Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4561264B2 - Automotive interior panel structure - Google Patents
[go: Go Back, main page]

JP4561264B2 - Automotive interior panel structure - Google Patents

Automotive interior panel structure Download PDF

Info

Publication number
JP4561264B2
JP4561264B2 JP2004264748A JP2004264748A JP4561264B2 JP 4561264 B2 JP4561264 B2 JP 4561264B2 JP 2004264748 A JP2004264748 A JP 2004264748A JP 2004264748 A JP2004264748 A JP 2004264748A JP 4561264 B2 JP4561264 B2 JP 4561264B2
Authority
JP
Japan
Prior art keywords
panel
backing member
welding
angle
airbag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2004264748A
Other languages
Japanese (ja)
Other versions
JP2006076509A (en
Inventor
貴博 諏訪間
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nihon Plast Co Ltd
Original Assignee
Nihon Plast Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nihon Plast Co Ltd filed Critical Nihon Plast Co Ltd
Priority to JP2004264748A priority Critical patent/JP4561264B2/en
Publication of JP2006076509A publication Critical patent/JP2006076509A/en
Application granted granted Critical
Publication of JP4561264B2 publication Critical patent/JP4561264B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Air Bags (AREA)
  • Instrument Panels (AREA)

Description

本発明は、自動車が衝突した際の衝撃から乗員を保護するためのエアバッグモジュールのエアバッグ膨出側を覆う自動車用内装パネル構造に関し、モジュール上面を覆うパネル本体と、該パネル本体の裏面に溶着されたバッキング部材とを具備するパネル構造に関する。   The present invention relates to an automotive interior panel structure that covers an airbag inflating side of an airbag module for protecting an occupant from an impact when the automobile collides, and relates to a panel body that covers the upper surface of the module, and a back surface of the panel body. The present invention relates to a panel structure including a welded backing member.

従来、この種の自動車用内装材、例えば、インストルメントパネルアッパーフェイシアは、開口部を備え、エアバッグ膨張時に、この開口部を覆うリッド体を所定の開裂予定線に沿って開裂させてエアバッグ膨出開口を形成させているが、アッパーフェイシアは通常他の車室のトリム類と調和した外観の部材を適用し、リッド体には所望の開裂特性を実現できる軟質樹脂材料を適用していたため、リッド体とアッパーフェイシアは一体感を欠き、意匠的に好ましい態様とは言えなかった。   Conventionally, this type of automobile interior material, for example, an instrument panel upper fascia has an opening, and when the airbag is inflated, the lid body covering the opening is cleaved along a predetermined planned tear line. Although the bulge opening is formed, the upper fascia usually applies a member with an appearance that harmonizes with the trims of other passenger compartments, and the lid body uses a soft resin material that can realize the desired tearing characteristics. The lid body and the upper fascia lacked a sense of unity, and could not be said to be a preferred design aspect.

また、最近では、インストルメントパネルアッパーフェイシアがカバーしたと同等の大きさのパネルを、その周縁の内装部品の触感や外観に調和する材料で成形し、バッキング部材をその裏面に取り付けて補助し、所望の開裂特性が得られるようにしたものが実用化されてきている(例えば特許文献1、2)。   Recently, a panel of the same size as that covered by the instrument panel upper fascia was molded with a material that harmonized with the feel and appearance of the interior parts on the periphery, and a backing member was attached to the back surface to assist. What has obtained a desired cleavage characteristic has been put into practical use (for example, Patent Documents 1 and 2).

前記特許文献1に記載の「エアバッグ付きインストルメントパネル」は、裏面にミシン目(テアライン)が形成されたインストルメントパネルの裏面に、上面に複数の突条が突設された取り付けブラケット(バッキング部材に相当)を振動溶着したもので、リベットやビス等の固着手段を必要とせずにインスツルメントパネルに取り付けブラケットを取り付けることができるため、部品点数及び組み立て工数の削減が図れるとの効果を有している。   The “instrument panel with an airbag” described in Patent Document 1 is a mounting bracket (backing) in which a plurality of protrusions protrude from the upper surface of the instrument panel having a perforation (tea line) formed on the rear surface. (Corresponding to the member), and the mounting bracket can be attached to the instrument panel without the need for fixing means such as rivets and screws, so the number of parts and assembly man-hours can be reduced. Have.

また特許文献2に記載の「エアバッグ装置のカバー体」は、インストルメントパネルに開口された開口部を覆うカバー体の裏面に、上面に第1リブ部と第2リブ部が格子状に突設された表皮部を有する支持体(バッキング部材に相当)を振動溶着したもので、第1リブ部の幅を第2リブ部の幅の1倍以上3倍以下にすることにより、カバー体に表皮部が所定の溶着強度で均一に溶着できるなどの効果を有している。   In addition, the “cover body of an airbag device” described in Patent Document 2 has a first rib portion and a second rib portion projecting in a lattice shape on the upper surface on the back surface of the cover body covering the opening portion opened in the instrument panel. A support body (corresponding to a backing member) having a provided skin part is vibration welded. By making the width of the first rib part 1 to 3 times the width of the second rib part, The skin portion has an effect that it can be welded uniformly with a predetermined welding strength.

一方、インストルメントパネルやその他の内装パネルの裏面にバッキング部材を振動溶着した前記特許文献1、2では、バッキング部材の上面に予め多数の溶着リブが突設されており、これらの溶着リブは、インストルメントパネルや内装パネルとバッキング部材を振動溶着する際、両者を互いに押し付ける方向(以下、「圧着方向」という。)と平行するように突設されている。   On the other hand, in Patent Documents 1 and 2 in which the backing member is vibration welded to the back surface of the instrument panel and other interior panels, a large number of welding ribs are projected in advance on the upper surface of the backing member. When the instrument panel or the interior panel and the backing member are vibration welded, they are provided so as to be parallel to the direction in which they are pressed against each other (hereinafter referred to as the “crimping direction”).

そして、これら溶着リブをインストルメントパネルなどの裏面に押し付けた状態で、バッキング部材を圧着方向に交差する方向、例えば左右方向に振動させると、押し付け面に発生する摩擦熱により溶着リブが溶融し、これが両者の間に介在して結合材となり、インストルメントパネルアッパーフェイシアなどの裏面にバッキング部材が溶着されるようになっている。
特開2001−294114号公報 特開2004−175305号公報
Then, in a state where these welding ribs are pressed against the back surface of the instrument panel or the like, when the backing member is vibrated in a direction crossing the crimping direction, for example, in the left-right direction, the welding ribs are melted by frictional heat generated on the pressing surface, This is interposed between the two and becomes a binder, and a backing member is welded to the back surface of an instrument panel upper fascia or the like.
JP 2001-294114 A JP 2004-175305 A

前記特許文献に記載されたインストルメントパネルのように、インストルメントパネルの車室対向面がシンプルかつフラットで、バッキング部材の取り付け板がこの車室対向面にほぼ直角に形成されたものは、バッキング部材を成形する際、垂直方向に板状の溶着面に対して垂直である、すなわち金型の開き方向に対して取り付け板も溶着リブもほぼ平行になるため、型割り方向に対して引っ掛りとならず、離型上支障を来すような部分はない。   Like the instrument panel described in the above-mentioned patent document, the instrument panel facing surface of the instrument panel is simple and flat, and the mounting plate of the backing member is formed substantially perpendicular to the facing surface of the casing. When molding a member, it is perpendicular to the plate-shaped welding surface in the vertical direction, that is, the mounting plate and the welding rib are almost parallel to the opening direction of the mold. And there is no part that would hinder the release.

しかし、バッキング部材の取り付け板は必ずしも離型の容易な角度に設定できるわけではなく、車室対向面に対して傾斜角を有して設けられる必要がある場合もあり、そのとき取り付け板の角度にしたがって溶着リブに傾斜角を付与すれば、型割り方向に対して引っ掛りとならず、離型上支障がない。   However, the mounting plate for the backing member cannot always be set at an angle that allows easy release, and may need to be provided with an angle of inclination with respect to the passenger compartment facing surface. Accordingly, if an inclination angle is given to the welding rib, it will not be caught in the mold splitting direction, and there will be no trouble in releasing.

しかしながら、そのような傾斜角を付与した溶着リブによって溶着を行うと、溶着方向に対してリブ断面が大きくなり、また押し付け力により溶着リブが傾斜したり倒れたりして、溶着リブの実効面積が一定しない。   However, when welding is performed with a welding rib having such an inclination angle, the rib cross section becomes larger with respect to the welding direction, and the welding rib is inclined or falls by the pressing force, so that the effective area of the welding rib is reduced. Not constant.

そのため、溶着時に過大な発熱をしてアッパーフェイシアに熱の影響が外観の変化として発現し、周囲の内装部品との調和を目指すパネルの目的を達成できなくなる惧れがある。また、そのような発熱をさせないために、溶着のエネルギー条件を下げる方向に調整すると、外観品質は改善される方向であるが、所望の溶着強度が得られない場合が生じ、エアバッグ展開ドアを安定的に形成させるとの目的を十分に達成できない惧れがある。   For this reason, excessive heat is generated at the time of welding, and the effect of heat appears on the upper fascia as a change in appearance, and there is a possibility that the purpose of the panel aiming at harmony with surrounding interior parts may not be achieved. In order to prevent such heat generation, adjusting the welding energy condition to reduce the appearance quality will improve the appearance quality, but the desired welding strength may not be obtained. There is a possibility that the objective of forming it stably cannot be achieved sufficiently.

本発明は、かかる点に鑑み、パネル本体とバッキング部材を振動溶着する際に、溶着リブの溶着が傾斜角が与えられた取付片を設定したバッキング部材であっても、溶着条件を適正な範囲で制御可能な自動車用内装パネル構造を提供することを目的とする。   In view of this point, the present invention provides a welding range in an appropriate range even when the panel body and the backing member are vibration-welded, even if the welding member is a backing member in which an attachment piece with an inclination angle is set. An object is to provide an automobile interior panel structure that can be controlled by the vehicle.

本出願の発明の自動車用内装パネル構造は、 インストルメントパネルにおける車室との対向面とほぼ同じ角度で車室前後方向に傾斜する前記インストルメントパネルに対向する面を有するとともに、自動車の衝突時インフレータより噴出される膨張用ガスにより膨張展開されるエアバッグを有するエアバッグモジュールを覆うように前記インストルメントパネルの開口部に設けられかつ破断予定線を裏面に有するパネル本体と、前記パネル本体の下面に振動溶着される熱可塑性樹脂よりなるバッキング部材とを備えた自動車用内装パネル構造であって、前記バッキング部材は、該バッキング部材の前記パネル本体への前記振動溶着の際の圧着方向Bである前記パネル本体と垂直な角度を0度とした場合、かかる垂直な角度に対して前記振動溶着の際に倒れ変形が抑制されるような±45度以下の傾斜角度を有して前記バッキング部材における前記パネル本体に対向する上面に突設された溶着リブを備え、且つ、前記バッキング部材は、前記下面に前記圧着方向Bに対し前記溶着リブの前記傾斜角度よりも大きな傾斜角を有して突設された取付片を備えたことを特徴とする。 Automobile interior panel structure of the present invention of the present application, as well as have the upper surface facing the instrument panel which is inclined in the vehicle compartment front-rear direction at substantially the same angle as the surface facing the passenger compartment in the instrument panel, an automobile A panel body provided at an opening of the instrument panel so as to cover an airbag module having an airbag inflated and deployed by an inflating gas ejected from an inflator at the time of a collision, and having a planned fracture line on the back surface; An automotive interior panel structure comprising a backing member made of a thermoplastic resin that is vibration welded to the lower surface of the main body, wherein the backing member is a direction in which the backing member is crimped to the panel body during the vibration welding When the angle perpendicular to the panel body, which is B, is 0 degree, the vibration with respect to the perpendicular angle And a welding rib projecting on the upper surface of the backing member facing the panel body at an inclination angle of ± 45 degrees or less so that collapse deformation is suppressed during wearing, and the backing member is An attachment piece is provided on the lower surface so as to protrude with respect to the pressure-bonding direction B with an inclination angle larger than the inclination angle of the welding rib .

したがって、本発明は、バッキング部材に、対向面に対して所定の角度を有して突設された溶着リブを備え、バッキング部材に、対向面に対して溶着リブの角度より大きな傾斜角を有して突設された取付片を備えたために、溶着リブの倒れ変形が抑制され、溶着面積が安定的に確保され、発熱が過大にならず、よって溶着量も過大とならず、溶着状態が均一かつ安定したものとなり、溶着強度が安定的に得られ、パネル本体への熱的影響による外観劣化を防止することができる。   Therefore, according to the present invention, the backing member is provided with a welding rib projecting at a predetermined angle with respect to the opposing surface, and the backing member has an inclination angle larger than the angle of the welding rib with respect to the opposing surface. Since the mounting piece is provided in a protruding manner, the falling deformation of the welding rib is suppressed, the welding area is stably secured, the heat generation is not excessive, and the welding amount is not excessive and the welding state is maintained. It becomes uniform and stable, the welding strength can be stably obtained, and the appearance deterioration due to the thermal influence on the panel body can be prevented.

また、本出願の発明の自動車用内装パネル構造は、インストルメントパネルにおける車室との対向面とほぼ同じ角度で車室前後方向に傾斜する前記インストルメントパネルに対向する面を有するとともに、自動車の衝突時インフレータより噴出される膨張用ガスにより膨張展開されるエアバッグを有するエアバッグモジュールを覆うように前記インストルメントパネルの開口部に設けられかつ破断予定線を裏面に有するパネル本体と、前記パネル本体の下面に振動溶着される熱可塑性樹脂よりなるバッキング部材とを備えた自動車用内装パネル構造であって、前記バッキング部材は、該バッキング部材の前記パネル本体への前記振動溶着の際の圧着方向Bである前記パネル本体と垂直な角度を0度とした場合、かかる垂直な角度に対して前記振動溶着の際に倒れ変形が抑制されるような±45度以下の傾斜角度を有して前記バッキング部材の上面に突設された溶着リブを備え、且つ、前記バッキング部材における前記パネル本体に対向する下面に前記圧着方向Bに対し前記溶着リブの前記傾斜角度と同一傾斜角を有して突設された取付け片を備えたことを特徴とする。 Further, the automobile interior panel structure of the present invention of the present application have a top surface that faces the instrument panel which is inclined in the vehicle compartment front-rear direction at substantially the same angle as the surface facing the passenger compartment in the instrument panel, A panel main body provided at an opening of the instrument panel so as to cover an airbag module having an airbag inflated and deployed by an inflating gas ejected from an inflator ejected from an inflator at the time of an automobile collision, and having a planned fracture line on the back surface; An automotive interior panel structure comprising a backing member made of a thermoplastic resin that is vibration welded to the lower surface of the panel body, wherein the backing member is used during the vibration welding of the backing member to the panel body. When the angle perpendicular to the panel body in the crimping direction B is 0 degree, Comprising a welding rib collapse deformation protruding from the upper surface of the backing member has an inclined angle of ± 45 degrees or less, as inhibition during vibration welding, and, facing the panel main body in the backing member An attachment piece is provided on a lower surface of the welding rib so as to protrude with the same inclination angle as the inclination angle of the welding rib with respect to the pressing direction B.

したがって、上記本発明は、バッキング部材に、対向面に対して所定の方向に所定の傾斜角度を有してパネル対向面に突設された溶着リブを備え、バッキング部材に、対向面に対する溶着リブの傾斜方向と同一方向に傾斜してかつ反パネル対向面に突設された取付片を備えたために、溶着リブの倒れ変形が抑制され、溶着面積が安定的に確保され、発熱が過大にならず、よって溶着量も過大とならず、溶着状態が均一かつ安定したものとなり、溶着強度が安定的に得られ、パネル本体への熱的影響による外観劣化を防止することができる。   Therefore, the present invention includes a welding rib provided on the backing member having a predetermined inclination angle in a predetermined direction with respect to the facing surface and protruding from the panel facing surface, and the backing member having a welding rib with respect to the facing surface. The mounting rib is inclined in the same direction as the inclination direction of the panel and protruded on the opposite surface of the panel, so that the falling deformation of the welding rib is suppressed, the welding area is stably secured, and the heat generation is excessive. Therefore, the welding amount is not excessive, the welding state is uniform and stable, the welding strength is stably obtained, and the appearance deterioration due to the thermal influence on the panel body can be prevented.

また、上記発明は、動溶着の際にパネル本体との摺接発熱部が極度な温度上昇をすることがないため、パネル本体の表面への影響が少なく、特に破断予定線への熱的影響に起因するいわゆる溶着ヒケや段差の発生を防止できる。 Further, the invention is vibration since the sliding heat generation portion of the panel body during the dynamic welding is not to the extreme rise in temperature, less affected by the surface of the panel body, in particular thermal to breakable line It is possible to prevent so-called welding sink marks and steps due to the influence.

本出願に係る他の発明は、先行する2つの発明のいずれかにおいて、前記バッキング部材における前記パネル本体に対向する上面に、開口部を有する額縁状のフランジ部と、前記開口部を覆うように設けられ、且つ前記フランジ部とヒンジにより連結されたドア部を有し、前記フランジ部及び前記ドア部の上面に前記溶着リブを突設してなるものである。 Another invention of the present application, in any one of the preceding two inventions, the upper surface facing the panel main body in the backing member, and a frame-like flange portion having an opening, so as to cover the opening provided, and having the flange portion and the door portion connected by a hinge, is made by projecting the welding ribs on side of the flange portion and the door portion.

したがって、本発明は、先行する2つの発明のいずれかが奏する作用効果を奏するとともに、エアバッグの膨張圧によりドア部を介してパネル本体の裏面が押圧され、破断予定線を確実に開裂させることができるとともに、バッキング部材のドア部によりパネル本体が補強されるため、パネル本体の表面側に人が押したりして外力が加わっても、パネル本体の破断予定線が切れてしまうことがない。   Therefore, the present invention exhibits the operational effects achieved by either of the two preceding inventions, and the back surface of the panel body is pressed through the door portion by the inflation pressure of the airbag, thereby reliably breaking the planned fracture line. In addition, since the panel body is reinforced by the door portion of the backing member, even if a person pushes the panel body on the surface side and external force is applied, the planned break line of the panel body does not break.

本出願に係るさらに他の発明は、先行する発明のいずれかの発明におけるバッキング部材の縁より5ミリメートル以上離れた内側に前記溶着リブを突設してなるものである。この構成により、溶着リブが融けた溶融樹脂が縁よりはみ出すことを防止できるので、溶着の仕上がりがよく、パネル本体とバッキングとの間から溶融樹脂が流出することによる樹脂ロスが抑制され、接合のための樹脂量が確保できる。さらに、エアバッグ膨出通路側にはみ出すこともなく、エアバッグ展開時のドアの回動動作への影響も発生しない。   Still another invention according to the present application is formed by projecting the welding rib on the inner side at least 5 mm away from the edge of the backing member in any of the preceding inventions. With this configuration, it is possible to prevent the molten resin melted by the welding ribs from protruding from the edge, so that the finish of the welding is good, the resin loss due to the molten resin flowing out between the panel body and the backing is suppressed, and the bonding Therefore, the resin amount for securing can be secured. Furthermore, it does not protrude to the side of the air bag inflation passage, and there is no influence on the turning operation of the door when the air bag is deployed.

本発明の自動車用内装パネル構造によれば、バッキング部材に、対向面に対して所定の角度を有して突設された溶着リブを備え、バッキング部材に対向面に対して溶着リブの角度より大きな傾斜角を有して裏面側に突設された取付片を備えたため、或いは、バッキング部材に、対向面に対して所定の方向に所定の傾斜角度を有してパネル対向面に突設された溶着リブを備え、バッキング部材に、対向面に対する溶着リブの傾斜方向と同一方向に傾斜してかつ反パネル対向面に突設された取付片を備えたために、溶着リブの溶着面積を安定化させ、パネル本体とバッキングを安定して確実に振動溶着でき、過大な発熱状態に至らしめることがなく、パネル本体の外観を損ねることがない。   According to the automobile interior panel structure of the present invention, the backing member is provided with a welding rib protruding at a predetermined angle with respect to the opposing surface, and the backing member has an angle of the welding rib with respect to the opposing surface. Because the mounting piece has a large inclination angle and protrudes on the back side, or the backing member protrudes on the panel facing surface with a predetermined inclination angle in a predetermined direction with respect to the facing surface. The welding ribs are provided with mounting pieces that are inclined in the same direction as the inclination direction of the welding ribs with respect to the facing surface and projectingly provided on the opposite surface of the panel, thereby stabilizing the welding area of the welding ribs. Therefore, the panel main body and the backing can be stably and reliably welded by vibrations, and an excessive heat generation state is not caused, and the appearance of the panel main body is not impaired.

本発明の実施の形態を、図面を参照して詳述する。   Embodiments of the present invention will be described in detail with reference to the drawings.

図1は、インストルメントパネルの内側に設置されたエアバッグモジュールに係合しかつエアバッグモジュールを覆った状態で描画されたパネル本体の斜視図、図2はパネル本体を透視してバッキング部材の上面側から見た平面図、図3は図1のX−X線に沿う断面図、図4はパネル本体の前後方向の傾斜角とエアバッグモジュールの取り付け関係を示す説明図、図5ないし図11は作用説明図である。   FIG. 1 is a perspective view of a panel body drawn in a state of engaging with an airbag module installed inside an instrument panel and covering the airbag module, and FIG. 2 is a perspective view of the backing member seen through the panel body. FIG. 3 is a cross-sectional view taken along the line XX of FIG. 1, FIG. 4 is an explanatory view showing the relationship between the inclination angle of the panel body in the front-rear direction and the airbag module, and FIGS. 11 is an operation explanatory diagram.

図1及び図2に示すインストルメントパネル2は、車室と対向する対向面2bに開口部2aが設けられており、開口部2aは自動車用内装材を構成するパネル本体1により覆われていて、さらに、パネル本体1は、車室内の前部に前後方向に角度θ1傾斜するように設置されたインストルメントパネル2における車室に対向する対向面2bに設けられた開口部2aを覆うように構成され、かつインストルメントパネル2の車室との対向面2aと傾斜角θ1とほぼ同じ角度で前後方向に傾斜するように設けられている。   The instrument panel 2 shown in FIGS. 1 and 2 is provided with an opening 2a on a facing surface 2b facing the passenger compartment, and the opening 2a is covered with a panel main body 1 constituting an automobile interior material. Furthermore, the panel main body 1 covers the opening 2a provided on the facing surface 2b facing the vehicle compartment in the instrument panel 2 installed at the front portion of the vehicle cabin so as to be inclined at the angle θ1 in the front-rear direction. It is comprised and it is provided so that it may incline in the front-back direction at the substantially the same angle as the opposing surface 2a and the inclination angle (theta) 1 with the compartment of the instrument panel 2. FIG.

