JP4592000B2 - Manufacturing method of high-strength galvannealed steel sheet with excellent workability - Google Patents
Manufacturing method of high-strength galvannealed steel sheet with excellent workability Download PDFInfo
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Description
本発明は、自動車,建築,電気機器等の部材として有用な高強度鋼板、特に加工性に優れた高強度の合金化溶融亜鉛めっき鋼板の製造方法に関する。 The present invention relates to a method for producing a high-strength steel sheet useful as a member for automobiles, buildings, electrical equipment, and the like, particularly a high-strength galvannealed steel sheet having excellent workability.
合金化溶融亜鉛めっき鋼板は、耐食性,塗装性,塗装後密着性,溶接性に優れていることから、自動車用車体,家電製品を始めとする種々の分野で防錆鋼板として汎用されている。このような用途では、通常プレス成形により必要形状に加工して使用されることから、耐食性に加えて加工性に優れていることも重要である。
合金化溶融亜鉛めっき鋼板は、溶融亜鉛めっきした後、加熱合金化処理することにより製造されている。加熱合金化処理には、一般にバーナー加熱方式,高周波誘導加熱方式,両者を併用する加熱方式等を採用した合金化処理炉が使用されている。
Alloyed hot-dip galvanized steel sheets are widely used as rust-proof steel sheets in various fields including automobile bodies and home appliances because they are excellent in corrosion resistance, paintability, adhesion after coating, and weldability. In such applications, since it is usually used after being processed into the required shape by press molding, it is also important that the processability is excellent in addition to the corrosion resistance.
Alloyed hot dip galvanized steel sheets are manufactured by hot galvanizing and then heat alloying. In general, an alloying furnace employing a burner heating method, a high-frequency induction heating method, a heating method using both in combination, or the like is used for the heating alloying treatment.
特に、自動車車体を軽量化するため多用されるようになってきた合金化溶融亜鉛めっき高強度鋼板では、延性の小さな高張力鋼をめっき原板に使用していることから、プレス成形性に及ぼすめっき層表面の摺動性の影響が大きく、多量のζ相が残存するとめっき層の剥離だけでなく、板破断が発生し、プレス成形ができなくなることがある。
そこで、本発明者等は、特許文献1で、合金化熱処理時にζ相を残存させず、しかもΓ相の成長を抑制して加工性に優れた合金化溶融亜鉛めっき鋼板を得るために、めっき原板の表面に実質的にFeからなる層を形成した後、溶融亜鉛めっきを施し、その後合金化熱処理することにより、δ1相,Γ1相及び層厚1μm以下のΓ相からなるめっき層を有する合金化溶融亜鉛めっき高強度鋼板を製造する方法を提案した。
Therefore, the inventors of the present invention disclosed in Patent Document 1 in order to obtain an alloyed hot-dip galvanized steel sheet that does not leave the ζ phase at the time of alloying heat treatment and suppresses the growth of the Γ phase and has excellent workability. After forming a layer consisting essentially of Fe on the surface of the original plate, hot-dip galvanizing is performed, and then alloying heat treatment is performed to form a plating layer consisting of δ 1 phase, Γ 1 phase and Γ phase with a layer thickness of 1 μm or less. A method of manufacturing alloyed hot-dip galvanized high strength steel sheet was proposed.
しかしながら、特許文献1の製造方法では、ζ相の生成・残存を防ぐために、合金化熱処理を530℃以上の高い温度で行う必要があった。
ところで、自動車用車体,家電製品等に使用されるめっき鋼板には、加工性の他に高強度も要求される。特に、近年、自動車の燃費節減の動向から、自動車ボディの軽量化が図られている。そして材料面では、肉薄化しても強度が確保できるように高強度化が進められている。一般に、低炭素鋼では、高強度化に有効な元素であるSiやMnが添加されている。そして亜鉛めっき用の原板にも多量のSi,Mnを含有させて高強度化を図っている。
多量のSi、Mnを含有させた鋼板に溶融亜鉛めっきした後、高温で合金加熱処理を施すと鋼板中にパーライトや炭化物を形成するために、鋼板自身の強度及び伸びは著しく低下する。
However, in the production method of Patent Document 1, it is necessary to perform the alloying heat treatment at a high temperature of 530 ° C. or higher in order to prevent the formation and remaining of the ζ phase.
