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JP4604665B2 - Gas security device - Google Patents
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JP4604665B2 - Gas security device - Google Patents

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JP4604665B2
JP4604665B2 JP2004324819A JP2004324819A JP4604665B2 JP 4604665 B2 JP4604665 B2 JP 4604665B2 JP 2004324819 A JP2004324819 A JP 2004324819A JP 2004324819 A JP2004324819 A JP 2004324819A JP 4604665 B2 JP4604665 B2 JP 4604665B2
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gas
pressure
value
ultrasonic
security device
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JP2006133156A (en
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敬雄 徳南
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明はガス通路のガス圧力を計測するガス保安装置に関するものである。   The present invention relates to a gas security device for measuring a gas pressure in a gas passage.

近年、都市ガスやLPガスが安全に使用されることを目的として、燃料ガス(以下、ガスという)の使用量を計測して異常に使用量が増えた場合や、通常の使用状態と大きく掛け離れた時間使用されていることを検知すると、ガス通路を遮断する保安装置が普及している。   In recent years, for the purpose of safe use of city gas and LP gas, when the amount of fuel gas (hereinafter referred to as "gas") is measured and the amount of use increases abnormally, it is far from normal use. When it is detected that the gas passage has been used for a long time, a security device that blocks the gas passage has become widespread.

この種の保安装置は、ガス流量の検出信号を保安制御回路に取り込み、内部のマイクロコンピュータで処理してガス流量を監視し、異常があれば遮断信号を出力し、遮断弁を閉止する。   This type of security device takes a gas flow rate detection signal into a security control circuit, processes it with an internal microcomputer, monitors the gas flow rate, outputs a shut-off signal if there is an abnormality, and closes the shut-off valve.

ガス流量の検出には、所定容積の計量室をガスが換気する回数で通過体積を計測する膜式と、所定の断面積のガス通路のガス流速を演算処理して流量を計測する超音波式がある。   For the detection of gas flow rate, a membrane type that measures the passing volume by the number of times the gas ventilates the measuring chamber of a predetermined volume, and an ultrasonic type that measures the flow rate by calculating the gas flow velocity in the gas passage of a predetermined cross-sectional area. There is.

超音波式流量検出の原理は、ガス通路内の2点間の超音波の伝搬時間はガス流速を含んだ関数であり、伝搬時間を計測すればガス流速が逆算でき、流速が判れば通過断面積より流量が判ることを応用している。   The principle of ultrasonic flow detection is that the propagation time of the ultrasonic wave between two points in the gas passage is a function including the gas flow velocity. If the propagation time is measured, the gas flow velocity can be calculated backwards. It applies that the flow rate is known from the area.

上記のような流量の異常上昇や異常な長時間使用等、流量監視による保安に加え、圧力監視機能を追加してガス圧力の低下にまつわる危険要因を排除し、保安性能の向上を求める要請が強くなっている。   There is a strong demand to improve safety performance by adding a pressure monitoring function to eliminate the risk factors related to gas pressure drop in addition to safety by monitoring the flow rate, such as abnormal increase in flow rate and abnormal long-term use as described above. It has become.

従来、この種のガス保安装置の圧力検出装置は、専用の圧力センサをガス通路に設置するのが一般的であった(例えば、特許文献1参照)。
特開平6−258117号公報
Conventionally, a pressure detection device of this type of gas safety device generally has a dedicated pressure sensor installed in the gas passage (see, for example, Patent Document 1).
JP-A-6-258117

しかしながら、前記従来の構成では、専用の圧力センサや周辺回路が必須で、製品コストを圧迫していた。本ガス保安装置は専用の圧力センサを使用せず、安価に圧力計測を実現することを目的とする。   However, in the conventional configuration, a dedicated pressure sensor and a peripheral circuit are indispensable, which puts pressure on the product cost. This gas safety device aims to realize pressure measurement at low cost without using a dedicated pressure sensor.

