向上し、製造時や動作時の熱歪によって断熱層2が破損するのを防止することができるので、製造歩留まりの向上および信頼性の向上を図れる。また、低多孔度層22の一部が補強構造部5を構成することになるので、第1の多孔質半導体層の形成時に深さ方向の途中に低多孔度層22を形成することにより補強構造部5を形成することができる。   Thus, in the infrared radiation element A of the present embodiment, the heat insulating layer 2 has the reinforcing structure portion 5 that reinforces the mechanical strength as compared with the case where the porosity is uniform in the depth direction. The heat resistance during operation is improved, and the heat insulating layer 2 can be prevented from being damaged by thermal strain during production or operation, so that the production yield and the reliability can be improved. In addition, since a part of the low porosity layer 22 constitutes the reinforcing structure portion 5, the low porosity layer 22 is formed in the middle of the depth direction during the formation of the first porous semiconductor layer. The structure part 5 can be formed.

(実施形態2)
本実施形態の赤外線放射素子Aの基本構成は実施形態1と略同じであり、図2に示すように、断熱層2および補強構造部5の構造が相違し、他の構成は実施形態1と同じなので、説明を省略する。
(Embodiment 2)
The basic configuration of the infrared radiation element A of the present embodiment is substantially the same as that of the first embodiment. As shown in FIG. 2, the structures of the heat insulating layer 2 and the reinforcing structure 5 are different, and the other configurations are the same as those of the first embodiment. The description is omitted because it is the same.

本実施形態の赤外線放射素子Aにおける断熱層2は、深さ方向において半導体基板1に近づくにつれて多孔度が徐々に小さくなるように形成され、断熱層2を構成する第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体3との界面での各微細孔2aの開口面の深さ方向への投影領域内に存在する部分が、深さ方向において第1の多孔質半導体層の多孔度を一様とするときよりも第1の多孔質半導体層の機械的強度を補強する補強構造部5を構成している。   The heat insulating layer 2 in the infrared radiation element A of the present embodiment is formed so that the porosity gradually decreases as it approaches the semiconductor substrate 1 in the depth direction, and the first porous semiconductor layer constituting the heat insulating layer 2 is formed. Among these, the portion existing in the projection region in the depth direction of the opening surface of each micropore 2a at the interface with the heating element 3 in the first porous semiconductor layer is the first porous semiconductor in the depth direction. The reinforcing structure 5 is configured to reinforce the mechanical strength of the first porous semiconductor layer as compared with the case where the layer has a uniform porosity.

しかして、本実施形態の赤外線放射素子Aでは、第1の多孔質半導体層の深さ方向において多孔度が連続的に変化しているので、第1の多孔質半導体層の深さ方向において多孔度がステップ的に変化している場合に比べて断熱層2の破損をより確実に防止することができる。   Therefore, in the infrared radiation element A of the present embodiment, the porosity continuously changes in the depth direction of the first porous semiconductor layer, so that it is porous in the depth direction of the first porous semiconductor layer. The damage of the heat insulating layer 2 can be more reliably prevented as compared with the case where the degree changes stepwise.

本実施形態の赤外線放射素子Aの製造方法は実施形態1にて説明した製造方法と略同じであって、多孔質化工程において、第1の多孔質半導体層の形成時に電流密度を徐々に小さくしていけばよく、所定時間(例えば、10分間)かけて電流密度を比較的大きな電流密度(例えば、100mA/cm)から比較的小さな電流密度(例えば、5mA/cm)まで小さくしていけばよい。 The manufacturing method of the infrared radiation element A of the present embodiment is substantially the same as the manufacturing method described in the first embodiment, and the current density is gradually reduced during the formation of the first porous semiconductor layer in the porous process. The current density is reduced from a relatively large current density (for example, 100 mA / cm 2 ) to a relatively small current density (for example, 5 mA / cm 2 ) over a predetermined time (for example, 10 minutes). I'll do it.

なお、本実施形態の赤外線放射素子Aでは、断熱層2の多孔度が深さ方向において連続的に小さくなっているが、深さ方向の途中に実施形態1と同様の低多孔度層22を設けた構造を採用してもよい。   In addition, in the infrared radiation element A of the present embodiment, the porosity of the heat insulating layer 2 is continuously reduced in the depth direction, but the low porosity layer 22 similar to that of Embodiment 1 is provided in the middle of the depth direction. The provided structure may be adopted.

