JP4582273B2 - Paper container - Google Patents
Paper container Download PDFInfo
- Publication number
- JP4582273B2 JP4582273B2 JP2000346807A JP2000346807A JP4582273B2 JP 4582273 B2 JP4582273 B2 JP 4582273B2 JP 2000346807 A JP2000346807 A JP 2000346807A JP 2000346807 A JP2000346807 A JP 2000346807A JP 4582273 B2 JP4582273 B2 JP 4582273B2
- Authority
- JP
- Japan
- Prior art keywords
- paper
- container
- flange
- size
- foaming agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Containers Having Bodies Formed In One Piece (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、フランジ付き紙製容器を成形後に加熱し、一部若しくは全体を発泡させることで、容器のフランジ下サイズ(フランジ下の外径)を変更することを可能にした紙製容器に関するもので、内容物を充填後、超音波シール、高周波シール、ヒートシール等のシール手段によって蓋等をシールする紙製容器に関する。
【0002】
【従来の技術】
従来、フランジ付き紙製容器の収納部に内容物を収納後、容器と該容器の開口部を覆うように載置された蓋材とを、フランジ周縁で超音波シール、高周波シール、ヒートシール等の手段によって密封シールした紙製容器が知られている。
【0003】
内容物を充填後密封シールを必要とする場合、容器の大きさがたとえ1mmでも異なると、充填シール機のリテーナーのサイズも容器の大きさに合致したリテーナーサイズにするため、新規の金型を作製して対応しなければならず、それが包装材料の価格に償却費という形で跳ね返り、コストアップの原因の一つになっている。
また、容器サイズに合致したリテーナーサイズの金型があったとしても金型の切替えに多くの時間を要し、充填シール機の稼働率低下の原因になる。
【0004】
紙製容器のフランジ下サイズ(紙製容器の開口部の直径)がリテーナーサイズに合致していないと、蓋材をシールした際、圧逃げ等を起こしてシール不良の原因になる。また、大きくサイズが異なるとリテーナーより紙製容器が脱落する可能性もある。すなわち、フランジ下サイズ=リテーナーサイズでなければならない。
【0005】
【発明が解決しようとする課題】
本発明は、内容物充填後、蓋材を密封シールする紙カップ、紙トレー、紙絞り容器のようなフランジ付き紙製容器に関する以上のような問題点に着目してなされたもので、容器成形後、加熱条件を変化させることにより、紙厚みがフレキシブルに変化すると共に、容器のフランジ下サイズが変化することによる充填機の多様なリテーナーサイズに対応可能な紙製容器を提供することを課題とする。
【0006】
【課題を解決するための手段】
上記の課題は、以下の本発明により解決することができる。すなわち、請求項1に記載された発明は、抄紙工程において熱発泡性の発泡剤等を添加した用紙を用いて成形したフランジ付き紙製容器であって、成形後、容器を加熱して発泡させることにより、容器のフランジ下サイズを変更可能とすることを特徴とする紙製容器である。
【0007】
このように、発泡剤を添加した用紙を用いて成形したフランジ付き紙製容器であって、成形後、加熱炉を用いて容器を発泡させることにより、成形金型を変えなくても、加熱条件を変化させることにより、容器のフランジ下サイズを変更することができるので、フランジ下サイズの異なる紙製容器を容易にかつ安価に作製することができる。
【0008】
【発明の実施の形態】
本発明の紙製容器の実施の形態を以下に詳細に説明する。
紙製容器の成形に用いる紙として、熱によって発泡する発泡剤と、紙パルプ繊維と前記発泡剤とをつなぐバインダーを、紙繊維パルプに対して最終残存量で1〜50重量%添加して抄紙した坪量が300g/m2 の混抄紙を作製した。
【0009】
前記発泡剤としては、炭酸塩などの化学発泡剤からなる内部発泡薬剤の外表面が、ポリウレタンなどの熱可塑性樹脂皮膜で覆われた熱発泡性の発泡剤のほか、揮発性ガスである炭化水素などの物理発泡剤からなる内部発泡薬剤の外表面が、ポリウレタンなどの熱可塑性樹脂皮膜で覆われたマイクロカプセルタイプの熱発泡性の発泡剤、ポリウレタンなどの熱可塑性樹脂に炭化水素などの揮発性ガスもしくは二酸化炭素、窒素、ヘリウムなどの高圧ガスを練り混んでなる物理発泡剤を用いても良い。
【0010】
前記化学発泡剤としては、炭酸水素ナトリウム炭酸塩などの炭酸塩のほかに、アゾ化合物、ニトロソ化合物、ヒドラジン誘導体、セミカルバジド化合物、アジド化合物、トリアゾール化合物などの公知の熱分解型の化学発泡剤を使用することができる。
【0011】
また、物理発泡剤としては、イソブチレン、イソブタン、ペンタン、ヘキサン、石油エーテルなど揮発性ガスである炭化水素からなる熱膨張型の物理発泡剤を使用することができる。その際、加圧した状態で使用することが多く、前記炭化水素は液状化して液状炭化水素となっている場合がある。
【0012】
一方、上述のような外表面を覆う熱可塑性樹脂としては、アクリロニトリル、ポリウレタン、アクリル酸エステル、メタクリル酸エステルなどを使用することができる。
【0013】
この混抄紙の表面に印刷層を設け、また裏面には溶融押し出し法により低密度ポリエチレン樹脂を塗布し、厚さ20μmのポリエチレン塗布層を設け、紙製容器用加工紙とした。
【0014】
この紙製容器用加工紙を所定の大きさのブランクシートに断裁、打ち抜き後、成形機により、フランジ下サイズ(フランジ下の外径)100mmの紙製容器であるフランジ付き紙トレーを成形した(図1参照)。
紙製容器としては、図1に示した紙トレーのほか、紙カップ、紙絞り容器などフランジを有する容器であれば良い。
【0015】
このフランジ下サイズ(フランジ下の外径)が100mmの紙トレー複数個を120°Cのオーブン内にそれぞれ1分間、3分間、5分間加熱して紙トレー全体を加熱発泡させたところ、フランジ下サイズ(フランジ下の外径)がそれぞれ101mm、102mm、104mmの紙トレーを得た。
【0016】
この結果から、熱発泡性発泡剤を添加した用紙を用いて作製した紙製容器を使用すれば、成形後容器を加熱発泡させることで、数mm程度の口径の異なる容器に対しては金型を交換することなく、対応が可能になることがわかる。
【0017】
【発明の効果】
上記のように、容器のフランジ下サイズの変更は、従来の方法では、容器成形用金型を変更したり用紙の坪量を変更したりするなどその都度対応していたのに対し、本発明の紙製容器においては、フランジ下サイズが5mm程度までのサイズ変更であれば、容器成形後に発泡させる際の発泡条件等により対応可能となり、コストダウン、納期短縮が可能になる。
【図面の簡単な説明】
【図1】本発明の紙製容器の一実施例を示す、(a)は加熱発泡前の状態を断面で示す模式説明図であり、(b)は加熱発泡後の状態を断面で示す模式説明図である。
【符号の説明】
10‥‥紙製容器
11‥‥フランジ
W‥‥フランジ下サイズ(フランジ下の外径)
α‥‥発泡により広がった長さ(幅)[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a paper container that can change the size under the flange (outer diameter under the flange) of the container by heating the flanged paper container after molding and foaming a part or the whole. Thus, the present invention relates to a paper container that seals a lid or the like by sealing means such as ultrasonic sealing, high-frequency sealing, and heat sealing after filling the contents.