Incidentally, in addition to workability, high strength is required for plated steel sheets used for automobile bodies, home appliances, and the like. In particular, in recent years, the weight of automobile bodies has been reduced due to the trend of reducing fuel consumption of automobiles. In terms of materials, higher strength is being promoted so that strength can be secured even if the thickness is reduced. Generally, in low carbon steel, Si and Mn which are elements effective for increasing the strength are added. Further, a large amount of Si and Mn is also contained in the galvanizing plate so as to increase the strength.
After hot dip galvanizing on a steel sheet containing a large amount of Si and Mn, when alloy heat treatment is performed at a high temperature, pearlite and carbides are formed in the steel sheet, so that the strength and elongation of the steel sheet itself are significantly reduced.
本発明は、このような問題を解消すべく案出されたものであり、溶融亜鉛めっきを施す前のめっき原板の表面にプレFeめっき層を形成した後に焼鈍を施すことにより、めっき後の合金化熱処理を省略するか、行うにしてもその処理温度を低下させて原板の機械的特性の低下を防ぐことにより、高強度でしかも加工性に優れた合金化溶融亜鉛めっき鋼板を製造する方法を提供することを目的とする。 The present invention has been devised to solve such a problem, and after forming a pre-Fe plating layer on the surface of a plating original plate before hot dip galvanizing, annealing is performed, and thus an alloy after plating is formed. A method of manufacturing an alloyed hot-dip galvanized steel sheet that is high in strength and excellent in workability by reducing the processing temperature to prevent deterioration of the mechanical properties of the original plate even if the heat treatment is omitted or performed. The purpose is to provide.
本発明の加工性に優れた高強度合金化溶融亜鉛めっき鋼板の製造方法は、その目的を達成するため、C:0.04〜0.25質量%,Si:0.2〜2.0質量%,Mn:0.5〜3.0質量%を含み、残部がFe及び不可避的不純物からなる組成をもつ鋼板にFe系めっき層を形成した後、下記の式(1)で示す値が1.0以上となる温度及び時間の加熱条件で焼鈍し、2〜200℃/秒の平均速度で冷却した後、溶融亜鉛めっきを施し、直ちに、又は430℃以上500℃未満の温度に2秒〜2分保持後、5℃/秒以上の冷却速度で250℃以下に冷却することを特徴とする。
[{980−50×(〔Si〕+〔Mn〕/4)}−t/4]/T ・・・・(1)
ただし、〔Si〕,〔Mn〕;Si,Mn濃度(質量%)
t;加熱時間(秒)、T;加熱温度(℃)
In order to achieve the object, the method for producing a high-strength galvannealed steel sheet excellent in workability according to the present invention has C: 0.04 to 0.25 mass%, Si: 0.2 to 2.0 mass. %, Mn: 0.5 to 3.0% by mass, and after forming an Fe-based plating layer on a steel sheet having a composition comprising Fe and inevitable impurities , the value represented by the following formula (1) is 1 After annealing at a heating temperature and time of 0.0 or more and cooling at an average rate of 2 to 200 ° C./second, hot dip galvanizing is performed immediately or at a temperature of 430 ° C. or more and less than 500 ° C. for 2 seconds to After holding for 2 minutes, it is cooled to 250 ° C. or lower at a cooling rate of 5 ° C./second or higher.
[{980-50 × ([Si] + [Mn] / 4)}-t / 4] / T (1)
However, [Si], [Mn]; Si, Mn concentration (mass%)
t: heating time (second), T: heating temperature (° C)
鋼板としては、鋼中にさらにTi:0.04〜0.2質量%,Nb:0.003〜0.2質量%の少なくとも1種又は2種、或いはB:0.01質量%以下,Mo:1.0質量%以下,Cr:1.0質量%以下,V:0.5質量%以下,Co:1.0質量%以下の少なくとも1種又は2種以上を含むものでも良い。 As a steel plate, at least one or two of Ti: 0.04 to 0.2% by mass, Nb: 0.003 to 0.2% by mass, or B: 0.01% by mass or less, and Mo in steel. : 1.0% by mass or less, Cr: 1.0% by mass or less, V: 0.5% by mass or less , Co: 1.0% by mass or less may be included.