(実施形態3)
本実施形態の赤外線放射素子Aの構成構成は実施形態1と略同じであり、図3に示すように、断熱層2および補強構造部5の構造が相違し、他の構成は実施形態1と同じなので説明を省略する。
(Embodiment 3)
The configuration of the infrared radiation element A of the present embodiment is substantially the same as that of the first embodiment. As shown in FIG. 3, the structures of the heat insulating layer 2 and the reinforcing structure 5 are different, and other configurations are the same as those of the first embodiment. Since it is the same, description is abbreviate | omitted.

本実施形態の赤外線放射素子Aにおける断熱層2は、深さ方向において半導体基板1近くの部位の多孔度を他の部位に比べて小さくしてあり、断熱層2を構成する第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体3との界面での各微細孔2aの開口面の深さ方向への投影領域内に存在する部分が、深さ方向において第1の多孔質半導体層の多孔度を一様とするときよりも第1の多孔質半導体層の機械的強度を補強する補強構造部5を構成している。   The heat insulating layer 2 in the infrared radiation element A of the present embodiment has a lower porosity in a portion near the semiconductor substrate 1 in the depth direction than other portions, and the first porous layer constituting the heat insulating layer 2 Of the semiconductor layer, the portion existing in the projection region in the depth direction of the opening surface of each micropore 2a at the interface with the heating element 3 in the first porous semiconductor layer is the first in the depth direction. The reinforcing structure 5 is configured to reinforce the mechanical strength of the first porous semiconductor layer as compared with the case where the porosity of the porous semiconductor layer is uniform.

しかして、本実施形態の赤外線放射素子Aでは、第1の多孔質半導体層において多孔度が他の部位に比べて小さい半導体基板1近くの部位が補強構造部5を構成することになるので、断熱層2の破壊が起こりやすい半導体基板1近くの部位を補強することができ、断熱層2が製造時や動作時の熱歪によって破壊されるのを防止することができる。ここにおいて、第1の多孔質半導体層における半導体基板1近くの部位は、深さ方向において半導体基板1に近づくにつれて多孔度が徐々に小さくなるように形成されているので、深さ方向において半導体基板1に近づくにつれて多孔度をステップ的に変化させた場合に比べて断熱層2の破損をより確実に防止することができる。   Therefore, in the infrared radiation element A of the present embodiment, the portion near the semiconductor substrate 1 in the first porous semiconductor layer that has a lower porosity than the other portions constitutes the reinforcing structure 5. It is possible to reinforce a portion near the semiconductor substrate 1 where the heat insulating layer 2 is likely to break down, and to prevent the heat insulating layer 2 from being broken due to thermal strain during manufacturing or operation. Here, the portion of the first porous semiconductor layer near the semiconductor substrate 1 is formed so that the porosity gradually decreases as it approaches the semiconductor substrate 1 in the depth direction. As compared with the case where the porosity is changed stepwise as it approaches 1, damage to the heat insulating layer 2 can be prevented more reliably.

なお、本実施形態の赤外線放射素子Aにおいても、実施形態1と同様に、深さ方向の途中に低多孔度層22を設けた構造を採用してもよい。   In the infrared radiation element A of the present embodiment, a structure in which the low porosity layer 22 is provided in the middle of the depth direction may be adopted as in the first embodiment.

(実施形態4)
本実施形態の赤外線放射素子Aの基本構成は実施形態1と略同じであり、図4に示すように、発熱体3、断熱層2および補強構造部5の構造が相違し、他の構成は実施形態1と同じなので説明を省略する。
(Embodiment 4)
The basic configuration of the infrared radiation element A of the present embodiment is substantially the same as that of the first embodiment. As shown in FIG. 4, the structures of the heating element 3, the heat insulating layer 2, and the reinforcing structure 5 are different. Since it is the same as Embodiment 1, description is abbreviate | omitted.

本実施形態の赤外線放射素子Aにおける断熱層2は、各微細孔2aそれぞれの内面に沿って薄い酸化膜(本実施形態では、シリコン酸化膜)6が形成され、各酸化膜6が補強構造部5を構成している。なお、酸化膜6は発熱体3を構成する低抵抗の第2の多孔質半導体層の微細孔の内面にも連続して形成されている。   In the heat insulating layer 2 in the infrared radiation element A of the present embodiment, a thin oxide film (silicon oxide film in this embodiment) 6 is formed along the inner surface of each fine hole 2a, and each oxide film 6 is a reinforcing structure portion. 5 is constituted. The oxide film 6 is also continuously formed on the inner surfaces of the micropores of the low-resistance second porous semiconductor layer constituting the heating element 3.

しかして、本実施形態の赤外線放射素子Aでは、第1の多孔質半導体層を各微細孔2aの内面に沿って形成された薄い酸化膜6によって補強することができるので、断熱層2を構成する第1の多孔質半導体層の多孔度を一様とするような条件(一定の電流密度)で多孔質化することができ、第1の多孔質半導体層の形成が容易になる。   Thus, in the infrared radiation element A of the present embodiment, the first porous semiconductor layer can be reinforced by the thin oxide film 6 formed along the inner surface of each micropore 2a, so that the heat insulating layer 2 is configured. The first porous semiconductor layer can be made porous under the condition (constant current density) that makes the porosity of the first porous semiconductor layer uniform, and the formation of the first porous semiconductor layer is facilitated.

酸化膜6の形成方法としては、熱酸化法も考えられるが、熱酸化法を採用した場合には微細孔2aの内面に沿って薄い酸化膜6が均一に形成されず微細孔2aにおいて表面近傍の浅い領域に厚い酸化膜が形成されてしまう傾向があるので、薄い酸化膜6を微細孔2aの内面の全体に亙って均一に形成するには、電気化学的な酸化方法や、酸化性ガスを利用したプラズマ酸化法、オゾンによる酸化法などを採用することが望ましい。ここにおいて、電気化学的な酸化方法を採用する場合には、フッ化水素水溶液とエタノールとの混合液を電解液として用いた多孔質化工程の終了後に、電解液を硫酸溶液に変更して連続的に処理することが可能となる。電気化学的な酸化方法の一例としては、電解液として1Mの硫酸溶液を用い、陽極酸化処理と同様に、通電用電極を陽極、半導体基板1の上記一表面側に対向配置された白金電極を陰極として、電源から陽極と陰極との間に所定の電流密度(例えば、2mA/cm)の電流を流し、陽極と陰極との間のポテンシャルが通電開始時の値から20Vだけ上昇した時点で処理を終了すればよい。 As a method for forming the oxide film 6, a thermal oxidation method is also conceivable. However, when the thermal oxidation method is employed, the thin oxide film 6 is not uniformly formed along the inner surface of the micro hole 2a, and the surface of the micro hole 2a is near the surface. In order to form a thin oxide film 6 uniformly over the entire inner surface of the fine hole 2a, an electrochemical oxidation method or an oxidation property is used. It is desirable to employ a plasma oxidation method using gas, an oxidation method using ozone, or the like. Here, when an electrochemical oxidation method is employed, the electrolyte solution is changed to a sulfuric acid solution continuously after completion of the porosification step using a mixed solution of hydrogen fluoride aqueous solution and ethanol as the electrolyte solution. Can be processed automatically. As an example of the electrochemical oxidation method, a 1M sulfuric acid solution is used as an electrolytic solution. Similarly to the anodizing treatment, a current-carrying electrode is used as an anode, and a platinum electrode disposed opposite to the one surface side of the semiconductor substrate 1 is used. As a cathode, when a current of a predetermined current density (for example, 2 mA / cm 2 ) is passed between the anode and the cathode from the power source, the potential between the anode and the cathode is increased by 20 V from the value at the start of energization. What is necessary is just to complete | finish a process.

ところで、上記各実施形態では、半導体基板1の材料としてSiを採用しているが、半導体基板1の材料はSiに限らず、例えば、Ge,SiC,GaP,GaAs,InPなどの陽極酸化処理による多孔質化が可能な他の半導体材料でもよい。   By the way, in each said embodiment, although Si is employ | adopted as a material of the semiconductor substrate 1, the material of the semiconductor substrate 1 is not restricted to Si, For example, by anodic oxidation process, such as Ge, SiC, GaP, GaAs, and InP Other semiconductor materials that can be made porous may be used.

実施形態1における赤外線放射素子の概略断面図である。1 is a schematic cross-sectional view of an infrared radiation element in Embodiment 1. FIG. 実施形態2における赤外線放射素子の概略断面図である。6 is a schematic cross-sectional view of an infrared radiation element in Embodiment 2. FIG. 実施形態3における赤外線放射素子の概略断面図である。It is a schematic sectional drawing of the infrared rays radiating element in Embodiment 3. 実施形態4における赤外線放射素子の概略断面図である。It is a schematic sectional drawing of the infrared rays radiating element in Embodiment 4.

