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JP4597832B2 - Shock absorbing member for vehicle - Google Patents
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JP4597832B2 - Shock absorbing member for vehicle - Google Patents

Shock absorbing member for vehicle Download PDF

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JP4597832B2
JP4597832B2 JP2005288138A JP2005288138A JP4597832B2 JP 4597832 B2 JP4597832 B2 JP 4597832B2 JP 2005288138 A JP2005288138 A JP 2005288138A JP 2005288138 A JP2005288138 A JP 2005288138A JP 4597832 B2 JP4597832 B2 JP 4597832B2
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shock absorbing
protrusion
shock
absorbing member
vehicle
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JP2007098985A (en
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浩 鈴木
泰弘 豊口
芳久 彦坂
裕明 鈴木
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Inoac Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08Front or rear portions
    • B62D25/10Bonnets or lids, e.g. for trucks, tractors, busses, work vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/34Protecting non-occupants of a vehicle, e.g. pedestrians
    • B60R2021/343Protecting non-occupants of a vehicle, e.g. pedestrians using deformable body panel, bodywork or components

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
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Description

本発明は、合成樹脂からなる車両用衝撃吸収部材に関するものである。   The present invention relates to a vehicle impact absorbing member made of a synthetic resin.

近年、自動車等の車両に対しては、衝突事故発生時における乗員保護だけではなく、歩行者保護に関する安全対策の確立も希求されており、歩行者が衝突した際にはその衝撃により車体(ボディ)が適度に変形することで、衝撃吸収を図るようにした所謂「歩行者傷害軽減ボディ」が開発されている。すなわち、走行中の車両が誤って歩行者に衝突した場合、当該歩行者はその反動でボディのボンネットやフェンダー等に叩き付けられるようになるため、これらボンネットやフェンダーが歩行者との衝突による衝撃力で陥凹的に変形する構造とすることで、衝撃を緩和して歩行者の負傷度合を軽減する対策が施されている。   In recent years, vehicles such as automobiles have been demanded not only to protect passengers in the event of a collision accident, but also to establish safety measures for pedestrian protection. ) Is moderately deformed, so-called “pedestrian injury reducing body” has been developed that absorbs shock. In other words, if a running vehicle accidentally collides with a pedestrian, the pedestrian will be struck against the bonnet or fender of the body by the reaction, so the impact force caused by the collision of the bonnet or fender with the pedestrian By adopting a structure that deforms in a concave manner, measures are taken to mitigate the impact and reduce the degree of injury of the pedestrian.

しかしながらスチール製のボディは、変形し易い衝撃吸収構造に設計したとしても、これだけでは充分な衝撃吸収を図り得ない場合が多い。このため、ボディの内側に適宜の車両用衝撃吸収部材(エネルギーアブゾーバー(EA)ともいう)を介在させておき、ボディの変形が生ずるような衝撃が外部から加わった場合には、当該車両用衝撃吸収部材が圧潰的に変形して衝撃吸収を図るようにすることが多い。この車両用衝撃吸収部材は、形状、構造、材質等が多種に亘っており、例えば(1)硬質ウレタン製の成形体、(2)合成樹脂製の構造体、(3)発泡ビーズ、(4)アルミ製やスチール製のリブ構造体、等が実用化されている。このような車両用衝撃吸収部材に関しては、例えば特許文献1に開示されている。   However, even if the body made of steel is designed to have a shock absorbing structure that is easily deformed, it is often not possible to achieve sufficient shock absorption by itself. For this reason, when an appropriate vehicle impact absorbing member (also referred to as an energy absorber (EA)) is interposed inside the body, and an impact that causes deformation of the body is applied from the outside, the vehicle impact absorbing member is applied. In many cases, the absorbing member is crushed and deformed so as to absorb impact. This vehicle impact absorbing member has a wide variety of shapes, structures, materials, etc., for example, (1) hard urethane molded bodies, (2) synthetic resin structures, (3) foam beads, (4 ) Aluminum and steel rib structures have been put to practical use. Such a vehicle impact absorbing member is disclosed in Patent Document 1, for example.

ここで、車両用衝撃吸収部材の衝撃吸収性能を測定する試験として、例えば「ヘッドインパクト試験」が挙げられる。このヘッドインパクト試験は、ヘッドフォームインパクタを使用するもので、セット台にセットした規定サイズのサンプル材に、ヘッドフォーム(頭部模型)を24km/h(15マイル/h)でフリーフライトさせることで、この際に取得されたデータをもとにHIC(Head Injury Criteria:頭部傷害度)値を算出するものである。このHIC値は、衝突時にヘッドフォームに発生した加速度の時間履歴データを所要の評価式に代入して求めた数値であって、その数値が小さいほど頭部傷害を軽減可能と評価されるもので、一般的には「1000」が評価基準値でこれより小さいことが望ましいとされている。
特開平9−150692号公報
Here, as a test for measuring the impact absorbing performance of the vehicle impact absorbing member, for example, a “head impact test” can be cited. This head impact test uses a headform impactor, and allows the headform (head model) to be free-flighted at a speed of 24 km / h (15 miles / h) on a sample material of a specified size set on a set base. The HIC (Head Injury Criteria) value is calculated based on the data acquired at this time. This HIC value is a numerical value obtained by substituting the time history data of the acceleration generated in the headform at the time of the collision into a required evaluation formula, and it is evaluated that the smaller the numerical value is, the head injury can be reduced. In general, it is desirable that “1000” is an evaluation standard value smaller than this.
JP-A-9-150692

ところで近年、車両用衝撃吸収部材においては、外部からの衝撃が加わった場合、単に圧潰的に変形して衝撃を吸収するだけに留まらず、いかに衝撃を効率的かつ有効的に吸収して衝撃吸収性能を向上させ得るかが希求されている。例えば図14および図15は、特許文献1に開示された緩衝体を概略的に示した部分斜視図である。車両用衝撃吸収部材である緩衝体EA1は、ポリプロピレン等の樹脂製で衝撃吸収機能を発現するカップ状体60が、その中空部の軸芯が平行になるように一定間隔で配置され、連結機能を有するブリッジ66で縦横に結合された構造となっている。しかしながらこのような構造では、杆状のブリッジ66を適度に太く設定したとしても、例えば図16に例示したように部分的に外力が加わった場合には、カップ状体60の傾倒的な姿勢変位を規制することができない。このようにカップ状体60が姿勢変位した場合には、外力に対して適切な圧潰変形が起こり難くなるため、効率的な衝撃吸収が発現され得ない欠点を内在している。   By the way, in recent years, in the case of an impact absorbing member for a vehicle, when an impact from the outside is applied, it is not limited to simply deforming in a crushing manner and absorbing the impact, but how to absorb the impact efficiently and effectively. There is a need for improved performance. For example, FIG. 14 and FIG. 15 are partial perspective views schematically showing the buffer disclosed in Patent Document 1. FIG. A shock absorber EA1 that is a shock absorbing member for a vehicle has a cup-like body 60 that is made of resin such as polypropylene and that exhibits a shock absorbing function. The cup-like body 60 is arranged at regular intervals so that the hollow cores are parallel to each other. The bridge 66 has a structure coupled vertically and horizontally. However, in such a structure, even if the bowl-shaped bridge 66 is set to be appropriately thick, for example, when an external force is partially applied as illustrated in FIG. Cannot be regulated. When the cup-like body 60 is displaced in this way, appropriate crushing deformation is less likely to occur with respect to external force, so that there is a drawback that efficient shock absorption cannot be expressed.

また、各カップ状体60の裾部分64を4方向から支持する各ブリッジ66が、該カップ状体60が圧潰変形するに際して所謂「支え棒」の如く作用してしまい、外周側面部62の拡開的な変形を規制する場合がある。このためカップ状体60は、図17に例示したように、外周側面部62が折り重なるように折曲変形するようになるから、変形前の突出高さHの半分程度までしか圧潰変形が許容されず、この突出高さHと同程度の圧潰ストローク量が得られない。すなわち、圧潰変形の途中で早期に底付き状態が発生してしまうから、それに伴って衝撃吸収量が少なくなり、好適な衝撃吸収が発現され得ない課題も内在していた。   Further, each bridge 66 that supports the skirt portion 64 of each cup-shaped body 60 from four directions acts like a so-called “support bar” when the cup-shaped body 60 undergoes crushing deformation, and the outer peripheral side surface portion 62 is expanded. Open deformation may be restricted. For this reason, as illustrated in FIG. 17, the cup-shaped body 60 is bent and deformed so that the outer peripheral side surface portion 62 is folded, and therefore, the cup-shaped body 60 is allowed to be deformed only to about half of the protrusion height H before the deformation. Therefore, a crushing stroke amount equivalent to the protruding height H cannot be obtained. That is, since a bottomed state occurs early in the middle of crushing deformation, the amount of shock absorption is reduced accordingly, and there is a problem that suitable shock absorption cannot be expressed.