本発明においては、Si,Mnを含有する鋼板に合金化溶融亜鉛めっきを施す際に、予めFe系のプレめっきとその後に所定条件の焼鈍を施したものに溶融亜鉛めっきを施すと、めっき後の合金化熱処理を省略、または行うにしてもその温度を低下させることができる。この結果、めっき原板の機械的特性の低下を防ぐことができ、高強度でしかも加工性に優れた合金化溶融亜鉛めっき鋼板を製造することができた。 In the present invention, when alloyed hot dip galvanizing is performed on a steel sheet containing Si and Mn, if hot dip galvanizing is performed on a pre-plated Fe-based pre-plat and then annealing under predetermined conditions, Even if the alloying heat treatment is omitted or performed, the temperature can be lowered. As a result, it was possible to prevent deterioration of the mechanical properties of the plating original sheet, and to produce an alloyed hot-dip galvanized steel sheet having high strength and excellent workability.
本発明者等は、先に特許文献1で提案した加工性に優れた合金化溶融亜鉛めっき高張力鋼板の製造方法では、溶融亜鉛めっき後の合金化熱処理として高い温度を必要とするため、その熱処理時に、鋼中にパーライトや炭化物が生成し、鋼板の強度及び延性が低下することを確認した。
そこで、さらに検討を重ねる過程で、溶融Znめっきを施す前のプレめっきとしてFe系のめっき層を形成し、さらに所定条件の焼鈍を施しておくと、溶融亜鉛めっきした後に合金化が容易に行えるので、合金化処理温度を低く、あるいは溶融亜鉛めっき時に合金化が行えて、鋼材自身の機械的特性、特に延性の低下を抑えることができることを見出したものである。
The inventors of the present invention previously proposed in Patent Document 1 in the method of manufacturing an alloyed hot-dip galvanized high-tensile steel sheet require a high temperature as an alloying heat treatment after hot-dip galvanizing. During the heat treatment, it was confirmed that pearlite and carbides were generated in the steel, and the strength and ductility of the steel sheet were reduced.
Therefore, in the process of further investigation, if a Fe-based plating layer is formed as pre-plating before hot-dip Zn plating and annealing is performed under predetermined conditions, alloying can be easily performed after hot-dip galvanizing. Therefore, it has been found that the alloying treatment temperature can be lowered or alloying can be performed at the time of hot dip galvanizing, and the mechanical properties of the steel material itself, in particular, ductility can be suppressed.
そして、合金化処理温度を下げることができた理由を次の様に推測した。
鋼中のSi,Mn濃度が高い場合、通常はSi,Mnがバリアとなり、FeとZnの相互拡散を抑制するため、合金加熱処理温度を高くしないと合金化が行われない。これに対して、Feプレめっき層を形成しておくと、表層に合金化を抑制するSiやMnが存在しない層が存在することとなり、合金化温度が低くても合金化処理が可能となる。
The reason why the alloying treatment temperature could be lowered was estimated as follows.
When the Si and Mn concentrations in steel are high, Si and Mn usually serve as a barrier, and in order to suppress mutual diffusion of Fe and Zn, alloying is not performed unless the alloy heat treatment temperature is increased. On the other hand, when the Fe pre-plated layer is formed, a layer that does not contain Si or Mn that suppresses alloying exists on the surface layer, and alloying treatment is possible even at a low alloying temperature. .
ところで、Si,Mn等を多く含む合金化溶融亜鉛めっき鋼板にあっても、安定した高強度を発現させるために、通常Feのプレめっき後亜鉛めっき前に焼鈍処理が施される。このときの加熱により、易酸化性元素であるSi,MnがFeめっき層中に拡散して表層に再び酸化皮膜を形成し、亜鉛めっき後の合金化温度を高くすることが必要となる。合金化加熱温度が高くなって、例えば530℃を超えるようになるとパーライトが生成し、従来技術の問題点で指摘したような問題が発生する。530℃以下であっても、500℃以上の合金化加熱温度になると、パーライトは生成しないものの、脆いFe炭化物を含んだベイナイトが生成し、十分な加工性が得られなくなる。 By the way, even in an alloyed hot-dip galvanized steel sheet containing a large amount of Si, Mn, etc., annealing treatment is usually performed after Fe pre-plating and before galvanizing in order to develop stable high strength. By heating at this time, Si and Mn, which are easily oxidizable elements, diffuse into the Fe plating layer to form an oxide film again on the surface layer, and it is necessary to increase the alloying temperature after galvanization. When the alloying heating temperature becomes high, for example, when it exceeds 530 ° C., pearlite is generated, and problems as pointed out in the problems of the prior art occur. Even if it is 530 ° C. or lower, pearlite is not generated at an alloying heating temperature of 500 ° C. or higher, but bainite containing brittle Fe carbide is generated and sufficient workability cannot be obtained.
