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JP4586516B2 - Joining structure of metal flexible tube and connecting joint - Google Patents
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JP4586516B2 - Joining structure of metal flexible tube and connecting joint - Google Patents

Joining structure of metal flexible tube and connecting joint Download PDF

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JP4586516B2
JP4586516B2 JP2004346291A JP2004346291A JP4586516B2 JP 4586516 B2 JP4586516 B2 JP 4586516B2 JP 2004346291 A JP2004346291 A JP 2004346291A JP 2004346291 A JP2004346291 A JP 2004346291A JP 4586516 B2 JP4586516 B2 JP 4586516B2
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joint
flexible tube
metal flexible
connection
metal
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JP2006153191A (en
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弦 塚越
佳英 大久保
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Yokohama Rubber Co Ltd
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Description

本発明は、金属製フレキシブルチューブと接続用継手の接合構造に関する。   The present invention relates to a joining structure of a metal flexible tube and a joint for connection.

本来ならば剛性材料であるステンレス鋼などからなる金属チューブにおいて、そのチューブ全体に可撓性・フレキシビリティを持たせるために、金属チューブの縦断面形状における管壁形状が連続した波形状を呈するようにした金属製フレキシブルチューブが知られている。   In order to give flexibility and flexibility to the entire tube, it is assumed that the tube wall shape in the vertical cross-sectional shape of the metal tube exhibits a continuous wave shape in a metal tube made of stainless steel, which is originally a rigid material. A metal flexible tube is known.

該金属製フレキシブルチューブは、そのチューブ外観が、通常、らせん状や蛇腹状に連続した山谷状の凹凸形状が形成されて構成されている。   The metal flexible tube is generally configured such that the tube appearance is formed in a ridge-and-valley uneven shape that is continuous in a spiral or bellows shape.

このような金属製フレキシブルチューブは、良好な耐圧性を有しつつ前述した山谷状の凹凸形状構造により可撓性・フレキシビリティを有することから各種の装置間を接続することを容易にするとともに、例えば、ゴムに代表される非金属製のフレキシブルチューブとの比較においては、薬液や気体等に対する極めて高い非透過性を有するものとして有効に利用されてきている。   While such a metal flexible tube has good pressure resistance while having flexibility and flexibility due to the above-described ridge-and-valley uneven structure, it is easy to connect various devices, For example, in comparison with a non-metallic flexible tube typified by rubber, it has been effectively used as a material having extremely high non-permeability with respect to chemicals, gases, and the like.

通常、該金属製フレキシブルチューブを化学装置等に接続するに際しては、該金属製フレキシブルチューブの端部開口部には接続される装置との接続を補助するための接続用継手が接合される。   Usually, when the metal flexible tube is connected to a chemical apparatus or the like, a connection joint for assisting the connection with the apparatus to be connected is joined to the end opening of the metal flexible tube.

この接合をするには、溶接を用いるのが一般的手法であるが(特許文献1)、溶接は被溶接部材が一体化することによって接合部に高い気密性が得られる一方で、溶接熱により金属製フレキシブルチューブ材料に劣化現象が起こる。この劣化現象が原因となって、曲げ、内圧力の変化等の外力により、当該劣化部分で該金属製フレキシブルチューブが事前に想定された耐用時間に至る以前に破損することがあるという問題があった。   In order to perform this joining, welding is generally used (Patent Document 1). However, welding provides high airtightness at the joint by integrating the members to be welded. Deterioration phenomenon occurs in metal flexible tube material. Due to this deterioration phenomenon, there is a problem that the metal flexible tube may be damaged at the deteriorated part before reaching the expected service life due to an external force such as bending or a change in internal pressure. It was.

かかる問題を解消するために各種の提案がなされてきているが、いずれも、該劣化部分を変形させ得る外力の種類によっては効果がないか、または、部品点数の増加や組立ての煩雑化を招き、非常に高コストとなる等の新たな問題点がある。   Various proposals have been made to solve such problems, but none of them are effective depending on the type of external force that can deform the deteriorated portion, or increase the number of parts and complicate assembly. There are new problems such as very high cost.