従って本発明は、圧潰変形時の圧潰ストローク量を確保することで、衝撃吸収性能を向上させた車両用衝撃吸収部材を提供することを目的とする。   Accordingly, an object of the present invention is to provide a vehicle impact absorbing member having improved impact absorbing performance by securing a crush stroke amount at the time of crushing deformation.

前記課題を解決し、所期の目的を達成するため、請求項1記載の発明は、
合成樹脂からなる車両用衝撃吸収部材であって、
相互に所要間隔をおいて配列された円錐台形状を呈する複数の衝撃吸収突部と、
記衝撃吸収突部の非存在部分に位置し、これら衝撃吸収突部の裾部分を連結支持する面状連結部と、
前記各衝撃吸収突部の外周部分において前記面状連結部に設けられ、該衝撃吸収突部が圧潰変形した際に、該衝撃吸収突部の外周側面部が外方へ変形するのを許容する圧潰変形許容部とからなり、
前記圧潰変形許容部は、前記衝撃吸収突部を中心とした1つまたは2つ以上の円に沿って断続的に延在する複数のスリットから構成されることを要旨とする。
In order to solve the problem and achieve the intended object, the invention according to claim 1
A vehicle impact absorbing member made of synthetic resin,
A plurality of shock-absorbing protrusions having a truncated cone shape arranged at predetermined intervals from each other;
Located in the absence portion of the front Ki衝 hammer absorbing projections, a planar connecting part the foot is connected and supported these shock absorbing projections,
Provided in the planar connecting portion at the outer peripheral portion of each shock absorbing protrusion, and when the shock absorbing protrusion is crushed and deformed, the outer peripheral side surface of the shock absorbing protrusion is allowed to deform outward. Ri Do and a crush deformation allowing portion,
The gist of the crushing deformation allowing portion is composed of a plurality of slits extending intermittently along one or more circles centered on the shock absorbing protrusion .

従って、請求項1に係る発明によれば、各衝撃吸収突部の間に存在する面状連結部により、全体的な形状保持が図られると共に各衝撃吸収突部の姿勢保持が図られる。そして、各衝撃吸収突部を面状連結部で支持するようにしたもとで、該衝撃吸収突部の外周部分に圧潰変形許容部を設けたことにより、当該衝撃吸収突部に外力が加わって圧潰変形する際の圧潰ストローク量を確保することができる。また、圧潰変形許容部を、衝撃吸収突部を中心とした円の円周上に沿って形成したスリットから構成したことにより、該衝撃吸収突部の周囲に適切な空間が画成され、圧潰ストローク量が確実に確保できる。 Therefore, according to the first aspect of the present invention, the overall shape can be maintained and the posture of each shock absorbing protrusion can be maintained by the planar connecting portions existing between the shock absorbing protrusions. Then, with each shock absorbing protrusion supported by the planar connecting portion, an external force is applied to the shock absorbing protrusion by providing a crushing deformation allowing portion on the outer peripheral portion of the shock absorbing protrusion. The amount of crushing stroke when crushing and deforming can be ensured. In addition, since the crushing deformation allowing portion is composed of a slit formed along the circumference of a circle centering on the shock absorbing protrusion, an appropriate space is defined around the shock absorbing protruding portion. The stroke amount can be secured reliably.

請求項に記載の発明は、請求項に記載の発明において、複数の円に沿って延在して内外に隣接する前記スリットは、円周方向へ偏倚して位置するよう形成されたことを要旨とする。
従って、請求項に係る発明によれば、衝撃吸収突部の圧潰ストローク量を効率的に拡大させ得ると共に、該衝撃吸収突部の姿勢保持を図ることができる。
According to a second aspect of the present invention, in the first aspect of the invention, the slits extending along a plurality of circles and adjacent to inside and outside are formed so as to be offset in the circumferential direction. Is the gist.
Therefore, according to the invention which concerns on Claim 2 , while being able to efficiently expand the crush stroke amount of an impact-absorbing protrusion, the attitude | position holding | maintenance of this shock-absorbing protrusion can be aimed at.

請求項に記載の発明は、請求項1または2記載の発明において、各衝撃吸収突部の裾部分に、その外周縁に沿って突出した鍔部が延設されていることを要旨とする。
従って、請求項に係る発明によれば、衝撃吸収突部の外周部分に圧潰変形許容部を設けたことによる該衝撃吸収突部の剛性低下と、これに伴う衝撃吸収性能の低下とを、好適に防止することが可能である。特に、圧潰変形時の初期段階における衝撃吸収性能の向上に好適に機能する。
The invention of claim 3 is the invention of claim 1 or 2, wherein the foot portion of each shock absorbing projections, a gist that the flange portion out collision along its outer periphery is extended To do.
Therefore, according to the invention according to claim 3 , the rigidity reduction of the shock absorbing projection due to the provision of the crush deformation allowable portion on the outer peripheral portion of the shock absorbing projection, and the reduction in the shock absorbing performance associated therewith, It is possible to prevent suitably. In particular, it functions suitably for improving the impact absorbing performance in the initial stage during crushing deformation.

請求項に記載の発明は、請求項1〜の何れか一項に記載の発明において、前記各衝撃吸収突部は、前記面状連結部の一方側へ突出したカップ状を呈することを要旨とする。
従って、請求項に係る発明によれば、衝撃吸収突部へ外力が加わった際に、適切に圧潰変形して衝撃を吸収できる。
The invention according to claim 4 is the invention according to any one of claims 1 to 3 , wherein each of the shock absorbing protrusions has a cup shape protruding toward one side of the planar connecting part. The gist.
Therefore, according to the fourth aspect of the present invention, when an external force is applied to the impact absorbing projection, the impact can be absorbed by appropriately crushing and deforming.

請求項に記載の発明は、請求項1〜の何れか一項に記載の発明において、所要厚の発泡樹脂部材に装着して使用に供されることを要旨とする。
従って、請求項に係る発明によれば、これら発泡樹脂部材と車両用衝撃吸収部材とを組み合わせた場合には、例えばボンネットの裏側等に装着して使用するのに好適である。
The gist of the invention according to claim 5 is that, in the invention according to any one of claims 1 to 4 , it is used by being mounted on a foamed resin member having a required thickness.
Therefore, according to the invention which concerns on Claim 5 , when these foamed resin members and the impact-absorbing member for vehicles are combined, it is suitable for mounting | wearing and using for example, the back side of a bonnet.

本発明に係る車両用衝撃吸収部材によれば、衝撃吸収突部の姿勢を保持できると共に圧潰ストローク量を確保することができるため、該衝撃吸収突部の圧潰変形を適切に発現させて衝撃吸収性能の向上を好適に図り得る等の利点がある。   According to the shock absorbing member for a vehicle according to the present invention, the posture of the shock absorbing protrusion can be maintained and the amount of crushing stroke can be secured. There is an advantage that the performance can be suitably improved.

次に、本発明に係る車両用衝撃吸収部材につき、好適な実施例を挙げて、添付図面を参照しながら以下説明する。   Next, the impact absorbing member for a vehicle according to the present invention will be described below with reference to the accompanying drawings by giving a preferred embodiment.

図1は、好適実施例に係る車両用衝撃吸収部材の部分斜視図、図2は、車両用衝撃吸収部材に設けられている衝撃吸収突部の一つを拡大表示した斜視図である。本実施例の車両用衝撃吸収部材EAは、ポリプロピレン(PP)等の合成樹脂等を材質とし、全体的に厚さが略均一で1〜2mm程度とされている。このような車両用衝撃吸収部材EAは、例えば公知の真空成形または圧空成形等の成形技術に基づき、これと同一の外形サイズ・厚さのシート状部材または板状部材として予備成形された樹脂材Pを真空成形または圧空成形して成形されたものである。なお車両用衝撃吸収部材EAは、前述した成形方法の他に、インジェクション成形やパウダースラッシュ成形技術等を利用して、溶融樹脂または粉末樹脂から一体的に成形することも可能である。   FIG. 1 is a partial perspective view of a vehicle impact absorbing member according to a preferred embodiment, and FIG. 2 is an enlarged perspective view of one of impact absorbing projections provided on the vehicle impact absorbing member. The vehicle impact absorbing member EA of the present embodiment is made of a synthetic resin such as polypropylene (PP) or the like, and has a generally uniform thickness of about 1 to 2 mm. Such a vehicle impact absorbing member EA is a resin material preformed as a sheet-like member or a plate-like member having the same outer size and thickness based on a known molding technique such as vacuum forming or pressure forming. P is formed by vacuum forming or pressure forming. In addition to the molding method described above, the vehicle impact absorbing member EA can be integrally molded from molten resin or powder resin using injection molding, powder slush molding technology, or the like.

