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JP4582464B2 - Preform molding method by compression molding - Google Patents
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JP4582464B2 - Preform molding method by compression molding - Google Patents

Preform molding method by compression molding Download PDF

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JP4582464B2
JP4582464B2 JP2007167013A JP2007167013A JP4582464B2 JP 4582464 B2 JP4582464 B2 JP 4582464B2 JP 2007167013 A JP2007167013 A JP 2007167013A JP 2007167013 A JP2007167013 A JP 2007167013A JP 4582464 B2 JP4582464 B2 JP 4582464B2
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preform
temperature
molding
mold
glass transition
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JP2007276493A (en
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恒夫 今谷
弘之 橋本
誠 江藤
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Toyo Seikan Group Holdings Ltd
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Toyo Seikan Kaisha Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3056Preforms or parisons made of several components having components being compression moulded

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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Description

本発明は、圧縮成形によるプリフォームの成形方法及びそれに延伸ブロー成形を組み合わせる合成樹脂容器の製造方法並びに製造装置に関し、詳しくは、圧縮成形機により合成樹脂の溶融体を圧縮成形しプリフォームとなし、金型からプリフォームを取り出す際に、外部加熱手段を用いることなく、プリフォームの内部歪みを除去するプリフォーム成形方法に係わるものである。   TECHNICAL FIELD The present invention relates to a preform molding method by compression molding, and a synthetic resin container manufacturing method and a manufacturing apparatus in which stretch blow molding is combined therewith, and more specifically, a melt of a synthetic resin is compression molded by a compression molding machine to form a preform. The present invention relates to a preform molding method for removing internal distortion of a preform without using an external heating means when taking out the preform from a mold.

プラスチック容器は、軽量性や経済性或いは優れた物性や環境問題適応性などにより、飲料や食品用の容器として日常生活において汎用されている。特に、ポリエチレンテレフタレート(いわゆるPET)から成形される容器は、優れた機械的性質や透明性などにより清涼飲料水や嗜好飲料及び食品用の容器として非常に需要が高く、最近では、携帯用の小型容器やレトルト処理容器として、更には冬季の飲料用の加熱容器などとして消費者に重用されている。
このように日常において飲料水や食品用の容器として重要である、ポリエチレンテレフタレート(PET)に代表される合成樹脂容器は、一般に、プリフォーム(予備成形された有底円筒状成形材料)に成形金型内にて空気などの流体を吹き込み膨張成形する延伸ブロー成形法(単に、延伸成形或いはブロー成形ともいわれる)によって効率的に製造されている。
Plastic containers are widely used in daily life as containers for beverages and foods due to their light weight, economy, excellent physical properties, and adaptability to environmental problems. In particular, containers formed from polyethylene terephthalate (so-called PET) are in great demand as containers for soft drinks, beverages, and foods due to excellent mechanical properties and transparency. It is heavily used by consumers as containers and retort processing containers, and also as heating containers for beverages in winter.
As described above, a synthetic resin container represented by polyethylene terephthalate (PET), which is important as a container for drinking water and food in daily life, is generally formed by molding a preform (a preformed bottomed cylindrical molding material). It is efficiently manufactured by a stretch blow molding method (simply referred to as stretch molding or blow molding) in which a fluid such as air is blown into a mold.

従来から、プラスチック容器の成形材料としてのプリフォームの成形及び容器の製造は、主として、射出成形法により多数個取りの金型にてプリフォームを成形し、次いで製品の容器に延伸ブロー成形されていたが、プリフォーム温度を一旦室温付近まで冷却し、その後プリフォームの全体又は胴部を再加熱し、延伸ブロー成形するため、再加熱のための多大な熱エネルギーの消費や再加熱設備コストの負担などの課題が残されている。そして、最近では、生産効率を高めてより優れた性能の容器を経済的に製造する技術的な要求が強まり、成形装置の低価格化や小型化及び製造効率の向上或いは低温成形への移行などのために、より優れた製造法ないしは製造装置の開発が望まれている。   Conventionally, preform molding as a molding material for plastic containers and production of containers have been mainly performed by molding a preform in a multi-piece mold by an injection molding method, and then stretch blow molding into a product container. However, since the preform temperature is once cooled to near room temperature, and then the entire preform or the body is reheated and stretch blow molded, the consumption of a large amount of heat energy for reheating and the cost of reheating equipment are reduced. Issues such as burden remain. Recently, technical demands for economical production of containers with higher performance by increasing production efficiency have increased, and the cost and size of molding equipment have been reduced, production efficiency has been improved, or low-temperature molding has been transferred. Therefore, development of a better manufacturing method or manufacturing apparatus is desired.

その解決策の一つとして、射出成形直後に、プリフォームを再加熱しないでブロー成形する射出延伸ブロー成形法(例えば、特許文献1を参照)が開発されているが、射出成形時間と延伸ブロー成形時間の整合性が悪いため高生産性が得られない。また、射出成形機により多数個取りの金型にて多数のプリフォームを一度に成形し、その直後に延伸ブロー成形する方式も開発されているが、延伸ブロー成形機への成形順序の待機中での時間差に起因する、プリフォームの温度変化の熱履歴差による性能の変質が避け難く、或いはプリフォームの厚みに起因するプリフォームの表面と内部の温度差による延伸ブロー成形性の変動などによって、一定の品質の製品容器が得られないなどの問題がある。   As one of the solutions, an injection stretch blow molding method (for example, see Patent Document 1) in which blow molding is performed immediately after injection molding without reheating the preform has been developed. High productivity cannot be obtained due to poor molding time consistency. In addition, a method has been developed in which a large number of preforms are molded at once using an injection molding machine and stretch blow molding is performed immediately thereafter. It is difficult to avoid performance deterioration due to the thermal history difference of the temperature change of the preform due to the time difference in the preform, or due to fluctuations in the stretch blow moldability due to the temperature difference between the preform surface and the interior due to the thickness of the preform There is a problem that a product container of a certain quality cannot be obtained.

一方、射出成形装置に比べて低価格で、装置の小型化と低温成形が行える成形装置として圧縮成形機が提案され、量産性を高めて製造効率を向上させるために、多数個の成形金型を回転円盤に取り付けたロータリー圧縮成形機(回転式可動型圧縮成形機)が開発され採用されるに至った(例えば、特許文献2を参照)。
そして、ロータリー圧縮成形機を利用したプリフォームの成形法として、押出法による材料供給と当回転式圧縮成形機の利用による成形法が開発され(特許文献3を参照)、回転式圧縮成形機の採用により製造効率が飛躍的に向上して、最近では、プリフォーム製造には押出し圧縮成形による成形法が最も有望視されている。
On the other hand, a compression molding machine has been proposed as a molding device that can be reduced in size and low-temperature molding at a low price compared with an injection molding device, and a large number of molding dies in order to increase mass productivity and improve manufacturing efficiency. A rotary compression molding machine (rotary movable compression molding machine) in which is attached to a rotating disk has been developed and adopted (for example, see Patent Document 2).
Then, as a preform molding method using a rotary compression molding machine, a material feeding method using an extrusion method and a molding method using the rotary compression molding machine have been developed (see Patent Document 3). The adoption has dramatically improved production efficiency, and recently, the most promising method for preform production is extrusion compression molding.

