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JP4538871B2 - Method and apparatus for manufacturing ultrathin piezoelectric resonator element plate - Google Patents
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JP4538871B2 - Method and apparatus for manufacturing ultrathin piezoelectric resonator element plate - Google Patents

Method and apparatus for manufacturing ultrathin piezoelectric resonator element plate Download PDF

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JP4538871B2
JP4538871B2 JP28214499A JP28214499A JP4538871B2 JP 4538871 B2 JP4538871 B2 JP 4538871B2 JP 28214499 A JP28214499 A JP 28214499A JP 28214499 A JP28214499 A JP 28214499A JP 4538871 B2 JP4538871 B2 JP 4538871B2
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ultrathin
etching
thickness
vibrating
ppm
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JP2001102654A (en
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修 石井
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Miyazaki Epson Corp
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Epson Toyocom Corp
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Description

【0001】
【発明の属する技術分野】
本発明は超薄振動部の全周縁に厚肉環状囲繞部を一体化した構成の超薄圧電共振子素板の製造方法及び製造装置に関し、特に大面積の圧電ウェハ上にエッチングにより凹陥部を形成した後で、各凹陥部底面に形成された超薄振動部の肉厚を微調整して規定肉厚とするための製造方法及び製造装置に関するものである。
【0002】
【従来の技術】
最近では、各種通信機器や電子機器に対して超小型化、超薄型化、更には高周波化が強く求められているが、これらの機器に使用する圧電振動子、フィルタの如き圧電デバイスに対しても超小型化が求められると共に、温度特性の向上や、オーバートーン発振回路の如きIC化の困難な回路素子を含む付属回路の除去が強く求められている。
かかる趨勢に鑑み、本願発明者らは、例えばATカット水晶板を用い、15μm程度の肉厚を有した振動部の全周縁に厚肉の環状囲繞部を一体化した構成の超薄圧電共振子素板の製造方法を提案した。この超薄圧電共振子素板は、超薄肉の振動部の機械的形状を維持しつつ、基本周波数にて100Mppmを越える共振を得ることができる利点を有する。
大面積圧電ウェハ上に複数の超薄圧電共振子素板を形成する場合には、圧電ウェハ上面に予めフォトレジストを均一に塗布してから、形成しようとする凹陥部の開口面積に見合った形状、配置の開口部を複数備えたマスクを用いてフォトレジストを露光し、露光後に現像液によって露光部を除去する。続いて、残ったフォトレジストをマスクとして、残留フォトレジストにより被覆されていない圧電ウェハ面をエッチング液により所定のエッチングレートにてエッチングすることにより凹陥部を形成する。凹陥部形成後には、レジスト剥離液にて残留フォトレジストを除去することにより、粗加工の半製品としての共振子素板を製造する。
このようにして圧電ウェハ上に形成された各凹陥部底面の超薄振動部の肉厚にはバラツキがあるため、各凹陥部内の超薄振動部の肉厚を規定値にするための微調整加工作業がさらに必要となる。
超薄振動部の肉厚を微調整加工する作業に先立って図4(a) に示した如き手法によって各凹陥部内の超薄振動部の肉厚を測定する工程が実施される。即ち、上面に複数の凹陥部2を有した圧電ウェハ1を、凹陥部2底面の超薄振動部3の外側面が電極となる金属板5上面に接触するように載置し、接地された金属板5に対しては周波数測定装置6から延びる一方のリード端子6aを接続するとともに、他方の端子6b(プローブ)を凹陥部側から超薄振動部3の適所に当接させ、この状態で各端子に通電することにより超薄振動部3を強制励振させ、その共振周波数を測定する。この共振周波数を振動部肉厚に換算して肉厚調整量を決定する。具体的には、各超薄振動部について測定された共振周波数が目標とする周波数、例えば30MHz,100MHz等に対してどの程度ずれているかを算出し、このずれ量を振動部肉厚のずれ量に換算する。なお、後述する微調整工程では超薄振動部の肉厚を減少させることにより微調整を行うため、前記エッチングによる凹陥部形成工程では、全ての超薄振動部3の肉厚が規定値よりも厚めになるように配慮する。
【0003】
図4(b) は各超薄振動部3の周波数測定を終了した圧電ウェハ1の平面図であり、この例では一つの圧電ウェハ上に縦横7個づつ、合計49個の凹陥部2が形成されているものとする。図中に示した+5、+6、・・・+10、・・・+14、+15という数字は、各凹陥部2内の超薄振動部3の共振周波数が目標とする共振周波数に対して有しているプラス方向へのずれ量(ppm)を示している。従来のエッチング方法によって凹陥部を形成した場合には、エッチング精度が低い為、例えば共振周波数が+10ppmとなる肉厚の超薄振動部3を最多として、おおむね+5ppm〜+15ppmまでの大きな広がりで異なった肉厚の超薄振動部が分布していることとなる。具体的には、例えば、10ppmのずれを有した超薄振動部が7個あり、9ppm,11ppmのずれを有した超薄振動部が夫々6個づつ、8ppm,12ppmのずれを有した超薄振動部が夫々5個づつ、7ppm,13ppmのずれを有した超薄振動部が夫々4個づつ、6ppm,14ppmのずれを有した超薄振動部が夫々3個、6ppm,14ppmのずれを有した超薄振動部が夫々2個づつ、5ppm,15ppmのずれを有した超薄振動部が夫々1個づつあるとする。
このように広い範囲で肉厚がばらついた多数の超薄振動部を、規定の共振周波数を出力可能な規定の肉厚にまで減ずる微調整を行うためには、各超薄振動部を夫々所要時間だけエッチング液に浸し、所要時間経過後に純水等によりエッチング液を一括洗浄してエッチングを終了させる作業を行う必要がある。例えば、エッチング液を超薄振動部上に滴下して1秒間浸すことにより1ppm分に相当する肉厚を減ずることができるようにエッチングレートを設定した場合、最初に、エッチングに最も長時間を要する超薄振動部、即ち共振周波数が+15ppmと測定された超薄振動部(群)に対して図示しないディスペンサから一定量のエッチング液を滴下し、該滴下開始から1秒後にずれ量が+14ppmの超薄振動部(群)に対して一定量のエッチング液を滴下し、順次各振動部群に対する滴下開始から1秒の時間間隔にてエッチング液の滴下を行う。最後に、+5ppmの超薄振動部(群)に対してエッチング液の滴下を行って所要時間(+15秒の超薄振動部に対する滴下を開始してから15秒)経過した時点で全ての凹陥部内のエッチング液が除去されるように純水等によりウェハを一括洗浄する。