このような車両用衝撃吸収部材EAは、樹脂材Pの片面側(一方側)へ突出すると共に他面側(他方側)に開口する、換言すると後述する面状連結部18の一方側へ突出してカップ状を呈する円錐台形状の複数の衝撃吸収突部10が、相互に所要間隔をおいて配列されている。これら衝撃吸収突部10は、基本的に同一形状・同一寸法でかつ各部位の厚さが略同一であって、例えば外周側面部12における裾部分14の直径D1=40mm、頂面部16の直径D2=25mm、突出高さH=15mm程度とされている。また、周囲に隣接する各々の衝撃吸収突部10との間隔Lは、100mm程度に設定されている。この間隔Lは、例えば車両用衝撃吸収部材EAがボディのボンネットの裏面等に配設して実施に供される場合、歩行者の頭部が該ボンネットに衝突する際のことを考慮して設定されたものである。   Such a vehicle impact absorbing member EA protrudes to one side (one side) of the resin material P and opens to the other side (the other side), in other words, protrudes to one side of a planar connecting portion 18 described later. A plurality of frustoconical shock absorbing projections 10 having a cup shape are arranged at a predetermined interval from each other. These shock absorbing protrusions 10 basically have the same shape and the same dimensions, and the thickness of each part is substantially the same. For example, the diameter D1 of the skirt portion 14 in the outer peripheral side surface portion 12 is 40 mm, and the diameter of the top surface portion 16 D2 = 25 mm and protrusion height H = about 15 mm. Further, the distance L between each shock absorbing protrusion 10 adjacent to the periphery is set to about 100 mm. For example, when the vehicle impact absorbing member EA is disposed on the back surface of the body bonnet or the like, the distance L is set in consideration of the case where the head of the pedestrian collides with the bonnet. It has been done.

そして、各衝撃吸収突部10の間の部分、すなわち各衝撃吸収突部10の非存在部分は、樹脂材Pにおける非変形部分がそのまま位置しており、これら衝撃吸収突部10を連結すると共に姿勢保持する面状連結部18とされる。すなわち、本実施例の車両用衝撃吸収部材EAは、各衝撃吸収突部10の周囲全体に面状連結部18が存在していて、これら衝撃吸収突部10の裾部分が該面状連結部18で連結支持されているため、該衝撃吸収突部10の頂面部16に対して部分的に外力が作用したとしても、当該衝撃吸収突部10が単独的に姿勢変位するのが規制される構造となっている。また、面状連結部18に多少の撓曲的な変形が発現するため、車両用衝撃吸収部材EAが全体的に若干撓むものの、部分的に折れ曲がる等の局部変形は起こり難くなっており、必要かつ充分な形状保持性を有している。   And the part between each shock-absorbing protrusion 10, ie, the non-existing part of each shock-absorbing protrusion 10, has the non-deformation part in resin material P as it is, and while connecting these shock-absorbing protrusions 10, The planar connecting portion 18 that holds the posture is used. That is, in the vehicle impact absorbing member EA of the present embodiment, the planar connecting portions 18 exist around the entire periphery of each impact absorbing protrusion 10, and the skirt portions of these impact absorbing protruding portions 10 are the planar connecting portions. 18, even if an external force is partially applied to the top surface portion 16 of the shock absorbing projection 10, it is restricted that the shock absorbing projection 10 is independently displaced in posture. It has a structure. Further, since some flexural deformation appears in the planar connecting portion 18, the vehicle impact absorbing member EA is slightly bent as a whole, but local deformation such as partial bending is less likely to occur, It has necessary and sufficient shape retention.

また、各衝撃吸収突部10の外周部分における面状連結部18には、図4に例示するように、圧潰変形許容部20が設けられている。この圧潰変形許容部20は、衝撃吸収突部10の周囲に設けた空間部であって、該衝撃吸収突部10が外力により圧潰変形するに際してその外周側面部12が外方へ拡開的に変形するのを許容するもので、外周側面部12が折り重ならないようにして圧潰変形時の圧潰ストローク量の増大を図るためのものである。このような圧潰変形許容部20は、対応の衝撃吸収突部10を中心とした2重の同心の円に沿って断続的に延在する複数のスリット22,26から構成されている。そして、全てのスリット22,26の幅を適度に設定することにより、圧潰変形した該衝撃吸収突部10が嵩張ることなく平面状に押し潰されることを許容するようになっている。   Further, as illustrated in FIG. 4, a crushing deformation allowing portion 20 is provided on the planar connecting portion 18 in the outer peripheral portion of each shock absorbing protrusion 10. The crushing deformation allowing portion 20 is a space provided around the shock absorbing projection 10, and when the shock absorbing projection 10 is crushed and deformed by an external force, the outer peripheral side surface portion 12 expands outward. This is to allow deformation, and is intended to increase the amount of crushing stroke during crushing deformation so that the outer peripheral side surface portion 12 does not overlap. Such a crushing deformation allowing portion 20 is composed of a plurality of slits 22 and 26 extending intermittently along a double concentric circle with the corresponding shock absorbing projection 10 as the center. Then, by appropriately setting the widths of all the slits 22 and 26, the crushing-deformed impact absorbing projections 10 are allowed to be crushed flat without being bulky.

このうち、衝撃吸収突部10のすぐ外側、すなわち内側の円の周上には、合計3個の第1スリット22が延設されており、各第1スリット22の端部間には第1連設部24が形成されている。ここで、各第1スリット22の幅R1=5mm程度、各第1連設部24の幅T1=7mm程度に設定されている。また、外側の円の円周上には、合計3個の第2スリット26が延設されており、各第2スリット26の端部間には第2連設部28が形成されている。なお、各第2スリット26の幅R2=5mm程度、各第2連設部28の幅T2=7mm程度に設定されている。また、第1スリット22と第2スリット26との間隔T3=3mm程度に設定されている。   Among these, a total of three first slits 22 are provided on the outer side of the shock absorbing protrusion 10, that is, on the circumference of the inner circle, and the first slit 22 is provided between the end portions of the first slits 22. A continuous portion 24 is formed. Here, the width R1 of each first slit 22 is set to about 5 mm, and the width T1 of each first connecting portion 24 is set to about 7 mm. Further, a total of three second slits 26 are extended on the circumference of the outer circle, and a second continuous portion 28 is formed between the end portions of each second slit 26. The width R2 of each second slit 26 is set to about 5 mm, and the width T2 of each second connecting portion 28 is set to about 7 mm. Further, the interval T3 between the first slit 22 and the second slit 26 is set to about 3 mm.

そして、内外に隣接する第1スリット22および第2スリット26は、円周方向へずれて位置するよう形成されている。すなわち、各々の第2スリット26は、第1スリット22に対して概ね1/2ピッチ(全長の約1/2)だけ円周方向へ偏倚しており、各々の第1連設部24が第2スリット26の略中央部分に隣接して位置し、各々の第2連設部28が第1スリット22の略中央部分に隣接して位置している。これにより、第1連設部24および第2連設部28が整合していないため、後述するように、衝撃吸収突部10の圧潰変形に際して外周側面部12の拡開的な変形が阻害されないよう考慮されている。   And the 1st slit 22 and the 2nd slit 26 which adjoin inside and outside are formed so that it may be shifted in the circumference direction and located. That is, each of the second slits 26 is biased in the circumferential direction by approximately ½ pitch (about ½ of the total length) with respect to the first slit 22, and each of the first connecting portions 24 is in the first direction. The second continuous portion 28 is located adjacent to the substantially central portion of the first slit 22 and is located adjacent to the substantially central portion of the two slits 26. Thereby, since the 1st continuous connection part 24 and the 2nd continuous connection part 28 are not matched, the expansion deformation | transformation of the outer peripheral side surface part 12 is not inhibited at the time of the crush deformation of the impact-absorbing protrusion 10, as mentioned later. Has been taken into account.

但し、圧潰変形許容部20は、衝撃吸収突部10を中心とした1つの円に沿って1重で断続的に延在する複数のスリットから構成したものや、衝撃吸収突部10を中心とした3重またはこれ以上の円に沿って断続的に延在する複数列のスリットから構成したものであってもよい。   However, the crushing deformation allowing portion 20 is composed of a plurality of slits that extend in a single and intermittent manner along one circle centered on the shock absorbing protrusion 10, or the shock absorbing protruding portion 10 as the center. It may be constituted by a plurality of rows of slits extending intermittently along a triple or more circle.