かかる、ロータリー圧縮成形機を利用したプリフォームの成形法としての、押出法による材料供給と当回転式圧縮成形機の利用による成形法は、射出成形システムに比べて、低価格で小型化され低温成形が可能となり製造効率も高い、非常に優れた成形システムであるが、圧縮成形金型から取り出したプリフォームは、金型により冷却されて、その表面部に(特に胴部において)熱歪みなどによる内部歪みが生じて、延伸ブローの成形性や成形した容器の製品の物性を損なう問題が派生する。
一般にポリエステル樹脂などは、延伸成形後に加熱処理を施すと、内部歪みを除去できるので、上記の問題を解消するために、圧縮成形金型から取り出したプリフォームに外部加熱処理を行って、内部歪みを除去する方法が提案され(特許文献4を参照)、実用化されている。
しかし、当提案による、ガスバーナーなどで瞬間加熱処理を行う場合には、プラスチック成形ラインでの火気の使用による防火管理及び安全管理の面での負担が大きくなり、加熱設備の費用や維持の点においても経費が増大して経済コスト性が低下してしまう。また、加熱処理後に再度冷却するので、エネルギー消費も増加して経済コストや環境対策面でも負荷となる。
As a preform molding method using a rotary compression molding machine, the material supply by extrusion method and the molding method by using this rotary compression molding machine are smaller and lower in cost than the injection molding system. Although it is a very good molding system that can be molded and has high production efficiency, the preform taken out from the compression mold is cooled by the mold, and its surface part (especially in the body part) is subjected to thermal strain, etc. Due to internal distortion caused by this, problems arise that impair the stretch blow moldability and the physical properties of the molded container product.
In general, polyester resin, etc., can remove internal strain by heat treatment after stretch molding. Therefore, in order to solve the above problems, external heat treatment is applied to the preform taken out from the compression molding die, and internal strain is removed. Has been proposed (see Patent Document 4) and put into practical use.
However, when instantaneous heat treatment is performed with a gas burner or the like according to this proposal, the burden on fire prevention management and safety management due to the use of fire in the plastic molding line increases, and the cost and maintenance of the heating equipment However, the cost increases and the economic cost decreases. Moreover, since it cools again after heat processing, energy consumption also increases and becomes a burden also in terms of economic cost or environmental measures.

特開昭52−82967号公報(特許請求の範囲1及び第1頁右下欄)JP-A-52-82967 (Claim 1 and lower right column on page 1) 特開昭60−245517号公報(特許請求の範囲1)JP-A-60-245517 (Claim 1) 特開2000−25729号公報(特許請求の範囲の請求項1及び図1)Japanese Patent Laying-Open No. 2000-25729 (Claim 1 and FIG. 1) 特開2005−7648号公報(要約)JP 2005-7648 A (Summary)

背景技術の段落0006において前記したように、圧縮成形金型から取り出したプリフォームは、金型により冷却されて、その表面部に(特に胴部において)熱歪みなどによる内部歪みが生じて、延伸ブローの成形性や成形した容器の製品の物性を損なう問題が派生するので、圧縮成形金型から取り出したプリフォームにガスバーナーなどによる外部加熱処理を行って、内部歪みを除去する方法が実用化されているが、ガスバーナーなどで加熱処理を行う場合には、プラスチック成形ラインでの火気の使用による防火管理及び安全管理の面での負担が大きくなり、加熱設備の費用や維持の点においても経費が増大して経済コスト性が低下してしまい、また、加熱処理後に再度冷却するので、エネルギー消費も増加して経済コストや環境対策面でも負荷となっている。
そこで、本発明は、かかる外部加熱処理による問題を解消するために、ガスバーナーなどによる外部加熱処理を施さずに、圧縮成形して金型から取り出したプリフォームの内部歪みを除去する方法を開発することを、発明が解決すべき課題とするものである。
As described above in paragraph 0006 of the background art, the preform taken out from the compression mold is cooled by the mold, and an internal strain due to thermal strain or the like is generated on the surface portion (especially in the body portion). Since problems that impair blow moldability and physical properties of molded container products are derived, a method to remove internal strain by applying external heat treatment to the preform taken out from the compression mold using a gas burner, etc. However, when heat treatment is performed with a gas burner, etc., the burden on fire prevention management and safety management due to the use of fire in the plastic molding line increases, and in terms of cost and maintenance of heating equipment The cost increases and the economic cost decreases, and it is cooled again after the heat treatment, so the energy consumption increases and the economic cost and environmental measures It is also a load.
In view of this, the present invention has developed a method for removing internal distortion of a preform that has been compression-molded and taken out of a mold without performing external heat treatment using a gas burner or the like, in order to solve the problem caused by such external heat treatment. This is a problem to be solved by the invention.

本発明者らは、ガスバーナーなどによる外部加熱処理を施さずに、圧縮成形して金型から取り出したプリフォームの内部歪みを除去する方法を見い出すために、圧縮成形の金型の温度条件や成形条件及びプリフォームの材質やプリフォームの外部温度に対する熱力学的な性質、或いは内部歪みの温度依存性などの多観点において種々勘案し、実験的な考察も重ね、それらの過程において、内部歪みの温度依存性に着目して、圧縮成形金型から取り出したプリフォームを高温の状態にて取り出し、そのまま空冷などの温度調整(以下、「温調」という。)をすれば、熱歪みや流動性歪みなどに起因する内部歪が効率よく除去解消されることを認知することができた。   In order to find out a method for removing internal distortion of a preform that has been compression-molded and taken out from the mold without subjecting it to external heat treatment using a gas burner or the like, Various considerations have been made from various viewpoints such as molding conditions, preform material, thermodynamic properties of the preform with respect to the external temperature, and temperature dependence of the internal strain, and various experimental considerations have been made. Paying attention to the temperature dependence, if the preform taken out from the compression mold is taken out in a high temperature state and adjusted as it is, such as air cooling (hereinafter referred to as “temperature control”), thermal distortion and flow It was possible to recognize that the internal strain caused by the sexual strain and the like was efficiently removed.