【0004】
一つのディスペンサにて上記滴下作業を行う場合に、ディスペンサが一つの超薄振動部に滴下するのに要する時間が個々の移動時間を含めて0.1秒であるとすれば、49個全ての超薄振動部に対する滴下作業を遅滞なく連続して行った場合の全所要時間は4.9秒となり、また+5〜+15ppmの各ばらつき範囲に属する超薄振動部の個数は最多で7個(+10ppmの場合)、最少で1個(+5ppm、15ppmの各場合)に過ぎない。従って、例えば、共振周波数のばらつきが+10ppmである7個の超薄振動部に対する連続したエッチング液滴下開始から15秒後に一括洗浄を行うと7個目の超薄振動部に対するエッチング時間は15秒よりも0.6秒短くなる。仮に、0.6秒短いエッチング時間により得られた超薄振動部の共振周波数が目的とする共振周波数との関係で許容し難いずれをもたらす場合には、当該超薄振動部を有した共振子素板は不良品となるが、許容範囲と判定される場合には十分に使用することが可能である。
つまり、共振周波数にして1Mzのずれの範囲内に属する超薄振動部の個数が多ければ多いほど、一括洗浄時にエッチング不足となる超振動部の個数が増大するが、従来のようにばらつきの範囲が広い場合には、各1Mzのずれの範囲内に属する超薄振動部の個数が比較的少ない為、不足するエッチング時間が許容範囲内となることが多い。
なお、圧電ウェハ1は一辺が約1インチ程度の正方形の板材であり、各凹陥部は3mm角程度の開口寸法を有している。このように狭面積の圧電ウェハ上に多数(例えば、縦横7個づつ、合計49個)近接配置した微小寸法の凹陥部内にエッチング液を個別に滴下するためのディスペンサ装置は、先端のノズルからエッチング液を滴下するが、圧電ウェハ上の狭いスペース内に多数近接配置された各凹陥部内に不規則な順序でエッチング液を滴下する必要があることから複数のディスペンサを用いることは困難であり、通常一つのディスペンサにより滴下作業を行っている。コストの面でも、複数のディスペンサを使用することは不利である。仮に複数のディスペンサを用いてエッチング液の滴下を行おうとしても、同じ肉厚寸法を有した超薄振動部が一定の順序で隣接して整列配置されている訳ではないため、各凹陥部に対する滴下順序は配置順列とは関係のない不規則な順序となり、ディスペンサ装置の制御プログラムを如何に改良したとしても複数のディスペンサを用いて複雑な順序の滴下作業を低コストで行うことは困難である。このため、一つのディスペンサを用いた作業が行われる。
また、上記のように超薄振動部の肉厚のばらつきが+5〜+15ppmの広い範囲に分布している限り、個々の+1Mzの範囲内に属する超薄振動部の個数が少なくなる為、肉厚ばらつきが最大の超薄振動部から最小の超薄振動部まで連続してエッチング液の滴下作業を順次行ってから15秒後に一括して洗浄したとしても、個々の超薄振動部に対するエッチング時間の不足はさほど深刻な問題とはならない。
【0005】
【発明が解決しようとする課題】
しかし、年々エッチング液の質、及びエッチング関連技術の質が向上するのに伴って、凹陥部形成工程において形成される各凹陥部内の超薄振動部の肉厚がばらつく範囲が狭くなっている。即ち、例えば、一つの圧電ウェハ上に形成された各凹陥部内の超薄振動部の肉厚ばらつきが、例えば共振周波数にして+10ppm±1ppm程度の狭い範囲での周波数ばらつきとなるに過ぎない為、1ppmという共振周波数のずれ量が狭い範囲内に多数の超薄振動部が属している状況が出現する。従って、周波数微調整の為のエッチング時間に長時間を要する超薄振動部からエッチング液の滴下を開始し、最後に一括洗浄を行うという従来の方法では、エッチング時間が不足した超薄振動部を有した圧電共振子素板が多数製造されるという不具合がある。
即ち、上記例でいえば、+9ppm(10個)、+10ppm(29個)、+11ppm(10個)といった3ppmの範囲内に全ての超薄振動部(49個)が該当して含まれており、このため連続したエッチング及び一括洗浄作業を行う場合にはずれ量が+11ppmである超薄振動部から一個づつ滴下作業を開始し、ずれ量が+9ppmである超薄振動部中の10個目に対する滴下作業により全滴下作業を終了し、ずれ量が+11ppmである超薄振動部に対する滴下開始から11秒後に一括して洗浄を行うこととなる。しかし、この場合、ずれ量が+10ppmである超薄振動部の29個目に対して洗浄が行われるタイミングは、当該29個目の振動部に対するエッチング液の滴下から7.2秒後となり、必要なエッチング時間である10秒に対して2.8秒も不足することとなる。また、ずれ量が+9ppmの超薄振動部に対する洗浄開始は、ずれ量が+11ppmの超薄振動部に対する滴下開始から3.8秒遅れて開始されることとなり、ずれ量が+9ppmの超薄振動部のうちの最後の振動部(10個目)に対するエッチング時間は当該振動部に対して本来必要とされる9秒よりも2.8秒短くなる。
従って、+9ppm、+10ppm、+11ppmといった3ppmの範囲内に属する超薄振動部を有した共振子素板の内の多くが振動部のエッチング不足により不良品となる可能性がでてくる。
本発明は上記に鑑みてなされたものであり、大面積の圧電ウェハを用いて複数の超薄圧電共振子を製造する為に、圧電ウェハ面にエッチングにより多数の凹陥部を形成してから行われる振動部肉厚の微調整作業において、各凹陥部底面の超薄振動部の肉厚を規定肉厚に微調整するためのエッチング液の個別滴下作業に続いて行われるエッチングの進行を停止させる作業を個別かつ効率的に行うことにより、微調整精度を高めて製品の品質低下を防止した超薄圧電共振子素板の製造方法及び製造装置を提供することを課題とする。
【0006】
【課題を解決するための手段】
上記課題を解決するため、請求項1の発明は、超薄振動部と、該超薄振動部の全周縁に一体化した厚肉環状囲繞部とから成る超薄圧電共振子素板を、大面積圧電ウェハを用いて複数個一括製造する方法であって、前記圧電ウェハの面上にエッチングにより複数の凹陥部を所定の配列で形成することにより各凹陥部底面に前記超薄振動部を形成する凹陥部形成工程と、前記圧電ウェハ上に形成した各超薄振動部の肉厚のバラツキを測定する肉厚測定工程と、前記肉厚測定工程にて検出された個々の超薄振動部の肉厚についてのバラツキを修正して規定肉厚にまで減少させるために個々の凹陥部内にエッチング液を滴下し、エッチング液の滴下後所定時間経過後にエッチング液を中和する中和液を各凹陥部内に滴下する肉厚微調整工程と、から成ることを特徴とする。
請求項2の発明は、底面に超薄振動部を備えた複数の凹陥部を所定の配列で面上に有した大面積圧電ウェハを用いて複数の超薄板圧電共振素板を製造する装置であって、各凹陥部内に個別に肉厚微調整用のエッチング液を滴下するエッチング液用ディスペンサと、該エッチング液によるエッチング時間が所定時間に達した時に該凹陥部内にエッチングの進行を停止させる中和液を滴下する中和液用ディスペンサと、両ディスペンサの動作を個別に制御する制御部と、を備え、前記制御部は、肉厚のばらつき量が同じ複数の超薄振動部に対して順次連続してエッチング液を滴下するようにエッチング液用ディスペンサを制御する一方で、上記複数の超薄振動部に対するエッチング時間が所定時間に達した時に順次連続して中和液を滴下するように中和液用ディスペンサを制御することを特徴とする。