そして、各衝撃吸収突部10における外周側面部12の裾部分14には、その外周縁に沿って所要幅に突出した鍔部30が延設されている。すなわち鍔部30は、前述した各第1スリット22を、外周側面部12から所要量だけ半径方向外方へオフセットさせた位置に形成することで、該第1スリット22に臨むように形成されたものである。この鍔部30は、衝撃吸収突部10の外周部分に前述した圧潰変形許容部20(第1スリット22および第2スリット26)を形成したことにより、剛性が低下した該衝撃吸収突部10の裾部分14の強度を補うべく機能する。   And the collar part 30 which protruded in the required width along the outer periphery is extended in the skirt part 14 of the outer peripheral side surface part 12 in each shock absorption protrusion 10. As shown in FIG. That is, the flange portion 30 is formed so as to face the first slit 22 by forming each of the first slits 22 described above at a position offset from the outer peripheral side surface portion 12 in the radial direction outward by a required amount. Is. The flange 30 has the above-described crush deformation allowing portion 20 (the first slit 22 and the second slit 26) formed on the outer peripheral portion of the shock absorbing protrusion 10, thereby reducing the rigidity of the shock absorbing protrusion 10. It functions to supplement the strength of the hem portion 14.

すなわち衝撃吸収突部10は、圧潰変形許容部20の第1スリット22を形成したことで裾部分14の外周に沿って空間が形成されているため、小さな外力が加わるだけでも、外周側面部12が径方向外方および/または径方向内方へ不用意に変形してしまい、衝撃吸収性能が充分に発揮されないおそれがある。そこで、裾部分14の外周に沿って鍔部30を設けることで、外周側面部12の強度を適度に高めるようにすることで、該外周側面部12の拡開的な変形を規制することができる。なお、鍔部30の延出幅Gは、後述する実験結果に基づき、0.5〜3mmの範囲内に設定するのが望ましい。   That is, the shock absorbing protrusion 10 has a space formed along the outer periphery of the skirt portion 14 by forming the first slit 22 of the crushing deformation allowing portion 20, so that the outer peripheral side surface portion 12 can be applied only by applying a small external force. May be inadvertently deformed radially outward and / or radially inward, and the shock absorbing performance may not be sufficiently exhibited. Therefore, by providing the flange portion 30 along the outer periphery of the skirt portion 14, the strength of the outer peripheral side surface portion 12 can be appropriately increased, thereby restricting the expansive deformation of the outer peripheral side surface portion 12. it can. In addition, it is desirable to set the extending width G of the collar portion 30 within a range of 0.5 to 3 mm based on an experimental result described later.

次に、前述のように構成された車両用衝撃吸収部材EAにおける衝撃吸収突部10の圧潰変形のプロセスにつき、図3〜図8を引用して説明する。本実施例の車両用衝撃吸収部材EAは、図1に例示したように多数個の衝撃吸収突部10を有し、各衝撃吸収突部10の裾部分14は面状連結部18により連結されている。そして、各衝撃吸収突部10の外周部分には、図3および図4に例示したように、第1スリット22および第2スリット26からなる圧潰変形許容部20が設けられている。また、各衝撃吸収突部10の裾部分14には、鍔部30が延設されている。   Next, the process of crushing deformation of the shock absorbing projection 10 in the vehicle shock absorbing member EA configured as described above will be described with reference to FIGS. As illustrated in FIG. 1, the vehicle impact absorbing member EA of the present embodiment has a large number of impact absorbing projections 10, and the skirt portion 14 of each impact absorbing projection 10 is connected by a planar connecting portion 18. ing. Further, as illustrated in FIGS. 3 and 4, a crushing deformation allowing portion 20 including a first slit 22 and a second slit 26 is provided on the outer peripheral portion of each shock absorbing protrusion 10. In addition, a collar portion 30 extends from the skirt portion 14 of each shock absorbing projection 10.

このような車両用衝撃吸収部材EAでは、図3および図4の状態から衝撃吸収突部10に上方から衝撃が加わった場合、先ず図5および図6に例示するように、該衝撃吸収突部10の外周側面部12の裾部分14が、圧潰変形許容部20の存在により、外方へ拡開的に変形するようになる。なお、外周側面部12の裾部分14に鍔部30が延設されていることにより、該裾部14が径方向内方へ不用意に変形することはなく、所定の押圧力が加わると径方向外方へ変位するようになる。そして、押圧力が加わるに従い、外周側面部12が拡開的に変形しながら倒れ込むことにより、頂面部16は、周囲全体から押されるようになるから、その中央部分が下方へ変位して陥凹的かつ縮小的に変形するようになる。従って、図5および図6の時点では、まだ底付きが発現されない。 In such a vehicle impact absorbing member EA, when an impact is applied to the impact absorbing projection 10 from above in the state of FIGS. 3 and 4, first, as illustrated in FIGS. 5 and 6, the impact absorbing projection The skirt portions 14 of the outer peripheral side surface portions 10 are deformed so as to expand outward due to the presence of the crushing deformation allowing portion 20. Note that by the flange portion 30 in the foot 14 of the peripheral side face 12 is extended, never該裾unit content 14 is inadvertently deformed radially inwardly, the predetermined pressing force is applied Displaces radially outward. Then, as the pressing force is applied, the outer peripheral side surface portion 12 collapses while being deformed in an open manner, so that the top surface portion 16 is pushed from the entire periphery, so that the central portion is displaced downward and depressed. And deform in a reduced manner. Therefore, at the time of FIG. 5 and FIG. 6, the bottom is not yet developed.

更に、外力が加わる場合には、図7および図8に例示するように、各第1スリット22および各第2スリット26の隙間が殆どなくなった時点で、頂面部16の外周輪郭部分が縮小的に変形するようになるため、外周側面部12の上縁部分が該頂面部16の上方へ折り重なるようになる。これにより衝撃吸収突部10は、外周側面部12の上縁部分が頂面部16の上へ迫り上がり、これら外周側面部12と頂面部16とがその境界部分近傍において折り重なると共に弛むようになり、場合によっては図8に示したように、頂面部16に折り重なった部分の複数箇所(図では6箇所)にリブ状弛み部分が形成されることがある。このような折り重なり現象が発生した場合には、有効な圧潰ストローク量のロスが多少発生してしまうものの、外周側面部12自体は適宜部位で折れ曲がってしまうことは殆どなく略平面に近い状態まで変形するようになるから、最大に圧潰変形した際には突出高さH(15mm)にかなり近い圧潰ストローク量が確保され、衝撃吸収量が多くなって衝撃吸収が好適に図られるようになる。   Further, when an external force is applied, as illustrated in FIGS. 7 and 8, the outer peripheral contour portion of the top surface portion 16 is reduced when the gaps between the first slits 22 and the second slits 26 are almost eliminated. Therefore, the upper edge portion of the outer peripheral side surface portion 12 is folded over the top surface portion 16. As a result, in the shock absorbing projection 10, the upper edge portion of the outer peripheral side surface portion 12 rises toward the top surface portion 16, and the outer peripheral side surface portion 12 and the top surface portion 16 are folded and loosened in the vicinity of the boundary portion. Depending on the case, as shown in FIG. 8, rib-like slack portions may be formed at a plurality of locations (six locations in the drawing) of the portion folded on the top surface portion 16. When such a folding phenomenon occurs, the loss of the effective crushing stroke amount may occur to some extent, but the outer peripheral side surface portion 12 itself is hardly bent at an appropriate site and is almost in a plane state. Since deformation occurs, when the crushing deformation is maximized, a crush stroke amount substantially close to the protrusion height H (15 mm) is ensured, and the shock absorption amount is increased so that the shock absorption is suitably achieved.

なお、外周側面部12の拡開的な変形および頂面部16の縮小的な変形は、必ずしも前述したようにタイムラグを以て経時的に進行するものではなく、これらの変形が同時に進行する場合もあり得る。このように、外周側面部12の拡開的な変形と頂面部16の縮小的な変形とが同時に進行したとしても、該外周側面部12自体が折り重なるように変形することが殆どないから、衝撃吸収突部10は平面に近い状態までの圧潰変形が可能となり、圧潰ストローク量が充分に確保される。   In addition, the expansion deformation of the outer peripheral side surface portion 12 and the reduction deformation of the top surface portion 16 do not necessarily proceed with time with a time lag as described above, and these deformations may proceed simultaneously. . Thus, even if the expansion deformation of the outer peripheral side surface portion 12 and the reduction deformation of the top surface portion 16 proceed simultaneously, the outer peripheral side surface portion 12 itself hardly deforms so as to be folded. The absorption protrusion 10 can be crushed and deformed to a state close to a flat surface, and a sufficient amount of crushing stroke is ensured.

