Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4592934B2 - Separator plate centrifuge and method for operating the same - Google Patents
[go: Go Back, main page]

JP4592934B2 - Separator plate centrifuge and method for operating the same - Google Patents

Separator plate centrifuge and method for operating the same Download PDF

Info

Publication number
JP4592934B2
JP4592934B2 JP2000366573A JP2000366573A JP4592934B2 JP 4592934 B2 JP4592934 B2 JP 4592934B2 JP 2000366573 A JP2000366573 A JP 2000366573A JP 2000366573 A JP2000366573 A JP 2000366573A JP 4592934 B2 JP4592934 B2 JP 4592934B2
Authority
JP
Japan
Prior art keywords
liquid
separation
water
replacement water
separation chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000366573A
Other languages
Japanese (ja)
Other versions
JP2002166198A (en
Inventor
保寿 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Kakoki Kaisha Ltd
Original Assignee
Mitsubishi Kakoki Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Kakoki Kaisha Ltd filed Critical Mitsubishi Kakoki Kaisha Ltd
Priority to JP2000366573A priority Critical patent/JP4592934B2/en
Publication of JP2002166198A publication Critical patent/JP2002166198A/en
Application granted granted Critical
Publication of JP4592934B2 publication Critical patent/JP4592934B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Centrifugal Separators (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、分離板型遠心分離機及びその運転方法に関し、更に詳しくは互いに比重の近い重液と軽液を分離する、いわゆるクラリファイア運転において重液を排出する際の置換工程を確実且つ安定的に実施することができる分離板型遠心分離機及びその運転方法に関する。
【0002】
【従来の技術】
分離板型遠心分離機は、例えば潤滑油や燃料油等の油に懸濁物質や水が混入した被処理油(以下、「原液」と称す。)を遠心分離して比重の大きいスラッジや水を重液として分離して比重の小さい油(軽液)を清浄化するもので、一般に船舶等の潤滑油、燃料油を清浄化する場合に広く使用されている。この分離板型遠心分離機は、例えば、上端が開口した回転胴と、この回転胴の上端開口に嵌着されて回転体を形成する回転体蓋と、上記回転胴内に挿入された状態で上下に移動して上記回転体の側部に形成された排出口を開閉する主弁と、この主弁と上記仕切板間に形成された分離室内に上下に所定間隔を空けて積層された複数の分離板とを備え、原液給液管から分離室内に供給された被処理液を分離板を介して互いに軽液と重液に遠心分離し、分離室内で分離された軽液及び重液をそれぞれ個別に排出する。
【0003】
近年、船舶用の重油は高密度化しており、比重が0.991を超える重油が市場に広く出回っている。このように比重の大きな重油を清浄化する場合には一般にクラリファイア運転により処理されている。クラリファイア運転とは分離板型遠心分離機を用いて被処理油を軽液(重油)と重液の二つの液相に遠心分離する運転方法のことを云う。クラリファイア運転に対してピュリファイア運転がある。ピュリファイア運転とは被処理油を固形物からなる固相と二つの連続する液相(比重の大きい水相及び比重の小さい油相)の三相に遠心分離する運転方法のことを云う。クラリファイア運転ではピュリファイア運転で必要とされる被処理油の比重に応じた比重板の調整が不要であることから、高密度重油の他に、一般の重油、あるいは潤滑油等の鉱物油の処理に広く利用されている。
【0004】
ところで、クラリファイア運転の場合には被処理油から分離されたスラッジ以外の重質分、例えば分離水等をピュリファイア運転のように連続的に排出することができない。そこで、回転体内で分離、充満した分離水を間欠的に外部へ排出している。ところが、回転体内には分離水は勿論のこと、多くの清浄油が充満しているため、分離水を排出する際に一部の清浄油が分離水と一緒に排出される虞がある。このような事態を防止するために回転体内に置換水を供給し、清浄油の一部を置換水で置換し、清浄油を回収する置換工程がある。従来の上記置換工程では、置換水を供給する際に、置換水の供給時間をタイマー等により予め設定しておき、設定時間だけ置換水を供給している。
【0005】
【発明が解決しようとする課題】
しかしながら、従来の分離板型遠心分離機の回転体内の分離水(スラッジを含む)を排出することに先立って行われる置換工程、即ち回転体内の清浄油の一部を置換水で置換する工程の場合には、置換水の供給側の圧力変動や配管内等の状態により必ずしも予め設定された水量が供給されるとは限らず、給水量が一定せず、多すぎたり少なすぎたりすることがある。また、同様のことが給水時間の設定ミス等の人為的な操作ミスによって給水量が多すぎたり少なすぎたりすることがある。置換水の給水量が多すぎると、置換水が分離室内で十分に分離されず清浄油中に混入し、時系列的に水分値が高騰する。特に、同一タンク内の被処理油を循環清浄する潤滑油等の場合には特に水分が嫌われるため、置換水の供給過多は極めて深刻な問題である。逆に置換水の給油水量が少なすぎると分離水の排出時に清浄油を余計に排出し、清浄油の回収率が低下し回収油の損失が大きくなる。特に、運行コストに大きなウエイトを占める燃料油の場合に問題になる。
【0006】
また、従来の置換工程の場合には、置換水の一部を重液側からオーバーフローさせながら置換水の供給を行うことが一般的であり、船内の貴重な清水を置換水として使用する場合には清水を浪費することになり、しかも、重液側からのオーバーフロー水はスラッジタンクあるいは最終的には廃油タンクで回収されため、そのスラッジ処理量が増加するという課題があった。
【0007】
本発明は、上記課題を解決するためになされたもので、回転体からの置換水のオーバーフローを無くすると共に置換水の供給側の圧力変動等に影響されることなく、しかも給水時間を設定する必要もなく、一定量の置換水を常に過不足無く確実且つ安定的に回転体内へ供給することができる分離板型遠心分離機及びその運転方法を提供することを目的としている。
【0008】
【課題を解決するための手段】
本発明の請求項1に記載の分離板型遠心分離機は、上端が開口した回転胴と、この回転胴の上端開口に嵌着されて回転体を形成する回転体蓋と、この回転体蓋に対して隙間を介して配置された仕切板と、上記回転胴内に挿入された状態で上下に移動して上記回転体の側部に形成された排出口を開閉する主弁と、この主弁と上記仕切板間に形成された分離室内に上下に所定間隔を空けて積層された複数の分離板とを備え、原液給液管から上記分離室内に供給された被処理液を上記分離板を介して互いに比重の近い軽液と重液に遠心分離し、上記分離室内の軽液を第1の求心ポンプを介して外部へ排出する一方、上記分離室内の重液を上記排出口から間欠的に外部へ排出するに先立って置換水を上記分離室内に供給して上記分離室内の軽液の一部を上記置換水で置換して回収する分離板型遠心分離機において、上記回転体蓋と上記仕切板間の隙間を介してまたは上記原液給液管を介して上記回転体内へ上記置換水を供給するための配管を設けると共に上記回転体蓋と上記仕切板間の隙間を流れる上記置換水を排出する第2の求心ポンプ、または第2の求心ポンプ及びその下段に第2の求心ポンプの外径より小さな径を有する堰を設け、且つ、第2の求心ポンプと上記原液給液管を連通する連結管を設けると共に上記連結管から上記原液給液管内へ還流する置換水の圧力を検出する圧力センサを上記連結管に設け、上記圧力センサの検出値に基づいて上記置換水の供給停止時期を検知することを特徴とするものである。
【0009】
また、本発明の請求項2に記載の分離板型遠心分離機は、請求項1に記載の発明において、第2の求心ポンプの液導入部を上記分離室内の上記軽液の自由表面より外側に配置したことを特徴とするものである。
【0010】
また、本発明の請求項3に記載の分離板型遠心分離機は、請求項1に記載の発明において、上記堰の液流出部を上記軽液の自由表面より外側に配置したことを特徴とするものである。
【0011】
また、本発明の請求項4に記載の分離板型遠心分離機の運転方法は、被処理液を分離板型遠心分離機の分離室内の複数の分離板を用いて互いに比重の近い軽液と重液に遠心分離する工程と、上記分離室内で分離した軽液を第1の求心ポンプを介して外部へ排出する工程と、上記分離室内の重液を排出口から間欠的に外部へ排出する工程と、上記重液を排出するに先立って置換水を上記分離室内に供給して上記分離室内の軽液の一部を上記置換水で置換して回収する工程とを備えた分離板型遠心分離機の運転方法において、上記重液を排出する側または原液を供給する側から上記置換水を供給する工程と、上記置換水を第2の求心ポンプを介して上記被処理液側へ戻す工程と、上記被処理液側へ戻る上記置換水の圧力を圧力センサを介して検出する工程と、上記圧力センサの検出値に基づいて上記分離室内への上記置換水の供給停止時期を検知する工程とを備えたことを特徴とするものである。
【0012】
また、本発明の請求項5に記載の分離板型遠心分離機の運転方法は、請求項4に記載の発明において、第2の求心ポンプを介して上記被処理液側へ戻る上記置換水の圧力を上記被処理液の圧力より高く設定したことを特徴とするものである。
【0013】
【発明の実施の形態】
以下、図1に示す実施形態に基づいて本発明を説明する。尚、図1は本発明の分離板型遠心分離機の一実施形態を示す構成図である。
【0014】
本実施形態の分離板型遠心分離機は、図1に示すように、分離板型遠心分離機本体10と、この分離板型遠心分離機本体10を制御するコントローラ50とを備えている。そこで、まず分離板型遠心分離機10について説明する。この分離板型遠心分離機10は、同図に示すように、鉛直方向の原液給液管11を中心に駆動機構(図示せず)によって高速回転するカップ状の回転胴12と、この回転胴12の上端開口に締結リング13によって嵌着されて回転体を形成する截頭円錐状の回転体蓋14と、この回転体蓋14の下側で上下に摺動し回転体蓋14の下端のパッキング14Aに対して離接して排出口15を開閉する主弁16と、この主弁16と回転体蓋14とで形成された分離室17と、この分離室17内に上下に所定間隔を空けて複数枚積層された截頭円錐状の分離板18とを備え、クラリファイア運転により原液給液管11から分離室17内に導入された被処理油(例えば、1%未満の水分を含有している)を分離板18を介して互いに比重の近い軽液(例えば比重0.991を超える清浄油)Lと重液(例えば分離水)Hに遠心分離する。また、分離板型遠心分離機10は、分離操作により回転体内に分離水Hが蓄積された時には、後述のように分離水Hの排出に先立って置換水を供給して分離後の清浄油Lの一部を回収した後、清浄油Lの損失を最小限にするようにしている。尚、上記排出口15は回転胴12の周方向等間隔に形成されている。
【0015】
而して、上記分離板18と原液給液管11の間にはロート状に開いた拡径部を有する案内筒19が配設され、この案内筒19を経由して原液給液管11からの被処理油を分離室17内へ導く。そして、回転体蓋14の上端面には中央開口を有する偏平な筒体が第1のチャンバー20として配設され、分離室17内で遠心分離された清浄油Lを図1に矢印で示すように分離板18に従って半径方向内方へ移動して行き、分離室17から堰17Aを介してーバーフローさせて第1のチャンバー20内に溜める。また、第1のチャンバー20を囲み軸心を共有する第2のチャンバー21が回転体蓋14の上端面に配設されている。分離室17内には回転体蓋14の下端近傍から上端までその内周面に沿って仕切板22が配設され、この仕切板22と回転体蓋14間には所定の隙間が形成されている。そして、回転体蓋14の上端面には第2のチャンバー21に連通する複数の連通孔23が回転体蓋14上端面に周方向等間隔に形成され、回転体蓋14と仕切板22間の隙間を流路として案内された清浄油Lが連通孔23から第2のチャンバー21内へ導かれるようになっている。つまり、被処理油の水分の含有量が1%未満であるため、分離室17内に分離水Hがある程度溜まるまでは清浄油Lが分離室17から回転体蓋14と仕切板22間の隙間に回り込み、隙間を流路とする。また、第2のチャンバー21には置換水を供給する給水管21Aが接続され、分離水Hの排出に先立って回転体蓋14と仕切板22間の隙間を流路として回転体内、即ち分離室17内へ置換水を供給して清浄油Lの一部を回収する。また、給水管21Aに代えて原液給液管11に給水管21Bを接続し、この給水管21Bから置換水を供給するようにしても良い。この場合には給水管21Bを介して置換水を供給すると、置換水は案内筒19と主弁16の間隙を通り、主弁16の形状に沿って分離室17内に達し、図1の白抜きの矢印で示すように清浄油Lをその液圧で押し込み、給水管21Aから置換水を供給する場合と同様に清浄油Lの一部を回収することができる。
【0016】
更に、第1のチャンバー20内には静止した第1の求心ポンプ24が臨み、この第1の求心ポンプ24を介して第1のチャンバー20内に蓄積された軽液Lを排出し、軽液排出管25を介して外部の軽液用の貯留タンク(図示せず)へ導く。また、第2のチャンバー21には静止した第2の求心ポンプ26が臨むように設けられ、第2のチャンバー21内に流れ込んだ清浄油Lまたは置換水を第2の求心ポンプ26によって排出するようになっている。更に、第2のチャンバー21内には第1のチャンバー20と第2の求心ポンプ26の間に介在する堰26Aが配設されている。この堰26Aはほぼキャップ状に形成され、キャップの上部に形成された開口部が堰としての機能を有している。分離室17内の清浄油Lの自由表面は分離室17から第1のチャンバー20へオーバーフローする時の堰17Aによって規定され、清浄油Lと分離水Hの界面は第2の求心ポンプ26の液導入位置(外径位置)または第1のチャンバー20と第2の求心ポンプ26の間に設けられた堰26Aの液流出位置(開口部の内径)によって規定される。堰26Aにより清浄油Lと分離水Hの界面を規定する場合には、第2の求心ポンプ26の外径位置は堰26Aの液流出位置(開口部の内径)より外側に設定される。第2の求心ポンプ26の外径位置または堰26Aの内径位置は分離室17内の清浄油Lの自由表面より外側に設定され、第2のチャンバー21内の清浄油Lまたは置換水が第2の求心ポンプ26内に圧入するようになっている。第2の求心ポンプ26は連結管27を介して原液給液管11に連結され、後述するように一定の条件下で第2の求心ポンプ26及び連結管27を介して清浄油Lまたは置換水を原液給液管11へ戻すようにしてある。
【0017】
また、回転胴12の下部28の内面は主弁16の形状に即して形成されている。そして、主弁16と回転胴12の下部28の間には隙間29が形成され、この隙間29に配管32を介して閉弁作動水を導入して主弁16を回転体蓋14の下端に押し付けて排出口15を閉じる。また、回転胴12の下部28には半径方向で摺動する副弁31が配設され、この副弁31を配管30から導入する開弁作動水により半径方向内方へ摺動させて副弁31を開き、隙間29の閉弁作動水を排出して主弁16を開き、回転内に蓄積されたスラッジを含む分離水Hが置換水と一緒に排出口15から排出されて回転体内が清浄化される。分離水L及び置換水を排出した後、開弁作動水の供給を止め、供給ラインに溜まった水を水抜きノズル33から抜き出す。副弁31が閉じると、供給されている閉弁作動水により主弁16が閉じ、被処理油を処理する状態になる。
【0018】