例えば、溶接による材料劣化部分を保護するために金属製フレキシブルチューブの先端のパイプ状部分を長くすることが検討されたが、この方法は金属製フレキシブルチューブに加わる曲げ力に対してはある程度の効果があるものの、内部を通過する流体の脈動によって生ずる内圧力の変化に基づく金属製フレキシブルチューブの変形等に対しては、効果が認められないものであった。   For example, it has been considered to lengthen the pipe-shaped part at the tip of the metal flexible tube to protect the material deteriorated part due to welding, but this method has some effect on the bending force applied to the metal flexible tube. However, the effect was not recognized for the deformation of the metal flexible tube based on the change of the internal pressure caused by the pulsation of the fluid passing through the inside.

また、溶接による材料劣化部分を保護するために、該金属製フレキシブルチューブの端部近傍の管壁に、該金属製フレキシブルチューブの波形に嵌合して管壁の変位を防止する補強部材を取付けることが提案されている(特許文献2)。しかし、この方法では、複数個の該補強部材を寸法精度良く製作した上で、それらを溶接等により接合をする必要があり、部品数の増加や製作工程の煩雑化を招くという問題点があった。   In addition, in order to protect the material deteriorated part due to welding, a reinforcing member for fitting the corrugated shape of the metal flexible tube to prevent the displacement of the tube wall is attached to the tube wall near the end of the metal flexible tube. (Patent Document 2). However, in this method, it is necessary to manufacture a plurality of reinforcing members with high dimensional accuracy and then to join them together by welding or the like, resulting in an increase in the number of parts and a complicated manufacturing process. It was.

一方、溶接による接合手法を用いずに、接続用継手と金属製フレキシブルチューブとを接続する手法として、金属製フレキシブルチューブの端部の外表面に外層ブレードを被嵌し、該金属製フレキシブルチューブと外層ブレードとの間にスリーブを介装させて、金属製フレキシブルチューブの延伸端部内に接続用継手の挿入筒部を嵌挿し、該外層ブレードの外周面に配設されたソケットを圧縮し、外層ブレード、スリーブ及び金属製フレキシブルチューブを接続用継手の挿入筒部に圧着結合する金属製フレキシブルチューブの継手部において、接続用継手の挿入筒部と金属製フレキシブルチューブとの間にシール材を介在させるという手法が提案されている(特許文献3)。しかし、この方法では、シール材を設けたとしても溶接接合における高い気密性には及ばないことから、使用できる流体が制限されてしまうという問題点があった。
特開2004−52812号公報 実開平5−12881号公報 実開平4−82484号公報
On the other hand, as a method of connecting the connecting joint and the metal flexible tube without using a welding technique, an outer layer blade is fitted on the outer surface of the end of the metal flexible tube, and the metal flexible tube and A sleeve is interposed between the outer layer blade, the insertion tube portion of the connecting joint is inserted into the extended end portion of the metal flexible tube, and the socket disposed on the outer peripheral surface of the outer layer blade is compressed. In the joint portion of the metal flexible tube that crimps and joins the blade, the sleeve, and the metal flexible tube to the insertion tube portion of the connection joint, a sealing material is interposed between the insertion tube portion of the connection joint and the metal flexible tube. A technique called “Patent Document 3” has been proposed. However, in this method, since that does not extend to high airtightness of definitive to welding as provided sealant, there is a problem that the fluid that can be used is limited.
JP 2004-52812 A Japanese Utility Model Publication No. 5-12881 Japanese Utility Model Publication No. 4-82484

本発明の目的は、上述したような点に鑑み、金属製フレキシブルチューブと接続用継手とを接合するに際して、接合部における気密性に優れるとともに、曲げやチューブ内圧力の変化等の外力が加えられたとしても破損することがなく、長期間にわたり、所期の性能を維持して使用することができる接合構造を提供することにある。   In view of the above-described points, the object of the present invention is excellent in airtightness at a joint when joining a metal flexible tube and a joint for connection, and an external force such as bending or change in pressure in the tube is applied. It is an object of the present invention to provide a joint structure that can be used while maintaining desired performance over a long period of time without being damaged.