前記従来の課題を解決するために本発明のガス保安装置は、ガス通路のガス流動方向に間隔をおいて配置した少なくとも一対の超音波送受信器と、前記超音波送受信器間の超音波伝搬時間を測定する制御測定回路とを備え、前記制御測定回路内には可変利得増幅器および受信信号のピーク検知回路を設け、前記ピーク検出回路での検出値が一定値になるように前記可変利得増幅器の増幅値を調整するようにして、この可変利得増幅器の増幅率指示信号値をもとにガス通路内のガス圧力を計測することを特徴とするもので、可変利得増幅回路の増幅率指示信号の値をもとにガス通路内のガス圧力を計測する。これによって、専用の圧力センサを使用することなくガス圧力が計測可能となる。   In order to solve the above-described conventional problems, the gas security device of the present invention includes an ultrasonic propagation time between at least a pair of ultrasonic transmitters / receivers arranged at intervals in a gas flow direction of a gas passage and the ultrasonic transmitter / receiver. A control gain measurement circuit, and a variable gain amplifier and a received signal peak detection circuit are provided in the control measurement circuit, so that the detection value at the peak detection circuit becomes a constant value. The gain value is adjusted, and the gas pressure in the gas passage is measured based on the gain indication signal value of the variable gain amplifier. The gas pressure in the gas passage is measured based on the value. As a result, the gas pressure can be measured without using a dedicated pressure sensor.

本発明のガス保安装置によれば、本来、ガス流量の計量が目的の超音波式ガスメータの計測ユニットで、構成部品の超音波センサを流用して圧力計測を行うので、専用の圧力センサが不要となり、安価に圧力計測を実現できるものである。   According to the gas safety device of the present invention, an ultrasonic gas meter measuring unit originally intended for measuring the gas flow rate is used to measure pressure by using the ultrasonic sensor of the component part, so a dedicated pressure sensor is not required. Thus, pressure measurement can be realized at low cost.

第1の発明は、ガス通路のガス流動方向に間隔をおいて配置した少なくとも一対の超音波送受信器と、前記超音波送受信器間の超音波伝搬時間を測定する制御測定回路とを備え、前記制御測定回路内には可変利得増幅器および受信信号のピーク検知回路を設け、前記ピーク検出回路での検出値が一定値になるように前記可変利得増幅器の増幅値を調整するようにして、この可変利得増幅器の増幅率指示信号値をもとにガス通路内のガス圧力を計測するようにした。   1st invention is equipped with the control measurement circuit which measures the ultrasonic propagation time between the said at least 1 pair of ultrasonic transmitter / receiver arranged at intervals in the gas flow direction of a gas passage, and the said ultrasonic transmitter / receiver, A variable gain amplifier and a received signal peak detection circuit are provided in the control measurement circuit, and the variable gain amplifier is adjusted so that the detection value at the peak detection circuit becomes a constant value. The gas pressure in the gas passage is measured based on the gain instruction signal value of the gain amplifier.

気体中の伝播ゲインは気体の密度に比例することを利用しており、同一ガスでは密度は圧力に比例するから、ガス圧力が高いほど受信信号のレベルが高くなる。従って、受信信号をウィンドコンパレータ等でピーク検出し、ピークレベルを一定になるように可変増幅回路の増幅度を調整するよう構成すれば、可変増幅回路の増幅度指示信号はガス圧力に追従するので、この値をもとに圧力値を求める。   The propagation gain in the gas uses the fact that the density is proportional to the density of the gas. Since the density is proportional to the pressure in the same gas, the received signal level increases as the gas pressure increases. Therefore, if the received signal is peak-detected by a window comparator or the like and the gain of the variable amplifier circuit is adjusted so that the peak level is constant, the gain instruction signal of the variable amplifier circuit follows the gas pressure. The pressure value is obtained based on this value.

第2の発明は、本来の機能である流量計測の計測値に閾値を設定しておき、設定閾値以下の時にのみ圧力計測が可能なように構成する。大流量域では、超音波の伝達効率が低下し、且つレベルも変動しやすいので、閾値をこえた流量では圧力の計測を禁止し、閾値以下の低流量で安定した領域で圧力計測する。   The second invention is configured such that a threshold value is set for a measurement value of flow rate measurement which is an original function, and pressure measurement is possible only when the value is equal to or less than the set threshold value. In a large flow rate range, the transmission efficiency of ultrasonic waves is reduced and the level is likely to fluctuate. Therefore, pressure measurement is prohibited at a flow rate exceeding the threshold value, and pressure measurement is performed in a stable region at a low flow rate below the threshold value.

第3の発明は、設置後の実ガス、実圧力の状態で圧力キャリブレーションを行い、補正値をメモリに書き込み、以後メモリの補正値をもとにガス圧力を計測する。ガス保安装置は設置後ガス漏れ検査を目的として配管のガス圧力を検査するよう義務づけられており、この時の標準圧力計で測定した圧力値を設定器等でガス保安装置内のメモリに書き込む。この値をもとに本計測原理での圧力値を補正し、超音波送受信器の感度差や、地域のガス差による計測誤差を修正する。   In the third invention, pressure calibration is performed in the state of actual gas and actual pressure after installation, the correction value is written in the memory, and thereafter the gas pressure is measured based on the correction value in the memory. The gas safety device is obliged to inspect the gas pressure in the pipe for the purpose of inspecting the gas leak after installation, and the pressure value measured by the standard pressure gauge at this time is written in the memory in the gas safety device with a setting device or the like. Based on this value, the pressure value in this measurement principle is corrected, and the measurement error due to the sensitivity difference of the ultrasonic transmitter / receiver and the gas difference in the region is corrected.

第4の発明は、サーミスタ等で温度検出を行い、検出した温度でガス圧力を補正する。ガスの密度は絶対温度に反比例するので、検出した温度で計測圧力を補正し、温度による
計測誤差を防止する。
In the fourth invention, the temperature is detected by a thermistor or the like, and the gas pressure is corrected by the detected temperature. Since the gas density is inversely proportional to the absolute temperature, the measurement pressure is corrected with the detected temperature to prevent measurement errors due to temperature.

第5の発明は、設置場所の標高データをメモリに書き込み、以後メモリの補正値をもとにガス圧力を計測する。ガスの圧力調整器(レギュレータ)は設置場所の大気圧を基準にするから、ガス圧力は大気圧に影響される。標高による大気圧差を補正し、標高差による計測誤差を補正する。   In the fifth aspect of the invention, the altitude data of the installation location is written in the memory, and thereafter the gas pressure is measured based on the correction value in the memory. Since the gas pressure regulator is based on the atmospheric pressure at the installation location, the gas pressure is affected by the atmospheric pressure. The atmospheric pressure difference due to the altitude is corrected, and the measurement error due to the altitude difference is corrected.

第6の発明は、ガス圧力の補正を第4の発明の温度と、第5の発明の標高データとの両方で行うようにし、測定精度をより一層高めたものである。   In the sixth invention, the gas pressure is corrected at both the temperature of the fourth invention and the altitude data of the fifth invention, and the measurement accuracy is further improved.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1において、ガス通路1内のガス流れ方向に適宜の距離をおいて超音波送受信器2A,2Bを配置し、出力ドライブ回路3を介して超音波送受信器2Aを発振させると、超音波が他方の超音波送受信器2Bで受信されるようにしている。受信信号は可変利得増幅回路4で増幅され、ピーク検出回路5に入力される。
(Embodiment 1)
In FIG. 1, when the ultrasonic transmitters / receivers 2A and 2B are arranged at an appropriate distance in the gas flow direction in the gas passage 1 and the ultrasonic transmitter / receiver 2A is oscillated via the output drive circuit 3, the ultrasonic waves are generated. The other ultrasonic transmitter / receiver 2B is configured to receive the signal. The received signal is amplified by the variable gain amplifier circuit 4 and input to the peak detection circuit 5.

ピーク検出回路5はウィンドコンパレータなどで構成され、設定ウィンドを昇るとER−H信号が、下るとER−L信号がそれぞれ出力される。   The peak detection circuit 5 is composed of a window comparator or the like, and outputs an ER-H signal when the setting window is raised and an ER-L signal when the setting window is lowered.

マイクロコンピュータ6は可変利得増幅回路4の増幅度指示信号(GAIN−CONT)を調整し、ER−H、ER−Lが出力されないよう自動調整を行い、可変利得増幅回路3の出力ピーク値を設定ウィンドに収まるよう制御する。   The microcomputer 6 adjusts the amplification degree instruction signal (GAIN-CONT) of the variable gain amplifier circuit 4, automatically adjusts so that ER-H and ER-L are not output, and sets the output peak value of the variable gain amplifier circuit 3. Control to fit in the window.

超音波送受信器2A、2B間の超音波伝播ゲインは気体の密度に比例し、密度は圧力に比例するから、ガス圧力が高いほど受信信号のレベルが高くなる。   The ultrasonic wave propagation gain between the ultrasonic transceivers 2A and 2B is proportional to the gas density, and the density is proportional to the pressure. Therefore, the higher the gas pressure, the higher the received signal level.

従って、ピークレベルを一定に保つよう、可変利得増幅回路4を自動制御すれば、増幅度指示信号(GAIN−CONT)がガス圧力に追従するので、この値をもとに圧力値を求める。   Accordingly, if the variable gain amplifier circuit 4 is automatically controlled so as to keep the peak level constant, the amplification degree instruction signal (GAIN-CONT) follows the gas pressure, and the pressure value is obtained based on this value.

また、可変利得増幅回路4の出力は伝播時間計測回路7にも接続され、超音波送受信器2A,2B間の超音波伝播時間を計測する。マイクロコンピュータ5は上記超音波伝播時間をもとにそのときのガスの流速を計測するとともに、ガス通路1の断面積および補正係数を乗じて流量を算出する機能をも有するものである。   The output of the variable gain amplifying circuit 4 is also connected to the propagation time measuring circuit 7 to measure the ultrasonic propagation time between the ultrasonic transceivers 2A and 2B. The microcomputer 5 has a function of measuring the flow velocity of the gas based on the ultrasonic wave propagation time and calculating the flow rate by multiplying the cross-sectional area of the gas passage 1 and the correction coefficient.

上記の構成において、超音波送受信器2A,2B間の超音波伝播時間を測定することで本来の流量測定ができるものである。   In the above configuration, the original flow rate can be measured by measuring the ultrasonic propagation time between the ultrasonic transceivers 2A and 2B.

また、超音波送受信器A、2B間の超音波伝播ゲインは、上記したように、気体の密度に比例し、密度は圧力に比例するところからガス圧力が高いほど受信信号のレベルが高くなる。   Further, as described above, the ultrasonic propagation gain between the ultrasonic transmitters / receivers A and 2B is proportional to the gas density, and since the density is proportional to the pressure, the higher the gas pressure, the higher the level of the received signal.

従って、ピークレベルを一定に保つよう可変利得増幅回路4を自動制御することによって、増幅度指示信号(GAIN−CONT)の値をもとに圧力値を計測できるものである。   Therefore, the pressure value can be measured based on the value of the amplification degree instruction signal (GAIN-CONT) by automatically controlling the variable gain amplifier circuit 4 so as to keep the peak level constant.

なお、超音波の送受信は超音波送受信器2A,2B間で相互に行ってもよく、例えば、超音波送受信器2Aから送信した超音波を超音波送受信器2Bで受信したら、今度は超音波送受信器2Bから超音波を送信して超音波送受信器2Aで受信するように数回を繰り返し、超音波伝搬時間差の平均からガス通路1内のガスの流速を測定することも考えられるものである。   Note that ultrasonic transmission / reception may be performed between the ultrasonic transmission / reception units 2A and 2B. For example, if ultrasonic transmission from the ultrasonic transmission / reception unit 2A is received by the ultrasonic transmission / reception unit 2B, ultrasonic transmission / reception is performed next time. It is also conceivable to repeat the measurement several times so that the ultrasonic wave is transmitted from the device 2B and received by the ultrasonic wave transmitter / receiver 2A, and the flow velocity of the gas in the gas passage 1 is measured from the average of the ultrasonic wave propagation time difference.