その具体的な手法としては、金型からプリフォームを取り出す際に、プリフォームを、その外面温度が高温である状態において、特に胴部の外面(外表面)温度がプリフォームの材料である合成樹脂の(ガラス転移温度−2)℃以上(ガラス転移温度+8)℃以下である状態にて、取り出す新規なプリフォームの熱的処理方法である。   Specifically, when the preform is taken out from the mold, the preform is synthesized in a state where the outer surface temperature is high, in particular, the outer surface (outer surface) temperature of the body portion is the material of the preform. This is a novel thermal processing method for a preform to be taken out in a state of (glass transition temperature-2) ° C. or higher and (glass transition temperature + 8) ° C. or lower of the resin.

また、付随的な発明としては、i)金型からプリフォームを取り出す際に、プリフォームノズル部の表面温度を規定して、圧縮成形金型の温調温度以上、プリフォーム材料の合成樹脂の(ガラス転移温度+2)℃以下とし、ii)金型からプリフォームを取り出した後に温調処理を行い、iii)プリフォーム胴部外表面を、プリフォーム胴部の内部の熱によって前記合成樹脂の(ガラス転移温度+18)℃以上(ガラス転移温度+42)℃以下に昇温させ、iv)更にはプリフォーム材料の合成樹脂がガラス転移温度77〜78℃のポリエチレンテレフタレート(PET)であることを特徴とする。   Further, as ancillary invention, i) when the preform is taken out from the mold, the surface temperature of the preform nozzle portion is defined, and the temperature of the compression molding mold is higher than the temperature control temperature of the preform material synthetic resin. (Glass transition temperature +2) ° C. or lower, ii) Perform temperature control after taking out the preform from the mold, and iii) The outer surface of the preform body is heated by the heat inside the preform body. (Glass transition temperature + 18) ° C. or higher (Glass transition temperature + 42) ° C. or higher, iv) Furthermore, the synthetic resin of the preform material is polyethylene terephthalate (PET) having a glass transition temperature of 77 to 78 ° C. And

ところで、段落0006に前述したように、一般にポリエステル樹脂などは、延伸成形後に加熱処理を施すと、内部歪みを除去できることは従来からよく知られ、延伸成形後にプリフォームを再加熱して内部歪みを除去することは普通に行われており、また、プリフォームは通常には圧縮成形機から冷却して取り出され、更に、先の特許文献4に見られるように、圧縮成形金型から取り出したプリフォームにバーナーや熱風による外部加熱処理を行って、内部歪みを除去する方法も実用化されている。
しかし、本発明における、金型からプリフォームを取り出す際に、プリフォームを、その外面温度が高温である状態において取り出し、プリフォーム自体の内部の熱により昇温させるよう温調する、プリフォームの熱的処理方法は未だ知られておらず、従来の特許文献などを精査しても見い出すことはできない。
By the way, as described above in paragraph 0006, it is well known that a polyester resin or the like can generally remove internal strain when subjected to heat treatment after stretch molding. The preform is reheated after stretch molding to reduce internal strain. Removal is normally performed, and the preform is usually cooled and taken out from the compression molding machine. Further, as seen in the above-mentioned Patent Document 4, the preform is taken out from the compression molding die. A method for removing internal distortion by performing external heating treatment with a burner or hot air on the reform has also been put into practical use.
However, when the preform is taken out from the mold in the present invention, the preform is taken out in a state where the outer surface temperature is high, and the temperature of the preform is adjusted so that the temperature is raised by the heat inside the preform itself. The thermal treatment method is not yet known, and cannot be found even by examining the conventional patent documents.

以上においては、本願の発明の基本的な構成について概観的に記述したが、本願の発明全体は次の発明単位群から構成されるものであって、[1]の発明を基本発明とし、それ以外の発明は、基本発明を具体化ないしは実施態様化するものである。(なお、発明群全体をまとめて「本発明」という。)   In the above, the basic configuration of the invention of the present application has been described in outline. However, the entire invention of the present application is composed of the following invention unit groups, and the invention of [1] is the basic invention. The inventions other than the invention embody the basic invention or form an embodiment. (The invention group as a whole is collectively referred to as “the present invention”.)

[1]圧縮成形機により合成樹脂溶融塊状体であるドロップを圧縮成形してプリフォームとなし、金型からプリフォームを取り出す際に、プリフォームを常温より高温である状態で取り出すことを特徴とする、プリフォームを成形する方法。
[2][1]において、常温より高温である状態が、圧縮成形したプリフォームを金型から取り出した直後のプリフォームの少なくとも胴部の外表面温度が、合成樹脂の(ガラス転移温度−2)℃以上(ガラス転移温度+8)℃以下であることを特徴とする、[1]におけるプリフォームを成形する方法。
[3]金型からプリフォームを取り出す際に、プリフォームノズル部の外表面温度が金型の温調温度以上、合成樹脂の(ガラス転移温度+2)℃以下となる状態で取り出すことを特徴とする、[1]又は[2]におけるプリフォームを成形する方法。
[4]金型からプリフォームを取り出した後、プリフォームを温調処理することを特徴とする、[1]〜[3]のいずれかにおけるプリフォームを成形する方法。
[5]プリフォームの温調処理が、プリフォーム胴部外表面を、プリフォーム胴部の内部の熱によって合成樹脂の(ガラス転移温度+18)℃以上(ガラス転移温度+42)℃以下に昇温させる処理であることを特徴とする、[4]におけるプリフォームを成形する方法。
[6]合成樹脂がガラス転移温度77〜78℃のポリエチレンテレフタレート(PET)であることを特徴とする、[1]〜[5]のいずれかにおけるプリフォームを成形する方法。
[1] It is characterized in that a drop which is a synthetic resin molten lump is compression molded by a compression molding machine to form a preform, and when the preform is taken out from the mold, the preform is taken out at a temperature higher than normal temperature. A method of forming a preform.
[2] In [1], when the temperature is higher than normal temperature, the outer surface temperature of at least the trunk portion of the preform immediately after taking out the compression-molded preform from the mold is the glass transition temperature-2 of the synthetic resin. ) The method for molding a preform according to [1], wherein the temperature is not lower than (° C) and not higher than (glass transition temperature +8) ° C.
[3] When the preform is taken out from the mold, the outer surface temperature of the preform nozzle part is taken out in a state where the temperature is not less than the temperature control temperature of the mold and not more than (glass transition temperature +2) ° C. of the synthetic resin. A method of forming the preform in [1] or [2].
[4] The method for molding a preform according to any one of [1] to [3], wherein the preform is temperature-controlled after the preform is taken out from the mold.
[5] Temperature control of the preform raises the outer surface of the preform body to (glass transition temperature + 18) ° C. or more (glass transition temperature + 42) ° C. or less of the synthetic resin by heat inside the preform body. The method for forming a preform according to [4], wherein
[6] The method for molding a preform according to any one of [1] to [5], wherein the synthetic resin is polyethylene terephthalate (PET) having a glass transition temperature of 77 to 78 ° C.