また、図1に示すように本実施形態では上記連結管27には圧力センサ34が取り付けられ、この圧力センサ34はコントローラ50に接続されている。圧力センサ34によって連結管27内を流れる清浄油L(置換工程では置換水)の圧力を検出し、この検出値をコントローラ50へ出力する。連結管27には圧力センサ34の検出値を表示する圧力ゲージ34Aが取り付けられ、圧力ゲージ34Aを介して清浄油Lまたは置換水の液圧を知ることができる。更に、連結管27には圧力調整弁35が取り付けられ、この圧力調整弁35を介して連結管27内を流れる清浄油Lまたは置換水の圧力を適宜調整できる。本実施形態では圧力調整弁35によって連結管27内の圧力を例えば0.2MPaまたは0.05MPaに設定されている。0.2MPaは分離操作時の清浄油Lの圧力であり、0.05MPaは清浄油Lの置換終了時の置換水の圧力である。これらの圧力はプログラムによってソフト的に設定し、自動的に分離工程と置換工程が繰り返し実施されるようになっている。これらの圧力は原液給液管11へ導入される被処理油の圧力よりも高く設定されている。
【0019】
そして、被処理油の分離が進み、分離室17内に分離水Hが蓄積され、分離水Hで回転体蓋14と仕切板22間の隙間を満たし、この隙間をシールすると、隙間における液流がなくなり、圧力センサ34による検出値が0.2MPaからゼロになる。圧力センサ34はゼロ圧力を検出すると、この検出信号をコントローラ50へ出力し、コントローラ50において分離水Hを外部へ排出する時期に達したことを認識するようにしてある。
【0020】
また、コントローラ50において分離水Hの排出時期を認識すると、回転体内に滞留している清浄油Lの損失を防ぐために清浄油Lを適量回収するための置換工程に自動的に入る。即ち、圧力センサ34のゼロ圧力の検出値に基づいて給水管21Aまたは給水管21Bから置換水を供給するようにしてある。これにより置換水は回転体蓋14と仕切板22間の隙間を逆流し、または原液給液管11、案内筒19を経由して回転体内、即ち分離室17内へ流入して充満し、図1の白抜きの矢印で示すように清浄油Lを分離板18側へ押し遣り、堰17Aから清浄油Lをオーバーフローさせ、第1の求心ポンプ24を介して清浄油タンク(図示せず)で回収する。置換水の供給を続けると、第2の求心ポンプ26の外径または堰26Aによって規定される置換水(分離水Hを含む)の自由表面と清浄油Lの自由表面とが圧力的に平衡状態になって置換水と清浄油Lの境界面(図1では一点差線で示してある)ができ、置換水による清浄油Lの置換が終了する。更に、置換水を供給すると、置換水は堰26Aの内径位置を溢流し第2の求心ポンプ26及び連結管27を経由して原液給液管11へ流れ始める。この時、連結管27内の圧力がゼロから設定圧力、本実施形態では0.05MPaまで上昇する。圧力センサ34はこの圧力を検出し、この検出信号をコントローラ50へ出力する。コントローラ50はこの検出信号に基づいて置換工程の終了を認識すると同時に、閉弁作動水の配管30及び開弁作動水の配管32にそれぞれ取り付けられた制御弁30A、32Aを制御し、それぞれの作動水を介して上述のように主弁16を開閉する。尚、置換水を回転体内へ供給する時の置換水の流速は、適宜設定することができるが、置換終了を検知する圧力センサ34の設定圧(本実施形態では0.05MPa)が発生する最低流速以上の流速にする必要がある。さもないと置換工程の終了を検知することができない。
【0021】
次に、本発明の分離板型遠心分離機の運転方法を上記分離板型遠心分離機10の動作と共に説明する。被処理油を分離板型遠心分離機10の原液給液管11へ供給すると、被処理油は原液給液管11から案内筒19内を経由し、案内筒19の下端から分離室17内へ流入する。この時、回転胴12、回転体蓋14及び主弁16が高速で回転しているため、遠心力で被処理油は分離室17内で分離水(スラッジを含む)Hと清浄油Lに分離する。被処理油を連続的に供給すると、分離室17内で分離された清浄油Lが分離板18に沿って半径方向内方へ徐々に移動し、分離室17から第1のチャンバー20へオーバーフローして第1のチャンバー20内に清浄油Lが溜まる。やがて、清浄油Lは第1のチャンバー20から第1の求心ポンプ24を介して軽液排出管25へ送り込まれ、所定の貯留タンクへ連続的に排出される。
【0022】
この際、被処理油は水分含有量が1%未満であるため、被処理油の供給量の割には分離水Hは僅かしか蓄積しない。そのため、分離室17内で分離した清浄油Lの一部が仕切板22の下端から回転体蓋14との隙間へ流れる。この清浄油Lは隙間を流路として回転体蓋14の上方へ流れ、堰26Aを経由して第2のチャンバー21内へ達する。そして、第2のチャンバー21内が清浄油Lで満たされると第2の求心ポンプ26を介して連結管27内に排出される。連結管27内の清浄油Lは回転体の遠心力と連結管27の圧力調整弁35の作用によって原液給液管11を流れる被処理油よりも圧力が高くなっている。この時、連結管27内の圧力を圧力センサ34によって検出し、検出値を圧力センサ34からコントローラ50へ出力し、連結管27内の清浄油Lの圧力を常時監視している。連結管27内の清浄油Lは、給液管11内の被処理油よりも圧力が例えば0.2MPa程度高いため、被処理油と合流し、再び被処理油と一緒に遠心分離される。
【0023】
上述の遠心分離操作が継続すると、やがて分離水Hが分離室17内に徐々に蓄積され、仕切板22と回転体蓋14間の隙間に充満し、清浄油Lの流路であった隙間を分離水Hで封鎖する。これにより分離水Hと清浄油Lの界面での圧力が平衡状態になって仕切板22と回転体蓋14間の隙間における液体(分離水H)の流れが止まり、圧力センサ34による検出値がゼロになる。コントローラ50はこの時の圧力センサ34のゼロ検出信号に基づいて分離室17内の分離水Hの排出時期を認識し、給水管21Aまたは給水管21Bから置換水を自動的に供給し始める。すると、置換水は回転体蓋14と仕切板22間の隙間を逆流し、または原液給液管11から案内筒19を経由して分離室17内で分離水Hに混じり、図1の白抜き矢印で示すように増えて分離室17内の清浄油Lを徐々に外部へ押し遣り、清浄油Lの一部を回収する。置換水を供給し続けていると置換水の自由表面と清浄油Lの自由表面が圧力的に平衡状態になって分離室17内に置換水と清浄油Lの境界(図1では一点差線で示してある)が形成され、静止界面になる。この際、回転体蓋14と仕切板22間の隙間に残留している清浄油Lは置換水と置換されて第2の求心ポンプ26及び連結管27を介して原液給液管11へ供給され、被処理油と一緒に分離処理される。引き続き置換水を供給しても置換水は分離室17内に流入することなく第2の求心ポンプ26及び連結管27を介して原液給液管11へ流入する。この時の置換水の流速は圧力センサ34で検知する圧力よりも大きな流速に設定されているため、圧力センサ34において置換水が原液給液管11側へ流入する時の圧力検知し、圧力センサ34からコントローラ50へ検出信号を出力する。コントローラ50はこの検出信号に基づいて置換工程の終了を認識し、制御弁32Aの開指令を出力する。これにより制御弁32Aが開き、開弁作動水が配管30を介して副弁31を操作して主弁16を開き、分離水Hを排出口15から排出する。分離水Hを排出するとコントローラ50を介して制御弁32Aが閉じて開弁作動水の供給を停止する。次いで、コントローラ50からの指令により制御弁30Aが開いて主弁16を閉じ、次の分離操作に備える。これら一連の動作において、被処理油の水分含有量が1%未満であるため、分離水Hにより連結管27内の圧力が圧力調整弁35の設定値(0.2MPa)まで上昇して分離水Hの排出動作を阻害することはない。
【0024】
以上説明したように本実施形態によれば、被処理油を分離板型遠心分離機10の分離室17内へ供給し、分離板18を用いて互いに比重の近い清浄油Lと分離水Hに遠心分離し、分離室17内に分離水Hが所定量蓄積した段階で分離水Hを外部へ排出するが、分離水Hの排出に先立って、回転体内の清浄油Lの一部を置換水で置換して回収する置換工程が実施される。この置換工程において、分離水Hを排出する側または被処理油を供給する側から置換水を供給し、分離室17内の清浄油Lの一部を置換水で置換して回収し、一定量の清浄油Lを回収し終えると、この置換水は第2の求心ポンプを介して原液給液管11側へ戻るが、置換水が被処理油側へ戻る際に、置換水の圧力を圧力センサ34を介して検出し、この圧力センサの検出値に基づいてコントローラ50が作動して置換水の供給停止時期、つまり置換工程の終了を検知することができるため、常に一定量の置換水を過不足無く確実且つ安定的に回転体内へ供給することができ、置換水側の圧力変動等により置換水の供給量が変動することがない。また、置換水の一部が回転体内からオーバーフローすることもないため、スラッジを含む分離水Hの廃棄処理を行う必要もなく、しかも、従来のように置換水の供給時間をタイマー設定する必要もないため、人為的な設定ミスによって置換水の供給量が変動することもない。
【0025】
尚、上記実施形態では被処理油として燃料油を用いた場合について説明したが、本発明は被処理油に限定されるものではなく、比重差のある液体からなる種々の被処理液に対して本発明を適用することができる。
【0026】
【発明の効果】
本発明の請求項1〜請求項5に記載の発明によれば、回転体からの置換水のオーバーフローを無くすると共に置換水の供給側の圧力変動等に影響されることなく、しかも給水時間を設定する必要もなく、一定量の置換水を常に過不足無く確実に且つ安定的に回転体内へ供給することができる分離板型遠心分離機及びその運転方法を提供することができる。
【図面の簡単な説明】
【図1】本発明の分離板型遠心分離機の一実施形態を示す構成図である。
【符号の説明】
10 分離板型遠心分離機
11 原液給液管
12 回転胴
14 回転体蓋
15 排出口
16 主弁
17 分離室
21A 給水管
21B 給水管
18 分離板
24 第1の求心ポンプ
26 第2の求心ポンプ
26A 堰
27 連結管
34 圧力センサ
34A 圧力ゲージ
35 圧力調整弁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a separator-plate centrifuge and an operation method thereof, and more specifically, a reliable and stable replacement process when discharging heavy liquid in so-called clarifier operation that separates heavy and light liquids having specific gravity close to each other. The present invention relates to a separator-plate centrifuge that can be implemented in an automated manner and an operating method thereof.
[0002]
[Prior art]
Separating plate type centrifuges, for example, process oils (hereinafter referred to as “stock solutions”) in which suspended substances and water are mixed in oils such as lubricating oils and fuel oils, and then centrifuge the sludge and water with a large specific gravity. Is separated into heavy liquid to clean oil with low specific gravity (light liquid), and is generally used for cleaning lubricating oil and fuel oil for ships and the like. The separator plate type centrifugal separator is, for example, in a state where a rotating drum having an upper end opened, a rotating body lid fitted into the upper end opening of the rotating drum to form a rotating body, and inserted into the rotating drum. A main valve that moves up and down to open and close a discharge port formed on the side of the rotating body, and a plurality of layers stacked at predetermined intervals in the vertical direction in a separation chamber formed between the main valve and the partition plate The separation liquid is centrifuged into a light liquid and a heavy liquid through the separation plate, and the light liquid and the heavy liquid separated in the separation chamber are separated. Discharge each individually.
[0003]
In recent years, marine heavy oil has become denser, and heavy oil with a specific gravity exceeding 0.991 is widely available on the market. Thus, when cleaning heavy oil with a large specific gravity, it is generally treated by clarifier operation. Clarifier operation refers to an operation method in which oil to be treated is centrifuged into two liquid phases, light liquid (heavy oil) and heavy liquid, using a separating plate centrifuge. There is a purifier operation for a clarifier operation. The purifier operation is an operation method in which the oil to be treated is centrifuged into a solid phase composed of a solid substance and two continuous liquid phases (an aqueous phase having a high specific gravity and an oil phase having a low specific gravity). In the clarifier operation, it is not necessary to adjust the specific gravity plate according to the specific gravity of the oil to be treated required in the purifier operation. Therefore, in addition to high-density heavy oil, general heavy oil or mineral oil such as lubricating oil can be used. Widely used for processing.
[0004]
By the way, in the clarifier operation, heavy components other than the sludge separated from the oil to be treated, such as separated water, cannot be continuously discharged as in the purifier operation. Therefore, the separated water separated and filled in the rotating body is intermittently discharged to the outside. However, since the rotating body is filled with a large amount of clean oil as well as separated water, a part of the clean oil may be discharged together with the separated water when the separated water is discharged. In order to prevent such a situation, there is a replacement step of supplying replacement water into the rotating body, replacing a part of the clean oil with the replacement water, and collecting the clean oil. In the conventional replacement step, when supplying replacement water, the replacement water supply time is set in advance by a timer or the like, and the replacement water is supplied for the set time.
[0005]
[Problems to be solved by the invention]
However, the replacement step performed prior to discharging the separation water (including sludge) in the rotating body of the conventional separator plate centrifuge, that is, the step of replacing a part of the cleaning oil in the rotating body with the replacement water. In this case, the preset amount of water is not always supplied depending on the pressure fluctuation on the supply side of the replacement water or the state of the piping, and the amount of water supply is not constant and may be too much or too little. is there. In addition, the same thing may cause the water supply amount to be too much or too little due to an artificial operation mistake such as a mistake in setting the water supply time. If the supply amount of the replacement water is too large, the replacement water is not sufficiently separated in the separation chamber and is mixed into the clean oil, and the moisture value rises in time series. In particular, in the case of a lubricating oil or the like that circulates and cleans the oil to be treated in the same tank, since water is particularly disliked, excessive supply of replacement water is a very serious problem. On the contrary, if the amount of replacement water supplied is too small, extra clean oil is discharged when the separated water is discharged, and the recovery rate of the clean oil decreases and the loss of recovered oil increases. This is particularly a problem in the case of fuel oil that occupies a large weight in operating costs.
[0006]
In the case of the conventional replacement process, it is common to supply replacement water while overflowing a part of the replacement water from the heavy liquid side. When precious fresh water in the ship is used as replacement water, Wastes fresh water, and the overflow water from the heavy liquid side is collected in the sludge tank or finally in the waste oil tank, which increases the amount of sludge treatment.
[0007]
The present invention has been made to solve the above-described problems, and eliminates the overflow of the replacement water from the rotating body and is not affected by the pressure fluctuation on the supply side of the replacement water, and sets the water supply time. It is an object of the present invention to provide a separation plate type centrifugal separator that can supply a certain amount of replacement water into a rotating body reliably and stably without excess or deficiency, and an operation method thereof.
[0008]
[Means for Solving the Problems]
According to a first aspect of the present invention, there is provided a separation plate type centrifugal separator comprising: a rotating drum having an upper end opened; a rotating member lid fitted into the upper end opening of the rotating drum to form a rotating member; and the rotating member cover A partition plate disposed through a gap, a main valve that moves up and down in a state of being inserted into the rotating drum, and opens and closes a discharge port formed in a side portion of the rotating body, and the main valve A separation chamber formed between the valve and the partition plate, and a plurality of separation plates stacked at a predetermined interval in the vertical direction, and the liquid to be treated supplied from the raw liquid supply pipe into the separation chamber The light liquid in the separation chamber is discharged to the outside through the first centripetal pump, while the heavy liquid in the separation chamber is intermittently discharged from the discharge port. A part of the light liquid in the separation chamber by supplying replacement water into the separation chamber prior to external discharge In the separation plate type centrifugal separator that replaces and collects with the replacement water, the replacement water is supplied into the rotating body through the gap between the rotating body lid and the partition plate or through the stock solution supply pipe. From the outer diameter of the second centripetal pump, or the second centripetal pump, and the second centripetal pump below the second centripetal pump for discharging the replacement water flowing through the gap between the rotating body lid and the partition plate A pressure sensor for providing a weir having a small diameter, a connecting pipe for communicating the second centripetal pump and the stock solution supply pipe, and detecting the pressure of replacement water flowing back from the connection pipe into the stock solution supply pipe Is provided in the connecting pipe, and the supply stop timing of the replacement water is detected based on the detection value of the pressure sensor.
[0009]
According to a second aspect of the present invention, there is provided the separation plate type centrifugal separator according to the first aspect, wherein the liquid introduction part of the second centripetal pump is located outside the free surface of the light liquid in the separation chamber. It is characterized by having been arranged in.
[0010]
Moreover, the separation plate type centrifuge according to claim 3 of the present invention is characterized in that, in the invention according to claim 1, the liquid outflow portion of the weir is arranged outside the free surface of the light liquid. To do.
[0011]
According to a fourth aspect of the present invention, there is provided a method for operating a separation plate centrifuge, wherein a liquid to be treated is separated from a light liquid having a specific gravity close to each other by using a plurality of separation plates in a separation chamber of the separation plate centrifuge. a step of centrifuging the heavy liquid, to discharge the light liquid separated in the separation chamber and a step of discharging to the outside through the first centripetal pump, to intermittently outside the heavy liquid in the separation chamber from the exhaust outlet A separation plate-type centrifuge comprising: a step, and a step of supplying replacement water into the separation chamber prior to discharging the heavy liquid and replacing a part of the light liquid in the separation chamber with the replacement water In the operation method of the separator, the step of supplying the replacement water from the side of discharging the heavy liquid or the side of supplying the stock solution, and the step of returning the replacement water to the liquid to be treated via a second centripetal pump And the pressure of the replacement water returning to the liquid to be treated is detected via a pressure sensor. And that step, is characterized in that a step of detecting a supply stop timing of the replacement water into the separation chamber based on the detected value of the pressure sensor.
[0012]
According to a fifth aspect of the present invention, there is provided a method for operating the separation plate type centrifugal separator according to the fourth aspect, wherein the replacement water is returned to the liquid to be treated via the second centripetal pump. The pressure is set higher than the pressure of the liquid to be treated.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described based on the embodiment shown in FIG. FIG. 1 is a block diagram showing an embodiment of the separation plate type centrifuge of the present invention.
[0014]