インストルメントパネル2の開口部2aは、図示しない助手席の前方に開口されていて、開口部2aの内周縁には、インストルメントパネル2の開口部2aにパネル本体1を係止する係止手段(図示せず)が設けられている。   The opening 2a of the instrument panel 2 is opened in front of a passenger seat (not shown), and locking means for locking the panel body 1 to the opening 2a of the instrument panel 2 is provided at the inner periphery of the opening 2a. (Not shown) is provided.

パネル本体1は、インストルメントパネル2の開口部2aに取り付けた際、インストルメントパネル2との間で違和感が生じないようにインストルメントパネル2と同様な色及び材質の熱可塑性樹脂、例えばタルク入りポリプロピレン(PPコンポジット)により一体成形されており、パネル本体1の裏面には、外周線4a及び中央線4bからなる「日」の字状のテアライン4が凹設されている。   When the panel body 1 is attached to the opening 2a of the instrument panel 2, a thermoplastic resin having the same color and material as that of the instrument panel 2 such as talc is included so as not to cause a sense of incongruity with the instrument panel 2. It is integrally formed of polypropylene (PP composite), and a “day” -shaped tear line 4 composed of an outer peripheral line 4 a and a center line 4 b is recessed on the back surface of the panel body 1.

パネル本体1の裏面側に振動溶着されるバッキング部材5は、パネル本体1よりも軟質な熱可塑性樹脂、例えばオレフィン系エラストマー(TPE)、ポリエステル系エアラストマー(TPEE)などにより一体成型されたもので、パネル本体1の裏面に形成されたテアライン4の枠状部4aとほぼ同大の開口部5aを有する額縁状のフランジ部5bと、開口部5aの開口縁より下方へ突設されたほぼ角筒状のエアバッグ取付片5cと、開口部5aを塞ぐように設けられ、かつパネル本体1の左右方向に複数分割された薄肉状のヒンジ5dによりフランジ部5bの開口縁に連設されたドア部5eとからなり、ドア部5eの上面または下面には、テアライン4の中央線4bとほぼ同じ位置にテアライン5fが形成されている。   The backing member 5 that is vibration welded to the back side of the panel body 1 is integrally molded with a thermoplastic resin softer than the panel body 1, such as an olefin elastomer (TPE), a polyester airlastomer (TPEE), or the like. Thus, a frame-like flange portion 5b having an opening portion 5a that is substantially the same size as the frame-like portion 4a of the tear line 4 formed on the back surface of the panel main body 1, and substantially projecting downward from the opening edge of the opening portion 5a. A rectangular tubular airbag mounting piece 5c is provided so as to close the opening 5a, and is connected to the opening edge of the flange 5b by a thin-walled hinge 5d divided into a plurality of parts in the left-right direction of the panel body 1. The door portion 5e is formed, and a tear line 5f is formed on the upper surface or the lower surface of the door portion 5e at substantially the same position as the center line 4b of the tear line 4.

開口部5aの開口縁より下方へ突設されたエアバッグ取付片5cは、バッキング部材5の上面、すなわちフランジ部5b及びドア部5eの上面を、インストルメントパネル2の前後方向の傾斜角θ1と同一の例えばθ1として前後方向へ10度傾斜されたパネル本体1の裏面に振動溶着した場合にほぼ垂直となるよう、傾斜角度を有している。   The airbag attachment piece 5c projecting downward from the opening edge of the opening 5a has an upper surface of the backing member 5, that is, an upper surface of the flange portion 5b and the door portion 5e, and an inclination angle θ1 in the front-rear direction of the instrument panel 2. The angle of inclination is such that it is substantially vertical when it is vibration welded to the back surface of the panel body 1 that is inclined 10 degrees in the front-rear direction, for example, the same as θ1.

またフランジ部5bの上面とドア部5eの上面には、パネル本体1の左右方向に平行し、かつ前後方向に間隔を存して複数の溶着リブ5hが突設されており、これら溶着リブ5hのうち、最も開口部5aに近い位置に突設された溶着リブ5hは、開口縁より最低でも5mm以上離れた位置に突設されている。   A plurality of welding ribs 5h are projected from the upper surface of the flange portion 5b and the upper surface of the door portion 5e so as to be parallel to the horizontal direction of the panel body 1 and spaced in the front-rear direction. Among them, the welding rib 5h protruding at a position closest to the opening 5a is protruding at a position at least 5 mm away from the opening edge.

溶着リブ5hは、パネル本体1の裏面にバッキング部材5を振動溶着する際摩擦熱により溶融して、パネル本体1とバッキング部材5のフランジ部5b及びドア部5eの上面を溶着するもので、図5に示すように先端側の角部が小円弧状で、かつ基端側より先端側がやや幅狭な突条より形成されており、バッキング部材5の圧着方向Bすなわちパネル本体1と垂直な角度を0度とした場合、パネル本体1の前後方向に±45度の範囲内で設定された所定角度、好ましくは±15度の範囲で傾斜するように形成されている。そして、溶着リブ5hの前記所定角度よりも、エアバッグ取付片5cにおけるフランジ部5b及びドア部5eの上面との角度Cは、大きな角度に設定されている。   The welding rib 5h is melted by frictional heat when the backing member 5 is vibration welded to the back surface of the panel body 1, and welds the upper surface of the panel body 1, the flange portion 5b of the backing member 5, and the door portion 5e. 5, the corner portion on the distal end side is a small arc shape, and the distal end side is formed from a ridge that is slightly narrower than the proximal end side, and is an angle perpendicular to the pressing direction B of the backing member 5, that is, the panel body 1 When the angle is set to 0 degrees, the panel body 1 is formed so as to be inclined in the front-rear direction of the panel body 1 at a predetermined angle set within a range of ± 45 degrees, preferably within a range of ± 15 degrees. And the angle C with the flange part 5b in the airbag attachment piece 5c and the upper surface of the door part 5e is set larger than the said predetermined angle of the welding rib 5h.

すなわちパネル本体1は、パネル本体1より軟質な熱可塑性樹脂により例えば射出成形されているが、成形後金型内より取り出す際の型抜き方向は、ほぼ角筒状のエアバッグ取付片5cと平行する矢印A方向となる。   That is, the panel main body 1 is, for example, injection-molded with a thermoplastic resin softer than the panel main body 1, but the mold drawing direction when taking out from the mold after molding is parallel to the substantially rectangular tube-shaped airbag mounting piece 5 c. Arrow A direction.

これに対し、パネル本体1の裏面にバッキング部材5を振動溶着する際、パネル本体1に対するバッキング部材5の圧着方向は図5に示す矢印B方向となり、パネル本体1の前後方向の傾斜角θ2がほぼ10度の場合、溶着リブ5hの突出方向と型抜き方向Aを一致させるためには、溶着リブ5hの突出方向と圧着方向Bのなす角度はほぼ10度となる。   On the other hand, when the backing member 5 is vibration welded to the back surface of the panel body 1, the pressing direction of the backing member 5 with respect to the panel body 1 is the arrow B direction shown in FIG. In the case of approximately 10 degrees, in order to make the protruding direction of the welding rib 5h coincide with the mold release direction A, the angle formed by the protruding direction of the welding rib 5h and the pressing direction B is approximately 10 degrees.

またパネル本体1にバッキング部材5を振動溶着する場合、一方、例えばパネル本体1を固定し、他方、例えばバッキング部材5を、パネル本体1の左右方向、すなわち図1示す矢印C方向へ振動させることになる。なお振動溶着時の作用は後述する。 In the case of vibration welding the backing member 5 to the panel body 1, whereas, for example, the panel body 1 is fixed, while for example the backing member 5, the horizontal direction of the panel body 1, i.e. to vibrate in the arrow C direction shown in FIG. 1 It will be. The operation during vibration welding will be described later.

一方バッキング部材5のエアバッグ取り付け部5cの下部には、上下方向に細長い長孔よりなる複数の取り付け孔5gが図1に示すように左右方向に間隔を存して形成されていて、これら取り付け孔5gにエアバッグモジュール6の上部が取り付けられている。   On the other hand, a plurality of attachment holes 5g made of elongated holes that are elongated in the vertical direction are formed in the lower part of the airbag attachment portion 5c of the backing member 5 at intervals in the left-right direction as shown in FIG. The upper part of the airbag module 6 is attached to the hole 5g.

エアバッグモジュール6は、金属板により成形された上部リテーナ6aと下部リテーナ6bを有しており、下部リテーナ6b内に高圧ガスを噴出するインフレータ7が収容されている。   The airbag module 6 has an upper retainer 6a and a lower retainer 6b formed of a metal plate, and an inflator 7 that ejects high-pressure gas is accommodated in the lower retainer 6b.

上部リテーナ6aの上部外周面には、複数のフックよりなる係止爪6cが外向きに固着されていて、これら係止爪6cは、バッキング部材5のエアバッグ取り付け部5cに形成された取り付け孔5gにエアバッグ取り付け部5cの内側から係止されており、これによってバッキング部材5とエアバッグモジュール6の間がフローティング状態で結合されていると共に、バッキング部材5と上部リテーナ6a内には、折り畳んだ状態のエアバッグ8が収容されている。   Locking claws 6c made of a plurality of hooks are fixed outwardly on the upper outer peripheral surface of the upper retainer 6a, and these locking claws 6c are attached to the airbag mounting portion 5c of the backing member 5. The backing member 5 and the airbag module 6 are connected to each other in a floating state, and are folded in the backing member 5 and the upper retainer 6a. The airbag 8 in the state is accommodated.

エアバッグ8は、下部リテーナ6b内に収容されたインフレータ7のガス噴出口(図示せず)に接続されていて、インフレータ7より噴出された高圧ガスにより膨張展開されるようになっており、下部リテーナ6bの外周面に突設されたブラケット6dを車体側の固定部材9に固着具10で固着することにより、車体に対しエアバッグモジュール6が取り付けられている。   The airbag 8 is connected to a gas outlet (not shown) of the inflator 7 accommodated in the lower retainer 6b, and is inflated and deployed by the high-pressure gas ejected from the inflator 7. The airbag module 6 is attached to the vehicle body by fixing the bracket 6d protruding from the outer peripheral surface of the retainer 6b to the fixing member 9 on the vehicle body side with the fixing tool 10.

なおパネル本体1の裏面に形成されたテアライン4a,4b及びバッキング部材5のドア部5eに形成されたテアライン5fの底部から表面までの肉厚は、0.3〜1.5mm程度となっており、好ましくは0.6〜0.7mm程度がよく、これらテアライン4a,4b,5eは、パネル本体1及びバッキング部材5aを成形する際に形成してもよく、成形後機械加工により形成してもよい。   In addition, the thickness from the bottom part of the tear lines 4a and 4b formed in the back surface of the panel main body 1 and the tear line 5f formed in the door part 5e of the backing member 5 is about 0.3 to 1.5 mm. The tear lines 4a, 4b, 5e may be formed when the panel body 1 and the backing member 5a are molded, or may be formed by machining after molding. Good.

次に前記構成された自動車用内装材のパネル構造の作用を説明する。   Next, the operation of the panel structure of the automobile interior material constructed as described above will be described.

パネル本体1の裏面側にエアバッグモジュール6を取り付ける前に、まずパネル本体1の裏面にバッキング部材5を振動溶着する。   Before attaching the airbag module 6 to the back side of the panel body 1, first, the backing member 5 is vibration welded to the back side of the panel body 1.

振動溶着に当っては、適宜手段で固定したパネル本体1の裏面側より、バッキング部材5の上面を当接し、パネル本体1側のテアライン4の中央線4bとバッキング部材5のドア部5eに形成されたテアライン5fが一致するよう位置決めしたら、バッキング部材5を図5で示す圧着方向Bへバッキング部材5を圧着する。   In vibration welding, the upper surface of the backing member 5 is brought into contact with the back surface side of the panel body 1 fixed by appropriate means, and formed on the center line 4b of the tear line 4 on the panel body 1 side and the door portion 5e of the backing member 5. When the positioning is performed so that the tear lines 5f coincide with each other, the backing member 5 is crimped in the crimping direction B shown in FIG.

これによってバッキング部材5のフランジ部5b及びドア部5eの上面に突設された溶着リブ5hの先端がパネル本体1の裏面に圧着される。   As a result, the front end of the welding rib 5 h protruding from the upper surface of the flange portion 5 b of the backing member 5 and the door portion 5 e is pressure-bonded to the back surface of the panel body 1.

次にこの状態でバッキング部材5をパネル本体1の左右方向と平行する振動方向Cへ振動させると、パネル本体1の裏面と溶着リブ5hの接触部に摩擦熱が発生して溶着リブ5hが先端側より溶融し、圧着力により溶着リブ5hの先端がパネル本体1の裏面とフランジ部5bの上面及びドア部5eの上面の間に図6に示すように流れ出し、パネル本体1の裏面にフランジ部5b及びドア部5eの上面が溶着される。   Next, in this state, when the backing member 5 is vibrated in a vibration direction C parallel to the horizontal direction of the panel body 1, frictional heat is generated at the contact portion between the back surface of the panel body 1 and the welding rib 5h, and the welding rib 5h is at the tip. As shown in FIG. 6, the tip of the welding rib 5 h flows out between the back surface of the panel body 1, the top surface of the flange portion 5 b and the top surface of the door portion 5 e by the pressing force. The upper surfaces of 5b and door portion 5e are welded.

溶着リブ5hは開口部5aの開口縁より例えば5mm以上離れた位置に予め突設されているため、溶融した溶着リブ5hの一部が開口縁に達することがないので、開口部5a側へ溶着リブ5hが溶けた溶融樹脂の一部がバリとなって突出することがなく、これによってドア部5eが開放する際や、エアバッグ8が膨張する際の妨げとなることがない。   Since the welding rib 5h is projected in advance at a position separated by, for example, 5 mm or more from the opening edge of the opening 5a, a part of the molten welding rib 5h does not reach the opening edge. Part of the molten resin in which the ribs 5h are melted does not protrude as burrs, and this does not hinder the door 5e from being opened or the airbag 8 from being inflated.

また図7及び図8は、前後方向の傾斜角θ2が例えば30度のインストルメントパネル2に取り付けるパネル本体1の裏面にバッキング部材5を振動溶着する場合の作用を示している。   7 and 8 show the operation when the backing member 5 is vibrated and welded to the back surface of the panel body 1 attached to the instrument panel 2 having an inclination angle θ2 in the front-rear direction of, for example, 30 degrees.

パネル本体1の裏面にバッキング部材5を振動溶着する際の作用は、前記傾斜角θ2が10度の場合と同様なので説明は省略するが、この場合も溶融した溶着リブ5hは図8に示すように開口縁に達することがないので、開口部5a側へ溶着リブ5hの一部がバリとなって突出することがない。   Since the action when the backing member 5 is vibration welded to the back surface of the panel body 1 is the same as that when the inclination angle θ2 is 10 degrees, the description thereof will be omitted, but in this case as well, the molten welding rib 5h is as shown in FIG. Therefore, a part of the welding rib 5h does not protrude as a burr toward the opening 5a side.

一方、図9及び図10は、前後方向の傾斜角θ1が例えば45度を超えたインストルメントパネル2に取り付けるパネル本体1の裏面にバッキング部材5を振動溶着する場合を示している。   On the other hand, FIG. 9 and FIG. 10 show a case where the backing member 5 is vibration welded to the back surface of the panel body 1 attached to the instrument panel 2 whose front and rear inclination angle θ1 exceeds 45 degrees, for example.

この場合、バッキング部材5に対して大きな傾斜角で傾斜する溶着リブ5hは、バッキング部材5の圧着方向Bに対して45度をオーバーしており(図9では約50度)、±45度の範囲外になってしまうため、次のような問題が生じる。   In this case, the welding rib 5h inclined at a large inclination angle with respect to the backing member 5 exceeds 45 degrees with respect to the pressing direction B of the backing member 5 (about 50 degrees in FIG. 9), and is ± 45 degrees. Since it goes out of range, the following problems arise.

すなわち、溶着リブ5hの突出方向が圧着方向Bに対し45度を超えると、バッキング部材5を振動方向Cへ振動させた際、接触部に発生する摩擦により温度上昇が起こるが、その温度の上がり方は激しく、55℃にも達し、溶着リブ5hの溶融が過大となる。   That is, when the protruding direction of the welding rib 5h exceeds 45 degrees with respect to the pressure-bonding direction B, when the backing member 5 is vibrated in the vibration direction C, the temperature rises due to friction generated in the contact portion. However, the temperature reaches 55 ° C., and the welding rib 5h is excessively melted.

このことは、好ましい温度範囲がPPコンポジットにTPEを溶着する場合、30℃〜50℃よりも有意の高温であるといえる。   This can be said to be a significantly higher temperature than 30 ° C. to 50 ° C. when the preferred temperature range is to weld TPE to the PP composite.

この結果、パネル本体1の裏面に形成されたテアライン4付近の温度も必要以上に上昇するため、テアライン4によって薄肉となったパネル本体1が変形して、テアライン4の上面側に図11−1に示すようなヒケや図11−2に示すような落ちが発生して、パネル本体1の意匠的外観を損なうことになる。   As a result, the temperature in the vicinity of the tear line 4 formed on the back surface of the panel main body 1 also rises more than necessary, so that the thin panel main body 1 is deformed by the tear line 4, and the upper surface side of the tear line 4 is changed to FIG. As shown in FIG. 11 and a drop as shown in FIG. 11-2 occur, the design appearance of the panel body 1 is damaged.

また過度に高温となった溶着リブ5hは振動溶着過程で自立が困難になって振動方向Cに倒れ込むことがあり、その結果、溶着リブ5hの溶融が先端側より順次進まなくなるし、一部の溶着リブ5hの倒れにより振動エネルギー方の溶着リブに集中的に加わる自体を招き、溶着面に対して均一な溶着強度分布が求められるのに反して、バラツキ(分布)幅の大きな溶着結果になる。   Further, the welding rib 5h that has become excessively hot may become difficult to stand by in the vibration welding process and fall in the vibration direction C. As a result, the melting of the welding rib 5h does not proceed sequentially from the tip side. When the welding rib 5h falls down, the vibration energy direction is intensively applied to the welding rib itself, and a uniform welding strength distribution is required for the welding surface, but a welding result having a large variation (distribution) width is obtained. .

従って溶着リブ5hの突出方向は、バッキング部材5に圧着方向Bに対し±45度、好ましくは±15度程度の範囲がよく、当然ながらバッキング部材5の型抜き方向Aもこの範囲になる。   Therefore, the protruding direction of the welding rib 5h should be in the range of ± 45 degrees, preferably about ± 15 degrees with respect to the pressing direction B of the backing member 5, and naturally the die cutting direction A of the backing member 5 is also in this range.

以上のようにして、パネル本体1の裏面にバッキング部材5を振動溶着したら、エアバッグモジュール6の上下部リテーナ5b,5c内にインフレータ6とエアバッグ8を収容し、上部リテーナ5bの外周面に突設された係止爪5dをバッキング部材5のエアバッグ取付片5cに形成された係止孔5fにエアバッグ取り付け部5eの内側から係止する。   When the backing member 5 is vibration welded to the back surface of the panel main body 1 as described above, the inflator 6 and the airbag 8 are accommodated in the upper and lower retainers 5b and 5c of the airbag module 6, and the outer retainer 5b is placed on the outer peripheral surface of the upper retainer 5b. The protruding locking claw 5d is locked from the inside of the airbag mounting portion 5e into a locking hole 5f formed in the airbag mounting piece 5c of the backing member 5.

そしてこの状態でインストルメントパネル2の表面側からパネル本体1により開口部2aを覆って、図示しない係止手段によりインストルメントパネル2の開口部2aにパネル本体1を係止する。   In this state, the opening 2a is covered by the panel body 1 from the surface side of the instrument panel 2, and the panel body 1 is locked to the opening 2a of the instrument panel 2 by locking means (not shown).

その後エアバッグモジュール6の下部リテーナ6bより突設されたブラケット6dを車体側の固定部材9に固着具10により取り付けるが、バッキング部材5とエアバッグモジュール6の間がフローティング状態にあることから、インストルメントパネル2とエアバッグモジュール6の取り付け位置にバラツキがあっても、このバラツキを吸収することができるため、エアバッグモジュール6の取り付け作業が短時間で容易に行えるようになる。   After that, the bracket 6d protruding from the lower retainer 6b of the airbag module 6 is attached to the fixing member 9 on the vehicle body side by the fixing tool 10, but the space between the backing member 5 and the airbag module 6 is in a floating state. Even if there is a variation in the attachment position of the ment panel 2 and the airbag module 6, this variation can be absorbed, so that the attachment operation of the airbag module 6 can be easily performed in a short time.

一方自動車の運転中に自動車が衝突し、その衝撃でエアバッグ8が膨張を開始すると、エアバッグ8の膨張圧によりバッキング部材5のドア部5eが押し上げられ,これによってエアバッグ8の膨張圧によりドア部5eのテアライン5fと、パネル本体1のテアライン4の中央線4b部分が開裂するため、ドア部5eはヒンジ5dを中心に上方へと回動して開口部5aが開放されるため、エアバッグ8はさらに膨張を続けながら助手席の乗員側へと展開されて、衝撃から乗員を保護するようになる。   On the other hand, when the automobile collides during the operation of the automobile and the airbag 8 starts to inflate due to the impact, the door portion 5e of the backing member 5 is pushed up by the inflation pressure of the airbag 8, and thereby the inflation pressure of the airbag 8 Since the tear line 5f of the door part 5e and the central line 4b part of the tear line 4 of the panel body 1 are torn, the door part 5e is rotated upward about the hinge 5d to open the opening part 5a. The bag 8 is further deployed to the passenger side of the passenger seat while continuing to inflate, thereby protecting the passenger from impact.

なお前記実施の形態では、インストルメントパネル2に開口された開口部2aを覆うパネル本体1の裏面にエアバッグモジュール6を取り付ける場合について説明したが、インストルメントパネル2の裏面に形成されたテアライン4の内側にエアバッグモジュール6を取り付けるようにした自動車用内装材のパネル構造にも適用できるものである。   In the above-described embodiment, the case where the airbag module 6 is attached to the back surface of the panel body 1 covering the opening 2a opened in the instrument panel 2 has been described. However, the tear line 4 formed on the back surface of the instrument panel 2 is described. This can also be applied to a panel structure of an automobile interior material in which the airbag module 6 is attached to the inside of the vehicle.

また、上記の実施の形態においては、パネル本体1は比較的単純な平板状のものとして説明したが、これに限定されるものではなく、曲面状に形成されている場合も含むものである。この場合、当該曲面形状に適合して、溶着リブ5h或いはエアバッグ取付片5cの傾斜角を選択すればよい。   In the above embodiment, the panel main body 1 has been described as a relatively simple flat plate. However, the present invention is not limited to this, and includes a case where the panel main body 1 is formed in a curved shape. In this case, the inclination angle of the welding rib 5h or the airbag attachment piece 5c may be selected in conformity with the curved surface shape.

また、パネル本体1やインストルメントパネル2の表面がソフト表皮等で被覆された自動車用内装材にも適用できるものであるし、更に車両のルーフレール部に装着されるインフレータブルカーテンを覆うトリム構造など、種々の態様に変形して利用可能である。   In addition, the panel body 1 and the instrument panel 2 can be applied to automotive interior materials whose surfaces are covered with a soft skin, and further, a trim structure that covers an inflatable curtain to be mounted on the roof rail portion of the vehicle, etc. The present invention can be used with various modifications.

本発明の自動車用内装材のパネル構造は、バッキング部材に、対向面に対して所定の角度を有して突設された溶着リブを備え、バッキング部材に、対向面に対して溶着リブの角度より大きな傾斜角を有して裏面側に突設された取付片を備えたため、或いは、バッキング部材に、対向面に対して所定の方向に所定の傾斜角度を有してパネル対向面に突設された溶着リブを備え、バッキング部材に、対向面に対する溶着リブの傾斜方向と同一方向に傾斜してかつ反パネル対向面に突設された取付片を備えたために、溶着リブの溶着面積を安定化させ、パネル本体とバッキングを安定して確実に振動溶着でき、過大な発熱状態に至らしめることがなく、パネル本体の外観を損ねることがないために、自動車が衝突した際の衝撃から乗員を保護するためのエアバッグモジュールのエアバッグ膨出側を覆う自動車用内装パネル構造、特に、モジュール上面を覆うパネル本体と、該パネル本体の裏面に溶着されたバッキング部材とを具備するパネル構造等に最適である。   The panel structure of an automobile interior material according to the present invention includes a welding rib provided on the backing member so as to project at a predetermined angle with respect to the opposing surface, and the angle of the welding rib with respect to the opposing surface on the backing member. Because the mounting piece has a larger inclination angle and protrudes on the back side, or the backing member protrudes on the panel facing surface with a predetermined inclination angle with respect to the facing surface in a predetermined direction Since the welding rib is provided and the backing member is provided with a mounting piece that is inclined in the same direction as the inclination direction of the welding rib with respect to the opposing surface and protrudes from the opposite surface of the panel, the welding area of the welding rib is stabilized. The panel body and the backing can be vibrated stably and reliably, without causing excessive heat generation and without damaging the appearance of the panel body. To protect It is most suitable for an automotive interior panel structure that covers the airbag expansion side of the airbag module, particularly a panel structure that includes a panel body that covers the module upper surface and a backing member that is welded to the back surface of the panel body. .

本発明の実施の形態になるンストルメントパネルの内側に設置されたエアバッグモジュールを覆った状態で描画されたパネル本体の斜視図である。It is a perspective view of the panel main body drawn in the state which covered the airbag module installed inside the instrument panel used as an embodiment of the invention. 本発明の実施の形態になるエアバッグ装置に使用したパネル本体を透視してバッキング部材の上面側から見た平面図である。It is the top view seen through the panel main body used for the airbag apparatus which becomes embodiment of this invention from the upper surface side of the backing member. 図1のX−X線に沿う断面図である。It is sectional drawing which follows the XX line of FIG. パネル本体の前後方向の傾斜角とエアバッグ取り付け部の関係を示す説明図である。It is explanatory drawing which shows the relationship between the inclination angle of the front-back direction of a panel main body, and an airbag attachment part. 本発明の実施の形態になるエアバッグ装置の作用説明図である。It is operation | movement explanatory drawing of the airbag apparatus which becomes embodiment of this invention. 本発明の実施の形態になるエアバッグ装置の作用説明図である。It is operation | movement explanatory drawing of the airbag apparatus which becomes embodiment of this invention. 本発明の実施の形態になるエアバッグ装置の作用説明図である。It is operation | movement explanatory drawing of the airbag apparatus which becomes embodiment of this invention. 本発明の実施の形態になるエアバッグ装置の作用説明図である。It is operation | movement explanatory drawing of the airbag apparatus which becomes embodiment of this invention. 本発明のパネル構造の作用を説明するための比較例を示した作用説明図である。It is effect | action explanatory drawing which showed the comparative example for demonstrating the effect | action of the panel structure of this invention. 本発明のパネル構造の作用を説明するための比較例を示した作用説明図である。It is effect | action explanatory drawing which showed the comparative example for demonstrating the effect | action of the panel structure of this invention. 本発明の実施の形態になるエアバッグ装置の作用説明図である。It is operation | movement explanatory drawing of the airbag apparatus which becomes embodiment of this invention. 本発明の実施の形態になるエアバッグ装置の作用説明図である。It is operation | movement explanatory drawing of the airbag apparatus which becomes embodiment of this invention.

符号の説明Explanation of symbols

1 パネル本体
2 インストルメントパネル
2a 開口部
4 テアライン
5 バッキング部材
5a 開口部
5b フランジ部
5c エアバッグ取付片(取付片)
5e ドア部
5h 溶着リブ
6 エアバッグ装置
7 インフレータ
8 エアバッグ
A 型抜き方向
B 圧着方向
C 振動方向

DESCRIPTION OF SYMBOLS 1 Panel main body 2 Instrument panel 2a Opening part 4 Tear line 5 Backing member 5a Opening part 5b Flange part 5c Airbag attachment piece (attachment piece)
5e Door portion 5h Welding rib 6 Air bag device 7 Inflator 8 Air bag A Die release direction B Crimping direction C Vibration direction

Claims (4)

インストルメントパネルにおける車室との対向面とほぼ同じ角度で車室前後方向に傾斜する前記インストルメントパネルに対向する面を有するとともに、自動車の衝突時インフレータより噴出される膨張用ガスにより膨張展開されるエアバッグを有するエアバッグモジュールを覆うように前記インストルメントパネルの開口部に設けられかつ破断予定線を裏面に有するパネル本体と、前記パネル本体の下面に振動溶着される熱可塑性樹脂よりなるバッキング部材とを備えた自動車用内装パネル構造であって、
前記バッキング部材は、該バッキング部材の前記パネル本体への前記振動溶着の際の圧着方向Bである前記パネル本体と垂直な角度を0度とした場合、かかる垂直な角度に対して前記振動溶着の際に倒れ変形が抑制されるような±45度以下の傾斜角度を有して前記バッキング部材における前記パネル本体に対向する上面に突設された溶着リブを備え、
且つ、前記バッキング部材の下面に前記圧着方向Bに対し前記溶着リブの前記傾斜角度よりも大きな傾斜角を有して設された取付片を備えたことを特徴とする自動車用内装パネル構造。
As well as have the upper surface facing the instrument panel which is inclined in the vehicle compartment front-rear direction at substantially the same angle as the surface facing the passenger compartment in the instrument panel, inflated by inflation gas ejected from the collision inflator automobile A panel body provided at the opening of the instrument panel so as to cover an airbag module having an airbag to be deployed and having a planned fracture line on the back surface; and a thermoplastic resin that is vibration welded to the lower surface of the panel body An automotive interior panel structure comprising a backing member,
When the backing member has an angle perpendicular to the panel main body, which is the pressure bonding direction B when the vibration welding of the backing member to the panel main body is 0 degree, the vibration welding is performed with respect to the vertical angle. comprising a welding rib protruding from the upper surface opposite to the panel body in the backing member deformation has an inclined angle of ± 45 degrees or less, as inhibition falling upon,
And, automotive interior panel structure characterized in that it comprises a mounting piece which is collision set have a larger inclination angle than the inclination angle of the welding ribs with respect to the crimping direction B on the lower surface of the backing member.
インストルメントパネルにおける車室との対向面とほぼ同じ角度で車室前後方向に傾斜する前記インストルメントパネルに対向する面を有するとともに、自動車の衝突時インフレータより噴出される膨張用ガスにより膨張展開されるエアバッグを有するエアバッグモジュールを覆うように前記インストルメントパネルの開口部に設けられかつ破断予定線を裏面に有するパネル本体と、前記パネル本体の下面に振動溶着される熱可塑性樹脂よりなるバッキング部材とを備えた自動車用内装パネル構造であって、
前記バッキング部材は、該バッキング部材の前記パネル本体への前記振動溶着の際の圧着方向Bである前記パネル本体と垂直な角度を0度とした場合、かかる垂直な角度に対して前記振動溶着の際に倒れ変形が抑制されるような±45度以下の傾斜角度を有して前記バッキング部材における前記パネル本体に対向する上面に突設された溶着リブを備え、
且つ、前記バッキング部材の下面に前記圧着方向Bに対し前記溶着リブの前記傾斜角度と同一傾斜角を有して突設された取付け片を備えたことを特徴とする自動車用内装パネル構造。
As well as have the upper surface facing the instrument panel which is inclined in the vehicle compartment front-rear direction at substantially the same angle as the surface facing the passenger compartment in the instrument panel, inflated by inflation gas ejected from the collision inflator automobile A panel body provided at the opening of the instrument panel so as to cover an airbag module having an airbag to be deployed and having a planned fracture line on the back surface; and a thermoplastic resin that is vibration welded to the lower surface of the panel body An automotive interior panel structure comprising a backing member,
When the backing member has an angle perpendicular to the panel main body, which is the pressure bonding direction B when the vibration welding of the backing member to the panel main body is 0 degree, the vibration welding is performed with respect to the vertical angle. comprising a welding rib protruding from the upper surface opposite to the panel body in the backing member deformation has an inclined angle of ± 45 degrees or less, as inhibition falling upon,
And, automotive interior panel structure characterized in that it comprises a mounting piece projecting have the inclination angle and the same inclination angle of the welding ribs with respect to the crimping direction B on the lower surface of the backing member.
前記バッキング部材における前記パネル本体に対向する上面に、開口部を有する額縁状のフランジ部と、前記開口部を覆うように設けられ、且つ前記フランジ部とヒンジにより連結されたドア部を有し、前記フランジ部及び前記ドア部の上面に前記溶着リブを突設してなる請求項1又は2に記載の自動車用内装パネル構造。 On surfaces facing the panel main body in said backing member has a frame-like flange portion having an opening, provided to cover the opening, and the door portion connected by the flange portion and the hinge , the flange portion and the automobile interior panel structure according to the welding ribs on side to claim 1 or 2 formed by projecting the door. 前記溶着リブは、前記バッキング部材の縁より5ミリメートル以上離れた内側に設してなる請求項1乃至のいずれか1に記載の自動車用内装パネル構造。 The welding rib, automobile interior panel structure according to any one of claims 1 to 3 formed by collision set inside apart 5 mm or more than the edge of the backing member.
JP2004264748A 2004-09-10 2004-09-10 Automotive interior panel structure Expired - Fee Related JP4561264B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004264748A JP4561264B2 (en) 2004-09-10 2004-09-10 Automotive interior panel structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004264748A JP4561264B2 (en) 2004-09-10 2004-09-10 Automotive interior panel structure

Publications (2)

Publication Number Publication Date
JP2006076509A JP2006076509A (en) 2006-03-23
JP4561264B2 true JP4561264B2 (en) 2010-10-13

Family

ID=36156319

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004264748A Expired - Fee Related JP4561264B2 (en) 2004-09-10 2004-09-10 Automotive interior panel structure

Country Status (1)

Country Link
JP (1) JP4561264B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5042552B2 (en) * 2006-08-01 2012-10-03 タカタ株式会社 Airbag cover, instrument panel, airbag device
JP5149708B2 (en) * 2008-06-17 2013-02-20 ダイキョーニシカワ株式会社 Instrument panel with airbag door
JP4989754B2 (en) * 2010-06-29 2012-08-01 関東自動車工業株式会社 instrument panel
KR102828224B1 (en) * 2022-11-09 2025-07-02 주식회사 서연이화 Airbag door and airbag device to which it is applied

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3939898B2 (en) * 2000-04-17 2007-07-04 本田技研工業株式会社 Instrument panel with airbag
JP4131319B2 (en) * 2002-06-11 2008-08-13 株式会社イノアックコーポレーション Welding structure of instrument panel and insert member
JP4139245B2 (en) * 2002-10-25 2008-08-27 ダイキョーニシカワ株式会社 Manufacturing method of interior parts for vehicle with airbag door
JP3923004B2 (en) * 2002-11-28 2007-05-30 日本プラスト株式会社 Cover body of airbag device
JP4102653B2 (en) * 2002-11-28 2008-06-18 日本プラスト株式会社 Cover body of airbag device
JP4009227B2 (en) * 2003-05-21 2007-11-14 三光合成株式会社 Welded products

Also Published As

Publication number Publication date
JP2006076509A (en) 2006-03-23

Similar Documents

Publication Publication Date Title
EP1884418B1 (en) Airbag cover, instrumental panel, and airbag apparatus
JP2004249969A (en) Pillar trim installation structure for vehicle equipped with curtain air bag
JP2009083532A (en) Airbag cover body and airbag device
JP5191054B2 (en) Cover body of airbag device and airbag device
JP3923004B2 (en) Cover body of airbag device
JP4446901B2 (en) Cover for airbag device and airbag device
JP4561264B2 (en) Automotive interior panel structure
JP5036652B2 (en) Cover body of vehicle airbag device
JP2006205889A5 (en)
JP2008201325A (en) Cover body for airbag device
JP2007091024A (en) Interior parts for vehicles with airbag doors
JP4379287B2 (en) Cover body of airbag device
JP2012245859A (en) Air bag device for passenger seat
JP4093847B2 (en) Cover body of airbag device
JP4842854B2 (en) Cover body of airbag device
JP4317066B2 (en) Airbag device for side impact of automobile
JP4478829B2 (en) Airbag door
JP2005014746A (en) Cover of air bag device and air bag device
JP4901182B2 (en) Airbag device cover
JP2005112282A (en) Automobile air bag unit
JP4762677B2 (en) Airbag device cover
JP2003200808A (en) Cover for air bag device
KR100496690B1 (en) reaction-plate hinge structure for inflating of passenger-air-bag
JP5651348B2 (en) Airbag device for passenger seat
JP2010125909A (en) Vehicular interior article having airbag door section

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070411

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090528

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100119

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100309

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100706

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100719

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130806

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees