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JP4556979B2 - Sorting device - Google Patents
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JP4556979B2 - Sorting device - Google Patents

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JP4556979B2
JP4556979B2 JP2007246888A JP2007246888A JP4556979B2 JP 4556979 B2 JP4556979 B2 JP 4556979B2 JP 2007246888 A JP2007246888 A JP 2007246888A JP 2007246888 A JP2007246888 A JP 2007246888A JP 4556979 B2 JP4556979 B2 JP 4556979B2
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article
conveyor
defective product
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JP2008229605A (en
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能章 坂上
淳 高橋
要 西上
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Ishida Co Ltd
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Description

本発明は、搬送物品重量の良否を判定して、不良品を排出する振分装置に関する。   The present invention relates to a sorting apparatus that determines the quality of a transported article weight and discharges defective products.

従来、搬送物品重量の良否(所定重量範囲内に収まるか否か)を判定し、所定重量範囲外と判定された物品を不良品として排出する振分装置が提案されている。この振分装置は、物品を搬送しながら重量計量する第一搬送コンベアと、第一搬送コンベアからの重量計量信号に基づき、物品重量の良否を判定する重量判定手段と、第一搬送コンベアから搬送されてくる物品を搬送する第二搬送コンベアと、第二搬送コンベアの搬送路途中に設けられる所定振分位置で、重量判定手段の重量判定信号に基づき、不良品を排出する一方、良品をそのまま下流端へ通過させる振分手段を備える。   2. Description of the Related Art Conventionally, there has been proposed a sorting apparatus that determines whether the weight of a transported article is good (whether it is within a predetermined weight range) and discharges an article determined to be out of the predetermined weight range as a defective product. The sorting apparatus includes a first conveyor that weighs an article while conveying the article, a weight determination unit that determines the quality of the article based on a weight measurement signal from the first conveyor, and a conveyor that conveys the article from the first conveyor. The defective product is discharged based on the weight determination signal of the weight determination means at the predetermined distribution position provided in the second conveyance conveyor for conveying the incoming goods and the conveyance path of the second conveyance conveyor, while the non-defective product is left as it is. Distributing means for passing to the downstream end is provided.

振分手段としては、第二搬送コンベアの傍らにエアノズルを設置しておき、そこへ不良品が到達するタイミングでエアノズルにエア供給することにより、当該不良品をコンベア上から吹き飛ばして排出する一方、良品が到達するタイミングではエア供給することなく当該良品を通過させるもの等が採用されるが、搬送物品の形状や姿勢しだいでは不良品をうまく吹き飛ばすことができずに下流端側へ搬送されてしまうおそれがある。   As the sorting means, an air nozzle is installed beside the second conveyor, and air is supplied to the air nozzle at the timing when the defective product arrives there, so that the defective product is blown off from the conveyor and discharged. At the timing when the non-defective product arrives, a device that allows the non-defective product to pass without air supply is adopted, but depending on the shape and posture of the conveyed product, the defective product cannot be blown off well and is conveyed to the downstream end side. There is a fear.

そのため、上記従来の振分装置には、第二搬送コンベアの下流端を通過する物品を検知する物品検知センサと、物品が第二搬送コンベアの下流端に到達するタイミングで重量判定信号を出力するタイミング出力手段と、を備えており、良品に対応する重量判定信号の出力時に物品が検知されたときは、振分処理が適正に行われたと判定する一方、不良品に対応する重量判定信号の出力時に物品が検知されたときには、振分処理にミスがあったと判定して振分ミス信号を出力し、警告手段による警告を行っている。また、良品に対応する重量判定信号の出力時に物品が検知されない場合も、物品の詰まりなどが生じたものと判定し、振分ミス信号を出力する(例えば、特許文献1参照。)。
特開平2−92482号公報
Therefore, the conventional sorting device outputs an article detection sensor that detects an article passing through the downstream end of the second transport conveyor and a weight determination signal at a timing when the article reaches the downstream end of the second transport conveyor. Timing output means, and when an article is detected at the time of outputting a weight determination signal corresponding to a non-defective product, it is determined that the sorting process has been performed properly, while a weight determination signal corresponding to a defective product is determined. When an article is detected at the time of output, it is determined that there is a mistake in the sorting process, a sorting error signal is output, and a warning is given by a warning means. Further, even when the article is not detected when the weight determination signal corresponding to the non-defective product is output, it is determined that the article is clogged and the sorting error signal is output (for example, see Patent Document 1).
Japanese Unexamined Patent Publication No. 2-92482

しかしながら、上記従来の振分装置では、すべての物品について適正に振分されたか否か、例えば良品が良品振分側に振り分けられたか否かまで判定し、そのために物品検知信号と重量判定信号を組み合わせて、その都度、振分ミス信号を生成するので、無駄が多く、高速処理の妨げにもなっていた。   However, in the above-described conventional sorting device, it is judged whether or not all articles are properly sorted, for example, whether or not non-defective products are sorted to the non-defective product sorting side, and for this purpose, the article detection signal and the weight judgment signal are used. In combination, a distribution miss signal is generated each time, which is wasteful and hinders high-speed processing.

また、上記従来の振分装置では、タイミング出力手段によって出力される重量判定信号は、後続物品の重量判定信号が新たに出力されるまで、その信号レベルが保持される。したがって、例えば第二搬送コンベアの中途部において、別の物品(不良品)が不正混入され、当該物品が物品検知センサで検知されている場合でも、良品の通過直後であれば、良品に対応する信号レベルが保持されているため、それらの組合せによって、振分処理は適正に行われたと誤判定されることがあった。   Further, in the above-described conventional sorting apparatus, the signal level of the weight determination signal output by the timing output unit is maintained until a weight determination signal for a subsequent article is newly output. Therefore, for example, in the middle of the second conveyor, another article (defective product) is illegally mixed, and even if the product is detected by the product detection sensor, it corresponds to a non-defective product if it is immediately after passing the good product. Since the signal level is maintained, it may be erroneously determined that the sorting process has been properly performed depending on the combination thereof.

さらに、上記従来の振分装置では、搬送物品が途中で引っ掛かる等して、搬送方向で多少位置ズレしても、当該重量判定信号の信号レベルが保持されている範囲内であれば、異常として検出されることは無い。したがって、下流側に設置される処理装置が、物品の搬送間隔の適正を要求する場合には、搬送間隔の監視装置を別途設ける必要があった。   Further, in the above-described conventional sorting apparatus, even if the transported article is caught in the middle, for example, even if it is slightly misaligned in the transport direction, if the signal level of the weight determination signal is within the held range, it is determined as abnormal. It is never detected. Therefore, when the processing apparatus installed on the downstream side requires an appropriate article conveyance interval, it is necessary to separately provide a conveyance interval monitoring device.