上述した目的を達成する本発明の金属製フレキシブルチューブと接続用継手の接合構造は、以下の(1)の構成からなるものである。
(1)金属製フレキシブルチューブと接続用継手とを接合する構造であって、該金属製フレキシブルチューブの端部に、前記接続用継手の端部を挿入させて、該挿入部分の外表側に継手カバーを被装し、該継手カバーを加締めることにより該金属製フレキシブルチューブの端部を該接続用継手の端部に密着接合させ、かつ、該金属製フレキシブルチューブの端部の先端部と該接続用継手の端部の表面とを、該金属製フレキシブルチューブの端部の先端部である溶接接合部が、前記継手カバーで被装されている領域を経て該領域外にまで突出している位置で溶接接合させることにより接合してなることを特徴とする金属製フレキシブルチューブと接続用継手の接合構造。
The joining structure of the metal flexible tube and the joint for connection of the present invention that achieves the above-described object has the following configuration (1).
(1) A structure in which a metal flexible tube and a joint for connection are joined, the end of the joint for connection being inserted into an end of the metal flexible tube, and a joint on the outer surface side of the insertion portion A cover is attached, and the end of the metal flexible tube is tightly joined to the end of the connection joint by crimping the joint cover, and the end of the end of the metal flexible tube and the end The position at which the welded joint, which is the tip of the end of the metal flexible tube, projects from the surface of the end of the joint for connection to the outside through the region covered by the joint cover. bonding structure of the connection joint with the metal flexible tube, characterized in that formed by joining by welding in.

また、かかる本発明の金属製フレキシブルチューブと接続用継手の接合構造において、好ましくは、以下の(2)の具体的構成を有するものである。
(2)前記金属製フレキシブルチューブの端部の外表面に補強用鋼線ブレードを配し、さらに該補強用鋼線ブレードの外側に前記継手カバーを被装し、該継手カバーの加締めを前記補強用鋼線ブレードを介して行うことを特徴とする上記(1)記載の金属製フレキシブルチューブと接続用継手の接合構造。
Moreover, in the joining structure of the metal flexible tube of this invention and the coupling for connection, Preferably, it has the specific structure of the following (2) .
(2) arranged reinforcing steel wire braid on the outer surface of the end portion of the metallic flexible tube, further covered state of the joint cover on the outside of該補steel wire braid for strength, the caulking of該継hand cover The joint structure of the metal flexible tube and the joint for connection according to the above (1), which is performed through a reinforcing steel wire blade.

本発明によれば、金属製フレキシブルチューブと接続用継手とを接合するに際して、接合部における気密性に優れるとともに、曲げやチューブ内圧力の変化等の外力が加えられたとしても破損することがなく、長期間にわたり、所期の性能を維持して使用することができる、金属製フレキシブルチューブと接続用継手の接合構造が提供される。   According to the present invention, when joining a metal flexible tube and a joint for connection, the joint is excellent in airtightness at the joint, and is not damaged even if an external force such as bending or a change in pressure in the tube is applied. A joint structure of a metal flexible tube and a joint for connection that can be used while maintaining desired performance for a long period of time is provided.

以下、図面等を用いて、更に詳しく本発明の金属製フレキシブルチューブと接続用継手の接合構造について、説明する。   Hereinafter, the joint structure of the metal flexible tube and the joint for connection according to the present invention will be described in more detail with reference to the drawings.

図1は、本発明にかかる金属製フレキシブルチューブと接続用継手の接合構造の1例をモデル的に示したものであり、該接合構造の要部概略断面モデル図である。 FIG. 1 schematically shows an example of a joint structure of a metal flexible tube and a joint for connection according to the present invention, and is a schematic cross-sectional model view of a main part of the joint structure.

本発明の金属製フレキシブルチューブと接続用継手の接合構造は、図1に概略モデル構造を示した如く、金属製フレキシブルチューブ2と接続用継手1とを接合する構造であって、該金属製フレキシブルチューブ2の端部2′に、前記接続用継手1の端部1′を挿入させて、該挿入部分の外表側に継手カバー4を被装し、該継手カバー4を加締めることにより該金属製フレキシブルチューブ2の端部2′を該接続用継手1の端部1′に密着接合させ、かつ、該金属製フレキシブルチューブ2の端部2′の先端部と該接続用継手1の端部1′の表面とを溶接接合させることによって、金属製フレキシブルチューブ2と接続用継手1とを接合しているのである。 The joint structure of the metal flexible tube and the joint for connection according to the present invention is a structure for joining the metal flexible tube 2 and the joint for connection 1 as shown in the schematic model structure in FIG. The end portion 1 ′ of the connecting joint 1 is inserted into the end portion 2 ′ of the tube 2, the joint cover 4 is mounted on the outer surface side of the insertion portion, and the joint cover 4 is caulked to tighten the metal The end portion 2 ′ of the flexible tube 2 made of the product is tightly joined to the end portion 1 ′ of the connection joint 1, and the end portion of the end portion 2 ′ of the metal flexible tube 2 and the end portion of the connection joint 1 The metal flexible tube 2 and the connecting joint 1 are joined by welding the surface of 1 '.

すなわち、本発明の接合構造は、加締め手段と溶接手段の2種の接合手段の組合せによるものであり、加締めは機械的締め付け力により両者を接合せしめ、溶接は、本発明の接合構造に優れた気密性を与えるものである。   That is, the joining structure of the present invention is based on a combination of two kinds of joining means, that is, a caulking means and a welding means. The caulking is performed by joining the two by a mechanical fastening force. It gives excellent airtightness.

図1において、矢印Aは加締め力付与部、5は溶接部を示したものであり、溶接部5は、図1に示したように、継手カバー4で被装されている領域を経て該領域外にまで突出している位置で溶接接合がされているものである。むろん、継手軸方向に、複数箇所で溶接接合をするようにしてもよい。いずれにあっても、該溶接接合部によって高い気密性が実現されるように、金属製フレキシブルチューブ2の端部2′の先端部と接続用継手1の端部1′の全周囲にわたり溶接接合させることが重要である。 In FIG. 1, an arrow A indicates a caulking force applying portion, 5 indicates a welded portion, and the welded portion 5 passes through a region covered with a joint cover 4 as shown in FIG. Welding is performed at a position that protrudes out of the region . Of course , welding joining may be performed at a plurality of locations in the joint axial direction. In any case, the weld joint is welded over the entire periphery of the end portion 2 'of the metal flexible tube 2 and the end portion 1' of the connecting joint 1 so that high weld-tightness is realized by the weld joint portion. It is important to let

本発明にかかる接合構造は、加締め手段と溶接手段の2種の接合手段の組合せによるものであるため、上述した如く、溶接接合部によって高い気密性を得ることができるとともに、該溶接接合部は、加締め手段によって機械的に強固に接合力を付与されていることから、外力による変形を受けることがなく、金属製フレキシブルチューブの変形が曲げによるもの、あるいは内圧力によるなどの変形要因の如何に関わらず、安定した強固な接合構造と良好な気密性を維持することに寄与するものである。   Since the joining structure according to the present invention is based on a combination of two kinds of joining means, that is, a caulking means and a welding means, as described above, a high airtightness can be obtained by the weld joint, and the weld joint can be obtained. Since the joining force is mechanically strongly applied by the caulking means, it is not subject to deformation due to external force, and deformation of the metal flexible tube is due to bending or internal pressure. Regardless, it contributes to maintaining a stable and strong joint structure and good airtightness.

本発明の金属製フレキシブルチューブと接続用継手の接合構造において、より好ましい構造は、図1に示したように、金属製フレキシブルチューブ2の端部2′の外表面に補強用鋼線ブレード3を配し、さらに該補強用鋼線ブレード3の外側に継手カバー4を被装し、該継手カバー4の加締めを該補強用鋼線ブレード3を介して行うようにした構造である。補強用鋼線ブレード3は、線材を円筒状に編組したものであって、金属製フレキシブルチューブ2の外表面に被装されて、該フレキシブルチューブ2と一体化されているものとするのがよく、該補強用鋼線ブレード3は、フレキシブルチューブの耐圧性を向上させるのに効果を有するものである。 In the joining structure of the metal flexible tube and the joint for connection according to the present invention, as shown in FIG. 1, a reinforcing steel wire blade 3 is provided on the outer surface of the end 2 ′ of the metal flexible tube 2 as shown in FIG. Further, the joint cover 4 is covered on the outer side of the reinforcing steel wire blade 3, and the joint cover 4 is caulked through the reinforcing steel wire blade 3. The reinforcing steel wire blade 3 is formed by braiding a wire rod into a cylindrical shape, and is preferably attached to the outer surface of the metal flexible tube 2 and integrated with the flexible tube 2. The reinforcing steel wire blade 3 is effective in improving the pressure resistance of the flexible tube.

また、該継手カバー4の加締め力は、要求される耐圧性能に適合して適宜に定められ、高い耐圧性が必要な場合、該補強用鋼線ブレード3および金属製フレキシブルチューブ2の端部2′には、更に強固な接合力を付与する必要がある。この場合、軟質材料を用いた保護スリーブを該補強用鋼線ブレード3と該金属製フレキシブルチューブ2の端部2′との間に装着し、接合力を円周方向に均等に分散させることが望ましい。いずれにあっても、本発明にかかる接合構造は安定した強固な接合構造と、良好な気密性を維持することに変わりはない。   Further, the caulking force of the joint cover 4 is appropriately determined in accordance with the required pressure resistance performance, and when high pressure resistance is required, the ends of the reinforcing steel wire blade 3 and the metal flexible tube 2 are used. 2 'needs to be given a stronger bonding force. In this case, a protective sleeve made of a soft material is attached between the reinforcing steel wire blade 3 and the end 2 'of the metal flexible tube 2 so that the joining force is evenly distributed in the circumferential direction. desirable. In any case, the bonding structure according to the present invention remains stable and strong and maintains good airtightness.

図1は、本発明にかかる金属製フレキシブルチューブと接続用継手の接合構造の1例を示したものであり、該接合構造の要部概略断面モデル図である。FIG. 1 shows an example of a joining structure of a metal flexible tube and a joint for connection according to the present invention, and is a schematic cross-sectional model view of a main part of the joining structure.

符号の説明Explanation of symbols

1:接続用継手
1′:接続用継手の端部
2:金属製フレキシブルチューブ
2′:金属製フレキシブルチューブの端部
3:補強用鋼線ブレード
4:継手カバー
5:溶接部
A:加締め力付与部
1: Connection joint 1 ': End of connection joint 2: Metal flexible tube 2': End of metal flexible tube 3: Reinforcing steel wire blade 4: Joint cover 5: Welded part A: Clamping force Granting part

Claims (2)

金属製フレキシブルチューブと接続用継手とを接合する構造であって、該金属製フレキシブルチューブの端部に、前記接続用継手の端部を挿入させて、該挿入部分の外表側に継手カバーを被装し、該継手カバーを加締めることにより該金属製フレキシブルチューブの端部を該接続用継手の端部に密着接合させ、かつ、該金属製フレキシブルチューブの端部の先端部と該接続用継手の端部の表面とを、該金属製フレキシブルチューブの端部の先端部である溶接接合部が、前記継手カバーで被装されている領域を経て該領域外にまで突出している位置で溶接接合させることにより接合してなることを特徴とする金属製フレキシブルチューブと接続用継手の接合構造。 A structure in which a metal flexible tube and a joint for connection are joined, and the end of the connection joint is inserted into the end of the metal flexible tube, and a joint cover is covered on the outer surface side of the insertion portion. The end of the metal flexible tube is tightly joined to the end of the connection joint by crimping the joint cover, and the end of the end of the metal flexible tube and the connection joint The welded joint, which is the tip of the end of the metal flexible tube, is welded to the surface of the end of the metal at a position where the welded joint protrudes out of the region through the region covered by the joint cover. A joining structure of a metal flexible tube and a joint for connection, characterized by being joined together. 前記金属製フレキシブルチューブの端部の外表面に補強用鋼線ブレードを配し、さらに該補強用鋼線ブレードの外側に前記継手カバーを被装し、該継手カバーの加締めを前記補強用鋼線ブレードを介して行うことを特徴とする請求項1記載の金属製フレキシブルチューブと接続用継手の接合構造。 Disposing a reinforcing steel wire braid on the outer surface of the end portion of the metallic flexible tube, further covered state of the joint cover on the outside of該補steel wire braid for strength, crimping the reinforcing steel該継hand cover The joint structure of a metal flexible tube and a joint for connection according to claim 1 , wherein the joint structure is performed via a wire blade.
JP2004346291A 2004-11-30 2004-11-30 Joining structure of metal flexible tube and connecting joint Expired - Fee Related JP4586516B2 (en)

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JP7813175B2 (en) * 2022-04-08 2026-02-12 株式会社テクノフレックス Method for joining metal fittings to flexible metal pipes

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