本発明においては、ガスバーナーや熱風などによる外部加熱処理を施さずに、圧縮成形して金型から取り出したプリフォームの内部歪みを除去することが可能になり、それによりブロー成形性が向上し、また、一定の優れた品質の製品容器を得ることができる。
更に、プリフォームの通常の加熱処理を行わないから、プラスチック成形ラインでの火気の使用による防火管理及び安全管理の面での負担が無く、過熱によるプリフォームの表面における炭化などの損傷の惧れも無く、プリフォーム加熱及びその後の冷却のための付帯設備や熱エネルギーを削減することもできる。
In the present invention, it becomes possible to remove the internal distortion of the preform that has been compression-molded and taken out from the mold without performing an external heating treatment with a gas burner or hot air, thereby improving the blow moldability. In addition, a product container having a certain excellent quality can be obtained.
In addition, because the preform is not subjected to normal heat treatment, there is no burden in terms of fire prevention management and safety management due to the use of fire in the plastic molding line, and there is a possibility of damage such as carbonization on the surface of the preform due to overheating. In addition, it is possible to reduce incidental equipment and heat energy for preform heating and subsequent cooling.

本発明については、その課題を解決するための手段として、本発明の基本的な構成に沿って前述したが、以下においては、前述した本発明群の発明の好適な実施の形態を、代表的な実施態様例を提示する各図面を参照しながら、さらに具体的に説明する。   The present invention has been described in accordance with the basic configuration of the present invention as means for solving the problem, but in the following, the preferred embodiments of the invention of the present invention group described above are representatively described. The present invention will be described more specifically with reference to the drawings that show various exemplary embodiments.

1.本発明の基本的構成
(1)本発明の基本要件と特徴
本発明は、合成樹脂容器を製造するための圧縮成形及び延伸ブロー成形方法並びに装置に関し、特に、圧縮成形機によりプリフォームを圧縮成形する際に、ガスバーナーや熱風などによる外部加熱処理を施さずに、圧縮成形して金型から取り出したプリフォームの内部歪みを除去する方法を主要な構成及び特徴とするものである。
1. TECHNICAL FIELD The present invention relates to a compression molding and stretch blow molding method and apparatus for producing a synthetic resin container, and in particular, a preform is compression molded by a compression molding machine. In this case, the main configuration and features are a method of removing internal distortion of a preform that has been compression-molded and taken out of a mold without performing an external heat treatment with a gas burner or hot air.

(2)プリフォームの高温取り出し
本発明においては、圧縮成形機によりプリフォームを圧縮成形する際に、ガスバーナーや熱風などによる外部加熱処理を施さずに、圧縮成形して金型から取り出したプリフォームの内部歪みを除去するために、プリフォームを、その外面温度が常温より高温である状態において、特に胴部の外表面温度がプリフォームの材料である合成樹脂の(ガラス転移温度−2)℃以上(ガラス転移温度+8)℃以下である状態にて、取り出す。
(2) High-temperature removal of preform In the present invention, when the preform is compression-molded by a compression molding machine, it is compression-molded and removed from the mold without being subjected to external heat treatment with a gas burner or hot air. In order to remove the internal distortion of the reform, the preform is made of a synthetic resin (glass transition temperature -2) in which the outer surface temperature of the preform is higher than room temperature, especially the outer surface temperature of the body is the preform material. It is taken out in a state of not less than ℃ (glass transition temperature +8) ℃.

プリフォームの胴部の外表面温度がプリフォームの材料である合成樹脂の(ガラス転移温度−2)℃より低いと、内部歪みの除去作用が不足し、(ガラス転移温度+8)℃より高いと、プリフォームを金型のコアから抜き取る際に、プリフォームが変形する惧れが生じる。なお、高温取り出し時のネック部(ノズル部)の外表面温度は圧縮成形金型の温調温度以上、プリフォーム材料の合成樹脂の(ガラス転移温度+2)℃以下が好ましい。
圧縮成形後のプリフォームはコア(雄型)に抱きついており、容器のノズル部(ネジ部)外周をノズル部成形割型(雌型)で抱えた状態でコアを抜き取る。このときのノズル部の外表面温度は、当然、圧縮成形金型の温調温度以上ではあるが、合成樹脂が例えばPET系のポリエステルであって、ガラス転移温度が77〜78℃の場合、80℃以下(より好ましくは60℃以下)が好ましく、(ガラス転移温度+2)℃を越えるとノズル部の厚さ方向中心部の温度は外表面温度より高温であるため、樹脂が未だ固化が不十分で軟化しているためノズル部は変形し、密封に係わる厳しい寸法・形状精度を維持・管理することが困難である。一方、プリフォーム胴部の外表面温度は(ガラス転移温度+8)℃以下であれば、後のブロー成形工程に影響する程の変形することなく抜き取ることが可能である。
If the outer surface temperature of the preform body is lower than (glass transition temperature-2) ° C. of the synthetic resin that is the preform material, the internal strain removal action is insufficient, and if the glass transition temperature is higher than (glass transition temperature + 8) ° C. When the preform is removed from the core of the mold, the preform may be deformed. In addition, the outer surface temperature of the neck part (nozzle part) at the time of taking out high temperature is preferably not less than the temperature control temperature of the compression mold and not more than (glass transition temperature + 2) ° C. of the synthetic resin of the preform material.
The preform after compression molding is hung on the core (male mold), and the core is extracted with the outer periphery of the nozzle part (screw part) of the container held by the nozzle part molding split mold (female mold). Of course, the outer surface temperature of the nozzle portion at this time is equal to or higher than the temperature control temperature of the compression mold, but when the synthetic resin is, for example, a PET-based polyester and the glass transition temperature is 77 to 78 ° C., 80 ℃ or less (more preferably 60 ℃ or less) is preferable, and when the glass transition temperature exceeds +2 ℃, the temperature of the central portion in the thickness direction of the nozzle portion is higher than the outer surface temperature, so the resin is still insufficiently solidified Since the nozzle portion is softened, the nozzle portion is deformed, and it is difficult to maintain and manage strict dimensional and shape accuracy related to sealing. On the other hand, if the outer surface temperature of the preform body is (glass transition temperature + 8) ° C. or less, the preform body can be extracted without being deformed so as to affect the subsequent blow molding process.