As shown in FIG. 1, the separation plate centrifuge of this embodiment includes a separation plate centrifuge main body 10 and a controller 50 that controls the separation plate centrifuge main body 10. First, the separation plate type centrifugal separator 10 will be described. As shown in the figure, the separation plate type centrifugal separator 10 includes a cup-shaped rotary drum 12 that rotates at high speed by a drive mechanism (not shown) around a stock solution supply pipe 11 in the vertical direction, and the rotary drum. 12 is a truncated cone-shaped rotating body lid 14 that is fitted to the upper end opening of 12 by a fastening ring 13 to form a rotating body, and slides up and down below the rotating body cover 14 to A main valve 16 that opens and closes the discharge port 15 while being separated from and in contact with the packing 14A, a separation chamber 17 formed by the main valve 16 and the rotating body lid 14, and a predetermined interval vertically between the separation chamber 17 A plurality of stacked truncated conical separation plates 18, and an oil to be treated (for example, containing less than 1% of water) introduced into the separation chamber 17 from the stock solution supply pipe 11 by clarifier operation. Light liquids with specific gravity close to each other through the separation plate 18 (example) Centrifuge to be clean oil exceeds gravity 0.991) L and a heavy liquid (e.g. separated water) H. Further, when the separation water H is accumulated in the rotating body by the separation operation, the separation plate type centrifugal separator 10 supplies the replacement water prior to the discharge of the separation water H as will be described later and supplies the separated clean oil L after separation. After a part of the oil is recovered, the loss of the cleaning oil L is minimized. The discharge ports 15 are formed at equal intervals in the circumferential direction of the rotary drum 12.
[0015]
Thus, a guide cylinder 19 having an enlarged diameter portion opened in a funnel shape is disposed between the separation plate 18 and the raw liquid supply pipe 11, and from the raw liquid supply pipe 11 via the guide cylinder 19. The oil to be treated is introduced into the separation chamber 17. A flat cylindrical body having a central opening is disposed as the first chamber 20 on the upper end surface of the rotating body lid 14, and the cleaning oil L centrifuged in the separation chamber 17 is indicated by an arrow in FIG. Then, it moves inward in the radial direction according to the separation plate 18, and is allowed to flow through the separation chamber 17 through the weir 17 </ b> A and is stored in the first chamber 20. A second chamber 21 that surrounds the first chamber 20 and shares the axial center is disposed on the upper end surface of the rotating body lid 14. In the separation chamber 17, a partition plate 22 is disposed along the inner peripheral surface from the vicinity of the lower end of the rotating body cover 14 to the upper end, and a predetermined gap is formed between the partition plate 22 and the rotating body cover 14. Yes. A plurality of communication holes 23 communicating with the second chamber 21 are formed in the upper end surface of the rotating body lid 14 at equal intervals in the circumferential direction on the upper end surface of the rotating body lid 14, and between the rotating body lid 14 and the partition plate 22. The cleaning oil L guided using the gap as a flow path is guided into the second chamber 21 from the communication hole 23. In other words, since the water content of the oil to be treated is less than 1%, the clean oil L is removed from the separation chamber 17 between the rotating body lid 14 and the partition plate 22 until the separation water H is accumulated in the separation chamber 17 to some extent. And the gap is used as a flow path. In addition, a water supply pipe 21A for supplying replacement water is connected to the second chamber 21, and prior to the discharge of the separation water H, the rotary body, that is, the separation chamber, has a gap between the rotary body lid 14 and the partition plate 22 as a flow path. The replacement water is supplied into 17 and a part of the cleaning oil L is recovered. Further, instead of the water supply pipe 21A, a water supply pipe 21B may be connected to the undiluted liquid supply pipe 11, and replacement water may be supplied from the water supply pipe 21B. In this case, when the replacement water is supplied through the water supply pipe 21B, the replacement water passes through the gap between the guide tube 19 and the main valve 16, reaches the inside of the separation chamber 17 along the shape of the main valve 16, and the white water in FIG. A portion of the clean oil L can be recovered in the same manner as in the case of supplying the replacement water from the water supply pipe 21A by pushing the clean oil L at its hydraulic pressure as indicated by the arrow drawn.
[0016]
Further, a stationary first centripetal pump 24 faces in the first chamber 20, and the light liquid L accumulated in the first chamber 20 is discharged through the first centripetal pump 24, It leads to an external light liquid storage tank (not shown) through the discharge pipe 25. The second chamber 21 is provided with a stationary second centripetal pump 26 so that the cleaning oil L or replacement water flowing into the second chamber 21 is discharged by the second centripetal pump 26. It has become. Further, a weir 26 </ b> A interposed between the first chamber 20 and the second centripetal pump 26 is disposed in the second chamber 21. The weir 26A is formed in a substantially cap shape, and an opening formed in the upper portion of the cap functions as a weir. The free surface of the clean oil L in the separation chamber 17 is defined by a weir 17A when overflowing from the separation chamber 17 to the first chamber 20, and the interface between the clean oil L and the separated water H is the liquid of the second centripetal pump 26. It is defined by the introduction position (outer diameter position) or the liquid outflow position (inner diameter of the opening) of the weir 26A provided between the first chamber 20 and the second centripetal pump 26. When the interface between the clean oil L and the separated water H is defined by the weir 26A, the outer diameter position of the second centripetal pump 26 is set outside the liquid outflow position (the inner diameter of the opening) of the weir 26A. The outer diameter position of the second centripetal pump 26 or the inner diameter position of the weir 26A is set outside the free surface of the cleaning oil L in the separation chamber 17, and the cleaning oil L or the replacement water in the second chamber 21 is the second. The centripetal pump 26 is press-fitted. The second centripetal pump 26 is connected to the undiluted solution supply pipe 11 via a connecting pipe 27 and, as will be described later, clean oil L or replacement water via the second centripetal pump 26 and the connecting pipe 27 under certain conditions. Is returned to the stock solution supply pipe 11.
[0017]