次に、圧潰変形許容部20の有無による衝撃吸収性能の差異を、本願発明者が実施した実験結果をもとにして説明する。また、圧潰変形許容部20の態様の違いによる衝撃吸収性能の違いについても実験した。すなわち、図9に例示するように、各衝撃吸収突部10の寸法、形成位置、厚さ等を同一とすると共に材質を同一とし、前述した圧潰変形許容部20を設けていない車両用衝撃吸収部材(図9(a);試料S1)と、圧潰変形許容部20を設けた車両用衝撃吸収部材(図9(b);試料S2,図9(c);試料S3)とを準備し、夫々について衝撃吸収性能の実験を行なった。ここで試料S2は、圧潰変形許容部20を構成する第1スリット22および第2スリット26の夫々を横並びに形成し、第1連設部24および第2連設部28を整合させた態様である。また試料S3は、第1スリット22および第2スリット26の夫々を1/2ピッチだけ周方向へ偏倚するよう形成し、第1連設部24および第2連設部28を非整合とした態様である。   Next, the difference in the impact absorption performance depending on the presence or absence of the crushing deformation allowing portion 20 will be described based on the experimental results conducted by the inventor of the present application. Moreover, it experimented also about the difference in the shock absorption performance by the difference in the aspect of the crushing deformation | transformation permission part 20. FIG. That is, as illustrated in FIG. 9, the impact absorbing projections 10 have the same size, formation position, thickness, etc. and the same material, and are not provided with the above-described crush deformation allowing portion 20. A member (FIG. 9 (a); sample S1) and an impact absorbing member for a vehicle (FIG. 9 (b); sample S2, FIG. 9 (c); sample S3) provided with a crushing deformation allowing portion 20; Each was tested for shock absorption performance. Here, the sample S2 is formed in such a manner that the first slit 22 and the second slit 26 constituting the crushing deformation allowing portion 20 are formed side by side, and the first connecting portion 24 and the second connecting portion 28 are aligned. is there. Further, the sample S3 is formed such that each of the first slit 22 and the second slit 26 is biased in the circumferential direction by ½ pitch, and the first connecting portion 24 and the second connecting portion 28 are not aligned. It is.

比較例である試料S1は、図10のグラフに2点鎖線で表示したように、各衝撃吸収突部10の突出高さH=15mmに設定してあるにも拘わらず、許容内最大荷重値以下での実質的な圧潰ストローク量は僅か4mm程度であり、この時点で底付き状態となるため以降は荷重が一気に上昇してしまうことが確認できる。これは、特に圧潰変形許容部20を設けていないために外周側面部12の拡開的な変形が困難であることを意味し、図17に例示した圧潰変形状態と同様に、外周側面部12が折曲的に変形して折り重なり、早期に底付き状態を招来してしまうからである。   The sample S1, which is a comparative example, has a permissible maximum load value despite the fact that the projection height H of each shock absorbing projection 10 is set to 15 mm, as indicated by the two-dot chain line in the graph of FIG. The substantial crush stroke amount in the following is only about 4 mm, and since it becomes a bottomed state at this point, it can be confirmed that the load increases at a stroke thereafter. This means that since the crush deformation allowable portion 20 is not particularly provided, it is difficult for the outer peripheral side surface portion 12 to be expanded, and similarly to the crush deformation state illustrated in FIG. This is because they are bent and overlapped, leading to a bottomed state at an early stage.

これに対して試料S2では、許容内最大荷重値以下での圧潰変形時の圧潰ストローク量が約11.5mm、試料S3では、許容内最大荷重値以下での圧潰変形時の圧潰ストローク量が約12.5mmとなった。すなわち、圧潰変形許容部20を設けた試料S2および試料S3は、圧潰変形許容部20を設けない試料S1と比較すると、何れの場合も圧潰ストローク量が7mm以上も増加したことが確認できる。このことから、圧潰変形許容部20を設けることが、衝撃吸収突部10の圧潰変形時の圧潰ストローク量を増加させる点において、極めて効果的であることが確認できた。   On the other hand, in sample S2, the crush stroke amount at the time of crushing deformation below the allowable maximum load value is about 11.5 mm, and in sample S3, the crush stroke amount at the crushing deformation below the allowable maximum load value is about 11.5 mm. It became 12.5 mm. That is, it can be confirmed that the sample S2 and the sample S3 provided with the crushing deformation allowing part 20 increased the crush stroke amount by 7 mm or more in any case as compared with the sample S1 not provided with the crushing deformation allowing part 20. From this, it has been confirmed that the provision of the crushing deformation allowing portion 20 is extremely effective in increasing the amount of crushing stroke at the time of the crushing deformation of the shock absorbing protrusion 10.

また、圧潰変形許容部20の態様による特性の違いに関しては、連設部非整合態様である試料S3の方が、連設部整合態様である試料S2よりも圧潰ストローク量が増加している。これは、第1連設部24および第2連設部28が直線状に整合していると、図14〜図17に例示した従来実施の緩衝体EA1におけるブリッジ66と同様に、衝撃吸収突部10の圧潰変形時に外周側面部12が拡開的に変形するに際し、両連設部24,28が所謂「支え棒」のように作用してしまうためと推察できる。従って、圧潰変形許容部20を複数列のスリット22,26で構成する場合には、試料S3のように、内外に隣接するスリット22,26を円周方向へ適宜ずらせて位置するようにし、第1連設部24および第2連設部28を非整合とする方が、圧潰ストローク量を効率的に増加させ得ることが確認された。   In addition, regarding the difference in characteristics depending on the mode of the crushing deformation allowing portion 20, the crush stroke amount of the sample S3 which is the continuous portion non-alignment mode is larger than that of the sample S2 which is the continuous portion alignment mode. This is because, when the first connecting portion 24 and the second connecting portion 28 are aligned in a straight line, the shock absorbing protrusion is similar to the bridge 66 in the conventional buffer EA1 illustrated in FIGS. It can be inferred that when the outer peripheral side surface portion 12 is deformed in an expansive manner when the portion 10 is crushed, both the connecting portions 24 and 28 act like a so-called “support bar”. Therefore, when the crushing deformation allowing portion 20 is configured by a plurality of rows of slits 22 and 26, the slits 22 and 26 adjacent to the inside and outside are positioned so as to be appropriately shifted in the circumferential direction as in the sample S3. It has been confirmed that the crushing stroke amount can be increased more efficiently when the first connecting portion 24 and the second connecting portion 28 are not aligned.

なお、圧潰変形許容部20を設けた試料S2および試料S3の場合には、圧潰変形の全般において荷重の立ち上がりが少なく、衝撃吸収突部10の圧潰変形が容易に進行する傾向が見られる。これは、衝撃吸収突部10の外周部分に第1スリット22および第2スリット26を形成したことによる空間部が存在しているため、外周側面部12の拡開的な変形が発現し易くなっているからであると推測できる。換言すると、圧潰変形許容部20を設けることは、衝撃吸収突部10の圧潰ストローク量を確保して衝撃吸収性能を向上させる点では極めて効果的に作用するが、該衝撃吸収突部10の圧潰変形初期における衝撃吸収性能が多少低くなる点で若干の課題があると云える。従って、この圧潰変形許容部20を設けた場合には、前述した鍔部30を形成することで、この課題を適切に克服することが可能となる。   In the case of the sample S2 and the sample S3 provided with the crushing deformation allowing portion 20, the rising of the load is small in the whole crushing deformation, and the crushing deformation of the impact absorbing protrusion 10 tends to easily proceed. This is because the space due to the formation of the first slit 22 and the second slit 26 is present in the outer peripheral portion of the shock absorbing projection 10, so that the outer peripheral side surface portion 12 is easily deformed. Can be guessed. In other words, the provision of the crushing deformation allowing portion 20 works extremely effectively in terms of securing the crush stroke amount of the shock absorbing projection 10 and improving the shock absorbing performance. It can be said that there are some problems in that the impact absorbing performance at the initial stage of deformation is somewhat lowered. Therefore, when the crushing deformation allowing portion 20 is provided, it is possible to appropriately overcome this problem by forming the collar portion 30 described above.

なお、圧潰変形許容部20におけるスリットの数を、半径方向外方へ更に増設すれば(3列またはそれ以上)、空間の拡大により圧潰ストローク量の増加が期待できると思われる。しかしながら、このようにスリットを半径方向外方へ増設した場合には、連設部(第1連設部24および第2連設部28を含む)の長さが更に長くなってしまい、図22に例示した従来の緩衝体EA1と近似した構造となるから、各衝撃吸収突部10の適切な姿勢保持が図り得なくなるおそれがあると推測できる。   If the number of slits in the crushing deformation allowing portion 20 is further increased radially outward (three rows or more), an increase in the amount of crushing stroke can be expected by expanding the space. However, when the slits are extended radially outward in this way, the length of the continuous portion (including the first continuous portion 24 and the second continuous portion 28) becomes further longer, and FIG. Therefore, it can be estimated that there is a possibility that it is difficult to maintain the appropriate posture of each shock absorbing projection 10.

図12は、前述した圧潰変形許容部20を設けることを前提として、前述した鍔部30の有無による衝撃吸収性能の差異を確認すると共に、図11に例示したように、該鍔部30の延出幅Gの違いによる衝撃吸収性能の差異を確認するために行なった実験の結果を示したグラフである。なお、実際の実験においては、鍔部30の延出幅Gを、0.3〜4.0mmまで0.1mm毎に変更させて実験を行なったが、図12に示したグラフでは、そのうちの代表的な寸法である延出幅G=0.3mm(試料S4)、延出幅G=0.5mm(試料S5;図13(a))、延出幅G=3mm(試料S6;図13(b))、延出幅G=3.5mm(試料S7)における実験結果のみを表示した。   FIG. 12 confirms the difference in the shock absorbing performance depending on the presence or absence of the above-described collar part 30 on the assumption that the above-described crush deformation allowing part 20 is provided, and as illustrated in FIG. 5 is a graph showing the results of an experiment conducted for confirming a difference in shock absorbing performance due to a difference in the protruding width G. In the actual experiment, the experiment was performed by changing the extension width G of the collar portion 30 from 0.1 to 4.0 mm every 0.1 mm. In the graph shown in FIG. Typical dimensions are extension width G = 0.3 mm (sample S4), extension width G = 0.5 mm (sample S5; FIG. 13A), extension width G = 3 mm (sample S6; FIG. 13). (b)), only the experimental results in the extension width G = 3.5 mm (sample S7) are displayed.

鍔部30の延出幅G=0.3mmとした試料S4の場合は、図14のグラフに破線で表示したように、該鍔部30を設けない前述の試料S3と殆ど差がなく、荷重の立ち上がりが若干良好となるだけで鍔部30を設けた効果が顕現されない。また、延出幅G=0.5mmとした試料S5の場合は、グラフに細実線で表示したように、荷重増加の効果があると判断できる。一方、延出幅G=3.0mmとした試料S6の場合は、グラフに太実線で表示したように、圧潰変形の初期段階における荷重の立ち上がりがかなり良好となることが確認できる。但し、許容内最大荷重値以下での圧潰ストローク量は11mm程度となり、鍔部30を設けない場合に比べて1〜1.5mm程度減少した。更に、延出幅G=3.5mmとした試料S7の場合は、グラフに1点鎖線で表示したように、圧潰変形許容部20を設けたとしても、外周側面部12の拡開的な変形が起こり難くなるため、許容内最大荷重値以下での圧潰ストローク量は、一気に7mm程度まで減少してしまう。   In the case of the sample S4 in which the extending width G of the flange 30 is 0.3 mm, as shown by the broken line in the graph of FIG. 14, there is almost no difference from the above-described sample S3 in which the flange 30 is not provided, and the load The effect of providing the collar portion 30 is not manifested only by the slightly rising of the. Further, in the case of the sample S5 with the extension width G = 0.5 mm, it can be determined that there is an effect of increasing the load as indicated by a thin solid line in the graph. On the other hand, in the case of the sample S6 with the extension width G = 3.0 mm, it can be confirmed that the load rise at the initial stage of the crushing deformation is considerably good as indicated by the thick solid line in the graph. However, the amount of crushing stroke below the allowable maximum load value was about 11 mm, which was reduced by about 1 to 1.5 mm as compared with the case where the flange 30 was not provided. Furthermore, in the case of the sample S7 having an extension width G = 3.5 mm, even if the crushing deformation allowing portion 20 is provided as shown by a one-dot chain line in the graph, the outer peripheral side surface portion 12 is expanded and deformed. Therefore, the amount of crushing stroke below the allowable maximum load value is reduced to about 7 mm at a stroke.

従って鍔部30は、前述した圧潰変形許容部20を設けた場合に起こる衝撃吸収突部10の裾部分14の剛性低下を補う意味では極めて有益であり、圧潰変形の初期段階における荷重の増加に効果を発揮することが確認できた。そして、この鍔部30を設ける際の延出幅Gは、0.5mm以下ではその効果が期待できず、また3.0mm以上とした場合には圧潰変形許容部20を設けた効果が相殺されてしまうことから、0.5〜3.0mmの範囲内で設定するのが望ましいと云える。   Therefore, the collar portion 30 is extremely useful in the sense of compensating for the rigidity reduction of the skirt portion 14 of the shock absorbing projection 10 that occurs when the above-described crush deformation allowable portion 20 is provided, and increases the load in the initial stage of crush deformation. It was confirmed that the effect was demonstrated. The effect of providing the crushing deformation allowing portion 20 is canceled out when the extension width G when the flange portion 30 is provided is 0.5 mm or less, and when it is 3.0 mm or more. Therefore, it can be said that it is desirable to set within the range of 0.5 to 3.0 mm.

ここで、衝撃吸収突部10の圧潰変形に伴う総衝撃吸収量は、図12のグラフにおいて、斜線表示部分の面積に相当する。従って、本実施例の車両用衝撃吸収部材EAは、外力が加わると圧潰変形の初期段階で荷重がある程度まで立ち上がり、許容内最大荷重値以下で11mm程度のストロークまで圧潰変形が進行するため、斜線表示部分の面積が大きくなって総衝撃吸収量が増加している。これに対して試料S1の場合は、圧潰変形の初期段階における荷重の立ち上がりは一段と早いものの、圧潰ストローク量が極めて小さいため、斜線表示部分の面積が小さくなって総衝撃吸収量は本実施例の車両用衝撃吸収部材EAの1/3程度である。従って、本実施例の車両用衝撃吸収部材EAは、前述した圧潰変形許容部20および鍔部30を設けたことにより、衝撃吸収性能の向上が好適に図られていることが確認できた。   Here, the total amount of shock absorption accompanying the crushing deformation of the shock absorbing protrusion 10 corresponds to the area of the hatched display portion in the graph of FIG. Therefore, in the vehicle impact absorbing member EA of this embodiment, when an external force is applied, the load rises to some extent at the initial stage of the crushing deformation, and the crushing deformation proceeds to a stroke of about 11 mm below the allowable maximum load value. The area of the display portion is increased and the total shock absorption is increased. On the other hand, in the case of the sample S1, the rise of the load in the initial stage of the crushing deformation is much quicker, but the crushing stroke amount is extremely small. It is about 1/3 of the vehicle impact absorbing member EA. Therefore, it was confirmed that the impact absorbing performance for the vehicle impact absorbing member EA of the present example was suitably improved by providing the above-described crushing deformation allowing portion 20 and the flange portion 30.

前述のように構成された本実施例の車両用衝撃吸収部材EAは、各衝撃吸収突部10の頂面部16をボディの鋼板裏側に指向させた状態で、該ボディの内側に取り付けて単独で実施に供される。そして、ボディに対して外方から衝撃的な外力が加わり、これにより該ボディが内側へ陥凹的に変形した際には、前述した衝撃吸収突部が圧潰変形するようになり、この際に衝撃が吸収されるようになる。 The vehicle impact absorbing member EA of the present embodiment configured as described above is attached to the inside of the body in a state where the top surface portion 16 of each impact absorbing projection 10 is directed to the back side of the steel plate of the body. Provided for implementation. When a shocking external force is applied to the body from the outside, and the body is deformed inwardly, the above-described shock absorbing protrusion is crushed and deformed. Shock is absorbed.

また本実施例の車両用衝撃吸収部材EAは、図13(a)に例示するように、所要厚の発泡樹脂部材50の片面に装着して使用に供することも可能である。この際、図13(b)に例示するように、各衝撃吸収突部10が突出した側を発泡樹脂部材50に指向するように装着した場合には、これら衝撃吸収突部10が発泡樹脂部材50の圧縮変形に伴って突入するようになるため、両部材EA,50を組み合わせても厚さの増加は殆どない。ここで前述した発泡樹脂部材50は、吸音機能を発揮する吸音部材として実施に供されるものであるから、これら発泡樹脂部材50と車両用衝撃吸収部材EAを組み合わせた場合には、例えばボンネットの裏側等に装着して使用するのに好適である。なお、車両用衝撃吸収部材EAと発泡樹脂部材50との組み合わせは、図13(a)とは反対、すなわち各衝撃吸収突部10が突出しない側を発泡樹脂部材50に指向するように装着してもよい。   Further, as illustrated in FIG. 13A, the vehicle impact absorbing member EA of the present embodiment can be used by being mounted on one side of a foamed resin member 50 having a required thickness. At this time, as illustrated in FIG. 13B, when the shock absorbing protrusions 10 are mounted so that the protruding side of each shock absorbing protrusion 10 faces the foamed resin member 50, the shock absorbing protrusions 10 are formed of the foamed resin member. Since it enters with the compression deformation of 50, even if both members EA, 50 are combined, there is almost no increase in thickness. Since the foamed resin member 50 described above is used as a sound absorbing member that exhibits a sound absorbing function, when the foamed resin member 50 and the vehicle impact absorbing member EA are combined, for example, a hood It is suitable for use on the back side. Note that the combination of the vehicle impact absorbing member EA and the foamed resin member 50 is opposite to that shown in FIG. 13A, that is, the side where the impact absorbing projections 10 do not project is directed to the foamed resin member 50. May be.

前述した本実施例の車両用衝撃吸収部材EAによれば、次のような作用効果を奏する。先ず、車両用衝撃吸収部材EAは、各衝撃吸収突部10の間に面状連結部18が存在するようになり、全体的な形状保持が図られると共に各衝撃吸収突部10の姿勢保持も好適に図られる。そして、各衝撃吸収突部10の裾部分14を面状連結部18で支持するようにしたもとで、該衝撃吸収突部10の外周部分に圧潰変形許容部20を設けたことにより、当該衝撃吸収突部10に外力が加わって圧潰変形する際の圧潰ストローク量を充分に確保することができる。また、各衝撃吸収突部10は、面状連結部18の一方側へ突出したカップ状を呈しているため、外力が加わった際には適切に圧潰変形して衝撃を好適に吸収できる。   According to the vehicle impact absorbing member EA of the present embodiment described above, the following operational effects are obtained. First, the vehicular shock absorbing member EA has a planar connecting portion 18 between the shock absorbing projections 10 so that the overall shape can be maintained and the posture of each shock absorbing projection 10 can be maintained. Preferably. Then, with the skirt portion 14 of each shock absorbing projection 10 supported by the planar connecting portion 18, by providing the crushing deformation allowing portion 20 on the outer peripheral portion of the shock absorbing projection 10, A sufficient amount of crushing stroke can be ensured when an external force is applied to the shock absorbing projection 10 to cause crushing deformation. Moreover, since each impact absorption protrusion 10 is exhibiting the cup shape which protruded to the one side of the planar connection part 18, when external force is added, it can crush and deform | transform appropriately and can absorb an impact suitably.

また圧潰変形許容部20は、衝撃吸収突部10を中心とした内外複数の円の円周上に沿って形成したスリット22,26から構成されているので、該衝撃吸収突部10の周囲に適切な空間が画成されて圧潰ストローク量が確実に確保できる。しかも、衝撃吸収突部10を中心とした同心円の円周上に形成して内外に隣接する第1スリット22および第2スリット26は、円周方向へ1/2ピッチ程度ずらして形成するようにしたため、該衝撃吸収突部10の圧潰ストローク量を効率的に拡大させ得ると共に、該衝撃吸収突部10の姿勢保持を図ることができる。   Further, since the crushing deformation allowing portion 20 is composed of slits 22 and 26 formed along the circumferences of a plurality of inner and outer circles centering on the shock absorbing protrusion 10, the crush deformation allowing portion 20 is formed around the shock absorbing protrusion 10. Appropriate space is defined and the amount of crushing stroke can be ensured. In addition, the first slit 22 and the second slit 26 that are formed on the circumference of a concentric circle centering on the shock absorbing protrusion 10 and are adjacent to the inside and outside are formed so as to be shifted by about 1/2 pitch in the circumferential direction. As a result, the amount of crushing stroke of the shock absorbing projection 10 can be increased efficiently, and the posture of the shock absorbing projection 10 can be maintained.

そして、衝撃吸収突部10の外周部分に圧潰変形許容部20を設けたもとで、該衝撃吸収突部10の外周側面部12の裾部分14に沿って鍔部30を延設したことにより、該圧潰変形許容部20を設けたことによる該衝撃吸収突部10の剛性低下およびこれに伴う衝撃吸収性能の低下を好適に防止することが可能である。特に、圧潰変形時の初期段階における衝撃吸収性能の向上に好適に機能する。この鍔部30は、延出幅Gを0.5〜3.0mmの範囲内で設定することにより、衝撃吸収突部10の剛性と衝撃吸収性能とのバランスが好適に図られる。   And by providing the crushing deformation allowing portion 20 on the outer peripheral portion of the shock absorbing projection 10 and extending the flange portion 30 along the skirt portion 14 of the outer peripheral side surface portion 12 of the shock absorbing projection 10, It is possible to preferably prevent the rigidity of the shock absorbing projection 10 from being lowered and the accompanying shock absorbing performance from being lowered due to the provision of the crushing deformation allowing portion 20. In particular, it functions suitably for improving the impact absorbing performance in the initial stage during crushing deformation. By setting the extending width G within the range of 0.5 to 3.0 mm, the flange 30 can achieve a good balance between the rigidity of the shock absorbing projection 10 and the shock absorbing performance.

前述した実施例の車両用衝撃吸収部材EAでは、各衝撃吸収突部10の全てに、圧潰変形許容部20および鍔部30を設けた場合を例示した。しかしながら、車両用衝撃吸収部材EAを配設するボディの箇所に応じて、HIC値を満足する許容内最大荷重値が異なるため、例えば(1)圧潰変形許容部20だけを設ける、(2)圧潰変形許容部20および鍔部30の両方を設ける等、必要に応じて変更するようにしてもよい。また、単一の車両用衝撃吸収部材EAにおいて、圧潰変形許容部20だけを設けた衝撃吸収突部10と、圧潰変形許容部20および鍔部30の両方を設けた衝撃吸収突部10とを混在させてもよく、この場合は部位ごとに衝撃吸収性能が異なるようにすることが可能となる。   In the vehicle impact absorbing member EA of the above-described embodiment, the case where the crushing deformation allowing portion 20 and the flange portion 30 are provided on all the impact absorbing projections 10 is illustrated. However, since the allowable maximum load value that satisfies the HIC value differs depending on the location of the body on which the vehicle impact absorbing member EA is disposed, for example, (1) only the crushing deformation allowable portion 20 is provided, (2) crushing You may make it change as needed, such as providing both the deformation | transformation permission part 20 and the collar part 30. FIG. Further, in a single vehicle shock absorbing member EA, the shock absorbing protrusion 10 provided with only the crushing deformation allowing portion 20 and the shock absorbing protruding portion 10 provided with both the crushing deformation allowing portion 20 and the flange 30 are provided. In this case, it is possible to make the shock absorbing performance different for each part.

また、前述した本実施例の車両用衝撃吸収部材EAは、所要厚のシート状の樹脂材Pから真空成形または圧空成形したものであるため、基本的には各衝撃吸収突部10および面状連結部18が略同一の厚さとなっていた。しかしながら、前述したインジェクション成形またはパウダースラッシュ成形等により製作される車両用衝撃吸収部材EAの場合には、(1)各衝撃吸収突部10および面状連結部18の厚さを異なるよう設定する、(2)各衝撃吸収突部10毎に厚さを異なるよう設定する、(3)各衝撃吸収突部10において部位(例えば外周側面部12と頂面部16)毎に厚さを変化させる、等が可能である。   Further, since the above-described vehicle impact absorbing member EA of the present embodiment is formed by vacuum forming or pressure forming from a sheet-like resin material P having a required thickness, basically, each of the impact absorbing protrusions 10 and the planar shape are formed. The connecting portion 18 has substantially the same thickness. However, in the case of the vehicle impact absorbing member EA manufactured by the above-described injection molding or powder slush molding or the like, (1) the thickness of each impact absorbing projection 10 and the planar connecting portion 18 is set to be different. (2) Each shock absorbing protrusion 10 is set to have a different thickness. (3) The thickness of each shock absorbing protrusion 10 is changed for each part (for example, the outer peripheral side surface portion 12 and the top surface portion 16). Is possible.

本発明に係る車両用衝撃吸収部材は、合成樹脂から形成されたものであり、車両のボディにおけるボンネットやフェンダーの裏側に配設されて、該ボンネット等に衝突した歩行者の傷害を軽減するようにした車両用衝撃吸収部材として好適に実施可能である。   The impact absorbing member for a vehicle according to the present invention is formed of a synthetic resin, and is disposed on the back side of a bonnet or a fender in a vehicle body so as to reduce the injury of a pedestrian who collides with the bonnet or the like. The present invention can be suitably implemented as a vehicle shock absorbing member.

本発明の好適実施例に係る車両用衝撃吸収部材の部分斜視図。1 is a partial perspective view of a vehicle impact absorbing member according to a preferred embodiment of the present invention. 衝撃吸収突部を拡大表示した斜視図。The perspective view which expanded and displayed the shock-absorbing protrusion. 図4のIII−III線断面図。III-III sectional view taken on the line of FIG. 衝撃吸収突部の平面図であって、圧潰変形する前を示している。It is a top view of an impact-absorbing protrusion, Comprising: The state before crushing deformation is shown. 図6のV−V線断面図。VV sectional view taken on the line of FIG. 衝撃吸収突部の平面図であって、圧潰変形の途中を示している。It is a top view of an impact-absorbing protrusion, Comprising: The middle of crushing deformation | transformation is shown. 図8のVII−VII線断面図。VII-VII sectional view taken on the line of FIG. 衝撃吸収突部の平面図であって、完全に圧潰変形した状態を示している。It is a top view of an impact-absorbing protrusion, Comprising: The state which carried out the crush deformation completely is shown. (a)は、比較例である試料S1の衝撃吸収突部を例示した部分斜視図、(b)は、試料S2の衝撃吸収突部を例示した部分平面図、(c)は、試料S3の衝撃吸収突部を例示した部分平面図。(a) is the fragmentary perspective view which illustrated the shock absorption projection of sample S1 which is the comparative example, (b) is the partial top view which illustrated the shock absorption projection of sample S2, (c) is sample S3 The partial top view which illustrated the shock absorption protrusion. 試料S1〜試料S3に係る衝撃吸収性能の実験結果を表示したグラフ。The graph which displayed the experimental result of the shock absorption performance concerning sample S1-sample S3. (a)は、試料S5の衝撃吸収突部を例示した部分平面図、(b)は、試料S6の衝撃吸収突部を例示した部分平面図。(a) is the partial top view which illustrated the shock absorption protrusion of sample S5, (b) is the partial top view which illustrated the shock absorption protrusion of sample S6. 試料S1および試料S3〜試料S7に係る衝撃吸収性能の実験結果を表示したグラフ。The graph which displayed the experimental result of the shock absorption performance concerning sample S1 and sample S3-sample S7. (a)は、本実施例の車両用衝撃吸収部材を発泡樹脂部材に装着して使用する場合を例示した説明図、(b)は、両部材の断面図。(a) is explanatory drawing which illustrated the case where the impact-absorbing member for vehicles of a present Example is mounted | worn with and used for a foamed resin member, (b) is sectional drawing of both members. 従来の車両用衝撃吸収部材である緩衝体の部分斜視図。The fragmentary perspective view of the buffer which is the conventional impact-absorbing member for vehicles. 図14のZ−Z線断面図。ZZ sectional drawing of FIG. カップ状体に部分的な外力が加わった場合に、該カップ状体が姿勢変位してしまう不都合を示した説明図。Explanatory drawing which showed the problem which this cup-shaped body will carry out attitude | position displacement, when a partial external force is added to a cup-shaped body. カップ状体が圧潰変形するに際し、外周側面部が折れ曲がることで圧潰ストローク量が減少する不都合を示した説明図。Explanatory drawing which showed the inconvenience which the amount of crushing strokes reduces because an outer peripheral side part bends when a cup-shaped body is crushed and deformed.

符号の説明Explanation of symbols

10 衝撃吸収突部,14 裾部分,18 面状連結部,20 圧潰変形許容部,
22 第1スリット,26 第2スリット,30 鍔部,50 発泡樹脂部材,
10 shock-absorbing protrusions, 14 hem parts, 18 planar connection parts, 20 crush deformation allowable parts,
22 1st slit, 26 2nd slit, 30 collar part, 50 foaming resin member,

Claims (5)

合成樹脂からなる車両用衝撃吸収部材であって、
相互に所要間隔をおいて配列された円錐台形状を呈する複数の衝撃吸収突部(10)と、
記衝撃吸収突部(10)の非存在部分に位置し、これら衝撃吸収突部(10)の裾部分(14)を連結支持する面状連結部(18)と、
前記各衝撃吸収突部(10)の外周部分において前記面状連結部(18)に設けられ、該衝撃吸収突部(10)が圧潰変形した際に、該衝撃吸収突部(10)の外周側面部(12)が外方へ変形するのを許容する圧潰変形許容部(20)とからなり、
前記圧潰変形許容部(20)は、前記衝撃吸収突部(10)を中心とした1つまたは2つ以上の円に沿って断続的に延在する複数のスリット(22,26)から構成される
ことを特徴とする車両用衝撃吸収部材。
A vehicle impact absorbing member made of synthetic resin,
A plurality of shock-absorbing protrusions (10) having a truncated cone shape arranged at a necessary interval from each other;
Before located absence portion of Ki衝 hammer absorbing protrusion (10), the planar connecting portion for connecting supporting foot (14) of the shock absorbing protrusion (10) and (18),
Provided in the planar connecting portion (18) at the outer peripheral portion of each shock absorbing protrusion (10), and when the shock absorbing protrusion (10) is crushed and deformed, the outer periphery of the shock absorbing protrusion (10) Ri Do from the side portion (12) is crushed deformation allowing portion for allowing the deformation outward (20),
The crushing deformation allowing portion (20) is composed of a plurality of slits (22, 26) extending intermittently along one or more circles centered on the shock absorbing protrusion (10). A shock absorbing member for a vehicle characterized by the above.
複数の円に沿って延在して内外に隣接する前記スリット(22,26)は、円周方向へ偏倚して位置するよう形成された請求項記載の車両用衝撃吸収部材。 A plurality of extending along a circle with the slit adjacent to the inner and outer (22, 26) for a vehicle impact absorbing member according to claim 1 wherein formed to be positioned offset in the circumferential direction. 各衝撃吸収突部(10)の裾部分(14)に、その外周縁に沿って突出した鍔部(30)が延設されている請求項1または2記載の車両用衝撃吸収部材。 The foot (14) of each shock absorbing protrusion (10), a vehicle impact absorbing member according to claim 1 or 2, wherein the flange portion that has issued collision along its outer peripheral edge (30) is extended. 前記各衝撃吸収突部(10)は、前記面状連結部(18)の一方側へ突出したカップ状を呈する請求項1〜の何れか一項に記載の車両用衝撃吸収部材。 Each shock absorbing protrusion (10) for a vehicle impact absorbing member according to any one of claim 1 to 3, it exhibits the planar connecting portion (18) while projecting to the side cup-shaped. 所要厚の発泡樹脂部材(50)に装着して使用に供される請求項1〜の何れか一項に記載の車両用衝撃吸収部材。 The impact-absorbing member for vehicles according to any one of claims 1 to 4 , wherein the impact-absorbing member for a vehicle according to any one of claims 1 to 4 is used by being mounted on a foamed resin member (50) having a required thickness.
JP2005288138A 2005-09-30 2005-09-30 Shock absorbing member for vehicle Expired - Fee Related JP4597832B2 (en)

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JP2009196629A (en) * 2008-01-21 2009-09-03 Hayashi Engineering Inc Shock absorbing structure for vehicle
GB2493392A (en) * 2011-08-05 2013-02-06 Viig Ltd A panel including energy dissipating slots
JP2013230716A (en) * 2012-04-27 2013-11-14 Hitachi Chemical Co Ltd Resin made back door

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JP3120656B2 (en) * 1994-04-18 2000-12-25 日産自動車株式会社 Car hood structure
JPH09150692A (en) * 1995-11-30 1997-06-10 Pacific Ind Co Ltd Impact absorber in automobile
JP3498879B2 (en) * 1995-12-27 2004-02-23 本田技研工業株式会社 Vehicle seat belt device
JP2001080439A (en) * 1999-09-17 2001-03-27 Mitsubishi Motors Corp Energy absorbing member
JP3912585B2 (en) * 2001-06-05 2007-05-09 トヨタ自動車株式会社 Body panel

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US9079476B2 (en) 2011-03-15 2015-07-14 Kyoraku Co., Ltd. Impact energy absorber for vehicle and method for forming the same
US9463761B2 (en) 2011-03-15 2016-10-11 Kyoraku Co., Ltd. Impact energy absorber for vehicle and method for forming the same

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