(3)プリフォームの内部歪み
従来のプリフォーム圧縮成形法では、圧縮成形金型から取り出したプリフォームは、金型により冷却されて、金型の温調温度乃至常温に冷却された状態で取り出され、その表面部に(特に胴部において)熱歪みなどによる内部歪みが生じて、延伸ブロー成形の成形性及び成形した容器の製品の物性を損なう問題が派生している。
プリフォームの内部歪みは、金型内に合成樹脂を充填する際に生じる樹脂流動配向、及びプリフォームの冷却時における表面スキン層と内部層の温度差による熱歪みが主要な要因となっている。
(3) Internal distortion of preform In the conventional preform compression molding method, the preform taken out from the compression molding die is cooled by the die and taken out in a state of being cooled to the temperature control temperature of the die or room temperature. As a result, internal distortion due to thermal strain or the like is generated on the surface portion (particularly in the body portion), thereby deteriorating the formability of stretch blow molding and the physical properties of the molded container product.
The internal strain of the preform is mainly due to the resin flow orientation that occurs when filling the mold with the synthetic resin and the thermal strain due to the temperature difference between the surface skin layer and the internal layer when the preform is cooled. .

(4)プリフォームの内部歪みの緩和ないしは解消
プリフォームをその外表面が高温、特にプリフォーム材料の合成樹脂の(ガラス転移温度−2)℃以上の状態にて金型より取り出すことにより、プリフォーム成形時に生じた流動配向を緩和することができる。
(4) Relieving or eliminating the internal distortion of the preform When the preform is taken out of the mold at a high temperature on the outer surface, especially at a glass transition temperature of −2 ° C. or higher of the synthetic resin of the preform material, It is possible to relax the flow orientation generated at the time of reforming.

更に、必要によっては、金型からプリフォームを取り出した後、空冷(自然放置又は搬送過程での自然放冷、若しくは気体の吹き付け)や水冷など、又はこれらを組み合わせた温調処理をすることも好ましい態様である。金型から抜き取られたプリフォームを一定の熱雰囲気中に置くことで(必要に応じて、更にプリフォームに部分加熱処理的及び/又は部分冷却処理を付与することで)、プリフォーム胴部の外表面を、プリフォーム胴部の内部(厚み方向の中央付近の部分;中間層)の高熱によって前記合成樹脂の(ガラス転移温度+18)℃以上(ガラス転移温度+42)℃以下に昇温させることより、プリフォームの厚さ方向全域に渡って温度を上げることで上記流動配向をプリフォームの内外面の表面スキン層と内部の中間層についてより一層緩和させることが可能となり、さらに内外面の表面スキン層と内部層の温度差を小さくして熱歪みを緩和しつつ、その後、過昇温により胴部を白化させることがないので、プリフォーム圧縮成形時の内部歪みを好適に緩和ないしは解消することができる。
具体的な態様としては、プリフォームを高温取り出しして、数秒間室温下で搬送(空冷;室温下での搬送状態における自然放冷)し、次いで、好ましくは、水冷搬送(胴部・底部の外面の水冷)され温調処理される。その際、プリフォームの中間層の高熱を使って内外層温度を再度上げ、圧縮成形歪みと熱歪みを除去した後、熱による白化前に水冷するようになる。
Furthermore, if necessary, after taking out the preform from the mold, air cooling (natural leaving or natural cooling in the transfer process, or gas blowing), water cooling, or a combination of these may be performed. This is a preferred embodiment. By placing the preform extracted from the mold in a constant thermal atmosphere (by adding a partial heat treatment and / or partial cooling treatment to the preform as necessary), The outer surface is heated to (glass transition temperature +18) ° C. or higher (glass transition temperature +42) ° C. or lower of the synthetic resin by high heat inside the preform body (part near the center in the thickness direction; intermediate layer). Further, by increasing the temperature over the entire thickness direction of the preform, the flow orientation can be further relaxed for the inner and outer surface skin layers and the inner intermediate layer of the preform. The temperature difference between the skin layer and the inner layer is reduced to mitigate thermal strain, and then the body part is not whitened by excessive temperature rise, so internal strain during preform compression molding is reduced. It can be alleviated or eliminated to apply.
As a specific embodiment, the preform is taken out at a high temperature and transported at room temperature for several seconds (air cooling; natural cooling in a transported state at room temperature), and then preferably water-cooled transport (both of the body and bottom). The outer surface is water-cooled) and temperature-controlled. At that time, the inner and outer layer temperatures are raised again by using the high heat of the intermediate layer of the preform to remove compression molding strain and thermal strain, and then water-cooled before whitening by heat.

(5)プリフォームの内部歪みの解消の実態
本発明においてのプリフォーム高温取り出しについて、プリフォーム成形(i)、及び金型からの高温取り出し(ii)、並びに空冷(自然放冷)状態(iii)における、プリフォームの温度の経時変化の実例が図2のグラフ図に例示されている。プリフォームの胴部の内表面(0.0T;Tは厚み)と外表面(1T)及び内層部の中心点(0.5T)における、時間経過(秒;横軸)に対する温度変化(℃;縦軸)の実測値が曲線にて示されている。この例では、プリフォームの胴部の肉厚は3.5mmであり、金型冷却温度(金型温調温度)は12℃、雰囲気温度は25℃である。
このグラフ図を見ると、プリフォームを金型から高温取り出しして空冷すれば、プリフォームの内表面と外表面は一旦、プリフォームの厚みの中心部を含む中間層の高熱を使って内表面で約30〜45℃、外表面で約15〜30℃昇温され、時間経過と共に、内外の表面及び、中心部は均等な温度に近づいて行くこと(漸次の温度接近)が明らかにされている。
それにより、プリフォーム成形時に生じた流動配向を緩和し、また、表面スキン層と内部層の温度差による熱歪みを緩和して、プリフォーム取り出し時の内部歪みを緩和ないしは解消することとなる。
(5) Actual state of elimination of internal distortion of preform Regarding high temperature preform removal in the present invention, preform molding (i), high temperature removal from mold (ii), and air cooling (natural cooling) state (iii) 2), an example of the change in the temperature of the preform over time is illustrated in the graph of FIG. Temperature change (° C; over time) (seconds; horizontal axis) at the inner surface (0.0T; T is the thickness) and outer surface (1T) of the preform body and the center point (0.5T) of the inner layer part. The actual measurement value (vertical axis) is shown by a curve. In this example, the thickness of the preform body is 3.5 mm, the mold cooling temperature (mold temperature control temperature) is 12 ° C., and the ambient temperature is 25 ° C.
As shown in this graph, if the preform is taken out of the mold at high temperature and air-cooled, the inner surface and outer surface of the preform are once subjected to the inner surface using the high heat of the intermediate layer including the center of the thickness of the preform. About 30-45 ° C, and about 15-30 ° C on the outer surface, and over time, the inner and outer surfaces and the central part are approaching a uniform temperature (gradual temperature approach). Yes.
As a result, the flow orientation generated during the molding of the preform is alleviated, and the thermal strain due to the temperature difference between the surface skin layer and the inner layer is alleviated, so that the internal strain at the time of taking out the preform is alleviated or eliminated.