符号の説明Explanation of symbols

A 赤外線放射素子
1 半導体基板
2 断熱層
2a 微細孔
3 発熱体
4 パッド
5 補強構造部
21 高多孔度層
22 低多孔度層
A Infrared Radiation Element 1 Semiconductor Substrate 2 Heat Insulating Layer 2a Micropore 3 Heating Element 4 Pad 5 Reinforcing Structure 21 High Porous Layer 22 Low Porous Layer

Claims (5)

半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層は、深さ方向の途中に多孔度の小さな低多孔度層が設けられ、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体との界面での各微細孔の開口面の深さ方向への投影領域内に存在する部分が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする赤外線放射素子。 And a small thermal conductivity than the semiconductor substrate is formed on one surface side of the semiconductor substrate a first porous semiconductor made of layer insulation layer is formed on the heat insulating layer respectively the thermal conductivity and conductivity than the heat insulating layer and a calling thermal body is made of large second porous semiconductor layer, the infrared from the heating element by generating heat a heating element by energizing the heating element is an infrared light-emitting element is emitted, a first The porous semiconductor layer is provided with a low-porosity layer having a small porosity in the middle of the depth direction, and each of the first porous semiconductor layers at the interface with the heating element in the first porous semiconductor layer. Infrared radiation element characterized in that the portion existing in the projection region in the depth direction of the opening surface of the fine hole constitutes a reinforcing structure portion that reinforces the mechanical strength of the first porous semiconductor layer . 半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層は、深さ方向において半導体基板に近づくにつれて多孔度が徐々に小さくなるように形成され、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体との界面での各微細孔の開口面の深さ方向への投影領域内に存在する部分が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする赤外線放射素子。 A heat insulating layer formed of a first porous semiconductor layer formed on one surface side of the semiconductor substrate and having a lower thermal conductivity than the semiconductor substrate, and a thermal conductivity and a conductivity higher than the heat insulating layer formed on the heat insulating layer. An infrared light emitting device that includes a heating element including a second porous semiconductor layer and emits infrared rays from the heating element by causing the heating element to generate heat by energizing the heating element. It is formed so as porosity gradually decreases toward the semiconductor substrate in the depth direction, of the first porous semiconductor layer, each at the interface between the outgoing hot body in the first porous semiconductor layer moieties present in the projection region in the depth direction of the opening surface of the micropores, characterized in that it constitutes a reinforcement structure which reinforces the mechanical strength of the first porous semiconductor layer red External radiation element. 半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層は、深さ方向において半導体基板近くの部位の多孔度を他の部位に比べて小さくしてあり、第1の多孔質半導体層のうち、第1の多孔質半導体層における発熱体との界面での各微細孔の開口面の深さ方向への投影領域内に存在する部分が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする赤外線放射素子。 A heat insulating layer formed of a first porous semiconductor layer formed on one surface side of the semiconductor substrate and having a lower thermal conductivity than the semiconductor substrate, and a thermal conductivity and a conductivity higher than the heat insulating layer formed on the heat insulating layer. An infrared light emitting device that includes a heating element including a second porous semiconductor layer and emits infrared rays from the heating element by causing the heating element to generate heat by energizing the heating element. the portions of the semiconductor substrate near Te depth direction odor porosity Yes made smaller than other portions, of the first porous semiconductor layer, the outgoing heat body according to the first porous semiconductor layer wherein the portion present in the projection region in the depth direction of the opening surface of each micropore at the interface constitutes a reinforcement structure which reinforces the mechanical strength of the first porous semiconductor layer infrared radiation element shall be the. 前記第1の多孔質半導体層における前記半導体基板近くの部位は、前記深さ方向において前記半導体基板に近づくにつれて多孔度が徐々に小さくなっていることを特徴とする請求項記載の赤外線放射素子。 4. The infrared radiation element according to claim 3 , wherein a portion of the first porous semiconductor layer near the semiconductor substrate has a gradually decreasing porosity as it approaches the semiconductor substrate in the depth direction. 5. . 半導体基板の一表面側に形成され半導体基板よりも熱伝導率の小さな第1の多孔質半導体層からなる断熱層と、断熱層上に形成され断熱層よりも熱伝導率および導電率それぞれが大きな第2の多孔質半導体層からなる発熱体とを備え、発熱体への通電により発熱体を発熱させることで発熱体から赤外線が放射される赤外線発光素子であって、第1の多孔質半導体層の各微細孔それぞれの内面に沿って酸化膜が形成され、各酸化膜が、第1の多孔質半導体層の機械的強度を補強する補強構造部を構成していることを特徴とする赤外線放射素子 A heat insulating layer formed of a first porous semiconductor layer formed on one surface side of the semiconductor substrate and having a lower thermal conductivity than the semiconductor substrate, and a thermal conductivity and a conductivity higher than the heat insulating layer formed on the heat insulating layer. An infrared light emitting device that includes a heating element including a second porous semiconductor layer and emits infrared rays from the heating element by causing the heating element to generate heat by energizing the heating element. oxidized film is formed along each micropore respective internal surface of each oxide film, characterized in that it constitutes a reinforcement structure which reinforces the mechanical strength of the first porous semiconductor layer red External radiation element .
JP2004155207A 2004-05-25 2004-05-25 Infrared radiation element Expired - Fee Related JP4534597B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004155207A JP4534597B2 (en) 2004-05-25 2004-05-25 Infrared radiation element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004155207A JP4534597B2 (en) 2004-05-25 2004-05-25 Infrared radiation element