本発明は、斯かる実情に鑑み、搬送物品重量の良否を判定して、不良品を排出する振分装置において、判定処理の制御をシンプルにしながら、安全性の高い振分処理を可能とし、物品の不正混入や搬送間隔のズレ等についても監視可能な振分装置の提供を目的とする。   In view of such circumstances, the present invention determines whether the conveyed article weight is good or not, and enables a highly safe sorting process while simplifying the control of the judgment process in the sorting apparatus that discharges defective products, An object of the present invention is to provide a sorting apparatus that can monitor illegal mixing of articles, deviations in conveyance intervals, and the like.

本発明の請求項1記載の振分装置は、物品を搬送しながら重量計量する第一搬送コンベアと、該第一搬送コンベアからの重量計量信号に基づき、物品重量の良否を判定する重量判定手段と、前記第一搬送コンベアから搬送されてくる物品を搬送する第二搬送コンベアと、該第二搬送コンベアの搬送路において、その途中に設けられる所定振分位置で、前記重量判定手段からの重量判定信号に基づき、良品と、不良品と、を振り分ける振分手段と、前記重量判定信号のうち良品に対応する良品判定信号を、当該良品が前記第二搬送コンベアの良品振分側の搬出口を通過するタイミングで遅延出力させる良品タイミング出力手段と、前記搬出口の物品通過を常に許可しない判定をする通過可否判定手段と、を備えてなり、
該通過可否判定手段は、前記良品タイミング出力手段による良品判定信号のみに基づき、前記判定を停止して、良品通過の許可を開始し、かつ、搬送方向の物品長をコンベアスピードで除した値に1より大きく2より小さい安全係数を乗算して得られる時間を経過した時点で判定の停止を終了して、前記許可を終了することにより、前記許可の開始から終了まで以外のタイミングでは、すべての物品の通過を許可しないことを特徴とする。
According to a first aspect of the present invention, there is provided a sorting apparatus comprising: a first transport conveyor that weighs an article while transporting the article; and a weight determination unit that determines the quality of the article based on a weight measurement signal from the first transport conveyor. A weight from the weight determination means at a predetermined distribution position provided in the middle of the second transport conveyor for transporting the articles transported from the first transport conveyor and the transport path of the second transport conveyor Based on the determination signal, the distribution means for distributing the non-defective product to the non-defective product, the non-defective product determination signal corresponding to the non-defective product among the weight determination signals, Non-defective product timing output means for delay output at the timing of passing through, and passability determination means for determining that the article passage at the carry-out port is not always permitted,
Based on only the non-defective product determination signal from the non-defective product timing output means, the passability determination means stops the determination, starts permission to pass non-defective products, and obtains a value obtained by dividing the article length in the transport direction by the conveyor speed. When the time obtained by multiplying the safety factor greater than 1 and less than 2 has elapsed, the stop of the determination is terminated, and the permission is terminated, so that at all timings other than from the start to the end of the permission, The article is not allowed to pass through.

本発明の請求項2記載の振分装置は、請求項1に記載の振分装置において、前記第二搬送コンベアの良品振分側の搬出口を通過する物品を検知する物品検知センサを備え、
良品が前記許可の開始から終了まで以外のタイミングで通過する場合には、下流工程への物品流出を防止することを特徴とする。
A sorting apparatus according to claim 2 of the present invention is the sorting apparatus according to claim 1, further comprising an article detection sensor that detects an article passing through a carry-out port on the non-defective article sorting side of the second conveyor.
When the non-defective product passes at a timing other than the start to the end of the permission, the outflow of the article to the downstream process is prevented.

本発明の請求項3記載の振分装置は、請求項2に記載の振分装置において、前記物品検知センサは、投光器と受光器を備えてなる光電センサであり、前記投光器は、前記第二搬送コンベアの上流側に設けられ、前記第二搬送コンベアの搬送物品より上方において、前記第二搬送コンベアの下流側に設けられる反射板へ向かうように投光し、前記受光器は、前記第二搬送コンベアの下流側に設けられ、前記第二搬送コンベアの搬送面より下方において、前記反射板から下方へ向けられる反射光を受光することを特徴とする。   The distribution device according to claim 3 of the present invention is the distribution device according to claim 2, wherein the article detection sensor is a photoelectric sensor including a projector and a light receiver, and the projector is the second sensor. The light receiving device is provided on the upstream side of the transport conveyor and projects toward the reflector plate provided on the downstream side of the second transport conveyor above the transport article of the second transport conveyor. It is provided on the downstream side of the transport conveyor, and receives reflected light directed downward from the reflector plate below the transport surface of the second transport conveyor.

本発明の請求項4記載の振分装置は、請求項3に記載の振分装置において、前記投光器による投光は、前記第二搬送コンベアの上方を斜め方向に横断するように設定されていることを特徴とする。   According to a fourth aspect of the present invention, in the distribution device according to the third aspect, the light projection by the light projector is set so as to cross the upper side of the second conveyor in an oblique direction. It is characterized by that.

本発明の請求項1又は2記載の振分装置によれば、以下の優れた効果を奏する。良品の通過タイミングには、通過可否判定手段による判定を停止して、物品通過を許可するが、それ以外のタイミングには、すべての物品通過を不許可とするので、制御をシンプルにしながら安全性の高い振分処理を実現することができる。特に、通過可否判定手段による判定の停止を、当該良品判定信号の出力開始から搬送方向の物品長をコンベアスピードで除した値に1より大きく2より小さい安全係数を乗算して得られる良品が前記搬出口を通過するため所要時間を経過した時点で終了することにより、前記許可の開始から終了まで以外のタイミングでは、すべての物品の通過を許可しないこととしたので、従来は検出できなかった良品の搬送直後における物品の不正混入や物品の搬送方向における位置ズレを確実に検出することができる。

According to the allocating device according to claim 1 or 2 of the present invention, the following excellent effects are obtained. At the pass timing of non-defective products, the judgment by the pass / fail judgment means is stopped and the article passage is permitted, but at all other times the passage of all articles is not permitted, so the safety is simplified while simplifying the control. High distribution processing can be realized. In particular, the non-defective product obtained by multiplying the stoppage of the determination by the passability determining means by the safety factor greater than 1 and less than 2 by dividing the article length in the transport direction by the conveyor speed from the output start of the non-defective product determination signal is by ending at the time of the lapse of the required time for passing the carry-out port, a timing other than the beginning and the end of the authorization, so it was decided not to allow any article conventionally could not be detected It is possible to reliably detect improper mixing of articles immediately after the transfer of non-defective products and positional deviation in the conveyance direction of articles.

本発明の請求項3記載の振分装置によれば、請求項2記載の振分装置が奏する効果に加えて、以下の優れた効果を奏する。物品検知センサは、第二搬送コンベアの上方において、上流側の投光器と下流側の反射板の間を横切るものがある場合(例えば、第二搬送コンベア上への手入れによる物品の不正混入や不正抜取が行われる場合)についても検出できるので、より信頼性の高い振分処理を担保することができる。   According to the sorting apparatus according to claim 3 of the present invention, in addition to the effects exhibited by the sorting apparatus according to claim 2, the following excellent effects are achieved. When there is an article detection sensor that crosses between the upstream light projector and the downstream reflector above the second conveyor (for example, the article is improperly mixed or removed by care on the second conveyor). Can be detected, so that a more reliable sorting process can be ensured.

本発明の請求項4記載の振分装置によれば、請求項3記載の振分装置が奏する効果に加えて、以下の優れた効果を奏する。物品検知センサによる検知領域が、第二搬送コンベアの搬送方向のみならず、コンベア幅方向についても広げられることになるため、物品の不正混入等に対する検出能力を一層高めることができる。   According to the sorting device according to claim 4 of the present invention, in addition to the effect produced by the sorting device according to claim 3, the following excellent effect is achieved. Since the detection area by the article detection sensor is expanded not only in the transport direction of the second transport conveyor but also in the conveyor width direction, it is possible to further increase the detection capability against illegal mixing of articles and the like.

以下、本発明の実施形態を、図面を参照しながら説明する。図1は、本実施形態に係る振分装置1の構成を示すブロック図であり、図2は、振分装置1の作動を表すタイミングチャートである。図3は、(a)振分装置1に備えられる物品検知センサの構成例と、(b)その変形例を示す図である。   Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a block diagram showing the configuration of the sorting apparatus 1 according to the present embodiment, and FIG. 2 is a timing chart showing the operation of the sorting apparatus 1. FIG. 3 is a diagram illustrating (a) a configuration example of an article detection sensor provided in the sorting apparatus 1 and (b) a modification thereof.

振分装置1は、上流工程の搬入コンベアINから受け入れた物品Gを、第一搬送コンベア2で重量計量して物品重量の良否を判定し、第二搬送コンベア3に設けられる所定振分位置3aで、振分手段31によって良品と不良品に振り分け、良品のみを搬出口3bから下流工程の搬出コンベアEXへ受け渡す。   The sorting apparatus 1 weighs the articles G received from the upstream carrying-in conveyor IN by the first transport conveyor 2 to determine whether the weight of the articles is good or not, and a predetermined sorting position 3a provided in the second transport conveyor 3 Thus, the distribution means 31 distributes the non-defective product and the defective product, and delivers only the non-defective product from the carry-out port 3b to the carry-out conveyor EX in the downstream process.

第一搬送コンベア2は、物品Gを搬送しながら計量部21で重量計量し、その重量計量信号を重量判定手段22へ出力する。第一搬送コンベア2の搬入口2aには、第一搬送コンベア2への物品搬入を検知する搬入検知センサ23が設けられ、所定間隔をおいて搬送されてくる物品Gが搬入口2aを通過するたびに搬入検知信号を出力する(図2(a))。計量部21と重量判定手段22の間にはスイッチ24が設けられており、このスイッチ24が、搬入検知センサ23による搬入検知から所定時間経過後(重量計量信号が安定するタイミング)に、サンプリング手段25で閉じられることにより、重量計量信号を重量判定手段22へ導入する。   The first transport conveyor 2 weighs the article G while transporting the article G, and outputs a weight weighing signal to the weight determination means 22. A carry-in detection sensor 23 for detecting the carry-in of articles to the first carry conveyor 2 is provided at the carry-in entrance 2a of the first carry conveyor 2, and the articles G conveyed at a predetermined interval pass through the carry-in entrance 2a. A carry-in detection signal is output each time (FIG. 2A). A switch 24 is provided between the weighing unit 21 and the weight determination unit 22, and the switch 24 performs sampling after a predetermined time has elapsed since the loading detection by the loading detection sensor 23 (timing when the weight weighing signal is stabilized). By being closed at 25, a weight measurement signal is introduced to the weight determination means 22.

重量判定手段22は、重量計量信号に基づき、搬入された各物品の重量が許容重量範囲内に収まるか否かの良否判定を行い、結果に応じて「良」又は「不良」の重量判定信号を出力する(図2(b))。この重量判定信号は、データ先入れ先出し方式の第一判定信号メモリ26に順次記憶され、所定時間T1経過後(各重量判定信号に対応する物品Gが所定振分位置3aに到達するタイミング)に出力される(図2(c))。   Based on the weight measurement signal, the weight determination means 22 determines whether or not the weight of each loaded article is within the allowable weight range, and determines whether the weight is “good” or “bad” depending on the result. Is output (FIG. 2B). The weight determination signals are sequentially stored in the data first-in first-out first determination signal memory 26, and are output after a predetermined time T1 has elapsed (the timing when the article G corresponding to each weight determination signal reaches the predetermined sorting position 3a). (FIG. 2C).

第一判定信号メモリ26から重量判定信号を出力するタイミングを規定するタイマとして、振分タイミング出力手段27が設けられている。振分タイミング出力手段27は、搬入検知センサ23からの搬入検知信号を、所定時間T1だけ遅延させたタイミング信号として、第一判定信号メモリ26に出力する。なお、第一判定信号メモリ26から出力される重量判定信号は、後述する振分手段31、第二判定信号メモリ28及び良品タイミング出力手段29へ出力される。なお、所定時間T1は、搬入口2aから所定振分位置3aまでの距離D1をコンベアスピードSで除算することにより得られる。   A distribution timing output means 27 is provided as a timer that defines the timing at which the weight determination signal is output from the first determination signal memory 26. The distribution timing output means 27 outputs the carry-in detection signal from the carry-in detection sensor 23 to the first determination signal memory 26 as a timing signal delayed by a predetermined time T1. Note that the weight determination signal output from the first determination signal memory 26 is output to a distribution unit 31, a second determination signal memory 28, and a non-defective product timing output unit 29, which will be described later. The predetermined time T1 is obtained by dividing the distance D1 from the carry-in entrance 2a to the predetermined distribution position 3a by the conveyor speed S.