Further, the inner surface of the lower portion 28 of the rotary drum 12 is formed in accordance with the shape of the main valve 16. A gap 29 is formed between the main valve 16 and the lower portion 28 of the rotary drum 12, and valve-operating water is introduced into the gap 29 via a pipe 32 to place the main valve 16 at the lower end of the rotating body lid 14. Press to close the discharge port 15. Further, a sub-valve 31 that slides in the radial direction is disposed in the lower portion 28 of the rotary drum 12, and the sub-valve 31 is slid inward in the radial direction by valve opening operation water introduced from the pipe 30. 31 is opened, the valve-closing working water in the gap 29 is discharged, the main valve 16 is opened, and the separated water H containing sludge accumulated in the rotation is discharged from the discharge port 15 together with the replacement water to clean the rotating body. It becomes. After the separation water L and the replacement water are discharged, the supply of the valve opening operation water is stopped, and the water accumulated in the supply line is extracted from the drain nozzle 33. When the sub valve 31 is closed, the main valve 16 is closed by the supplied valve closing water, and the oil to be treated is processed.
[0018]
Further, as shown in FIG. 1, in the present embodiment, a pressure sensor 34 is attached to the connecting pipe 27, and the pressure sensor 34 is connected to a controller 50. The pressure sensor 34 detects the pressure of the cleaning oil L (replacement water in the replacement process) flowing in the connecting pipe 27 and outputs the detected value to the controller 50. A pressure gauge 34A for displaying the detection value of the pressure sensor 34 is attached to the connecting pipe 27, and the hydraulic pressure of the cleaning oil L or the replacement water can be known through the pressure gauge 34A. Further, a pressure adjusting valve 35 is attached to the connecting pipe 27, and the pressure of the cleaning oil L or the replacement water flowing through the connecting pipe 27 can be appropriately adjusted via the pressure adjusting valve 35. In the present embodiment, the pressure in the connecting pipe 27 is set to, for example, 0.2 MPa or 0.05 MPa by the pressure adjusting valve 35. 0.2 MPa is the pressure of the cleaning oil L during the separation operation, and 0.05 MPa is the pressure of the replacement water when the replacement of the cleaning oil L is completed. These pressures are set in software by a program, and the separation process and the replacement process are automatically repeated. These pressures are set higher than the pressure of the oil to be treated introduced into the stock solution supply pipe 11.
[0019]
Then, the separation of the oil to be treated proceeds, the separated water H is accumulated in the separation chamber 17, the gap between the rotating body lid 14 and the partition plate 22 is filled with the separated water H, and when this gap is sealed, the liquid flow in the gap The value detected by the pressure sensor 34 is reduced from 0.2 MPa to zero. When the pressure sensor 34 detects zero pressure, it outputs this detection signal to the controller 50 so that the controller 50 recognizes that it is time to discharge the separated water H to the outside.
[0020]
Further, when the controller 50 recognizes the discharge timing of the separated water H, it automatically enters a replacement process for recovering an appropriate amount of the clean oil L in order to prevent the loss of the clean oil L staying in the rotating body. That is, the replacement water is supplied from the water supply pipe 21A or the water supply pipe 21B based on the zero pressure detected value of the pressure sensor 34. As a result, the replacement water flows backward in the gap between the rotating body lid 14 and the partition plate 22 or flows into the rotating body, that is, the separation chamber 17 through the stock solution supply pipe 11 and the guide cylinder 19 and is filled. As indicated by the white arrow 1, the clean oil L is pushed toward the separation plate 18, the clean oil L overflows from the weir 17 </ b> A, and the clean oil tank (not shown) passes through the first centripetal pump 24. to recover. When the supply of the replacement water is continued, the outer surface of the second centripetal pump 26 or the free surface of the replacement water (including the separation water H) defined by the weir 26A and the free surface of the clean oil L are in a pressure equilibrium state. Then, a boundary surface between the replacement water and the clean oil L (shown by a one-dotted line in FIG. 1) is formed, and the replacement of the clean oil L with the replacement water is completed. Further, when the replacement water is supplied, the replacement water overflows the inner diameter position of the weir 26 </ b> A and starts to flow to the stock solution supply pipe 11 via the second centripetal pump 26 and the connecting pipe 27. At this time, the pressure in the connecting pipe 27 increases from zero to a set pressure, in this embodiment, 0.05 MPa. The pressure sensor 34 detects this pressure and outputs this detection signal to the controller 50. Based on this detection signal, the controller 50 recognizes the end of the replacement process, and at the same time controls the control valves 30A and 32A attached to the valve closing operation water pipe 30 and the valve opening operation water pipe 32, respectively. The main valve 16 is opened and closed as described above via water. The flow rate of the replacement water when supplying the replacement water into the rotating body can be set as appropriate, but the lowest pressure (0.05 MPa in the present embodiment) at which the set pressure of the pressure sensor 34 that detects the end of the replacement is generated. The flow rate must be higher than the flow rate. Otherwise, the end of the replacement process cannot be detected.
[0021]
Next, the operation method of the separation plate type centrifugal separator of the present invention will be described together with the operation of the separation plate type centrifugal separator 10. When the oil to be treated is supplied to the raw liquid supply pipe 11 of the separation plate centrifuge 10, the oil to be processed passes through the guide cylinder 19 from the raw liquid supply pipe 11 and enters the separation chamber 17 from the lower end of the guide cylinder 19. Inflow. At this time, since the rotating body 12, the rotating body lid 14, and the main valve 16 are rotating at high speed, the oil to be treated is separated into separated water (including sludge) H and clean oil L in the separation chamber 17 by centrifugal force. To do. When the oil to be treated is continuously supplied, the cleaning oil L separated in the separation chamber 17 gradually moves inward in the radial direction along the separation plate 18 and overflows from the separation chamber 17 to the first chamber 20. As a result, the cleaning oil L accumulates in the first chamber 20. Eventually, the cleaning oil L is sent from the first chamber 20 to the light liquid discharge pipe 25 via the first centripetal pump 24 and continuously discharged to a predetermined storage tank.
[0022]
At this time, since the water content of the oil to be treated is less than 1%, the separated water H accumulates only slightly for the supply amount of the oil to be treated. Therefore, a part of the cleaning oil L separated in the separation chamber 17 flows from the lower end of the partition plate 22 to the gap with the rotating body lid 14. The clean oil L flows above the rotating body lid 14 using the gap as a flow path, and reaches the second chamber 21 via the weir 26A. Then, when the inside of the second chamber 21 is filled with the clean oil L, it is discharged into the connecting pipe 27 via the second centripetal pump 26. The cleaning oil L in the connecting pipe 27 is higher in pressure than the oil to be treated flowing through the raw liquid supply pipe 11 by the centrifugal force of the rotating body and the action of the pressure adjusting valve 35 of the connecting pipe 27. At this time, the pressure in the connecting pipe 27 is detected by the pressure sensor 34, and the detected value is output from the pressure sensor 34 to the controller 50, and the pressure of the clean oil L in the connecting pipe 27 is constantly monitored. Since the pressure of the clean oil L in the connecting pipe 27 is higher than that of the oil to be processed in the liquid supply pipe 11 by about 0.2 MPa, for example, the clean oil L merges with the oil to be processed and is again centrifuged together with the oil to be processed.
