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JP4597184B2 - Cup cleaning device in a line for automatically filling ingredients in the cup - Google Patents
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JP4597184B2 - Cup cleaning device in a line for automatically filling ingredients in the cup - Google Patents

Cup cleaning device in a line for automatically filling ingredients in the cup Download PDF

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JP4597184B2
JP4597184B2 JP2007313015A JP2007313015A JP4597184B2 JP 4597184 B2 JP4597184 B2 JP 4597184B2 JP 2007313015 A JP2007313015 A JP 2007313015A JP 2007313015 A JP2007313015 A JP 2007313015A JP 4597184 B2 JP4597184 B2 JP 4597184B2
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cup
air
ingredients
line
cleaning device
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JP2009137595A (en
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政雄 赤穂
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株式会社シンセイ
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この発明は、供給されるカップ内に食材を自動充填するラインにおいて、食材を充填する直前においてカップ内を素早く洗浄する装置に関するものである。   The present invention relates to an apparatus for quickly cleaning the inside of a cup immediately before filling the food in a line for automatically filling the food in the supplied cup.

従来は、図6(a)に示すように回転ドラムを用いて供給するカップ内に食材を自動充填するラインと、および図6(b)に示すようにリテーナーコンベア上に直接カップを供給して食材を自動充填するラインのいずれも、成形したカップの供給を受けて各カップ内に食材を自動充填するようにしている。
なし
Conventionally, as shown in FIG. 6 (a), a line for automatically filling foods into a cup supplied using a rotating drum, and a cup is directly supplied onto a retainer conveyor as shown in FIG. 6 (b). In any of the lines for automatically filling the food, the cups are automatically filled with the supply of the molded cups.
None

しかしながら、カップの成形から供給を受ける間には輸送過程などを経ることもあってカップ内には100個の中に1個とか少ないけれども毛髪やカップの破損片など、さまざまな不純物が混入することがあって、従ってカップのほとんどがきれいであるけれども洗浄しないで食材を充填するときは、多数の中のひとつに不純物が混入するという課題が生ずる。   However, during the process of receiving the supply from the molding of the cup, it may go through a transportation process, etc., so that various impurities such as hair and broken pieces of the cup are mixed in the cup even though it is one out of 100. Therefore, when filling the food without washing, although most of the cups are clean, the problem arises that one of the many is contaminated with impurities.

本発明は、供給筒より間歇回転する回転ドラム上にカップを1個づつ吸引出しして180度回転にてカップを下向きにしてドラム上の食材に被せ、該ドラムの間歇回転により該カップを上向きにして閉蓋包装ラインのリテーナーコンベアに送る食材の自動充填ラインにおいて、前記の回転ドラムの90度間歇回転にて吸引出しカップが開口部を外にして横向きとなる食材を充填する直前の位置に吸引口をラッパ状に拡開したエアー吸引筒とその外側に等区分範囲を往復動するように周設する複数本のエアー噴射ノズルとからなる洗浄装置を設け、該洗浄装置を横向きした該カップの開口面に至近正対させ、該カップ内を該各エアー噴射ノズルの往復動によりエアー吹付け角が微妙に変わることで洗浄残しが生じないように瞬時に洗浄するようにして、かかる課題を解決するようにしたのである。 In the present invention , the cups are sucked out one by one on a rotating drum that rotates intermittently from the supply cylinder, and the cup is turned downward by 180 ° rotation so as to cover the food on the drum, and the cup is turned upward by intermittent rotation of the drum. In the automatic filling line of the food material to be sent to the retainer conveyor of the closed lid packaging line, the suction cup is moved to the position just before filling the food material with the opening outside the opening by the 90 degree intermittent rotation of the rotating drum. The cup is provided with a cleaning device comprising an air suction cylinder having a suction opening widened in a trumpet shape and a plurality of air injection nozzles arranged so as to reciprocate in an equidistant range on the outside of the suction port. So that the air spray angle is slightly changed by the reciprocating motion of each air injection nozzle so that no cleaning residue is generated. To, it was so as to solve the problem.

本発明は、供給されるすべてのカップ内を洗浄してから食材を充填することとなるので、不純物の混入のない食材充填カップを提供することができるという効果を生ずる。各カップ内はエアー噴射ノズルによるエアー吹きと、エアー吸引筒によるエアー吸引との共働により、吹きと吸引という2通りによる洗浄にて毛髪などの軽いものから金属片などの重量のあるものまで一切の不純物を確実にカップ内より排除することができるという効果を生ずる。   According to the present invention, since the inside of all supplied cups is washed and then filled with foodstuffs, there is an effect that it is possible to provide a foodstuff filled cup free of impurities. Each cup has a combination of air blowing by an air jet nozzle and air suction by an air suction cylinder, so that it can be washed in two ways, blowing and sucking, from light items such as hair to heavy items such as metal pieces. This produces an effect that the impurities can be surely eliminated from the cup.

エアー噴射ノズルを等区分において往復動させることで、少本数にして噴射ノズル1本あたりのエアー吹き圧を増大させることができ、しかも往復動によりエアー吹付け角が微妙に変わることで不純物の洗浄残しが解消するという効果を生ずる。   By reciprocating the air injection nozzles in equal sections, the air blowing pressure per injection nozzle can be increased by reducing the number of nozzles, and impurities can be cleaned by slightly changing the air blowing angle due to the reciprocation. The effect of eliminating the remaining is produced.

本発明は、供給されるカップ内に食材を自動充填するラインにおいて、食材を充填する直前のカップ位置に、カップの開口面に至近正対してカップ内をエアー吹き洗浄するエアー噴射ノズルと、エアー吸引して洗浄するエアー吸引筒とを以ってなる洗浄装置を配置して、エアー吹きとエアー吸引の共働により食材を充填する直前のカップ内を自動洗浄するようにしたのである。
エアー噴射ノズルは等区分の範囲を往復動させることで、4本等の少本数にてカップの全周全面をカバーするようにすることができる。またエアー吸引筒は先広に拡げて吸引範囲を大きくしている。
The present invention is directed to a line for automatically filling food in a cup to be supplied, an air injection nozzle that blows and cleans the inside of the cup at the cup position immediately before filling the food, facing the opening surface of the cup, and an air A cleaning device comprising an air suction cylinder for suction and cleaning was arranged to automatically clean the inside of the cup immediately before filling with food by the cooperation of air blowing and air suction.
By reciprocating the range of the equal division, the air injection nozzle can cover the entire circumference of the cup with a small number such as four. The air suction cylinder is widened to increase the suction range.

図1に示すように、供給筒1より間歇回転する回転ドラム2上にカップCを1個づつ吸引出しして、180度回転にてカップCを下向きにしてドラム3上の食材Sに被せ、該ドラム3の間歇回転によりカップCを上向きにして閉蓋,包装ラインであるリテーナーコンベア4に送るラインにおいて、回転ドラム2が90度回転してカップCが開口部を外にして横向きとなった点、すなわち食材Sに被せる直前の点で本発明の洗浄装置7をカップCの開口部に近づけて素早くカップC内を洗浄するのである。この間は間歇回転の停止する時間とシンクロする瞬時であってドラム2,3の間歇回転ピッチは変わることがない。エアー噴射ノズル5によるエアー噴射によってカップC内に入っているかも知れない毛髪等の不純物を吹き洗浄し、さらに内側のエアー吸引筒6による吸引洗浄とをもって確実に洗浄するのである。   As shown in FIG. 1, the cups C are sucked out one by one from the supply cylinder 1 onto the rotating drum 2 that rotates intermittently, and the food C on the drum 3 is covered with the cup C facing downward by rotating 180 degrees. With the intermittent rotation of the drum 3, the cup C is turned upward and the lid 2 is fed to the retainer conveyor 4, which is a packaging line. The rotating drum 2 is rotated 90 degrees and the cup C is turned sideways with the opening outside. The inside of the cup C is quickly cleaned by bringing the cleaning device 7 of the present invention close to the opening of the cup C at a point, that is, a point immediately before the food S is put on. During this time, the intermittent rotation time is synchronized with the intermittent rotation time, and the intermittent rotation pitch of the drums 2 and 3 does not change. Impurities such as hair that may be contained in the cup C are blown and washed by air injection from the air injection nozzle 5 and then reliably cleaned by suction and cleaning by the inner air suction cylinder 6.

図2に示すようにエアー噴射ノズル5はカップCの内面全周を洩らさずに吹き洗浄するために一定の間隔を置いて複数本周設する。カップCの円形,四角形に相応して円形,四角形等にて並列配設するのである。なおエアー吸引筒6にて吸引した不純物は配管6aを通して室外部の集塵器(図示してない)に排出されることとなる。次いでカップCは回転ドラム2により下向きにされて食材Sに被せられて包装用のリテーナーコンベア4に送られることとなる。   As shown in FIG. 2, a plurality of air injection nozzles 5 are provided at regular intervals in order to blow and wash the entire inner circumference of the cup C without leaking. Corresponding to the circular shape or quadrangular shape of the cup C, the circular shape or the quadrangular shape is arranged in parallel. The impurities sucked by the air suction cylinder 6 are discharged to a dust collector (not shown) outside the room through the pipe 6a. Next, the cup C is turned downward by the rotary drum 2, covered with the food material S, and sent to the retainer conveyor 4 for packaging.

円形のカップC用の洗浄装置7は、吸引口6bをラッパ状に拡開したエアー吸引筒6とその外周に数本から10数本のエアー噴射ノズル5を等間隔を置いて設けて構成する。エアー噴射ノズル5はカップCの全周全面の内壁から底面に向けてもれなくエアーを噴射するように配設するのである。5aは外部のエアーコンプレッサ(図示してない)に接続するエアー導管、5bはエアー導管5aから入るエアーを各エアー噴射ノズル5に分配するための分岐管である。   The cleaning device 7 for the circular cup C is configured by providing an air suction cylinder 6 having a suction port 6b expanded in a trumpet shape and several to ten or more air injection nozzles 5 at equal intervals on the outer periphery thereof. . The air injection nozzle 5 is disposed so as to inject air from the inner wall of the entire circumference of the cup C toward the bottom surface. 5a is an air conduit connected to an external air compressor (not shown), and 5b is a branch pipe for distributing air entering from the air conduit 5a to each air injection nozzle 5.

カップCが90度回転し来て洗浄装置7に正対して間歇停止すると同時に洗浄装置7はカップCの開口部外面を塞ぐほどの至近距離に近接正対してエアー噴射ノズル5からエアーを噴射して洗浄するのである(図3)。万にひとつ毛髪等の不純物が入っているかも知れないカップCは洗浄されることで毛髪等の不純物はエアーの吹き圧により吹き離され、内側のエアー吸引筒6より吸引されて配管6aにてつながる外部の集塵器に集塵して排除されることとなる。エアー吸引筒6によるエアー吸引と噴射されるエアー吹き量とをできれば同量に近づけることで、吹き離された不純物はエアー吸引筒6にてすべて吸引排除されることとなるので、周囲に不純物が飛散したり環境を汚損することはない。カップC内は洗浄によって目に見えないホコリなども同時に排除されるので、不純物の混入しないカップCもすべて衛生面を良好にしてから食材を充填することができることになる。カップCが2列以上の数列において供給されるときは、各列別に洗浄装置7を設けて、横並びする複数のカップCを同時に洗浄するのである。   As soon as the cup C rotates 90 degrees and faces the cleaning device 7 and stops intermittently, the cleaning device 7 injects air from the air injection nozzle 5 in close proximity so as to close the outer surface of the opening of the cup C. (FIG. 3). The cup C, which may contain impurities such as hair, should be washed away so that the impurities such as hair are blown away by the blowing pressure of the air and sucked from the air suction tube 6 on the inner side, and the pipe 6a. It will be removed by collecting the dust in the connected external dust collector. By making the air suction by the air suction cylinder 6 and the amount of air blown to be jetted as close to each other as possible, all the blown-off impurities are sucked out by the air suction cylinder 6, so that there are impurities in the surroundings. It will not scatter or pollute the environment. Since dust and the like that are not visible are also eliminated by washing at the same time in the cup C, all the cups C in which no impurities are mixed can be filled with foodstuffs after improving hygiene. When the cups C are supplied in several rows of two or more rows, the cleaning device 7 is provided for each row, and a plurality of cups C arranged side by side are washed simultaneously.

図2(c)は四角形状をしたカップC用の洗浄装置を示すもので、カップCの四角形状に合わせてエアー噴射ノズル5を四角枠状に並列配設し、エアー吸引筒6の開口を四角形にして拡げたほかは円形のカップ用と同じである。   FIG. 2 (c) shows a washing device for the cup C having a quadrangular shape. The air injection nozzles 5 are arranged in parallel in a square frame shape in accordance with the quadrangular shape of the cup C, and the opening of the air suction cylinder 6 is opened. Except for the square cup, it is the same as for the round cup.

図4に示すようにリテーナーコンベア4に直接カップCを供給するラインにおいては、食材充填部8の直前の区間上に本発明の洗浄装置7を下向きにおいて設けて、走行し来たる上向きのカップCに近づけて洗浄するのである。洗浄要領は前例と同じである。   As shown in FIG. 4, in the line for supplying the cup C directly to the retainer conveyor 4, the cleaning device 7 of the present invention is provided on the section immediately before the food filling portion 8 in the downward direction, and the upward cup C that comes and goes. Clean it close to the surface. The cleaning procedure is the same as the previous example.

エアー噴射ノズル5を一定の区間づつにおいて往復回動させることで、少本数にしてカップCの全周をカバーさせることもできる。図5はエアー噴射ノズル5を90度の間隔を置いて4本において設けた例を示すものである。エアー噴射ノズル5は少本数にすることで、本数に反比例してノズル1本あたりの風圧が増大して吹き洗浄能力が向上する。しかもエアー噴射ノズル5を洗浄装置ごとサーボモータ(図示してない)等の手段にて往復回動させることで不純物に対するエアーの吹付け角がかわるので、付着している不純物も確実に吹き離し洗浄されることとなる。ノズルの本数は3本にして120度において回転往復動させたり、6本にして60度の回転往復動にすることもできる。   By rotating the air injection nozzle 5 back and forth in a certain section, the entire circumference of the cup C can be covered with a small number. FIG. 5 shows an example in which four air injection nozzles 5 are provided at intervals of 90 degrees. By reducing the number of air injection nozzles 5, the wind pressure per nozzle is increased in inverse proportion to the number of the air injection nozzles 5, thereby improving the blowing and cleaning performance. In addition, since the air spray nozzle 5 is reciprocally rotated by means such as a servo motor (not shown) together with the cleaning device, the air blowing angle with respect to the impurities is changed, so that the adhered impurities are also blown away and cleaned. Will be. The number of nozzles can be set to 3 for rotational reciprocation at 120 degrees, or 6 for 60 degrees rotational reciprocation.

本発明は以上のようにして、食材を自動充填する直前においてカップ内を洗浄する装置として、カップの大小,形状を問わず広く利用することができるものである。   As described above, the present invention can be widely used as a device for cleaning the inside of a cup immediately before food is automatically filled, regardless of the size or shape of the cup.

回転ドラムによりカップ内に食材を充填するタイプの自動充填ラインに洗浄装置を設けた例を示す正面図Front view showing an example in which a cleaning device is provided in an automatic filling line of a type in which ingredients are filled in a cup by a rotating drum. 洗浄装置の拡大図で、(a)は縦断面図、(b)は側面図、(c)は四角形のカップ用の洗浄装置の例を示す側面図It is an enlarged view of a cleaning device, (a) is a longitudinal sectional view, (b) is a side view, (c) is a side view showing an example of a cleaning device for a square cup 洗浄装置がカップの開口部に近接正対してエアー吹きとエアー吸引の共働により洗浄している状態を示す拡大断面図An enlarged cross-sectional view showing a state in which the cleaning device is in close proximity to the opening of the cup and is cleaning by the cooperation of air blowing and air suction リテーナーコンベアにて走行中のカップ内に食材を充填するタイプの自動充填ラインに洗浄装置を設けた例を示す正面図Front view showing an example in which a cleaning device is provided in an automatic filling line of a type in which food is filled in a cup running on a retainer conveyor. エアー噴射ノズルを90度間隔の4本にして一定の区間づつにおいて往復回動させるようにした洗浄装置の例を示す側面図The side view which shows the example of the washing | cleaning apparatus which made the air injection nozzle reciprocately rotate in a fixed area by making four 90 degree intervals. (a)は回転ドラムにより食材を充填するタイプの従来例を示す正面図、(b)はリテーナーコンベアにて走行中に食材を充填するタイプの従来例を示す正面図(A) is a front view showing a conventional example of a type in which food is filled with a rotating drum, and (b) is a front view showing a conventional example of a type in which food is filled while running on a retainer conveyor.

符号の説明Explanation of symbols

1はカップの供給筒
2は回転ドラム
3は食材充填用のドラム
4はリテーナーコンベア
5はエアー噴射ノズル
5aはエアー導管
5bは分岐管
6はエアー吸引筒
6aは配管
7は洗浄装置
8は食材充填部
Cはカップ
Sは麺,菓子などの食材
1 is a cup supply cylinder 2 is a rotating drum 3 is a drum for filling foodstuff 4 is a retainer conveyor 5 is an air injection nozzle 5a is an air conduit 5b is a branch pipe 6 is an air suction cylinder 6a is a pipe 7 is a cleaning device 8 is filled with ingredients Part C is cup S is food such as noodles, confectionery

Claims (1)

供給筒より間歇回転する回転ドラム上にカップを1個づつ吸引出しして180度回転にてカップを下向きにしてドラム上の食材に被せ、該ドラムの間歇回転により該カップを上向きにして閉蓋包装ラインのリテーナーコンベアに送る食材の自動充填ラインにおいて、前記の回転ドラムの90度間歇回転にて吸引出しカップが開口部を外にして横向きとなる食材を充填する直前の位置に吸引口をラッパ状に拡開したエアー吸引筒とその外側に等区分範囲を往復動するように周設する複数本のエアー噴射ノズルとからなる洗浄装置を設け、該洗浄装置を横向きした該カップの開口面に至近正対させ、該カップ内を該各エアー噴射ノズルの往復動によりエアー吹付け角が微妙に変わることで洗浄残しが生じないように瞬時に洗浄するようにしたことを特徴とする食材を自動充填するラインにおけるカップの洗浄装置。 The cups are sucked out one by one on a rotating drum that rotates intermittently from the supply cylinder, and the cup is turned downward by 180 ° rotation and covered with the ingredients on the drum, and the cup is turned upward by intermittent rotation of the drum and closed. In the automatic filling line for the ingredients to be sent to the retainer conveyor of the packaging line, the suction port is wrapped around the position immediately before filling the ingredients with the suction cup outside the opening by filling the rotating drum 90 degrees intermittently. Provided with a cleaning device composed of an air suction cylinder expanded in a shape and a plurality of air injection nozzles arranged so as to reciprocate in an equal section range on the outside of the air suction tube, was close positive Taisa, it has to be cleaned immediately as leaving cleaned by subtle changes in an air blowing angle by the reciprocating motion of the respective air ejection nozzles does not occur within the cup Cleaning apparatus of the cup in line for automatically filling ingredients characterized.
JP2007313015A 2007-12-04 2007-12-04 Cup cleaning device in a line for automatically filling ingredients in the cup Expired - Fee Related JP4597184B2 (en)

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JP2007313015A JP4597184B2 (en) 2007-12-04 2007-12-04 Cup cleaning device in a line for automatically filling ingredients in the cup

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JP2007313015A JP4597184B2 (en) 2007-12-04 2007-12-04 Cup cleaning device in a line for automatically filling ingredients in the cup

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JP4597184B2 true JP4597184B2 (en) 2010-12-15

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JP7269466B2 (en) * 2018-12-28 2023-05-09 シブヤパッケージングシステム株式会社 Container packaging equipment
CN111994389A (en) * 2020-08-21 2020-11-27 张凯华 Packing system is used in macromolecular material production

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JPS5936693U (en) * 1982-08-31 1984-03-07 岩谷産業株式会社 Coil space cleaning device for speaker production line
JP2003095226A (en) * 2001-09-21 2003-04-03 Nihon Tetra Pak Kk Filling machine for paper containers
JP4626198B2 (en) * 2004-07-13 2011-02-02 四国化工機株式会社 Container supply device
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