第二搬送コンベア3は、第一搬送コンベア2から搬送されてくる物品Gを搬送して、その搬送路途中に設けられる所定振分位置3aで、第一判定信号メモリ26から出力される重量判定信号に基づき、振分手段31によって良品と不良品に振り分ける。振分手段31は、第二搬送コンベア3の側方に配置され、所定振分位置3aを通過する物品Gをコンベア外へ吹き飛ばすことができるエアノズル31aを備えており、許容重量範囲外(不良品)と判定された物品を、ノズル31aへのエア供給によりコンベア外へ排出する一方、許容重量範囲内(良品)と判定された物品については、ノズル31aへのエア供給をすることなく、そのまま下流側に設けられた搬出口3bへ通過させる(図2(d))。   The second conveyor 3 conveys the article G conveyed from the first conveyor 2, and the weight determination output from the first determination signal memory 26 at a predetermined distribution position 3a provided in the middle of the conveyance path. Based on the signal, the sorting means 31 sorts the product into a non-defective product and a defective product. The sorting means 31 is provided on the side of the second conveyor 3 and includes an air nozzle 31a that can blow the article G passing through the predetermined sorting position 3a to the outside of the conveyor, and is outside the allowable weight range (defective product). ) Is discharged to the outside of the conveyor by supplying air to the nozzle 31a. On the other hand, the articles determined to be within the allowable weight range (non-defective product) are directly downstream without supplying air to the nozzle 31a. It passes through the carry-out port 3b provided on the side (FIG. 2 (d)).

第二判定信号メモリ28は、第一判定信号メモリ26と同様にデータを書込順に読み出しするメモリであるが、第一判定信号メモリ26からの重量判定信号のうち良品に対応する良品判定信号のみを順次記憶して出力する点で、第一判定信号メモリ26と異なる。良品タイミング出力手段29は、振分タイミング出力手段27から遅延出力されたタイミング信号を、さらに所定時間T2遅延させて、第二判定信号メモリ28に出力するタイマであって、第一判定信号メモリ26からの良品判定信号に基づき、当該良品が良品振分側の搬出口3bに到達するタイミングに信号出力する。これにより、第二判定信号メモリ28に記憶されている良品判定信号が、それに対応する良品が搬出口3bに到達するタイミングで通過可否判定手段33に出力される(図2(e))。なお、所定時間T2は、所定振分位置3aから搬出口3bまでの距離D2をコンベアスピードSで除算して得られる。   The second determination signal memory 28 is a memory that reads out data in the order of writing in the same manner as the first determination signal memory 26, but only the non-defective product determination signal corresponding to the non-defective product among the weight determination signals from the first determination signal memory 26. Are different from the first determination signal memory 26 in that they are sequentially stored and output. The non-defective product timing output unit 29 is a timer that delays the timing signal output from the distribution timing output unit 27 by a predetermined time T2 and outputs the delayed timing signal to the second determination signal memory 28. The first determination signal memory 26 Is output at the timing when the non-defective product reaches the unloading port 3b on the non-defective product distribution side. As a result, the non-defective product determination signal stored in the second determination signal memory 28 is output to the passability determination means 33 at the timing when the corresponding non-defective product reaches the carry-out port 3b (FIG. 2 (e)). The predetermined time T2 is obtained by dividing the distance D2 from the predetermined distribution position 3a to the carry-out port 3b by the conveyor speed S.

第二搬送コンベア3には、搬出口3bにおける物品通過を検知する物品検知センサ32が設けられており、物品通過のたびに物品検知信号を出力する(図2(f))。物品検知センサ32は、図1及び図3(a)に示される、投光器32a、受光器32b及び反射板32cを備えてなる光電センサである。投光器32aは、第二搬送コンベア3の所定振分位置3a(上流側)で、かつ、第二搬送コンベア3より上方に設けられ、反射板32cは、第二搬送コンベア3の搬出口3b(下流側)で、かつ、第二搬送コンベア3より上方に設けられる。投光器32aから投光される光線は、物品Gの搬送経路の真上で、かつ、搬送される物品Gの上面よりも僅かに上方となる高さ位置を通過して、反射板32cに向かうように設定されており、搬送経路への物品の混入や搬送経路からの物品の抜取をした場合には、その物品や手によって必ず遮られるようになっている。反射板32cは、投光器32aからの光線を下方に向けて反射する。   The second conveyor 3 is provided with an article detection sensor 32 for detecting the article passage at the carry-out port 3b, and outputs an article detection signal every time the article passes (FIG. 2 (f)). The article detection sensor 32 is a photoelectric sensor including a projector 32a, a light receiver 32b, and a reflection plate 32c shown in FIGS. 1 and 3A. The projector 32 a is provided at a predetermined distribution position 3 a (upstream side) of the second conveyor 3 and above the second conveyor 3, and the reflector 32 c is an outlet 3 b (downstream) of the second conveyor 3. Side) and above the second conveyor 3. The light beam projected from the projector 32a passes through a height position that is directly above the conveyance path of the article G and slightly above the upper surface of the article G to be conveyed, and travels toward the reflection plate 32c. Therefore, when an article is mixed into the conveyance path or an article is extracted from the conveyance path, the article or hand is surely obstructed. The reflecting plate 32c reflects the light beam from the projector 32a downward.

受光器32bは、第二搬送コンベア3の搬出口3bに設けられ、第二搬送コンベア3の搬送面よりも下方で、反射板32cによって下方へ向けられる反射光を受光する。上記のとおりであるから、物品検知センサ32は、搬出口3bに設けられた受光器32bと反射板3cの間における光線の遮断によって、搬出口3bにおける物品通過を検知するほか、上述した投光器32aと反射板32cの間における光線の遮断によって、第二搬送コンベア3の物品搬送経路に対する手入れ、物品の混入・抜取等についても検知する。   The light receiver 32b is provided at the carry-out port 3b of the second transport conveyor 3, and receives reflected light directed downward by the reflecting plate 32c below the transport surface of the second transport conveyor 3. As described above, the article detection sensor 32 detects the passage of the article at the carry-out port 3b by blocking the light beam between the light receiver 32b provided at the carry-out port 3b and the reflection plate 3c, and the above-described projector 32a. By blocking the light beam between the reflecting plate 32c and the reflecting plate 32c, it is possible to detect the maintenance of the second conveying conveyor 3 with respect to the article conveying path, the mixing and extraction of articles, and the like.

通過可否判定手段33は、良品振分側への物品通過を常に許可しない判定をするが、良品タイミング出力手段29による良品判定信号の出力タイミングには判定が停止され、良品判定信号の出力タイミング以外のタイミングにのみ上記判定を行う(図2(e´))。すなわち、通過可否判定手段33は、良品が搬出口3bを通過するタイミング(良品通過タイミング)には判定を停止して、すべての物品通過を許可し、上記以外の良品通過が予定されていないタイミングには判定を行い、すべての物品通過を許可しないこととしている。   The passability determination means 33 determines that the article passage to the non-defective product distribution side is not always permitted. However, the determination is stopped at the output timing of the non-defective product determination signal by the non-defective product timing output means 29, and other than the output timing of the good product determination signal The above determination is made only at the timing (FIG. 2 (e ′)). That is, the passability determination means 33 stops the determination at a timing when the non-defective product passes through the carry-out port 3b (non-defective product pass timing), permits all the articles to pass, and a timing when the non-defective articles other than the above are not scheduled. It is determined that no item is allowed to pass through.

通過可否判定手段33は、良品通過タイミング以外のタイミングで判定を行うため、例えば図2(f)において※1で示されるように、そのようなタイミングで物品検知センサ32による物品検知がなされた場合に、警告手段34への信号出力を行う。警告手段34は、当該信号に基づき、オペレータに対する警告をモニターへの画面表示や警告音として発する(図2(g))とともに、振分装置1による物品搬送を停止して、下流工程への不良品流出等を防止する。   Since the pass / fail judgment unit 33 makes a determination at a timing other than the non-defective product passing timing, for example, as shown by * 1 in FIG. 2F, when the article detection sensor 32 detects the article at such timing. In addition, a signal is output to the warning means 34. Based on the signal, the warning means 34 issues a warning to the operator as a screen display or a warning sound on the monitor (FIG. 2 (g)), stops the article conveyance by the sorting device 1, and prevents the downstream process. Prevent outflow of non-defective products.

ところで、各物品Gは、図2(f)に示されるように、搬出口3b(物品検知センサ32)を非常に短い時間T3(=L/S〔L:物品Gの搬送方向における全長,S:コンベアスピード〕)で通過する。これに対して、重量判定手段22から出力される重量判定信号は、図2(b)に示されるように、「良」又は「不良」の信号レベルは、所定間隔をおいて搬送されてくる後続物品の重量判定信号の出力が開始されるまで保持される。例えば物品Gの重量判定信号は、その出力開始から後続物品Gの重量判定信号の出力開始までの時間T4に亘って信号レベルが保持され、その保持時間は上記時間T3に比べて相当長い。 By the way, as shown in FIG. 2 (f), each article G is moved through the outlet 3b (article detection sensor 32) for a very short time T3 (= L / S [L: total length in the conveyance direction of the article G, S : Conveyor speed]). On the other hand, as shown in FIG. 2B, the weight determination signal output from the weight determination unit 22 is conveyed with a signal level of “good” or “bad” at predetermined intervals. This is held until the output of the weight determination signal of the subsequent article is started. For example the weight determination signal of the article G 1, the signal level is held over a time T4 until the output start of the subsequent article G 2 weight determination signal from the output start, the retention time corresponding longer than the above time T3 .

ここで、第二信号判定メモリ28から出力される物品Gの良品判定信号として、図2(e)において点線で示されるように、重量判定手段22からの重量判定信号(出力時間T4)をそのまま出力した場合、物品Gが搬出口3bを通過して検知された後も、通過可否判定手段33による判定の停止が継続され、その判定停止中は、不正混入物品(図2(f)において※2で示す。)の通過が許可される。本実施形態では、かかる事態を防止するため、良品タイミング出力手段29による良品判定信号について、図2(e)に示されるように、重量判定手段22からの重量判定信号の出力時間(例えばT4)に関係なく、所定時間T5を経過した時点で出力終了するように、出力時間を制限している。 Here, as a non-defective determination signal articles G 1 outputted from the second signal decision memory 28, as indicated by a dotted line in FIG. 2 (e), the weight determination signal from the weight determination unit 22 (output time T4) If directly output, even after the article G 1 is sensed through the outlet port 3b, continues the stop of the determination by the passing determination means 33, during its stop determination is incorrect incorporation article (FIG. 2 (f) * 2 is allowed to pass. In the present embodiment, in order to prevent such a situation, the output time of the weight determination signal from the weight determination means 22 (for example, T4) as shown in FIG. Regardless of the output time, the output time is limited so that the output ends when the predetermined time T5 elapses.

この所定時間T5には、物品が搬出口3bを通過するための所要時間として、上記物品通過時間T3に安全係数R(>1)を乗算して得られる時間が設定されており、物品の搬送間隔等に準じて決まる重量判定信号の出力時間に比べて大幅に短縮されている。すなわち、通過可否判定手段33による判定が、良品通過後、直ちに再開されることになるため、上記※2で示されるような不正混入物品も通過可否判定の対象となる。安全係数Rは、物品Gの搬送姿勢が傾いて物品検知センサ32による検知物品長が大きくなって通過不許可となる不都合を防止するための係数であるが、「2」より小さい値(例えば1.1〜1.2)に設定されているため、先行する良品と非常に接近した位置に不正混入物品(図2(f)において※3で示す。)があった場合でも、必ず通過可否判定の対象となる。   In this predetermined time T5, a time obtained by multiplying the article passage time T3 by a safety factor R (> 1) is set as a required time for the article to pass through the carry-out port 3b. Compared to the output time of the weight determination signal determined according to the interval or the like, it is greatly shortened. That is, since the determination by the passability determination means 33 is resumed immediately after passing the non-defective product, the illegally mixed articles as indicated by * 2 are also subject to the passability determination. The safety coefficient R is a coefficient for preventing the inconvenience that the conveyance posture of the article G is inclined and the detected article length by the article detection sensor 32 is increased and the passage is not permitted, but a value smaller than “2” (for example, 1 .1 to 1.2), even if there is an illegally mixed article (indicated by * 3 in FIG. 2 (f)) at a position very close to the preceding non-defective product, it must be judged whether or not it can be passed. It becomes the object of.

(上記実施形態に係る振分装置の作動)
上記実施形態に係る振分装置1に物品G〜G(G:良品、G:不良品)が順次搬入された場合の作動を以下に説明する。
(Operation of the sorting apparatus according to the above embodiment)
Article G 1 ~G 4 to the distribution device 1 according to the embodiment (G 1 G 4: good, G 2 G 3: defective) illustrating the operation of the case where are sequentially carried below.

まず、物品G〜Gが上流工程から第一搬送コンベア2へ搬入される際には、搬入検知センサ23によって、図2(a)に示されるように、各物品G〜Gに対応する搬入検知信号が順次出力される。また、計量部21からの重量計量信号に基づき、重量判定手段22から、図2(b)に示されるように、各物品G〜Gの重量の「良」「不良」に応じた重量判定信号が順次出力され、第一判定信号メモリ26に記憶される。 First, when the articles G 1 to G 4 are carried into the first transport conveyor 2 from the upstream process, the articles G 1 to G 4 are moved to the respective articles G 1 to G 4 by the carry-in detection sensor 23 as shown in FIG. Corresponding carry-in detection signals are sequentially output. Further, based on the weight measurement signal from the weighing unit 21, the weight according to the “good” and “bad” weights of the articles G 1 to G 4 as shown in FIG. Determination signals are sequentially output and stored in the first determination signal memory 26.