[0023]
When the above centrifugal separation operation is continued, the separation water H is gradually accumulated in the separation chamber 17 and eventually fills the gap between the partition plate 22 and the rotating body lid 14, and the gap that was the flow path of the clean oil L is removed. Block with separated water H. As a result, the pressure at the interface between the separated water H and the clean oil L is in an equilibrium state, the flow of the liquid (separated water H) in the gap between the partition plate 22 and the rotating body lid 14 is stopped, and the value detected by the pressure sensor 34 is It becomes zero. The controller 50 recognizes the discharge timing of the separated water H in the separation chamber 17 based on the zero detection signal of the pressure sensor 34 at this time, and automatically starts supplying replacement water from the water supply pipe 21A or the water supply pipe 21B. Then, the replacement water flows backward through the gap between the rotating body lid 14 and the partition plate 22, or is mixed with the separated water H in the separation chamber 17 from the raw solution supply pipe 11 through the guide cylinder 19, and is outlined in FIG. As indicated by the arrow, the cleaning oil L increases and gradually pushes the cleaning oil L in the separation chamber 17 to the outside, and a part of the cleaning oil L is recovered. If the replacement water continues to be supplied, the free surface of the replacement water and the free surface of the clean oil L are in a pressure equilibrium state, and the boundary between the replacement water and the clean oil L in the separation chamber 17 (in FIG. Is formed, and becomes a static interface. At this time, the cleaning oil L remaining in the gap between the rotating body lid 14 and the partition plate 22 is replaced with the replacement water and supplied to the stock solution supply pipe 11 through the second centripetal pump 26 and the connecting pipe 27. The oil is separated together with the oil to be treated. Even if the replacement water is continuously supplied, the replacement water does not flow into the separation chamber 17 but flows into the stock solution supply pipe 11 via the second centripetal pump 26 and the connecting pipe 27. Since the flow rate of the replacement water at this time is set to a flow rate larger than the pressure detected by the pressure sensor 34, the pressure sensor 34 detects the pressure when the replacement water flows into the stock solution supply pipe 11 side, and the pressure sensor A detection signal is output from 34 to the controller 50. The controller 50 recognizes the end of the replacement process based on this detection signal, and outputs an opening command for the control valve 32A. As a result, the control valve 32 </ b> A is opened, the valve-opening operation water operates the sub-valve 31 through the pipe 30 to open the main valve 16, and the separated water H is discharged from the discharge port 15. When the separated water H is discharged, the control valve 32A is closed via the controller 50, and the supply of the valve opening operation water is stopped. Next, in response to a command from the controller 50, the control valve 30A is opened and the main valve 16 is closed to prepare for the next separation operation. In these series of operations, since the water content of the oil to be treated is less than 1%, the pressure in the connecting pipe 27 rises to the set value (0.2 MPa) of the pressure regulating valve 35 by the separated water H, and the separated water. The H discharging operation is not hindered.
[0024]
As described above, according to the present embodiment, the oil to be treated is supplied into the separation chamber 17 of the separation plate centrifuge 10, and the separation plate 18 is used to produce the clean oil L and the separation water H having specific gravity close to each other. Centrifugation is performed and the separation water H is discharged to the outside when a predetermined amount of the separation water H is accumulated in the separation chamber 17. Prior to the separation water H being discharged, a part of the cleaning oil L in the rotating body is replaced with replacement water. A replacement step of replacing and recovering with is performed. In this replacement step, the replacement water is supplied from the side from which the separation water H is discharged or the oil to be treated is supplied, and a part of the cleaning oil L in the separation chamber 17 is replaced with the replacement water and recovered. When the cleaning oil L has been recovered, the replacement water returns to the raw liquid supply pipe 11 side via the second centripetal pump, but when the replacement water returns to the treated oil side, the pressure of the replacement water is increased. Since the controller 50 is detected based on the detection value of the pressure sensor and the supply stop timing of the replacement water, that is, the end of the replacement process can be detected based on the detection value of the pressure sensor, a constant amount of replacement water is always supplied. It can be reliably and stably supplied into the rotating body without excess or deficiency, and the supply amount of the replacement water does not fluctuate due to pressure fluctuation on the replacement water side. In addition, since part of the replacement water does not overflow from the rotating body, it is not necessary to dispose of the separated water H containing sludge, and it is also necessary to set a replacement water supply time as in the prior art. Therefore, the supply amount of replacement water does not fluctuate due to an artificial setting error.
[0025]
In addition, although the said embodiment demonstrated the case where fuel oil was used as to-be-processed oil, this invention is not limited to to-be-processed oil, It is with respect to the various to-be-processed liquids which consist of a liquid with a specific gravity difference. The present invention can be applied.
[0026]
【The invention's effect】
According to the invention described in claims 1 to 5 of the present invention, the overflow of the replacement water from the rotating body is eliminated, and the water supply time is reduced without being affected by the pressure fluctuation on the supply side of the replacement water. It is possible to provide a separation plate type centrifugal separator that can supply a certain amount of replacement water into a rotating body reliably and stably without excess or deficiency, and a method for operating the same.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing an embodiment of a separation plate centrifuge of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Separator plate type centrifuge 11 Stock solution feed pipe 12 Rotating drum 14 Rotating body lid 15 Discharge port 16 Main valve 17 Separation chamber 21A Water feed pipe 21B Water feed pipe 18 Separation plate 24 First centripetal pump 26 Second centripetal pump 26A Weir 27 Connecting pipe 34 Pressure sensor 34A Pressure gauge 35 Pressure regulating valve

Claims (5)

上端が開口した回転胴と、この回転胴の上端開口に嵌着されて回転体を形成する回転体蓋と、この回転体蓋に対して隙間を介して配置された仕切板と、上記回転胴内に挿入された状態で上下に移動して上記回転体の側部に形成された排出口を開閉する主弁と、この主弁と上記仕切板間に形成された分離室内に上下に所定間隔を空けて積層された複数の分離板とを備え、原液給液管から上記分離室内に供給された被処理液を上記分離板を介して互いに比重の近い軽液と重液に遠心分離し、上記分離室内の軽液を第1の求心ポンプを介して外部へ排出する一方、上記分離室内の重液を上記排出口から間欠的に外部へ排出するに先立って置換水を上記分離室内に供給して上記分離室内の軽液の一部を上記置換水で置換して回収する分離板型遠心分離機において、上記回転体蓋と上記仕切板間の隙間を介してまたは上記原液給液管を介して上記回転体内へ上記置換水を供給するための配管を設けると共に上記回転体蓋と上記仕切板間の隙間を流れる上記置換水を排出する第2の求心ポンプ、または第2の求心ポンプ及びその下段に第2の求心ポンプの外径より小さな径を有する堰を設け、且つ、第2の求心ポンプと上記原液給液管を連通する連結管を設けると共に上記連結管から上記原液給液管内へ還流する置換水の圧力を検出する圧力センサを上記連結管に設け、上記圧力センサの検出値に基づいて上記置換水の供給停止時期を検知することを特徴とする分離板型遠心分離機。A rotating drum having an upper end opened, a rotating body lid fitted into the upper end opening of the rotating drum to form a rotating body, a partition plate arranged with a gap with respect to the rotating body cover, and the rotating drum A main valve that moves up and down in a state of being inserted into the rotor and opens and closes a discharge port formed in a side portion of the rotating body, and a predetermined interval vertically in a separation chamber formed between the main valve and the partition plate. A plurality of separation plates stacked with a gap between them, and centrifuge the liquid to be treated supplied from the raw solution supply pipe into the separation chamber into light and heavy liquids having a specific gravity close to each other through the separation plate, While the light liquid in the separation chamber is discharged to the outside through the first centripetal pump, the replacement water is supplied into the separation chamber before the heavy liquid in the separation chamber is intermittently discharged from the discharge port. Separation plate type centrifugal separation in which a part of the light liquid in the separation chamber is replaced with the replacement water and recovered A pipe for supplying the replacement water into the rotating body through a gap between the rotating body lid and the partition plate or via the stock solution supply pipe, and between the rotating body cover and the partition plate. A second centripetal pump that discharges the replacement water flowing through the gap, or a second centripetal pump, and a dam having a diameter smaller than the outer diameter of the second centripetal pump at the lower stage, and the second centripetal pump And a connecting pipe that communicates with the undiluted solution supply pipe and a pressure sensor that detects the pressure of the replacement water flowing back from the connecting pipe into the undiluted solution supply pipe is provided in the connecting pipe, and based on the detected value of the pressure sensor. And a separation plate type centrifugal separator characterized by detecting the supply stop timing of the replacement water. 第2の求心ポンプの液導入部を上記分離室内の上記軽液の自由表面より外側に配置したことを特徴とする請求項1に記載の分離板型遠心分離機。The separation plate type centrifugal separator according to claim 1, wherein the liquid introduction part of the second centripetal pump is disposed outside the free surface of the light liquid in the separation chamber. 上記堰の液流出部を上記軽液の自由表面より外側に配置したことを特徴とする請求項1に記載の分離板型遠心分離機。2. The separation plate type centrifugal separator according to claim 1, wherein a liquid outflow portion of the weir is disposed outside a free surface of the light liquid. 被処理液を分離板型遠心分離機の分離室内の複数の分離板を用いて互いに比重の近い軽液と重液に遠心分離する工程と、上記分離室内で分離した軽液を第1の求心ポンプを介して外部へ排出する工程と、上記分離室内の重液を排出口から間欠的に外部へ排出する工程と、上記重液を排出するに先立って置換水を上記分離室内に供給して上記分離室内の軽液の一部を上記置換水で置換して回収する工程とを備えた分離板型遠心分離機の運転方法において、上記重液を排出する側または原液を供給する側から上記置換水を供給する工程と、上記置換水を第2の求心ポンプを介して上記被処理液側へ戻す工程と、上記被処理液側へ戻る上記置換水の圧力を圧力センサを介して検出する工程と、上記圧力センサの検出値に基づいて上記分離室内への上記置換水の供給停止時期を検知する工程とを備えたことを特徴とする分離板型遠心分離機の運転方法。A step of centrifuging the liquid to be processed into a light liquid and a heavy liquid having a specific gravity close to each other using a plurality of separation plates in the separation chamber of the separation plate centrifuge, and a first centripetal operation of the light liquid separated in the separation chamber. a step of discharging to the outside through the pump, and a step of discharging the intermittently outside the heavy liquid in the separation chamber from the exhaust outlet, the substituted water prior to discharging the heavy liquid is supplied to the separation chamber In a method for operating a separation plate centrifuge comprising a step of substituting and recovering a part of the light liquid in the separation chamber with the replacement water, the side from which the heavy liquid is discharged or the raw liquid is supplied A step of supplying replacement water, a step of returning the replacement water to the liquid to be treated via a second centripetal pump, and a pressure of the replacement water returning to the liquid to be processed are detected via a pressure sensor. Based on the process and the detected value of the pressure sensor. The method of operating the separating plate type centrifugal separator, characterized in that a step of detecting a supply stop timing of replacement water. 第2の求心ポンプを介して上記被処理液側へ戻る上記置換水の圧力を上記被処理液の圧力より高く設定したことを特徴とする請求項4に記載の分離板型遠心分離機の運転方法。The operation of the separation plate type centrifugal separator according to claim 4, wherein the pressure of the replacement water returning to the liquid to be treated via the second centripetal pump is set higher than the pressure of the liquid to be treated. Method.
JP2000366573A 2000-12-01 2000-12-01 Separator plate centrifuge and method for operating the same Expired - Fee Related JP4592934B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000366573A JP4592934B2 (en) 2000-12-01 2000-12-01 Separator plate centrifuge and method for operating the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000366573A JP4592934B2 (en) 2000-12-01 2000-12-01 Separator plate centrifuge and method for operating the same

Publications (2)

Publication Number Publication Date
JP2002166198A JP2002166198A (en) 2002-06-11
JP4592934B2 true JP4592934B2 (en) 2010-12-08

Family

ID=18837174

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000366573A Expired - Fee Related JP4592934B2 (en) 2000-12-01 2000-12-01 Separator plate centrifuge and method for operating the same

Country Status (1)

Country Link
JP (1) JP4592934B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103071601A (en) * 2012-12-27 2013-05-01 海申机电总厂(象山) Centrifugal liquid kinetic energy converting device

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE528387C2 (en) * 2005-03-08 2006-10-31 Alfa Laval Corp Ab Centrifugal separator and method for separating a product into at least a relatively heavy phase and a relatively light phase
SE529562C2 (en) * 2006-02-13 2007-09-18 Alfa Laval Corp Ab Ways of monitoring centrifugal separator
JP4794647B2 (en) 2009-04-17 2011-10-19 定男 篠原 Separator plate centrifuge, its separator plate and solid-liquid separation method
JP4921521B2 (en) 2009-05-29 2012-04-25 定男 篠原 Separation plate manufacturing method for separation plate type centrifuge
DK2366457T3 (en) * 2010-03-19 2013-06-10 Alfa Laval Corp Ab DEVICE AND PROCEDURE FOR MONITORING AND ADJUSTING A RADIAL POSITION OF A INTERFACE LAYER IN A CENTRIFUGE
KR101627150B1 (en) * 2014-11-21 2016-06-03 재단법인 한국조선해양기자재연구원 Centrirugal seperator

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3601814A1 (en) * 1986-01-22 1987-07-23 Westfalia Separator Ag METHOD AND DEVICE FOR SEPARATING TWO LIQUID PHASES BY MEANS OF A CENTRIFUGE
JPH03135458A (en) * 1989-10-19 1991-06-10 Kyoto Kikai Kk Oil recovery device in separation plate-type full discharge centrifugal separator
DE4036793A1 (en) * 1990-11-19 1992-05-21 Westfalia Separator Ag SPIN DRUM FOR CONCENTRATING SUSPENDED SOLIDS

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103071601A (en) * 2012-12-27 2013-05-01 海申机电总厂(象山) Centrifugal liquid kinetic energy converting device

Also Published As

Publication number Publication date
JP2002166198A (en) 2002-06-11

Similar Documents

Publication Publication Date Title
KR960004196B1 (en) Centrifuge and how it works
SU1572402A3 (en) Centrifugal separator
PL141863B1 (en) Centrifugal separator and method of controlling its operation
RU2563272C2 (en) Device and method for monitoring and control over layer radial position at interface in centrifuge with discharge nozzles
JP4592934B2 (en) Separator plate centrifuge and method for operating the same
JP5386641B2 (en) Separator plate centrifuge and method for operating the same
JP4397516B2 (en) Separator plate centrifuge and method for operating the same
US2906449A (en) Flushing of centrifugal separators of the hermetic type
US3976242A (en) Self-emptying clarifying separator having a foam-free removal of the clarified liquid by means of a paring disk and an automatically operating system for detecting the level of the solids in the sludge chamber
JPH07246349A (en) Separation plate type centrifuge
JPH0368407A (en) Oil purifier
JPH0217957A (en) Centrifugal separator
JP4516175B2 (en) Separator centrifuge
JP2001219096A (en) Separation plate type centrifugal separator
JPS63252560A (en) Centrifugal separator
US3272430A (en) Sluidge centrifuge
JP2725868B2 (en) Centrifuge with pump means for producing circulating flow
JP2554908B2 (en) How to operate the centrifuge
SU1194460A1 (en) Method of centrifugal filtering
JPH0131326Y2 (en)
US20260061339A1 (en) Lubricating oil purification system and lubricating oil purification method
JP7849576B1 (en) Optimization device for optimizing the discharge timing of concentrated liquid from vertical centrifugal separators.
JP2002066382A (en) Leakage detector for separation plate type centrifugal separator
SU1708427A1 (en) Intermittent-action sedimentation centrifuge
SU944670A1 (en) Liquid separation liquid separator

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20071128

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20091002

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20091020

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20091116

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100914

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100915

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130924

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4592934

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees