JP4594781B2 - Blow molded product reinforcing member fixing structure - Google Patents
Blow molded product reinforcing member fixing structure Download PDFInfo
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- JP4594781B2 JP4594781B2 JP2005101573A JP2005101573A JP4594781B2 JP 4594781 B2 JP4594781 B2 JP 4594781B2 JP 2005101573 A JP2005101573 A JP 2005101573A JP 2005101573 A JP2005101573 A JP 2005101573A JP 4594781 B2 JP4594781 B2 JP 4594781B2
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Description
本発明は、自動車用フロアリッド等のプラスチック製中空二重壁構造のブロー成形されたリンフォース補強ボードに関し、ブロー成形品本体を補強するために挿入された補強部材の固定構造に関するものである。 The present invention relates to a blown reinforcement reinforcing board having a plastic hollow double wall structure such as an automobile floor lid, and to a fixing structure of a reinforcing member inserted to reinforce a blow molded product body.
従来の自動車用フロアリッドは、固定構造として凹陥部を成形品本体の裏面より空洞部の内側に張り出させて設け、更に各凹陥部を基部として空洞部の内側に突出する小突起を設け、この小突起を挿通するパイプ部材に当接させて固定する方式、また半円弧状の突起をリッド本体の裏面から空洞部の内側に膨出させて、挿通するパイプ部材に当接させて固定する方式などの方法が提案されている。 A conventional automobile floor lid is provided with a recessed portion protruding from the back surface of the molded product body to the inside of the cavity as a fixed structure, and further provided with small protrusions projecting inside the cavity with each recessed portion as a base, A system in which the small protrusions are fixed in contact with the pipe member to be inserted, and a semicircular arc-shaped protrusion is swelled from the back surface of the lid main body to the inside of the cavity, and is fixed in contact with the pipe member to be inserted. A method such as a method has been proposed.
例えば特許第3472460号(テイ・エス テック株式会社)では、図6に示すように、凹陥部5aに小突起5bを設けて構成されているが、この凹陥部5aと小突起5bとの境界部に鋭角の段部ができ、補強材の角鋼パイプPを挿入する際に先端角部と小突起5bが衝突し、衝撃により小突起5bが根本から切断されるという問題があった。
For example, in Japanese Patent No. 3472460 (TS Tech Co., Ltd.), as shown in FIG. 6, the
一方、小突起5bは凹陥部5aを基部として更に点状に突出させる関係から、空洞部における間隙の調整幅が狭く、また成形品本体の壁面は成形金型に接触しないため均一な肉厚とならず、予め設定した寸法に収まらないという問題があった。
On the other hand, since the
更に、小突起5bをブロー成形にて形成するためには、凹陥部5a成形用の突出した金型キャビティ先端面に点状に突出した小突起を設ける必要があり、挿通用空洞部の間隙調整が大変であり、非常に高価なものとなるといった問題があった。
本発明は、上記の問題点を解決するものであり、補強部材挿入側に傾斜壁面を有する三角板状の凹陥部(突起部)を上下方向の位置規制部として設け、かつ先端部を切削加工することにより容易に挿通用空洞部の間隙を調整することのできる構造をもったブロー成形品の補強部材固定構造体を、簡単な金型を用いてブロー成形により成形することを目的とする。 The present invention solves the above-described problems, and provides a triangular plate-shaped recess (projection) having an inclined wall surface on the reinforcing member insertion side as a position restricting portion in the vertical direction, and cutting the tip portion. An object of the present invention is to form a blow molded article reinforcing member fixing structure having a structure capable of easily adjusting the gap of the insertion cavity by blow molding using a simple mold.
本発明のブロー成形品の補強部材固定構造は、プラスチック製中空二重壁構造の裏面壁
上に、前記挿通用空洞部の長手方向に所定の間隔を隔てて複数個の剛性を有する凹陥部を成形品本体の裏面より前記挿通用空洞部の内側に張り出させて設けるとともに、前記凹陥部断面は補強部材の挿入方向に対する傾斜角度(11)が45度以下の角度の三角板状であり、かつ該補強部材挿入方向に細長形状の幅をもつ突起形状に設け、前記各凹陥部の三角板状の頂点部分を、挿通される補強部材に当接させて、該補強部材を挿通用空洞部内部に押し込み固定できるように構成したことを特徴とする。
The reinforcing member fixing structure of the blow molded product according to the present invention includes a plurality of recesses having a plurality of rigidity at predetermined intervals in the longitudinal direction of the insertion cavity on the back wall of the plastic hollow double wall structure. And provided so as to project from the back surface of the molded article body to the inside of the insertion cavity, and the cross-section of the recess is a triangular plate having an inclination angle (11) with respect to the insertion direction of the reinforcing member of 45 degrees or less , and Provided in the shape of a protrusion having an elongated width in the reinforcing member insertion direction, the triangular plate-like apex portion of each recess is brought into contact with the inserted reinforcing member, and the reinforcing member is inserted into the insertion cavity. It is characterized in that it can be pushed and fixed.
また各凹陥部の三角板状の傾斜角度(11)は45度以下とし、挿入方向に対して垂直方向の幅は挿入される補強部材の断面の寸法よりも小さく設定したことを特徴とする。
また前記補強部材の横方向へのずれを規制するリブである側面規制インナーリブを設けたことを特徴とする。
The triangular-shaped inclination angle (11) of each recess is set to 45 degrees or less, the width of the vertical direction against the insertion direction is characterized by being set smaller than the dimension of the cross section of the reinforcing member to be inserted.
In addition, a side regulating inner rib, which is a rib for regulating the lateral displacement of the reinforcing member, is provided.
このような簡単な構造を採用したことにより、この凹陥部の三角板状の先端を容易に切削加工することができ、挿通用空洞部の間隙調整も簡単に行うことが可能となり、各凹陥部の三角板状の頂点部分を補強部材に密接に当接させることができ、該補強部材を挿通用空洞部内部に押し込み強固に固定できる。 By employing such a simple structure, the recess triangular shaped tip can be easily machined to the gap adjustment of the insertion cavity also becomes possible to perform easily, each recess the triangular shaped apex portion of the can be closely contact the reinforcing member can be firmly fixed push the reinforcing member inside insertion cavity.
本発明は、前述の通り構成されているので、以下の効果を実現できる。 Since the present invention is configured as described above, the following effects can be realized.
ブロー成形による中空二重構造体として一体成形された自動車用フロアリッドであり、補強部材挿入側に傾斜壁面を有する三角板状の凹陥部(突起部)を上下方向の位置規制部として設け、かつ先端部を切削加工することにより容易に挿通用空洞部の間隙を調整することのできる構造をもったブロー成形品の補強部材固定構造体を、従来よりも簡単な金型を用いて、歩留まり良く安価に製造できる。 A floor lid for an automobile integrally molded as a hollow double structure by blow molding, provided with a triangular plate-shaped recess (projection) having an inclined wall surface on the reinforcing member insertion side as a vertical position regulating portion, and a tip Blow molded product reinforcement member fixing structure that has a structure that can easily adjust the gap of the insertion cavity by cutting the part, using a simpler mold than before, low yield with good yield Can be manufactured.
本発明の実施の形態を図面に基づいて説明する。 Embodiments of the present invention will be described with reference to the drawings.
図1は本発明のプラスチック製中空二重壁構造体のブロー成形品の全体斜視図を示し、ブロー成形により一体成形される。間隔をおいて対向する表壁及び裏壁とこの周縁部を閉塞する周囲壁からなり、空洞部の長手方向中央部に補強材挿通用空洞部が設けられ、この挿通用空洞部の長手方向に所定の間隔を隔てて複数個の剛性を有する凹陥部を成形品本体の裏面より前記挿通用空洞部の内側に張り出させて形成されている。これにより内部空間よりも相対的に小さな断面形状をもった挿入された補強部材を固定するものである。補強部材としては、円筒形パイプ部材、角形部材等が使用できる。 FIG. 1 is an overall perspective view of a blow molded product of a plastic hollow double wall structure of the present invention, which is integrally formed by blow molding. It consists of front and back walls facing each other at an interval, and a peripheral wall that closes this peripheral edge, and a reinforcing material insertion cavity is provided at the center in the longitudinal direction of the cavity, and in the longitudinal direction of this insertion cavity A plurality of recesses having a plurality of rigidity are formed at predetermined intervals so as to protrude from the back surface of the molded product body to the inside of the insertion cavity. Thus, the inserted reinforcing member having a cross-sectional shape relatively smaller than the internal space is fixed. As the reinforcing member, a cylindrical pipe member, a square member or the like can be used.
図2、図3は前記凹陥部の横断面形状を示すもので、この凹陥部は補強部材の挿入側に傾斜部を有する三角板状であり、かつ該補強部材挿入方向に細長形状の幅をもつ突起形状に設け、前記各凹陥部の三角板状の頂点を、挿通される補強部材に当接させて、該補強部材を挿通用空洞部内部に押し込み固定できるように形成されたものである。 2 and 3 show the cross-sectional shape of the recessed portion, which is a triangular plate having an inclined portion on the insertion side of the reinforcing member, and has an elongated shape in the reinforcing member insertion direction. It is provided in a protruding shape, and is formed so that the triangular plate-like apex of each of the recessed portions is brought into contact with the inserted reinforcing member so that the reinforcing member can be pushed and fixed inside the insertion cavity.
図3は中空二重壁構造体の開口部から挿通用空洞部内部に補強部材を挿入し、前記突起部と当接した状態を示す。この突起部の傾斜角は45度以下になるように形成してあり、これにより適度の剛性をもって補強部材を押さえ込み、ガタのない強固な固定が可能である。 FIG. 3 shows a state in which a reinforcing member is inserted into the insertion cavity from the opening of the hollow double wall structure and is in contact with the protrusion. The inclination angle of the protrusions is formed to be 45 degrees or less, so that the reinforcing member can be pressed down with an appropriate rigidity and can be firmly fixed without play.
図4は角形部材を補強部材に用いて固定された例を示す縦断面図(長手方向)である。凹陥部の挿入方向に対して細長形状の幅寸法は、角形部材の幅寸法より小さく形成されている。 FIG. 4 is a longitudinal sectional view (longitudinal direction) showing an example in which a square member is fixed to the reinforcing member. The width dimension of the elongated shape with respect to the insertion direction of the recess is formed smaller than the width dimension of the square member.
図5は円筒形パイプ部材を補強部材に用いて固定された例を示す縦断面図(長手方向)である。凹陥部の挿入方向に対して細長形状の幅寸法は、パイプ部材の直径寸法より小さく形成されている。パイプ部材の例では更に横方向へのズレを規制するための側面規制リブ(インナーリブ)を設けてある。 FIG. 5 is a longitudinal sectional view (longitudinal direction) showing an example in which a cylindrical pipe member is fixed to a reinforcing member. The width of the elongated shape with respect to the insertion direction of the recess is formed smaller than the diameter of the pipe member. In the example of the pipe member, side surface regulating ribs (inner ribs) for regulating lateral displacement are further provided.
1 プラスチック製中空二重壁構造体
2 中空二重壁構造体の表壁
3 中空二重壁構造体の裏壁
4 中空二重壁構造体の周囲壁
5 表皮材
6 凹陥部
7 補強部材
8 開口部(補強部材挿入口)
9 突起部
10 側面規制リブ(インナーリブ)
11 突起部の傾斜角
DESCRIPTION OF SYMBOLS 1 Plastic hollow
9
11 Inclination angle of protrusion
Claims (2)
前記表壁及び前記裏壁の周辺部を閉塞するための周囲壁と、
を有するプラスチック製中空二重壁構造のブロー成形品からなり、該成形品の本体を補強するために、中空二重壁構造体の中央部に形成された補強部材挿通用空洞部の内部空間よりも相対的に小さな断面形状をもった補強部材を、該挿通用空洞部の内部に挿通固定するブロー成形品の補強部材固定構造において、
前記挿通用空洞部の長手方向に所定の間隔を隔てて複数個の剛性を有する凹陥部を成形品本体の裏面より前記挿通用空洞部の内側に張り出させて設けるとともに、
前記凹陥部断面は補強部材の挿入方向に対する傾斜角度(11)が45度以下の角度の三角板状であり、かつ該補強部材挿入方向に細長形状の幅をもつ突起形状に設け、
前記各凹陥部の三角板状の頂点部分を、挿通される補強部材に当接させて、該補強部材を挿通用空洞部内部に押し込み固定したことを特徴とするブロー成形品の補強部材固定構造。 Front and back walls facing each other at an interval;
A peripheral wall for closing the periphery of the front wall and the back wall ;
In order to reinforce the main body of the plastic hollow double-wall structure made of plastic, the inner space of the hollow part for inserting the reinforcing member formed at the center of the hollow double-wall structure also a reinforcing member having a relatively small cross-sectional shape, the reinforcing member fixing structure of the blow molded article you inserted and fixed inside of the insertion-class cavity,
While providing a plurality of rigid recesses with a predetermined interval in the longitudinal direction of the insertion cavity, projecting from the back of the molded product body to the inside of the insertion cavity,
The concave section has a triangular plate shape whose inclination angle (11) with respect to the insertion direction of the reinforcing member is 45 degrees or less , and is provided in a protruding shape having an elongated width in the reinforcing member insertion direction,
A reinforcing member fixing structure for a blow molded article, wherein the triangular plate-like apex portion of each concave portion is brought into contact with a reinforcing member to be inserted, and the reinforcing member is pushed and fixed inside the insertion cavity.
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| JP2005101573A JP4594781B2 (en) | 2005-03-31 | 2005-03-31 | Blow molded product reinforcing member fixing structure |
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| JP2005101573A JP4594781B2 (en) | 2005-03-31 | 2005-03-31 | Blow molded product reinforcing member fixing structure |
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| JP2006281874A JP2006281874A (en) | 2006-10-19 |
| JP4594781B2 true JP4594781B2 (en) | 2010-12-08 |
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| JP2005101573A Expired - Fee Related JP4594781B2 (en) | 2005-03-31 | 2005-03-31 | Blow molded product reinforcing member fixing structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4964583B2 (en) * | 2006-12-31 | 2012-07-04 | キョーラク株式会社 | Method for reinforcing hollow double wall structure |
| JP5164708B2 (en) * | 2008-07-22 | 2013-03-21 | 株式会社林技術研究所 | Support structure and automotive interior member provided with the same |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6157326A (en) * | 1984-08-29 | 1986-03-24 | Ikeda Bussan Co Ltd | Manufacture of luggage board |
| JPS6351719U (en) * | 1986-09-24 | 1988-04-07 | ||
| JPH0483621U (en) * | 1990-11-29 | 1992-07-21 | ||
| JP2538513Y2 (en) * | 1990-12-26 | 1997-06-18 | キョーラク株式会社 | Synthetic resin hollow plate |
| JPH0710393Y2 (en) * | 1992-10-06 | 1995-03-08 | 日精株式会社 | Electronic musical instrument stand |
| JP3472460B2 (en) * | 1997-10-08 | 2003-12-02 | テイ・エス テック株式会社 | Reinforcement structure for blow molded products |
| JP3680194B2 (en) * | 1997-11-27 | 2005-08-10 | キョーラク株式会社 | Fabric-covered hollow molded article and method for producing the same |
| JP2005306208A (en) * | 2004-04-21 | 2005-11-04 | Nishikawa Kasei Co Ltd | Blow molded panels |
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