また、本来の機能である流量計測の計測値に閾値を設定しておき、設定閾値以下の時にのみ圧力計測が可能なように構成すれば、大流量域では、超音波の伝達効率が低下し、且つレベルも変動しやすいので、閾値をこえた流量では圧力の計測を禁止し、閾値以下の低流量で安定した領域で圧力計測することができる。   In addition, if a threshold value is set for the measurement value of flow measurement, which is the original function, and pressure measurement is possible only when it is below the set threshold value, the transmission efficiency of ultrasonic waves will be reduced in the large flow rate range. In addition, since the level is likely to fluctuate, pressure measurement is prohibited at a flow rate exceeding the threshold value, and pressure measurement can be performed in a stable region at a low flow rate equal to or less than the threshold value.

さらに、設置後の実ガス、実圧力の状態で圧力キャリブレーションを行い、補正値をメモリに書き込み、以後メモリの補正値をもとにガス圧力を計測するようにしてもよい。   Furthermore, pressure calibration may be performed in the state of actual gas and actual pressure after installation, and the correction value may be written into the memory, and thereafter the gas pressure may be measured based on the correction value in the memory.

すなわち、ガス保安装置は設置後ガス漏れ検査を目的として配管のガス圧力を検査するよう義務づけられており、この時の標準圧力計で測定した圧力値を設定器等でガス保安装置内のメモリに書き込んでおけば、この値をもとに本計測原理での圧力値を補正し、超音波送受信器の感度差や、地域のガス差による計測誤差を修正することができる。   In other words, the gas safety device is obliged to inspect the gas pressure in the piping for the purpose of gas leak inspection after installation. The pressure value measured with the standard pressure gauge at this time is stored in the memory in the gas safety device with a setting device. If written, the pressure value in this measurement principle is corrected based on this value, and the measurement error due to the difference in sensitivity of the ultrasonic transmitter / receiver and the gas difference in the region can be corrected.

(実施の形態2)
図2はサーミスタなどからなる温度検出器7の情報をマイクロコンピュータ6に入力してガス圧力を補正するようにして、温度による計測誤差を抑制したものである。
(Embodiment 2)
FIG. 2 is a graph in which measurement information due to temperature is suppressed by inputting information of the temperature detector 7 such as a thermistor to the microcomputer 6 to correct the gas pressure.

図1と同一部分については同一符号を付して、動作などの説明は実施の形態1を援用した。   The same parts as those in FIG. 1 are denoted by the same reference numerals, and the description of the operation and the like uses the first embodiment.

(実施の形態3)
図3は設置場所の標高データをメモリに書き込み、そのメモリにもとづき設定器8で大気圧との誤差をマイクロコンピュータ6に入力してガス圧力を補正するようにしたもので、標高による計測誤差を抑制したものである。
(Embodiment 3)
In FIG. 3, altitude data of the installation location is written in the memory, and the error from the atmospheric pressure is input to the microcomputer 6 by the setting device 8 based on the memory to correct the gas pressure. Suppressed.

図1と同一部分については同一符号を付して、動作などの説明は実施の形態1を援用した。   The same parts as those in FIG. 1 are denoted by the same reference numerals, and the description of the operation and the like uses the first embodiment.

もちろん、実施の形態2の温度補正と本実施例の標高データにもとづく補正とを同時に行うようにすれば、より一層の計測精度の向上が図れることは、今更云うまでもないことであろう。   Of course, if the temperature correction of the second embodiment and the correction based on the altitude data of this example are performed simultaneously, it will be obvious that the measurement accuracy can be further improved.

以上のように、本発明にかかるガス保安装置は、従来、流量の異常上昇や異常な長時間使用のみの監視を行っていた保安機能付きガスメータに、圧力監視機能を追加してガス圧力の低下にまつわる危険要因を排除し、保安性能の向上を求める昨今の時代要請に対応し、低価格で安全性の高い装置を供給するのに、きわめて有効に適用できる。   As described above, the gas safety device according to the present invention is a gas meter with a safety function that has been conventionally monitored only for abnormal increase in flow rate or abnormal long-term use. It can be applied very effectively to supply low-cost and high-safety devices in response to today's demands for improving safety performance by eliminating the risk factors associated with

本発明の実施の形態1におけるガス保安装置のブロック図1 is a block diagram of a gas security device according to Embodiment 1 of the present invention. 本発明の実施の形態2におけるガス保安装置のブロック図The block diagram of the gas security device in Embodiment 2 of the present invention 本発明の実施の形態3におけるガス保安装置のブロック図The block diagram of the gas security device in Embodiment 3 of the present invention

符号の説明Explanation of symbols

1 ガス通路
2A,2B 超音波送受信器
4 可変利得増幅回路
5 ピーク検出回路
7 伝播時間計測回路
8 温度検出器
9 設定器
DESCRIPTION OF SYMBOLS 1 Gas passage 2A, 2B Ultrasonic transmitter / receiver 4 Variable gain amplifier circuit 5 Peak detection circuit 7 Propagation time measurement circuit 8 Temperature detector 9 Setting device

Claims (6)

ガス通路のガス流動方向に間隔をおいて配置した少なくとも一対の超音波送受信器と、
前記超音波送受信器で受信した受信信号を増幅する可変利得増幅器と、
前記可変利得増幅器で増幅された信号のピーク値を検出するピーク検知回路と、
マイクロコンピュータと、
を備え、
前記マイクロコンピュータは、前記ピーク検出回路での検出値が一定値になるように前記可変利得増幅器の増幅値を調整すると共に、前記可変利得増幅器の出力から前記一対の超音波送受信器間の超音波伝搬時間を測定してガスの流量を計測し、更に、前記可変利得増幅器の増幅率指示信号値をもとにガス通路内のガス圧力を計測することを特徴とするガス保安装置。
At least a pair of ultrasonic transceivers arranged at intervals in the gas flow direction of the gas passage;
A variable gain amplifier for amplifying a received signal received by the ultrasonic transceiver;
A peak detection circuit for detecting a peak value of the signal amplified by the variable gain amplifier;
A microcomputer,
With
The microcomputer adjusts an amplification value of the variable gain amplifier so that a detection value in the peak detection circuit becomes a constant value, and outputs an ultrasonic wave between the pair of ultrasonic transceivers from an output of the variable gain amplifier. A gas security device for measuring a gas flow rate by measuring a propagation time, and further measuring a gas pressure in a gas passage based on an amplification factor instruction signal value of the variable gain amplifier.
流量閾値を設け、閾値流量以下の時にのみにガス圧力の計測を可能にした請求項1記載のガス保安装置。 The gas security device according to claim 1, wherein a flow rate threshold is provided, and the gas pressure can be measured only when the flow rate is equal to or lower than the threshold flow rate. 基準計測値との比較データをメモリに書き込み、以後メモリのデータをもとにガス圧力を補正して計測するようにした請求項1記載のガス保安装置。 2. The gas safety device according to claim 1, wherein comparison data with a reference measurement value is written in a memory, and thereafter the gas pressure is corrected and measured based on the data in the memory. 温度によりガス圧力を補正するようにした請求項1記載のガス保安装置。 The gas security device according to claim 1, wherein the gas pressure is corrected by the temperature. 標高によりガス圧力を補正するようにした請求項1記載のガス保安装置。 The gas security device according to claim 1, wherein the gas pressure is corrected by the altitude. 温度および標高データをもとにガス圧力を補正するようにした請求項1記載のガス保安装置。 The gas security device according to claim 1, wherein the gas pressure is corrected based on the temperature and altitude data.
JP2004324819A 2004-11-09 2004-11-09 Gas security device Expired - Fee Related JP4604665B2 (en)

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