Publications (2)

Publication Number Publication Date
JP2005339908A JP2005339908A (en) 2005-12-08
JP4534597B2 true JP4534597B2 (en) 2010-09-01

Family

ID=35493239

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004155207A Expired - Fee Related JP4534597B2 (en) 2004-05-25 2004-05-25 Infrared radiation element

Country Status (1)

Country Link
JP (1) JP4534597B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5243817B2 (en) * 2008-02-29 2013-07-24 パナソニック株式会社 Infrared radiation element
WO2013183203A1 (en) * 2012-06-04 2013-12-12 パナソニック株式会社 Infrared radiation element

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0641049Y2 (en) * 1985-12-26 1994-10-26 古河電気工業株式会社 Heating panel
JPH0257588U (en) * 1988-10-22 1990-04-25
JP2778598B2 (en) * 1989-06-23 1998-07-23 東京エレクトロン株式会社 Heating method and heating device

Also Published As

Publication number Publication date
JP2005339908A (en) 2005-12-08

Similar Documents

Publication Publication Date Title
KR100367282B1 (en) Field emission-type electron source and manufacturing method thereof
JP2663048B2 (en) Method of manufacturing electroluminescent silicon structure
JP2015103727A (en) Manufacturing method for vertical resonator type surface light emission laser
JP4534597B2 (en) Infrared radiation element
JP5260985B2 (en) Infrared radiation element
JP4501705B2 (en) Infrared radiation element
JP5243817B2 (en) Infrared radiation element
JP3918868B2 (en) Manufacturing method of semiconductor lens
JP2007057456A (en) Infrared emitting element, gas sensor, and manufacturing method of infrared emitting element
JP2006331752A (en) Infrared-ray emitting element
JP4396395B2 (en) Infrared radiation element manufacturing method
JP4534645B2 (en) Infrared radiation element
JP4852886B2 (en) Infrared radiation element
WO2003096401A1 (en) Method for electrochemical oxidation
JP3969057B2 (en) Insulating thin film forming method, insulating thin film forming apparatus, field emission electron source, and MOSFET
JP5374432B2 (en) Electronic device and manufacturing method thereof
JP4534620B2 (en) Infrared radiation element
KR20220151659A (en) Power generation element, power generation device, electronic device and method for manufacturing power generation element
JP4135309B2 (en) Manufacturing method of field emission electron source
JP3079086B2 (en) Method for manufacturing field emission electron source
JP7477075B2 (en) Power generating element, power generating device, electronic device, and method for manufacturing power generating element
JP3687520B2 (en) Field emission electron source and manufacturing method thereof
TWI268031B (en) Vertical cavity surface emitting laser and method for fabricating the same
JP2001118489A (en) Electric field radiation electron source and method for manufacturing
JP4093997B2 (en) Anodizing method for improving electron emission in electronic devices

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070213

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090625

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090929

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20091130

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100525

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100607

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130625

Year of fee payment: 3

LAPS Cancellation because of no payment of annual fees