【0007】
【発明の実施の形態】
以下、本発明を図面に示した実施の形態により詳細に説明する。
図1(a) 及び(b) は凹陥部を形成した圧電ウェハと仕切板を示す斜視図、及び振動部肉厚を微調整するためのエッチング工程を示す断面図である。また、図2は微調整のためにエッチングの進行を停止させる中和液滴下工程を示す断面図である。
この圧電ウェハ1はその上面に複数の凹陥部2を備え、各凹陥部2の底面には超薄振動部3が位置している。この凹陥部2は前記のごとき凹陥部形成の為の第1のエッチング工程(或は機械的な凹陥部形成工程)によって形成されている為、超薄振動部3の肉厚は均一でなく、規定肉厚よりも厚い方向にばらついている。この肉厚のばらつきは、共振周波数にして例えば+10ppm±1ppmの範囲(+9〜+11ppm)に納まっている為、僅か+3ppmのばらつきの範囲内に全ての超薄振動部(例えば、49個)のばらつき量が該当していることになる。
エッチングに先立って、隣接する凹陥部内にエッチング液が流入することを阻止する為の仕切板10を圧電ウェハ1上に接着剤12を用いて接着固定する。この仕切板10は、圧電ウェハ上の凹陥部2と整合する形状の貫通穴11及び仕切壁11aを有し、図1(b) に示した如き状態で各凹陥部2は隣接する凹陥部から離隔される。
この状態で、同じエッチング時間を必要とする超薄振動部3(群)に対して図示のように一つのディスペンサ15のノズルから貫通穴11を介して凹陥部2内に所要量のエッチング液16を順次滴下し(肉厚微調整のためのエッチング工程)、所定のエッチング時間の到来と同時に図2に示すようにディスペンサ20から各超薄振動部3に対して中和液21を順次滴下してエッチングの進行を停止させる(中和液滴下工程)。中和液21としては、例えば水酸化ナトリウム(NaOH)、水酸化カリウム(KOH)、或は水酸化バリウム(Ba(OH)2)等を用いることができる。
なお、肉厚微調整のためのエッチング工程と、中和液滴下工程は、一つの肉厚微調整工程を構成している。
【0008】
本発明では、圧電ウェハ1上の各薄超振動部3の共振周波数を図4(a) に示した如き測定装置により測定することにより得た結果を肉厚に換算して肉厚調整量を決定し、同等の肉厚調整量を有した超薄振動部群、例えば共振周波数にして+11ppmのずれを有した超薄振動部群(例えば、10個)に対して連続して順次肉厚微調整用のエッチング液16を滴下した後、所定のエッチング時間(例えば、11秒)経過時に順次個別にエッチング液を中和する溶液(中和液)21を滴下してエッチングの進行を停止させる。次いで、目標とする共振周波数に対して+10ppmのずれを有した超薄振動部群(例えば、29個)に対して、連続して順次肉厚微調整用のエッチング液16を滴下した後、各振動部についての所定エッチング時間(例えば、10秒)経過時に順次エッチング液を中和する溶液21を他のディスペンサ20から滴下してエッチングの進行を停止させる。この作業を残りの全ての超薄振動部3(+9ppmのずれを有した超薄振動部、10個)に対して行うことにより、無理なく、全ての超薄振動部について肉厚のずれを解消して規定肉厚にまで減少させる作業を正確に行うことが可能となる。
【0009】
中和溶液21を滴下するディスペンサ20と、エッチング液16を滴下するディスペンサ15とを別個に動作するように制御することにより、連続、かつ効率的な作業性が保証される。つまり、先行して動作を開始するエッチング液滴下用ディスペンサの動作とは関係なく、中和液滴下用のディスペンサを動作させることにより、個々の超薄振動部に対して求められているエッチング時間が到来するジャストのタイミングで中和液21を個別に滴下できるので、エッチング不足が発生することが皆無となり、規定の肉厚にてエッチングを停止することができる。
作業性を高めて加工時間を短縮する為には、上記のように微調整の為のエッチング時間が最も長い超薄振動部群からエッチング液の滴下を開始し、各超薄振動部について中和液を滴下する時間が到来した時に順次中和液の滴下を行う。この際、エッチング液滴下用のディスペンサ15は作動を停止せずに連続して次の超薄振動部群に対するエッチング液の滴下を行い続け、中和液用のディスペンサ20も連続して順次中和液の滴下作業を実行する。
また、同一の肉厚を有した超薄振動部群に対するエッチング液滴下と、中和液滴下を一連の工程として実施完了したあとで、次の超薄振動部群に対するエッチング液滴下、中和液滴下を実施するようにしてもよい。例えば、ずれ量が+11ppmである超薄振動部10個に対して順次0.1秒間隔でエッチング液の滴下を行った後で、エッチング液の滴下開始から11秒経過時に中和液の滴下作業を開始することにより、10個全ての超薄振動部に対して11秒間の正確なエッチングを行う。続いて、ずれ量が+10ppmの超薄振動部29個に対する微調整作業と、ずれ量が+9ppmの超薄振動部10個に対する微調整作業を順次行う。なお、この場合には、必ずしもエッチング時間が長い方の超薄振動部群から微調整作業を開始する必要はなく、任意の肉厚の超薄振動部群から開始することができる。
なお、上記振動部肉厚微調整工程を終了した後の工程としては、まず仕切板10を接着剤剥離用の溶剤を用いて圧電ウェハ1から剥離し、圧電ウェハの凹陥部2側には例えばアルミニウムや金を全面蒸着して全面電極25(図3)を成膜し、超薄振動部3の外側面のほぼ中央部に部分電極26(図3)をマスク蒸着又はフォトエッチングにて形成し、然る後に圧電ウェハを凹陥部相互の境界線に沿って縦横に切断分割し、図3(a) (b) に示した如き超薄圧電共振子エレメントを得る。この超薄圧電共振子エレメントは、図示しないセラミックパッケージ内に組み込まれ、所要の配線を行った後で電極に対する付加蒸着による最終的な共振周波数の合わせ込みを施され、パッケージを封止して完成される。
なお、上記肉厚微調整工程を実施するための製造装置(肉厚微調整装置)は、各凹陥部2内に個別に肉厚微調整用のエッチング液16を滴下するエッチング液用ディスペンサ15と、該エッチング液によるエッチング時間が所定時間に達した時に該凹陥部内にエッチングの進行を停止させる中和液21を滴下する中和液用ディスペンサ20と、両ディスペンサの動作を個別に制御する図示しない制御部と、を備えている。
【0010】
前記制御部は、肉厚のばらつき量が同等な複数の超薄振動部3に対して順次連続してエッチング液を滴下するようにエッチング液用ディスペンサ15を所要のの経路にて移動させて滴下作業を行うように制御する一方で、エッチング液の滴下を受けた各超薄振動部3がエッチング液に浸っている時間(エッチング時間)が所定に達した時に所定の順序で順次連続して中和液21を滴下するように中和液用ディスペンサ20の移動経路及び滴下タイミングを制御する。
また、肉厚微調整工程を可能な限り短時間で実施する場合には、一つの圧電ウェハ上の全ての超薄振動部に対して連続して中断することなく両滴下作業を一部並行して行う必要がある。即ち、エッチング時間が最長となる超薄振動部(群)に対するエッチング液滴下動作(順序)及び当該超薄振動部(群)に対する中和液の滴下動作(順序)と、次にエッチング時間が長い超薄振動部(群)に対するエッチング液滴下動作(順序)及び当該超薄振動部(群)に対する中和液の滴下動作(順序)というように、順次、作業手順と動作タイミングを入力設定した上で、中断することなく連続したエッチング液滴下、中和液滴下、といった作業を並行して実施する。
中和液の滴下動作は、既に先行して開始されているエッチング液の滴下動作により超薄振動部がエッチング液に浸されている時間が規定時間、例えば9秒に達した時に開始され、同じ肉厚を有する超薄振動部群に対して一つづつ所定の時差を以て中和液の滴下が行われる。従って、例えば、一つの超薄振動部に対する中和液の滴下に要する時間が0.1秒であるとすれば、10個の超薄振動部に対する滴下終了には1秒を要することとなる。しかし、10個の超薄振動部の個々の振動部に着目して見れば、エッチング液の滴下から正確に9秒後に中和液が滴下されたことになるので、全ての超薄振動部に対して均一な時間のエッチングが実施されたことになり、エッチング作業の歩留が向上する。
【0011】
【発明の効果】
以上のように本発明によれば、大面積の圧電ウェハを用いて複数の超薄圧電共振子素板を製造する為に、圧電ウェハ面にエッチングにより多数の凹陥部を形成してから行われる振動部肉厚の微調整作業において、各凹陥部底面の超薄振動部の肉厚を規定肉厚に微調整するためのエッチング液の個別滴下作業に続いて行われるエッチングの進行を停止させる作業を個別かつ効率的に並行して行うことにより、微調整精度を高めて製品の品質低下を防止することができる。
【図面の簡単な説明】
【図1】 (a) 及び(b) は本発明の一実施形態の製造方法及び製造装置に使用する仕切板の説明図、及びエッチング液滴下状態を示す断面図。
【図2】中和液滴下状態を示す断面図。
【図3】 (a) 及び(b) は本発明により製造される超薄圧電共振子素板の平面図、及び断面図。
【図4】 (a) は凹陥部内の超薄振動部の肉厚を測定する方法を説明する図、(b) は測定後の圧電ウェハの平面図。
【符号の説明】
1 圧電ウェハ、2 凹陥部、3 超薄振動部、5 金属板、6 周波数測定装置、10 仕切板、11 貫通穴、12 接着剤、15 ディスペンサ、16 エッチング液、20 ディスペンサ、21 中和液。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method and an apparatus for manufacturing an ultrathin piezoelectric resonator element plate having a structure in which a thick annular surrounding portion is integrated on the entire periphery of an ultrathin vibrating portion. The present invention relates to a manufacturing method and a manufacturing apparatus for finely adjusting the thickness of an ultrathin vibrating portion formed on the bottom surface of each recessed portion to a specified thickness after the formation.
[0002]
[Prior art]
Recently, there has been a strong demand for ultra-miniaturization, ultra-thinness, and higher frequencies for various communication devices and electronic devices. However, for piezoelectric devices such as piezoelectric vibrators and filters used in these devices, However, miniaturization is required, and improvement of temperature characteristics and removal of attached circuits including circuit elements that are difficult to be integrated such as an overtone oscillation circuit are strongly demanded.
In view of such a trend, the inventors of the present application have used an AT-cut quartz plate, for example, and an ultrathin piezoelectric resonator having a structure in which a thick annular surrounding portion is integrated on the entire periphery of a vibrating portion having a thickness of about 15 μm. A manufacturing method of base plate was proposed. This ultrathin piezoelectric resonator element has the advantage that resonance exceeding 100 Mppm can be obtained at the fundamental frequency while maintaining the mechanical shape of the ultrathin vibrating portion.
When forming multiple ultra-thin piezoelectric resonator elements on a large-area piezoelectric wafer, apply a uniform photo-resist on the upper surface of the piezoelectric wafer, and then match the opening area of the recess to be formed. The photoresist is exposed using a mask having a plurality of openings, and the exposed portion is removed with a developer after the exposure. Subsequently, using the remaining photoresist as a mask, the concave portion is formed by etching the surface of the piezoelectric wafer not covered with the remaining photoresist with an etching solution at a predetermined etching rate. After the recess is formed, the residual photoresist is removed with a resist stripping solution to manufacture a resonator element plate as a semi-finished product.
Since there is variation in the thickness of the ultra-thin vibration part at the bottom of each concave part formed on the piezoelectric wafer in this way, fine adjustment to make the thickness of the ultra-thin vibration part in each concave part a specified value Further processing work is required.
Prior to the work of finely adjusting the thickness of the ultrathin vibrating portion, a step of measuring the thickness of the ultrathin vibrating portion in each concave portion is performed by a technique as shown in FIG. That is, the piezoelectric wafer 1 having a plurality of recessed portions 2 on the upper surface is placed and grounded so that the outer surface of the ultrathin vibrating portion 3 on the bottom surface of the recessed portion 2 is in contact with the upper surface of the metal plate 5 serving as an electrode. One lead terminal 6a extending from the frequency measuring device 6 is connected to the metal plate 5, and the other terminal 6b (probe) is brought into contact with an appropriate position of the ultrathin vibrating portion 3 from the recessed portion side. The ultrathin vibrating part 3 is forcibly excited by energizing each terminal, and the resonance frequency is measured. The resonance frequency is converted into the thickness of the vibrating part to determine the thickness adjustment amount. Specifically, it calculates how much the resonance frequency measured for each ultra-thin vibration part is deviated from a target frequency, for example, 30 MHz, 100 MHz, etc., and this deviation amount is the deviation amount of the vibration part thickness. Convert to. In addition, since fine adjustment is performed by reducing the thickness of the ultrathin vibration part in the fine adjustment process described later, the thickness of all the ultrathin vibration parts 3 is less than the specified value in the recess forming process by the etching. Take care to make it thicker.
[0003]
FIG. 4B is a plan view of the piezoelectric wafer 1 for which the frequency measurement of each ultrathin vibrating portion 3 has been completed. In this example, a total of 49 concave portions 2 are formed on each piezoelectric wafer, 7 vertically and 7 horizontally. It is assumed that The numbers +5, +6,..., +10,..., +14, +15 shown in the figure have the resonance frequency of the ultrathin vibration part 3 in each recess 2 with respect to the target resonance frequency. The amount of deviation (ppm) in the positive direction is shown. When the recessed portion is formed by the conventional etching method, the etching accuracy is low, and therefore, for example, the thickness of the ultra-thin vibrating portion 3 having a resonance frequency of +10 ppm is the largest, and the difference is largely from +5 ppm to +15 ppm. The thick ultra-thin vibrating part is distributed. Specifically, for example, there are 7 ultra-thin vibration parts having a deviation of 10 ppm, and 6 ultra-thin vibration parts having a deviation of 9 ppm and 11 ppm, respectively, and an ultra-thin vibration having a deviation of 8 ppm and 12 ppm. Each of the vibration parts has 5 deviations, each of the ultra-thin vibration parts having deviations of 7 ppm and 13 ppm, each of which has 4 deviations, and each of the ultra-thin vibration parts having deviations of 6 ppm and 14 ppm, has deviations of 6 ppm and 14 ppm It is assumed that there are two ultrathin vibrating parts each, and one ultrathin vibrating part having a deviation of 5 ppm and 15 ppm.
In order to make fine adjustments to reduce the number of ultra-thin vibrating parts with varying wall thickness over a wide range to a specified thickness that can output a specified resonance frequency, each ultra-thin vibrating part is required. It is necessary to perform an operation of immersing the substrate in the etching solution for a certain period of time and ending the etching by collectively cleaning the etching solution with pure water after the required time has elapsed. For example, when the etching rate is set so that the thickness corresponding to 1 ppm can be reduced by dropping the etching solution onto the ultrathin vibrating portion and immersing it for 1 second, the etching takes the longest time first. A predetermined amount of etching solution is dropped from a dispenser (not shown) to the ultrathin vibrating portion, that is, the ultrathin vibrating portion (group) whose resonance frequency is measured to be +15 ppm, and after 1 second from the start of dropping, the deviation amount is +14 ppm. A predetermined amount of etching solution is dropped on the thin vibrating portion (group), and the etching solution is dropped sequentially at a time interval of 1 second from the start of dropping to each vibrating portion group. Finally, when the etching solution is dropped onto the +5 ppm ultrathin vibrating portion (group) and the required time (15 seconds after starting dropping on the ultrathin vibrating portion at +15 seconds) has elapsed, all the recesses are filled. The wafer is collectively cleaned with pure water or the like so that the etching solution is removed.
[0004]
If the time required for the dispenser to drop onto one ultra-thin vibrating part is 0.1 seconds including the individual movement time when performing the dropping operation with one dispenser, all 49 The total required time when dropping operation on the ultrathin vibrating part is continuously performed without delay is 4.9 seconds, and the number of ultrathin vibrating parts belonging to each variation range of +5 to +15 ppm is at most seven (+10 ppm). )), And at least one (in each case of +5 ppm and 15 ppm). Therefore, for example, if the collective cleaning is performed 15 seconds after the start of the continuous etching droplet dropping for the seven ultra-thin vibrating portions having a resonance frequency variation of +10 ppm, the etching time for the seventh ultra-thin vibrating portion is from 15 seconds. Is also 0.6 seconds shorter. If the resonance frequency of the ultra-thin vibration part obtained by the etching time shorter by 0.6 seconds causes any difficulty in relation to the target resonance frequency, the resonator having the ultra-thin vibration part Although the base plate is a defective product, it can be used sufficiently if it is determined to be within the allowable range.
That is, as the number of ultrathin vibrating parts belonging to the resonance frequency within the range of 1 Mz is larger, the number of supervibrating parts that are insufficiently etched during batch cleaning increases. When the width is large, the number of ultra-thin vibrating portions belonging to each 1 Mz deviation range is relatively small, so that the insufficient etching time is often within the allowable range.
The piezoelectric wafer 1 is a square plate having a side of about 1 inch, and each recess has an opening size of about 3 mm square. In this way, a dispenser device for individually dropping etching liquid into a small-sized recess portion arranged in close proximity on a piezoelectric wafer of a small area (for example, a total of 49 pieces in a vertical and horizontal direction of 7 pieces) is etched from a nozzle at the tip. Although the liquid is dropped, it is difficult to use a plurality of dispensers because it is necessary to drop the etching liquid in an irregular order in each recessed portion arranged in close proximity in a narrow space on the piezoelectric wafer. The dropping operation is performed by one dispenser. In terms of cost, it is disadvantageous to use a plurality of dispensers. Even if a plurality of dispensers are used to drop the etching solution, the ultrathin vibrating parts having the same thickness are not arranged adjacently in a certain order. The dropping order is an irregular order that is not related to the arrangement permutation, and it is difficult to perform a complicated order of dropping work at a low cost using a plurality of dispensers, no matter how the control program of the dispenser device is improved. . For this reason, the operation | work using one dispenser is performed.
In addition, as long as the variation in the thickness of the ultrathin vibrating portion is distributed over a wide range of +5 to +15 ppm as described above, the number of ultrathin vibrating portions belonging to each individual +1 Mz range is reduced. Even if the etching operation is sequentially performed from the ultrathin vibration part having the largest variation to the smallest ultrathin vibration part and the cleaning operation is performed 15 seconds later, the etching time for each ultrathin vibration part is not reduced. The shortage is not a serious problem.
[0005]
[Problems to be solved by the invention]
However, as the quality of the etching solution and the quality of the etching-related technology improve year by year, the range in which the thickness of the ultrathin vibration part in each concave part formed in the concave part forming step varies. That is, for example, the thickness variation of the ultrathin vibrating portion in each recess formed on one piezoelectric wafer is only a frequency variation in a narrow range of about +10 ppm ± 1 ppm as the resonance frequency, for example. There appears a situation in which a large number of ultrathin vibrating parts belong within a narrow range of resonance frequency shift of 1 ppm. Therefore, in the conventional method of starting the dropping of the etching solution from the ultra-thin vibration portion that requires a long etching time for fine frequency adjustment and finally performing batch cleaning, the ultra-thin vibration portion having insufficient etching time is removed. There is a problem that a large number of piezoelectric resonator element plates are manufactured.
That is, in the above example, all ultrathin vibration parts (49 pieces) are included in the range of 3 ppm such as +9 ppm (10 pieces), +10 ppm (29 pieces), and +11 ppm (10 pieces). For this reason, when performing continuous etching and collective cleaning operations, the dropping operation is started one by one from the ultrathin vibrating portion having a deviation amount of +11 ppm, and the dropping operation for the tenth in the ultrathin vibrating portion having a deviation amount of +9 ppm is performed. As a result, the entire dropping operation is completed, and the cleaning is collectively performed 11 seconds after the dropping starts with respect to the ultrathin vibrating portion having a deviation amount of +11 ppm. However, in this case, the cleaning is performed on the 29th ultrathin vibration part having a deviation amount of +10 ppm, 7.2 seconds after the etching solution is dropped on the 29th vibration part. As a result, a short etching time of 10 seconds is required. Moreover, the cleaning start for the ultrathin vibration part with the deviation amount of +9 ppm is started 3.8 seconds after the start of the dropping with respect to the ultrathin vibration part with the deviation amount of +11 ppm, and the ultrathin vibration part with the deviation amount of +9 ppm is started. The etching time for the last vibrating portion (the tenth) is 2.8 seconds shorter than the 9 seconds originally required for the vibrating portion.
Therefore, many of the resonator element plates having an ultrathin vibration part belonging to the range of 3 ppm such as +9 ppm, +10 ppm, and +11 ppm may become defective due to insufficient etching of the vibration part.
The present invention has been made in view of the above, and in order to manufacture a plurality of ultra-thin piezoelectric resonators using a large-area piezoelectric wafer, a plurality of recesses are formed on the surface of the piezoelectric wafer by etching. In the fine adjustment work of the vibration part thickness, the progress of the etching performed following the individual dropping operation of the etching solution for finely adjusting the thickness of the ultrathin vibration part on the bottom surface of each concave part to the specified thickness is stopped. It is an object of the present invention to provide a manufacturing method and a manufacturing apparatus of an ultrathin piezoelectric resonator element plate that can improve the fine adjustment accuracy and prevent the product quality from being lowered by performing the work individually and efficiently.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention of claim 1 is directed to an ultra-thin piezoelectric resonator element plate comprising an ultra-thin vibrating portion and a thick annular surrounding portion integrated on the entire periphery of the ultra-thin vibrating portion. A method of collectively manufacturing a plurality of piezoelectric wafers using an area piezoelectric wafer, wherein a plurality of concave portions are formed in a predetermined arrangement by etching on the surface of the piezoelectric wafer to form the ultrathin vibrating portion on the bottom surface of each concave portion. A concave portion forming step, a thickness measuring step for measuring a variation in thickness of each ultrathin vibrating portion formed on the piezoelectric wafer, and an individual ultrathin vibrating portion detected in the thickness measuring step. In order to correct the variation in thickness and reduce the thickness to the specified thickness, an etching solution is dropped into each recessed portion, and a neutralizing solution that neutralizes the etching solution after a predetermined time has elapsed after the etching solution is dropped. And a fine-thickness adjustment process dripping into the It is characterized in.
According to a second aspect of the present invention, there is provided an apparatus for manufacturing a plurality of ultrathin piezoelectric resonator elements using a large area piezoelectric wafer having a plurality of recesses provided with an ultrathin vibrating portion on the bottom surface in a predetermined arrangement on the surface. An etching solution dispenser that individually drops an etching solution for fine adjustment of the thickness in each recess, and when the etching time by the etching solution reaches a predetermined time, the progress of etching is stopped in the recess. A neutralizing liquid dispenser for dropping the neutralizing liquid, and a control unit for individually controlling the operation of both dispensers, the control unit for a plurality of ultra-thin vibrating parts having the same thickness variation While controlling the dispenser for the etching solution so that the etching solution is successively dropped, the neutralizing solution is continuously dropped when the etching time for the plurality of ultra-thin vibrating parts reaches a predetermined time. And controlling a dispenser for neutralizing solution.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to embodiments shown in the drawings.
FIGS. 1A and 1B are a perspective view showing a piezoelectric wafer and a partition plate in which concave portions are formed, and a cross-sectional view showing an etching process for finely adjusting the thickness of the vibrating portion. FIG. 2 is a cross-sectional view showing a neutralization droplet dropping step for stopping the progress of etching for fine adjustment.
The piezoelectric wafer 1 has a plurality of recessed portions 2 on its upper surface, and an ultrathin vibrating portion 3 is located on the bottom surface of each recessed portion 2. Since the recessed portion 2 is formed by the first etching process (or the mechanical recessed portion forming process) for forming the recessed portion as described above, the thickness of the ultrathin vibrating portion 3 is not uniform, It varies in a direction thicker than the specified thickness. This variation in thickness is within the range of +10 ppm ± 1 ppm (+9 to +11 ppm), for example, as the resonance frequency. The amount will be applicable.
Prior to the etching, the partition plate 10 for preventing the etching solution from flowing into the adjacent recesses is bonded and fixed on the piezoelectric wafer 1 using the adhesive 12. The partition plate 10 has a through hole 11 and a partition wall 11a that are shaped to match the recess 2 on the piezoelectric wafer, and each recess 2 is formed from an adjacent recess in the state shown in FIG. 1 (b). Separated.
In this state, for the ultrathin vibrating portion 3 (group) that requires the same etching time, a required amount of the etching solution 16 enters the recessed portion 2 from the nozzle of one dispenser 15 through the through hole 11 as shown in the figure. Are sequentially dropped (etching step for fine adjustment of the wall thickness), and simultaneously with the arrival of a predetermined etching time, as shown in FIG. To stop the progress of etching (neutralization droplet lowering step). As the neutralizing solution 21, for example, sodium hydroxide (NaOH), potassium hydroxide (KOH), or barium hydroxide (Ba (OH) 2) or the like can be used.
Note that the etching process for fine wall thickness adjustment and the neutralization droplet lowering process constitute one wall thickness fine adjustment process.
[0008]
In the present invention, the thickness adjustment amount is obtained by converting the result obtained by measuring the resonance frequency of each thin super-vibration portion 3 on the piezoelectric wafer 1 with a measuring device as shown in FIG. Determine the thickness of the ultra-thin vibrating part group having the same thickness adjustment amount, for example, the ultra-thin vibrating part group having a deviation of +11 ppm in resonance frequency (for example, 10 pieces) successively and successively. After the adjustment etching solution 16 is dropped, a solution (neutralizing solution) 21 for neutralizing the etching solution is dropped sequentially when a predetermined etching time (for example, 11 seconds) elapses to stop the progress of etching. Subsequently, after the etching solution 16 for fine adjustment of the wall thickness is continuously dropped on the ultrathin vibrating part group (for example, 29 pieces) having a deviation of +10 ppm with respect to the target resonance frequency, When a predetermined etching time (for example, 10 seconds) for the vibrating portion has elapsed, a solution 21 for neutralizing the etching solution is dropped from the other dispenser 20 to stop the progress of etching. By performing this operation on all the remaining ultra-thin vibrating parts 3 (10 ultra-thin vibrating parts having a deviation of +9 ppm), the thickness deviation of all ultra-thin vibrating parts is eliminated without difficulty. Thus, it is possible to accurately perform the work of reducing the thickness to the specified thickness.
[0009]
By controlling the dispenser 20 for dropping the neutralizing solution 21 and the dispenser 15 for dropping the etching solution 16 to operate separately, continuous and efficient workability is ensured. That is, regardless of the operation of the dispenser for etching droplets that starts the operation in advance, the etching time required for each ultra-thin vibrating portion is obtained by operating the dispenser for neutralizing droplets. Since the neutralizing solution 21 can be dropped individually at the timing of just arrival, there is no shortage of etching, and the etching can be stopped at a specified thickness.
In order to improve workability and shorten the processing time, as described above, starting the dripping of the etchant from the ultrathin vibrating part group with the longest etching time for fine adjustment, and neutralizing each ultrathin vibrating part. When the time for dropping the solution has arrived, the neutralizing solution is added successively. At this time, the dispenser 15 for etching droplets continues to drop the etching solution continuously to the next ultrathin vibrating portion group without stopping the operation, and the neutralizer dispenser 20 also successively neutralizes sequentially. The liquid dripping operation is executed.
In addition, after completing the etching droplet and the neutralizing droplet under a series of steps for the ultrathin vibrating portion group having the same thickness, the neutralizing liquid is added under the etching droplet for the next ultrathin vibrating portion group. You may make it implement dripping. For example, the dropping operation of the neutralizing solution after 11 seconds from the start of the dropping of the etching solution after sequentially dropping the etching solution at intervals of 0.1 seconds on the 10 ultra-thin vibrating parts having a deviation of +11 ppm By starting the process, accurate etching for 11 seconds is performed on all ten ultrathin vibrating parts. Subsequently, a fine adjustment operation for 29 ultrathin vibrating portions with a deviation amount of +10 ppm and a fine adjustment operation with respect to 10 ultrathin vibration portions with a deviation amount of +9 ppm are sequentially performed. In this case, it is not always necessary to start the fine-tuning operation from the ultrathin vibrating portion group having a longer etching time, and it is possible to start from the ultrathin vibrating portion group having an arbitrary thickness.
In addition, as a process after finishing the vibration part thickness fine adjustment process, first, the partition plate 10 is peeled off from the piezoelectric wafer 1 using a solvent for removing the adhesive, and the piezoelectric wafer has a concave part 2 side, for example, Aluminum or gold is vapor-deposited on the entire surface to form a full-surface electrode 25 (FIG. 3), and a partial electrode 26 (FIG. 3) is formed at almost the center of the outer surface of the ultrathin vibrating portion 3 by mask vapor deposition or photoetching. Thereafter, the piezoelectric wafer is cut and divided vertically and horizontally along the boundary line between the concave portions to obtain an ultrathin piezoelectric resonator element as shown in FIGS. 3 (a) and 3 (b). This ultra-thin piezoelectric resonator element is assembled in a ceramic package (not shown), and after the necessary wiring is performed, the final resonance frequency is adjusted by additional vapor deposition to the electrode, and the package is sealed and completed. Is done.
In addition, the manufacturing apparatus (thickness fine adjustment apparatus) for performing the said fine thickness adjustment process has the dispenser 15 for etching liquid which drops the etching liquid 16 for fine thickness adjustment individually in each recessed part 2, and The neutralizing solution dispenser 20 for dropping the neutralizing solution 21 for stopping the progress of etching into the recess when the etching time by the etching solution reaches a predetermined time, and the operations of both dispensers are individually controlled (not shown) And a control unit.
[0010]
The controller moves and dispenses the etchant dispenser 15 along a required route so that the etchant is successively dropped onto the plurality of ultrathin vibrating parts 3 having the same thickness variation. While controlling so as to perform the operation, when the time (etching time) in which each ultrathin vibrating part 3 that has received the dropping of the etching solution is immersed in the etching solution reaches a predetermined value, it is continuously continuously in a predetermined order. The movement path and dropping timing of the neutralizing liquid dispenser 20 are controlled so that the Japanese liquid 21 is dropped.
In addition, when the thickness adjustment process is performed in the shortest possible time, both dropping operations are partially performed in parallel without interrupting all ultrathin vibrating parts on one piezoelectric wafer continuously. Need to be done. That is, the etching droplet dropping operation (order) for the ultrathin vibrating portion (group) having the longest etching time and the neutralizing solution dropping operation (order) for the ultrathin vibrating portion (group), followed by the etching time is long. The operation procedure and operation timing are sequentially input and set, such as the etching droplet dropping operation (sequence) for the ultrathin vibrating portion (group) and the neutralizing solution dropping operation (sequence) for the ultrathin vibrating portion (group) Thus, operations such as continuous etching droplets and neutralization droplets are performed in parallel without interruption.
The dropping operation of the neutralizing liquid is started when the time during which the ultrathin vibrating portion is immersed in the etching liquid reaches a specified time, for example, 9 seconds, due to the dropping operation of the etching liquid that has already been started. The neutralizing liquid is dropped with a predetermined time difference one by one with respect to the ultrathin vibrating section group having a wall thickness. Therefore, for example, if the time required for dropping the neutralizing liquid to one ultrathin vibrating portion is 0.1 second, one second is required to finish dropping the ten ultrathin vibrating portions. However, if attention is paid to the individual vibrating parts of the 10 ultra-thin vibrating parts, the neutralizing solution is dropped exactly 9 seconds after the etching solution is dropped. On the other hand, the etching is performed for a uniform time, and the yield of the etching operation is improved.
[0011]
【The invention's effect】
As described above, according to the present invention, in order to manufacture a plurality of ultrathin piezoelectric resonator base plates using a large-area piezoelectric wafer, a plurality of recesses are formed on the surface of the piezoelectric wafer by etching. In the fine adjustment work of the vibration part thickness, the work to stop the progress of the etching following the individual dropping work of the etching solution to finely adjust the thickness of the ultra-thin vibration part on the bottom of each concave part to the specified thickness Are performed individually and efficiently in parallel, so that the fine adjustment accuracy can be improved and the product quality can be prevented from deteriorating.
[Brief description of the drawings]
1A and 1B are explanatory views of a partition plate used in a manufacturing method and a manufacturing apparatus according to an embodiment of the present invention, and a cross-sectional view showing a state under etching droplets.
FIG. 2 is a cross-sectional view showing a state under a neutralized droplet.
FIGS. 3A and 3B are a plan view and a cross-sectional view of an ultrathin piezoelectric resonator element plate manufactured according to the present invention. FIGS.
4A is a view for explaining a method for measuring the thickness of an ultrathin vibrating portion in a recessed portion, and FIG. 4B is a plan view of the piezoelectric wafer after measurement.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Piezoelectric wafer, 2 recessed part, 3 ultra-thin vibration part, 5 metal plate, 6 frequency measuring device, 10 partition plate, 11 through-hole, 12 adhesive agent, 15 dispenser, 16 etching liquid, 20 dispenser, 21 neutralizing liquid.

Claims (2)

超薄振動部と、該超薄振動部の全周縁に一体化した厚肉環状囲繞部とから成る超薄圧電共振子素板を、大面積圧電ウェハを用いて複数個一括製造する方法であって、
前記圧電ウェハの面上にエッチングにより複数の凹陥部を所定の配列で形成することにより各凹陥部底面に前記超薄振動部を形成する凹陥部形成工程と、
前記圧電ウェハ上に形成した各超薄振動部の肉厚のバラツキを測定する肉厚測定工程と、
前記肉厚測定工程にて検出された個々の超薄振動部の肉厚についてのバラツキを修正して規定肉厚にまで減少させるために個々の凹陥部内にエッチング液を滴下し、エッチング液の滴下後所定時間経過後にエッチング液を中和する中和液を各凹陥部内に滴下する肉厚微調整工程と、
から成ることを特徴とする超薄圧電共振子素板の製造方法。
In this method, a plurality of ultrathin piezoelectric resonator base plates each comprising an ultrathin vibrating portion and a thick annular surrounding portion integrated at the entire periphery of the ultrathin vibrating portion are manufactured using a large area piezoelectric wafer. And
Forming a plurality of recessed portions in a predetermined arrangement by etching on the surface of the piezoelectric wafer to form the ultrathin vibrating portion on the bottom surface of each recessed portion; and
A thickness measuring step for measuring a variation in thickness of each ultra-thin vibrating portion formed on the piezoelectric wafer;
In order to correct the variation in the thickness of each ultra-thin vibrating portion detected in the thickness measurement step and reduce the thickness to the specified thickness, the etching solution is dropped into each recessed portion, and the etching solution is dropped. Thickness fine adjustment step of dropping a neutralizing solution to neutralize the etching solution after a predetermined time later into each recess,
A method of manufacturing an ultrathin piezoelectric resonator element plate comprising:
底面に超薄振動部を備えた複数の凹陥部を所定の配列で面上に有した大面積圧電ウェハを用いて複数の超薄板圧電共振素板を製造する装置であって、
各凹陥部内に個別に肉厚微調整用のエッチング液を滴下するエッチング液用ディスペンサと、該エッチング液によるエッチング時間が所定時間に達した時に該凹陥部内にエッチングの進行を停止させる中和液を滴下する中和液用ディスペンサと、両ディスペンサの動作を個別に制御する制御部と、を備え、
前記制御部は、複数の超薄振動部に対して順次エッチング液を滴下するようにエッチング液用ディスペンサを制御する一方で、上記複数の超薄振動部に対するエッチング時間が所定時間に達した時に順次中和液を滴下するように中和液用ディスペンサを制御することを特徴とする超薄圧電共振子素板の製造装置。
An apparatus for manufacturing a plurality of ultrathin piezoelectric resonator elements using a large-area piezoelectric wafer having a plurality of recesses provided with an ultrathin vibration part on the bottom surface in a predetermined arrangement on the surface,
A dispenser for an etching solution that individually drops an etching solution for fine adjustment of the thickness in each recessed portion, and a neutralizing solution that stops the progress of etching in the recessed portion when the etching time by the etching solution reaches a predetermined time. A neutralizing liquid dispenser to be dripped, and a control unit for individually controlling the operation of both dispensers,
The controller controls the dispenser for the etchant so that the etchant is sequentially dropped on the plurality of ultrathin vibrating parts, while the etching time for the plurality of ultrathin vibrating parts sequentially reaches a predetermined time. An apparatus for producing an ultrathin piezoelectric resonator element plate, wherein the neutralizing liquid dispenser is controlled to drop the neutralizing liquid.
JP28214499A 1999-10-01 1999-10-01 Method and apparatus for manufacturing ultrathin piezoelectric resonator element plate Expired - Fee Related JP4538871B2 (en)

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