したがって、Feのプレめっき後亜鉛めっき前に焼鈍処理時のあっては、Si,MnがFeめっき層中を拡散して表面に出現しないような焼鈍条件を設定する必要がある。
本発明にあっては、その条件としてSi,Mnの含有量に応じて前記した式(1)の値が1.0以上となるような加熱温度及び加熱時間を採用すれば、高Si,Mn鋼であっても合金化温度を500℃未満にすることができることを見出したものである。これにより、500℃以上の温度で生成される脆いFe炭化物の出現が抑制され、加工性に優れた合金化溶融亜鉛めっき鋼板を製造することができる。
Therefore, when annealing is performed after Fe pre-plating and before galvanization, it is necessary to set annealing conditions so that Si and Mn do not diffuse on the Fe plating layer and appear on the surface.
In the present invention, if a heating temperature and a heating time such that the value of the formula (1) is 1.0 or more according to the contents of Si and Mn are adopted as the conditions, high Si and Mn It has been found that the alloying temperature can be made lower than 500 ° C. even with steel. Thereby, the appearance of brittle Fe carbide generated at a temperature of 500 ° C. or higher is suppressed, and an alloyed hot-dip galvanized steel sheet excellent in workability can be manufactured.
以下に、本発明の好ましい形態を具体的に説明する。
本発明で使用されるめっき原板としては、C:0.04〜0.25質量%,Si:0.2〜2.0質量%,Mn:0.5〜3.0質量%を含み、さらに必要に応じてTi:0.04〜0.2質量%,Nb:0.003〜0.2質量%の少なくとも1種又は2種、或いはB:0.01質量%以下,Mo:1.0質量%以下,Cr:1.0質量%以下,V:0.5質量%以下,Ni:2.0質量%以下,Co:1.0質量%以下の少なくとも1種又は2種以上を含むことができる。
さらに必要に応じてP:0.015質量%以下,S:0.005質量%以下に規制したものを使用しても良い。
或いはさらに必要に応じてCu:0.02〜0.15質量%をCu/S≧5の範囲で含むものでもよい。
Below, the preferable form of this invention is demonstrated concretely.
The plating base plate used in the present invention includes C: 0.04 to 0.25% by mass, Si: 0.2 to 2.0% by mass, Mn: 0.5 to 3.0% by mass, If necessary, at least one or two of Ti: 0.04 to 0.2% by mass, Nb: 0.003 to 0.2% by mass, or B: 0.01% by mass or less, Mo: 1.0 Contains at least one or more of mass% or less, Cr: 1.0 mass% or less, V: 0.5 mass% or less, Ni: 2.0 mass% or less, Co: 1.0 mass% or less Can do.
Furthermore, you may use what was controlled to P: 0.015 mass% or less and S: 0.005 mass% or less as needed.
Or it may contain Cu: 0.02-0.15 mass% in the range of Cu / S> = 5 as needed.
以下に各成分の含有量等を説明するが、説明中の「%」表示は、特に示さない限り「質量%」を意味する。
C:0.04〜0.25%
Cは高強度化に有効である。0.04%未満ではその効果が得られない。またCは溶接性に大きな影響を与える元素でもあり、0.25%を超えると、鋼板のスポット溶接性が著しく低下する。
The content of each component will be described below. In the description, “%” means “% by mass” unless otherwise indicated.
C: 0.04 to 0.25%
C is effective for increasing the strength. If it is less than 0.04%, the effect cannot be obtained. C is also an element having a great influence on weldability, and if it exceeds 0.25%, the spot weldability of the steel sheet is significantly lowered.
Si:0.2〜2.0%
Siは高強度化に有効な他、セメンタイトの析出を抑制する作用を有しており、鋼中のパーライト等の生成を抑える効果がある元素である。0.2%未満ではその効果が発揮されない。また、2.0%を超える濃度にした場合、その効果が飽和するとともに、焼鈍時におけるSiの拡散現象が著しくなってプレFeめっきを施しても表層にSi酸化膜層が形成してしまい、めっき密着性が低下する。
Si: 0.2-2.0%
In addition to being effective for increasing the strength, Si has an effect of suppressing the precipitation of cementite and is an element that has the effect of suppressing the formation of pearlite and the like in steel. If it is less than 0.2%, the effect is not exhibited. In addition, when the concentration exceeds 2.0%, the effect is saturated, and the Si diffusion phenomenon is remarkable during annealing, and even if pre-Fe plating is performed, a Si oxide film layer is formed on the surface layer. Plating adhesion decreases.
Mn:0.5〜3.0%
Mnは焼入れ性を向上させ、高強度化に有効な元素である。0.5%未満ではその効果が発揮されない。また、3.0%を超える濃度では、多量のマルテンサイト組織となり、伸びを著しく低下させる。
Mn: 0.5 to 3.0%
Mn is an element that improves hardenability and is effective in increasing strength. If it is less than 0.5%, the effect is not exhibited. On the other hand, if the concentration exceeds 3.0%, a large amount of martensite structure is formed, and the elongation is significantly reduced.
Ti:0.04〜0.2%
Nb:0.003〜0.2%
Ti,Nbは組織を微細化し、高強度化に有効である他、鋼板の穴拡げ性を向上させる作用を有しているので必要に応じて添加される。Ti量が0.04%未満、或いはNb量が0.003%未満ではその効果が発揮されない。また、いずれも0.2%を超えると効果が飽和し、製造上のコストが高くなるだけである。
Ti: 0.04 to 0.2%
Nb: 0.003 to 0.2%
Ti and Nb are effective for increasing the strength by refining the structure and improving the hole expansibility of the steel sheet, and are added as necessary. If the Ti content is less than 0.04% or the Nb content is less than 0.003%, the effect is not exhibited. Further, in both cases, if it exceeds 0.2%, the effect is saturated and only the manufacturing cost is increased.
B:0.01%以下
Mo:1.0%以下
Cr:1.0%以下
V:0.5%以下
Co:1.0%以下
これらは、焼入れ性を向上させて高強度化するのに有効な元素である。必要に応じて添加される。しかし、B:0.01%,Mo:1.0%,Cr:1.0%,V:0.5%,Co:1.0%を超えて添加してもかえって延性の低下が大きくなり、製造上のコストが高くなるだけである。
B: 0.01% or less
Mo: 1.0% or less
Cr: 1.0% or less
V: 0.5% or less
Co: 1.0% or less These are effective elements for improving the hardenability and increasing the strength. It is added as necessary. However, B: 0.01%, Mo: 1.0%, Cr: 1.0%, V: 0.5%, Co: Addition exceeding 1.0%, on the contrary, the decrease in ductility becomes large. It only increases the manufacturing cost.
P:0.015%以下
S:0.005%以下
P,Sは鋼板の溶接性に有害な元素であるから、Pは0.015%以下に、Sは0.005%以下に規制することが好ましい。
P: 0.015% or less
S: 0.005% or less Since P and S are elements harmful to the weldability of the steel sheet, it is preferable to regulate P to 0.015% or less and S to 0.005% or less.
Cu:0.02〜0.15%,Cu/S≧5
Cuは、鋼中の固溶SをCuSの形で固定するため、スポット溶接性や耐食性を向上させる作用を有しているので、必要に応じて添加してもよい。十分な効果を得るためには0.02%以上でCu/S≧5とする必要がある。しかし、0.15%を超えて添加してもその効果は飽和し、製造上のコストが高くなるだけである。
Cu: 0.02-0.15%, Cu / S ≧ 5
Since Cu fixes the solid solution S in the steel in the form of CuS, it has the effect of improving spot weldability and corrosion resistance, so it may be added as necessary. In order to obtain a sufficient effect, it is necessary that Cu / S ≧ 5 at 0.02% or more. However, even if added over 0.15%, the effect is saturated and only the manufacturing cost is increased.
Fe系のプレめっきは付着量3〜15g/m2の範囲で形成しておくことが好ましい。メッキ付着量が3g/m2に満たないとFe系プレめっき層中だけで十分に合金化が進行しないため、Mn,Siが存在する鋼中からの拡散が必要となり、500℃未満での合金加熱処理ができ難くなる。逆に15g/m2を超えると、Fe系めっき層を多くしても合金化に使用されないFeめっき層が生じ、製造上のコスト上昇になるだけである。5g/m2以上のFe系めっきにより合金化なしでも合金層の形成が可能である。 The Fe-based pre-plating is preferably formed in the range of 3 to 15 g / m 2 of adhesion amount. If the amount of plating is less than 3 g / m 2 , alloying does not proceed sufficiently only in the Fe-based pre-plated layer, so diffusion from the steel in which Mn and Si are present is required. Heat treatment is difficult. On the other hand, if it exceeds 15 g / m 2 , an Fe plating layer that is not used for alloying is generated even if the Fe-based plating layer is increased, which only increases the manufacturing cost. An alloy layer can be formed without alloying by Fe-based plating of 5 g / m 2 or more.
Fe系プレめっき層としては、純Feの他に、Fe−B,Fe−C,Fe−P,Fe−N,Fe−O等のめっき層が使用できる。Fe系プレめっき層に含まれる微量のB,C,P,N,Oは、Si,Mnの濃化を抑制する作用を呈する。
Fe系プレめっき層は、電気めっき法で形成されるが、片面当り3〜15g/m2の付着量が得られる限り電気めっき液の種類,浴組成,めっき条件等に特段の制約が加わるものではない。Fe系プレめっきは、電気めっきラインで実施できるが、溶融めっきラインのガス還元焼鈍炉の前に電気めっき設備を付設してFe系プレめっき及び溶融亜鉛めっきを連続化することが生産性,コスト的に有利である。
As the Fe-based pre-plated layer, a plated layer of Fe-B, Fe-C, Fe-P, Fe-N, Fe-O or the like can be used in addition to pure Fe. A trace amount of B, C, P, N, and O contained in the Fe-based pre-plated layer exhibits an action of suppressing concentration of Si and Mn.
The Fe-based pre-plated layer is formed by electroplating, but it imposes special restrictions on the type of electroplating solution, bath composition, plating conditions, etc. as long as an adhesion amount of 3 to 15 g / m 2 per side can be obtained. is not. Fe-based pre-plating can be carried out in the electroplating line, but it is possible to increase the productivity and cost by attaching an electroplating facility in front of the gas reduction annealing furnace of the hot-dip plating line and making the Fe-based pre-plating and hot-dip galvanizing continuous. Is advantageous.
溶融亜鉛めっき前のプレめっき鋼板の焼鈍条件によっても、合金化溶融亜鉛めっき鋼板の機械的特性は変化する。原鋼板に含有されているSi,MnがFeめっき層の表面に拡散露出せず、且つより高延性で高強度を得るための焼鈍条件を設定する必要がある。
本発明では、前記している通り、Si,Mnの含有量に応じて前記式(1)の値が1.0以上となるような加熱温度及び加熱時間を採用する。上記式(1)の値が1.0に満たない温度及び時間の加熱条件では、その後の500℃未満での合金化ができなくなる。
また、高延性で高強度の鋼板を得るために、上記条件を満たす範囲内で、焼鈍温度として700〜900℃の範囲の温度を採用することが好ましい。700℃未満では、再結晶が十分に行われない。
The mechanical properties of the alloyed hot-dip galvanized steel sheet also change depending on the annealing conditions of the pre-plated steel sheet before hot-dip galvanizing. It is necessary to set annealing conditions for obtaining Si and Mn contained in the raw steel sheet not to be diffused and exposed on the surface of the Fe plating layer, and to obtain high strength with higher ductility.
In the present invention, as described above, a heating temperature and a heating time are employed so that the value of the formula (1) becomes 1.0 or more according to the contents of Si and Mn. Under heating conditions of temperature and time where the value of the above formula (1) is less than 1.0, subsequent alloying at less than 500 ° C. becomes impossible.