[0002]
[Prior art]
Conventionally, after the contents are stored in the storage portion of the flanged paper container, the container and the lid placed so as to cover the opening of the container are ultrasonically sealed, high-frequency seal, heat seal, etc. at the periphery of the flange A paper container hermetically sealed by the above means is known.
[0003]
When a hermetic seal is required after filling the contents, if the container size is different even by 1 mm, the retainer size of the filling and sealing machine will be the retainer size that matches the container size. It has to be made and dealt with, and this has bounced back to the price of the packaging material in the form of amortization, which is one of the causes of cost increase.
Moreover, even if there is a retainer-sized mold that matches the container size, it takes a lot of time to switch the mold, causing a reduction in the operating rate of the filling and sealing machine.
[0004]
If the size under the flange of the paper container (diameter of the opening of the paper container) does not match the retainer size, when the lid is sealed, pressure escape or the like is caused, which causes a sealing failure. In addition, if the size is significantly different, the paper container may fall off from the retainer. That is, the size under the flange = retainer size must be satisfied.
[0005]
[Problems to be solved by the invention]
The present invention has been made paying attention to the above-mentioned problems relating to a paper container with a flange such as a paper cup, a paper tray, and a paper squeeze container for sealing and sealing a lid material after filling the contents. It is an object of the present invention to provide a paper container that can respond to various retainer sizes of a filling machine by changing the heating condition to change the paper thickness flexibly and changing the size under the flange of the container. .
[0006]
[Means for Solving the Problems]
The above problems can be solved by the following present invention. That is, the invention described in claim 1 is a flanged paper container formed by using a paper to which a thermally foaming foaming agent or the like is added in the paper making process, and after forming, the container is heated and foamed. Accordingly, the paper container is characterized in that the size under the flange of the container can be changed.
[0007]
In this way, a flanged paper container molded using a paper to which a foaming agent has been added, and after molding, the container is foamed using a heating furnace, so that the heating conditions can be changed without changing the molding die. By changing the size, the size of the container under the flange can be changed, so that paper containers having different sizes under the flange can be easily and inexpensively manufactured.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the paper container of the present invention will be described in detail below.
As paper used for forming a paper container, paper is made by adding a foaming agent that is foamed by heat and a binder that connects the paper pulp fiber and the foaming agent to the paper fiber pulp in a final residual amount of 1 to 50% by weight. A mixed paper having a basis weight of 300 g / m 2 was prepared.