2.本発明における付帯的発明
段落0011に前記したように、本発明における付帯的な発明としては、以下の発明を列挙することができる。
付加的な発明としては、圧縮成形によりプリフォームを成形した後に、高温取り出しと空冷の熱的処理を施し、次いで連続して延伸ブロー成形機によりプリフォームを延伸ブロー成形して合成樹脂容器を製造する、連続システム方法である。
このシステムを実行する装置として、押出手段の押出し開口部から押し出される合成樹脂溶融塊状体である、ドロップの切断手段と供給手段を備えた回転式ドロップ供給体、回転式圧縮成形機、プリフォーム取出具、回転式延伸ブロー成形機、製品容器取出具の各々が連続したシステムとして構成される。このシステムの実例が図1の概略模式図に成形工程フロー図として例示されている。
2. Ancillary Inventions in the Present Invention As described above in paragraph 0011, the following inventions can be listed as incidental inventions in the present invention.
As an additional invention, after forming a preform by compression molding, high temperature removal and air cooling are performed, and then the preform is stretch blow molded by a stretch blow molding machine to produce a synthetic resin container. It is a continuous system method.
As an apparatus for executing this system, a rotary drop supply body having a drop cutting means and a supply means, a rotary compression molding machine, a preform take-off, which is a synthetic resin molten mass extruded from the extrusion opening of the extrusion means. Each of the ejector, the rotary stretch blow molding machine, and the product container ejector is configured as a continuous system. An example of this system is illustrated as a molding process flow diagram in the schematic diagram of FIG.

付随的な発明としては、容器の口頚部を加熱結晶化させる工程が、更に付加され、また、延伸ブロー成形が二軸延伸ブローであり、及び/又は、二段ブローであって、更にまた、合成樹脂容器がボトル又はカップである、基本発明の実施の態様である。
本発明においては、必要に応じて好ましくは、容器の口頸部を加熱結晶化させる工程が、更に付加される。この工程は、ポリエチレンテレフタレートに代表される合成樹脂容器の延伸ブロー成形において通常に用いられるものであり、プリフォームの口頚部のみを熱処理し白化させ結晶化して、口頚部の強度を高めるために使用される。この結晶化工程は、延伸ブロー成形の前後どちらで行ってもよい。
As an incidental invention, a step of heating and crystallizing the mouth and neck of the container is further added, and the stretch blow molding is a biaxial stretch blow and / or a two-stage blow, It is an embodiment of the basic invention in which the synthetic resin container is a bottle or a cup.
In the present invention, preferably, a step of heating and crystallizing the mouth and neck of the container is further added as necessary. This process is normally used in stretch blow molding of synthetic resin containers typified by polyethylene terephthalate, and is used to increase the strength of the mouth and neck by heat treating and whitening and crystallizing only the mouth and neck of the preform. Is done. This crystallization step may be performed either before or after stretch blow molding.

3.その他の要件
(1)合成樹脂材料
本発明のプリフォームを形成させるための原料樹脂としては、成形可能な熱可塑性樹脂であれば任意のものを用いることができる。このような樹脂として、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)などの熱可塑性ポリエステル、これらのエステル単位を主体とする共重合ポリエステル或いはこれらのブレンド物、ポリカーボネート類、アクリル−ブタジエン−スチレン共重合体(ABS樹脂)、ポリアセタール樹脂、ナイロン6、ナイロン66、それらの共重合ナイロンなどのポリアミド類、ポリメチルメタクリレートなどのアクリル樹脂、アイソタクチック・ポリプロピレン、ポリスチレン、低−、中−、或いは高−密度ポリエチレン、エチレン−プロピレン共重合体、エチレン−ブテン−1共重合体、スチレン−ブタジエン熱可塑性エラストマーなどを挙げることができる。
これらの樹脂には、製品の品質を損なわない範囲内で種々の添加剤、例えば着色剤、紫外線吸収剤、離型剤、滑剤、核剤などを配合することができる。PETの場合、製品に適するよう、これら添加剤を適宜添加することによりガラス転移温度は概ね77〜78℃となる。
3. Other Requirements (1) Synthetic Resin Material As a raw material resin for forming the preform of the present invention, any resin can be used as long as it is a moldable thermoplastic resin. Examples of such resins include thermoplastic polyesters such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polyethylene naphthalate (PEN), copolymer polyesters mainly composed of these ester units, or blends thereof, and polycarbonates. , Acrylic-butadiene-styrene copolymer (ABS resin), polyacetal resin, nylon 6, nylon 66, polyamides such as those copolymerized nylon, acrylic resin such as polymethyl methacrylate, isotactic polypropylene, polystyrene, low -, Medium- or high-density polyethylene, ethylene-propylene copolymer, ethylene-butene-1 copolymer, styrene-butadiene thermoplastic elastomer and the like.
Various additives such as a colorant, an ultraviolet absorber, a release agent, a lubricant, and a nucleating agent can be blended with these resins within a range that does not impair the quality of the product. In the case of PET, the glass transition temperature becomes approximately 77 to 78 ° C. by appropriately adding these additives so as to be suitable for products.

(2)プリフォームの層構成
本発明のプリフォームは、単層(一層)の熱可塑性樹脂層で構成される場合の他、二層以上の熱可塑性樹脂層により構成することもできる。
更に、本発明のプリフォームは、二層以上の熱可塑性樹脂層からなる内層及び外層の間に積層される中間層を備えることができ、中間層を酸素バリヤー層や酸素吸収層などの機能性樹脂層とすることもできる。
(2) Layer structure of preform The preform of the present invention may be composed of two or more thermoplastic resin layers in addition to the case of a single layer (one layer) of thermoplastic resin layer.
Furthermore, the preform of the present invention can be provided with an intermediate layer laminated between an inner layer and an outer layer composed of two or more thermoplastic resin layers, and the intermediate layer has a functionality such as an oxygen barrier layer or an oxygen absorption layer. It can also be a resin layer.

以下においては、更に本発明をより具体的な実施の態様である、実施例において説明して、本発明における構成要件の合理性と有意性を実証する。
[グラフ図による実例]
本発明の内部歪み解消の実態としての、グラフ図による実例は、既に段落0023に記述したとおりに、プリフォーム高温取り出しについて、プリフォーム成形(i)、及び金型からの高温取り出し(ii)、並びに空冷状態(iii)における、プリフォームの温度の経時変化の実例として、グラフ図(図2)に例示されている。
In the following, the present invention will be further described in Examples, which are more specific embodiments, and the rationality and significance of the constituent elements in the present invention will be demonstrated.
[Examples using graphs]
As an example of the present invention for eliminating internal distortion, an example by a graph is as described in paragraph 0023. For preform high temperature extraction, preform molding (i), and high temperature extraction from a mold (ii), In addition, a graph (FIG. 2) illustrates an example of the change over time of the temperature of the preform in the air-cooled state (iii).

[実施例1及び比較例1]
押出機内で加熱溶融された合成樹脂(ポリエチレンテレフタレート)を、押出機先端に固定したダイヘッドの開口部から連続的に押し出し、この溶融樹脂を切断具によって切断し、円柱状のドロップ(切断された溶融塊)を得た。このドロップを、回転式可動型ドロップ供給体に設けられた多数個の保持機構の固定具と押圧具によって挟持し、ロータリー圧縮成形機に設けられた多数個の成形金型の雌型に挿入し、さらに、雌型と雄型との協同により圧縮成形することによりプリフォームを得た。
プリフォームを金型から高温取り出しをして、そのまま空冷して内部歪みを緩和した。
[Example 1 and Comparative Example 1]
Synthetic resin (polyethylene terephthalate) heated and melted in the extruder is continuously extruded from the opening of the die head fixed to the tip of the extruder, and this molten resin is cut by a cutting tool to form a cylindrical drop (cut melted). Lump) was obtained. The drop is sandwiched between a plurality of holding mechanism fixtures and pressing tools provided on the rotary movable drop supply body, and inserted into female molds provided on a rotary compression molding machine. Furthermore, a preform was obtained by compression molding in cooperation with a female mold and a male mold.
The preform was taken out of the mold at a high temperature, and then air-cooled to relax the internal strain.

プリフォームの成形条件と成形結果を表1に掲示する。圧縮成形したプリフォームを金型から取り出した直後のプリフォームの少なくとも胴部の外表面温度が、合成樹脂の(ガラス転移温度−2)℃以上(ガラス転移温度+8)℃以下である範囲では、すなわち75〜86℃の範囲では、プリフォームの外表面最高到達温度が95〜120℃の好適な範囲となり(実施例1に相当)、プリフォームの成形性が良好で、外観不良のボトルも生じなかった。
圧縮成形したプリフォームを金型から取り出した直後のプリフォームの少なくとも胴部の外表面温度が、75〜86℃の範囲を外れると、プリフォームの外表面最高到達温度が95℃未満又は120℃を超えて(比較例1に相当)、プリフォームの成形性が悪く又はボトル外観不良のボトルが生じた。
Table 1 shows the preform molding conditions and molding results. In the range where the outer surface temperature of at least the trunk portion of the preform immediately after taking out the compression-molded preform from the mold is (glass transition temperature-2) ° C. or more (glass transition temperature + 8) ° C. of the synthetic resin, That is, in the range of 75 to 86 ° C., the maximum temperature reached to the outer surface of the preform is in a suitable range of 95 to 120 ° C. (corresponding to Example 1), the preform has good moldability, and a bottle with poor appearance also occurs. There wasn't.
If the outer surface temperature of at least the body portion of the preform immediately after taking the preform that has been compression-molded out of the range of 75 to 86 ° C, the highest temperature of the outer surface of the preform is less than 95 ° C or 120 ° C. (Corresponding to Comparative Example 1), a preform with poor moldability or a bottle appearance defect was produced.

Figure 0004582464
Figure 0004582464

表1においての、成形時間が6秒である実施例における、段落0028に前述したグラフ図の実例が図2に例示され、プリフォーム高温取り出しについて、プリフォーム成形、金型からの高温取り出し、及び空冷状態における、プリフォームの温度の経時変化が示されている。プリフォームの胴部の内表面と外表面及び内層部の中心点における、時間経過(秒;横軸)に対する温度変化(℃;縦軸)の実測値が曲線にて示されている。この例では、プリフォームの胴部の肉厚は3.5mmであり、金型冷却温度は12℃、雰囲気温度は25℃である。
このグラフ図を見ると、プリフォームを金型から、80℃程度の高温取り出しして空冷すれば、プリフォームの内表面と外表面及び中心部の各温度が、時間経過と共に、均等な温度に近づいて行くこと(漸次の温度接近)が明らかにされて、プリフォーム成形性とボトルの外観において良好な結果が得られている。
An example of the graph diagram previously described in paragraph 0028 in the example in Table 1 where the molding time is 6 seconds is illustrated in FIG. 2 for preform high temperature removal, preform molding, high temperature removal from the mold, and A time-dependent change in the temperature of the preform in the air-cooled state is shown. The measured values of temperature change (° C .; vertical axis) with respect to time (seconds; horizontal axis) at the center points of the inner and outer surfaces of the preform body and the inner layer are shown by curves. In this example, the thickness of the preform body is 3.5 mm, the mold cooling temperature is 12 ° C., and the ambient temperature is 25 ° C.
Looking at this graph, if the preform is taken out from the mold at a high temperature of about 80 ° C. and air-cooled, the temperatures of the inner surface, outer surface, and center of the preform will be equalized over time. Approaching (gradual temperature approach) has been demonstrated and good results have been obtained in preform moldability and bottle appearance.

表1における成形時間が10秒の比較例においては、実施例と同様なグラフ図が図3に例示されている。
この場合には、プリフォームを金型から70℃程度の低温で取り出しているので、プリフォームの内表面と外表面及び内層中心部の各温度が、時間経過と共に均等な温度に近づいているとしても、ボトルの外観において良好な結果が得られていない。
In the comparative example in which the molding time in Table 1 is 10 seconds, a graph similar to that of the example is illustrated in FIG.
In this case, since the preform is taken out from the mold at a low temperature of about 70 ° C., it is assumed that the temperatures of the inner surface, the outer surface, and the inner layer center of the preform are approaching a uniform temperature over time. However, good results are not obtained in the appearance of the bottle.

[実施例2及び比較例2]
実施例1において使用したプリフォームと同様なプリフォームを使用して、プリフォームの成形性の指標である、プリフォームの歪み分布状態を検討した。
圧縮成形後のプリフォームの歪み分布状態を、偏光フィルターによる歪み分布写真にて観測した。歪み検査器としては、偏光板を利用した直交ニコルタイプの検査装置である、株式会社ルケオ製造の歪検査器LSM−2001を使用した。
図4に示されるプリフォームの歪み分布写真においては、実施例2に相当する、(A)−1に示すように高温(外表面の最高到達温度:95〜100℃)取り出し直後では、圧縮成形されたプリフォームは極めて僅かだが軟化状態にあるので、金型から取り外されることによって歪みは緩和され、歪みを示す干渉模様は現れない。
高温取り出し後、そのまま金型外で空冷冷却(40℃以下)すると(A)−2に示すように、冷却固化による歪みの干渉模様が僅かに現れる程度である。
それに対し、比較例2に相当する、金型内で充分冷却(外表面の最高到達温度:90℃未満)した場合には、(B)に示すように、金型内で圧縮成形による歪みを抱えたままプリフォームは冷却固化するため、干渉模様がはっきり現れ、胴部上方ではかなり顕著に現れている。
したがって、金型からのプリフォームの高温取り出しが、成形後のプリフォームに歪みを生じ難く、低温取り出しより優れた手法であることが明らかにされている。
[Example 2 and Comparative Example 2]
Using a preform similar to the preform used in Example 1, the strain distribution state of the preform, which is an index of the moldability of the preform, was examined.
The strain distribution state of the preform after compression molding was observed with a strain distribution photograph using a polarizing filter. As the strain inspection device, a strain inspection device LSM-2001 manufactured by Luceo Co., Ltd., which is a crossed Nicol type inspection device using a polarizing plate, was used.
In the photograph of the strain distribution of the preform shown in FIG. 4, immediately after taking out at a high temperature (the maximum temperature reached on the outer surface: 95 to 100 ° C.) corresponding to Example 2, as shown in (A) -1, compression molding is performed. Since the preform formed is very slight but in a softened state, the distortion is alleviated by removing it from the mold, and no interference pattern indicating distortion appears.
When air-cooled cooling (40 ° C. or lower) outside the mold as it is after taking out at a high temperature, as shown in (A) -2, a slight interference pattern due to cooling and solidification appears.
On the other hand, when sufficiently cooled in the mold (corresponding to Comparative Example 2) (maximum temperature reached on the outer surface: less than 90 ° C.), as shown in (B), distortion due to compression molding in the mold was observed. Since the preform is cooled and solidified while being held, an interference pattern appears clearly, and it appears quite noticeably above the trunk.
Therefore, it has been clarified that the high temperature take-out of the preform from the mold is less likely to cause distortion in the preform after molding and is a better technique than the low-temperature take-out.

[実施例と比較例の結果]
各実施例においては、プリフォームは歪みが殆ど無く、所望のとおりに正常に成形され、品質の一定した、かつ品質及び外観において優れた成形品が得られた。一方、各比較例においては、プリフォームにかなりの歪みが生じて、成形性が悪く、かつ外観が実施例に比べて劣る成形品が得られた。
したがって、本発明における構成の要件の合理性と有意性が明らかにされている。
[Results of Examples and Comparative Examples]
In each of the examples, the preform had almost no distortion, was molded normally as desired, and a molded product having a constant quality and excellent quality and appearance was obtained. On the other hand, in each of the comparative examples, a considerable distortion occurred in the preform, a molded product having poor moldability and an inferior appearance as compared with the examples was obtained.
Therefore, the rationality and significance of the requirements of the composition in the present invention are clarified.

本発明に従って構成された成形システムの好適な実施形態を具体的に例示する、概略平面図である。1 is a schematic plan view specifically illustrating a preferred embodiment of a molding system constructed in accordance with the present invention. 本発明における高温取り出しによる、プリフォームの温度の経時変化の実例を例示するグラフ図である。It is a graph which illustrates the example of the time-dependent change of the temperature of a preform by the high temperature extraction in this invention. 低温取り出しによる、プリフォームの温度の経時変化の比較例を例示するグラフ図である。It is a graph which illustrates the comparative example of the time-dependent change of the temperature of a preform by low temperature taking-out. プリフォームの歪み分布状態を示す、偏光フィルターによる歪み分布写真図である。It is a distortion distribution photograph figure by a polarizing filter which shows the distortion distribution state of a preform.

Claims (5)

圧縮成形機により合成樹脂溶融塊状体であるドロップを圧縮成形してプリフォームとなし、金型からプリフォームを取り出す際に、プリフォームを常温より高温である状態で取り出した後、プリフォームを加熱を伴わない温調処理をし、温調処理が、プリフォーム胴部外表面を、プリフォーム胴部の内部の熱によって合成樹脂の(ガラス転移温度+18)℃以上(ガラス転移温度+42)℃以下に昇温させる処理であることを特徴とする、ブロー成形用のプリフォームを成形する方法。 Compression molding machine of a synthetic resin melt agglomerated in a drop compression molded to a preform and without, from the mold when removing the preform, after eject the preform in a state at a high temperature than ambient temperature, the preform The temperature is adjusted without heating, and the temperature adjustment is performed on the outer surface of the preform body by the heat inside the preform body (glass transition temperature + 18) ° C. or more (glass transition temperature + 42) ° C. A method for molding a preform for blow molding , characterized in that the temperature is increased as follows . 圧縮成形機により合成樹脂溶融塊状体であるドロップを圧縮成形してプリフォームとなし、金型からプリフォームを取り出す際に、プリフォームを常温より高温である状態で取り出した後、プリフォームを加熱を伴わない温調処理をし、常温より高温である状態が、圧縮成形したプリフォームを金型から取り出した直後のプリフォームの少なくとも胴部の外表面温度が、合成樹脂の(ガラス転移温度−2)℃以上(ガラス転移温度+8)℃以下であることを特徴とする、ブロー成形用のプリフォームを成形する方法。 Compression molding machine of a synthetic resin melt agglomerated in a drop compression molded to a preform and without, from the mold when removing the preform, after eject the preform in a state at a high temperature than ambient temperature, the preform When the temperature is adjusted without heating and the temperature is higher than room temperature, the outer surface temperature of at least the body portion of the preform immediately after taking out the compression-molded preform from the mold is the glass transition temperature of the synthetic resin. -2) A method for molding a preform for blow molding , characterized by being at least ° C (glass transition temperature +8) ° C. 金型からプリフォームを取り出す際に、プリフォームノズル部の外表面温度が金型の温調温度以上、合成樹脂の(ガラス転移温度+2)℃以下となる状態で取り出すことを特徴とする、請求項1又は請求項2に記載されたブロー成形用のプリフォームを成形する方法。 When the preform is taken out from the mold, the outer surface temperature of the preform nozzle is taken out in a state where the temperature is equal to or higher than the temperature control temperature of the mold and (glass transition temperature +2) ° C. or lower of the synthetic resin. A method for molding a blow-molding preform according to claim 1 or 2. 合成樹脂がガラス転移温度77〜78℃のポリエチレンテレフタレート(PET)であることを特徴とする、請求項1〜請求項3のいずれかに記載されたブロー成形用のプリフォームを成形する方法。 The method for molding a preform for blow molding according to any one of claims 1 to 3, wherein the synthetic resin is polyethylene terephthalate (PET) having a glass transition temperature of 77 to 78 ° C. 請求項1〜4に記載されたプリフォームを成形する方法を用いて成形した後に、連続してプリフォームを延伸ブロー成形して合成樹脂容器を製造することを特徴とする、合成樹脂製容器の製造方法。A synthetic resin container, wherein the preform is stretch blow molded continuously after being molded using the method for molding a preform according to claims 1 to 4. Production method.

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