第一判定信号メモリ26に記憶された各物品G〜Gの重量判定信号は、振分タイミング出力手段27からのタイミング信号によって、図2(c)に示されるように、所定時間T1だけ遅延して出力され、第二判定信号メモリ28、良品タイミング出力手段29及び振分手段31に出力される。振分手段31は、第一判定信号メモリ26からの重量判定信号に応じて、不良品G,Gが所定振分位置3aへ到達するタイミングで、図2(d)に示されるようにエア供給して、不良品G,Gをコンベア外へ排出する。 As shown in FIG. 2C, the weight determination signals of the articles G 1 to G 4 stored in the first determination signal memory 26 are determined by the timing signal from the distribution timing output means 27 only for a predetermined time T1. The output is delayed and output to the second determination signal memory 28, the non-defective product timing output means 29 and the distribution means 31. According to the weight determination signal from the first determination signal memory 26, the distribution means 31 is as shown in FIG. 2D at the timing when the defective products G 2 and G 3 reach the predetermined distribution position 3a. Air is supplied to discharge the defective products G 2 and G 3 to the outside of the conveyor.

第二判定信号メモリ28は、第一判定信号メモリ26から出力される重量判定信号のうち良品G,Gに対応する良品判定信号のみを記憶し、良品タイミング出力手段29からのタイミング信号に応じて出力する。この良品判定信号の出力は、図2(e)に示されるように、所定時間T2だけ遅延させられ、良品G,Gが搬出口3bに到達するタイミングに合わせて開始され、かつ、所要時間T5を経過した時点で終了される。この間、物品検知センサ32は、搬出口3bを通過する物品を検知し、図2(f)に示されるように、物品検知信号を出力する。 The second determination signal memory 28 stores only the non-defective product determination signals corresponding to the non-defective products G 1 and G 4 among the weight determination signals output from the first determination signal memory 26, and the timing signal from the non-defective product timing output unit 29 is stored. Output in response. The output of the non-defective product determination signal is delayed by a predetermined time T2, as shown in FIG. 2 (e), and is started in accordance with the timing when the non-defective products G 1 and G 4 reach the carry-out port 3b. The process ends when time T5 has elapsed. During this time, the article detection sensor 32 detects an article passing through the carry-out port 3b, and outputs an article detection signal as shown in FIG.

通過可否判定手段33は、良品G,Gが搬出口3bに到達するタイミングから、所定時間T5を経過するまで判定を停止するため、良品G,Gは、通過を許可される。当然ながら、この所定時間T5内に物品検知信号が物品検知センサ32から出力されても警告はされない。一方、上記タイミング以外のタイミングには、常に物品通過を不許可とする判定がなされ、図2(f)に※1で示されるように物品検知信号が出力されると、図2(g)に示されるように警告手段34による警告がなされ、さらに振分装置1による物品搬送が停止される。 Since the pass / fail determination unit 33 stops the determination until the predetermined time T5 elapses from the timing when the non-defective products G 1 and G 4 reach the carry-out port 3b, the non-defective products G 1 and G 4 are permitted to pass. Of course, even if the article detection signal is output from the article detection sensor 32 within the predetermined time T5, no warning is given. On the other hand, at a timing other than the above timing, it is always determined that article passage is not permitted, and when an article detection signal is output as shown by * 1 in FIG. As shown, a warning is given by the warning means 34, and the article conveyance by the sorting apparatus 1 is stopped.

ところで、通過可否判定手段33は、良品通過タイミング以外のタイミングにおいて、物品通過を許可しない判定のみを行うものであるため、良品G,Gが搬送方向に位置ズレしたり、搬送途中で不正に抜き取られたりしても、良品通過タイミングにおいて、物品通過(物品検知信号の出力)がないこと自体に対する警告や搬送停止は行われない。ただし、搬送方向に位置ズレした場合には、物品が良品判定信号の出力タイミング以外のタイミング、すなわち通過可否判定手段33による判定が行われるタイミングで、搬出口3bを通過することになるため、その時点で警告信号の出力等が行われる。 By the way, the passability determination means 33 performs only the determination that the article passage is not permitted at a timing other than the non-defective product passage timing, so that the non-defective products G 1 and G 4 are misaligned in the transport direction or illegal during the transport. Even if it is extracted, the warning and the conveyance stop for the absence of the article passing (output of the article detection signal) itself are not performed at the non-defective article passing timing. However, when the position is shifted in the transport direction, the article passes through the carry-out port 3b at a timing other than the output timing of the non-defective product determination signal, that is, at the timing when the determination by the passability determination means 33 is performed. At that time, a warning signal is output.

また、物品が搬送途中で不正に抜き取られた場合には、物品の真上を通過する投光が不正者の手で遮られるため、その時点で警告や搬送停止が行われる。結果として、物品の位置ズレ、不正な手入れ(抜き取り)についても確実に検知して、警告等が行われる。なお、先行搬送される良品の良品判定信号による判定停止タイミングに、物品抜き取りが行われる場合が考えられるが、極めて短い判定停止時間T5内に不正抜き取りを遂行することは難しく、警告信号出力及び装置停止を免れることはできないと考えられる。   Further, when an article is illegally extracted in the middle of conveyance, since the light passing through the article is blocked by an unauthorized person, a warning or conveyance stop is performed at that time. As a result, it is possible to reliably detect misalignment of articles and improper care (sampling), and to give a warning or the like. Although it is conceivable that the article is extracted at the determination stop timing based on the non-defective product determination signal for the non-defective product that is transported in advance, it is difficult to perform unauthorized sampling within the extremely short determination stop time T5. It is considered that the suspension cannot be avoided.

(上記実施形態に係る振分装置1の特徴)
第一に、振分装置1は、物品Gを搬送しながら重量計量する第一搬送コンベア2と、第一搬送コンベア2からの重量計量信号に基づき、物品重量の良否を判定する重量判定手段22と、第一搬送コンベア2から搬送されてくる物品Gを搬送する第二搬送コンベア3と、第二搬送コンベア3の搬送路途中に設けられる所定振分位置3aで、重量判定信号に基づき、良品と不良品を振り分ける振分手段31と、良品判定信号をそれに対応する良品が第二搬送コンベア3の良品振分側(搬出口3b)を通過するタイミングで出力させる良品タイミング出力手段29と、良品振分側を通過する物品を検知する物品検知センサ32と、良品振分側の物品の通過可否を判定する通過可否判定手段33と、を備えてなり、通過可否判定手段33による判定の停止を、良品タイミング出力手段29による良品判定信号の出力開始から、搬送方向の物品長に基づく時間T5を経過した時点で終了することにより、良品が本来のタイミングでのみ通過するように制限し、それ以外のタイミングでは、すべての物品の通過を許可しないことを特徴とする。
(Characteristics of the sorting apparatus 1 according to the embodiment)
First, the sorting apparatus 1 includes a first conveyor 2 that weighs an article G while conveying the article G, and a weight determination unit 22 that determines whether the article weight is good or not based on a weight measurement signal from the first conveyor 2. On the basis of the weight determination signal, the second transfer conveyor 3 for transferring the article G transferred from the first transfer conveyor 2 and the predetermined sorting position 3a provided in the transfer path of the second transfer conveyor 3 A non-defective product distribution means 31, a non-defective product timing output means 29 for outputting a non-defective product determination signal at a timing at which the non-defective product corresponding to the non-defective product passes through the non-defective product distribution side (unloading port 3 b) of the second conveyor 3 An article detection sensor 32 for detecting an article passing through the sorting side, and a passability determining means 33 for determining whether or not the article on the non-defective sorting side is allowed to pass. Is stopped at the time when the time T5 based on the article length in the conveying direction has elapsed from the start of the output of the non-defective product determination signal by the non-defective product timing output means 29, so that the non-defective product passes only at the original timing. At other timings, the passage of all articles is not permitted.

上記のとおり、振分装置1は、通過可否判定手段33が、良品判定信号の出力タイミングでは判定を停止して、物品通過を許可し、上記以外のタイミングでは判定を行い、例えば不良品や不正混入物品が良品側に搬送されてきた場合や、良品が本来と異なるタイミングで搬送されてきた場合には通過を許可しない。したがって、制御をシンプルにしながら、安全性の高い振分が実現することができる。特に、良品判定信号の出力は、当該良品判定信号に対応する物品とそれに後続する物品の搬送間隔に関係なく、その出力開始から搬送方向の物品長に基づく時間T5を経過した時点で終了するように出力時間が制限されているので、従来は検出できなかったような物品の不正混入や搬送間隔のズレ等についても確実に検出することができる。   As described above, in the sorting apparatus 1, the passability determination unit 33 stops the determination at the output timing of the non-defective product determination signal, permits the passage of the article, and performs the determination at a timing other than the above. When the mixed article has been transported to the non-defective product side or when the non-defective product has been transported at a timing different from the original, passage is not permitted. Therefore, it is possible to realize a highly safe distribution while simplifying the control. In particular, the output of the non-defective product determination signal is terminated when the time T5 based on the length of the product in the transport direction has elapsed from the start of output regardless of the transport interval between the product corresponding to the non-defective product determination signal and the subsequent product. In addition, since the output time is limited, it is possible to reliably detect improper mixing of articles and deviations in conveyance intervals that could not be detected in the past.

第二に、振分装置1は、第二搬送コンベア3の良品振分側を通過する物品を検知する物品検知センサ32を備え、良品が本来と異なるタイミングで通過する場合には、振分装置1による物品搬送を停止して、下流工程への物品流出を防止することを特徴とする。   Secondly, the sorting apparatus 1 includes an article detection sensor 32 that detects an article passing through the non-defective product sorting side of the second conveyor 3, and when the non-defective product passes at a timing different from the original, the sorting device 1 The article conveyance by 1 is stopped, and the article outflow to the downstream process is prevented.

第三に、振分装置1は、物品検知センサ32が、投光器32a、受光器32b及び反射板32cを備えてなる光電センサであり、投光器32aは、第二搬送コンベア3の上流側に設けられ、第二搬送コンベア3の搬送物品より上方において、第二搬送コンベア3の下流側に設けられる反射板32cへ向かうように投光し、受光器32bは、第二搬送コンベア3の下流側に設けられ、第二搬送コンベア3の搬送面より下方において、反射板32cから下方へ向けられる反射光を受光するという特徴を有する。   Third, the sorting apparatus 1 is a photoelectric sensor in which the article detection sensor 32 includes a projector 32 a, a light receiver 32 b, and a reflector 32 c, and the projector 32 a is provided on the upstream side of the second conveyor 3. The light is projected toward the reflecting plate 32c provided on the downstream side of the second transport conveyor 3 above the transported article on the second transport conveyor 3, and the light receiver 32b is provided on the downstream side of the second transport conveyor 3. In addition, below the transport surface of the second transport conveyor 3, it has a feature of receiving reflected light directed downward from the reflecting plate 32c.

上記のとおりであるから、例えば物品搬送経路への手入れによる物品の不正混入や不正抜取についても、搬出口3bにおける物品通過と同様に、物品検知センサ32による信号出力が行われるので、より信頼性の高い振分が実現されるものである。   Since it is as described above, for example, the illegal detection of the article by the maintenance of the article conveyance path and the illegal sampling, the signal output by the article detection sensor 32 is performed in the same manner as the article passing through the carry-out port 3b. High distribution is realized.

上記実施形態では、物品検知センサ32による搬送物品の通過検知を搬出口3bで行うようにしたが、良品振分側であれば、搬送路の途中に設けるようにしても良い。また、上記実施形態では、不良品をコンベア外に排出し、良品をそのままコンベア上を搬送することとしたが、良品をさらに複数コンベアに分けて搬送するようにしても良い。また、上記実施形態では、良品タイミング出力手段29は、第二判定信号メモリ28からの信号出力タイミングを規定するタイマとして、通過可否判定手段33の作動を制御していたが、良品タイミング出力手段で通過可否判定手段33の作動を直接制御することとしても良い。   In the above embodiment, the article detection sensor 32 detects the passage of the conveyed article at the carry-out port 3b. However, it may be provided in the middle of the conveyance path as long as it is on the non-defective item distribution side. In the above-described embodiment, defective products are discharged out of the conveyor, and non-defective products are conveyed as they are on the conveyor. However, non-defective products may be further divided into a plurality of conveyors. In the above embodiment, the non-defective product timing output unit 29 controls the operation of the pass / fail determination unit 33 as a timer for defining the signal output timing from the second determination signal memory 28. The operation of the pass / fail determination unit 33 may be directly controlled.

上記実施形態では、投光器32aから投光される光線を物品Gの搬送方向と同方向としたが、最終的に搬出口3bの反射板32cに向かうようにしていれば、第二搬送コンベア3上を斜め方向に横断するようにしても良い。例えば、投光器32aと反射板32cの設置位置を第二搬送コンベア3の幅方向でずらすようにすることで、手入れによる物品の不正混入や不正抜取をコンベアの搬送方向のみならず、幅方向についても広げられ、物品の不正混入等に対する検知能力を高めることができる。さらに、図3(b)に示されるように、第二搬送コンベア3の側方に一又は二以上の中間反射板を追加することにより、光線をコンベア幅方向で往復させて、より広い範囲で物品の不正混入等に対する検知能力を一層高めるようにしても良い。   In the above embodiment, the light beam projected from the projector 32a is set in the same direction as the conveyance direction of the article G. However, if it is finally directed to the reflection plate 32c of the carry-out port 3b, the second conveyance conveyor 3 May be crossed diagonally. For example, by shifting the installation positions of the projector 32a and the reflecting plate 32c in the width direction of the second transport conveyor 3, unauthorized mixing and unauthorized sampling of articles due to care can be performed not only in the transport direction of the conveyor but also in the width direction. As a result, it is possible to enhance the detection capability against unauthorized entry of articles. Further, as shown in FIG. 3 (b), by adding one or more intermediate reflectors to the side of the second conveyor 3, the light beam is reciprocated in the conveyor width direction, and in a wider range. You may make it improve the detection capability with respect to the unauthorized mixing of articles | goods etc. further.

その他、本発明の振分装置は、上記実施形態の構成・構造に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得る。   In addition, the distribution device of the present invention is not limited to the configuration and structure of the above embodiment, and various modifications can be made without departing from the scope of the present invention.

本実施形態に係る振分装置の構成を示すブロック図。The block diagram which shows the structure of the distribution apparatus which concerns on this embodiment. 本実施形態に係る振分装置の作動を表したタイミングチャート。The timing chart showing the action | operation of the distribution apparatus which concerns on this embodiment. (a)振分装置に備えられる物品検知センサの構成、及び(b)その変形例を示す図。(A) The structure of the article | item detection sensor with which a distribution apparatus is equipped, (b) The figure which shows the modification.

1 振分装置
2 第一搬送コンベア
2a 搬入口
3 第二搬送コンベア
3a 所定振分位置
3b 搬出口
21 計量部
22 重量判定手段
23 搬入検知センサ
24 スイッチ
25 サンプリング手段
26 第一判定信号メモリ
27 振分タイミング出力手段
28 第二判定信号メモリ
29 良品タイミング出力手段
31 振分手段
31a エアノズル
32a 投光器(物品検知センサ)
32b 受光器(物品検知センサ)
32a 反射板(物品検知センサ)
33 通過可否判定手段
34 警告手段
IN 搬入コンベア
EX 搬出コンベア
G 物品
DESCRIPTION OF SYMBOLS 1 Sorting apparatus 2 1st conveyance conveyor 2a Carry-in port 3 2nd conveyance conveyor 3a Predetermined sorting position 3b Carry-out port 21 Weighing part 22 Weight determination means 23 Carry-in detection sensor 24 Switch 25 Sampling means 26 First determination signal memory 27 Distribution Timing output means 28 Second determination signal memory 29 Non-defective product timing output means 31 Sorting means 31a Air nozzle 32a Floodlight (article detection sensor)
32b Light receiver (article detection sensor)
32a Reflector (article detection sensor)
33 Passability determination means 34 Warning means IN Carry-on conveyor EX Carry-out conveyor G Article

Claims (4)

物品を搬送しながら重量計量する第一搬送コンベアと、
該第一搬送コンベアからの重量計量信号に基づき、物品重量の良否を判定する重量判定手段と、
前記第一搬送コンベアから搬送されてくる物品を搬送する第二搬送コンベアと、
該第二搬送コンベアの搬送路において、その途中に設けられる所定振分位置で、前記重量判定手段からの重量判定信号に基づき、良品と、不良品と、を振り分ける振分手段と、
前記重量判定信号のうち良品に対応する良品判定信号を、当該良品が前記第二搬送コンベアの良品振分側の搬出口を通過するタイミングで遅延出力させる良品タイミング出力手段と、
前記搬出口の物品通過を常に許可しない判定をする通過可否判定手段と、を備えてなり、
該通過可否判定手段は、前記良品タイミング出力手段による良品判定信号のみに基づき、前記判定を停止して、良品通過の許可を開始し、かつ、搬送方向の物品長をコンベアスピードで除した値に1より大きく2より小さい安全係数を乗算して得られる時間を経過した時点で判定の停止を終了して、前記許可を終了することにより、前記許可の開始から終了まで以外のタイミングでは、すべての物品の通過を許可しないことを特徴とする振分装置。
A first conveyor that weighs while conveying the article;
Based on the weight measurement signal from the first conveyor, weight determination means for determining the quality of the article weight,
A second transport conveyor for transporting articles transported from the first transport conveyor;
In the transport path of the second transport conveyor, at a predetermined sorting position provided in the middle, based on a weight determination signal from the weight determination unit, a sorting unit that sorts non-defective products and defective products;
A non-defective product timing output means for delaying and outputting a non-defective product determination signal corresponding to a non-defective product among the weight determination signals at a timing at which the non-defective product passes through a carry-out port on the non-defective product distribution side of the second conveyor.
Passability determination means for determining that the article passage at the carry-out port is not always permitted, and
Based on only the non-defective product determination signal from the non-defective product timing output means, the passability determination means stops the determination, starts permission to pass non-defective products, and obtains a value obtained by dividing the article length in the transport direction by the conveyor speed. When the time obtained by multiplying a safety factor greater than 1 and less than 2 has elapsed, the stop of the determination is terminated, and the permission is terminated, so that at all timings other than from the start to the end of the permission, A sorting apparatus that does not allow passage of articles.
請求項1に記載の振分装置において、
前記第二搬送コンベアの良品振分側の搬出口を通過する物品を検知する物品検知センサを備え、
良品が前記許可の開始から終了まで以外のタイミングで通過する場合には、下流工程への物品流出を防止することを特徴とする振分装置。
The sorting apparatus according to claim 1,
An article detection sensor for detecting an article passing through a carry-out port on the non-defective product distribution side of the second conveyor,
A sorting apparatus characterized in that, when a non-defective product passes at a timing other than the start to end of the permission, an article outflow to a downstream process is prevented.
請求項2に記載の振分装置において、
前記物品検知センサは、投光器と受光器を備えてなる光電センサであり、
前記投光器は、前記第二搬送コンベアの上流側に設けられ、前記第二搬送コンベアの搬送物品より上方において、前記第二搬送コンベアの下流側に設けられる反射板へ向かうように投光し、
前記受光器は、前記第二搬送コンベアの下流側に設けられ、前記第二搬送コンベアの搬送面より下方において、前記反射板から下方へ向けられる反射光を受光することを特徴とする振分装置。
The sorting apparatus according to claim 2,
The article detection sensor is a photoelectric sensor comprising a projector and a light receiver,
The light projector is provided on the upstream side of the second transport conveyor, and projects light toward the reflecting plate provided on the downstream side of the second transport conveyor above the transport article of the second transport conveyor,
The light receiving device is provided on the downstream side of the second transport conveyor, and receives the reflected light directed downward from the reflecting plate below the transport surface of the second transport conveyor. .
請求項3に記載の振分装置において、
前記投光器による投光は、前記第二搬送コンベアの上方を斜め方向に横断するように設定されていることを特徴とする振分装置。
The distribution device according to claim 3,
The light distribution by the light projector is set so as to cross the upper side of the second conveyor in an oblique direction.
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