Moreover, in order to obtain a steel plate having high ductility and high strength, it is preferable to employ a temperature in the range of 700 to 900 ° C. as an annealing temperature within a range satisfying the above conditions. If it is less than 700 ° C., recrystallization is not sufficiently performed.
ガス還元焼鈍しためっき原板は、溶融亜鉛めっき浴に導入される。
溶融Znめっき浴としては、浴温を420以上490℃未満に設定したものを使用する。420℃はめっき浴の凝固点であり、また490℃以上になると、めっき浴を入れている槽が激しく浸食され、頻繁な交換が必要となるなど、経済的に不利である。
溶融亜鉛めっき浴から引き上げられためっき原板に付着している溶融めっき金属の片面当りめっき付着量をガスワイピングで調整することが好ましい。めっき付着量が多すぎると合金化反応の進行が遅くなって効率的でないので、ガスワイピングでめっき付着量を90g/m2以下にすることが好ましい。なお、めっき付着量の調整に採用されるガスワイピング法では絞れる下限が30g/m2である。
The plating original plate subjected to gas reduction annealing is introduced into a hot dip galvanizing bath.
As the hot dip Zn plating bath, one having a bath temperature set to 420 or higher and lower than 490 ° C. is used. 420 ° C. is the freezing point of the plating bath, and if it exceeds 490 ° C., the bath containing the plating bath is eroded violently and requires frequent replacement, which is economically disadvantageous.
It is preferable to adjust the amount of plating deposition per one side of the hot-plated metal adhering to the original plating plate pulled up from the hot-dip galvanizing bath by gas wiping. If the plating adhesion amount is too large, the progress of the alloying reaction is slowed and it is not efficient. Therefore, it is preferable to set the plating adhesion amount to 90 g / m 2 or less by gas wiping. In the gas wiping method adopted for adjusting the plating adhesion amount, the lower limit of squeezing is 30 g / m 2 .
ガスワイピング後、鋼板を430℃以上500℃未満の温度に2〜120秒加熱することにより合金化反応を進行させる。加熱温度が430℃未満だったり2秒に満たなかったりすると合金化が不十分でη−Zn層が残存することになる。500℃以上では、鋼中にパーライトが生成し、残留オーステナイト量が少なくなる。またパーライトが生成しなくてもの、脆いFe炭化物を含んだベイナイトが生成して延性が低下し、加工し難くなる。120秒までには合金化は十分に行われ、それ以上の加熱は無意味である。また、Fe系めっきの付着量が多い場合には、めっき後の加熱なしでも合金層が可能である。
430℃以上500℃未満×2〜120秒の加熱条件が満足される限り、加熱方式は特に制約されるものではなく、バーナー加熱方式,高周波誘導加熱方式,両者を併用した加熱方式等を採用した合金化処理炉が使用される。
合金化処理された鋼板は、板温が250℃に到達するまで鋼板を5℃/秒以上の冷却速度で冷却する。
After gas wiping, the steel sheet is heated to a temperature of 430 ° C. or higher and lower than 500 ° C. for 2 to 120 seconds to advance the alloying reaction. If the heating temperature is less than 430 ° C. or less than 2 seconds, alloying is insufficient and the η-Zn layer remains. Above 500 ° C., pearlite is generated in the steel and the amount of retained austenite is reduced. Further, even if pearlite is not generated, bainite containing brittle Fe carbide is generated and the ductility is lowered and it becomes difficult to process. By 120 seconds, alloying is sufficiently performed, and further heating is meaningless. Further, when the amount of Fe-based plating is large, an alloy layer can be formed without heating after plating.
As long as the heating condition of 430 ° C. or more and less than 500 ° C. × 2 to 120 seconds is satisfied, the heating method is not particularly limited, and a burner heating method, a high frequency induction heating method, a heating method using both in combination, etc. are adopted. An alloying furnace is used.
The alloyed steel sheet is cooled at a cooling rate of 5 ° C./second or more until the plate temperature reaches 250 ° C.
実施例1:
表1に示した組成をもつ低炭素鋼を溶製し、熱延,酸洗,冷延工程を経て板厚1.0mm,板幅1000mmの冷延鋼板を製造した。この冷延鋼板の表面に、次の表2に示す電気めっき条件で、B含有量20ppmのFe−Bプレめっき層を付着量5.5g/m2で形成した溶融亜鉛めっき原板を用意した。
Example 1:
A low carbon steel having the composition shown in Table 1 was melted, and a cold rolled steel sheet having a sheet thickness of 1.0 mm and a sheet width of 1000 mm was manufactured through hot rolling, pickling and cold rolling processes. On the surface of this cold-rolled steel sheet, a hot-dip galvanized original sheet was prepared in which an Fe-B pre-plated layer having a B content of 20 ppm was formed at an adhesion amount of 5.5 g / m 2 under the electroplating conditions shown in Table 2 below.
次いで表3に示す条件で焼鈍した後、亜鉛付着量45g/m2の溶融亜鉛めっきを施した。その後、表3に示す条件で合金化熱処理を施した。
得られた合金化溶融亜鉛めっき鋼板について、めっき層の合金化状態を観察するとともに、引張試験を行った。
めっき層の合金化状態は、断面観察によりめっき層中にη−Zn層がない場合を○とし、η−Zn層が認められたものを×と判定した。
引張試験は、圧延方向に垂直にJIS−5号試験片を採取し、引張試験した。
その評価結果を表3に併せて示す。
Next, after annealing under the conditions shown in Table 3, hot dip galvanizing with a zinc adhesion amount of 45 g / m 2 was performed. Thereafter, alloying heat treatment was performed under the conditions shown in Table 3.
About the obtained galvannealed steel plate, while observing the alloying state of a plating layer, the tension test was done.
As for the alloyed state of the plating layer, the case where there was no η-Zn layer in the plating layer by cross-sectional observation was evaluated as ◯, and the case where the η-Zn layer was observed was determined as x.
In the tensile test, a JIS-5 test piece was sampled perpendicularly to the rolling direction and subjected to a tensile test.
The evaluation results are also shown in Table 3.
表3に示す結果からわかるように、プレめっき後の焼鈍処理条件をより適切なものとすれば、合金化熱処理後の合金化状態はいずれも良好で、引張強度と伸びのバランスが良いめっき鋼板が得られている。
これに対して、式(1)の値が1.0に満たない条件の焼鈍処理を施した比較例の試験No.13にあっては、その後の合金化処理温度を530℃に上げたためにめっき層の合金化は十分にできていたが、機械的特性は低下していた。また同じく試験No.14〜16にあっては、その後の500℃未満の温度では合金化ができなかった。
As can be seen from the results shown in Table 3, if the annealing treatment conditions after pre-plating are made more appropriate, the alloyed state after the alloying heat treatment is good, and the plated steel sheet has a good balance between tensile strength and elongation. Is obtained.
On the other hand, test No. of the comparative example which performed the annealing process of the conditions where the value of Formula (1) is less than 1.0. In No. 13, the alloying temperature of the plating layer was sufficiently increased since the subsequent alloying treatment temperature was raised to 530 ° C., but the mechanical properties were lowered. Similarly, test no. In the case of 14 to 16, alloying could not be performed at a temperature lower than 500 ° C. thereafter.
Claims (3)
[{980−50×(〔Si〕+〔Mn〕/4)}−t/4]/T ・・・・(1)
ただし、〔Si〕,〔Mn〕;Si,Mn濃度(質量%)
t;加熱時間(秒)、T;加熱温度(℃) C: 0.04 to 0.25% by mass, Si: 0.2 to 2.0% by mass, Mn: 0.5 to 3.0% by mass, with the balance being composed of Fe and inevitable impurities After forming the Fe-based plating layer on the steel sheet, after annealing at a temperature and time of heating conditions such that the value represented by the following formula (1) is 1.0 or more, and cooling at an average rate of 2 to 200 ° C./second The workability is characterized by applying hot dip galvanizing and immediately or holding at a temperature of 430 ° C. or higher and lower than 500 ° C. for 2 seconds to 2 minutes and then cooling to 250 ° C. or lower at a cooling rate of 5 ° C./second or higher. A method for producing excellent high-strength galvannealed steel sheets.
[{980-50 × ([Si] + [Mn] / 4)}-t / 4] / T (1)
However, [Si], [Mn]; Si, Mn concentration (mass%)
t: heating time (second), T: heating temperature (° C)
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