[0009]
Examples of the foaming agent include a thermally foaming foaming agent in which the outer surface of an internal foaming agent composed of a chemical foaming agent such as carbonate is covered with a thermoplastic resin film such as polyurethane, and a hydrocarbon that is a volatile gas. Microcapsule type heat-foaming foaming agent whose outer surface of internal foaming agent composed of physical foaming agent is covered with a thermoplastic resin film such as polyurethane, and volatile such as hydrocarbons in thermoplastic resin such as polyurethane You may use the physical foaming agent which knead | mixes gas or high-pressure gas, such as a carbon dioxide, nitrogen, and helium.
[0010]
As the chemical foaming agent, in addition to carbonates such as sodium hydrogen carbonate, known pyrolytic chemical foaming agents such as azo compounds, nitroso compounds, hydrazine derivatives, semicarbazide compounds, azide compounds, triazole compounds are used. can do.
[0011]
In addition, as the physical foaming agent, a thermal expansion type physical foaming agent made of hydrocarbon which is a volatile gas such as isobutylene, isobutane, pentane, hexane, petroleum ether or the like can be used. In that case, it is often used in a pressurized state, and the hydrocarbon may be liquefied to become a liquid hydrocarbon.
[0012]
On the other hand, acrylonitrile, polyurethane, acrylic acid ester, methacrylic acid ester and the like can be used as the thermoplastic resin covering the outer surface as described above.
[0013]
A printed layer was provided on the surface of the mixed paper, and a low-density polyethylene resin was applied to the back surface by a melt extrusion method, and a polyethylene coating layer having a thickness of 20 μm was provided to obtain a processed paper for paper containers.
[0014]
After cutting and punching the processed paper for paper containers into a blank sheet of a predetermined size, a flanged paper tray, which is a paper container having a flange undersize (outer diameter under flange) of 100 mm, was formed by a molding machine ( (See FIG. 1).
As the paper container, in addition to the paper tray shown in FIG. 1, a container having a flange such as a paper cup or a paper squeeze container may be used.
[0015]
When a plurality of paper trays with a flange undersize (outer diameter under flange) of 100 mm were heated in an oven at 120 ° C for 1 minute, 3 minutes and 5 minutes, respectively, the entire paper tray was heated and foamed. Paper trays having a size (outer diameter under the flange) of 101 mm, 102 mm, and 104 mm were obtained.
[0016]
From this result, if a paper container made using a paper to which a thermally foamable foaming agent is added is used, a mold for a container having a different diameter of about several millimeters can be obtained by heating and foaming the container after molding. It can be seen that it is possible to cope without exchanging
[0017]
【The invention's effect】
As described above, the change in the size under the flange of the container corresponds to the change in the conventional method such as changing the mold for forming the container or changing the basis weight of the paper. In the case of paper containers, if the size under the flange is changed to about 5 mm, it is possible to cope with the foaming conditions when foaming is performed after the container is formed, thereby reducing costs and shortening the delivery time.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 shows an embodiment of a paper container of the present invention, (a) is a schematic explanatory view showing a state before heating and foaming in a cross section, and (b) is a schematic diagram showing a state after heating and foaming in a cross section. It is explanatory drawing.
[Explanation of symbols]
10 ...
α ... Length spread by foaming (width)
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000346807A JP4582273B2 (en) | 2000-11-14 | 2000-11-14 | Paper container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000346807A JP4582273B2 (en) | 2000-11-14 | 2000-11-14 | Paper container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2002145239A JP2002145239A (en) | 2002-05-22 |
| JP4582273B2 true JP4582273B2 (en) | 2010-11-17 |
Family
ID=18820624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000346807A Expired - Fee Related JP4582273B2 (en) | 2000-11-14 | 2000-11-14 | Paper container |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4582273B2 (en) |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6010736U (en) * | 1983-06-30 | 1985-01-24 | 東罐興業株式会社 | container for liquids |
| JPS62221472A (en) * | 1986-03-25 | 1987-09-29 | Koatsu Kako Kk | Method for forming protruded pattern |
| JPH04154552A (en) * | 1990-10-18 | 1992-05-27 | Tokai Plast Kk | Synthetic resin-made cup |
| JP2689787B2 (en) * | 1991-10-31 | 1997-12-10 | 王子製紙株式会社 | Method for producing paper containing foam particles |
| JP2566801Y2 (en) * | 1991-11-21 | 1998-03-30 | 王子製紙株式会社 | Sheets for heat-retaining food containers |
| JPH07100505B2 (en) * | 1992-09-22 | 1995-11-01 | 本州製紙株式会社 | Method for manufacturing paper container having heat insulating property |
| JPH0768658A (en) * | 1993-09-06 | 1995-03-14 | Yokohama Rubber Co Ltd:The | Manufacture of cylindrical sponge |
| JP3014629B2 (en) * | 1995-09-26 | 2000-02-28 | 株式会社日本デキシー | Insulating paper container and method of manufacturing the same |
| JP4428587B2 (en) * | 1998-06-25 | 2010-03-10 | 株式会社ダイセン工業 | Container made of foamed molded product |
| JP4052791B2 (en) * | 2000-11-13 | 2008-02-27 | 花王株式会社 | container |
-
2000
- 2000-11-14 JP JP2000346807A patent/JP4582273B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2002145239A (en) | 2002-05-22 |
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