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JP4551832B2 - Tube thickness measuring device - Google Patents
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JP4551832B2 - Tube thickness measuring device - Google Patents

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JP4551832B2
JP4551832B2 JP2005207280A JP2005207280A JP4551832B2 JP 4551832 B2 JP4551832 B2 JP 4551832B2 JP 2005207280 A JP2005207280 A JP 2005207280A JP 2005207280 A JP2005207280 A JP 2005207280A JP 4551832 B2 JP4551832 B2 JP 4551832B2
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tube
introduction
scanning
tube thickness
probe
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恒 服部
克矢 谷沢
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Tokyo Gas Co Ltd
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Description

本発明は、超音波探触子を用いて管内から管厚を計測する管厚計測装置に関する。   The present invention relates to a tube thickness measuring apparatus that measures a tube thickness from within a tube using an ultrasonic probe.

管の管厚を非破壊で計測する装置としては、超音波探触子を用いるものが各種提案されている(下記特許文献1〜3参照)。   Various apparatuses using an ultrasonic probe have been proposed as non-destructive measuring apparatuses for pipe thickness (see Patent Documents 1 to 3 below).

下記特許文献1に記載のものは、超音波探触子を備え管内に挿入される本体に磁石を装備させ、コイルバネからなる導入手段の先端に本体を取り付けて管内に導入し、本体を磁石の吸着力で管内面に密着させた状態で、管の肉厚計測を行うものである。   The thing of the following patent document 1 equips the main body which is equipped with an ultrasonic probe and is inserted in a pipe | tube, attaches a main body to the front-end | tip of the introduction means which consists of coil springs, introduces the main body into a pipe | tube, The thickness of the pipe is measured in a state in which it is brought into close contact with the inner surface of the pipe by an adsorption force.

下記特許文献2に記載のものは、超音波探触子を内蔵した接触ブロックを管内面に押し付けるアームを設け、管内の中心位置に調芯された状態で導入された検査ヘッドからアームを介して管内面の対向位置に接触ブロックを押し付けた状態で管の肉厚計測や欠陥探傷を行うものである。   The thing of the following patent document 2 provides the arm which presses the contact block which incorporated the ultrasonic probe to the inner surface of a pipe | tube, via the arm from the inspection head introduced in the state centered in the center position in a pipe | tube. Tube thickness measurement and defect inspection are performed in a state where the contact block is pressed against the opposite position of the inner surface of the tube.

また、下記特許文献3に記載のものは、細管内面への探傷プローブ挿入棒を屈曲自在な中空棒として、その内部に給水チューブと,信号ケーブルを収納し、挿入棒を螺旋走査させながら、探傷プローブによる超音波探傷試験を行うものである。この従来技術では、探傷プローブの探触子を挟むように管内面に密着する一対の水シールを設けて、その水シール間に接触媒質となる水を供給することが示されている。   In addition, the one described in Patent Document 3 below uses a flaw detection probe insertion rod on the inner surface of a thin tube as a hollow rod that can be bent freely. A water supply tube and a signal cable are housed inside the flaw detection probe while spirally scanning the insertion rod. An ultrasonic flaw detection test using a probe is performed. In this prior art, it is shown that a pair of water seals that are in close contact with the inner surface of the tube are provided so as to sandwich the probe of the flaw detection probe, and water that serves as a contact medium is supplied between the water seals.

特開平9−273922号公報JP-A-9-273922 特開2001−4603号公報Japanese Patent Laid-Open No. 2001-4603 特開平8−86774号公報JP-A-8-86774

超音波探触子を用いた管厚計測では、超音波探触子と被計測面との間に空気間隙が存在すると、超音波が空気間隙で反射されて計測対象の管厚内に進入しないので、管厚計測を行うことができない。これを防ぐためには、超音探触子と被計測面との間を水等の接触媒質で充満させることが一般に行われている。   In tube thickness measurement using an ultrasonic probe, if there is an air gap between the ultrasonic probe and the measurement surface, the ultrasonic wave is reflected by the air gap and does not enter the thickness of the measurement target. Therefore, tube thickness measurement cannot be performed. In order to prevent this, the space between the ultrasonic probe and the surface to be measured is generally filled with a contact medium such as water.

前述した特許文献1,2に示されたものでは、超音波探触子を格納した部材を磁力やアームによる反力で被計測面に密着させ、その際に生じる微小間隙に接触媒質を供給して空隙を埋めることがなされていると考えられるが、これらの従来技術のように、超音波探触子を格納した部材を磁力やアームによる反力で被計測面に密着させると、その部材を管内で移動させるのに大きな摩擦力が生じることになり、例えば管軸方向及び管軸回り方向に自在に走査させることができなくなるという問題が生じる。また、水等の接触媒質を常時垂れ流し状態で供給することになるので、流出する接触媒質に気泡が混入しやすく、良好な計測結果が得られないという問題も生じる。   In the above-described Patent Documents 1 and 2, the member storing the ultrasonic probe is brought into close contact with the surface to be measured by a magnetic force or a reaction force of an arm, and a contact medium is supplied to a minute gap generated at that time. However, if the member storing the ultrasonic probe is brought into close contact with the surface to be measured by the magnetic force or the reaction force of the arm as in these conventional techniques, the member is A large frictional force is generated for the movement in the tube, and for example, there is a problem that the tube cannot be freely scanned in and around the tube axis. Further, since a contact medium such as water is always supplied in a dripping state, there is a problem that bubbles are easily mixed into the contact medium flowing out and a good measurement result cannot be obtained.

また、特許文献3に記載されるように、探触子を挟むように管内面に密着する一対のシール部材を設けて、そのシール部材間に接触媒質となる水を供給するようにしたものでは、シール部材が管内面と常時接触して大きな摩擦を生むことになるので、やはり前述した従来技術と同様に、超音波探触子を管軸方向及び管軸回り方向にスムースに走査させることが困難になり、作業性良く管内の管厚計測を行うことができないという問題がある。   In addition, as described in Patent Document 3, a pair of seal members that are in close contact with the inner surface of the tube so as to sandwich the probe are provided, and water serving as a contact medium is supplied between the seal members. Since the seal member is always in contact with the inner surface of the tube and generates a large friction, the ultrasonic probe can be smoothly scanned in the tube axis direction and the direction around the tube axis, as in the prior art described above. This makes it difficult to measure the thickness of the pipe in the pipe with good workability.

本発明は、このような事情に対処するために提案されたものであって、超音波探触子を管軸方向及び管軸回り方向にスムースに走査させることが可能で、作業性良く管内の管厚計測を行うことができること、超音波探触子と被計測面との間に安定した状態で接触媒質を保持することができること、等が本発明の目的である。   The present invention has been proposed in order to cope with such a situation, and it is possible to smoothly scan the ultrasonic probe in the tube axis direction and in the direction around the tube axis. It is an object of the present invention that tube thickness measurement can be performed, that the contact medium can be held in a stable state between the ultrasonic probe and the surface to be measured.

このような目的を達成するために、本発明の管厚計測装置は以下の特徴を具備している。
一つには、管内面の被計測面に対して超音波の送受信を行う超音波探触子を内部に格納すると共に、前記被計測面と前記超音波探触子との間に充填される接触媒質を放出する放出口を備えた探触子格納部と、前記探触子格納部の導入方向前後に延設され、前記探触子格納部を管内に導入する導入部材と、該導入部材の内部に備えられ前記接触媒質を前記放出口に供給する供給ホースと、を備え、前記探触子格納部の導入方向前後における前記導入部材の外周に、前記接触媒質を吸収して膨張することで管内面に密着して、前記被計測面と前記超音波探触子との間に充填される前記接触媒質を保持し、前記管内面に対して低摩擦で摺動可能な接触媒質保持部材を設けたことを特徴とする。
In order to achieve such an object, the pipe thickness measuring device of the present invention has the following features.
First, an ultrasonic probe that transmits and receives ultrasonic waves to the measurement surface on the inner surface of the tube is stored inside, and is filled between the measurement surface and the ultrasonic probe. A probe storage section having a discharge port for discharging a contact medium; an introduction member extending in front and back of the introduction direction of the probe storage section; and introducing the probe storage section into a tube; and the introduction member And a supply hose for supplying the contact medium to the discharge port, and absorbing and expanding the contact medium on the outer periphery of the introduction member before and after the introduction direction of the probe storage unit. The contact medium holding member that is in close contact with the inner surface of the tube , holds the contact medium filled between the measurement surface and the ultrasonic probe, and is slidable with respect to the inner surface of the tube with low friction Is provided.

また一つには、前述した特徴を有する管厚計測装置おいて、前記探触子格納部は湾曲した管内を導通可能な外径と幅を有し、前記導入部材は弾性屈曲可能な可撓性部材からなることを特徴とする。   Further, in the tube thickness measuring apparatus having the above-described characteristics, the probe storage portion has an outer diameter and a width that allow conduction within a curved tube, and the introduction member is a flexible member that can be elastically bent. It consists of a sex member.

また一つには、前述した特徴を有する管厚計測装置おいて、計測対象の管外に、前記導入部材を導入方向に沿って走査する導入走査手段と該導入部材を管軸回りに回転走査する回転走査手段を備え、前記導入走査手段と前記回転走査手段によって、前記探触子格納部を管軸方向と管軸回り方向に走査することを特徴とする。   In addition, in the tube thickness measuring apparatus having the above-described characteristics, an introduction scanning unit that scans the introduction member along the introduction direction outside the measurement target tube, and rotational scanning of the introduction member around the tube axis. The probe storage section is scanned in the tube axis direction and the tube axis direction by the introduction scanning unit and the rotation scanning unit.

また一つには、前述した特徴を有する管厚計測装置おいて、前記導入部材は前記回転走査手段の回転走査を前記探触子格納部の管軸回り方向の走査に伝える捩り剛性を備えることを特徴とする。   Further, in the tube thickness measuring apparatus having the above-described characteristics, the introduction member has torsional rigidity for transmitting the rotation scanning of the rotation scanning means to the scanning around the tube axis of the probe storage unit. It is characterized by.

また一つには、前述した特徴を有する管厚計測装置おいて、前記導入走査手段と前記回転走査手段によって設定された走査位置に応じて前記超音波探触子による超音波の送受信を行い、当該走査位置毎の管厚値を計測する管厚値計測手段と、計測された管厚値を評価する管厚値評価手段と、前記管厚値評価手段の評価結果に基づいて計測結果を表示手段に出力する表示出力手段を備えることを特徴とする。   In addition, in the tube thickness measuring apparatus having the above-described characteristics, transmission / reception of ultrasonic waves by the ultrasonic probe is performed according to a scanning position set by the introduction scanning unit and the rotational scanning unit, Tube thickness value measuring means for measuring the tube thickness value for each scanning position, tube thickness value evaluating means for evaluating the measured tube thickness value, and displaying the measurement result based on the evaluation result of the tube thickness value evaluating means Display output means for outputting to the means is provided.

また一つには、前述した特徴を有する管厚計測装置おいて、前記表示出力手段は、前記管厚値評価手段の評価結果によって管厚値が設定肉厚より薄いと評価された場合には、前記表示手段に警告表示をすることを特徴とする。   Moreover, in the tube thickness measuring apparatus having the above-described characteristics, the display output unit is configured to evaluate that the tube thickness value is less than a set wall thickness according to the evaluation result of the tube thickness value evaluating unit. A warning is displayed on the display means.

また一つには、前述した特徴を有する管厚計測装置おいて、前記表示出力手段は、前記走査位置毎の管厚値を表示画面上にマトリクス表示させ、前記警告表示する場合は、前記走査位置に対応した表示画面位置を警告色で表示することを特徴とする。   Further, in the tube thickness measuring apparatus having the above-described features, the display output means displays the tube thickness values for each scanning position in a matrix on a display screen, and displays the warning when displaying the warning. The display screen position corresponding to the position is displayed in a warning color.

このような特徴を有する管厚計測装置によると、以下の作用を得ることができる。
探触子格納部の放出口から接触媒質を放出すると、探触子格納部内部に格納された超音波探触子と被計測面との間に接触媒質が充填されることになるが、それと同時に、探触子格納部の導入方向前後に設けられた接触媒質保持部材が放出された接触媒質を吸収して膨張し、これが管内面に密着することになる。そうすると、一対の接触媒質保持部材間に形成された間隙は接触媒質で満たされることになり、その中に探触子格納部内部に格納された超音波探触子が配置されることになる。
According to the tube thickness measuring apparatus having such characteristics, the following effects can be obtained.
When the contact medium is discharged from the discharge port of the probe storage unit, the contact medium is filled between the ultrasonic probe stored in the probe storage unit and the surface to be measured. At the same time, the contact medium holding member provided before and after the introduction direction of the probe storage portion absorbs the released contact medium and expands, and comes into close contact with the inner surface of the tube. Then, the gap formed between the pair of contact medium holding members is filled with the contact medium, and the ultrasonic probe stored in the probe storage unit is disposed therein.

これによると、接触媒質を放出する前には、接触媒質保持部材は管内面に密着しない状態にして、摩擦抵抗無く探触子格納部を管内に挿入することができる。また、接触媒質を放出した後にも、接触媒質保持部材は接触媒質を吸収して膨張するものであるから、吸収された接触媒質が管内面に密着した接触媒質保持部材の滑材になり、大きな摩擦抵抗を生むことなく、探触子格納部を移動させることができる。また、屈曲した管や扁平状の管内でも管内形状に対応して接触媒質保持部材が変形するため、管内形状の如何に関わらず、大きな抵抗無く探触子格納部を移動させることができる。   According to this, before releasing the contact medium, the contact medium holding member is not in close contact with the inner surface of the tube, and the probe storage portion can be inserted into the tube without frictional resistance. In addition, even after the contact medium is released, the contact medium holding member absorbs the contact medium and expands. Therefore, the absorbed contact medium becomes a sliding material for the contact medium holding member that is in close contact with the inner surface of the tube, and is large. The probe storage unit can be moved without generating frictional resistance. In addition, since the contact medium holding member is deformed in a bent tube or a flat tube corresponding to the shape in the tube, the probe storage unit can be moved without great resistance regardless of the shape in the tube.

そして、接触媒質保持部材間には密閉された間隙に接触媒質が供給されるので、安定した状態で接触媒質が超音波探触子と被計測面との間に介在することになり、安定した超音波の送受信を可能にして、精度の高い計測が可能になる。また、膨張した接触媒質保持部材が導入部材を介して探触子格納部を管内で支持することになるので、探触子格納部をほぼ管内中心位置に安定した状態で支持することができ、これによっても、安定した超音波の送受信を可能にして、精度の高い計測が可能になる。   Since the contact medium is supplied to the sealed gap between the contact medium holding members, the contact medium is interposed between the ultrasonic probe and the measurement target surface in a stable state, and is stable. Ultrasonic waves can be transmitted and received, and highly accurate measurement is possible. In addition, since the expanded contact medium holding member supports the probe storage part in the tube via the introduction member, the probe storage part can be supported in a stable state substantially at the center position in the tube, This also makes it possible to transmit and receive stable ultrasonic waves and to perform highly accurate measurement.

これに併せて、探触子格納部が湾曲した管内を導通可能な外径と幅を有し、導入部材が弾性屈曲可能な可撓性部材からなることで、屈曲管に対しても、探触子格納部をスムースに移動させて作業性よく管内を走査させることができる。また、探触子格納部を管内面に密着させる機構や管内に支持する複雑な機構が不要になるので、小口径の屈曲管に対しても、その口径に応じて探触子格納部の外径と幅を設定するだけで、簡単に対応することができる。   At the same time, the probe housing portion has an outer diameter and a width that can be conducted through the curved tube, and the introduction member is made of a flexible member that can be elastically bent. The inside of the tube can be scanned with good workability by moving the tentacle storage portion smoothly. In addition, there is no need for a mechanism for tightly attaching the probe housing to the inner surface of the tube or a complicated mechanism for supporting the inside of the tube. Just set the diameter and width, you can easily cope.

また併せて、探触子格納部を管内でスムースに移動させることができるので、計測対象の管外に前述した導入走査手段と回転走査手段を配備して、この導入走査手段と回転走査手段によって管内の探触子格納部を走査することができる。すなわち、管外からの走査で、導入部材を介して探触子格納部をスムースに管軸方向と管軸回り方向に走査させることができる。   In addition, since the probe storage unit can be moved smoothly inside the tube, the introduction scanning unit and the rotational scanning unit described above are arranged outside the measurement target tube, and the introduction scanning unit and the rotational scanning unit are used. The probe storage in the tube can be scanned. That is, by scanning from outside the tube, the probe storage portion can be smoothly scanned in the tube axis direction and the tube axis direction via the introduction member.

また併せて、導入部材が回転走査手段の回転走査を探触子格納部の管軸回り方向の走査に伝える捩り剛性を備えることで、導入部材に対する回転走査手段によって探触子格納部を精度良く管軸回りに走査することができる。   In addition, the introduction member is provided with torsional rigidity for transmitting the rotation scanning of the rotation scanning means to the scanning in the direction around the tube axis of the probe storage section, so that the probe storage section can be accurately controlled by the rotation scanning means for the introduction member. It is possible to scan around the tube axis.

また併せて、前述した管厚値計測手段、管厚値評価手段、表示出力手段を備えることで、安定且つ高精度に計測された管厚値を、適正に評価・確認することができる。   In addition, by providing the above-described tube thickness value measuring means, tube thickness value evaluating means, and display output means, it is possible to appropriately evaluate and confirm the tube thickness value measured stably and with high accuracy.

また併せて、管厚値評価手段の評価結果によって管厚値が設定肉厚より薄いと評価された場合に、表示出力手段が表示手段に警告表示をするので、前述の評価・確認を確実に行うことができる。   In addition, when the tube thickness value is evaluated to be thinner than the set wall thickness according to the evaluation result of the tube thickness value evaluation means, the display output means displays a warning on the display means, so the above-mentioned evaluation / confirmation is ensured. It can be carried out.

また併せて、表示出力手段が、走査位置毎の管厚値を表示画面上にマトリクス表示させ、警告表示する場合には、走査位置に対応した表示画面位置を警告色で表示するので、より視認性の高い評価・確認を行うことができる。   In addition, when the display output means displays the tube thickness value for each scanning position in a matrix on the display screen and displays a warning, the display screen position corresponding to the scanning position is displayed in a warning color, so that the display is more visually recognized. High evaluation and confirmation can be performed.

以上の特徴を有することで、本発明の管厚計測装置は、超音波探触子を管軸方向及び管軸回り方向にスムースに走査させることが可能で、作業性良く管内の所望の範囲で管厚計測を行うことができる。また、超音波探触子と被計測面との間に安定した状態で接触媒質を保持することができるので、安定した精度の高い管厚計測が可能になる。これによって、安定且つ高精度の管厚計測を管内の所望の範囲で作業性良く進行させることができ、計測結果を適正に評価・確認することができる。   With the above characteristics, the tube thickness measuring apparatus of the present invention can smoothly scan the ultrasonic probe in the tube axis direction and the tube axis direction, and in a desired range within the tube with good workability. Tube thickness can be measured. In addition, since the contact medium can be held in a stable state between the ultrasonic probe and the surface to be measured, stable and highly accurate tube thickness measurement can be performed. Thereby, stable and highly accurate tube thickness measurement can be advanced with good workability within a desired range in the tube, and the measurement result can be appropriately evaluated and confirmed.

以下、図面を参照しながら本発明の実施形態を説明する。図1は、本発明の実施形態に係る管厚計測装置を説明する説明図である。管厚計測装置10は、超音波探触子11、探触子格納部12、導入部材13、供給ホース14、信号線15等を構成要素として備えている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view illustrating a tube thickness measuring apparatus according to an embodiment of the present invention. The tube thickness measurement apparatus 10 includes an ultrasonic probe 11, a probe storage unit 12, an introduction member 13, a supply hose 14, a signal line 15 and the like as constituent elements.

超音波探触子11は、管内面1Sの被計測面に対して超音波の送受信を行うものであって、この超音波の送受信によって管厚計測のデータを得るものである。探触子格納部12は、前述した超音波探触子11を内部に格納すると共に、この超音波探触子11を開放する開口穴11Aと被計測面と超音波探触子11との間に充填される接触媒質を放出する放出口12Aを備えている。   The ultrasonic probe 11 transmits / receives ultrasonic waves to / from the measurement surface of the tube inner surface 1S, and obtains tube thickness measurement data by transmitting / receiving the ultrasonic waves. The probe storage unit 12 stores the above-described ultrasonic probe 11 inside, and between the opening hole 11 </ b> A that opens the ultrasonic probe 11, the surface to be measured, and the ultrasonic probe 11. A discharge port 12A for discharging the contact medium filled in the container is provided.

この開口穴11Aは、図1に示すように、その中心に超音波探触子11が配置するように形成しても良いし、図2に示すように、開口穴11Aを長穴状に形成して、超音波探触子11と長穴状の開口穴11Aの中心が偏芯(偏芯量e)するように形成しても良い。曲がり管部の測定では、湾曲面で反射した超音波が超音波探触子11に戻って来ないことがあり、超音波測定が困難になる場合があるが、このような場合には、前述した偏芯量eを曲がり管の湾曲面の曲率に応じて設定することで超音波測定が可能になる。   The opening hole 11A may be formed so that the ultrasonic probe 11 is arranged at the center thereof as shown in FIG. 1, or the opening hole 11A is formed in a long hole shape as shown in FIG. Then, the center of the ultrasonic probe 11 and the elongated hole 11A may be formed to be eccentric (eccentric amount e). In the measurement of the bent tube portion, the ultrasonic wave reflected by the curved surface may not return to the ultrasonic probe 11 and it may be difficult to perform the ultrasonic measurement. Ultrasonic measurement can be performed by setting the eccentricity e which has been performed according to the curvature of the curved surface of the bent tube.

また、図1において、導入部材13は探触子格納部12の導入方向前後に延設されており、少なくとも一方側に延設された導入部材13には、供給ホース14或いは信号線15等が備えられている。この導入部材13は管軸に沿って導入可能な線状部材であって、これに装着された探触子格納部12を管内に導入するものである。   In FIG. 1, the introduction member 13 extends in the front-rear direction of the probe storage unit 12, and the introduction member 13 extended at least on one side includes a supply hose 14, a signal line 15, or the like. Is provided. The introduction member 13 is a linear member that can be introduced along the tube axis, and introduces the probe storage portion 12 attached thereto into the tube.

供給ホース14は、導入部材13の内部に備えられ、接触媒質を放出口12Aに供給するものであって、先端が放出口12Aに連通し、基端側が接触媒質の供給源に接続されている。信号線15は超音波探触子11に接続されて発振信号の送信或いは受信信号の伝送を行うものである。   The supply hose 14 is provided inside the introduction member 13 and supplies the contact medium to the discharge port 12A. The distal end communicates with the discharge port 12A and the proximal end is connected to the contact medium supply source. . The signal line 15 is connected to the ultrasonic probe 11 and transmits an oscillation signal or a reception signal.

そして、本発明の実施形態に係る管厚計測装置10においては、探触子格納部12の導入方向前後における導入部材13の外周に、接触媒質を吸収して膨張することで管内面1Sに密着して、被計測面と超音波探触子11との間に充填される接触媒質を保持する接触媒質保持部材16が設けられている。   In the tube thickness measuring apparatus 10 according to the embodiment of the present invention, the outer periphery of the introduction member 13 before and after the introduction direction of the probe storage portion 12 absorbs the contact medium and expands to adhere to the tube inner surface 1S. A contact medium holding member 16 that holds the contact medium filled between the surface to be measured and the ultrasonic probe 11 is provided.

この接触媒質保持部材16は、例えば、高分子吸収ポリマー等の吸水基材を用い、この吸水基材を布などの透水性収容材に収めて導入部材13外周に装着したもの等を採用することができ、接触媒質を吸収する前は図1(a)に示すように管内面1Sに密着しない状態を維持することができ、放出口12Aから放出される水等の接触媒質を吸収して膨張し、同図(b)に示すように管内面1Sに密着するものである。   As the contact medium holding member 16, for example, a water-absorbing base material such as a polymer absorbing polymer is used, and the water-absorbing base material is housed in a water-permeable storage material such as cloth and mounted on the outer periphery of the introduction member 13. Before absorbing the contact medium, it is possible to maintain a state of not being in close contact with the pipe inner surface 1S as shown in FIG. 1A, and to absorb and expand the contact medium such as water discharged from the discharge port 12A. Then, as shown in FIG. 5B, the tube is in close contact with the inner surface 1S.

接触媒質保持部材16が膨張して管内面1Sに密着すると、一対の接触媒質保持部材16,16の間に形成される探触子格納部12周囲の間隙17には、接触媒質が貯まって満たされた状態になり、安定した状態で保持されるようになる。したがって、超音波探触子11と被計測面との間には常時気泡の生じない安定した接触媒質が満たされた状態になる。   When the contact medium holding member 16 expands and comes into close contact with the tube inner surface 1S, the contact medium is accumulated and filled in the gap 17 around the probe storage portion 12 formed between the pair of contact medium holding members 16 and 16. In a stable state. Therefore, a stable contact medium free of bubbles is always filled between the ultrasonic probe 11 and the measurement surface.

この際、接触媒質保持部材16は周方向に膨張して管内面1Sに密着するので、多少管内面が扁平な断面形状をしているものであっても、その形状に柔軟に対応して接触媒質保持部材16が変形しながら膨張することになり、管内面1Sの形状に拘わらず十分な接触媒質の保持性能を維持することができる。   At this time, the contact medium holding member 16 expands in the circumferential direction and comes into close contact with the tube inner surface 1S. Therefore, even if the tube inner surface has a slightly flat cross-sectional shape, the contact medium holding member 16 contacts the shape flexibly. The medium holding member 16 expands while being deformed, and a sufficient contact medium holding performance can be maintained regardless of the shape of the tube inner surface 1S.

また、膨張した接触媒質保持部材16は、管内面1Sに密着することになるが、接触媒質保持部材16自体が水等の接触媒質を吸収して膨張したものであるから、管内面1Sと接触媒質保持部材16との接触面で接触媒質が滑材として機能することになり、大きな摩擦力を生じることなく管内面1Sに沿って摺動することが可能になる。したがって、接触媒質保持部材16が膨張した状態では、接触媒質保持部材16が、導入部材13を介して探触子格納部12を管内の略中央部に支持した状態で、管内面1Sに沿って管軸方向或いは管軸回り方向にスムースに移動できることになる。   Further, the expanded contact medium holding member 16 comes into close contact with the tube inner surface 1S. However, since the contact medium holding member 16 absorbs a contact medium such as water and expands, it contacts the tube inner surface 1S. The contact medium functions as a lubricant on the contact surface with the medium holding member 16, and can slide along the tube inner surface 1S without generating a large frictional force. Therefore, in a state where the contact medium holding member 16 is expanded, the contact medium holding member 16 is supported along the tube inner surface 1S in a state where the probe storage portion 12 is supported by the substantially central portion in the tube via the introduction member 13. It is possible to move smoothly in the tube axis direction or in the direction around the tube axis.

このような実施形態に係る管厚計測装置10による操作手順を概略説明すると、図1(a)に示す状態で導入部材13を管内に導入して、探触子格納部12を所望の計測位置に導く。そして、その位置で放出口12Aから接触媒質を放出させ、探触子格納部12の導入方向前後に配備された接触媒質保持部材16に放出した接触媒質を吸収させ膨張させる。   An outline of the operation procedure by the tube thickness measuring apparatus 10 according to such an embodiment is as follows. The introduction member 13 is introduced into the tube in the state shown in FIG. 1A, and the probe storage unit 12 is moved to a desired measurement position. Lead to. At that position, the contact medium is discharged from the discharge port 12A, and the discharged contact medium is absorbed and expanded by the contact medium holding member 16 arranged before and after the introduction direction of the probe storage unit 12.

その後は、図1(b)に示すように、接触媒質保持部材16が膨張して管内面1Sに密着した状態になり、一対の接触媒質保持部材16,16間の間隙17が接触媒質で充満された状態になり、この状態で超音波探触子11から超音波の送受信を行い、これによって、被計測面における管厚計測データを得る。その後は、接触媒質保持部材16が管内面1Sに密着した状態で、接触媒質を適宜供給しながら、探触子格納部12を移動させて被計測面の位置を変えて同様に管厚計測データを得る。   Thereafter, as shown in FIG. 1B, the contact medium holding member 16 expands and comes into close contact with the pipe inner surface 1S, and the gap 17 between the pair of contact medium holding members 16 and 16 is filled with the contact medium. In this state, ultrasonic waves are transmitted and received from the ultrasonic probe 11, thereby obtaining tube thickness measurement data on the measurement surface. After that, while the contact medium holding member 16 is in close contact with the tube inner surface 1S, the probe storage unit 12 is moved while appropriately supplying the contact medium, and the position of the measurement surface is changed to similarly measure the tube thickness. Get.

図3は、本発明の他の実施形態に係る管厚計測装置10aを示したものである(図1に示した実施形態と同一の部位に対しては同一符号を付して重複説明を一部省略する)。この実施形態は、導入部材13の外周に設けられる一対の接触媒質保持部材16の前後両側に一対の支持部材18を設けたものである。この支持部材18を設けることで、探触子格納部12を更に安定な状態で支持することが可能になる。この支持部材18は、管内径よりやや小径の円柱状部材で形成することができ、外周面と管内面1Sとの接触面に大きな摩擦が生じない材質を選択することが望ましい。   FIG. 3 shows a tube thickness measuring apparatus 10a according to another embodiment of the present invention (the same parts as those in the embodiment shown in FIG. Part omitted). In this embodiment, a pair of support members 18 are provided on both front and rear sides of a pair of contact medium holding members 16 provided on the outer periphery of the introduction member 13. By providing the support member 18, the probe storage unit 12 can be supported in a more stable state. The support member 18 can be formed of a cylindrical member having a diameter slightly smaller than the inner diameter of the tube, and it is desirable to select a material that does not cause large friction on the contact surface between the outer peripheral surface and the tube inner surface 1S.

図4は、U字状の湾曲した管を計測対象として、管厚計測装置10の全体構成を示した説明図である(図1に示した実施形態と同一の部位に対しては同一符号を付して重複説明を一部省略する)。   FIG. 4 is an explanatory diagram showing the overall configuration of the tube thickness measuring apparatus 10 with a U-shaped curved pipe as a measurement target (the same reference numerals are used for the same parts as those in the embodiment shown in FIG. 1). And some explanations are omitted).

ここで、探触子格納部12は、湾曲した管1内を導通可能な外径と幅を有し、導入部材13は、弾性屈曲可能な可撓性部材からなり、探触子格納部12の外径より若干小さい外径を有している。   Here, the probe storage unit 12 has an outer diameter and a width that can be conducted through the curved tube 1, and the introduction member 13 is made of a flexible member that can be elastically bent, and the probe storage unit 12. The outer diameter is slightly smaller than the outer diameter.

そして、計測対象の管1外に、導入部材13を導入方向に沿って走査する導入走査手段2と導入部材13を管軸回りに回転走査する回転走査手段3を備え、この導入走査手段2と回転走査手段3によって、探触子格納部12を管軸方向(X方向)と管軸回り方向(θ方向)に走査する。   In addition, an introduction scanning unit 2 that scans the introduction member 13 along the introduction direction and a rotation scanning unit 3 that rotationally scans the introduction member 13 around the tube axis are provided outside the measurement target tube 1. The probe storage unit 12 is scanned in the tube axis direction (X direction) and the direction around the tube axis (θ direction) by the rotation scanning unit 3.

導入走査手段2は、例えば、図示のように、矢印20a方向に回転駆動される回動ローラ20と案内ローラ21a〜21eとからなり、図示省略した駆動手段で回動ローラ20を回転駆動して、導入部材13を導入方向に沿って走査するもの等を採用することができる。また、回転走査手段3は内蔵された図示省略の駆動手段によって導入部材保持部30を軸回りに回転駆動することで、導入部材13を回転走査するもの等を採用することができる。図示された導入走査手段2及び回転走査手段3の構成は一例であって、本発明の実施形態としてはこれに限定されるものではない。   The introduction scanning unit 2 includes, for example, a rotation roller 20 and guide rollers 21a to 21e that are driven to rotate in the direction of an arrow 20a as shown in the figure. A member that scans the introduction member 13 along the introduction direction can be employed. Further, the rotation scanning means 3 may be one that rotationally scans the introduction member 13 by rotationally driving the introduction member holding portion 30 around the axis by a built-in drive means (not shown). The configurations of the introduction scanning unit 2 and the rotary scanning unit 3 shown in the figure are merely examples, and the embodiment of the present invention is not limited thereto.

また、導入部材13の先端部13Aは必要に応じて牽引手段等に接続可能な構成を具備するものであり、導入部材13の基端部13Bからは供給ホース14と信号線15が引き出されている。   Further, the distal end portion 13A of the introduction member 13 has a configuration that can be connected to a traction means or the like as necessary, and the supply hose 14 and the signal line 15 are drawn from the proximal end portion 13B of the introduction member 13. Yes.

導入部材13は、管外に設置された回転走査手段3によって回転走査されて、管内の探触子格納部12を管軸回り方向に走査するものであるから、回転走査手段3の回転走査を探触子格納部12の管軸回り方向の走査に正確に伝える高い捩り剛性を備えることが望ましい。また、湾曲管に導入される場合には、弾性屈曲可能な可撓性部材である必要がある。これらの要件を満たす部材としては、交互重ね巻き(例えば3重交互重ね巻き)したコイルバネ等を採用することができる。   The introduction member 13 is rotationally scanned by the rotational scanning means 3 installed outside the tube, and scans the probe storage unit 12 in the tube in the direction around the tube axis. It is desirable to provide high torsional rigidity that accurately conveys scanning of the probe storage unit 12 around the tube axis. In addition, when introduced into a bending tube, it is necessary to be a flexible member that can be elastically bent. As a member satisfying these requirements, a coil spring or the like that is alternately stacked (for example, triple alternately stacked) can be employed.

引き出された供給ホース14の基端部は接触媒質供給源4(接触媒質収容タンク40及び供給ポンプ41等からなる)に接続され、引き出された信号線15の基端部は管厚値計測手段5に接続されている。また、管厚値計測手段5には、導入走査手段2及び回転走査手段3からそれぞれ走査位置信号が入力される構成になっている。また、管厚値計測手段5には制御手段6が接続されており、制御手段6にはディスプレイ等の表示手段7が接続されている。   The proximal end portion of the drawn supply hose 14 is connected to the contact medium supply source 4 (consisting of the contact medium containing tank 40 and the supply pump 41), and the proximal end portion of the drawn signal line 15 is the tube thickness value measuring means. 5 is connected. Further, the tube thickness value measuring means 5 is configured to receive scanning position signals from the introduction scanning means 2 and the rotational scanning means 3, respectively. Further, a control means 6 is connected to the tube thickness value measuring means 5, and a display means 7 such as a display is connected to the control means 6.

図5は、管厚値計測手段5及び制御手段6によって計測結果を表示手段7に出力するためのシステム構成例を示した、本発明の実施形態に係る管厚計測装置のブロック図である。   FIG. 5 is a block diagram of a tube thickness measuring apparatus according to an embodiment of the present invention, showing an example of a system configuration for outputting a measurement result to the display means 7 by the tube thickness value measuring means 5 and the control means 6.

ここで、管厚値計測手段5は、導入走査手段2と回転走査手段3によって設定された走査位置に応じて超音波探触子11による超音波の送受信を行い、走査位置毎の管厚値を計測して出力する。すなわち、管厚値計測手段5は、超音波探触子11から得たデータを演算処理(超音波の戻りの時間差から管厚を算出)して管厚値tを得るものであるが、この管厚値tを設定された探触子格納部12の走査位置(X,θ)に対応する値として制御手段6に出力するものであり、制御手段6では、この値を走査位置(X,θ)毎のテーブルデータとして記憶手段に一旦記憶させるようにしてもよい。 Here, the tube thickness value measuring means 5 performs transmission / reception of ultrasonic waves by the ultrasonic probe 11 in accordance with the scanning position set by the introduction scanning means 2 and the rotational scanning means 3, and the tube thickness value for each scanning position. Is measured and output. That is, the tube thickness value measuring means 5 obtains the tube thickness value t by performing arithmetic processing (calculating the tube thickness from the time difference of the return of the ultrasound) from the data obtained from the ultrasonic probe 11. The tube thickness value t is output to the control means 6 as a value corresponding to the set scanning position (X i , θ j ) of the probe storage unit 12, and the control means 6 outputs this value to the scanning position ( X i, may be temporarily so as to be stored in the storage means as a theta j) for each of the table data.

また、制御手段6は、計測された管厚値tを評価する管厚値評価手段61とこの管厚値評価手段61の評価結果に基づいて計測結果を表示手段に出力する表示出力手段62を備えている。管厚値評価手段61では、例えば、計測された走査位置毎の管厚値t(X,θ)を設定肉厚と比較して、設定肉厚より薄い場合と設定肉厚以上の場合とに分別する等によって、計測結果を評価する。また、設定肉厚との差を等級的に分別して評価するようにしてもよい。この場合設定肉厚は制御手段6の記憶手段に計測対象毎のデータとして予め記憶させておくことができる。 Further, the control unit 6 includes a tube thickness value evaluation unit 61 that evaluates the measured tube thickness value t, and a display output unit 62 that outputs the measurement result to the display unit based on the evaluation result of the tube thickness value evaluation unit 61. I have. In the tube thickness value evaluation means 61, for example, the measured tube thickness value t (X i , θ j ) for each scanning position is compared with the set thickness, and when the thickness is less than the set thickness or greater than the set thickness The measurement results are evaluated by separating them. Moreover, you may make it classify and evaluate a difference with setting wall thickness. In this case, the set thickness can be stored in advance as data for each measurement object in the storage means of the control means 6.

管厚値計測手段5から出力される走査位置毎の管厚値t(X,θ)と管厚値評価手段61の評価結果は、表示出力手段62に送られる。表示出力手段62は、一つには、走査位置毎の管厚値t(X,θ)を表示手段7の表示画面上にマトリクス表示させる。また、管厚値評価手段61の評価結果によって管厚値t(X,θ)が設定肉厚より薄いと評価された場合には、表示手段7に警告表示をする。この警告表示をする場合には、例えば、走査位置(X,θ)に対応した表示手段7の表示画面位置を赤色等の警告色で表示する。 The tube thickness value t (X i , θ j ) for each scanning position output from the tube thickness value measuring means 5 and the evaluation result of the tube thickness value evaluating means 61 are sent to the display output means 62. For example, the display output unit 62 displays the tube thickness values t (X i , θ j ) for each scanning position in a matrix on the display screen of the display unit 7. Further, when it is evaluated that the tube thickness value t (X i , θ j ) is thinner than the set wall thickness based on the evaluation result of the tube thickness value evaluating means 61, a warning is displayed on the display means 7. When this warning is displayed, for example, the display screen position of the display means 7 corresponding to the scanning position (X i , θ j ) is displayed in a warning color such as red.

図6は、このようなシステム構成を有する管厚計測装置10を用いた管厚計測方法のフロー例を示した説明図である。なお、ここで示した管厚計測方法のフローは一例であって、特にこれに限定されるものではない。   FIG. 6 is an explanatory view showing a flow example of a tube thickness measuring method using the tube thickness measuring apparatus 10 having such a system configuration. In addition, the flow of the tube thickness measuring method shown here is an example, Comprising: It does not specifically limit to this.

先ず、導入走査手段2を駆動して、探触子格納部12を計測開始の管軸方向(X方向)位置(Xi)に設定する(S1)。そして、その設定された管軸方向位置(Xi)で管軸回り方向(θ方向)の走査を行い(S2)、管厚値計測手段5で、得られた基データを演算処理して管厚値tを計測する(S3)。そして、設定されたXiにおいて任意のθ位置で計測された管厚値t(Xi,θ)を記憶手段に記憶させる(S4)。   First, the introduction scanning unit 2 is driven, and the probe storage unit 12 is set to a tube axis direction (X direction) position (Xi) where measurement starts (S1). Then, scanning in the direction around the tube axis (θ direction) is performed at the set tube axis direction position (Xi) (S2), and the tube thickness value measuring means 5 performs arithmetic processing on the obtained basic data to obtain the tube thickness. The value t is measured (S3). Then, the tube thickness value t (Xi, θ) measured at an arbitrary θ position in the set Xi is stored in the storage means (S4).

その後、再び導入走査手段2を駆動して、探触子格納部12を次の管軸方向(X方向)位置に移動させる(S5)。そして、その移動によって計測終端位置に到達しない場合(NO)には、移動後のX方向位置に基づいて前述したステップS1〜S5を繰り返し、計測終端位置に到達した場合(YES)には、次の評価ステップ(S7)に移行する(S6)。計測終端位置に到達すると、記憶手段には、全走査位置に対応した管厚値t(Xi,θj)が記憶されることになる。ここでは、管軸方向位置(Xi)を固定して、管軸回り方向(θi)を走査するフローを説明したが、これに限らず、管軸回り方向(θi)を固定して、管軸方向位置(Xi)を走査するフローであっても良い。   Thereafter, the introduction scanning means 2 is driven again, and the probe storage unit 12 is moved to the next tube axis direction (X direction) position (S5). If the movement does not reach the measurement end position (NO), steps S1 to S5 described above are repeated based on the moved X-direction position, and if the measurement end position is reached (YES), The evaluation step (S7) is shifted to (S6). When the measurement end position is reached, the storage means stores the tube thickness value t (Xi, θj) corresponding to all scanning positions. Here, the flow in which the tube axis direction position (Xi) is fixed and the tube axis direction (θi) is scanned has been described. However, the present invention is not limited to this, and the tube axis direction (θi) is fixed and the tube axis direction is fixed. A flow of scanning the direction position (Xi) may be used.

その後、管厚値評価手段61によって、管厚値t(Xi,θj)を設定肉厚と比較して管厚値の評価を行う(S7)。ここでは、設定肉厚との比較を基に、薄厚計測位置(走査位置)及びその位置での管厚値が抽出されることになる(S8)。そして、表示出力手段62では、この薄厚計測位置とその管厚値に対して警告表示設定を行い(S9)、計測結果及びその評価結果に基づいて表示出力がなされる(S10)。   Thereafter, the tube thickness value evaluation means 61 compares the tube thickness value t (Xi, θj) with the set wall thickness and evaluates the tube thickness value (S7). Here, based on the comparison with the set wall thickness, the thinness measurement position (scanning position) and the tube thickness value at that position are extracted (S8). Then, the display output means 62 performs warning display setting for the thin thickness measurement position and its tube thickness value (S9), and outputs a display based on the measurement result and the evaluation result (S10).

図7には、表示手段7による表示例を示している。ここでは、表示画面を二つの表示領域6A,6Bに区分しており、表示領域6Aには、縦方向にX方向位置を対応させ、横方向にθ方向位置を対応させて、管厚値t(Xi,θj)の評価結果をマトリクス表示させている。すなわち、管厚値t(Xi,θj)を設定肉厚と比較して、設定肉厚より薄い管厚値tの走査位置(Xi,θj)に対応した表示位置を色分け又は濃淡表示で表示区分している。そして、表示領域6Bには、表示領域6Aで選択されたXi位置(6A)における管厚値tを、横軸にθ位置を対応させて棒グラフ表示している。 FIG. 7 shows a display example by the display means 7. Here, the display screen is divided into two display areas 6A and 6B. In the display area 6A, the X direction position is associated with the vertical direction, the θ direction position is associated with the horizontal direction, and the tube thickness t The evaluation result of (Xi, θj) is displayed in a matrix. That is, the tube thickness value t (Xi, θj) is compared with the set wall thickness, and the display position corresponding to the scanning position (Xi, θj) of the tube thickness value t thinner than the set wall thickness is displayed by color coding or grayscale display. is doing. In the display area 6B, the tube thickness value t at the Xi position (6A 1 ) selected in the display area 6A is displayed as a bar graph with the horizontal axis corresponding to the θ position.

このような表示例によると、計測対象における薄厚位置の分布を画面表示で確認することが可能になり、また、どの程度の薄厚状態になっているかを一見して把握することができる。   According to such a display example, it is possible to confirm the distribution of the thin position in the measurement target on the screen display, and it is possible to grasp at a glance how thin the state is.

以上説明した本発明の実施形態に係る管厚計測装置の特徴をまとめると以下のとおりである。   The characteristics of the tube thickness measuring apparatus according to the embodiment of the present invention described above are summarized as follows.

(1)探触子格納部12における放出口12Aから接触媒質を放出する前は、接触媒質保持部材16は管内面1Sに密着しない状態であり、摩擦抵抗無く探触子格納部12を管内に挿入することができる。また、放出口12Aから接触媒質を放出した後にも、接触媒質保持部材16は接触媒質を吸収して膨張するものであるから、吸収された接触媒質が管内面1Sに密着した接触媒質保持部材16の滑材になって大きな摩擦抵抗を生むことなく、探触子格納部12を移動させることができる。 (1) Before the contact medium is discharged from the discharge port 12A in the probe storage unit 12, the contact medium holding member 16 is not in close contact with the tube inner surface 1S, and the probe storage unit 12 is brought into the tube without frictional resistance. Can be inserted. Further, even after the contact medium is discharged from the discharge port 12A, the contact medium holding member 16 absorbs the contact medium and expands. Therefore, the absorbed contact medium is in close contact with the pipe inner surface 1S. Thus, the probe storage section 12 can be moved without generating a large frictional resistance.

(2)接触媒質保持部材16,16間の密閉された間隙17に接触媒質が供給されるので、安定した状態で接触媒質が超音波探触子11と被計測面との間に介在することになり、安定した超音波の送受信を可能にして、精度の高い管厚値の計測が可能になる。 (2) Since the contact medium is supplied to the sealed gap 17 between the contact medium holding members 16 and 16, the contact medium is interposed between the ultrasonic probe 11 and the measurement surface in a stable state. Therefore, it is possible to transmit and receive stable ultrasonic waves and to measure the tube thickness value with high accuracy.

(3)膨張した接触媒質保持部材16が導入部材13を介して探触子格納部12を管内で支持することになるので、探触子格納部12をほぼ管内中心位置に安定した状態で支持することができ、これによっても、安定した超音波の送受信を可能にして、精度の高い管厚値の計測が可能になる。 (3) Since the expanded contact medium holding member 16 supports the probe storage portion 12 in the tube via the introduction member 13, the probe storage portion 12 is supported in a stable state at a substantially central position in the tube. This also makes it possible to transmit and receive stable ultrasonic waves and to measure the tube thickness value with high accuracy.

(4)探触子格納部12が湾曲した管内を導通可能な外径と幅を有し、導入部材13が弾性屈曲可能な可撓性部材からなることで、屈曲管に対しても、探触子格納部12をスムースに移動させて作業性よく管内を走査させることができる。 (4) Since the probe housing portion 12 has an outer diameter and a width that can be conducted through a curved tube, and the introduction member 13 is made of a flexible member that can be elastically bent, the probe tube 12 can also be used for a bent tube. The inside of the tube can be scanned with good workability by smoothly moving the tentacle storage unit 12.

(5)探触子格納部12を管内面に密着させる機構や管内に支持する複雑な機構が不要になるので、小口径の屈曲管に対しても、その口径に応じて探触子格納部12の外径と幅を設定するだけで、簡単に対応することができる。 (5) Since a mechanism for closely attaching the probe storage unit 12 to the inner surface of the tube and a complicated mechanism for supporting the probe storage unit 12 in the tube are not required, even for a small-diameter bent tube, the probe storage unit is provided according to the aperture Simply setting the outer diameter and width of 12 can easily cope with this.

(6)探触子格納部12は低摩擦で管内を移動可能であるから、管外に配備された、導入部材13に対する走査手段である導入走査手段2と回転走査手段3によって、探触子格納部12を管軸方向(X方向)と管軸回り方向(θ方向)にスムースに走査させることが可能になる。 (6) Since the probe storage unit 12 can move in the tube with low friction, the probe is provided by the introduction scanning unit 2 and the rotary scanning unit 3 which are arranged outside the tube and are a scanning unit for the introduction member 13. The storage unit 12 can be smoothly scanned in the tube axis direction (X direction) and the tube axis direction (θ direction).

(7)導入部材13は、回転走査手段3の回転走査を探触子格納部12の管軸回り方向(θ方向)の走査に正確に伝える高い捩り剛性を備えるので、管外からの走査で探触子格納部12を精度良く管軸回りに走査することができる。 (7) Since the introducing member 13 has high torsional rigidity that accurately transmits the rotational scanning of the rotational scanning means 3 to the scanning in the direction around the tube axis (θ direction) of the probe storage unit 12, The probe storage unit 12 can be scanned around the tube axis with high accuracy.

(8)管厚値計測手段5、管厚値評価手段61、表示出力手段62を備えることで、安定且つ高精度に計測された管厚値tを適正に評価・確認することができる。 (8) By including the tube thickness value measuring means 5, the tube thickness value evaluating means 61, and the display output means 62, it is possible to appropriately evaluate and confirm the tube thickness value t measured stably and with high accuracy.

(9)管厚値評価手段61の評価結果によって管厚値tが設定肉厚より薄いと評価された場合に、表示出力手段62が表示手段7に警告表示をするので、計測結果の評価・確認を確実に行うことができる。 (9) Since the display output means 62 displays a warning on the display means 7 when the tube thickness value t is evaluated to be thinner than the set wall thickness according to the evaluation result of the pipe thickness value evaluation means 61, the measurement result evaluation / Confirmation can be performed reliably.

(10)表示出力手段62が、走査位置毎の管厚値tを表示画面上にマトリクス表示させ、警告表示すべき走査位置を表示画面上に警告色で表示するので、より視認性の高い評価・確認を行うことができる。 (10) Since the display output means 62 displays the tube thickness value t for each scanning position in a matrix form on the display screen and displays the scanning position to be displayed in warning with a warning color on the display screen, evaluation with higher visibility・ Confirmation is possible.

本発明の実施形態に係る管厚計測装置を説明する説明図である。It is explanatory drawing explaining the tube thickness measuring apparatus which concerns on embodiment of this invention. 本発明の他の実施形態に係る管厚計測装置を説明する説明図である。It is explanatory drawing explaining the tube thickness measuring apparatus which concerns on other embodiment of this invention. 本発明の他の実施形態に係る管厚計測装置を説明する説明図である。It is explanatory drawing explaining the tube thickness measuring apparatus which concerns on other embodiment of this invention. 本発明の実施形態に係る管厚計測装置の全体構成を示す説明図である。It is explanatory drawing which shows the whole structure of the pipe thickness measuring apparatus which concerns on embodiment of this invention. 本発明の実施形態に係る管厚計測装置のシステム構成を示す説明図(ブロック図)である。It is explanatory drawing (block diagram) which shows the system configuration | structure of the pipe thickness measuring apparatus which concerns on embodiment of this invention. 本発明の実施形態に係る管厚計測装置を用いた計測方法のフローを示す説明図(フロー図)である。It is explanatory drawing (flow diagram) which shows the flow of the measuring method using the tube thickness measuring apparatus which concerns on embodiment of this invention. 本発明の実施形態における表示手段の表示例を示した説明図である。It is explanatory drawing which showed the example of a display of the display means in embodiment of this invention.

符号の説明Explanation of symbols

1 管
1S 管内面
10,10a 管厚計測装置
11 超音波探触子
11A 開口穴
12 探触子格納部
12A 放出口
13 導入部材
14 供給ホース
15 信号線
16 接触媒質保持部材
17 間隙
18 支持部材
2 導入走査手段
3 回転走査手段
4 接触媒質供給源
5 管厚値計測手段
6 制御手段
61 管厚値評価手段
62 表示出力手段
7 表示手段
DESCRIPTION OF SYMBOLS 1 Pipe 1S Pipe inner surface 10, 10a Tube thickness measuring device 11 Ultrasonic probe 11A Opening hole 12 Probe storage part 12A Release port 13 Introducing member 14 Supply hose 15 Signal line 16 Contact medium holding member 17 Gap 18 Support member 2 Introduction scanning means 3 Rotating scanning means 4 Contact medium supply source 5 Tube thickness value measuring means 6 Control means 61 Tube thickness value evaluating means 62 Display output means 7 Display means

Claims (7)

管内面の被計測面に対して超音波の送受信を行う超音波探触子を内部に格納すると共に、前記被計測面と前記超音波探触子との間に充填される接触媒質を放出する放出口を備えた探触子格納部と、
前記探触子格納部の導入方向前後に延設され、前記探触子格納部を管内に導入する導入部材と、
該導入部材の内部に備えられ前記接触媒質を前記放出口に供給する供給ホースと、を備え、
前記探触子格納部の導入方向前後における前記導入部材の外周に、前記接触媒質を吸収して膨張することで管内面に密着して、前記被計測面と前記超音波探触子との間に充填される前記接触媒質を保持し、前記管内面に対して低摩擦で摺動可能な接触媒質保持部材を設けたことを特徴とする管厚計測装置。
An ultrasonic probe that transmits and receives ultrasonic waves to the measurement surface on the inner surface of the tube is stored inside, and a contact medium filled between the measurement surface and the ultrasonic probe is released. A probe housing with a discharge port;
An introduction member that extends before and after the introduction direction of the probe storage portion and introduces the probe storage portion into a pipe;
A supply hose provided inside the introduction member for supplying the contact medium to the discharge port,
The outer circumference of the introduction member before and after the introduction direction of the probe storage portion is in close contact with the inner surface of the tube by absorbing and expanding the contact medium, and between the measurement surface and the ultrasonic probe. A tube thickness measuring apparatus comprising a contact medium holding member that holds the contact medium filled in the tube and is slidable with low friction with respect to the inner surface of the tube .
前記探触子格納部は湾曲した管内を導通可能な外径と幅を有し、前記導入部材は弾性屈曲可能な可撓性部材からなることを特徴とする請求項1に記載された管厚計測装置。   2. The tube thickness according to claim 1, wherein the probe storage portion has an outer diameter and a width capable of conducting in a curved tube, and the introduction member is made of a flexible member that can be elastically bent. Measuring device. 計測対象の管外に、前記導入部材を導入方向に沿って走査する導入走査手段と該導入部材を管軸回りに回転走査する回転走査手段を備え、
前記導入走査手段と前記回転走査手段によって、前記探触子格納部を管軸方向と管軸回り方向に走査することを特徴とする請求項1又は2に記載された管厚計測装置。
Outside the measurement target tube, an introduction scanning unit that scans the introduction member along the introduction direction, and a rotation scanning unit that rotationally scans the introduction member around the tube axis,
The tube thickness measuring device according to claim 1 or 2, wherein the probe storage unit is scanned in a tube axis direction and a direction around the tube axis by the introduction scanning unit and the rotation scanning unit.
前記導入部材は前記回転走査手段の回転走査を前記探触子格納部の管軸回り方向の走査に伝える捩り剛性を備えることを特徴とする請求項3に記載された管厚計測装置。   4. The tube thickness measuring apparatus according to claim 3, wherein the introduction member has torsional rigidity for transmitting the rotation scanning of the rotation scanning means to the scanning around the tube axis of the probe storage unit. 前記導入走査手段と前記回転走査手段によって設定された走査位置に応じて前記超音波探触子による超音波の送受信を行い、当該走査位置毎の管厚値を計測する管厚値計測手段と、計測された管厚値を評価する管厚値評価手段と、前記管厚値評価手段の評価結果に基づいて計測結果を表示手段に出力する表示出力手段を備えることを特徴とする請求項3又は4に記載された管厚計測装置。   Tube thickness value measuring means for performing transmission / reception of ultrasonic waves by the ultrasonic probe according to the scanning position set by the introduction scanning means and the rotational scanning means, and measuring a tube thickness value for each scanning position; The pipe thickness value evaluating means for evaluating the measured tube thickness value, and the display output means for outputting the measurement result to the display means based on the evaluation result of the tube thickness value evaluating means. 4 is a tube thickness measuring apparatus. 前記表示出力手段は、前記管厚値評価手段の評価結果によって管厚値が設定肉厚より薄いと評価された場合には、前記表示手段に警告表示をすることを特徴とする請求項5に記載された管厚計測装置。   The display output means displays a warning on the display means when the tube thickness value is evaluated as being thinner than a set wall thickness according to the evaluation result of the tube thickness value evaluation means. The described tube thickness measuring device. 前記表示出力手段は、前記走査位置毎の管厚値を表示画面上にマトリクス表示させ、前記警告表示する場合は、前記走査位置に対応した表示画面位置を警告色で表示することを特徴とする請求項6に記載された管厚計測装置。   The display output means displays the tube thickness value for each scanning position in a matrix form on a display screen, and when displaying the warning, displays the display screen position corresponding to the scanning position in a warning color. The tube thickness measuring apparatus according to claim 6.
JP2005207280A 2005-07-15 2005-07-15 Tube thickness measuring device Expired - Fee Related JP4551832B2 (en)

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JPS5884509U (en) * 1981-12-04 1983-06-08 株式会社日立製作所 Ultrasonic tube wall thickness measuring device
JPS59183605U (en) * 1983-05-23 1984-12-06 三菱重工業株式会社 wall thickness measuring device
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